JP2005212222A - Printing apparatus and printing method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an apparatus and a method for manufacturing a color filter capable of improving both uniformity of a thickness and accuracy of a pattern of a resin layer. <P>SOLUTION: The method comprises a coating process wherein a peripheral face of a blanket 10 is coated with an ink comprising a crosslinkable resin composition to form an ink film 70, a crosslinking process wherein the crosslinkable resin composition of the ink film 70 applied on the blanket 10 is crosslinked, an ink pattern forming process wherein a specified part of the ink film 71 comprising the crosslinked crosslinkable resin composition is removed to form an ink pattern, and a transferring process wherein the ink pattern on the blanket 10 is transferred on a substrate 60. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a resin layer printing apparatus and printing method.

  In flat displays such as liquid crystal displays and plasma displays, a color filter is used in which a pattern of a transparent colored resin layer having a width of several tens to several hundreds of μm is regularly arranged on a transparent substrate such as glass or resin. As a method for forming a transparent colored resin layer in such a color filter, for example, a photolithographic method using a photosensitive resin such as a photoresist and a photomask, or a pattern of a transparent resin layer forming ink on a plate or the like is used. A printing method is known in which a pattern is transferred to a substrate and dried to form a transparent colored resin layer.

  The photolithographic method includes photoresist coating, exposure, development, and etching steps, and has a feature that the pattern accuracy is high. However, the number of processes is large, and most of the expensive photoresist is discarded in the coating and developing processes. Further, it is necessary to use a large, high-precision and expensive exposure apparatus and an expensive photomask, which increases the cost. End up.

  On the other hand, the printing method not only requires no exposure / development facilities, but also does not use expensive photomasks or photoresists, so that it can be expected that the manufacturing cost can be greatly reduced. Therefore, in the production of color filters, many studies have been made on printing methods such as planographic offset printing and gravure printing.

  A typical printing method is to apply ink on a lithographic plate partitioned into hydrophilic and oleophilic areas to form an ink pattern corresponding to the oleophilic area, and transfer this ink pattern to the substrate via a blanket. This is a so-called offset printing method for drying (for example, Patent Document 1).

  However, this method has a high incidence of printing defects such as ink misting and piling. In addition, the thickness of the ink film that can be formed on the lithographic plate is relatively thin, and high viscosity ink is used to suppress the flow of the ink pattern formed on the lithographic plate, so a single resin layer is formed on the substrate. However, it is necessary to repeat the printing operation several times. For this reason, the accuracy of the pattern of the resin layer and the uniformity of the thickness of the resin layer may be insufficient.

  For example, when the thickness of the transparent colored resin layer is not uniform, the color density uniformity of the color filter may deteriorate and color unevenness may occur. In addition, when the accuracy of the pattern of the transparent colored resin layer is deteriorated and the transparent colored resin layer is disposed out of the predetermined place of the black matrix, color mixing or white defect occurs in the liquid crystal panel display. There is. In addition, when the transparent colored resin layer overlaps and a protrusion is generated, the transparent electrode provided above the transparent colored resin layer may be short-circuited with the pixel electrode of the counter substrate, and the liquid crystal may not be driven.

On the other hand, in recent years, a method has been proposed in which after forming a solid ink film on a blanket instead of a lithographic plate, an unnecessary portion of the ink film on the blanket is removed to form an ink pattern, which is transferred to a substrate and dried. (For example, Patent Document 2). In this method, an ink film having a large thickness can be formed as compared with a method using a lithographic plate, and a single printing operation is sufficient to form one resin layer on the substrate.
JP-A-2-297502 JP-A-11-198337

  However, even with the above-described method, it is difficult to achieve both the accuracy of the pattern of the transparent colored resin layer and the uniformity of the thickness of the transparent colored resin layer. Specifically, when a highly viscous and high yield value low fluidity ink is used to increase the pattern accuracy of the transparent colored resin layer, the thickness of the transparent colored resin layer is not sufficiently uniform. On the other hand, when a highly fluid ink having a low viscosity and a low yield value is used, the pattern of the ink film is deformed, and it is difficult to accurately transfer the pattern of the transparent colored resin layer.

  Furthermore, in the color filter, a resin layer pattern such as a spacer or a black matrix may be formed, but it is also possible to form these resin layer patterns that require strict pattern accuracy by the above-described printing method. Have difficulty.

  The present invention has been made in view of the above problems, and an object thereof is to provide a printing apparatus and a printing method capable of printing a resin layer having excellent thickness uniformity and pattern accuracy.

  As a result of intensive studies by the present inventors, the ink containing the crosslinkable resin composition was used, and after application to the blanket, the crosslinkage was performed to suppress the fluidity of the ink, resulting in excellent thickness uniformity and pattern accuracy. The present inventors have found that the resin layer can be printed and have completed the present invention.

  The printing apparatus according to the present invention cross-links the cross-linkable resin composition of the ink film applied to the blanket and the coating means for applying the ink containing the cross-linkable resin composition to the peripheral surface of the blanket to form an ink film. A cross-linking means, an ink pattern forming means for forming an ink pattern by removing a predetermined portion of the ink film containing the cross-linked cross-linkable resin composition, and a transfer means for transferring the ink pattern on the blanket to the substrate. Have.

  The printing method according to the present invention includes a coating step of applying an ink containing a crosslinkable resin composition on a peripheral surface of a blanket to form an ink film, and a crosslinkable resin composition of the ink film applied to the blanket. A cross-linking step, an ink pattern forming step for forming an ink pattern by removing a predetermined portion of the ink film containing the cross-linked cross-linkable resin composition, and a transfer step for transferring the ink pattern on the blanket to the substrate. Have.

  According to the present invention, a highly fluid ink is applied to a blanket in advance, the surface is flattened by surface tension or the like to sufficiently increase the uniformity of the thickness of the ink film, and then the crosslinkable resin composition of the ink film is obtained. It is possible to maintain the uniformity of the thickness of the ink film by lowering the fluidity by crosslinking. Furthermore, an ink pattern is formed using the ink film in which the fluidity is reduced and the thickness uniformity is maintained. Therefore, the ink pattern can be formed with high accuracy, and the formed high-precision ink pattern can be sufficiently maintained on the blanket. A resin layer having high uniformity in thickness and high pattern accuracy can be formed on the substrate by transferring the ink pattern thus maintained with high accuracy to the substrate and performing drying or the like.

  In particular, the present invention is suitable for forming a transparent colored resin layer, a black matrix, a spacer, and the like in a color filter because a highly accurate pattern can be formed.

  Here, the crosslinkable resin composition includes a photocrosslinkable resin composition that crosslinks when irradiated with light, a thermally crosslinkable resin composition that crosslinks when heated, and an ionizing radiation that crosslinks when irradiated with ionizing radiation. Examples thereof include a crosslinkable resin composition.

  Here, as the crosslinkable resin composition, a photocrosslinkable resin composition that crosslinks and cures when irradiated with light such as ultraviolet rays and visible rays is used, and the crosslinking means applies the photocrosslinkable resin composition to the ink film. It is a light source that irradiates light capable of crosslinking the product, and in the crosslinking step, it is preferable to irradiate the ink film with light capable of crosslinking the photocrosslinkable resin composition.

  According to this, the cost of a printing apparatus and the manufacturing cost of a color filter can be made lower than when ionizing radiation or the like is used.

  Further, as the photocrosslinkable resin composition, an ultraviolet crosslinkable resin composition that crosslinks and cures when irradiated with ultraviolet rays is used, an ultraviolet lamp is used as a crosslinking means, and ultraviolet rays are irradiated by an ultraviolet lamp in the crosslinking step. It is preferable.

  According to this, the cross-linking can be performed quickly and the blanket or the like is not heated so much during the cross-linking, so that the thermal expansion of the blanket or the like does not occur so much and the pattern accuracy can be further improved.

  Moreover, it is preferable that the viscosity of the ink applied in a coating means or a coating process is 2-50 mPa * s or less, and a yield value is 10 mPa or less. As a result, since the ink film on the blanket is sufficiently flattened by the surface tension of the ink before crosslinking, the thickness uniformity of the ink film can be made extremely high. If the viscosity or yield value of the ink exceeds the above range, it tends to be difficult to sufficiently increase the uniformity of the thickness of the ink film on the blanket before crosslinking.

  In the crosslinking means or the crosslinking step, it is preferable to crosslink the crosslinkable resin composition of the ink film so that the yield value of the ink film is 20 to 500 mPa. Thereby, the fluidity of the ink film is sufficiently suppressed, and the uniformity of the thickness of the ink film and the ink pattern and the maintenance of the accuracy of the ink pattern can be sufficiently achieved. If the yield value is less than 20 mPa, flow tends to occur and the thickness uniformity and ink pattern accuracy tend to be difficult to maintain. On the other hand, when the yield value exceeds 500 mPa, it tends to be difficult to transfer the ink pattern to the substrate or form the ink pattern.

  Moreover, in an ink pattern formation means or an ink pattern formation process, it is preferable to contact the uneven | corrugated board in which the unevenness | corrugation corresponding to the ink pattern to be formed was formed with respect to the bridge | crosslinked ink film. In this case, since the ink that has contacted the convex portions of the concavo-convex plate is removed from the ink film, an ink pattern having a shape corresponding to the concave portions of the concavo-convex plate can be suitably formed on the blanket.

  According to the present invention, a resin layer excellent in thickness uniformity and pattern accuracy can be formed.

  Then, the printing apparatus used for manufacture of the color filter which concerns on embodiment of this invention is demonstrated. FIG. 1 is a schematic configuration diagram of a printing apparatus 5 according to the present embodiment.

  The printing apparatus 5 is an apparatus for forming transparent colored resin layers 73R, 73G, 73B, a black matrix 63, spacers 90, and the like described later on a substrate 60. The printing apparatus 5 includes a blanket cylinder 11 having a blanket 10 on the surface, a coating unit (coating means) 20 for applying ink to the blanket 10 to form an ink film 70, and a coating. A beam source (crosslinking means) 30 for forming a crosslinked ink film 71 by irradiating the ink film 70 with a beam, and a plate used for removing a predetermined portion from the crosslinked ink film 71 to form an ink pattern A platen platen 51 for supporting 50, a substrate platen 61 for supporting a substrate 60 to which an ink pattern is to be transferred, and a blanket cylinder for supporting the blanket cylinder 11 on the gantry 1 and moving the blanket cylinder 11 horizontally. The support part 40 is mainly provided.

  The coating unit 20, the platen platen 51, and the substrate platen 61 are provided in a line in this order on the top of the gantry 1 (from right to left in FIG. 1).

(Blanket and blanket cylinder)
The blanket cylinder 11 has a cylindrical shape, and the blanket cylinder 11 is rotatable around the horizontal axis by supporting the central axis 12 thereof by the blanket cylinder support portion 40.

  The blanket 10 has a cylindrical shape and is formed on the peripheral surface of the blanket cylinder 11 and has a predetermined elasticity. The material of the blanket 10 is not particularly limited, but it is preferable to use a material excellent in solvent resistance and ink film releasability such as silicone resin and fluororesin, and the surface of these resins is treated with water repellent or the like. It is preferable to use what was done.

(Blanket trunk support)
The blanket cylinder support unit 40 supports the blanket cylinder 11 so as to be rotatable around the horizontal axis on the gantry 1 and moves the blanket cylinder 11 freely in the horizontal direction (left-right direction in FIG. 1). Specifically, the blanket cylinder support section 40 can move the blanket cylinder 11 from the upper side of the coating die 21 to the left in the drawing and pass the upper side of the plate 50 and the upper side of the substrate 60. 10 is brought into contact with the surface of the plate 50 with a predetermined pressure to roll the blanket 10, and further, the blanket 10 is brought into contact with the surface of the substrate 60 with a predetermined pressure to roll the blanket 10. Can reach the left end of the substrate 60, and the blanket cylinder 11 can be returned to above the coating die 21 again. Further, the blanket cylinder support portion 40 is capable of rotating the blanket cylinder 11 at a predetermined speed.

(Coating unit)
As shown in FIG. 2, the coating unit 20 includes a coating die 21, an ink tank 22, a line 23 that connects the ink tank 22 and the coating die 21, a coating die lifting unit 24 that lifts and lowers the coating die 21, and an ink An ink tank raising / lowering unit 25 for raising and lowering the tank 22 is provided.

  The coating die (coating means) 21 is a so-called capillary coater having a capillary passage 21a, and ink 28 supplied from an ink tank 22 via a line 23 is passed through an ink inlet 21b which is one end of the capillary passage 21a. The ink 28 is received and discharged upward from the elongated rectangular slit 21c, which is the other end of the capillary passage 21a, to form an ink film 70 on the blanket 10. The coating die 21 is arranged so that the length direction of the slit 21 c is parallel to the direction of the central axis 12 of the blanket cylinder 11. The width of the slit 21c is not particularly limited, but is preferably about 0.05 to 0.5 mm. The coating means is not limited to the capillary coater such as the coating die 21 according to the present embodiment, and may be any coater that can coat the blanket 10 with the ink film 70 having a relatively uniform thickness. A bar coater, a slit coater, a die coater or the like can be used. In particular, a die coater or a capillary coater is preferable from the viewpoint of the uniformity of the ink film 70.

  Specifically, the ink is discharged from the slit 21c and the blanket cylinder 11 is rotated in the direction of the arrow in FIG.

  The ink tank 22 is a tank that stores the ink 28. The ink 28 is an ink for forming a transparent colored resin layer, a black matrix 63, a spacer 90, and the like on the substrate 60. Here, the ink 28 includes a crosslinkable resin composition that is cross-linked by light irradiation, heating, or the like, and will be described in detail later.

  The ink tank lifting / lowering unit 25 allows the ink tank 22 to move in the vertical direction (the vertical direction in FIGS. 1 and 2). Moreover, the coating die raising / lowering part 24 enables the coating die 21 to move in the vertical direction (the vertical direction in FIGS. 1 and 2).

  Here, by adjusting the relative position of the ink tank 22 and the blanket 10 in the vertical direction, the discharge speed of the ink film 70 discharged from the slit 21c can be adjusted. Further, by adjusting the discharge speed of the ink film 70 from the slit 21c and the rotation speed of the blanket cylinder 11, the thickness of the ink film 70 applied on the blanket 10 can be controlled. The thickness of the ink film 70 can be set to 2 to 20 μm, for example.

(ink)
The ink 28 used in this coating unit contains a crosslinkable resin composition that can be cross-linked, and a transparent colored resin layer, a black matrix, or a spacer can be formed by cross-linking. The black matrix and the spacer are preferably light-shielding resin layers.

  Examples of the crosslinkable resin composition include a photocrosslinkable resin composition that crosslinks when irradiated with light such as ultraviolet rays and visible light, a heat crosslinkable resin composition that crosslinks when heated, X-rays, γ-rays, electrons An ionizing radiation crosslinkable resin composition that crosslinks upon irradiation with ionizing radiation such as a wire can be mentioned.

  Such a crosslinkable resin composition can contain a binder polymer, a crosslinking material, and a crosslinking initiator. Examples of the crosslinking initiator include a photocrosslinking initiator, a thermal crosslinking initiator, and an ionizing radiation crosslinking initiator.

  Moreover, in order to obtain desired coloring and light-shielding properties, the ink 28 can contain a colorant in addition to the crosslinkable resin composition.

  Furthermore, the ink 28 can contain a dispersant for adjusting the viscosity, a dispersant for improving the stability of the colorant, and a surfactant as necessary. Hereinafter, each component will be described in detail.

(Coloring agent)
As the colorant, a dye or a pigment can be used, and it is particularly preferable to use a pigment having excellent environmental resistance and heat resistance. Organic and inorganic pigments can be used as the pigment, and specific examples include compounds classified as Pigment by the Color Index (published by The Society of Dyers and Colorists). Specifically, C.I. I. Pigment yellow 1, C.I. I. Pigment yellow 3, C.I. I. Pigment yellow 12, C.I. I. Pigment yellow 13, C.I. I. Pigment yellow 14, C.I. I. Pigment yellow 15, C.I. I. Pigment yellow 16, C.I. I. Pigment yellow 17, C.I. I. Pigment yellow 20, C.I. I. Pigment yellow 24, C.I. I. Pigment yellow 31, C.I. I. Pigment yellow 53, C.I. I. Pigment yellow 83, C.I. I. Pigment yellow 86, C.I. I. Pigment yellow 93, C.I. I. Pigment yellow 94, C.I. I. Pigment yellow 109, C.I. I. Pigment yellow 110, C.I. I. Pigment yellow 117, C.I. I. Pigment yellow 125, C.I. I. Pigment yellow 128, C.I. I. Pigment yellow 137, C.I. I. Pigment yellow 138, C.I. I. Pigment yellow 139, C.I. I. Pigment yellow 147, C.I. I. Pigment yellow 148, C.I. I. Pigment yellow 150, C.I. I. Pigment yellow 153, C.I. I. Pigment yellow 154, C.I. I. Pigment yellow 166, C.I. I. Pigment Yellow 173, CI Pigment Yellow 194, CI Pigment Yellow 214, and other yellow pigments, C.I. I. Pigment orange 13, C.I. I. Pigment orange 31, C.I. I. Pigment orange 36, C.I. I. Pigment orange 38, C.I. I. Pigment orange 40, C.I. I. Pigment orange 42, C.I. I. Pigment orange 43, C.I. I. Pigment orange 51, C.I. I. Pigment orange 55, C.I. I. Pigment orange 59, C.I. I. Pigment orange 61, C.I. I. Pigment orange 64, C.I. I. Pigment orange 65, C.I. I. Pigment orange 71, C.I. I. Orange pigments such as CI Pigment Orange 73, C.I. I. Pigment red 9, C.I. I. Pigment red 97, C.I. I. Pigment red 105, C.I. I. Pigment red 122, C.I. I. Pigment red 123, C.I. I. Pigment red 144, C.I. I. Pigment red 149, C.I. I. Pigment red 166, C.I. I. Pigment red 168, C.I. I. Pigment red 176, C.I. I. Pigment red 177, C.I. I. Pigment red 180, C.I. I. Pigment red 192, C.I. I. Pigment red 209, C.I. I. Pigment red 215, C.I. I. Pigment red 216, C.I. I. Pigment red 224, C.I. I. Pigment red 242, C.I. I. Pigment red 254, C.I. I. Pigment Red 264, C.I. I. Red pigments such as CI Pigment Red 265, C.I. I. Pigment blue 15, C.I. I. Pigment blue 15: 3, C.I. I. Pigment blue 15: 4, C.I. I. Pigment blue 15: 6, C.I. I. Blue pigments such as C.I. Pigment Blue 60, C.I. I. Pigment violet 1, C.I. I. Pigment violet 19, C.I. I. Pigment violet 23, C.I. I. Pigment violet 29, C.I. I. Pigment violet 32, C.I. I. Pigment violet 36, C.I. I. Purple pigments such as CI Pigment Violet 38, C.I. I. Pigment green 7, C.I. I. Pigment green 36, C.I. I. Green pigments such as C.I. Pigment Green 37, C.I. I. Pigment brown 23, C.I. I. Brown pigments such as CI Pigment Brown 25, C.I. I. Pigment black 1, C.I. I. And black pigments such as CI Pigment Black 7. Preferred pigments include C.I. I. Pigment yellow 138, C.I. I. Pigment yellow 139, C.I. I. Pigment yellow 150, C.I. I. Pigment red 177, C.I. I. Pigment red 209, C.I. I. Pigment red 254, C.I. I. Pigment blue 15: 3, C.I. I. Pigment blue 15: 6, C.I. I. Pigment violet 23, C.I. I. And CI Pigment Green 36. These organic pigments and inorganic pigments may be used alone or in combination of two or more. Of these organic pigments and inorganic pigments, organic pigments are optionally treated with rosin, surface treatment with pigment derivatives having acidic or basic groups introduced, and grafting onto the pigment surface with polymer compounds. Treatment, atomization treatment by sulfuric acid atomization method or the like, or washing treatment with an organic solvent or water for removing impurities may be performed.

  The content of the colorant is usually 1% by mass or more and 60% by mass or less, and preferably 3% by mass or more and 50% by mass or less in terms of mass fraction with respect to the total solid content of the ink 28.

(Crosslinkable resin composition)
The crosslinkable resin composition is a transparent resin that can form a network structure (three-dimensional network structure) by crosslinking by irradiation with light or ionizing radiation or heating.

  The crosslinkable resin composition can contain (A) a binder polymer, (B) a crosslinking agent, and (C) a crosslinking initiator.

(A: Binder polymer)
The binder polymer is not particularly limited as long as it is a transparent resin capable of dispersing a colorant and polymerizing with a crosslinking agent to form a network structure.

  Examples of the binder polymer include aromatic vinyl compounds such as styrene, α-methylstyrene, vinyltoluene, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, and benzyl. Unsaturated carboxylic acid ester compounds such as (meth) acrylate, unsaturated carboxylic acid aminoalkyl ester compounds such as aminoethyl acrylate, unsaturated carboxylic acid glycidyl ester compounds such as glycidyl (meth) acrylate, vinyl acetate, vinyl propionate, etc. Carboxylic acid vinyl ester compounds, vinyl cyanide compounds such as (meth) acrylonitrile, α-chloroacrylonitrile, 3-methyl-3- (meth) acryloxymethyloxetane, 3-ethyl-3- Monomers of unsaturated carboxylic acid oxetane ester compounds such as (meth) acryloxymethyl oxetane, 3-methyl-3- (meth) acryloxyethyl oxetane, and 3-methyl-3- (meth) acryloxyethyl oxetane And the following polymer.

  In addition, examples of the binder polymer include resins such as melamine acrylate resins and polyester resins.

  As a binder polymer, the above-mentioned monomers can be used alone or in combination of two or more. Examples of the copolymer include benzyl methacrylate / methacrylic acid copolymer, styrene / methacrylic acid copolymer, 3-ethyl-3-methacryloxymethyloxetane / benzyl methacrylate / methacrylic acid copolymer, 3-ethyl-3- Examples include methacryloxymethyl oxetane / methyl methacrylate / methacrylic acid copolymer, 3-ethyl-3-methacryloxymethyl oxetane / methyl methacrylate / methacrylic acid / styrene copolymer, and the like. In particular, a benzyl methacrylate / methacrylic acid copolymer is preferable. Content of the monomer unit which has a carboxyl group in a copolymer is 5 to 50% by mass fraction, Preferably it is 10 to 40%.

  The binder polymer preferably has a weight average molecular weight determined by gel permeation chromatography (GPC) with polystyrene as a standard in the range of 5,000 to 400,000, and more preferably in the range of 10,000 to 300,000. The binder polymer is usually used in a mass fraction of 5 to 90%, preferably 20 to 70%, based on the total solid content of the ink 28.

(Crosslinking agent)
A cross-linking agent is a compound that can be polymerized by irradiation with light or ionizing radiation, or by an active radical or acid generated from a cross-linking initiator by heating, and forms a network structure by causing a polymerization reaction with a binder polymer. A compound. Examples of the crosslinking agent include compounds having a polymerizable carbon-carbon unsaturated bond. The crosslinking agent may be a monofunctional polymerizable compound or a bifunctional or trifunctional or higher polyfunctional polymerizable compound. Examples of the monofunctional polymerizable compound include nonylphenyl carbitol acrylate, 2-hydroxy-3-phenoxypropyl acrylate, 2-ethylhexyl carbitol acrylate, 2-hydroxyethyl acrylate, N-vinyl pyrrolidone, and the like. Examples of the bifunctional polymerizable compound include 1,6-hexanediol di (meth) acrylate, ethylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, and bisphenol A. Examples thereof include bis (acryloyloxyethyl) ether and 3-methylpentanediol di (meth) acrylate. Examples of the tri- or higher functional polymerizable compound include trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa ( And (meth) acrylate. A preferred cross-linking agent is dipentaerythritol hexa (meth) acrylate. Such crosslinking agents may be used alone or in combination of two or more. When one type of cross-linking agent is used alone, a bifunctional or higher functional polymerizable compound is preferably used, and when two or more types of cross-linking agents are used, at least one bifunctional or higher functional polymerizable compound is used. preferable. The amount of the crosslinking agent used is usually 0.1 parts by mass or more and 70 parts by mass or less, preferably 1 part by mass or more and 60 parts by mass or less per 100 parts by mass of the total amount of the binder polymer and the crosslinking agent.

(Crosslinking initiator)
The crosslinking initiator is a compound that initiates a crosslinking reaction between the binder polymer and the crosslinking agent by generating active species such as radicals by irradiation with light or ionizing radiation, or heating.

  Examples of the photocrosslinking initiator include active radical generators that generate active radicals when irradiated with light, such as acetophenone compounds, benzoin compounds, benzophenone compounds, thioxanthone compounds, and triazine compounds. Can be mentioned. Examples of the acetophenone compound include diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, benzyldimethyl ketal, 2-hydroxy-2-methyl-1- [4- (2-hydroxy Ethoxy) phenyl] propan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-2-morpholino-1- (4-methylthiophenyl) propan-1-one, 2-benzyl-2-dimethylamino-1- And oligomers of (4-morpholinophenyl) butan-1-one and 2-hydroxy-2-methyl-1- [4- (1-methylvinyl) phenyl] propan-1-one. Examples of the benzoin compound include benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether. Examples of the benzophenone compounds include benzophenone, methyl o-benzoylbenzoate, 4-phenylbenzophenone, 4-benzoyl-4′-methyldiphenyl sulfide, 3,3 ′, 4,4′-tetra (tert-butylperoxy). Carbonyl) benzophenone, 2,4,6-trimethylbenzophenone and the like. Examples of the thioxanthone compound include 2-isopropylthioxanthone, 4-isopropylthioxanthone, 2,4-diethylthioxanthone, 2,4-dichlorothioxanthone, 1-chloro-4-propoxythioxanthone, and the like. Examples of triazine compounds include 2,4-bis (trichloromethyl) -6- (4-methoxyphenyl) -1,3,5-triazine and 2,4-bis (trichloromethyl) -6- (4- Methoxynaphthyl) -1,3,5-triazine, 2,4-bis (trichloromethyl) -6-piperonyl-1,3,5-triazine, 2,4-bis (trichloromethyl) -6- (4-methoxy Styryl) -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- [2- (5-methylfuran-2-yl) ethenyl] -1,3,5-triazine, 2,4 -Bis (trichloromethyl) -6- [2- (furan-2-yl) ethenyl] -1,3,5-triazine, 2,4-bis (trichloromethyl) -6- [2- (4-diethylamino- 2-methylpheny ) Ethenyl] -1,3,5-triazine, such as 2,4-bis (trichloromethyl) -6- [2- (3,4-dimethoxyphenyl) ethenyl] -1,3,5-triazine. As the photocrosslinking generator, an active radical generator can be used. For example, 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 2,2′-bis (o-chlorophenyl) -4,4 ′, 5 , 5′-tetraphenyl-1,2′-biimidazole, 10-butyl-2-chloroacridone, 2-ethylanthraquinone, benzyl, 9,10-phenanthrenequinone, camphorquinone, methyl phenylglyoxylate, titanocene A compound or the like can also be used. A commercially available product can also be used as such a photocrosslinking initiator. Examples of commercially available photocrosslinking initiators include trade name “Irgacure-907” (acetophenone photopolymerization initiator, manufactured by Ciba Specialty Chemicals).

  These photocrosslinking initiators can be used alone or in combination of two or more. The usage-amount of a photocrosslinking initiator is 1 mass part or more and 30 mass parts or less normally with respect to 100 mass parts of total amounts of a binder polymer and a crosslinking agent, Preferably they are 3 mass parts or more and 20 mass parts or less.

  Examples of the thermal crosslinking initiator include ketone peroxides such as benzoyl peroxide and methyl ethyl ketone peroxide, alkyl peroxides such as tertiary butyl peroxide, peroxydicarbonates, peroxyketals, and peroxyketals. Known initiators such as esters and alkyl peresters can be suitably used. These thermal crosslinking initiators can be used alone or in combination of two or more.

  Moreover, a well-known initiator can be arbitrarily used suitably also as an ionizing radiation crosslinking initiator. These ionizing radiation crosslinking initiators can be used alone or in combination of two or more.

  Here, the amount of these crosslinking initiators is excessively added to the amount necessary for crosslinking to a half-crosslinked state (details will be described later) by the beam source 30 and is finally heated after being transferred to the substrate 60. It is preferable that the transparent colored resin layers 73R, 73G, and 73B, the black matrix 63, the spacer 90, and the like can be completely cured by irradiation with light or the like.

(Crosslinking initiation aid)
The ink of this embodiment may contain a crosslinking initiation aid. The crosslinking initiation assistant is a compound that is blended in combination with a crosslinking initiator and used to promote crosslinking by the crosslinking agent initiated by the crosslinking initiator. Examples of the photocrosslinking initiator used together with the photocrosslinking initiator include amine compounds and alkoxyanthracene compounds. Examples of amine compounds include triethanolamine, methyldiethanolamine, triisopropanolamine, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, 2-dimethylaminoethyl benzoate, 2-dimethylhexyl 4-dimethylaminobenzoate, N, N-dimethylparatoluidine, 4,4'-bis (dimethylamino) benzophenone (commonly known as Michler's ketone), 4,4'-bis (diethylamino) benzophenone, 4,4'- And bis (ethylmethylamino) benzophenone. Examples of the alkoxyanthracene compound include 9,10-dimethoxyanthracene, 2-ethyl-9,10-dimethoxyanthracene, 9,10-diethoxyanthracene, 2-ethyl-9,10-diethoxyanthracene and the like. Commercially available photocrosslinking initiators can also be used, and examples of commercially available photocrosslinking initiators include trade name “EAB-F” (manufactured by Hodogaya Chemical Co., Ltd.). When using this photocrosslinking initiation aid, the amount used is usually 10 mol or less, preferably 0.01 mol or more and 5 mol or less, per mol of photocrosslinking initiator. When the photocrosslinking initiator and the photocrosslinking initiation aid are used, the total amount is usually 1 part by mass or more and 30 parts by mass or less, preferably 3 parts by mass with respect to 100 parts by mass of the total amount of the binder polymer and the crosslinking agent. Part to 20 parts by mass.

  As the crosslinking initiator for the thermal crosslinking initiator or ionizing radiation crosslinking initiator, known ones can be suitably used.

(solvent)
The ink may further contain a solvent. Examples of the solvent include water, ethylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, and ethylene glycol monobutyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, and diethylene glycol dipropyl ether. Diethylene glycol dialkyl ethers such as diethylene glycol dibutyl ether, ethylene glycol alkyl ether acetates such as methyl cellosolve acetate and ethyl cellosolve acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl Alkylene glycol alkyl ether acetates such as pyrrole ether acetate, methoxybutyl acetate and methoxypentyl acetate, aromatic hydrocarbons such as benzene, toluene, xylene and mesitylene, aromatic aliphatic ethers such as anisole, phenetole and methylanisole, Ketones such as acetone, 2-butanone, 2-heptanone, 3-heptanone, 4-heptanone, 4-methyl-2-pentanone and cyclohexanone, alcohols such as ethanol, propanol, butanol, hexanol, cyclohexanol, ethylene glycol and glycerin , Esters such as ethyl 3-ethoxypropionate, methyl 3-methoxypropionate, ethyl lactate, methyl 2-hydroxyisobutyrate, γ-butyrolactone, etc. And cyclic esters. These solvents can be used alone or in combination of two or more kinds, and the solvent content in the ink is usually 20% by mass or more and 90% by mass or less, preferably 50% by mass or more and 85% by mass or less. Used to be

(Other additives)
This ink may further contain other additives. Examples of the additive include a filler, a polymer compound other than the binder polymer, a surfactant, an adhesion promoter, an aggregation inhibitor, an organic acid, and a curing agent.

  Examples of the surfactant include nonionic surfactants, cationic surfactants, anionic surfactants, and amphoteric surfactants.

  Examples of the adhesion promoter include vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (2-methoxyethoxy) silane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, and N- (2-amino). Ethyl) -3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyl Examples include trimethoxysilane, 3-chloropropylmethyldimethoxysilane, 3-chloropropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, and 3-mercaptopropyltrimethoxysilane.

  Examples of the aggregation inhibitor include sodium polyacrylate.

  The ink has a viscosity of 50 mPa · s or less and a yield value of 10 mPa or less so that the ink film 70 can be flattened (leveled) quickly and sufficiently on the blanket 10 before being cross-linked by the beam source 30. Is preferred. The flattening of the ink film 70 mainly occurs when the ink flows on the blanket 10 due to the surface tension of the ink. When the ink having the above viscosity and yield value is used, the ink film 70 can be flattened quickly and sufficiently, and the thickness of the ink film 70 can be made substantially uniform. Here, when the viscosity of the ink exceeds 50 mPa · s, the time required for the flattening of the ink film 70 becomes long, and thus the productivity tends to be lowered. Furthermore, generally available inks contain colorants and resins, so that the viscosity is usually 2 mPa · s or more in many cases. If the yield value exceeds 10 mPa, it tends to be difficult to flatten (level) the ink film 70 on the blanket 10, and uneven coating tends to become noticeable.

  This is the end of the description of the ink 28, and then the beam source will be described.

(Beam source)
The beam source 30 irradiates the ink film 70 coated on the blanket 10 with ultraviolet rays, infrared rays, ionizing radiation, etc., and crosslinks the crosslinkable resin composition in the ink film 70 to form a crosslinked ink film 71. Form.

  The beam source 30 is not particularly limited as long as it emits a beam capable of crosslinking the crosslinkable resin composition in the ink 28. For example, if the crosslinkable resin composition is a photocrosslinkable resin composition that is crosslinkable by irradiation with light such as ultraviolet rays or visible rays, ultraviolet rays or visible rays that can crosslink the photocrosslinkable resin composition as the beam source 30. A light source that emits the light can be used. Such a light source is relatively low cost.

  Moreover, an infrared lamp etc. can be utilized if a crosslinkable resin composition is a heat crosslinkable resin composition which bridge | crosslinks by heating.

  In addition, if the crosslinkable resin composition is an ionizing radiation crosslinkable resin composition that is crosslinkable by irradiation with ionizing radiation, a known X-ray source, electron gun, γ-ray source, or the like can be used.

  In particular, when an ink containing an ultraviolet-crosslinkable resin composition is used as the ink 28 and an ultraviolet lamp that generates ultraviolet rays capable of curing the ultraviolet-crosslinkable resin composition is used as the beam source 30, crosslinking can be performed with low-cost equipment. In addition, the blanket cylinder 11 is not heated so much and thermal expansion of the blanket cylinder 11 and the like is unlikely to occur, so that the accuracy of the position and shape of the ink pattern can be extremely increased.

  As the ultraviolet lamp, a high-pressure mercury lamp, blue LED, ultraviolet LED, halogen lamp or the like can be suitably used.

  The beam source 30 emits light to the ink film 70 after a predetermined time has elapsed since being applied on the blanket 10, that is, after being rotated a predetermined distance from the place discharged from the coating die 21 and attached to the blanket 10. It is arranged to irradiate. Thereby, before the light is irradiated from the beam source 30, the ink film 70 applied to the blanket 10 can be flowed, that is, flattened until the ink film 70 has a sufficiently uniform thickness due to surface tension or the like. . Specifically, for example, the beam source 30 is provided on the gantry 1 so as to irradiate light to the ink film 70 after moving about 1/8 to 1/4 rotation after being applied to the blanket 10. . The distance (time) from application to irradiation can be suitably designed according to the properties of the ink and the coating speed.

  Here, the intensity of irradiation of the beam from the beam source 30 may be set to such an intensity that the degree of cross-linking of the cross-linkable resin composition in the ink film 71 is in a completely cross-linked state. The composition is preferably strong enough to be in a semi-crosslinked state, that is, in a gel state. By doing so, it is possible to suitably form an ink pattern from the ink film 71 in a subsequent process and transfer the ink pattern to the substrate.

  Here, specifically, the half-crosslinked state is a state where the yield value of the ink film is about 20 to 500 mPa. When the yield value of the ink film 71 after cross-linking does not reach 20 mPa, the ink tends to flow, so that the ink pattern tends to flow and deform, or the film thickness distribution in the ink pattern tends to vary. is there. On the other hand, when the yield value exceeds 500 mPa, the ink film 71 becomes hard and the ink pattern formation and the printability of the ink pattern on the substrate tend to deteriorate.

(Version and platen)
Returning to FIG. 1, the plate 50 is supported horizontally by a plate surface plate 51 at the center upper portion of the gantry 1. The plate 50 is for removing an unnecessary portion that is not transferred to the substrate 60 from the ink film 71 on the blanket 10 to form an ink pattern. As such a plate 50, for example, an uneven plate in which a portion corresponding to an unnecessary portion of the ink film 71 is convex and a portion (printing portion) corresponding to a portion to be left of the ink film 71 is concave, It is possible to use a lithographic plate or the like in which the portion corresponding to the unnecessary portion is made oleophilic and the portion corresponding to the printed portion is made hydrophilic. In particular, when the thickness of the ink film 71 is thick, the concavo-convex plate is suitable.

  The concavo-convex plate can be formed of, for example, glass, metal, resin, or the like, but in order to produce a color filter having a large area, a concavo-convex plate formed of glass having excellent dimensional stability is preferable. An uneven plate having such unevenness can be prepared by forming a mask pattern with a photoresist or the like on polished glass and then etching with hydrofluoric acid.

(Board and board surface plate)
Next to the plate 50, a transparent colored resin layer 73R, 73G, 73B, a black matrix 63, and a substrate 60 on which a spacer 90 is to be formed are supported horizontally on a substrate surface plate 61. The substrate 60 is not particularly limited, but a glass substrate or the like can be adopted.

  In the printing apparatus 5 having such a configuration, it is desirable that the mechanical processing accuracy of each part is (at least ± 20 μm or less) so that the accuracy of the color filter can be sufficiently satisfied.

(Color filter manufacturing method)
Next, a method of using the printing apparatus 5 according to the present embodiment will be described by focusing on the case where the transparent colored resin layers 73R, 73G, and 73B of the color filter are formed.

  First, as shown in FIG. 1, a transparent substrate 60 is placed on a substrate surface plate 61 in advance, and a plate 50 is placed on a plate surface plate 51. The plate 50 has an uneven surface corresponding to the pattern of the transparent colored resin layer to be formed.

  The substrate 60 is made of a transparent material such as non-alkali glass, for example. As shown in FIG. 3, a black matrix (light-shielding pattern) 63 for partitioning the substrate 60 into R pixels, G pixels, and B pixels is formed on the substrate 60 in advance.

  The black matrix 63 absorbs the position error of the transparent colored resin layer formed between the black matrices 63 and the overlay error of the counter substrate, while the contrast of the external light is reflected or transferred from the display surface of the liquid crystal panel. It has a function to prevent deterioration, and may be a pattern of a thin film that combines a light-shielding thin film of metal such as chromium, molybdenum, and nickel and an anti-reflective film, and carbon black or a light-absorbing titanium compound Or a resin in which a ferrite compound is dispersed. The black matrix 63 may be formed by a photolithography method using a photosensitive resin, but may be formed by the printing apparatus 5 or the printing method according to the present embodiment. The width 63W of the black matrix 63 is preferably 10 to 30 μm, for example.

  In addition to the black matrix 63, a mark for alignment during transfer of the RGB transparent colored resin layer, a mark for quality control, and the like may be formed on the substrate 60.

  Subsequently, as shown in FIG. 2, the blanket cylinder 11 is disposed above the coating die 21 and the blanket cylinder 11 is rotated to discharge ink from the coating die 21 to form an ink film 70 on the blanket 10. . Here, first, an ink containing a red colorant is used.

  Specifically, first, in a state where the rotation of the blanket cylinder 11 is stopped on the coating die 21, the coating die 21 is raised toward the blanket 10 by the coating die lifting / lowering unit 24, and the distance between the blanket 10 and the slit 21 c is increased. Is about 80 μm. Next, by raising the water level of the ink 28 in the ink tank 22 by the ink tank lifting / lowering unit 25, the ink is slightly discharged from the slit 21c to form a bead, and then the coating die 21 is further raised to remove the bead. Affix and touch the surface of the blanket 10. Next, after the coating die 21 is lowered to a distance of 200 μm from the surface of the blanket 10 with the beads attached, the blanket cylinder 11 is rotated counterclockwise in the drawing, thereby drawing out the ink 28 from the slit 21 c and drawing the ink on the blanket 10. A film 70 is formed.

  The ink film 70 is rotated about 1/8 to 1/4 rotation after being stuck on the blanket 10, and during this time, the surface of the ink film 70 is smoothed by the surface tension and the like, and the film thickness is made uniform.

  Subsequently, the ink film 70 having a uniform thickness as described above is irradiated with a beam B such as ultraviolet rays from the beam source 30, whereby the crosslinkable resin composition in the ink film 70 is crosslinked. The film 71 is formed. When the ink film 71 is cross-linked, the viscosity and yield value are higher than those of the ink film 70, and the fluidity of the ink is low. Therefore, a state in which the thickness uniformity is extremely high is maintained by the blanket 10.

  In this way, a solid ink film 71 for approximately one turn is formed on the blanket 10 and the ink film forming process is completed.

  Subsequently, as shown in FIG. 4, the blanket cylinder 11 is rolled by bringing the blanket 10 on which the ink film 70 is formed into contact with the plate 50 while moving the blanket cylinder support portion 40 in the left direction in the figure. As a result, a portion 73 of the ink film 71 corresponding to the convex portion 53 of the plate 50 is removed from the ink film 71 and adhered onto the plate 50, and an ink pattern 72 is formed on the blanket 10. The ink pattern 72 has a plurality of ink films 72 a having a shape corresponding to the concave portion 52 of the plate 50.

  Here, the blanket cylinder support portion 40 and the platen plate 51 constitute an ink pattern forming means 54 for removing a predetermined portion of the ink film 71 to form the ink pattern 72.

  Subsequently, as shown in FIG. 5, the blanket cylinder 11 is rolled by bringing the blanket 10 formed with the ink pattern 72 into contact with the plate 50 while moving the blanket cylinder support portion 40 in the left direction in the figure. Thereby, each ink film 72a which comprises the ink pattern 72 is transcribe | transferred on the board | substrate 60, and it becomes the transparent colored resin layer 73R.

  At this time, the blanket cylinder support unit 40 controls the contact timing between the blanket 10 and the substrate 60 so that each ink film 72 a covers a predetermined opening of the black matrix 63 on the substrate 60.

  Here, the blanket cylinder support part 40 and the substrate surface plate 61 constitute transfer means 64 for transferring the ink pattern 72 on the blanket 10 to the substrate.

  Thereafter, the transparent colored resin tank 73R is completely cured by heating the substrate 60 or irradiating the substrate 60 with light as necessary. In this series of steps, the formation of the red transparent colored resin layer 73R is completed.

  Subsequently, by performing such a process on the other two colors (green and blue) of ink, as shown in FIG. 6, transparent colored resin layers 73R, 73G, red, green and blue on the substrate 60, respectively. 73B is formed.

  Further, if necessary, as shown in FIG. 7, an overcoat layer 80, a transparent conductive film 85 formed of ITO or the like and used as a common electrode for liquid crystal are respectively formed on these transparent colored resin layers 73R, 73G, 73B. By forming by a known method, a color filter CF for liquid crystal as shown in FIG. 7 is completed.

  Further, when forming the liquid crystal display element LCD300, for example, subsequently, an alignment film 86 is formed on the transparent conductive film 85 by a known method, and the TFT substrate TFT is formed with the spacer 90 sandwiched on the alignment film 86. The liquid crystal 120 is sealed between the alignment film 86 and the TFT substrate TFT. The TFT substrate 300 has a pixel electrode 301 and an alignment film 87 on the lower surface of the TFT functional element 300, and a polarizing film 115 is formed on the TFT functional element 300. The spacer 90 can also be formed by the printing apparatus 5 or the printing method according to the present embodiment.

  The transparent colored resin layers 73R, 73G, 73B formed in the present embodiment give color information to the display of the liquid crystal 120 driven by the TFT substrate TFT in accordance with an external electric signal.

  According to the printing apparatus 5 and the printing method according to such an embodiment, since the crosslinkable resin composition of the ink film 70 applied to the blanket 10 is cross-linked, a highly fluid ink is applied to the blanket 10 in advance. After the thickness uniformity of the ink film 70 is increased, the crosslinkable resin composition of the ink film 70 can be crosslinked to reduce the fluidity and maintain the thickness uniformity.

  Further, since the ink pattern 72 is formed by using the ink film 71 in which the fluidity is reduced and the thickness uniformity is maintained in this way, the ink pattern 72 can be formed with high accuracy and the formed high accuracy. The ink pattern 72 can be sufficiently maintained on the blanket 10. Then, the ink pattern 72 is transferred to the substrate 60 and dried, so that the transparent colored resin layer 73 and the like having high thickness uniformity and pattern accuracy can be formed on the substrate 60.

  Thereby, the uniformity of the thickness of the transparent colored resin layer formed on the substrate 60, that is, the uniformity of the color density and the accuracy of the position and shape of the transparent colored resin layer can be improved, and a high-quality color filter Can be formed.

  Further, an unnecessary pattern is removed from the ink film 71 on the blanket 10 to form an ink pattern 72 and the ink pattern 72 is transferred to the substrate 60. Therefore, the transparent colored resin layers 73R, 73G, 73B having a sufficient thickness are each applied to the substrate 60 once compared with the case where the ink pattern formed on the plate such as a lithographic plate is transferred to the blanket and further transferred to the substrate. It is easy to form by printing operation.

  As a result, it is possible to print a color filter with a large area and high accuracy. In particular, when the ink film 70 is cross-linked by ultraviolet light or visible light without heating the blanket 10 to reduce the fluidity, the blanket 10 is deteriorated due to heat during repeated printing or the ink film of the blanket 10. There is little change in adhesion to 70 and 71, and stable production is possible.

  In the above embodiment, the ink film 70 is crosslinked by the beam source 30 as a crosslinking means. However, when the crosslinkable resin composition is a heat-crosslinkable resin composition, a blanket is used instead. Even if the ink film 70 is crosslinked by heating 10 or the like, the operation is possible.

  In the above embodiment, the method of creating the transparent colored resin layers 73R, 73G, and 73B has been described. However, the black matrix 63 and the spacer 90 may be formed by the present printing apparatus and printing method. A plate having a concavo-convex surface corresponding to the pattern of the black matrix 63 and the spacer 90 and an ink capable of forming a light-shielding resin layer may be used, and the same effects as described above can be obtained.

  In addition, the printing apparatus and the printing method according to the present embodiment are not limited to the transparent colored resin layer, the black matrix, and the spacer of the color filter, but are used to form a pattern of a resin layer used for forming other electronic devices, such as a resist layer. It is also applicable to.

1 is a schematic configuration diagram illustrating a printing apparatus according to an embodiment. It is a schematic block diagram which shows the detail and operation | movement of the blanket cylinder 11 and the coating unit 20 of FIG. It is sectional drawing which shows the board | substrate of FIG. 5 is a cross-sectional view showing the operation of the blanket cylinder 11 on the plate 50. FIG. 6 is a cross-sectional view showing the operation of the blanket cylinder 11 on the substrate 60. FIG. It is a figure which shows a mode that the transparent colored resin layer 73R, 73G, 73B was formed on the board | substrate 60. FIG. It is a schematic sectional drawing which shows the color filter and liquid crystal display element which are manufactured by this embodiment.

Explanation of symbols

DESCRIPTION OF SYMBOLS 5 ... Printing apparatus, 10 ... Blanket, 21 ... Coating die (coating means), 30 ... Beam source (crosslinking means), 50 ... Plate (uneven plate), 54 ... Ink pattern forming means, 60 ... Substrate, 64 ... Transfer Means 70, 71 ... ink film, 72 ... ink pattern, 73R, 73G, 73B ... transparent colored resin layer, CF ... color filter.

Claims (12)

A coating means for applying an ink containing a crosslinkable resin composition to the peripheral surface of the blanket to form an ink film;
Cross-linking means for cross-linking the cross-linkable resin composition of the ink film applied to the blanket;
An ink pattern forming means for forming an ink pattern by removing a predetermined portion of an ink film containing a crosslinked crosslinkable resin composition;
Transfer means for transferring the ink pattern on the blanket to the substrate;
A printing apparatus.   The crosslinkable resin composition is a photocrosslinkable resin composition that crosslinks when irradiated with light, and the crosslinking means emits light that can crosslink the photocrosslinkable resin composition to the ink film. The printing apparatus according to claim 1.   The printing apparatus according to claim 2, wherein the crosslinkable resin composition is an ultraviolet crosslinkable resin composition that crosslinks when irradiated with ultraviolet rays, and the light source is an ultraviolet lamp.   The printing apparatus according to any one of claims 1 to 3, wherein the ink applied by the coating unit has a viscosity of 2 to 50 mPa · s or less and a yield value of 10 mPa or less.   The printing apparatus according to claim 4, wherein the cross-linking unit cross-links the cross-linkable resin composition of the ink film so that a yield value of the ink film is 20 to 500 mPa.   The printing apparatus according to any one of claims 1 to 5, wherein the ink pattern forming unit brings a concavo-convex plate corresponding to the ink pattern into contact with the crosslinked ink film. A coating process in which an ink containing a crosslinkable resin composition is applied to the peripheral surface of the blanket to form an ink film;
A crosslinking step of crosslinking the crosslinkable resin composition of the ink film applied to the blanket;
An ink pattern forming step of forming an ink pattern by removing a predetermined portion of the ink film containing the crosslinked crosslinkable resin composition;
A transfer step of transferring the ink pattern on the blanket to the substrate;
A printing method comprising:   The crosslinkable resin composition is a photocrosslinkable resin composition that crosslinks when irradiated with light, and in the crosslinking step, the ink film is irradiated with light that can crosslink the photocrosslinkable resin composition. Item 8. The printing method according to Item 7.   The printing method according to claim 8, wherein the crosslinkable resin composition is an ultraviolet crosslinkable resin composition that crosslinks when irradiated with ultraviolet rays, and the ultraviolet ray is irradiated with an ultraviolet lamp in the crosslinking step.   The printing method according to any one of claims 6 to 9, wherein the viscosity of the ink applied in the coating step is 2 to 50 mPa · s or less, and the yield value is 10 mPa or less.   The printing method according to claim 10, wherein in the crosslinking step, the crosslinkable resin composition of the ink film is crosslinked so that a yield value of the ink film is 20 to 500 mPa.   The printing method according to any one of claims 7 to 11, wherein in the ink pattern forming step, an uneven plate corresponding to the ink pattern is brought into contact with the crosslinked ink film.

Images