JP2005193087A - Rotation floating type hitting treatment method and rotation floating type hitting treatment device - Google Patents

Rotation floating type hitting treatment method and rotation floating type hitting treatment device Download PDF

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JP2005193087A
JP2005193087A JP2003435586A JP2003435586A JP2005193087A JP 2005193087 A JP2005193087 A JP 2005193087A JP 2003435586 A JP2003435586 A JP 2003435586A JP 2003435586 A JP2003435586 A JP 2003435586A JP 2005193087 A JP2005193087 A JP 2005193087A
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processing container
rotary
impact
levitation
impacting
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JP4601951B2 (en
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Motohide Akagami
元英 赤神
Hideo Yanagihara
英夫 柳原
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JDC Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rotation floating type hitting treatment method capable of satisfying quality/treatment-performance/device-constitution of an object to be treated to higher degree, and a rotation floating type hitting treatment device. <P>SOLUTION: A plurality of long rotation floating type hitting bodies 35 mounted to a periphery of a rotation shaft 21 are horizontally rotated at high speed in a treatment vessel 12. The object to be treated charged and dropping off in the treatment vessel 12 is hit by the respective hitting bodies 35 during the high speed horizontal rotation. When the object to be treated is hit by the respective hitting bodies 35 during the high speed horizontal rotation, the object to be treated is made collision to a vertical collision surface 16a of a fixed crushing member 16 projected from an inner peripheral surface of the treatment vessel within a range positioned on the inner peripheral surface of the treatment vessel corresponding to a gap between the hitting bodies 35 vertically adjacent to each other and not colliding to the hitting bodies 35 at high speed horizontal rotation. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は土木・建築・農林・水産・水処理・小動物飼育・小動物養殖・微生物培養などの分野とか、廃棄物処理・土壌浄化処理などの分野とかで用いることのできる回転浮揚式打撃処理方法と回転浮揚式打撃処理装置に関する。   The present invention relates to a rotary levitation blow treatment method that can be used in fields such as civil engineering, architecture, agriculture, forestry, fisheries, water treatment, small animal breeding, small animal culture, microbial culture, waste treatment, soil purification treatment, and the like. The present invention relates to a rotary levitation striking treatment device.

土構造物の力学的性質・物理的性質・透水性などを改善することは古くから取り組まれている重要課題の一つである。なかでも劣化した地盤その他を旧位に復することや土木建築系の不用材を再生利用することなどは、種々のものが具体化されて応分の成果を納めるに至っている。ちなみに土質材料の製造技術でいうと、これは泥・土・砂・礫・石・岩・コンクリート塊などうちから選択された任意のものを被処理物とし、それを打撃することで所定の土質材料を得ている。   Improving the mechanical properties, physical properties, and water permeability of soil structures is one of the important issues that have been addressed for a long time. In particular, the restoration of degraded ground and other materials, and the reuse of waste materials in civil engineering and construction have been realized in a variety of ways, resulting in appropriate results. By the way, in terms of soil material manufacturing technology, this can be any object selected from mud, soil, sand, gravel, stones, rocks, concrete blocks, etc. Getting the material.

下記の特許文献1はそのような土質材料の製造方法や製造装置について開示している。この文献技術は土質材料の高品質性・高い生産能力・作業性・経済性・汎用性などを満足させる点で望ましいものである。   The following Patent Document 1 discloses a manufacturing method and a manufacturing apparatus for such a soil material. This literature technique is desirable in that it satisfies the high quality, high production capacity, workability, economy, and versatility of soil materials.

しかしながら特許文献1の技術も、これをより高度化する上で下記のような改善の余地が残されている。下記の指摘事項は土質材料を製造するときの原材料処理にかぎらず、その他各種の組成物を破砕混合する際の共通課題でもある。
(1) 被処理物を処理容器内に長く留めながら打撃するときは概して高品質のものが得られる。けれども重力落下するところの被処理物については、これを処理容器内に長く留めるのが困難であるため品質向上が難しい。
(2) 処理容器内に投入されて落下する被処理物を高速水平回転中の打撃体で打撃しているときに、被処理物のかなり部分が打撃体の水平回転作用を受けて同方向へ回転する。これは打撃体・被処理物が共に同じ方向へ回転するのであるから打撃体の打撃力が被処理物に十分に及ばない。ゆえに処理能力や処理効率が低下する。
(3) 被処理物に対する複数回の打撃を行うときは、初回が最上段の打撃体で、2回目以降が2段目以下の打撃体ということになる。この場合の打撃体についていえば最上段のものほど負荷がかかる。それゆえ最上段の打撃体が他よりも激しく損耗してしまい、この部分のインパクトエネルギや打撃効果が低下する。
(4) 被処理物のうちで粘性土塊のようなものは、フラットな打撃面でヒットされたとき処理容器の内周面に面状に圧着し、処理作業が増すごとにそれが堆積成長していく。こうした堆積物は打撃体の先端と接触摩擦を起こすために、当該打撃体がパワー低下したり摩耗したりするほか、打撃体の駆動源であるモータに過負荷を与えたりもする。その対策として処理容器の内部清掃をかなりの頻度で行わねばならないから雑務が増えるとともに、これにともなう作業中断のために生産性も低下する。
(5) 被処理物については、処理容器上部側の一箇所から処理容器内に投入されたものが高速水平回転中の打撃体で打撃される。しかしこれは、処理容器内の一部でのみ打撃体を用いているにすぎない。すなわち高い処理能力がありながらもそれを有効利用していないのであるから生産性が低下する。
(6) 被処理物については、また、高速水平回転中の打撃体で打撃されたときのインパクトエネルギや処理容器内の風で水分が蒸発したりする。被処理物の種類によってはこれでよいものもあるが、たとえば水分蒸発を抑えたい場合や水分増加を望む場合は被処理物として所望成分のものが得られない。逆に被処理物の含水量をより減少させる場合にも困難性がともなう。
(7) 縦型の処理システムを採用した場合において、処理容器の下面を下蓋で閉じる構成のものは回転軸の下部を支持するのが容易となるが、自重で落下してくる処理済みの被処理物が下蓋に積もるので、これを排出するのに掃き出し用のワイパが必要になる。逆に処理容器の下面を開放した場合は被処理物の排出がスムーズになるが、回転軸の下部を安定して支持するのが難しくなる。ちなみに回転軸の下部外周面と処理容器の下部内周面とにわたり複数本のステーを架設して回転軸の下部を支持するものは、処理容器が振動することもあり、軸のより安定した支持という点で十分でない。したがって被処理物のスムーズ排出と回転軸の安定支持とを満足させる技術が要求される。
(8) 打撃体は過酷に使用される消耗部品であるから、保守点検などに際して交換を余儀なくされることが多い。この際の脱着は、それぞれの打撃体について取り外しが簡単で取り付け状態が堅固であることが望ましい。けれども既成のものなどはこの点の技術的配慮に欠ける。
(9) 消耗部品であるところの打撃体について、コストを掛けずに一つひとつを長く使用できるようにすればメンテナンスの費用や労力が軽減できるが、既成のものはこの点の技術的配慮に欠ける。
特開平10−263424号公報
However, the technique of Patent Document 1 also has room for improvement as described below in order to further enhance this technique. The following pointed out matters are not limited to raw material processing when producing soil materials, but are common issues when crushing and mixing other various compositions.
(1) When hitting the object to be processed while keeping it in the processing container for a long time, a high quality product is generally obtained. However, it is difficult to improve the quality of the workpiece to be dropped by gravity because it is difficult to keep the workpiece in the processing container for a long time.
(2) When an object to be processed that has been dropped into the processing vessel is being struck by a striking body that is rotating at high speed horizontally, a significant portion of the object to be treated is subjected to the horizontal rotating action of the striking body in the same direction. Rotate. This is because the striking body and the workpiece both rotate in the same direction, so that the striking force of the striking body does not sufficiently reach the workpiece. Therefore, processing capacity and processing efficiency are reduced.
(3) When performing multiple hits on the workpiece, the first hit is the uppermost hit body, and the second and subsequent hits are the second and lower hit bodies. As for the impacting body in this case, the load is applied to the uppermost one. Therefore, the uppermost striking body is worn more violently than the others, and the impact energy and the striking effect of this portion are reduced.
(4) Among objects to be treated, such as cohesive soil mass, when hit with a flat striking surface, is crimped to the inner peripheral surface of the processing container in a planar shape, and it accumulates and grows as processing operations increase. To go. Such deposits cause contact friction with the tip of the impacting body, so that the impacting body is reduced in power and worn, and also overloads the motor that is the driving source of the impacting body. As a countermeasure against this, the internal cleaning of the processing container must be carried out at a considerable frequency, so that the miscellaneous work increases and the productivity is also lowered due to the interruption of the work.
(5) As for the object to be processed, the material thrown into the processing container from one place on the upper side of the processing container is struck by an impacting body that is rotating at high speed horizontally. However, this only uses the striking body in a part of the processing container. That is, although it has a high processing capacity, it is not effectively used so that productivity is lowered.
(6) As for the object to be processed, moisture is evaporated due to impact energy or a wind in the processing container when it is struck by a striking body rotating at high speed and horizontally. Although this may be sufficient depending on the type of the object to be treated, for example, when it is desired to suppress moisture evaporation or increase moisture, the object to be treated cannot be obtained. On the other hand, there is a difficulty in reducing the water content of the object to be processed.
(7) When a vertical processing system is used, a configuration in which the lower surface of the processing container is closed with a lower lid makes it easier to support the lower part of the rotating shaft, but it has already been processed to fall by its own weight. Since the object to be processed accumulates on the lower lid, a wiper for sweeping is required to discharge the object. On the contrary, when the lower surface of the processing container is opened, discharge of the object to be processed becomes smooth, but it becomes difficult to stably support the lower part of the rotating shaft. By the way, the one that supports the lower part of the rotating shaft by installing a plurality of stays across the lower outer peripheral surface of the rotating shaft and the lower inner peripheral surface of the processing container may cause the processing container to vibrate, and support the shaft more stably. That is not enough. Therefore, a technology that satisfies the smooth discharge of the workpiece and the stable support of the rotating shaft is required.
(8) Since the impacting body is a consumable part that is used severely, it is often forced to be replaced during maintenance and inspection. In this case, it is desirable that the attachment and removal of each impacting body be easy and the attachment state is solid. However, existing ones lack technical considerations in this regard.
(9) For each impacting part that is a consumable part, the cost and labor of maintenance can be reduced by making it possible to use each one for a long time without incurring costs, but the existing ones lack technical considerations in this respect.
JP-A-10-263424

従来のインパクト処理技術は上記で明らかなとおり、被処理物の高品質・被処理物に対する高処理能力(高処理効率)と高生産性・主要部品の脱着性と長期使用・主要部品の安定支持と被処理物の排出性などについて満足できないものである。   The conventional impact processing technology is clear as described above. High quality of the processed material, high processing capacity (high processing efficiency) for the processed material, high productivity, detachability of main parts, long-term use, stable support of main parts In addition, it is unsatisfactory with respect to the discharge performance of the processed material.

本発明はこのような課題に鑑み、被処理物の品質・処理性能・装置構成・その他をより高度に満足させることのできる回転浮揚式打撃処理方法や回転浮揚式打撃処理装置を提供しようとするものである。   In view of such problems, the present invention intends to provide a rotary levitation-type impact processing method and a rotary levitation-type impact processing apparatus that can satisfy the quality, processing performance, apparatus configuration, and others of the workpiece to a higher degree. Is.

本発明の請求項1に係る回転浮揚式打撃処理方法は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項1記載の回転浮揚式打撃処理方法は、縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、下位側の段にあって前面側に上向きの傾斜面を有する任意の打撃体により上昇流を発生させて被処理物の少なくとも一部を処理容器内に長く滞留させることを特徴とする。   In order to achieve the intended purpose, the rotary levitation batting method according to claim 1 of the present invention is characterized by the following problem solving means. That is, in the rotary levitation-type impact processing method according to claim 1, a plurality of long rotary levitation-type impact bodies that are radially distributed and attached in a plurality of stages around a vertical rotation shaft in a vertical processing container are provided at high speed. Rotate horizontally, hit the workpiece to be dropped into the processing vessel with each impacting body during high-speed horizontal rotation, and hit the object with each impacting body during high-speed horizontal rotation. The upper flow is generated by an arbitrary striking body having an upward inclined surface on the front side in the lower step, and at least a part of the object to be processed is retained in the processing container for a long time. To do.

本発明の請求項2に係る回転浮揚式打撃処理方法は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項2記載の回転浮揚式打撃処理方法は、縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、相対的上位の段にあって前面側に下向きの傾斜面を有する任意の打撃体と相対的下位の段にあって前面側に上向きの傾斜面を有する任意の打撃体とにより上下方向の周回流動性を発生させて被処理物の少なくとも一部を処理容器内に長く滞留させることを特徴とする。   According to a second aspect of the present invention, there is provided a rotary levitation striking treatment method characterized by the following problem solving means in order to achieve an intended purpose. That is, in the rotary levitation-type impact processing method according to claim 2, a plurality of long rotary levitation-type impact bodies that are radially distributed and attached in a plurality of stages around a vertical rotation shaft in a vertical processing container are processed at high speed. Rotate horizontally, hit the workpiece to be dropped into the processing vessel with each impacting body during high-speed horizontal rotation, and hit the object with each impacting body during high-speed horizontal rotation. The upper and lower sides of any striking body having a lower inclined surface on the front surface side and the arbitrary striking body having an upward sloping surface on the front surface side in a relatively lower step. It is characterized in that the circumferential fluidity in the direction is generated and at least a part of the object to be processed is retained in the processing container for a long time.

本発明の請求項3に係る回転浮揚式打撃処理方法は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項3記載の回転浮揚式打撃処理方法は、縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、上下に隣接する打撃体間と対応した処理容器内周面にあって水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出している固定破砕部材の垂直な衝突面に被処理物を衝突させることを特徴とする。   According to a third aspect of the present invention, there is provided a rotary levitation striking treatment method characterized by the following problem solving means in order to achieve an intended purpose. That is, in the rotary levitation-type impact processing method according to claim 3, a plurality of long rotary levitation-type impact bodies that are radially distributed and attached in a plurality of stages around a vertical rotation shaft in a vertical processing container are provided at high speed. Rotate horizontally, hit the workpiece to be dropped into the processing vessel with each impacting body during high-speed horizontal rotation, and hit the object with each impacting body during high-speed horizontal rotation. Of the fixed crushing member that protrudes from the inner peripheral surface of the processing container within a range that does not collide with the impacting body at the time of horizontal high-speed rotation, and that is on the inner peripheral surface of the processing container corresponding to the upper and lower adjacent impacting bodies. The object to be processed is caused to collide with the collision surface.

本発明の請求項4に係る回転浮揚式打撃処理方法は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項4記載の回転浮揚式打撃処理方法は、縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、上下に隣接する打撃体間と対応した処理容器内周面にあって水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出している固定破砕部材の垂直な衝突面に被処理物を衝突させるとともに下位側の段にあって前面側に上向きの傾斜面を有する任意の打撃体により上昇流を発生させて被処理物の少なくとも一部を処理容器内に長く滞留させることを特徴とする。   According to a fourth aspect of the present invention, there is provided a rotary levitation striking treatment method characterized by the following problem solving means in order to achieve an intended purpose. That is, in the rotary levitation-type impact processing method according to claim 4, a plurality of long rotary levitation-type impact bodies that are attached in multiple stages around a vertical rotation shaft in a vertical processing container and are distributed radially are provided at high speed. Rotate horizontally, hit the workpiece to be dropped into the processing vessel with each impacting body during high-speed horizontal rotation, and hit the object with each impacting body during high-speed horizontal rotation. Of the fixed crushing member that protrudes from the inner peripheral surface of the processing container within a range that does not collide with the impacting body at the time of horizontal high-speed rotation, and that is on the inner peripheral surface of the processing container corresponding to the upper and lower adjacent impacting bodies. The workpiece is caused to collide with the collision surface and an upward flow is generated by an arbitrary impacting body having an upward inclined surface on the front surface side at the lower side, so that at least a part of the workpiece is elongated in the processing container. Characterized by retention That.

本発明の請求項5に係る回転浮揚式打撃処理方法は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項5記載の回転浮揚式打撃処理方法は、縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、上下に隣接する打撃体間と対応した処理容器内周面にあって水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出している固定破砕部材の垂直な衝突面に被処理物を衝突させるとともに相対的上位の段にあって前面側に下向きの傾斜面を有する任意の打撃体と相対的下位の段にあって前面側に上向きの傾斜面を有する任意の打撃体とにより上下方向の周回流動性を発生させて被処理物の少なくとも一部を処理容器内に長く滞留させることを特徴とする。   According to a fifth aspect of the present invention, there is provided a rotary levitation striking treatment method characterized by the following problem solving means in order to achieve an intended purpose. That is, in the rotary levitation-type impact processing method according to claim 5, a plurality of long rotary levitation-type impact bodies that are radially distributed and attached in multiple stages around a vertical rotation shaft in a vertical processing container are provided at high speed. Rotate horizontally, hit the workpiece to be dropped into the processing vessel with each impacting body during high-speed horizontal rotation, and hit the object with each impacting body during high-speed horizontal rotation. Of the fixed crushing member that protrudes from the inner peripheral surface of the processing container within a range that does not collide with the impacting body at the time of horizontal high-speed rotation, and that is on the inner peripheral surface of the processing container corresponding to the upper and lower adjacent impacting bodies. Arbitrary striking object that collides the workpiece with the collision surface and has a lower inclined surface on the front surface side in a relatively upper level and an arbitrary impact surface that has an upward inclined surface on the front surface side in a lower level And the vertical direction of the hitting body It raises the times flowability, characterized in that to stay longer at least partially into the processing vessel of the object to.

本発明の請求項6に記載された回転浮揚式打撃処理方法は、請求項1〜5いずれかに記載の回転浮揚式打撃処理方法において、上段から下段に向かうにしたがい段階的に長くなる複数段の打撃体を用いて被処理物を打撃することを特徴とする。   According to a sixth aspect of the present invention, there is provided a rotary levitation-type impact processing method according to any one of the first to fifth aspects, wherein the rotational levitation-type impact processing method is a plurality of stages that gradually increase in length from the upper stage toward the lower stage. The object to be processed is hit using the hitting body.

本発明の請求項7に係る回転浮揚式打撃処理方法は、請求項1〜6いずれかに記載の回転浮揚式打撃処理方法において、処理容器上部側の複数箇所から処理容器内に被処理物を投入することを特徴とする。   The rotary levitation batting method according to claim 7 of the present invention is the rotary levitation batting method according to any one of claims 1 to 6, wherein an object to be processed is placed in the processing vessel from a plurality of locations on the upper side of the processing vessel. It is characterized by charging.

本発明の請求項8に記載された回転浮揚式打撃処理方法は、請求項1〜7いずれかに記載の回転浮揚式打撃処理方法において、処理容器内で高速水平回転中の打撃体により被処理物を打撃しているとき、粉流体を処理容器内に流入させて被処理物の成分を調整することを特徴とする。   The rotary levitation-type impact processing method according to claim 8 of the present invention is the rotary levitation-type impact processing method according to any one of claims 1 to 7, wherein the object is processed by an impacting body that is rotating at high speed horizontally in the processing container. When hitting an object, the component of the object to be processed is adjusted by flowing a powder fluid into the processing container.

本発明の請求項9に係る回転浮揚式打撃処理装置は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項9記載の回転浮揚式打撃処理装置は、入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とによってそれぞれの打撃体が構成されていることを特徴とする。   According to a ninth aspect of the present invention, there is provided a rotary levitation-type impact processing apparatus characterized by the following problem solving means in order to achieve an intended purpose. That is, the rotary levitation-type hitting treatment device according to claim 9 is a vertical processing container having an inlet at an upper part and an outlet at a lower part, a rotation shaft disposed in a central region in the processing container and extending in the vertical direction, It is provided with a plurality of long rotary levitation-type impact bodies that are mounted in a plurality of stages around the rotary shaft and are radially distributed, and a rotary drive system machine connected to the rotary shaft, and are connected to each other. Each impacting body is constituted by the impact member on the distal end side and the flexible member on the proximal end side.

本発明の請求項10に係る回転浮揚式打撃処理装置は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項10記載の回転浮揚式打撃処理装置は、入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの打撃体が構成されていること、および、相対的下位の段にある任意の打撃体がそのインパクト部材の前面として上向きの傾斜面を有することを特徴とする。   In order to achieve the intended purpose, the rotary levitation-type impact processing apparatus according to claim 10 of the present invention is characterized by the following problem solving means. That is, the rotary levitation-type impact processing device according to claim 10 is a vertical processing container having an inlet at an upper part and an outlet at a lower part, a rotation shaft disposed in a central region in the processing container and extending in the vertical direction, It is provided with a plurality of long rotary levitation-type impact bodies that are mounted in a plurality of stages around the rotary shaft and are radially distributed, and a rotary drive system machine connected to the rotary shaft, and are connected to each other. The impact member on the distal end side and the flexible member on the proximal end side constitute each impact body, and an arbitrary impact body in a relatively lower level is upward as the front surface of the impact member. It has an inclined surface.

本発明の請求項11に係る回転浮揚式打撃処理装置は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項11記載の回転浮揚式打撃処理装置は、入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの打撃体が構成されていること、および、相対的上位の段にある任意の打撃体がそのインパクト部材の前面として下向きの傾斜面を有するとともに相対的下位の段にある任意の打撃体がそのインパクト部材の前面として上向きの傾斜面を有することを特徴とする。   In order to achieve the intended purpose, the rotary levitation-type impact processing apparatus according to claim 11 of the present invention is characterized by the following problem solving means. That is, the rotary levitation-type impact processing apparatus according to claim 11 is a vertical processing container having an inlet at an upper part and an outlet at a lower part, a rotation shaft disposed in a central region in the processing container and extending in the vertical direction, It is provided with a plurality of long rotary levitation-type impact bodies that are mounted in a plurality of stages around the rotary shaft and are radially distributed, and a rotary drive system machine connected to the rotary shaft, and are connected to each other. The impact member on the distal end side and the flexible member on the proximal end side constitute each impacting body, and any impacting body in a relatively upper stage is the downward face as the front surface of the impact member. An arbitrary impacting body having an inclined surface and a relatively lower step has an upward inclined surface as a front surface of the impact member.

本発明の請求項12に係る回転浮揚式打撃処理装置は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項12記載の回転浮揚式打撃処理装置は、入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの回転浮揚式打撃体が構成されていること、および、水平高速回転状態において上下に隣接する打撃体間と対応する処理容器内周面部分には垂直な衝突面をもつ固定破砕部材が取り付けられているとともにその固定破砕部材が水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出していることを特徴とする。   According to a twelfth aspect of the present invention, there is provided a rotary levitation-type hitting treatment apparatus characterized by the following problem solving means in order to achieve an intended purpose. That is, the rotary levitation-type impact processing apparatus according to claim 12 is a vertical processing container having an inlet at an upper part and an outlet at a lower part, a rotation shaft disposed in a central region in the processing container and extending in the vertical direction, It is provided with a plurality of long rotary levitation-type impact bodies that are mounted in a plurality of stages around the rotary shaft and are radially distributed, and a rotary drive system machine connected to the rotary shaft, and are connected to each other. Further, the impact member on the distal end side and the flexible member on the proximal end side constitute the respective rotary levitation hitting bodies, and the processing containers corresponding to the hitting bodies adjacent to each other in the horizontal high-speed rotation state A fixed crushing member having a vertical collision surface is attached to the inner peripheral surface portion, and the fixed crushing member protrudes from the inner peripheral surface of the processing vessel within a range where it does not collide with an impacting body during horizontal high-speed rotation. Special To.

本発明の請求項13に係る回転浮揚式打撃処理装置は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項13記載の回転浮揚式打撃処理装置は、入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの回転浮揚式打撃体が構成されていること、および、水平高速回転状態において上下に隣接する打撃体間と対応する処理容器内周面部分には垂直な衝突面をもつ固定破砕部材が取り付けられているとともにその固定破砕部材が水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出していること、および、相対的下位の段にある任意の打撃体がそのインパクト部材の前面として上向きの傾斜面を有することを特徴とする。   According to a thirteenth aspect of the present invention, there is provided a rotary levitation-type impact processing apparatus characterized by the following problem solving means in order to achieve an intended purpose. That is, the rotary levitation-type impact processing apparatus according to claim 13 is a vertical processing container having an inlet at an upper part and an outlet at a lower part, a rotation shaft disposed in a central region in the processing container and extending in a vertical direction, It is provided with a plurality of long rotary levitation-type impact bodies that are mounted in a plurality of stages around the rotary shaft and are radially distributed, and a rotary drive system machine connected to the rotary shaft, and are connected to each other. Further, the impact member on the distal end side and the flexible member on the proximal end side constitute the respective rotary levitation hitting bodies, and the processing containers corresponding to the hitting bodies adjacent to each other in the horizontal high-speed rotation state A fixed crushing member having a vertical collision surface is attached to the inner peripheral surface portion, and the fixed crushing member protrudes from the inner peripheral surface of the processing vessel within a range where it does not collide with an impacting body during horizontal high-speed rotation, Oh Beauty, any striking body in relative lower stages and having an upward inclined surface as a front of the impact member.

本発明の請求項14に係る回転浮揚式打撃処理装置は所期の目的を達成するために下記の課題解決手段を特徴とする。すなわち請求項14記載の回転浮揚式打撃処理装置は、入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの回転浮揚式打撃体が構成されていること、および、水平高速回転状態において上下に隣接する打撃体間と対応する処理容器内周面部分には垂直な衝突面をもつ固定破砕部材が取り付けられているとともにその固定破砕部材が水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出していること、および、相対的上位の段にある任意の打撃体がそのインパクト部材の前面として下向きの傾斜面を有するとともに相対的下位の段にある任意の打撃体がそのインパクト部材の前面として上向きの傾斜面を有することを特徴とする。   In order to achieve the intended purpose, the rotary levitation-type impact processing apparatus according to claim 14 of the present invention is characterized by the following problem solving means. That is, the rotary levitation-type impact processing apparatus according to claim 14 is a vertical processing container having an inlet at an upper part and an outlet at a lower part, a rotation shaft disposed in a central region in the processing container and extending in a vertical direction, It is provided with a plurality of long rotary levitation-type impact bodies that are mounted in a plurality of stages around the rotary shaft and are radially distributed, and a rotary drive system machine connected to the rotary shaft, and are connected to each other. Further, the impact member on the distal end side and the flexible member on the proximal end side constitute the respective rotary levitation hitting bodies, and the processing containers corresponding to the hitting bodies adjacent to each other in the horizontal high-speed rotation state A fixed crushing member having a vertical collision surface is attached to the inner peripheral surface portion, and the fixed crushing member protrudes from the inner peripheral surface of the processing vessel within a range where it does not collide with an impacting body during horizontal high-speed rotation, Oh And any striking body at the relatively upper level has a downwardly inclined surface as the front surface of the impact member, and any impacting body at the relatively lower level has an upwardly inclined surface as the front surface of the impact member. It is characterized by having.

本発明の請求項15に記載された回転浮揚式打撃処理装置は、請求項9〜14いずれかに記載の回転浮揚式打撃処理装置において、各段にある打撃体が下段になるにしたがい長くなっていることを特徴とする。   According to a fifteenth aspect of the present invention, in the rotary levitation-type hitting treatment apparatus according to any one of the ninth to fourteenth aspects, the length of the hitting body at each stage becomes lower. It is characterized by.

本発明の請求項16に記載された回転浮揚式打撃処理装置は、請求項9〜15いずれかに記載の回転浮揚式打撃処理装置において、処理容器の胴体壁を内外に貫通して放射状をなす複数本のスポークが処理容器内の下部軸心に配置された軸受を支持しており、その軸受が回転軸の下部を回転自在に支持していることを特徴とする。   According to a sixteenth aspect of the present invention, there is provided the rotary levitation-type impact processing apparatus according to any one of the ninth to fifteenth aspects, wherein the rotary levitation-type impact processing apparatus has a radial shape penetrating through the body wall of the processing container. A plurality of spokes support a bearing disposed on the lower shaft center in the processing container, and the bearing rotatably supports the lower portion of the rotating shaft.

本発明の請求項17に記載された回転浮揚式打撃処理装置は、請求項9〜16いずれかに記載の回転浮揚式打撃処理装置において、回転軸の内部が流路の一部を構成しており、該流路と回転軸の外周面とにわたる注入口が回転軸に設けられており、該流路に通じる粉流体供給系が回転軸の端部に接続されていることを特徴とする。   According to a seventeenth aspect of the present invention, there is provided the rotary levitation-type impact processing apparatus according to any one of the ninth to sixteenth aspects, wherein the inside of the rotary shaft constitutes a part of the flow path. In addition, an inlet that extends between the flow path and the outer peripheral surface of the rotating shaft is provided in the rotating shaft, and a powder fluid supply system that communicates with the flow path is connected to an end of the rotating shaft.

本発明の請求項18に記載された回転浮揚式打撃処理装置は、請求項9〜17いずれかに記載の回転浮揚式打撃処理装置において、打撃体を保持するための上下一対かつ複数組のフランジが上下間隔をおいて回転軸の外周部に設けられており、上下一対の各フランジとそれらの間に介在された各打撃体のフレキシブル部材とをそれぞれ差し込み自在なロックピンが貫通しており、それらのロックピンを介して該各打撃体が回転軸に保持されていることを特徴とする。   A rotary levitation-type impact processing apparatus according to claim 18 of the present invention is the rotary levitation-type impact processing apparatus according to any one of claims 9 to 17, wherein a pair of upper and lower flanges for holding a striking body and a plurality of sets of flanges are provided. Is provided on the outer periphery of the rotating shaft with a vertical interval, and a lock pin through which a pair of upper and lower flanges and a flexible member of each impacting body interposed between them can be inserted, Each of the impacting bodies is held by a rotating shaft through the lock pins.

本発明に係る回転浮揚式打撃処理方法はつぎのような効果を有する。
(1) 高速水平回転中の各回転浮揚式打撃体で被処理物を打撃するとき、下位側の段にある任意の打撃体により上昇流を発生させて被処理物の少なくとも一部を処理容器内に長く滞留させる。これは自重で落下しようとする被処理物に対して上昇流による落下抵抗を与えるというものである。処理容器内に長く滞留する被処理物は、その滞留の長さに応じて打撃体による打撃を多く受けたり、固定破砕部材との衝突回数を増やしたりするから破砕・混合・その他の処理が活発に行われる。したがってこれによるときも被処理物に対する処理能力や処理効率が向上する。
(2) 高速水平回転中の各回転浮揚式打撃体で被処理物を打撃するとき、相対的上位の段にある任意の打撃体と相対的下位の段にある任意の打撃体とで上下方向の周回流動性を発生させて、被処理物の少なくとも一部を処理容器内に長く滞留させる。これで被処理物滞留をはかるときも上記と同様、被処理物に対する処理能力や処理効率が向上する。
(3) 高速水平回転中の各回転浮揚式打撃体で被処理物を打撃するとき、処理容器内周面から突出した固定破砕部材にも被処理物が衝突する。すなわち被処理物は、この衝突時の衝撃によっても破砕される。したがって回転浮揚式打撃体による打撃破砕と固定破砕部材による衝突破砕との相乗効果で破砕効果がさらに高まる。別の観点では固定破砕部材が破砕や混合を一部負担するので、その分だけ打撃体の損耗が軽減される。それに固定破砕部材の垂直な衝突面は処理容器内の周回気流や被処理物の周回運動に抗してそれらを抑制するものである。周回運動しない被処理物であれば、打撃体による大きなインパクト受けて破砕の度合いを増すから、この点でも被処理物に対する処理能力や処理効率が向上する。
(4) 回転浮揚式打撃体については特定のものが他のものと異なる形状をしている。それはインパクト部材の前面が上向きの傾斜面であったり下向きの傾斜面であったりするものである。このようなインパクト部材を有する打撃体は自身が水平高速回転するだけで有用な上昇気流や下降気流を処理容器内に発生させる。したがってこのタイプの回転浮揚式打撃体は、打撃や気流発生など二機能を一具でまかなうことのできる部品経済性を発揮する。それに前面傾斜のインパクト部材は実施態様いかんでナイフエッジをもつようになる。インパクト部材がこのようなものであるとき、粘性土塊のような被処理物などはインパクト部材によるスライス作用を受けながら破砕されるためにそれが円滑かつ確実に行われ、処理容器内周面への被処理物の付着も減少する。ちなみに処理容器内周面への被処理物付着の減少は、処理容器内部を頻繁に清掃するといったことを緩和して連続処理作業を可能にするから生産性の向上につながる。前面傾斜のインパクト部材については、また、前面垂直のインパクト部材とは異なる方向へ被処理物をはじき飛ばすから、前面傾斜と前面垂直の両インパクト部材が混在することで被処理物の均質混合性がさらに高まる。
(5) 上記(1)(3)(4)や上記(2)(3)(4)の技術内容が複合するときは、それらの相乗効果で被処理物に対する処理能力や処理効率が飛躍的に向上する。
(6) 高速水平回転している回転浮揚式打撃体については自明のとおり、先端に向かうほど打撃力が大きくなるから、被処理物などは高速水平回転している該打撃体の先端部側をめがけて投入落下させたりする。その場合に最も負荷が掛かるのは他に先駆けて破砕を行う最上段の回転浮揚式打撃体である。それゆえ最上段にある回転浮揚式打撃体の消耗速度が他よりも早くなり、以下、下段に向かうにしたがい打撃体の消耗速度が遅くなる。このような場合の複数段の打撃体については、上段から下段に向かうにしたがい段階的に長くなるようにしておく。たとえば上下の段数が三段の場合に、上段の打撃体が最短で下段の打撃体が最長、かつ、中段の打撃体が中間ぐらいの長さというようにしておく。こうした場合、各段ごとの打撃体の打撃負荷は上段<中段<下段のようになる。一方で被処理物は下段になるほど破砕が進行して細粒化するから、被処理物の破砕度を基準にした打撃負荷は上段>中段>下段のようになる。これは打撃体長さによる打撃負荷と打撃順位による打撃負荷とが反比例の関係になることで、上下各段にある打撃体の打撃負荷が均衡するようになる。したがって、上段から下段に向かうにしたがい段階的に長くなるという複数段の打撃体を用いて被処理物を打撃するとき、すなわち各段にある回転浮揚式打撃体の打撃負荷を均衡させて被処理物を打撃するときは、一部打撃体の早期損耗を回避して安定した処理能力を長く維持することができる。
(7) 処理容器上部側の複数箇所から処理容器内に被処理物を投入するときは、処理容器内の各所で破砕や混合などが起こるため、処理作業をしない休眠スポットがほとんど発生しない。したがって、これによるときは処理効率と処理速度が高まり生産性が向上する。
(8) 高速水平回転中の各回転浮揚式打撃体による被処理物への打撃のとき、処理容器内の被処理物に対し所望の粉流体を加えてその成分を調整したり被処理物の温度を調整したりする。このような粉流体添加は意図した成分の被処理物が破砕混合と同時に得られる点、また、温度調整・処理の促進・処理効果の向上・被処理物の改質に活用できる点で望ましい。
これ以外にも、粉流体とくに流体で処理容器内を清掃したりすることができる。
The rotary levitation batting method according to the present invention has the following effects.
(1) When hitting an object to be processed with each rotary levitation striking body during high-speed horizontal rotation, an upward flow is generated by an arbitrary striking body on the lower side, and at least a part of the object to be processed is treated It stays for a long time inside. This is to give a drop resistance due to the upward flow to the workpiece to be dropped by its own weight. The object to be treated that stays in the processing container for a long time is subject to many hits by the impacting body and increases the number of collisions with the fixed crushing member according to the length of the stay, so crushing, mixing, and other processing are active. To be done. Therefore, the processing capability and the processing efficiency for the object to be processed are also improved.
(2) When hitting an object to be processed with each rotary levitation striking body during high-speed horizontal rotation, it is up and down with any striking body in a relatively upper stage and any striking body in a relatively lower stage. Is generated, and at least a part of the object to be processed is retained in the processing container for a long time. As a result, the processing capacity and processing efficiency for the object to be processed are also improved when the object to be processed is retained.
(3) When hitting an object to be processed with each rotary levitation type impacting body during high-speed horizontal rotation, the object to be processed also collides with a fixed crushing member protruding from the inner peripheral surface of the processing container. That is, the object to be processed is crushed by the impact at the time of the collision. Therefore, the crushing effect is further enhanced by the synergistic effect of the impact crushing by the rotary levitation impactor and the impact crushing by the fixed crushing member. In another aspect, the fixed crushing member bears a part of crushing and mixing, so that the wear on the impacting body is reduced accordingly. In addition, the vertical collision surface of the fixed crushing member suppresses them against the circulating air current in the processing container and the rotating motion of the workpiece. If the object to be processed does not circulate, the impact of the impacting body will increase and the degree of crushing will increase, so that in this respect as well, the processing capacity and efficiency of the object to be processed will be improved.
(4) Some rotary buoyant impact bodies have different shapes from others. That is, the front surface of the impact member is an upward inclined surface or a downward inclined surface. The impacting body having such an impact member generates a useful updraft and downdraft in the processing container only by rotating at high speed in the horizontal direction. Therefore, this type of rotary levitation striking body demonstrates the economics of parts that can provide two functions such as striking and airflow generation. In addition, the front inclined impact member has a knife edge depending on the embodiment. When the impact member is like this, the object to be processed such as a cohesive soil mass is crushed while being subjected to the slicing action by the impact member. The adhesion of the workpiece is also reduced. Incidentally, the reduction in the amount of the object to be processed attached to the inner peripheral surface of the processing container alleviates the frequent cleaning of the inside of the processing container and enables continuous processing work, leading to an improvement in productivity. For impact members with an inclined front surface, the workpiece is repelled in a different direction from the impact members with a vertical front surface. Further increase.
(5) When the technical contents of (1), (3), (4) and (2), (3), and (4) above are combined, the processing capacity and processing efficiency for the workpiece are dramatically improved by their synergistic effect. To improve.
(6) As is obvious for a rotary levitation impacting body that rotates at high speed horizontally, the impact force increases toward the tip, so that the object to be treated is placed on the tip side of the impacting body that rotates at high speed horizontally. It is thrown down for the purpose. In that case, the highest load is applied to the uppermost rotary levitation striking body that is crushed first. Therefore, the consumption rate of the rotary levitation striking body in the uppermost stage becomes faster than the others, and the consumption speed of the striking body becomes slower as it goes to the lower stage. In such a case, the multi-stage impact body is made to become longer stepwise from the upper stage to the lower stage. For example, when the number of upper and lower steps is three, the upper striker is the shortest, the lower striker is the longest, and the middle striker is the middle length. In such a case, the impact load of the impacting body for each stage is as follows: upper stage <middle stage <lower stage. On the other hand, since the object to be processed becomes finer as the lower stage, the impact load based on the degree of crushing of the object to be processed is as follows: upper stage> middle stage> lower stage. This is because the impact load due to the impact body length and the impact load due to the impact order are in an inversely proportional relationship, so that the impact loads of the impact bodies in the upper and lower stages are balanced. Therefore, when hitting an object to be processed using a multi-stage impact body that becomes longer stepwise as it goes from the upper stage to the lower stage, that is, the impact load of the rotary levitation impact object at each stage is balanced. When hitting an object, it is possible to avoid the premature wear of some hitting bodies and maintain a stable processing capacity for a long time.
(7) When an object to be processed is introduced into a processing container from a plurality of locations on the upper side of the processing container, crushing or mixing occurs at various locations in the processing container, so that there are almost no resting spots that are not processed. Therefore, when this is done, the processing efficiency and the processing speed are increased and the productivity is improved.
(8) When hitting an object to be processed by each rotary levitation striking body during high-speed horizontal rotation, the desired powder fluid is added to the object to be processed in the processing container to adjust its components or Adjust the temperature. Such powder fluid addition is desirable in that the object to be treated having the intended components can be obtained simultaneously with crushing and mixing, and can be used for temperature adjustment, acceleration of treatment, improvement of treatment effect, and modification of the object to be treated.
In addition to this, the inside of the processing container can be cleaned with a powder fluid, particularly a fluid.

本発明に係る回転浮揚式打撃処理装置はつぎのような効果を有する。
(1) 本発明に係る回転浮揚式打撃処理方法を実施するのに適した手段を備えているので、当該方法を合理的に実施することができ、それにより上記と同等の効果を得ることができる。主な効果をあげれば、被処理物の高品質や、被処理物に対する高処理能力・高処理効率・高処理速度・高生産性などということになる。これに装置の安定機能・保守容易性・耐久性(長期使用性)なども加わる。
(2) 処理容器の胴体壁を内外に貫通して放射状をなす複数本のスポークが処理容器内の下部軸心に配置された軸受を支持し、該軸受が回転軸の下部を回転自在に支持しているものは、被処理物を処理容器の出口(下面開口)からスムーズに排出することができ、支持機能の安定したスポークで回転軸の下部も安定に支持することができる。
(3) 回転軸の内部が流路の一部を構成していて該流路と回転軸の外周面とにわたる注入口が回転軸に設けられているもの、しかも該流路に通じる粉流体供給系が回転軸の端部に接続されているものについては、被処理物の成分を調整するときの使用に適している。また処理容器の上部側から粉粒状添加物を投入するときなどは、一部の添加物が気流に阻害されて降下せず、そのために被処理物に対する添加物の添加効率が低下したり、乱舞する添加物が処理容器外に散逸して粉塵公害を惹き起こしたりすることがある。このようなときも回転軸内の流路を通じて粉粒状添加物を処理容器の内部に供給すれば、添加効率の低下や粉塵公害を防止することができる。このものについては、また、回転軸の外周面から処理容器の内周面に向けても粉流体を噴射することができ、それによって処理容器内周面の付着物を取り除くなど装置内部の清掃にも活用することもできる。
(4) 回転軸の外周部に設けられた上下一対のフランジとその間に介在された回転浮揚式打撃体のフレキシブル部材とを差し込み自在なロックピンが貫通しているもの、しかもそれだけで打撃体を回転軸に保持しているものは、打撃体の取り外しが簡単でありながら取り付け状態も堅固となる。取り外しが簡単な理由は、ロックピンを抜き取るだけで打撃体が外れるからである。取り付け状態が堅固な理由は、水平高速回転時に発生する打撃体の遠心力がロックピンに作用して該ロックピンが抜けなくなるからである。
The rotary levitation batting apparatus according to the present invention has the following effects.
(1) Since a means suitable for carrying out the rotary levitation-type impact treatment method according to the present invention is provided, the method can be carried out rationally, thereby obtaining the same effect as above. it can. The main effects are high quality of the workpiece, high processing capacity, high processing efficiency, high processing speed, and high productivity for the workpiece. In addition, the stability function, ease of maintenance, and durability (long-term usability) of the device are added.
(2) A plurality of radial spokes penetrating the inside and outside of the processing vessel body wall support a bearing disposed on the lower axis of the processing vessel, and the bearing rotatably supports the lower portion of the rotating shaft. In this case, the object to be processed can be smoothly discharged from the outlet (lower surface opening) of the processing container, and the lower part of the rotating shaft can be stably supported by the spoke having a stable support function.
(3) The rotating shaft has a part of the flow path, and an injection port extending between the flow path and the outer peripheral surface of the rotating shaft is provided in the rotating shaft, and the supply of powdered fluid leading to the flow path For systems in which the system is connected to the end of the rotating shaft, it is suitable for use when adjusting the components of the workpiece. In addition, when adding granular additives from the upper side of the processing vessel, some additives are hindered by the air flow and do not drop, so that the efficiency of additive addition to the object to be processed decreases, Additives that dissipate out of the processing container may cause dust pollution. Even in such a case, if the granular additive is supplied to the inside of the processing container through the flow path in the rotating shaft, it is possible to prevent a reduction in the addition efficiency and dust pollution. In this case, powdered fluid can also be ejected from the outer peripheral surface of the rotating shaft toward the inner peripheral surface of the processing vessel, thereby removing the deposits on the inner peripheral surface of the processing vessel. Can also be used.
(4) A pair of upper and lower flanges provided on the outer periphery of the rotating shaft and a flexible member of a rotary levitation striking body interposed between them, through which a lock pin that can be freely inserted penetrates the striking body. What is held on the rotating shaft is easy to remove the impacting body, but is firmly attached. The reason why it is easy to remove is that the impacting body can be removed simply by removing the lock pin. The reason why the mounting state is firm is that the centrifugal force of the impacting body generated during horizontal high-speed rotation acts on the lock pin and the lock pin cannot be removed.

本発明に係る回転浮揚式打撃処理方法と回転浮揚式打撃処理装置について、これの実施形態を添付図面に基づいて説明する。ここに開示する回転浮揚式打撃処理方法と回転浮揚式打撃処理装置は所期の目的を達成したり上記の効果を確保したりする上できわめて望ましいものである。しかしながら本発明の方法や装置については、ここに開示する実施形態に限定されるものでない。   DESCRIPTION OF EMBODIMENTS An embodiment of a rotary levitation batting treatment method and a rotary levitation batting treatment apparatus according to the present invention will be described with reference to the accompanying drawings. The rotational levitation-type impact processing method and the rotational levitation-type impact processing device disclosed herein are extremely desirable for achieving the intended purpose and ensuring the above-described effects. However, the method and apparatus of the present invention are not limited to the embodiments disclosed herein.

実施例をいう前に本発明で用いられる重要な用語を定義しておく。それは以下のようなものである。
(1) 被処理物に対する回転浮揚式打撃処理とはつぎのようなものを指す。一つは破砕処理である。これは被処理物の直径や粒径などサイズを小さくするというものである。また、破砕処理というときの「破砕」の語は、「割る」「砕く」「切る」のうちのいずれか一つ以上を意味するものである。このような破砕処理レベルには細粒化や粉体化がある。他の一つは撹拌処理である。これは撹拌により被処理物の粒度分布・組成分布などを撹拌で均質にするというものである。さらに他の一つは混合処理である。これは二種以上の被処理物を均質に混合するというものである。破砕処理と撹拌処理さらには破砕処理と混合処理とが複合することもある。このほか処理条件いかんで化合・分解・分離・蒸発・凝固・凝縮など種々の反応が生じたりすることがあり、それを目的にした処理もある。このような反応処理においては、上記の基本処理(破砕処理・撹拌処理・混合処理)のいずれか一つ以上が必ず複合する。
(2) 被処理物は後述する主組成物や副組成物からなる。この場合に、被処理物の一つは主組成物のみからなり、被処理物の他の一つは主組成物と副組成物とからなる。したがって被処理物はこれらの二通りをいう。主組成物と副組成物とからなる被処理物においては、原則として配合割合の多い方が主組成物であるが、例外として配合割合の少ない方が主組成物になることもある。主組成物や副組成物には単一組成のものや複数組成のものがあるから、そのれらのうちには化合物や混合物も含まれる。
(3) 回転浮揚式打撃体について、これは停止状態のとき自重で垂れ下がるものであるが、回転時の遠心力が増すにしたがい、自力で水平方向へ上昇してついには水平状態に至るものである。
(4) 回転浮揚式打撃体を水平高速回転させるというときの「水平」の語について、これは完全な水平状態のほか、水平線に対して45゜未満で傾斜している状態も含む語である。水平の範囲に含まれる傾斜状態について、さらにいうと、それは水平線より上に45゜未満で傾斜していたり、水平線より下に45゜未満で傾斜していたりするものである。もちろんこの水平状態は回転浮揚式打撃体が単に水平高速回転しているときを指すもので、被処理物を打撃処理しているときの回転浮揚式打撃体は、一時的に屈曲したり非水平状態になったりもする。
(5) 回転浮揚式打撃体を水平高速回転させるというときの「高速回転」の語について、この「高速回転」とは打撃体の先端の周速で「50〜1000km/時」をいう語である。(6) 回転浮揚式打撃体については回転時に浮揚する自由端側を先端といい、インパクト部材の前面とは打撃体の回転方向を基準にした前側の面をいう。
(7) 粉流体は流体と粉体とを含めた上位概念の語である。したがって粉流体は、流体のみであったり粉体のみであったり流体と粉体との混合体であったりする。もちろん流体は気体と液体とを含む上位概念語である。粉流体は、常温のもの・高温のもの・低温のものなど、いずれであっても構わない。この場合の常温とは15〜25℃の範囲内にあるものをいい、高温は常温を超過したもの、低温は常温未満のものをそれぞれいう。高温のものが100℃以上のこともあり、低温のものが0℃以下のこともある。
(8) 周回流動性には二通りある。一つは処理容器の内面に沿い回転軸や打撃体と同じ方向に回る循環現象である。他の一つは上位打撃体(前面下向き傾斜面)と下位打撃体(前面上向き傾斜面)との間で生じる上下方向の循環現象である。しかしながら、処理のための運転状態において被処理物が自重落下したり固定破砕部材が存在していたりする処理容器内の気流は、ある種のカオス状態を呈するといえる。
Prior to referring to the examples, important terms used in the present invention are defined. It is as follows.
(1) Rotating levitation hitting treatment for workpieces is as follows. One is crushing. This is to reduce the size such as the diameter and particle size of the workpiece. In addition, the term “crushing” in the case of crushing means one or more of “divide”, “crush”, and “cut”. Such crushing treatment levels include fine graining and powdering. The other is a stirring process. This is to homogenize the particle size distribution and composition distribution of the object to be treated by stirring. Still another is a mixing process. This is to mix two or more kinds of objects to be processed homogeneously. The crushing process and the stirring process, and the crushing process and the mixing process may be combined. In addition, various reactions such as compounding, decomposition, separation, evaporation, coagulation, and condensation may occur depending on the processing conditions, and there are also treatments aimed at this. In such a reaction process, any one or more of the above basic processes (crushing process / stirring process / mixing process) are necessarily combined.
(2) The object to be processed is composed of a main composition and a sub-composition described later. In this case, one of the objects to be treated consists of only the main composition, and the other one of the objects to be treated consists of the main composition and the sub-composition. Therefore, the object to be processed refers to these two types. In the object to be treated consisting of the main composition and the sub-composition, as a rule, the main composition is the one with the higher blending ratio, but the one with the smaller blending ratio may be the main composition as an exception. Since the main composition and the sub-composition have a single composition or a plurality of compositions, these include compounds and mixtures.
(3) Regarding the rotary levitation type impacting body, it hangs down under its own weight when it is stopped, but as the centrifugal force during rotation increases, it rises in the horizontal direction by itself and eventually reaches a horizontal state. is there.
(4) Regarding the term “horizontal” when rotating a rotary levitation striking body horizontally and at high speed, this includes not only a completely horizontal state but also a state inclined at less than 45 ° with respect to the horizontal line. . Regarding the tilt state included in the horizontal range, it is further tilted below 45 ° above the horizontal line or tilted below 45 ° below the horizontal line. Of course, this horizontal state indicates when the rotary levitation impactor is simply rotating at a high horizontal speed. The rotary levitation impactor when the workpiece is impacted is temporarily bent or non-horizontal. It may be in a state.
(5) Regarding the term “high-speed rotation” when rotating a rotary levitation-type impacting body horizontally and at high speed, this “high-speed rotation” is the term “50 to 1000 km / hour” at the peripheral speed of the tip of the impacting body. is there. (6) For the rotary levitation impacting body, the free end that floats when rotating is called the tip, and the front surface of the impact member is the front surface based on the rotation direction of the impacting body.
(7) Powdered fluid is a generic term that includes fluid and powder. Therefore, the powdered fluid may be a fluid alone, a powder alone, or a mixture of fluid and powder. Of course, fluid is a generic term including gas and liquid. The powdered fluid may be any of room temperature, high temperature, and low temperature. In this case, the normal temperature means a temperature within the range of 15 to 25 ° C., a high temperature means a temperature exceeding normal temperature, and a low temperature means a temperature lower than normal temperature. A high temperature thing may be 100 degreeC or more, and a low temperature thing may be 0 degreeC or less.
(8) There are two types of orbital fluidity. One is a circulation phenomenon that rotates along the inner surface of the processing vessel in the same direction as the rotating shaft and the impacting body. The other is a vertical circulation phenomenon that occurs between the upper striking body (front downward inclined surface) and the lower impacting body (front upward inclined surface). However, it can be said that the airflow in the processing container in which an object to be processed falls by its own weight or a fixed crushing member exists in an operation state for processing exhibits a certain chaos state.

本発明方法や本発明装置の一実施例について、これの全体や部分が図1〜図5に示されている。この図示例のものは供給手段51を介して被処理物を処理手段11に送り込み、そこで処理された被処理物を搬出手段54で所定の場所まで運搬するというものである。以下、これらの手段について具体的に説明する。   FIG. 1 to FIG. 5 show the whole and parts of an embodiment of the method and the device of the present invention. In the illustrated example, the object to be processed is sent to the processing means 11 through the supply means 51, and the object to be processed is transported to a predetermined place by the unloading means 54. Hereinafter, these means will be specifically described.

図1〜図5を参照して処理手段11は、処理容器12・支持構造物20・回転軸21・回転浮揚式打撃体35・電動機(モータ)42・伝動系46などを主体にして構成されている。このうちで回転浮揚式打撃体35については単に打撃体35ということもある。   1 to 5, the processing means 11 is mainly composed of a processing container 12, a support structure 20, a rotary shaft 21, a rotary levitation striking body 35, an electric motor (motor) 42, a transmission system 46, and the like. ing. Of these, the rotary levitation striking body 35 may be simply referred to as the striking body 35.

図1・図2に示された処理容器12は複数(または単一)の円筒部材など筒状の部材で構成されたものである。処理容器12の上面には上蓋13が施されている。上蓋13にはホッパの取り付けられた複数(たとえば二つ)の開口部があり、それらが処理容器12の入口14になっている。処理容器12の出口15は該容器の下端面を全面開放してなる。処理容器12の内周面には、立面状の板材からなる複数の固定破砕部材16が取り付けられて周方向に等間隔で分布している。処理容器12内周面における各固定破砕部材16の取付部位は、水平高速回転状態において上下に隣接する両打撃体35間と対応する箇所である。このような部位に取り付けられた各固定破砕部材16は垂直な衝突面を有するものである。ちなみに固定破砕部材16の垂直な衝突面16aは、回転浮揚しているときの打撃体35の前面と対面する関係にある。各固定破砕部材16は、また、後述のとおり水平高速回転時の打撃体35と衝突しない範囲内で処理容器12の内周面から突出している。したがって各固定破砕部材16の突出端部は、打撃体35の先端部に対して衝突することのない離合部17になっている。各固定破砕部材16について、さらにいうと、これの取付位置は打撃体35との関係で定まる。たとえば打撃体35が傾斜姿勢(水平の範囲に含まれる傾斜状態)で回転するというケースでは、そのような傾斜回転状態の打撃体35と衝突することのない位置(処理容器12の内周面)に各固定破砕部材16が取り付けられる。かかる処理容器12は図1のごとく脚18や側台19のある支持構造物20で支持されている。   The processing container 12 shown in FIGS. 1 and 2 is configured by a cylindrical member such as a plurality (or a single) cylindrical member. An upper lid 13 is provided on the upper surface of the processing container 12. The upper lid 13 has a plurality of (for example, two) openings to which a hopper is attached, which serve as the inlet 14 of the processing container 12. The outlet 15 of the processing vessel 12 is formed by opening the entire lower end surface of the vessel. A plurality of fixed crushing members 16 made of an upright plate material are attached to the inner peripheral surface of the processing container 12 and distributed at equal intervals in the circumferential direction. The attachment site | part of each fixed crushing member 16 in the processing container 12 internal peripheral surface is a location corresponding to between the both impacting bodies 35 adjacent up and down in a horizontal high-speed rotation state. Each fixed crushing member 16 attached to such a part has a vertical collision surface. Incidentally, the vertical collision surface 16a of the fixed crushing member 16 is in a relationship of facing the front surface of the impacting body 35 when it is rotating and levitating. Each fixed crushing member 16 also protrudes from the inner peripheral surface of the processing container 12 within a range where it does not collide with the impacting body 35 at the time of horizontal high-speed rotation, as will be described later. Therefore, the protruding end portion of each fixed crushing member 16 is a separation portion 17 that does not collide with the tip portion of the impacting body 35. More specifically, with respect to each fixed crushing member 16, the mounting position thereof is determined in relation to the impacting body 35. For example, in a case where the impacting body 35 rotates in an inclined posture (an inclined state included in the horizontal range), a position where the impacting body 35 does not collide with the impacting body 35 in such an inclined rotation state (the inner peripheral surface of the processing container 12). Each fixed crushing member 16 is attached to. The processing container 12 is supported by a support structure 20 having legs 18 and side bases 19 as shown in FIG.

回転軸21は図3のように一部が二重管構造をしており、その二重管構造の内部が流路22になっている。回転軸21内で流路22の先端部は二分岐以上の分岐路たとえば四分岐路に形成されており、それぞれの分岐路端部と回転軸外周面とにわたる注入口23が回転軸21に設けられている。回転軸21は図1で明らかなように処理容器12内の中心部に垂直に配置されて上下一対の軸受24・25により回転自在に支持されるものである。二つある軸受のうちで上部の軸受24は上蓋13の上に取り付けられる。これに対する下部の軸受25は処理容器12内の下部に配置されて複数本のスポーク26で架空支持される。そのため複数本の各スポーク26が下部軸受25の外周面に等間隔かつ放射状に取り付けられるとともに、該各スポーク26が処理容器12の胴体壁を内外にしかも気密に貫通して支持構造物20に固定される。したがって回転軸21は、これらの軸受24・25を介して上下両端が支持される。処理容器12内に配置される下部軸受25としては防塵キャップを被された防塵タイプのものが望ましい。回転軸21の外周部には、打撃体35を保持するための上下一対かつ複数組のフランジ28・29が上下間隔をおいて設けられている。これらのフランジ28・29にはそれぞれ上下一対かつ複数組のロック孔30・31が周方向に等間隔で開けられる。これらのロック孔30・31には、頭部(抜け止め部)付きのロックピン32を自在に差し込むことができる。両フランジ28・29は回転軸21に対して一体に取り付けられることもあるが、代表的な実施態様では部品交換を行うため回転軸21に対して脱着自在に取り付けられる。その際の脱着自在な取付手段はネジ固定式とか嵌め込み式とか、これらの併用式などである。このほか、回転軸21の上端部には、スイベルジョイント33を介して粉流体供給系34の端末部(配管)が接続されている。この粉流体供給系34は回転軸21内の流路22と通じるものである。   As shown in FIG. 3, a part of the rotating shaft 21 has a double tube structure, and the inside of the double tube structure is a flow path 22. The tip of the flow path 22 in the rotating shaft 21 is formed into two or more branches, for example, four branches, and an inlet 23 extending between each branch path end and the outer peripheral surface of the rotating shaft is provided in the rotating shaft 21. It has been. As is clear from FIG. 1, the rotary shaft 21 is disposed perpendicularly to the center of the processing container 12 and is rotatably supported by a pair of upper and lower bearings 24 and 25. Of the two bearings, the upper bearing 24 is mounted on the upper lid 13. On the other hand, the lower bearing 25 is disposed in the lower part in the processing container 12 and is supported aerial by a plurality of spokes 26. Therefore, a plurality of spokes 26 are attached to the outer peripheral surface of the lower bearing 25 at equal intervals and radially, and the spokes 26 pass through the body wall of the processing vessel 12 inside and outside and are hermetically fixed to the support structure 20. Is done. Therefore, the upper and lower ends of the rotating shaft 21 are supported via these bearings 24 and 25. The lower bearing 25 disposed in the processing container 12 is preferably a dust-proof type with a dust-proof cap. A pair of upper and lower flanges 28 and 29 for holding the impacting body 35 are provided on the outer peripheral portion of the rotating shaft 21 with a vertical interval. These flanges 28 and 29 are respectively provided with a pair of upper and lower lock holes 30 and 31 at equal intervals in the circumferential direction. A lock pin 32 with a head (a retaining portion) can be freely inserted into these lock holes 30 and 31. Both flanges 28 and 29 may be integrally attached to the rotary shaft 21, but in a typical embodiment, they are detachably attached to the rotary shaft 21 in order to replace parts. In this case, the detachable attachment means may be a screw fixing type, a fitting type, or a combination type thereof. In addition, a terminal portion (pipe) of the powder fluid supply system 34 is connected to the upper end portion of the rotating shaft 21 via a swivel joint 33. This powder fluid supply system 34 communicates with the flow path 22 in the rotary shaft 21.

図1〜図4に例示された回転浮揚式打撃体35はインパクト部材36とフレキシブル部材39とで構成される。そのうちでインパクト部材36はブロック形状をしている。ちなみに図示例のインパクト部材36は直方体や厚い板のような扁平ブロック形状である。インパクト部材36の後端部には連結孔37が形成されている。インパクト部材36には、図4のように前面が下向きの傾斜面38aになったものや、前面が上向きの傾斜面38bになったものがある。インパクト部材36の底面と傾斜面38aとのなす角度は、30〜50゜の範囲内が適当であり、望ましくは該角度を45゜に設定したりする。インパクト部材36の平面と傾斜面38bとのなす角度もこれと同じである。一例として図1では、上段にあるインパクト部材36の前面が傾斜面38aであったり、下段にあるインパクト部材36の前面が傾斜面38bであったりするが、中段にあるインパクト部材36の前面は垂直面である。フレキシブル部材39は屈伸自在なもので、その典型例は図示のようなチェーンである。フレキシブル部材39を構成しているチェーンのうちで先端にある連結環40はインパクト部材36との連結を行うためのものである。それゆえ連結環40は脱着自在なロックピン41を備えている。このようなインパクト部材36とフレキシブル部材39については、インパクト部材36の後端部を連結環40内に介在させて連結環40の連結孔とインパクト部材36の連結孔37とを上下に一致させ、これらの孔にロックピン41を差し込み、かつ、ロックピン41を抜け止め状態にすることで連結される。図1その他で明らかなように、回転浮揚式打撃体35は回転軸21の周囲に複数段で取り付けられて放射状に分布するものである。そのような打撃体35の取り付けは、フレキシブル部材39の基端部側にあるチェーン環を上下一対のフランジ28・29間に介在させ、それらフランジ28・29のロック孔30・31とフレキシブル部材39のチェーン環とを上下に一致させ、これらの孔にロックピン32を差し込むことで行われる。このロックピン32については単に差し込むだけでよく、とくに抜け止め措置は講じない。   The rotary levitation striking body 35 illustrated in FIGS. 1 to 4 includes an impact member 36 and a flexible member 39. Among them, the impact member 36 has a block shape. Incidentally, the impact member 36 in the illustrated example has a flat block shape such as a rectangular parallelepiped or a thick plate. A connecting hole 37 is formed at the rear end of the impact member 36. As shown in FIG. 4, the impact member 36 includes a member whose front surface is a downward inclined surface 38 a and a member whose front surface is an upward inclined surface 38 b. The angle formed between the bottom surface of the impact member 36 and the inclined surface 38a is suitably in the range of 30 to 50 °, and preferably the angle is set to 45 °. The angle formed by the plane of the impact member 36 and the inclined surface 38b is the same as this. As an example, in FIG. 1, the front surface of the impact member 36 in the upper stage is the inclined surface 38 a, and the front surface of the impact member 36 in the lower stage is the inclined surface 38 b, but the front surface of the impact member 36 in the middle stage is vertical. Surface. The flexible member 39 can be bent and extended, and a typical example thereof is a chain as shown in the figure. The connecting ring 40 at the tip of the chain constituting the flexible member 39 is for connecting with the impact member 36. Therefore, the connecting ring 40 is provided with a detachable lock pin 41. For the impact member 36 and the flexible member 39, the rear end portion of the impact member 36 is interposed in the connection ring 40 so that the connection hole of the connection ring 40 and the connection hole 37 of the impact member 36 are aligned vertically. The lock pins 41 are inserted into these holes and are connected by preventing the lock pins 41 from coming off. As apparent from FIG. 1 and others, the rotary levitation striking body 35 is attached in multiple stages around the rotary shaft 21 and is distributed radially. Such a hitting body 35 is attached by interposing a chain ring on the base end side of the flexible member 39 between a pair of upper and lower flanges 28 and 29, and locking holes 30 and 31 of the flanges 28 and 29 and the flexible member 39. The chain ring is aligned with the upper and lower sides, and the lock pin 32 is inserted into these holes. The lock pin 32 need only be inserted, and no particular measures are taken to prevent it from coming off.

図1を参照して、回転軸21の動力源たる電動機42は支持構造物20の側台19上に設置された機械箱47の中に収納されており、その電動機42の原動プーリ43が機械箱47外に突出している。一方で、原動プーリ43と対応する従動プーリ44が回転軸21の上端部に付けられている。したがって両プーリ43・44にわたりベルト(例:Vベルト)45が掛け回される。この場合において、原動プーリ43・従動プーリ44・ベルト45などが電動機42から回転軸21にわたる伝動系46を構成していることになる。   Referring to FIG. 1, an electric motor 42 as a power source of the rotary shaft 21 is housed in a machine box 47 installed on the side base 19 of the support structure 20, and a driving pulley 43 of the electric motor 42 is a machine pulley. It protrudes out of the box 47. On the other hand, a driven pulley 44 corresponding to the driving pulley 43 is attached to the upper end portion of the rotating shaft 21. Accordingly, a belt (eg, V belt) 45 is wound around the pulleys 43 and 44. In this case, the driving pulley 43, the driven pulley 44, the belt 45 and the like constitute a transmission system 46 extending from the electric motor 42 to the rotating shaft 21.

上記における固定破砕部材16と回転浮揚式打撃体35との関係ついてこれを先行説明する。打撃体35は運転停止状態のとき自重で垂れ下がっているが、回転軸21と共に高速回転しはじめると水平状態に浮揚していき、ついには水平状態になる。すなわち打撃体35は回転しながら水平状態に移行し、その過程でロックピン32側を支点にして下から上へと軌跡円を描く。この場合において(図1参照)、最上段にある打撃体35の当該軌跡円と上段にある固定破砕部材16の離合部17とが互いに重なり干渉するものであるとすると、打撃体35のインパクト部材36と固定破砕部材16とが衝突し、そのいずれか一方または両方が変形したり破損したりする。図1において、上二段目の打撃体35と下段の固定破砕部材16の関係についても同じことがいえる。これを回避するために固定破砕部材16は、水平高速回転時の打撃体35と衝突しない範囲内で処理容器12の内周面から突出している。とくに固定破砕部材16の離合部17については、打撃体35の上記軌跡円よりもわずかに大きい曲率半径の円弧状にしたり、それに近似した直線傾斜状にしたりするのがよい。こうすることで打撃体35の長さを増すことができ、それが打撃体先端部側の打撃力を大きくすることに通じる。   The relationship between the fixed crushing member 16 and the rotary levitation striking body 35 will be described in advance. The striking body 35 hangs down by its own weight when the operation is stopped, but when it begins to rotate at a high speed together with the rotary shaft 21, it floats in a horizontal state and finally becomes a horizontal state. That is, the impacting body 35 shifts to a horizontal state while rotating, and in the process, draws a locus circle from the bottom to the top with the lock pin 32 side as a fulcrum. In this case (see FIG. 1), if the trajectory circle of the uppermost impact body 35 and the separation portion 17 of the upper fixed crushing member 16 overlap and interfere with each other, the impact member of the impact body 35 36 and the fixed crushing member 16 collide, and either or both of them are deformed or damaged. In FIG. 1, the same can be said for the relationship between the upper second impact member 35 and the lower stationary crushing member 16. In order to avoid this, the fixed crushing member 16 protrudes from the inner peripheral surface of the processing container 12 within a range where it does not collide with the impacting body 35 during horizontal high-speed rotation. In particular, the separation portion 17 of the fixed crushing member 16 is preferably formed in an arc shape having a slightly larger radius of curvature than the trajectory circle of the impacting body 35, or in a linearly inclined shape approximating it. By doing so, the length of the impacting body 35 can be increased, which leads to an increase in the impact force on the impacting body tip side.

上記における処理容器12・上蓋13・入口14・固定破砕部材16・回転軸25・スポーク26・フランジ28・29・ロックピン32・打撃体35・ロックピン41などは主に金属製のものからなる。これらのうちには金属製以外でもよいものがあるが、処理容器12とその内部に装備されるものについては、高度の機械的強度や耐久性を確保するために鋼製のものが採用される。高速回転式の電動機42は周知のもの、電動機42と回転軸25とにわたるベルト伝動式の伝動系46も周知のものである。   The processing container 12, upper lid 13, inlet 14, fixed crushing member 16, rotating shaft 25, spoke 26, flange 28, 29, lock pin 32, striking body 35, lock pin 41, etc. are mainly made of metal. . Some of these may be other than metal, but steel is used to ensure high mechanical strength and durability for the processing vessel 12 and the equipment installed therein. . The high-speed rotation type electric motor 42 is a well-known one, and the belt transmission type transmission system 46 extending between the electric motor 42 and the rotary shaft 25 is also a well-known one.

図1を参照して、被処理物の供給系51は周知のベルトコンベアからなる。この供給系51は処理手段11の上位に配置されている。具体的には処理容器12の入口14の上に供給系51が配置されている。処理容器12の入口14と供給系51との間には分岐型のシュート52が介在しており、該シュート52の分岐口53が処理容器入口14の直上にある。図1における被処理物の搬出系54は一例として周知のベルトコンベアからなり、他の一例として周知の振動フィーダからなる。この搬出系54は処理容器12の下部すわわち処理容器12の出口15下に配置されてこれと対応している。   With reference to FIG. 1, the supply system 51 of a to-be-processed object consists of a known belt conveyor. The supply system 51 is disposed above the processing means 11. Specifically, a supply system 51 is disposed on the inlet 14 of the processing container 12. A branch chute 52 is interposed between the inlet 14 of the processing vessel 12 and the supply system 51, and the branch port 53 of the chute 52 is directly above the processing vessel inlet 14. The unloading system 54 of the object to be processed in FIG. 1 includes a known belt conveyor as an example, and includes a known vibration feeder as another example. The carry-out system 54 is disposed at the lower part of the processing container 12, that is, below the outlet 15 of the processing container 12, and corresponds to this.

本発明における被処理物で主組成物(主成分)となるものは泥・土・砂・礫・石・岩などのうちから選ばれた一以上のものであったり、また、泥を含む二種以上の混合物・土を含む二種以上の混合物・砂を含む二種以上の混合物・礫を含む二種以上の混合物・石を含む二種以上の混合物・岩を含む二種以上の混合物などのうちから選択された一以上のものであったりする。これらについては天然(自然)のであるか人造であるかを問わない。主組成物の具体例として、ヘドロ・泥土・粘性土・砂質土・礫質土・粘性土塊(ロームや浚渫土)・風化した珊瑚礫混じり土・風化岩(泥岩・凝灰岩・花崗岩など)・風化岩塊混じり土・玉石(河川・湖沼・海岸などでみられるもの)・砕石(市販品)・下水汚泥スラッジ・有機質土・弱溶結堆積物・火砕流堆積土・崖錐土・建設発生土などをあげることができる。弱溶結堆積物の一つとして「しらす」と俗称されているものがある。これは主として南九州に広く分布する火砕流堆積物・降下火砕堆積物・それらの二次堆積物などであって軽石質ないし火山灰質の白色を帯びたものである。「しらす」は降雨により斜面崩壊しやすい特殊土の一つでもある。このほか、骨材資源に再利用することのできるコンクリート廃棄物も主組成物の一つである。   What is the main composition (main component) in the object to be treated in the present invention is one or more selected from mud, earth, sand, gravel, stones, rocks, etc. Mixtures of two or more species, two or more types of mixtures containing soil, two or more types of mixtures containing sand, two or more types of mixtures containing gravel, two or more types of mixtures containing stones, two or more types of mixtures containing rocks, etc. Or one or more selected from the above. It does not matter whether these are natural (natural) or artificial. Specific examples of main compositions include sludge, mud, cohesive soil, sandy soil, gravelly soil, cohesive soil mass (loam and dredged soil), weathered rubble mixed soil, weathered rock (mudstone, tuff, granite, etc.) Soil mixed with weathered rock mass, cobblestone (seen in rivers, lakes, coasts, etc.), crushed stone (commercially available), sewage sludge sludge, organic soil, weakly welded sediment, pyroclastic flow sediment, cliff cone soil, construction generated soil, etc. Can give. One of the weakly welded deposits is commonly called “Shirasu”. These are pyroclastic flow deposits, fall pyroclastic deposits, secondary deposits, etc. that are widely distributed in southern Kyushu, and are white with pumice or volcanic ash. "Shirasu" is one of the special soils that are prone to slope failures due to rainfall. In addition, concrete waste that can be reused for aggregate resources is one of the main compositions.

本発明においては、また、汚染土壌や、その他の汚染固形物・汚染廃棄物なども被処理物の主組成物になることがある。   In the present invention, contaminated soil and other contaminated solids / contaminated waste may also be the main composition of the object to be treated.

本発明における被処理物で副組成物(副成分)となるものは固体・液体・気体などのうちから選択される一以上の添加物(添加材・添加剤)である。このような副組成物は無機物であったり有機物であったりする。副組成物の具体例として、生石灰(粉状・塊状)・消石灰(粉状・塊状)・セメント系固化材(粉状・塊状・液状)・石灰系固化材(粉状・塊状・液状)・高分子系安定剤(粉状・液状)・土質安定用ポリマ(粉状・液状)・増粘剤(粉状・液状)・ピート・藁・チップ状生木・農業用肥料(粉状・液状)・貝殻類(牡蛎殻・帆立貝殻・アコヤ貝殻)・廃棄石炭灰(粉状・液状)・ベントナイトその他の止水材(粉状・液状)・廃棄コンクリート塊・短繊維(金属系のもの・炭素系のもの・石油材料系のもの)・一般廃棄物焼却灰スラグ・土工用軽量発砲ビーズ・土工用水砕スラグ・分離防止剤(粉状・液状)・水・海水・空気・酸素・中和剤・アルカリ性ガス・酸性ガスなどをあげることができる。   In the present invention, the object to be treated which is a sub-composition (sub-component) is one or more additives (additives / additives) selected from solid, liquid, gas and the like. Such a sub-composition may be inorganic or organic. Specific examples of sub-compositions include quick lime (powder / lump), slaked lime (powder / lump), cement-based solidified material (powder / lump / liquid), lime-based solidified material (powder / lump / liquid), Polymeric stabilizer (powder / liquid) / Soil stabilization polymer (powder / liquid) / Thickener (powder / liquid) / Peat / Reel / Chip-like raw wood / Agricultural fertilizer (powder / liquid) ) ・ Shells (oyster shells, scallop shells, pearl oyster shells) ・ Discarded coal ash (powdered and liquid) ・ Bentonite and other water-stopping materials (powdered and liquid) ・ Discarded concrete blocks ・ Short fibers (metal-based ones) Carbon-based / petroleum-based materials) ・ General waste incineration ash slag, lightweight foam beads for earthwork, granulated slag for earthwork, separation inhibitor (powder / liquid), water, seawater, air, oxygen, neutralization Agent, alkaline gas, acid gas, and the like.

被処理物の主組成物や副組成物については、段落「0038」に記載されているものが副組成物になったり、段落「0040」に記載されているものの一部が主組成物になったりすることもある。ちなみに副組成物については、貝殻類・廃棄コンクリート塊・廃棄石炭灰・一般廃棄物焼却灰スラグ・止水材などが主組成物にもなったりする。   Regarding the main composition and sub-composition of the object to be processed, those described in paragraph “0038” become sub-compositions, or part of those described in paragraph “0040” become main compositions. Sometimes. By the way, with regard to the sub-composition, shells, waste concrete lump, waste coal ash, general waste incineration ash slag, water-stopping material, etc. can also be the main composition.

図1〜図4に例示された処理手段11を用いて被処理物を処理するときは一例として以下のようになる。   When a workpiece is processed using the processing means 11 illustrated in FIGS. 1 to 4, it is as follows as an example.

本発明装置を運転状態にするときは、処理手段11の電動機42をオンにしたり供給系51や搬出系54の各ベルトコンベアもオンにしたりする。このとき処理手段11の処理容器12内では、伝動系46を介して電動機42の回転を伝達された回転軸25が高速回転するために、自重で垂れ下がっていた各打撃体35が遠心力により水平浮揚して高速回転する。この場合において、インパクト部材36の前面が垂直面であると、各打撃体35はほぼ完全な水平状態になり、インパクト部材36の前面が傾斜面38a・38bであると、各打撃体35は水平線に対して5〜10゜程度傾く。さらに、傾斜面38aをもつ上段のインパクト部材36や傾斜面38bをもつ下段のインパクト部材36がある場合は、それらが処理容器12内に上下方向の周回流動性を発生させる。   When the apparatus of the present invention is put into operation, the motor 42 of the processing means 11 is turned on, and the belt conveyors of the supply system 51 and the carry-out system 54 are also turned on. At this time, in the processing container 12 of the processing means 11, the rotating shaft 25 to which the rotation of the electric motor 42 is transmitted via the transmission system 46 rotates at a high speed, so that each impacting body 35 hanging down by its own weight is horizontal due to centrifugal force. Levitating and rotating at high speed. In this case, when the front surface of the impact member 36 is a vertical surface, each impacting body 35 is almost completely horizontal, and when the front surface of the impact member 36 is the inclined surfaces 38a and 38b, each impacting body 35 is a horizontal line. It is tilted about 5 to 10 degrees. Further, when there is an upper impact member 36 having an inclined surface 38 a and a lower impact member 36 having an inclined surface 38 b, they generate a circumferential fluidity in the vertical direction in the processing container 12.

かかる運転状態において、供給系51で運ばれてくる被処理物は入口14より処理容器12内に投入される。ちなみに被処理物は主組成物のみであったり主組成物+副組成物であったりする。被処理物は処理容器12内に落下するまでの段階で、水を加えられて湿潤状態になることがある。あるいは、水以外の添加物が被処理物に加えられたり、水と他の添加物が被処理物に加えられたりすることもある。供給系51からの被処理物は処理容器12内に落下し、これが出口15に至るまでの間、多数本かつ多段の高速回転体(各回転浮揚式打撃体35)で強打されたり固定破砕部材16の衝突面16aに衝突したりするために破砕(粉砕)・撹拌・混合などの処理を受ける。とくに各打撃体35については、その先端部の周速が50〜1000km/時という超高速であるため、被処理物に対する粉砕処理・撹拌処理・混合処理などの能力がきわめて高い。しかも前述した上下方向の周回流動性によって被処理物が処理容器12内に長く滞留するから、被処理物に対する処理がより十分となる。各インパクト部材36のうちで傾斜面38a・38bをもつものの場合は、回転方向の前端側にナイフエッジとかそれに類似した尖鋭なエッジがある。このようなエッジをもつインパクト部材36は、回転浮揚状態での打撃時、軟らかくて粘性のある被処理物などを剪断作用でカッティングする。したがって被処理物が粘性土塊のようなものであるときはカッティング破砕される。被処理物にこのような処理を施すとき、粉流体供給系34→流路22→注入口23→処理容器12内という経路で低温・常温・高温いずれかの粉流体を処理容器12内に供給することがある。その際の粉流体としては、温度調整・処理の促進・処理効果の向上・被処理物の改質など目的に応じたものが用いられる。具体的一例として被処理物の水分を調整するときは、粉流体供給系34から回転軸21内の流路22に水(副組成物としての添加物)を供給すればよい。この水は流路22から注入口23を通じて処理容器12内に噴射されたときに各打撃体35などを介して被処理物と均質に混合される。かくて処理を終えた後の被処理物は処理容器12内の底部に至った時点で、土木・建築・農林・水産・水処理・小動物飼育・小動物養殖・微生物培養などの分野で用いることのできる材料になったり、あるいは、廃棄物処理・土壌浄化処理などを終えたものになったりする。処理後の被処理物は処理容器12の出口15から搬出系54上に落ちるから、搬出系54を介して所定のところまで運ばれる。この搬出系54上において、水・水以外の添加物・水と他の添加物などが被処理物に加えられたりすることもある。   In such an operating state, the object to be processed conveyed by the supply system 51 is introduced into the processing container 12 from the inlet 14. Incidentally, the object to be treated is only the main composition or the main composition + sub composition. The object to be processed may be wetted by adding water at the stage until it falls into the processing container 12. Alternatively, additives other than water may be added to the object to be processed, and water and other additives may be added to the object to be processed. An object to be processed from the supply system 51 falls into the processing container 12 and is struck by a large number of multistage high-speed rotating bodies (each rotary levitation striking body 35) or fixed crushing members until it reaches the outlet 15. In order to collide with 16 collision surfaces 16a, it is subjected to processing such as crushing (pulverization), stirring, and mixing. In particular, each impacting body 35 has an extremely high peripheral speed of 50 to 1000 km / hour, and therefore has a very high ability for pulverization processing, stirring processing, mixing processing and the like on the workpiece. In addition, the object to be processed stays in the processing container 12 for a long time due to the above-described circumferential fluidity in the vertical direction, so that the processing on the object to be processed becomes more sufficient. In the case of each impact member 36 having the inclined surfaces 38a and 38b, a knife edge or a sharp edge similar to the knife edge is provided on the front end side in the rotation direction. The impact member 36 having such an edge cuts a soft and viscous object to be processed by a shearing action when hitting in a rotationally levitated state. Therefore, when the object to be processed is like a viscous soil mass, it is cut and crushed. When such a process is performed on the object to be processed, the powdered fluid supply system 34 → the flow path 22 → the inlet 23 → the inside of the processing container 12 supplies either low temperature, normal temperature, or high temperature powdered fluid into the processing container 12. There are things to do. As the powder fluid at that time, a fluid suitable for the purpose such as temperature adjustment, promotion of treatment, improvement of treatment effect, modification of the object to be treated is used. As a specific example, when adjusting the moisture of the object to be processed, water (additive as a sub-composition) may be supplied from the powder fluid supply system 34 to the flow path 22 in the rotary shaft 21. This water is homogeneously mixed with the object to be processed through each impacting body 35 and the like when injected into the processing container 12 from the flow path 22 through the inlet 23. After the treatment has been completed, the object to be treated reaches the bottom of the treatment container 12 and can be used in the fields of civil engineering, architecture, agriculture, forestry, fisheries, water treatment, small animal breeding, small animal cultivation, microbial culture, etc. It becomes a material that can be made, or it has become a thing that has finished the waste treatment and soil purification treatment. Since the processed object after processing falls from the outlet 15 of the processing container 12 onto the carry-out system 54, it is carried to a predetermined place through the carry-out system 54. On the carry-out system 54, water, additives other than water, water and other additives may be added to the object to be processed.

こうして処理される被処理物については、二回以上、処理手段11にかけて再処理してよい。また、処理後の被処理物と新たな被処理物とを混ぜ合わせてこれらを処理手段11にかけてもよい。この際の被処理物について具体的一例をあげると、土木工事や建築工事の際に発生する現場発生土である。かかる現場発生土を被処理物として現位置でリサイクル(再資源化)したりリユース(再利用)したりするときに、それが上記のように処理されるのである。もちろん処理済みの現場発生土は、埋め戻し材やその他、土木分野・建築分野における土質材料として有効利用される。   About the to-be-processed object processed in this way, you may reprocess over the process means 11 twice or more. Alternatively, the processed object and a new object to be processed may be mixed and applied to the processing means 11. A specific example of the object to be treated at this time is the soil generated on the site that is generated during civil engineering work or construction work. When such site-generated soil is recycled (recycled) or reused (reused) as an object to be processed, it is processed as described above. Of course, the treated site-generated soil is effectively used as backfill material and other soil materials in the civil engineering and construction fields.

本発明に係る回転浮揚式打撃処理方法や回転浮揚式打撃処理装置には図6に述べるような態様のものもある。   The rotary levitation-type impact processing method and the rotational levitation-type impact processing apparatus according to the present invention include an aspect as shown in FIG.

図6の実施例2で各回転浮揚式打撃体35は簡略に示されているが、その構成は実施例1と同様である。実施例2の特徴は下段になるにしたがい各打撃体35が長くなっていることである。その他に関して実施例2は、実施例1と実質的に同一かそれに準ずる。このような態様の各打撃体35で被処理物を処理するときは、既述の理由で明らかなとおり、上下各段にある打撃体35の打撃負荷とくにインパクト部材36の負荷が均衡するようになる。   Each rotary levitation striking body 35 is simply shown in the second embodiment of FIG. 6, but the configuration is the same as that of the first embodiment. The feature of the second embodiment is that each hitting body 35 becomes longer as it goes down. In other respects, the second embodiment is substantially the same as or similar to the first embodiment. When an object to be processed is processed by each impacting body 35 in such a manner, as is apparent from the above-described reason, the impact load of the impacting body 35 at each of the upper and lower stages, particularly the load of the impact member 36 is balanced. Become.

本発明に係る回転浮揚式打撃処理方法や回転浮揚式打撃処理装置で他の実施態様はつぎのようなものである。   Other embodiments of the rotary levitation-type impact processing method and the rotational levitation-type impact processing apparatus according to the present invention are as follows.

回転浮揚式打撃体35に関して、インパクト部材36のブロック形状としては直方体や立方体のほか、球形ブロック・半球形ブロック・異形ブロックなども採用できる。フレキシブル部材39は鎖または伝動用のチェンベルトに類したものがこれの代表例になるが、可撓性のある金属ワイヤも有効である。   Regarding the rotary levitation striking body 35, the block shape of the impact member 36 may be a rectangular block, a cube, a spherical block, a hemispherical block, a deformed block, or the like. A typical example of the flexible member 39 is a chain or a chain belt for transmission, but a flexible metal wire is also effective.

処理手段11の能力は回転浮揚式打撃体35は本数や段数が応じて増減する。したがって所望能力の処理手段11を得るときは、回転軸25の周囲に取り付ける打撃体35の本数や数段を適宜設定する。インパクト部材36については、垂直な前面をもつものが基本である。したがって、全てのインパクト部材36がそのタイプのものからなることもあるが、これに関する主要な実施形態ではつぎのようになる。それは最下段にある一つ以上のインパクト部材36のみ傾斜面38bがあるものとし、これ以外のインパクト部材36にはいずれの傾斜面38a・38bも付さないことである。または、任意の一つから全数の範囲内においてインパクト部材36に傾斜面38bを付すこともある。任意の一段について、その段にある打撃体35が複数本のとき、一部の打撃体35のインパクト部材36に傾斜面38aを付し、他の一部のインパクト部材36に傾斜面38aを付すことがある。その場合の一例として、傾斜面38aをもつインパクト部材36と傾斜面38bをもつインパクト部材36とが周方向に交互に並ぶことがある。このような例は二段以上(全段を含む)の各打撃体35に適用してよい。打撃体35の段が三段以上の場合に、最上段だけでなく、それよりも下位の段(最下段を除く)のインパクト部材36などに傾斜面38aを付すことがある。   The capacity of the processing means 11 increases or decreases according to the number and the number of steps of the rotary levitation striking body 35. Therefore, when obtaining the processing means 11 having a desired ability, the number and steps of the impacting bodies 35 attached around the rotating shaft 25 are appropriately set. Basically, the impact member 36 has a vertical front surface. Accordingly, all the impact members 36 may be of that type, but in the main embodiment relating to this, the following applies. That is, only the one or more impact members 36 at the bottom are provided with the inclined surface 38b, and the other impact members 36 are not provided with any inclined surfaces 38a and 38b. Alternatively, the inclined surface 38b may be attached to the impact member 36 within a range from any one to the total number. When there are a plurality of striking bodies 35 in a given step, an inclined surface 38a is attached to the impact members 36 of some of the impacting bodies 35, and an inclined surface 38a is attached to some of the other impact members 36. Sometimes. As an example, the impact member 36 having the inclined surface 38a and the impact member 36 having the inclined surface 38b may be alternately arranged in the circumferential direction. Such an example may be applied to each striking body 35 having two or more stages (including all stages). When the striking body 35 has three or more steps, an inclined surface 38a may be attached not only to the uppermost step but also to the impact member 36 or the like of a lower step (excluding the lowermost step).

衝突面16aを有する固定破砕部材16については、ブロック状のもの・T形のもの・L形のもの・溝形のものなども採用することができる。処理容器12の入口14は一つの場合もあり、また、三つ以上の場合もある。   As the fixed crushing member 16 having the collision surface 16a, a block-shaped one, a T-shaped one, an L-shaped one, a groove-shaped one, or the like can also be employed. There may be one inlet 14 of processing container 12, and there may be three or more.

図1〜図5の実施例や図6の実施例において、処理容器12の内周面から固定破砕部材16を省略することがある。この実施例においては既述のとおり、各段にある打撃体35のインパクト部材36が傾斜面38aおよび/または38bを有している。この実施例のように処理容器12の内周面に固定破砕部材16がない場合は、その内周面を清掃するための手段を装備するのが容易になる。したがって固定破砕部材16のない処理容器12に掻き取り式の清掃手段を装備することがある。ちなみに掻き取り式清掃手段は、処理容器12の内周面に付着した被処理物などを掻き取り部材で掻き落とすというものである。   In the embodiment of FIGS. 1 to 5 and the embodiment of FIG. 6, the fixed crushing member 16 may be omitted from the inner peripheral surface of the processing container 12. In this embodiment, as described above, the impact member 36 of the impacting body 35 in each step has the inclined surfaces 38a and / or 38b. When the fixed crushing member 16 is not provided on the inner peripheral surface of the processing container 12 as in this embodiment, it is easy to equip means for cleaning the inner peripheral surface. Therefore, the processing container 12 without the fixed crushing member 16 may be equipped with a scraping-type cleaning means. Incidentally, the scraping type cleaning means scrapes off the object to be processed and the like attached to the inner peripheral surface of the processing container 12 with a scraping member.

図1〜図5の実施例や図6の実施例において、全部の打撃体35のインパクト部材36がいずれの傾斜面38a・38bも有していないことがある。この実施例においては既述のとおり、処理容器12の内周面に固定破砕部材16が設けられている。   In the embodiment of FIGS. 1 to 5 and the embodiment of FIG. 6, the impact members 36 of all the impacting bodies 35 may not have any inclined surfaces 38a and 38b. In this embodiment, the fixed crushing member 16 is provided on the inner peripheral surface of the processing container 12 as described above.

本発明に係る回転浮揚式打撃処理方法は被処理物を処理するときの高処理能力・高処理効率・高処理速度・高生産性・被処理物の高品質などを満足させるものである。したがって土木・建築・農林・水産・水処理・小動物飼育・小動物養殖・微生物培養などの分野、さらには廃棄物処理・土壌浄化処理などの分野において目的の被処理物を処理するとき、有用で有益な方法となる。とくに現場発生土を現位置でリサイクル活用する土木・建築の分野において貢献するところが大きい。   The rotary levitation batting method according to the present invention satisfies high processing capacity, high processing efficiency, high processing speed, high productivity, high quality of the processing object, etc. when processing the processing object. Therefore, it is useful and useful when processing the target treatment object in the fields of civil engineering, architecture, agriculture, forestry, fisheries, water treatment, small animal breeding, small animal farming, microbial culture, etc., and also in the fields of waste treatment, soil purification treatment, etc. Method. In particular, there is a great contribution to the field of civil engineering and architecture, where site-generated soil is recycled at the current location.

本発明に係る回転浮揚式打撃処理装置は本発明方法の合理的な実施をはかる上で必要不可欠なものであり、しかも装置の安定機能・保守容易性・耐久性(長期使用性)などを満足させる点で有用かつ有益なものである。   The rotary levitation batting apparatus according to the present invention is indispensable for the rational implementation of the method of the present invention, and satisfies the stability function, ease of maintenance, durability (long-term usability) of the apparatus, etc. This is useful and useful.

本発明に係る回転浮揚式打撃処理方法および回転浮揚式打撃処理装置の一実施形態を略示した縦断正面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a longitudinal front view schematically showing an embodiment of a rotary levitation batting treatment method and a rotary levitation batting treatment device according to the present invention. 本発明に係る回転浮揚式打撃処理方法および回転浮揚式打撃処理装置の一実施形態を略示した縦断側面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is the vertical side view which showed schematically one Embodiment of the rotation levitation type | formula strike processing method and rotation levitation type | formula strike processing apparatus concerning this invention. 図1〜図2における処理容器内部を略示した平面図である。FIG. 3 is a plan view schematically showing the inside of a processing container in FIGS. 図1〜図2における回転軸を略示した縦断面図である。It is the longitudinal cross-sectional view which showed schematically the rotating shaft in FIGS. 図1〜図2におけるインパクト部材を略示した斜視図である。FIG. 3 is a perspective view schematically showing an impact member in FIGS. 本発明に係る回転浮揚式打撃処理方法および回転浮揚式打撃処理装置の他の一実施形態を略示した縦断面図である。It is the longitudinal cross-sectional view which showed schematically other one Embodiment of the rotation levitation type | formula impact processing method and rotation levitation type | formula impact processing apparatus which concern on this invention.

符号の説明Explanation of symbols

11 処理手段
12 処理容器
14 処理容器の入口
15 処理容器の出口
16 固定破砕部材
16a 固定破砕部材の衝突面
21 回転軸
22 流路
23 注入口
24 軸受
25 軸受
26 スポーク
28 フランジ
29 フランジ
30 ロック孔
31 ロック孔
32 ロックピン
34 粉流体供給系
35 回転浮揚式打撃体
36 インパクト部材
38a 傾斜面
38b 傾斜面
39 フレキシブル部材
42 電動機
46 伝動系
51 被処理物の供給系
54 被処理物の搬出系
DESCRIPTION OF SYMBOLS 11 Processing means 12 Processing container 14 Inlet of processing container 15 Outlet of processing container 16 Fixed crushing member 16a Colliding surface of fixed crushing member 21 Rotating shaft 22 Flow path 23 Inlet 24 Bearing 25 Bearing 26 Spoke 28 Flange 29 Flange 30 Lock hole 31 Lock hole 32 Lock pin 34 Powder fluid supply system 35 Rotating levitation hitting body 36 Impact member 38a Inclined surface 38b Inclined surface 39 Flexible member 42 Electric motor 46 Transmission system 51 Supply system for workpiece 54 Delivery system for workpiece

Claims (18)

縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、下位側の段にあって前面側に上向きの傾斜面を有する任意の打撃体により上昇流を発生させて被処理物の少なくとも一部を処理容器内に長く滞留させることを特徴とする回転浮揚式打撃処理方法。   A plurality of long rotating levitated impact bodies, which are mounted in multiple stages around a vertical rotation shaft in a vertical processing container and are distributed in a radial manner, are rotated at high speed horizontally, and are put into the processing container. When a workpiece to be dropped is struck by each impacting body during high-speed horizontal rotation, and when the object to be treated is struck by each impacting body during high-speed horizontal rotation, it is on the lower side and is on the front side. A rotary levitation striking treatment method characterized in that an upward flow is generated by an arbitrary striking body having an upwardly inclined surface and at least a part of an object to be treated is retained in the treatment container for a long time. 縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、相対的上位の段にあって前面側に下向きの傾斜面を有する任意の打撃体と相対的下位の段にあって前面側に上向きの傾斜面を有する任意の打撃体とにより上下方向の周回流動性を発生させて被処理物の少なくとも一部を処理容器内に長く滞留させることを特徴とする回転浮揚式打撃処理方法。   A plurality of long rotating levitated impact bodies, which are mounted in multiple stages around a vertical rotation shaft in a vertical processing container and are distributed in a radial manner, are rotated at high speed horizontally, and are put into the processing container. When a workpiece to be dropped is struck by each impacting body during high-speed horizontal rotation, and when the object to be treated is struck by each impacting body during high-speed horizontal rotation, the front side At least one of the objects to be processed by generating a vertical fluidity by an arbitrary striking body having a downwardly inclined surface and an arbitrary striking body having an upwardly inclined surface on the front side at a lower level. A rotary levitation type striking treatment method characterized in that a part is retained in a treatment container for a long time. 縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、上下に隣接する打撃体間と対応した処理容器内周面にあって水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出している固定破砕部材の垂直な衝突面に被処理物を衝突させることを特徴とする回転浮揚式打撃処理方法。   A plurality of long rotating levitated impact bodies, which are mounted in multiple stages around a vertical rotation shaft in a vertical processing container and are distributed in a radial manner, are rotated at high speed horizontally, and are put into the processing container. When a workpiece to be dropped is struck by each impacting body during high-speed horizontal rotation, and when the object to be treated is struck by each impacting body during high-speed horizontal rotation, it corresponds to the space between adjacent impacting bodies. A treatment object is caused to collide with a vertical collision surface of a fixed crushing member projecting from the inner peripheral surface of the processing container within a range that does not collide with an impacting body at the time of horizontal high-speed rotation on the inner peripheral surface of the processing container. Rotating levitation blow processing method. 縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、上下に隣接する打撃体間と対応した処理容器内周面にあって水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出している固定破砕部材の垂直な衝突面に被処理物を衝突させるとともに下位側の段にあって前面側に上向きの傾斜面を有する任意の打撃体により上昇流を発生させて被処理物の少なくとも一部を処理容器内に長く滞留させることを特徴とする回転浮揚式打撃処理方法。   A plurality of long rotating levitated impact bodies, which are mounted in multiple stages around a vertical rotation shaft in a vertical processing container and are distributed in a radial manner, are rotated at high speed horizontally, and are put into the processing container. When a workpiece to be dropped is struck by each impacting body during high-speed horizontal rotation, and when the object to be treated is struck by each impacting body during high-speed horizontal rotation, it corresponds to the space between adjacent impacting bodies. The object to be treated collides with the vertical collision surface of the fixed crushing member protruding from the inner peripheral surface of the processing vessel within the range that does not collide with the impacting body at the time of horizontal high-speed rotation, and the lower side step. A rotary levitation striking treatment method characterized in that an upward flow is generated by an arbitrary striking body having an upward inclined surface on the front side and at least a part of the object to be treated is retained in the processing container for a long time. . 縦型の処理容器内にある垂直な回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体を高速水平回転させること、および、処理容器内に投入されて落下する被処理物を高速水平回転中の各打撃体により打撃すること、および、高速水平回転中の各打撃体で被処理物を打撃しているとき、上下に隣接する打撃体間と対応した処理容器内周面にあって水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出している固定破砕部材の垂直な衝突面に被処理物を衝突させるとともに相対的上位の段にあって前面側に下向きの傾斜面を有する任意の打撃体と相対的下位の段にあって前面側に上向きの傾斜面を有する任意の打撃体とにより上下方向の周回流動性を発生させて被処理物の少なくとも一部を処理容器内に長く滞留させることを特徴とする回転浮揚式打撃処理方法。   A plurality of long rotating levitated impact bodies, which are mounted in multiple stages around a vertical rotation shaft in a vertical processing container and are distributed in a radial manner, are rotated at high speed horizontally, and are put into the processing container. When a workpiece to be dropped is struck by each impacting body during high-speed horizontal rotation, and when the object to be treated is struck by each impacting body during high-speed horizontal rotation, it corresponds to the space between adjacent impacting bodies. The object to be treated collides with the vertical collision surface of the fixed crushing member protruding from the inner peripheral surface of the processing vessel within the range that does not collide with the impacting body at the time of horizontal high-speed rotation and is relatively higher. An arbitrary impacting body having a downward inclined surface on the front surface side and an arbitrary impacting body having an upward inclined surface on the front surface side in a lower stage are caused to generate circular fluidity in the vertical direction. At least part of the workpiece Rotation buoyant batting processing method for causing the dwell longer in the barber unit. 上段から下段に向かうにしたがい段階的に長くなる複数段の打撃体を用いて被処理物を打撃する請求項1〜5いずれかに記載の回転浮揚式打撃処理方法。   The rotary levitation batting method according to any one of claims 1 to 5, wherein the workpiece is hit using a plurality of striking bodies that gradually increase in length from the upper stage toward the lower stage. 処理容器上部側の複数箇所から処理容器内に被処理物を投入する請求項1〜6いずれかに記載の回転浮揚式打撃処理方法。   The rotary levitation-type impact processing method according to any one of claims 1 to 6, wherein an object to be processed is introduced into the processing container from a plurality of locations on the upper side of the processing container. 処理容器内で高速水平回転中の打撃体により被処理物を打撃しているとき、粉流体を処理容器内に流入させて被処理物の成分を調整する請求項1〜7いずれかに記載の回転浮揚式打撃処理方法。   8. The component according to claim 1, wherein the component of the object to be processed is adjusted by allowing the powder fluid to flow into the process container when the object to be processed is struck by a striking body that is rotating at a high speed in the process container. Rotating levitation blow processing method. 入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの回転浮揚式打撃体が構成されていることを特徴とする回転浮揚式打撃処理装置。   A vertical processing container with an inlet at the top and an outlet at the bottom, a rotating shaft that is arranged in the central region of the processing container and runs vertically, and is mounted in multiple stages around the rotating shaft and distributed radially. A plurality of long rotating levitation impacting bodies, a rotary drive system machine connected to the rotary shaft, and a distal end side impact member and a proximal end side flexible machine connected to each other. A rotary levitation batting apparatus, wherein each rotary levitation batting body is constituted by a member. 入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの回転浮揚式打撃体が構成されていること、および、相対的下位の段にある任意の打撃体がそのインパクト部材の前面として上向きの傾斜面を有することを特徴とする回転浮揚式打撃処理装置。   A vertical processing container with an inlet at the top and an outlet at the bottom, a rotating shaft that is arranged in the central region of the processing container and runs vertically, and is mounted in multiple stages around the rotating shaft and distributed radially. A plurality of long rotating levitation impacting bodies, a rotary drive system machine connected to the rotary shaft, and a distal end side impact member and a proximal end side flexible machine connected to each other. Rotating levitation characterized in that each rotary levitation-type impacting body is constituted by a member, and any impacting body in a relatively lower level has an upward inclined surface as a front surface of the impact member. Type blow processing device. 入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの回転浮揚式打撃体が構成されていること、および、相対的上位の段にある任意の打撃体がそのインパクト部材の前面として下向きの傾斜面を有するとともに相対的下位の段にある任意の打撃体がそのインパクト部材の前面として上向きの傾斜面を有することを特徴とする回転浮揚式打撃処理装置。   A vertical processing container with an inlet at the top and an outlet at the bottom, a rotating shaft that is arranged in the central region of the processing container and runs vertically, and is mounted in multiple stages around the rotating shaft and distributed radially. A plurality of long rotating levitation impacting bodies, a rotary drive system machine connected to the rotary shaft, and a distal end side impact member and a proximal end side flexible machine connected to each other. Each rotary buoyant striking body is composed of a member, and any striking body in a relatively upper stage has a downward inclined surface as a front face of the impact member and is in a relatively lower stage. An arbitrary impacting body has an upward inclined surface as a front surface of the impact member. 入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの回転浮揚式打撃体が構成されていること、および、水平高速回転状態において上下に隣接する打撃体間と対応する処理容器内周面部分には垂直な衝突面をもつ固定破砕部材が取り付けられているとともにその固定破砕部材が水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出していることを特徴とする回転浮揚式打撃処理装置。   A vertical processing container with an inlet at the top and an outlet at the bottom, a rotating shaft that is arranged in the central region of the processing container and runs vertically, and is mounted in multiple stages around the rotating shaft and distributed radially. A plurality of long rotating levitation impacting bodies, a rotary drive system machine connected to the rotary shaft, and a distal end side impact member and a proximal end side flexible machine connected to each other. Each rotary buoyant impact body is composed of members, and fixed crushing with a vertical collision surface on the inner peripheral surface portion of the processing vessel corresponding to the upper and lower adjacent impact bodies in the horizontal high-speed rotation state A rotary levitation striking treatment apparatus characterized in that a member is attached and the fixed crushing member projects from the inner peripheral surface of the processing vessel within a range where it does not collide with a striking body during horizontal high-speed rotation. 入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの回転浮揚式打撃体が構成されていること、および、水平高速回転状態において上下に隣接する打撃体間と対応する処理容器内周面部分には垂直な衝突面をもつ固定破砕部材が取り付けられているとともにその固定破砕部材が水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出していること、および、相対的下位の段にある任意の打撃体がそのインパクト部材の前面として上向きの傾斜面を有することを特徴とする回転浮揚式打撃処理装置。   A vertical processing container with an inlet at the top and an outlet at the bottom, a rotating shaft that is arranged in the central region of the processing container and runs vertically, and is mounted in multiple stages around the rotating shaft and distributed radially. A plurality of long rotating levitation impacting bodies, a rotary drive system machine connected to the rotary shaft, and a distal end side impact member and a proximal end side flexible machine connected to each other. Each rotary buoyant impact body is composed of members, and fixed crushing with a vertical collision surface on the inner peripheral surface portion of the processing vessel corresponding to the upper and lower adjacent impact bodies in the horizontal high-speed rotation state The member is attached and the fixed crushing member protrudes from the inner peripheral surface of the processing container within a range where it does not collide with the impacting body at the time of horizontal high-speed rotation, and any impacting body at a relatively lower stage is That impa Rotation buoyant percussion processing apparatus characterized by having an upward inclined surface as the front surface of the bets member. 入口が上部にあって出口が下部にある縦型の処理容器と、処理容器内の中心領域に配置されて上下方向に沿う回転軸と、回転軸の周囲に複数段で取り付けられて放射状に分布する複数本の長い回転浮揚式打撃体と、回転軸に連結された回転駆動系の機械とを備えていること、および、相互に連結された先端部側のインパクト部材と基端部側のフレキシブル部材とでそれぞれの回転浮揚式打撃体が構成されていること、および、水平高速回転状態において上下に隣接する打撃体間と対応する処理容器内周面部分には垂直な衝突面をもつ固定破砕部材が取り付けられているとともにその固定破砕部材が水平高速回転時の打撃体と衝突しない範囲内で処理容器内周面から突出していること、および、相対的上位の段にある任意の打撃体がそのインパクト部材の前面として下向きの傾斜面を有するとともに相対的下位の段にある任意の打撃体がそのインパクト部材の前面として上向きの傾斜面を有することを特徴とする回転浮揚式打撃処理装置。   A vertical processing container with an inlet at the top and an outlet at the bottom, a rotating shaft that is arranged in the central region of the processing container and runs vertically, and is mounted in multiple stages around the rotating shaft and distributed radially. A plurality of long rotating levitation impacting bodies, a rotary drive system machine connected to the rotary shaft, and a distal end side impact member and a proximal end side flexible machine connected to each other. Each rotary buoyant impact body is composed of members, and fixed crushing with a vertical collision surface on the inner peripheral surface portion of the processing vessel corresponding to the upper and lower adjacent impact bodies in the horizontal high-speed rotation state The member is attached and the fixed crushing member protrudes from the inner peripheral surface of the processing container within a range where it does not collide with the impacting body at the time of horizontal high-speed rotation, and any impacting body at a relatively upper stage is That impa Rotation buoyant percussion processing apparatus any striking body in relative lower stages and having a downwardly inclined surface as the front surface of the bets member and having an upwardly inclined surface as a front of the impact member. 各段にある打撃体が下段になるにしたがい長くなっている請求項9〜14いずれかに記載の回転浮揚式打撃処理装置。   The rotary levitation-type striking device according to any one of claims 9 to 14, wherein the striking body at each stage becomes longer as the striking body becomes lower. 処理容器の胴体壁を内外に貫通して放射状をなす複数本のスポークが処理容器内の下部軸心に配置された軸受を支持しており、その軸受が回転軸の下部を回転自在に支持している請求項9〜15いずれかに記載の回転浮揚式打撃処理装置。   A plurality of spokes that radiate through the body wall of the processing vessel inside and outside support a bearing disposed on the lower axis of the processing vessel, and the bearing rotatably supports the lower part of the rotating shaft. The rotary levitation-type impact processing apparatus according to any one of claims 9 to 15. 回転軸の内部が流路の一部を構成しており、該流路と回転軸の外周面とにわたる注入口が回転軸に設けられており、該流路に通じる粉流体供給系が回転軸の端部に接続されている請求項9〜16いずれかに記載の回転浮揚式打撃処理装置。   The inside of the rotating shaft constitutes a part of the flow path, and an injection port extending between the flow path and the outer peripheral surface of the rotating shaft is provided in the rotating shaft, and the powder fluid supply system leading to the flow path is a rotating shaft. The rotary levitation-type impact processing apparatus according to any one of claims 9 to 16, which is connected to an end of the rotary levitation type. 打撃体を保持するための上下一対かつ複数組のフランジが上下間隔をおいて回転軸の外周部に設けられており、上下一対の各フランジとそれらの間に介在された各打撃体のフレキシブル部材とをそれぞれ差し込み自在なロックピンが貫通しており、それらのロックピンを介して該各打撃体が回転軸に保持されている請求項9〜17いずれかに記載の回転浮揚式打撃処理装置。   A pair of upper and lower flanges for holding the impacting body and a plurality of sets of flanges are provided on the outer peripheral portion of the rotating shaft at an upper and lower interval, and each of the pair of upper and lower flanges and the flexible member of each impacting body interposed therebetween The rotary levitation-type striking processing device according to claim 9, wherein lock pins that can be inserted respectively are inserted, and each striking body is held on the rotating shaft via the lock pins.
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