JP2005177780A - Spring manufacturing device and spring manufacturing method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a spring manufacturing device and a spring manufacturing method having high energy efficiency in a storage heat treatment step which is a part of a spring manufacturing step when a spring of a very small diameter having strong spring-back property can be mass-produced, and a spring material is made of a shape storage alloy. <P>SOLUTION: A spring material 3 is wound around a core 2 by feeding the spring material 3 to the core 2 while rotating a holding part 21 of a chuck 20 and a holding part 31 of a core holding device 30 in the same direction at the same number of rotation with the core 2 as the axis of rotation. Next, the spring material 3 wound around the core 2 is caulk-fixed to the core 2 by a fixing device 50. Further, the core 2 with the spring material 3 not wound therearound is fed from a bobbin 35 to feed a portion of the core 2 with the spring material 3 wound therearound and caulk-fixed thereto. A unit of the cores 2 with the spring material 3 wound therearound and caulk-fixed thereto is mass-produced by continuously performing the above-described operations. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

  The present invention relates to a spring manufacturing apparatus and a spring manufacturing method, and more particularly to a spring manufacturing apparatus and a spring manufacturing method for manufacturing a spring having a strong spring back property, for example, a spring made of a shape memory alloy.

As a method of manufacturing a spring having a strong spring back property, for example, a spring made of a shape memory alloy, a method using an automated coil forming machine, or a spring material is wound around a metal core or a cylindrical fixing jig. The manufacturing method by this is conventionally known. The former is performed when a spring is mass-produced, and the latter is performed when a small amount of spring is produced. These methods are described in "Spring materials and their characteristics", edited by Spring Technology Research Group, Nikkan Kogyo Shimbun, February 2000, pages 231-232.
“Materials for springs and their properties”, edited by Spring Technology Research Group, Nikkan Kogyo Shimbun, February 2000, p.231-232.

  Mass production of springs with a relatively small center diameter and strong spring-back characteristics, for example, small shape memory alloy springs with D / d value of 5 or less, where D is the center diameter and d is the wire diameter In this case, the method using the automated coil forming machine as described above cannot be performed as it is.

  Therefore, as a method of manufacturing such a spring, for example, a spring material is wound around a cored bar in order to maintain a state where the spring material is wound around the cored bar and the spring material is wound around the cored bar. A method is conceived in which the spring material is fixed to a cored bar at both ends by sandwiching both ends of the wound portion with screws, washers, etc., and the spring material in the fixed state is subjected to memory heat treatment. It is done.

  However, in this method, it is difficult to fix the spring material to the metal core by sandwiching it with screws and washers. Since this work is performed manually by the operator, it is impossible to mass-produce a spring having such a strong spring back property.

  Further, since the memory heat treatment is performed in a state where the spring material is fixed to the cored bar with screws and washers that are relatively large metal fittings, the efficiency of the memory heat treatment is deteriorated, energy is wasted, and the manufacturing cost is increased.

  Therefore, an object of the present invention is to provide a spring manufacturing apparatus and a spring manufacturing method that can mass-produce a very small diameter spring having a strong spring back property and that is energy efficient in the memory heat treatment.

  In order to achieve the above object, the present invention holds the core metal and the spring material by sandwiching a position near one end of the core metal together with a spring material having a spring back property and wound around the core metal, A chuck that can be rotated about the core metal, and a position near the other end of the core metal in a state where the core metal is in a straight line between the chuck and the core metal. A possible mandrel holding means, a drive source for rotating the chuck and the mandrel holding means at the same rotational speed around the mandrel as a rotation axis, and a position between the chuck and the mandrel holding means. It is provided to be movable in parallel with the metal core, and the chuck and the metal core holding means rotate the metal core around the axis by rotating the metal core at the same rotation speed as the rotation axis. Sometimes it moves parallel to the mandrel while feeding the spring material And a spring material supply means for winding the spring material around a portion of the core metal positioned between the chuck and the core metal holding means. Fixing for fixing the spring material to the core metal in a state where the spring material is wound around the core metal so that the wound state of the spring material is not released by the spring back property of the wound spring material And a shaft of the metal core from a position between the chuck and the metal core holding means with the spring material being wound and the spring material being fixed to the metal core by the fixing member. There is provided a spring manufacturing apparatus including a cored bar supplying unit that feeds a portion of the cored bar that is unwound in a direction and is not wound around the spring material at a position between the chuck and the cored bar holding unit.

  Here, the fixing means includes a caulking material supply means for supplying caulking material to a position of the core metal around which the spring material is wound, and the spring wound around the core metal by the caulking material. It is preferable to provide a caulking fixing means for caulking and fixing the material to the metal core.

  The cored bar supply means preferably comprises a bobbin wound around the cored bar and provided so as to be integrally rotatable with the cored bar holding means.

  Further, the present invention holds the cored bar and the spring material by sandwiching a position near one end of the cored bar together with the spring material wound around the cored bar by a chuck that can rotate around the cored bar as a rotation axis. The core metal is held in a position near the other end of the core metal in a state where the core metal is in a straight line between the chuck and the core metal holding means by the core metal holding means which can rotate about the core metal. The core metal holding step, and the chuck and the core metal holding means are rotated at the same rotational speed by rotating the core metal around the axis core by rotating the chuck and the core metal holding means at the same rotational speed. The spring material is moved in parallel with the cored bar while being supplied between the cored bar holding means and the cored bar holding means, so that the spring is placed on the portion of the cored bar located between the chuck and the cored bar holding means. A spring material winding process for winding the material, and Fixing for fixing a part of the spring material to the core metal while the spring material is wound around the core metal so that the spring state of the spring material is not released by the spring back property of the spring material The core metal in a state in which the spring material is wound and the spring material is fixed to the core metal in the axial direction of the core metal from the position between the chuck and the core metal holding means, There is provided a spring manufacturing method for performing a core metal supplying step of supplying a portion of the core metal in which the spring material is not wound at a position between the chuck and the core metal holding means.

  Here, the fixing step includes a caulking material supplying step of supplying a caulking material to a position of the core metal around which the spring material is wound, and the spring material in a state of being wound around the core metal by the caulking material. It is preferable to have a caulking fixing process for caulking and fixing to the metal core.

  The cored bar supply means preferably comprises a bobbin wound around the cored bar and provided so as to be integrally rotatable with the cored bar holding means.

  According to the spring manufacturing apparatus of the first aspect of the present invention, in a state where the spring material is wound around the core metal so that the winding state of the spring material is not released by the spring back property of the spring material wound around the core metal. The fixing means for fixing the spring material to the core metal, and the core metal in a state where the spring material is wound and fixed to the core metal by the fixing member from the position between the chuck and the core metal holding means. It is provided with cored bar supply means for feeding the cored bar that is not wound around the spring between the chuck and the cored bar holding means. The core bar in a state in which the spring material is wound and the spring material is fixed can be sequentially fed out from the spring manufacturing apparatus. For this reason, it is possible to mass-produce a very small diameter shape memory alloy spring having a small central diameter.

  According to the spring manufacturing apparatus of the second aspect of the present invention, the fixing means is a caulking material supply means for supplying the caulking material to the position of the core metal around which the spring material is wound, and the core metal by the caulking material. Since it is provided with a caulking fixing means for caulking and fixing the wound spring material to the core metal, the spring material can be fixed to the core metal with a caulking material having a relatively small volume and mass. Energy efficiency can be increased.

  According to the spring manufacturing apparatus according to claim 3 and the spring manufacturing method according to claim 6 of the present invention, the core metal supply means is provided so as to be integrally rotatable with the core metal holding means wound around the core metal. Since it consists of a bobbin, when the spring material is wound around the core metal, the bobbin and the core metal are rotated together with the core metal in a straight line between the chuck and the core metal holding means as the rotation axis. be able to.

  According to the spring manufacturing method of claim 4 of the present invention, in a state where the spring material is wound around the core metal so that the spring state of the spring material wound around the core metal is not released by the spring back property of the spring material. A fixing step for fixing a part of the spring material to the core metal, and the core metal in a state where the spring material is wound and the spring material is fixed to the core metal from the position between the chuck and the core metal holding means. The metal core is fed in the axial direction of the gold, and the core metal supplying step of supplying the core metal portion where the spring material is not wound around the position between the chuck and the metal core holding means is performed. It is possible to mass-produce springs made of a shape memory alloy having a small center diameter and a small diameter, by sequentially feeding out the core metal in a state in which the spring material is wound and the spring material is fixed.

  According to the spring manufacturing method of the fifth aspect of the present invention, the fixing step includes a caulking material supplying step of supplying the caulking material to a position of the core metal around which the spring material is wound, and a caulking material wound around the core metal. A caulking and fixing step for caulking and fixing the spring material in a state of being in a state of being pressed, the spring material can be fixed to the core metal with a caulking material having a relatively small volume and mass, and a memory heat treatment Energy efficiency can be increased.

  A spring manufacturing apparatus according to an embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 1, the spring manufacturing apparatus 1 includes an apparatus main body 10, a chuck 20, a core metal holding device 30, and a spring material supply device 40, and the core metal is formed by the chuck 20 and the core metal holding device 30. 2 is held in a straight line, and a portion of the cored bar 2 held in a straight line, that is, a part of the cored bar 2 located between the chuck 20 and the cored bar holding device 30, is supplied from the spring material supply device 40 to the spring material. By supplying 3, the spring material 3 is wound around the metal core 2 to form a spring (not shown) as a product.

  More specifically, the chuck 20 has a pulley 22 having an openable / closable pinching portion 21 fixed to one side. The sandwiching portion 21 is drivingly connected to an air cylinder (not shown). The air cylinder (not shown) is connected to a control device (not shown). The opening and closing operation of the sandwiching portion 21 is performed by an air cylinder (not shown). Is done by driving. A rotating shaft 23 extends along the axial center position of the pulley 22 from the pulley 22 side where the pinching portion 21 is not provided. The rotating shaft 23 has a cylindrical shape, and is configured such that the core metal 2 in a state where the spring material 3 is wound can be passed therethrough.

  The rotation shaft 23 is rotatably supported by a first rotation bearing portion 24 fixed to the apparatus main body 10 via a bearing 25. The sandwiching portion 21 of the chuck 20 is formed by sandwiching a position near one end of the core metal 2 together with the spring material 3 wound around the core metal 2 as a spring, or by caulking the spring material 3 to the core metal 2 as described later. The metal core 2 and the spring material 3 are held by sandwiching the metal core 2 and the spring material 3 from above the fixed caulking material 4. The cored bar 2 sandwiched between the clamping parts 21 of the chuck 20 is supplied from a bobbin 35 of a cored bar holding device 30 described later.

  The core metal holding device 30 corresponds to a core metal holding means, and includes a core metal supply shaft 33 having a pulley 32 at a base end and having a substantially cylindrical shape. The cored bar holding device 30 includes a cored bar holding part 31. The cored bar holding part 31 is known as a well-known technique for sandwiching a wire member such as the cored bar 2, and includes a conical part 31A and a cylindrical part 31B integrally connected to the conical part 31A. The conical portion 31 </ b> A is disposed at a position facing the distal end with respect to the proximal end of the cored bar supply shaft 33.

  Three spherical members 31D, 31D, and 31D that can move in the radial direction of the cone-shaped portion 31A are provided inside the cone-shaped portion 31A. In addition, the cored bar holding portion 31 has a space having a similar shape slightly larger than the conical shape portion 31A and the cylindrical shape portion 31B, and an outer periphery that accommodates the conical shape portion 31A and the cylindrical shape portion 31B in the space. A member 31C is provided. The other end of the cylindrical portion 31B connected to the conical portion 31A is connected to a cylinder (not shown).

  When the cylinder (not shown) is not driven, the core metal is sandwiched between the three spherical members 31D, 31D, 31D and cannot move in the left-right direction in FIG. 1, and the cylinder (not shown) is driven to move the conical portion 31A. When the conical portion 31A and the cylindrical portion 31B are moved in the right direction in FIG. 1 by pushing in the right direction in FIG. 1, the cored bar 2 is released from the three spherical members 31D, 31D, 31D, and FIG. It is possible to move in the left-right direction. Further, in order to hold the cored bar 2 in a straight line between the chuck 20 and the cored bar holding device 30 as will be described later, the cored bar holding portion 31 is slightly moved in the right direction in FIG. A tension applying mechanism (not shown) that can apply tension to the cored bar 2 is provided.

  The cored bar holding portion 31 is supported so as to be integrally rotatable with the cored bar supply shaft 33 and the pulley 32. As described later, when the spring material 3 is wound around the cored bar 2, as described above, The three spherical members 31D, 31D, 31D sandwich the core metal 2, and the core metal 2 remains in a state in which it cannot move in the left-right direction in FIG. And rotate integrally with the pulley 32.

  On the side opposite to the side of the pulley 32 on which the core metal supply shaft 33 is provided, a lightened bobbin 35 around which the core metal 2 is wound to supply the core metal 2 is provided with the core metal supply shaft 33 and the pulley 32. And are provided so as to be rotatable together. The total weight of the bobbin 35 and the core metal 2 wound around the bobbin 35 is about 2 to 3 kg. Therefore, when the core metal supply shaft 33 and the pulley 32 rotate, the bobbin 35 rotates integrally with the bobbin 35 and the bobbin 35 itself can rotate around the axis of the bobbin 35, and the core wound around the bobbin 35. The bobbin 35 itself is configured to rotate when the gold 2 is paid out.

  The cored bar 2 supplied from the bobbin 35 passes through the inside of the cored bar supply shaft 33 and extends to the outside of the cored bar supply shaft 33 to reach the sandwiching part 21 of the chuck 20. Since the cored bar 2 is sandwiched between the three spherical members 31D, 31D, and 31D as described above, the cored bar 2 cannot be moved in the left-right direction in FIG. The cored bar 2 can be held in a stretched state between the chuck 20 and the cored bar holding device 30 as will be described later.

  The core metal supply shaft 33 is rotatably supported by a second rotary bearing portion 36 fixed to the apparatus main body 10 via a bearing 37. When the spring material 3 is wound around the metal core 2, the metal core 2 is held in a straight line between the chuck 20 and the metal core holding device 30.

  Here, the metal core 2 is made of a piano wire such as SWPA or SWPB having a circular cross section. The spring material 3 that is wound around the metal core 2 and becomes a spring is a shape memory alloy composed of a Ni—Ti alloy. The cross section of the spring material 3 is rectangular and has a different diameter. The dimensions of the spring to be manufactured are as follows. When a part of the spring is cut in the axial direction of the spring, the thickness of the spring material 3 in the radial direction of the spring is t, and the center diameter is 2.5 t. The spring has a very small central diameter. Therefore, as will be described later, the spring material 3 wound around the core metal 2 has a strong spring back property.

  The spring manufacturing apparatus 1 is provided with a motor (not shown). The chuck 20 and the core metal holding device 30 are drivably coupled to a motor (not shown) connected to a control device (not shown) via a drive shaft 13 provided with pulleys 11 and 12 at both ends. More specifically, the pulley 11 at one end of the drive shaft 13 is drivingly connected to the pulley 22 of the chuck 20, and the pulley 12 at the other end of the driving shaft 13 is drivingly connected to the pulley 32 of the core metal holding device 30. Yes. When the motor is driven by control by a control device (not shown), the drive shaft 13 rotates, so that the chuck 20 and the core metal holding device 30 rotate at the same rotational speed in the same direction and with the core metal 2 as the rotational axis. It is configured. The motor corresponds to a drive source.

  A spring material supply device 40 is provided at a position between the chuck 20 and the core metal holding device 30. The spring material supply device 40 is provided on a pitch slide base 14 that is movable between the chuck 20 and the core metal holding device 30 in parallel with the core metal 2 stretched in a straight line. When moving parallel to the gold 2, it moves together with the pitch slide base 14. The pitch slide base 14 is drivingly connected to a motor (not shown) and can move at a predetermined speed by driving the motor.

  The spring material supply device 40 is stocked in a state where the spring material 3 is wound and the bobbin 41 for supplying the spring material 3 is heated, and the spring material 3 supplied from the bobbin 41 is heated to heat the spring material 3 of a predetermined length. A furnace 42 for placing the core material 2 and a molding die 43 for winding the spring material 3 heated and stocked in the furnace 42 around the core metal 2 are provided. The bobbin 41 rotates when the spring material 3 wound around the bobbin 41 is drawn out, and supplies the spring material 3 to the core metal 2 through the molding die 43. The spring material supply device 40 corresponds to a spring material supply means.

  The bobbin 41 is rotatable, and is configured such that when the spring material 3 is drawn out by being wound around the core metal 2, the bobbin 41 rotates and no additional load is applied to the spring material 3. The inside of the furnace 42 can be heated to a desired temperature between room temperature and about 400 ° C., and is maintained at about 100 ° C. in the present embodiment, and the spring material 3 supplied from the bobbin 41 is heated in the furnace 42. Is done. A pulley 44 having a predetermined radius is provided inside the furnace 42, and the spring material 3 is wound around the pulley 44. The diameter of the pulley 44 has such a value that the spring material 3 can be stocked in the furnace 42 so that the spring material 3 wound around the core metal 2 is always heated by the furnace 42.

  Thus, since the spring material 3 is heated before being wound around the metal core 2, it is possible to prevent the outer peripheral surface of the manufactured spring from being warped and to flatten the outer peripheral surface of the spring. A so-called centerless process can be omitted. Moreover, it can prevent that the spring material 3 breaks or a crack arises at the time of winding. For this reason, it is possible to easily wind the spring material 3 around the core metal 2 with a minimum diameter.

  The molding die 43 extends from the furnace 42 to the position of the core metal 2 stretched in a straight line between the chuck 20 and the core metal holding device 30, and the spring material 3 passes inside. A passage is formed so that it is possible. A spring material supply port (not shown) communicating with the passage is formed at a position facing the core metal 2 of the molding die 43. The spring material 3 wound and heated inside the furnace 42 is supplied to the outside of the molding die 43 from a spring material supply port (not shown) through a passage inside the molding die 43.

  An unillustrated mouth portion defining an unillustrated spring material supply port of the molding die 43 is configured to stably supply the spring material 3 to the molding die 43 at a predetermined angle. The molding die 43 and the furnace 42 are fixed to the pitch slide base 14, and form a predetermined angle with respect to the core metal 2 when the spring material 3 is wound around the core metal 2. This predetermined angle is a value that takes into account the dimensions of the spring to be manufactured and the type and material of the spring material 3 used, and is determined uniformly at one point. For this reason, the spring material 3 can be supplied to the cored bar 2 from a spring material supply port (not shown) at an optimal angle, and a very small diameter spring that requires high accuracy can be manufactured.

  It is a position along the core metal 2 stretched linearly between the chuck 20 and the core metal holding device 30, and is closer to the chuck 20 than the position of the molding die 43 on the pitch slide base 14. A fixing device 50 is provided. The fixing device 50 includes two bobbins 51 and 52 and a caulking fixing device 60. Bobbins 51 and 52 are for supplying the caulking material 4 to the position of the core metal 2 around which the spring material 3 is wound. The two bobbins 51 and 52 are provided because the caulking material 4 for simultaneously caulking and fixing the two positions on the core metal 2 around which the spring material 3 is wound is provided at the two positions. This is to enable supply. As the caulking material 4, an inexpensive metal such as SPCC (JIS G 3141) is used.

  The caulking fixing device 60 includes two sets of upper mold 61 and lower mold 62 as shown in FIGS. 2A to 2E, a pair of bending claws 63 (FIG. 2D), a line A guide and cutting receiving blade 64 is provided. In FIGS. 2A to 2E, only one set of the upper mold 61 and the lower mold 62 is shown for convenience. The upper mold 61 is positioned substantially vertically above the lower mold 62. The two sets of the upper mold 61 and the lower mold 62 are respectively installed on four molding slides (not shown) arranged radially around the axis of the core metal 2. The upper mold 61 and the lower mold 62 are The core metal 2 can be relatively separated from and connected to each other by hydraulic pressure around the axis. The pair of bending claws 63 are provided at a position between the upper mold 61 and the lower mold 62, and are perpendicular to the direction in which the upper mold 61 moves relative to the lower mold 62. They can be separated from each other. When the upper die 61 contacts the lower die 62, the pair of bending claws 63 are separated from each other and offset so as not to hinder the relative movement of the upper die 61 with respect to the lower die 62. The line guide / cut receiving blade 64 supplies the caulking material 4, and the caulking material 4 is sheared by the line guide / cut receiving blade 64 and the upper mold 61.

  At a position facing the lower mold 62 of the upper mold 61, as shown in FIG. A recess 61a is formed. The shape of the recess 61a is substantially the same as the half of the cross-sectional shape obtained by cutting the cored bar 2 with the spring material 3 wound in the diametrical direction.

  Between the upper mold 61 and the lower mold 62, the cored bar 2 around which the spring material 3 is wound is mounted on the lower mold 62 as shown in FIG. The caulking material 4 supplied from 64 is placed, the upper die 61 is moved in the direction of arrow A, and the upper die 61 is moved relatively close to the lower die 62, whereby the line guide / cutting blade 64 is obtained. And the upper die 61 are used to shear the caulking material 4 and press the caulking material 4 against the cored bar 2 around which the spring material 3 is wound as shown in FIG. .

  2 (c), the lower die 62 is moved away from the upper die 61, that is, in the direction of arrow B, and the folding claw 63 is moved in the direction of arrow C to bend. The portion of the caulking material 4 in which the claw 63 is not fitted in the concave portion 61a is bent along the outer shape of the cored bar 2 in a state where the spring material 3 is wound. Then, as shown in FIG. 2 (d), the bending claws 63 are moved in the direction of arrow D, the lower mold 62 is moved in the direction of arrow E, and the caulking material 4 is deformed into a ring shape to thereby spring. The metal core 2 around which the material 3 is wound is wrapped around the caulking material 4. 2E, the upper die 61 and the lower die 62 are moved in the directions of arrows F and G, respectively, so as to be separated from each other, and the spring material 3 is caulked to the core metal 2 by the caulking material 4. It is configured to be fixed.

  Since the spring material 3 is caulked and fixed to the core metal 2, it is possible to prevent the spring state of the spring material 3 from being released due to the strong spring back property of the spring material 3 wound around the core metal 2. The fixing device 50, the bobbins 51 and 52, and the caulking fixing device 60 correspond to fixing means, caulking material supply means, and caulking fixing means, respectively. The fixing device 50 is connected to a control device (not shown), and supplies the caulking material 4 from the bobbins 51 and 52 under the control of the control device (not shown) or the upper die 61 to the lower die 62. The spring member 3 is configured to be relatively separated from each other or bent by the bending claws 63.

  The core 2 to which the spring material 3 is caulked and fixed by the fixing device 50 is drawn out in the downstream direction in the supply direction of the core 2, that is, in the direction from the core metal holding device 30 to the chuck 20. A portion of the core metal 2 that is not wound with the spring material 3 is supplied to a position between the core 20 and the core metal holding device 30. More specifically, after the spring material 3 is caulked and fixed, the pinching portion 21 of the chuck 20 is opened, and the spring material supply device 40 and the fixing device 50 are stretched in a straight line integrally with the pitch slide base 14. It moves parallel to the direction of the core 2 and the direction approaching the chuck 20. Along with this, the core metal 2 wound around the bobbin 35 is fed out, the bobbin 35 of the core metal holding device 30 rotates, and the portion of the core metal 2 not wound with the spring material 3 becomes the chuck 20 and the core metal holding device. 30 to a position between 30. The bobbin 35 of the cored bar holding device 30 corresponds to a cored bar supply unit.

  Cutting blades 71 and 72 are provided at positions downstream of the chuck 20 in the supply direction of the core 2 and outside the apparatus main body 10 of the spring manufacturing apparatus 1. The cutting blades 71 and 72 are provided facing each other and can be separated from each other. The core metal 2 in a state where the spring material 3 is wound is cut by shearing together with the spring material 3 at a predetermined cutting position. As shown in FIG. 1, the predetermined cutting position is an intermediate position 2A between two caulking positions where two caulking positions are fixed simultaneously.

  The caulking material 4 located immediately downstream of the cutting position is the caulking material 4A located on the most upstream side of the core metal 2 wound with the spring material 3 at the downstream position, and immediately upstream of the cutting position. The caulking material 4 located in the position is the caulking material 4B located on the most downstream side of the cored bar 2 in the state where the spring material 3 in the upstream position is wound. As described above, one of the caulking members 4 that is simultaneously caulked and fixed by the fixing device 50 is wound around the spring material 3 as shown in FIG. 3, which is located downstream of the cutting blades 71 and 72. The other end 4B of the unit 5 of the cored bar 2 is the upstream side of the cutting blades 71 and 72, and the unit 5 of the cored bar 2 wound with the spring material 3 as shown in FIG. At the downstream end. By cutting with the cutting blades 71 and 72, one unit 5 of the metal core 2 in which the spring material 3 is wound and the spring material 3 is caulked and fixed as shown in FIGS. 3 (a) and 3 (b) is obtained. Manufactured.

  In the spring manufacturing method, a core metal holding step is first performed. That is, a cylinder (not shown) of the core metal holding device 30 is driven so that the core metal 2 can be moved in the left-right direction in FIG. 1 with respect to the core metal holding portion 31, and the core metal 2 is the bobbin 35 of the core metal holding device 30. To the position of the sandwiching portion 21 of the chuck 20 to feed the core metal 2. Further, the pitch slide base 14 is moved to the position closest to the chuck 20, and the spring material 3 is supplied from the bobbin 41 of the spring material supply device 40 through the furnace 42, the molding die 43, and a spring material supply port (not shown).

  Next, the leading end forming one end of the core metal 2 and the leading end forming one end of the spring material 3 are sandwiched between the sandwiching portions 21 of the chuck 20. Further, the driving of a cylinder (not shown) of the cored bar holding device 30 is stopped, and the cored bar 2 cannot be moved in the left-right direction in FIG. At this time, the position closer to the other end with respect to one end of the cored bar 2 is held by the cored bar holding device 30, so that the cored bar 2 is held in a straight line. The above is the core holding process.

  Next, a spring material winding step is performed. In the spring material winding step, the pin 21 of the chuck 20 and the cored bar holding part 31 and the bobbin 35 of the cored bar holding device 30 are driven in the same direction at the same rotation speed by driving a motor (not shown). 2 is rotated about the rotation axis. At the same time, the pitch slide base 14 is moved in parallel with the metal core 2 at a predetermined speed in the direction approaching the metal core holding device 30 between the chuck 20 and the metal core holding device 30 integrally with the spring material supply device 40. However, the spring material 3 is continuously supplied to the cored bar 2. The rotation speed of the chuck 20 and the core metal holding device 30 and the moving speed of the pitch slide table 14 are calculated in advance based on the material and shape of the spring to be manufactured, and are input in advance to a control device (not shown). It is controlled by keeping it. The spring material 3 supplied to the core metal 2 is heated to about 100 ° C. inside the furnace 42 and wound around a pulley 44.

  The cored bar 2 is also rotated by the rotation of the clamping part 21 of the chuck 20 and the cored bar holding part 31 and the bobbin 35 of the cored bar holding device 30, and the spring material 3 is also attached to the clamping part 21 of the chuck 20. The pitch slide base 14 is integrated with the spring material supply device 40 between the chuck 20 and the core metal holding device 30 while rotating these ends. The spring material 3 is wound around the metal core 2 at a predetermined pitch in order to continue to supply the spring material 3 to the metal core 2 at a predetermined speed in the approaching direction. At this time, since the spring material 3 is strongly wound around the core metal 2, the wound spring material 3 is in a state where it cannot repel. Since the fixing process described later is performed on the spring material 3 and the cored bar 2 in such a state, a fixing process suitable for the accuracy of the manufactured spring can be performed.

  The length of the wound spring material 3 is slightly longer than the length of one spring to be manufactured. This is in consideration of the portion that is caulked and fixed in the fixing process described later. When the spring material 3 is wound around the metal core 2 to a predetermined position between the chuck 20 and the metal core holding device 30, the driving of a motor (not shown) is stopped, and the pinching portion 21 of the chuck 20 and the metal core holding device 30 are stopped. The rotation of the cored bar holding portion 31 and the bobbin 35 is stopped, and the movement of the pitch slide base 14 is stopped.

  Next, a fixing process is performed. In the fixing process, the caulking material 4 is supplied to the position of the core metal 2 around which the spring material 3 is wound so that the spring state of the spring material 3 is not released due to the spring back property of the spring material 3 wound around the core metal 2. The fixing device 50 performs the caulking material supply step and the caulking fixing step for caulking and fixing the spring material 3 wound around the core metal 2 by the caulking material 4 to the core metal 2. In a state where 3 is wound, a part of the spring material 3 is caulked and fixed to the core metal 2.

  Next, a core metal supply process is performed. In the core metal supplying step, the pinch portion 21 of the chuck 20 is opened, and a cylinder (not shown) is driven to push the cylindrical portion 31B of the core metal clamping portion 31 to the right in FIG. The cored bar 2 is released from the spherical members 31D, 31D, 31D of the holding part 31. Then, by moving the spring material supply device 40 and the fixing device 50 integrally with the pitch slide base 14 in parallel with the direction of the core metal 2 stretched in a straight line and approaching the chuck 20, the spring The core metal 2 in a state where the material 3 is wound and the spring material 3 is fixed to the core metal 2 is fed out from the position between the chuck 20 and the core metal holding device 30 in the axial direction of the core metal 2, thereby The bobbin 35 of the metal holding device 30 is rotated, and the portion of the core metal 2 where the spring material 3 is not wound is supplied to a position between the chuck 20 and the metal core holding device 30.

  Next, a cutting process is performed when the cored bar 2 around which the spring material 3 is wound is sent to reach the positions of the cutting blades 71 and 72. In the cutting step, the core metal 2 wound around the spring material 3 and fed from the position between the chuck 20 and the core metal holding device 30 is cut by the cutting blades 71 and 72 at a predetermined cutting position, and the spring material 1 unit 5 (FIG. 3) of the cored bar 2 in a state where 3 is wound and the spring material 3 is fixed by caulking.

  Finally, a memory heat treatment step is performed. In the memory heat treatment step, the heat treatment is performed on the unit 5 (FIG. 3) of the metal core 2 in a state where the spring material 3 is wound and the spring material 3 is caulked and fixed, and the spring material 3 wound around the metal core 2 is shaped. A spring made of a memory alloy. Then, by removing the caulking material 4 and the cored bar 2, a spring made of a shape memory alloy is manufactured.

  In the core metal holding step when the above-described steps are continuously repeated, as shown in FIG. 1, the two sandwiched portions 21 of the chuck 20 are located at the most upstream position in the supply direction of the core metal 2. The cored bar 2 is held by sandwiching the caulking material 4C on the downstream side of the caulking position. Therefore, the position of the caulking material 4D on the upstream side of the two caulking positions at the most upstream position in the supply direction of the core metal 2 becomes the starting point for starting to wind the spring material 3 next.

  In order to prevent the spring state of the spring material 3 wound around the core metal 2 from being released due to the springback property of the spring material 3 wound around the core metal 2, the spring material 3 is wound around the core metal 2 by the fixing device 50. The cored bar 2 is fixed to the cored bar 2 in a state where the springed material 3 is wound and the caulking material 4 is fixed to the cored bar 2 from the position between the chuck 20 and the cored bar holding device 30. The portion of the core metal 2 where the spring material 3 is not wound is supplied from the bobbin 35 to the position between the chuck 20 and the core metal holding device 30. The cored bar 2 that can be fixed to the cored bar 2 and in which the spring material 3 is wound and the springed material 3 is fixed can be sequentially fed out from the spring manufacturing apparatus 1.

  For this reason, it is possible to mass-produce a small-diameter spring having a small center diameter and made of a shape memory alloy having a strong springback property. Here, the extremely small diameter spring is a spring having a center diameter of 2.5 t or less as described above when the cross section of the spring is a different diameter line as in the present embodiment. When the spring member 3 has a circular cross section, the spring has a D / d value of 2.0 or less, where D is the center diameter and d is the wire diameter.

  Further, the caulking material 4 is supplied from the bobbins 51 and 52 to the position of the core metal 2 around which the spring material 3 is wound, and the spring material is wound around the core metal 2 by the caulking material 4 by the caulking fixing device 60. 3 is fixed to the metal core 2 by caulking, so that the spring material 3 can be fixed to the metal core 2 by the caulking material 4 having a relatively small volume and mass, and the energy efficiency in the memory heat treatment can be increased. .

  The spring manufacturing apparatus and the spring manufacturing method according to the present invention are not limited to the above-described embodiments, and various modifications and improvements can be made within the scope described in the claims. For example, in the present embodiment, the spring material 3 having a length of approximately one spring is wound around the core metal 2, and after caulking and fixing, the core metal 2 is supplied and between the chuck 20 and the core metal holding device 30. The unit 5 was manufactured by drawing out and cutting, and so-called one piece. After winding the spring material of the length of several springs around the metal core, caulking and fixing at multiple locations corresponding to the number of springs. And a plurality of units may be manufactured at once by cutting at a cutting position at the plurality of locations with a cutting blade.

  Moreover, in this Embodiment, although the spring material 3 was crimped and fixed to the metal core 2, it is not limited to this. For example, it may be fixed by welding.

  Moreover, although the spring material 3 was a different diameter wire, it is not limited to this shape. For example, a spring material having a circular cross section may be used.

  In addition, the cored bar 2 is sandwiched between the spherical members 31D, 31D, 31D of the cored bar holding portion 31 in the cored bar holding device 30, and held in a straight line with the chuck 20, Instead, a chuck similar to the chuck 20 is provided in the mandrel holding device, and the chuck holds the mandrel with the chuck 20 by sandwiching the mandrel by driving an air cylinder (not shown), The mandrel 2 may be held in a straight line between the chuck 20 and the chuck of the mandrel holding device. Further, different types of chucks may be used instead of the same type of chucks as shown in FIG.

  Also, the chuck 20 of the present embodiment is not limited to the type of chuck shown in FIG. 1, and other types of chucks may be used instead of the chuck 20.

  In this embodiment, a tension applying mechanism (not shown) is provided. However, when a desired tension can be applied to the core metal by the chuck and the core metal holding device, a tension applying mechanism is provided. It does not have to be.

  Moreover, although the piano wire was used as the metal core 2, it may replace with a piano wire and may use hard steel wires, such as JIS G3521.

  Moreover, although the spring material 3 supplied to the core metal 2 was a shape memory alloy, it is not limited to this. Moreover, although the spring material 3 was heated to about 100 ° C. inside the furnace 42, it may be kept at room temperature without being heated. Further, when the spring material is made of another material that is not a shape memory alloy, it is not necessarily heated to about 100 ° C. For example, when the spring material is made of SUS, it is heated to about 300 to 400 ° C.

  Moreover, although the spring material 3 was a different diameter wire, it is not limited to this. For example, a so-called round wire having a circular cross section cut perpendicular to the longitudinal direction of the spring material may be used. In the case of a round wire, the spring to be manufactured is a self-winding winding specified in JIS or a size that makes the inner diameter of the spring smaller than that, and a spring with a very small center diameter and a strong spring back. Have sex.

  Further, the molding die 43 and the furnace 42 are fixed to the pitch slide base 14 and made uniform at one point, and when the spring material 3 is wound around the core metal 2, a predetermined angle is formed with respect to the core metal 2. In the case where high accuracy is not required for the spring to be used, it may be possible to turn without fixing in this way. For example, when the mold and the furnace can be rotated integrally around a rotation shaft (not shown) and a spring material is wound around the core metal, the mold and the furnace are temporarily rotated at a desired angle with respect to the core metal. What is necessary is just to fix it immovably. By doing in this way, even if the kind and material of a spring material, the dimension of the spring manufactured, etc. are changed, it can respond easily. In this case, a bolt, a nut, or the like is used to make the rotation temporarily impossible.

  Further, in the core metal holding process performed when the core material 2 in a state where the spring material 3 is continuously wound and the spring material 3 is caulked and fixed is mass-produced, the core metal 2 is held by the sandwiching portion 21 of the chuck 20. The cored bar 2 is held by sandwiching the caulking material 4C on the downstream side of the two caulking positions at the most upstream position in the supply direction, but is not limited thereto. For example, it may be held by sandwiching the caulking material 4D on the upstream side of the two caulking positions at the most upstream position in the supply direction of the core metal 2, or both the caulking materials 4C and 4D may be sandwiched. . Moreover, you may pinch | interpose the part of the core metal 2 around which the spring material 3 located between the caulking materials 4C and 4D is wound.

  The spring manufacturing apparatus and the spring manufacturing method of the present invention, in particular, manufacture a very small spring having a very small center diameter with respect to the wire diameter and strong spring back, such as a guide wire for a medical catheter. It is extremely useful in the field to do.

Schematic which shows the spring manufacturing apparatus by embodiment of this invention. It is principal part sectional drawing which shows operation | movement of the fixing device of the spring manufacturing apparatus by embodiment of this invention, (a) is the core metal and the caulking material by which the spring material was wound between an upper mold | type and a lower mold | type. (B) shows a state in which the caulking material is bent in accordance with the outer shape of the core metal wound with the spring material by being sandwiched between the upper die and the lower die. The state where the caulking material is bent by the bending claws according to the outer shape of the core metal wound with the spring material is shown, (d) shows the bending nails being separated from the caulking material, and (e) is the upper mold. And the lower mold are separated from the caulking fixed core metal. The side view which shows 1 unit of the core metal which the spring material was wound by the spring manufacturing apparatus by embodiment of this invention, and was fixed by crimping both ends.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Spring manufacturing apparatus 2 Core metal 3 Spring material 4 Caulking material 20 Chuck 30 Core metal holding apparatus 35 Bobbin 40 Spring material supply apparatus 50 Fixing apparatus

Claims (6)

A chuck that has a spring back property and a spring material wound around the metal core, sandwiches a position near one end of the metal core, holds the metal core and the spring material, and can rotate about the metal core as a rotating shaft; ,
A core metal holding means capable of holding a position near the other end of the core metal in a state where the core metal is in a straight line with the chuck, and capable of rotating about the core metal as a rotation axis;
A drive source for rotating the chuck and the cored bar holding means at the same rotational speed with the cored bar as a rotation axis;
It is provided in a position between the chuck and the metal core holding means so as to be movable in parallel with the metal core, and the chuck and the metal core holding means rotate at the same rotation speed with the metal core as a rotation axis. When the cored bar is rotated around its axis, the spring is supplied and moved in parallel to the cored bar so that the cored bar is positioned between the chuck and the cored bar holding means. A spring manufacturing apparatus comprising spring material supply means for winding the spring material around a cored bar part,
The spring material is fixed to the core metal in a state where the spring material is wound around the core metal so that the winding state of the spring material is not released due to the spring back property of the spring material wound around the core metal. Fixing means for
The core metal in a state where the spring material is wound and the spring material is fixed to the core metal by the fixing member is fed out from the position between the chuck and the core metal holding means in the axial direction of the core metal. An apparatus for manufacturing a spring, comprising: a cored bar supplying unit that supplies a portion of the cored bar not wound with the spring material at a position between the chuck and the cored bar holding unit.   The fixing means includes a caulking material supply means for supplying caulking material to a position of the core metal around which the spring material is wound, and the spring material wound around the core metal by the caulking material. The spring manufacturing apparatus according to claim 1, further comprising a caulking fixing means for caulking and fixing the metal core.   The spring manufacturing apparatus according to claim 1 or 2, wherein the core metal supply means comprises a bobbin around which the core metal is wound so as to be integrally rotatable with the core metal holding means. The core metal and the spring material are held by sandwiching a position close to one end of the core metal together with the spring material wound around the core metal by a chuck that can be rotated about the core metal, and the core metal is rotated. A mandrel holding step of holding a position near the other end of the mandrel in a state where the mandrel is in a straight line between the chuck and the mandrel holding means by a mandrel holding means rotatable as a shaft; ,
The chuck and the metal core holding means are rotated when the metal core is rotated about the shaft core by rotating the chuck and the metal core holding means at the same rotation speed with the metal core as a rotation axis. The spring material is wound around the portion of the core metal positioned between the chuck and the core metal holding means by moving the spring material in parallel between the core metal and the spring metal. Attaching process,
In order to prevent the spring state of the spring material wound around the metal core from being released due to the springback property of the spring material, a part of the spring material is placed in the state where the spring material is wound around the metal core. Fixing process for fixing to gold,
The core metal in a state where the spring material is wound and the spring material is fixed to the core metal is fed out in the axial direction of the core metal from a position between the chuck and the core metal holding means, A method of manufacturing a spring, comprising: performing a cored bar supplying step of supplying a portion of the cored bar not wound with the spring material at a position between the cored bar holding means.   The fixing step includes a caulking material supplying step of supplying a caulking material to a position of the core metal around which the spring material is wound, and the spring material wound around the core metal by the caulking material. The spring manufacturing method according to claim 3, further comprising a caulking fixing step for caulking and fixing.   The spring manufacturing method according to claim 4 or 5, wherein the core metal supply means comprises a bobbin around which the core metal is wound so as to be rotatable integrally with the core metal holding means.

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