JP2005213549A - Method for controlling sheet temperature of metallic strip which enters into hot-dipping bath - Google Patents

Method for controlling sheet temperature of metallic strip which enters into hot-dipping bath Download PDF

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JP2005213549A
JP2005213549A JP2004019932A JP2004019932A JP2005213549A JP 2005213549 A JP2005213549 A JP 2005213549A JP 2004019932 A JP2004019932 A JP 2004019932A JP 2004019932 A JP2004019932 A JP 2004019932A JP 2005213549 A JP2005213549 A JP 2005213549A
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temperature
plating bath
bath
plate
hot
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JP4306471B2 (en
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Makoto Yamaguchi
誠 山口
Takefumi Kametani
岳文 亀谷
Yukihiko Uchiyama
幸彦 内山
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To perform hot-dip plating of high quality on the surface of a steel sheet by preventing the formation of dross through controlling temperature change over time in a plating bath. <P>SOLUTION: This hot-dip plating method includes controlling the sheet temperature of a metallic strip 11 which enters into the plating bath 17 so that a heat quantity carried into the plating bath 17 by the metallic strip 11 can be constant, when immersing the metallic strip 11 into the plating bath 17 of a hot-dipping line. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、溶融めっきラインのめっき浴に進入する金属帯の進入板温度制御方法に関する。   The present invention relates to a method for controlling the temperature of an entrance plate of a metal strip that enters a plating bath of a hot dipping line.

溶融亜鉛めっき鋼板は、例えば図2に示すような連続溶融亜鉛めっきラインで製造される。
鋼板1は、図示しない焼鈍炉において還元性雰囲気で焼鈍が施された後、冷却帯2にてめっき浴温度近傍まで冷却され、その後にめっき槽6内の溶融亜鉛めっき浴3(以下、単にめっき浴3という)中に浸漬され、めっき浴3中でシンクロール4により方向を転換されてめっき浴3中から引き上げられることにより、表面にめっき層が形成される。
The hot dip galvanized steel sheet is manufactured by, for example, a continuous hot dip galvanizing line as shown in FIG.
The steel sheet 1 is annealed in a reducing atmosphere in an annealing furnace (not shown), then cooled to the vicinity of the plating bath temperature in the cooling zone 2, and then the hot dip galvanizing bath 3 in the plating tank 6 (hereinafter simply referred to as plating). In the bath 3), the direction is changed by the sink roll 4 in the plating bath 3 and the plate is pulled up from the plating bath 3, thereby forming a plating layer on the surface.

そして、従来においては、鋼板1表面に高品質な溶融めっきを施すために、めっき槽6に取り付けた誘導加熱装置5によりめっき浴3を一定の出力で加熱制御すると共に、めっき浴3表面からの対流、輻射による熱放散等に起因する抜熱を考慮して鋼板1からめっき浴に入る熱量を制御することで、めっき浴3の温度を一定(溶融亜鉛めっきの場合460°C程度)に保つようにしている(例えば特許文献1参照)。
特許第3024302号公報
Conventionally, in order to perform high-quality hot-dip plating on the surface of the steel sheet 1, the induction bath 5 attached to the plating tank 6 controls the heating of the plating bath 3 with a constant output, and from the surface of the plating bath 3 The temperature of the plating bath 3 is kept constant (about 460 ° C in the case of hot dip galvanizing) by controlling the amount of heat entering the plating bath from the steel plate 1 in consideration of heat removal due to convection, heat dissipation due to radiation, etc. (For example, refer to Patent Document 1).
Japanese Patent No. 3024302

しかしながら、上記従来のめっき浴温度の制御方法においては、鋼板1からめっき浴3への入熱量が変化する場合があるため、時定数の大きなめっき浴の温度分布が変動してドロスを発生させてしまうという問題がある。
本発明はこのような不都合を解消するためになされたものであり、めっき浴中の温度分布の変動を抑制してドロスの発生を防止し、これにより、高品質な溶融めっきを施すことができる溶融めっき浴への金属帯進入板温度制御方法を提供することを目的とする。
However, in the conventional method for controlling the plating bath temperature, the amount of heat input from the steel plate 1 to the plating bath 3 may change, so that the temperature distribution of the plating bath having a large time constant varies and dross is generated. There is a problem of end.
The present invention has been made to eliminate such inconveniences, and suppresses fluctuations in the temperature distribution in the plating bath to prevent dross from occurring, whereby high-quality hot-dip plating can be performed. An object of the present invention is to provide a method for controlling the temperature of a metal strip entering a hot-dip bath.

上記目的を達成するために、請求項1に係る発明は、溶融めっきラインのめっき浴に金属帯を浸漬させるにあたり、前記めっき浴への前記金属帯の進入板温度を、該金属帯が前記めっき浴へ持ち込む熱量が一定となるように制御することを特徴とする。
請求項2に係る発明は、請求項1において、前記進入板温度は、前記めっき浴の温度、前記金属帯のラインスピード、板幅、板厚に基づいて決定することを特徴とする。
In order to achieve the above object, according to the first aspect of the present invention, in immersing a metal strip in a plating bath of a hot dipping line, the temperature of the entry plate of the metal strip into the plating bath is determined. It is characterized by controlling the amount of heat brought into the bath to be constant.
According to a second aspect of the present invention, in the first aspect, the entry plate temperature is determined based on a temperature of the plating bath, a line speed of the metal strip, a plate width, and a plate thickness.

本発明によれば、めっき浴への金属帯の進入板温度を、該金属帯がめっき浴へ持ち込む熱量が一定となるように制御しているので、めっき浴中の温度分布の変動を抑制することができ、これにより、ドロスの発生を防止して金属帯の表面に高品質な溶融めっきを施すことができる。   According to the present invention, since the temperature of the metal strip entering the plating bath is controlled so that the amount of heat that the metal strip brings into the plating bath is constant, fluctuations in the temperature distribution in the plating bath are suppressed. Thus, the generation of dross can be prevented and high-quality hot dip plating can be performed on the surface of the metal strip.

以下、本発明の実施の形態の一例を図を参照して説明する。図1は本発明の実施の形態の一例である溶融めっき浴への金属帯進入板温度制御方法を実施する連続溶融亜鉛めっき製造ラインの概略図である。
この連続溶融亜鉛めっき製造ラインは、鋼板11が、図示しない焼鈍炉において還元性雰囲気で焼鈍が施された後、冷却帯12にてめっき浴温度近傍まで冷却され、その後にハースロール13及びターンダウンロール14を介してスナウト15内を通ってめっき槽16内の溶融亜鉛めっき浴17(以下、単にめっき浴17という)中に浸漬され、めっき浴17中でシンクロール18により方向を転換されてめっき浴17中から引き上げられることにより、表面にめっき層が形成される。また、めっき浴17は、めっき槽16に取り付けた誘導加熱装置19により略460°Cの温度となるように加熱制御されている。
Hereinafter, an example of an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic view of a continuous hot dip galvanizing production line for carrying out a method of controlling the temperature of a metal strip entering a hot dip bath, which is an example of an embodiment of the present invention.
In this continuous hot dip galvanizing production line, the steel sheet 11 is annealed in a reducing atmosphere in an annealing furnace (not shown), and then cooled to the vicinity of the plating bath temperature in the cooling zone 12, and then the hearth roll 13 and the turndown are performed. It is immersed in a hot dip galvanizing bath 17 (hereinafter simply referred to as a plating bath 17) in a plating tank 16 through a snout 15 via a roll 14, and the direction is changed by a sink roll 18 in the plating bath 17 for plating. By pulling up from the bath 17, a plating layer is formed on the surface. The plating bath 17 is controlled to be heated to a temperature of about 460 ° C. by an induction heating device 19 attached to the plating tank 16.

ところで、めっき浴17の熱バランスを考えると、入熱に関しては、鋼板11からの入熱量Q1、誘導加熱装置19による加熱量Q2、一方、抜熱に関しては、めっき浴17表面からの対流、輻射による熱放散量Q3、めっき浴設備(めっき槽、浴機器等)表面からの輻射による熱放散量Q4、インゴット投入による抜熱量Q5が考えられる。
鋼板11表面に高品質な溶融めっきを施すために、めっき浴17の温度を一定に保つには、入熱量Q1+加熱量Q2=熱放散量Q3+熱放散量Q4+抜熱量Q5となるように誘導加熱装置19による加熱量Q2を変化させる。これらの内で、Q3及びQ4については、めっき浴温の変化による変動は少なく、また、Q5についてもインゴットボックスの設置や溶解専用の誘導加熱装置を設置することで浴温低下による影響を軽微にでき、従って、めっき浴温度に大きな影響を及ぼすのは鋼板11からの入熱量Q1の変化であるといえる。
By the way, when considering the heat balance of the plating bath 17, the heat input Q1 from the steel plate 11 and the heating amount Q2 by the induction heating device 19 with respect to heat input, while the convection and radiation from the surface of the plating bath 17 with respect to heat removal. The amount of heat dissipation Q3, the amount of heat dissipation Q4 due to radiation from the surface of the plating bath equipment (plating tank, bath equipment, etc.), and the amount of heat removal Q5 due to ingot injection can be considered.
In order to keep the temperature of the plating bath 17 constant in order to perform high-quality hot-dip plating on the surface of the steel plate 11, induction heating is performed so that the heat input amount Q1 + the heating amount Q2 = the heat dissipation amount Q3 + the heat dissipation amount Q4 + the heat removal amount Q5. The heating amount Q2 by the device 19 is changed. Among these, for Q3 and Q4, there is little fluctuation due to changes in the plating bath temperature, and for Q5, the effect of lowering the bath temperature is minimized by installing an ingot box or an induction heating device dedicated to melting. Therefore, it can be said that it is a change in the amount of heat input Q1 from the steel plate 11 that greatly affects the plating bath temperature.

例えば、めっき浴17への鋼板11の進入板温度とめっき浴17の温度との差が10°Cで、板厚0.4〜3.2mm、板幅700〜1800mm、ラインスピードLS50〜150mpmと変化する場合、最小8.8kw〜最大540kwまで鋼板11からの入熱量Q1が変化する。
そこで、この実施の形態では、めっき浴17への鋼板11の進入板温度を、該鋼板11がめっき浴17へ持ち込む熱量が一定となるように、即ち、「Q1(一定)=板厚t×板幅w×ラインスピードLS×(進入板温度−目標めっき浴温度)×係数α」の式を用いて目標進入板温度を決定し、実際の進入板温度が目標進入板温度となるように冷却帯12で鋼板11の温度を制御する。
For example, the difference between the temperature of the steel plate 11 entering the plating bath 17 and the temperature of the plating bath 17 is 10 ° C., the plate thickness is 0.4 to 3.2 mm, the plate width is 700 to 1800 mm, and the line speed is LS 50 to 150 mpm. When changing, the heat input amount Q1 from the steel plate 11 changes from a minimum of 8.8 kW to a maximum of 540 kW.
Therefore, in this embodiment, the temperature of the steel plate 11 entering the plating bath 17 is set so that the amount of heat that the steel plate 11 brings into the plating bath 17 is constant, that is, “Q1 (constant) = plate thickness t × The target entry plate temperature is determined using the formula of “plate width w × line speed LS × (approach plate temperature−target plating bath temperature) × coefficient α”, and cooled so that the actual entry plate temperature becomes the target entry plate temperature. The temperature of the steel plate 11 is controlled by the band 12.

具体的には、めっき浴17の温度を測定する浴温センサ20を設けると共に、実際の進入板温度を測定する進入板温度センサ21をスナウト15の先端に設け、進入板温度制御装置22によって、浴温センサ20からの測定値及びプロセスコンピュータから得られた板厚t、板幅w、ラインスピードLSを基に上式を用いて目標進入板温度を設定すると共に、進入板温度センサ21の測定値が目標進入板温度となるように、冷却帯12に送気して鋼板11を冷却するための送気ファン23と該冷却帯12との間に介装された制御バルブ24の開度をフィードバック制御する。   Specifically, a bath temperature sensor 20 for measuring the temperature of the plating bath 17 is provided, and an entrance plate temperature sensor 21 for measuring the actual entrance plate temperature is provided at the tip of the snout 15. Based on the measured value from the bath temperature sensor 20 and the plate thickness t, the plate width w, and the line speed LS obtained from the process computer, the target entry plate temperature is set using the above equation, and the entry plate temperature sensor 21 is measured. The opening degree of the control valve 24 interposed between the air supply fan 23 for supplying air to the cooling zone 12 to cool the steel plate 11 and the cooling zone 12 so that the value becomes the target entry plate temperature. Feedback control.

なお、熱量Q1については、誘導加熱装置19の出力がアナログ(タップ)式の場合、上記熱バランスを計算することにより、誘導加熱装置19の出力値前後となるように設定することがより好ましい。
上記の説明から明らかなように、この実施の形態では、めっき浴17への鋼板11の進入板温度を、該鋼板11がめっき浴17へ持ち込む熱量Q1が一定となるように制御しているので、めっき浴17中の温度分布の変動を抑制することができ、これにより、ドロスの発生を防止して鋼板11の表面に高品質な溶融めっきを施すことができる。
In addition, about the amount of heat Q1, when the output of the induction heating device 19 is an analog (tap) type, it is more preferable to set it to be around the output value of the induction heating device 19 by calculating the heat balance.
As is clear from the above description, in this embodiment, the temperature of the steel plate 11 entering the plating bath 17 is controlled so that the amount of heat Q1 brought into the plating bath 17 by the steel plate 11 is constant. Thus, fluctuations in the temperature distribution in the plating bath 17 can be suppressed, thereby preventing dross from occurring and performing high quality hot dip plating on the surface of the steel plate 11.

なお、本発明は上記実施の形態に限定されるものではなく、本発明の要旨を逸脱しない範囲において適宜変更可能である。
例えば、上記実施の形態では、スナウト15の先端に設けた進入板温度センサ21による鋼板11の進入板温度の測定値が目標進入板温度となるように制御バルブ24の開度を制御する場合を例に採ったが、必ずしもこのようにする必要はなく、特開平6−108214号公報や特開平8−92712号公報等に開示されたように、冷却帯12出側に設けた温度センサの測定値等を用いてめっき浴進入時の鋼板11の進入板温度をモデル化して計算し、該進入板温度が目標進入板温度となるように制御バルブ24の開度を制御するようにしてもよい。
In addition, this invention is not limited to the said embodiment, In the range which does not deviate from the summary of this invention, it can change suitably.
For example, in the above embodiment, the opening degree of the control valve 24 is controlled so that the measured value of the entry plate temperature of the steel plate 11 by the entry plate temperature sensor 21 provided at the tip of the snout 15 becomes the target entry plate temperature. Although it is taken as an example, it is not always necessary to do this. As disclosed in JP-A-6-108214, JP-A-8-92712, etc., measurement of a temperature sensor provided on the outlet side of the cooling zone 12 is performed. The entrance plate temperature of the steel plate 11 when entering the plating bath is modeled and calculated using a value or the like, and the opening degree of the control valve 24 may be controlled so that the entrance plate temperature becomes the target entrance plate temperature. .

溶融亜鉛めっき製造ラインにおいて、溶融亜鉛めっき浴への鋼板の進入板温度を一定とした従来例では、浴温変化が±4°Cとなり、浴内ドロス量(4時間の平均値)が30個/cm2 で、鋼板不良率が0.20%であったのに対し、溶融亜鉛めっき浴への鋼板の進入板温度を、該鋼板がめっき浴へ持ち込む熱量が一定となるように制御した本発明例では、浴温、Al濃度、通板サイズ、ラインスピードLSに関係なく、浴温変化が±1°C以下となり、浴内ドロス量(4時間の平均値)が12個/cm2 で、鋼板不良率が0.15%であった。 In the conventional example in which the temperature of the steel plate entering the hot dip galvanizing bath is constant in the hot dip galvanizing production line, the change in bath temperature is ± 4 ° C, and the amount of dross in the bath (average value over 4 hours) is 30 pieces. / Cm 2 , the steel sheet defect rate was 0.20%, whereas the steel plate approaching plate temperature into the hot dip galvanizing bath was controlled so that the amount of heat that the steel plate brought into the plating bath was constant. In the example of the invention, regardless of the bath temperature, Al concentration, threading plate size, and line speed LS, the bath temperature change is ± 1 ° C or less, and the dross amount in the bath (average value for 4 hours) is 12 pieces / cm 2 . The defective rate of steel sheet was 0.15%.

本発明の実施の形態の一例である溶融めっき浴への金属帯進入板温度制御方法を実施する連続溶融亜鉛めっき製造ラインの概略図である。It is the schematic of the continuous hot dip galvanization manufacturing line which enforces the metal strip approaching plate temperature control method to the hot dipping bath which is an example of embodiment of this invention. 従来の連続溶融亜鉛めっき製造ラインの一例を示す概略図である。It is the schematic which shows an example of the conventional continuous hot dip galvanization manufacturing line.

符号の説明Explanation of symbols


11 鋼板(金属帯)
12 冷却帯
16 めっき槽
17 めっき浴
19 誘導加熱装置
20 浴温センサ
21 進入板温度センサ
22 進入板温度制御装置
23 送気ファン
24 制御バルブ

11 Steel plate (metal strip)
DESCRIPTION OF SYMBOLS 12 Cooling zone 16 Plating tank 17 Plating bath 19 Induction heating device 20 Bath temperature sensor 21 Entrance plate temperature sensor 22 Entrance plate temperature control device 23 Air supply fan 24 Control valve

Claims (2)

溶融めっきラインのめっき浴に金属帯を浸漬させるにあたり、前記めっき浴への前記金属帯の進入板温度を、該金属帯が前記めっき浴へ持ち込む熱量が一定となるように制御することを特徴とする溶融めっき浴への金属帯進入板温度制御方法。   When immersing the metal strip in the plating bath of the hot dipping line, the temperature of the entrance plate of the metal strip to the plating bath is controlled so that the amount of heat that the metal strip brings into the plating bath is constant. A method for controlling the temperature of the metal strip entering the hot-dip plating bath. 前記進入板温度は、前記めっき浴の温度、前記金属帯のラインスピード、板幅、板厚に基づいて決定することを特徴とする請求項1に記載した溶融めっき浴への金属帯進入板温度制御方法。   2. The metal strip entry plate temperature into the hot dipping bath according to claim 1, wherein the entry plate temperature is determined based on a temperature of the plating bath, a line speed of the metal strip, a plate width, and a plate thickness. Control method.
JP2004019932A 2004-01-28 2004-01-28 Method for controlling temperature of metal strip entering plate to hot dipping bath Expired - Fee Related JP4306471B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009228073A (en) * 2008-03-24 2009-10-08 Jfe Steel Corp Method for manufacturing hot dip coated steel sheet
JP2012158818A (en) * 2011-02-02 2012-08-23 Jfe Steel Corp Bath temperature control device of plating bath and plating method of metallic band
JP2017002361A (en) * 2015-06-11 2017-01-05 Jfeスチール株式会社 Production method of molten metal plated steel strip, and production line of molten metal plated steel strip
CN106591757A (en) * 2017-02-21 2017-04-26 丹阳市腾黄钢管镀锌有限责任公司 Steel pipe hot-dip galvanizing automatic production line

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009228073A (en) * 2008-03-24 2009-10-08 Jfe Steel Corp Method for manufacturing hot dip coated steel sheet
JP2012158818A (en) * 2011-02-02 2012-08-23 Jfe Steel Corp Bath temperature control device of plating bath and plating method of metallic band
JP2017002361A (en) * 2015-06-11 2017-01-05 Jfeスチール株式会社 Production method of molten metal plated steel strip, and production line of molten metal plated steel strip
CN106591757A (en) * 2017-02-21 2017-04-26 丹阳市腾黄钢管镀锌有限责任公司 Steel pipe hot-dip galvanizing automatic production line

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