JP2005139493A - Mask attachment and detachment device - Google Patents

Mask attachment and detachment device Download PDF

Info

Publication number
JP2005139493A
JP2005139493A JP2003375605A JP2003375605A JP2005139493A JP 2005139493 A JP2005139493 A JP 2005139493A JP 2003375605 A JP2003375605 A JP 2003375605A JP 2003375605 A JP2003375605 A JP 2003375605A JP 2005139493 A JP2005139493 A JP 2005139493A
Authority
JP
Japan
Prior art keywords
mask
magnet
attaching
substrate holder
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2003375605A
Other languages
Japanese (ja)
Inventor
Masayuki Yahiro
正幸 八尋
Kazumi Matsushige
和美 松重
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kansai Technology Licensing Organization Co Ltd
Original Assignee
Kansai Technology Licensing Organization Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kansai Technology Licensing Organization Co Ltd filed Critical Kansai Technology Licensing Organization Co Ltd
Priority to JP2003375605A priority Critical patent/JP2005139493A/en
Publication of JP2005139493A publication Critical patent/JP2005139493A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Electroluminescent Light Sources (AREA)
  • Physical Vapour Deposition (AREA)
  • Electrodes Of Semiconductors (AREA)
  • Physical Deposition Of Substances That Are Components Of Semiconductor Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a mask attachment and detachment device which changes a mask without breaking a vacuum in a vacuum vessel. <P>SOLUTION: The masks 381 and 382 are attracted to the undersurface of a substrate holder 21 through a magnetic force of a magnet 35 in a magnet holder 33. A mask transfer portion 23 has a mask-attaching pin 43 and a magnet-pushing-up pin 44 which is longer than the pin 43. When the mask is detached, the magnet-pushing-up pin 44 is inserted into an open hole 34 right under the magnet holder 33, and pushes up the magnet 35 (c). Then, the mask 381 cannot receive a sufficient magnetic force from the magnet 35, and is detached from the substrate holder 21. When the mask is attached, the mask-attaching pin 43 is inserted into the open hole 34 (e). At this time, the mask-attaching pin 43 does not have such a length as to push up the magnet 35, so that the mask 382 previously mounted on the mask transfer portion 23 is kept attracted by the substrate holder 21. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、真空蒸着装置やエッチング装置等の真空処理装置において、真空容器内でマスクを用いて基板上に所定のパターンで成膜を行う際に、基板表面にマスクを着脱するための装置に関する。   The present invention relates to an apparatus for attaching / detaching a mask to / from the surface of a substrate in a vacuum processing apparatus such as a vacuum vapor deposition apparatus or an etching apparatus when a film is formed in a predetermined pattern on the substrate using a mask in a vacuum vessel. .

電界発光素子(EL)、太陽電池、あるいは電界効果トランジスタ(FET)等の各種半導体素子を製造する際には、多くの場合、半導体層や端子等を所定の形状(パターン)で形成し、積層させる。例えばEL素子は、図1(a)に示すように、2つの電極層11及び12の間に正孔輸送層13と電子輸送層兼発光層14を有する。このEL素子の製造時には、基板10上にこれら4つの層がそれぞれ異なるパターンで形成され、積層される。太陽電池もこのEL素子と同様に形成できる。また、FETでは、例えば図1(b)に示すように、ゲート電極15の上に絶縁層薄膜16が形成され、絶縁層薄膜16の上にソース電極17とドレイン電極18が形成され、更にソース電極17とドレイン電極18の間にチャネル層19が形成される。このFETの製造時には、ゲート電極15、絶縁層薄膜16、ソース電極17及びドレイン電極18(両電極を同時に形成)、チャネル層19の4つの層がそれぞれ異なるパターンで形成され、積層される。   When manufacturing various semiconductor elements such as electroluminescent elements (EL), solar cells, or field effect transistors (FETs), in many cases, semiconductor layers and terminals are formed in a predetermined shape (pattern) and stacked. Let For example, the EL device has a hole transport layer 13 and an electron transport layer / light emitting layer 14 between two electrode layers 11 and 12 as shown in FIG. At the time of manufacturing this EL element, these four layers are formed in different patterns on the substrate 10 and stacked. A solar cell can be formed in the same manner as this EL element. In the FET, as shown in FIG. 1B, for example, an insulating layer thin film 16 is formed on the gate electrode 15, a source electrode 17 and a drain electrode 18 are formed on the insulating layer thin film 16, and a source A channel layer 19 is formed between the electrode 17 and the drain electrode 18. At the time of manufacturing this FET, the four layers of the gate electrode 15, the insulating layer thin film 16, the source electrode 17, the drain electrode 18 (both electrodes are formed simultaneously), and the channel layer 19 are formed in different patterns and stacked.

従来は、このような素子の材料には専ら無機材料が用いられていたが、近年、有機材料を用いた有機ELや有機FET等の素子が作製されるようになってきた。有機材料を用いることにより、材料選択の幅が拡がるうえ、素子に可撓性を持たせることができる。このような有機材料を用いた素子を作製する場合には、それに応じた作製方法を選択する必要がある。   Conventionally, inorganic materials have been exclusively used as materials for such elements, but in recent years, elements such as organic EL and organic FETs using organic materials have been produced. By using an organic material, the range of material selection can be expanded and the element can be flexible. In the case of manufacturing an element using such an organic material, it is necessary to select a manufacturing method corresponding to the element.

所定のパターンで膜を形成する方法としては、フォトリソグラフィーが広く用いられている。しかし、この方法では、通常、現像液やエッチング剤(液体又は気体)が用いられるため、このような液体や気体に対して耐性のない有機材料から成る膜を含む素子の作製には適していない。   Photolithography is widely used as a method for forming a film with a predetermined pattern. However, since this method usually uses a developer or an etchant (liquid or gas), it is not suitable for manufacturing an element including a film made of an organic material that is not resistant to such liquid or gas. .

有機材料から成る膜を所定のパターンで形成するのに適した方法の1つに、真空蒸着法がある。この方法では、真空容器内で材料を加熱して蒸発させ、基板又は下層の膜の表面に材料を蒸着させる。その際、所定のパターンにくり貫かれたマスクを用いることにより、そのパターンを有する層を形成することができる。しかし、この時、真空容器内で蒸発させた材料の密度にばらつきが生じ、膜厚が不均一になるという問題がある。また、色素をドープする場合や合金を形成する場合等のように、2種類以上の材料を混合して1つの層を形成する場合には、真空容器内で蒸発させた材料の混合が不均一になる。そこで、均等な膜厚で均質な層を形成するために、基板を取り付けた基板ホルダを回転させながら蒸着を行う。このとき、基板の回転に合わせてマスクも回転させる必要があるため、マスクは基板の表面に取り付けられる。基板表面にマスクを取り付けて真空蒸着を行う例として、特許文献1には、磁性材料の層を備えるマスクを使用し、磁石でマスクを引き寄せることにより、基板にマスクを密着させる装置が記載されている。   One suitable method for forming a film made of an organic material in a predetermined pattern is a vacuum deposition method. In this method, the material is heated and evaporated in a vacuum vessel, and the material is deposited on the surface of the substrate or the underlying film. At that time, by using a mask cut into a predetermined pattern, a layer having the pattern can be formed. However, at this time, there is a problem that the density of the material evaporated in the vacuum container varies and the film thickness becomes non-uniform. In addition, when two or more materials are mixed to form a single layer, such as when a pigment is doped or when an alloy is formed, the mixture of materials evaporated in the vacuum vessel is not uniform. become. Therefore, in order to form a uniform layer with a uniform film thickness, vapor deposition is performed while rotating the substrate holder to which the substrate is attached. At this time, since the mask needs to be rotated in accordance with the rotation of the substrate, the mask is attached to the surface of the substrate. As an example of attaching a mask to the substrate surface and performing vacuum deposition, Patent Document 1 describes an apparatus that uses a mask having a layer of a magnetic material and draws the mask with a magnet so that the mask adheres to the substrate. Yes.

特開2002-47560号公報([0021]〜[0022],図3)Japanese Patent Laid-Open No. 2002-47560 ([0021] to [0022], FIG. 3)

真空蒸着法によって所定のパターンを有する層を複数積層させるためには、1つの層を形成した後に、次に形成する層のパターンに合わせてマスクを交換する必要がある。真空容器内の物を移動させる装置としては、直線導入器や回転導入器と呼ばれる装置があるが、これらの装置を用いた場合、使用するマスクを基板の表面に移動させることはできるが、蒸着を行う際に基板と一緒にマスクを回転させることができない。   In order to stack a plurality of layers having a predetermined pattern by vacuum deposition, it is necessary to replace the mask in accordance with the pattern of the layer to be formed next after forming one layer. As a device for moving objects in the vacuum vessel, there are devices called a linear introducer and a rotary introducer. When these devices are used, the mask to be used can be moved to the surface of the substrate. The mask cannot be rotated along with the substrate when performing.

このように従来の装置では真空容器内でマスクを交換できないため、1つの層を形成する度に真空を破り、真空容器から基板(及び基板上に形成された膜)を取り出してマスクを交換しなければならなかった。この場合、基板上に形成された膜が大気中の酸素や水による影響を受けて劣化してしまう上に、次の層の形成作業を行う前に真空容器内の真空引きを再度行う必要があり、その分だけ余計に時間を要してしまうという問題があった。   As described above, since the mask cannot be exchanged in the vacuum vessel in the conventional apparatus, the vacuum is broken every time one layer is formed, and the substrate (and the film formed on the substrate) is taken out of the vacuum vessel and the mask is exchanged. I had to. In this case, the film formed on the substrate deteriorates due to the influence of atmospheric oxygen and water, and it is necessary to evacuate the vacuum vessel again before the next layer is formed. There was a problem that extra time was required.

本発明が解決しようとする課題は、真空を破ることなく真空容器内でマスクの交換を行うことができるマスク着脱装置を提供することである。   The problem to be solved by the present invention is to provide a mask attaching / detaching device capable of exchanging a mask in a vacuum vessel without breaking a vacuum.

上記課題を解決するために成された本発明に係るマスク着脱装置は、基板上にパターンを形成するために、強磁性材料を含む材料から成るマスクを該基板の表面に着脱するマスク着脱装置であって、
a)下面に基板保持部を有する、非強磁性材料から成る基板ホルダと、
b)基板ホルダの上部に配置された磁石と、
c)使用後マスク載置部と、前記磁石によるマスク吸引力が及ぶ最大距離以上の長さを有する磁石押し上げ部材とを有するマスク取り外し部と、
d)基板ホルダをマスク取り外し部上に位置させるための移動機構と、
を備えることを特徴とする。
A mask attaching / detaching apparatus according to the present invention, which is made to solve the above-mentioned problems, is a mask attaching / detaching apparatus for attaching / detaching a mask made of a material containing a ferromagnetic material to / from the surface of the substrate in order to form a pattern on the substrate. There,
a) a substrate holder made of a non-ferromagnetic material having a substrate holder on the lower surface;
b) a magnet placed on top of the substrate holder;
c) a mask removing portion having a mask placement portion after use and a magnet push-up member having a length equal to or longer than a maximum distance to which the mask suction force by the magnet reaches,
d) a moving mechanism for positioning the substrate holder on the mask removal portion;
It is characterized by providing.

発明の実施の形態及び効果Embodiments and effects of the invention

本発明のマスク着脱装置は、磁石によって基板表面に吸着されたマスクを、真空容器中で真空を破ることなく交換するためのものである。このマスク着脱装置において用いられるマスクは、強磁性材料、即ち、磁石に吸引される材料から成る。このような強磁性材料には、例えば、鉄、ニッケル、コバルト及びそれらの合金がある。なお、マスクは強磁性材料のみから成るものである必要はなく、例えば強磁性材料から成る層とそれ以外の材料から成る層を積層させたものでもよい。   The mask attaching / detaching apparatus of the present invention is for exchanging a mask adsorbed on a substrate surface by a magnet without breaking a vacuum in a vacuum vessel. The mask used in this mask attaching / detaching apparatus is made of a ferromagnetic material, that is, a material attracted by a magnet. Such ferromagnetic materials include, for example, iron, nickel, cobalt, and alloys thereof. Note that the mask does not have to be made of only a ferromagnetic material, and for example, a mask made of a layer made of a ferromagnetic material and a layer made of another material may be laminated.

基板ホルダの下面には基板保持部が設けられており、これにより基板が基板ホルダ下面の所定の位置に保持される。基板ホルダの上面には磁石が配置され、この磁石の吸引力により、マスクが基板の下面に(間接的に)吸着される。この時、基板ホルダ自体がマスクを吸着してしまうとマスクを取り外すことができなくなるので、基板ホルダには非強磁性材料から成るものを用いる。このように基板ホルダの下面に基板及びマスクが保持された状態で、真空蒸着等により基板表面への成膜を行う。   A substrate holding portion is provided on the lower surface of the substrate holder, whereby the substrate is held at a predetermined position on the lower surface of the substrate holder. A magnet is disposed on the upper surface of the substrate holder, and the mask is attracted (indirectly) to the lower surface of the substrate by the attractive force of the magnet. At this time, if the substrate holder itself adsorbs the mask, the mask cannot be removed, so that the substrate holder is made of a non-ferromagnetic material. In this way, film formation on the substrate surface is performed by vacuum deposition or the like while the substrate and the mask are held on the lower surface of the substrate holder.

マスク取り外し部は、取り外したマスクを載置するための使用後マスク載置部と、磁石押し上げ部材とを有する。この磁石押し上げ部材は、基板ホルダとマスク取り外し部とを重ねた時に、基板ホルダ上の磁石をマスクに対して吸引力が及ばなくなる位置まで押し上げるものである。そのために、磁石押し上げ部材の長さは、磁石によるマスク吸引力が及ぶ最大距離以上とする。   The mask removal unit includes a post-use mask placement unit for placing the removed mask, and a magnet push-up member. The magnet push-up member pushes up the magnet on the substrate holder to a position where the attractive force does not reach the mask when the substrate holder and the mask removing portion are overlapped. Therefore, the length of the magnet push-up member is set to be equal to or longer than the maximum distance that the mask attractive force by the magnet can reach.

移動機構は、基板ホルダをマスク取り外し部上に位置させるためのものである。もちろん、これは基板ホルダとマスク取り外し部との位置関係を相対的に変化させるためのものであればよいのであって、基板ホルダを移動させるもの、マスク取り外し部を移動させるもの、それらの両方を移動させるもののいずれであってもよい。マスク着脱時には基板ホルダをマスク取り外し部上に位置させ、成膜時にはマスク取り外し部が成膜作業の障害とならないように基板ホルダとマスク取り外し部とを異なる位置に配置する。   The moving mechanism is for positioning the substrate holder on the mask removing portion. Of course, this is only required to relatively change the positional relationship between the substrate holder and the mask detaching portion, and those that move the substrate holder, those that move the mask detaching portion, both of them. Any of those to be moved may be used. The substrate holder is positioned on the mask detaching portion when the mask is attached / detached, and the substrate holder and the mask detaching portion are arranged at different positions so that the mask detaching portion does not interfere with the film forming operation during film formation.

以下、本発明のマスク着脱装置において、基板ホルダからマスクを取り外す際の動作について説明する。まず、移動機構により、基板ホルダをマスク取り外し部上に配置させた後、該基板ホルダを下降させ、マスク取り外し部の上に重ねる。この時、磁石押し上げ部材はマスクに吸引力が及ばなくなる位置まで磁石を押し上げる。これにより、基板ホルダに吸着されていたマスクは基板ホルダから外れて、マスク取り外し部の使用後マスク載置部に落下する。その後、基板ホルダを上昇させても、マスクは磁石に引きつけられることなく使用後マスク載置部上に残る。なお、以上のように基板ホルダをマスク取り外し部の上に重ねたりマスク取り外し部から上昇させたりする際には、両者の位置関係が相対的に変化すればよいのであって、上記のように基板ホルダを下降させるほか、マスク取り外し部を上昇させても、あるいはその両方を上下に移動させても良い。   Hereinafter, in the mask attaching / detaching apparatus of the present invention, an operation when removing the mask from the substrate holder will be described. First, after the substrate holder is placed on the mask removing portion by the moving mechanism, the substrate holder is lowered and overlapped on the mask removing portion. At this time, the magnet push-up member pushes the magnet up to a position where the attractive force does not reach the mask. Thereby, the mask adsorbed to the substrate holder is detached from the substrate holder and falls to the mask mounting portion after use of the mask removing portion. Thereafter, even if the substrate holder is raised, the mask remains on the mask mounting portion after use without being attracted to the magnet. As described above, when the substrate holder is overlaid on the mask removal portion or raised from the mask removal portion, the positional relationship between the two may be changed relatively. In addition to lowering the holder, the mask removal portion may be raised, or both of them may be moved up and down.

本発明のマスク着脱装置には更に、マスクを基板ホルダに取り付けるためのマスク取り付け部を設けることが望ましい。このマスク取り付け部は使用前マスク載置部を有し、該使用前マスク載置部に載置されたマスクが以下のようにして基板ホルダに取り付けられる。まず、マスクの取り付けられていない基板ホルダを移動機構によりマスク取り付け部上に配置する。その後、基板ホルダをマスク取り付け部の上に重ねる。マスク取り付け部には上記マスク取り外し部のような磁石押し上げ部材が無く、磁石が基板ホルダ上面から押し上げられることは無いため、磁石の吸引力によってマスクが基板表面に吸着される。   The mask attaching / detaching apparatus of the present invention preferably further includes a mask attaching portion for attaching the mask to the substrate holder. This mask attachment portion has a pre-use mask placement portion, and the mask placed on the pre-use mask placement portion is attached to the substrate holder as follows. First, a substrate holder to which a mask is not attached is placed on the mask attachment part by a moving mechanism. Thereafter, the substrate holder is overlaid on the mask mounting portion. The mask attaching portion does not have a magnet push-up member like the mask removing portion, and the magnet is not pushed up from the upper surface of the substrate holder. Therefore, the mask is attracted to the substrate surface by the magnet's attractive force.

このようにマスク取り付け部を設けることにより、マスクの取り外しに加えてマスクの取り付けも真空容器内で真空を破ることなく行うことができるようになる。また、上記のようなマスクの取り付け及び取り外しを繰り返し行うことにより、各マスクを用いて基板上に3層以上の膜を形成することができる。   By providing the mask attaching portion in this way, in addition to removing the mask, the mask can be attached without breaking the vacuum in the vacuum vessel. Further, by repeatedly attaching and removing the mask as described above, it is possible to form a film of three or more layers on the substrate using each mask.

また、マスク取り付け部とマスク取り外し部を別途設ける代わりに、両者を兼ねたマスク取り付け/取り外し部を設けても良い。この場合、基板ホルダ又はマスク取り付け/取り外し部を略鉛直軸を中心に自転させる回転機構を設け、その回転角度により、前記磁石押し上げ部材の上に磁石が存在する角度(第1回転角度とする)、及び磁石押し上げ部材の上に磁石が存在しない角度(第2回転角度とする)に基板ホルダとマスク取り付け/取り外し部を配置できるようにする。マスクを取り外す時には、移動機構により基板ホルダをマスク取り付け/取り外し部上に配置した後、回転機構により基板ホルダ及びマスク取り付け/取り外し部を第1回転角度に合わせる。その後、基板ホルダを下降させてマスク取り付け/取り外し部と重ねると、磁石押し上げ部材により磁石が押し上げられ、マスクがマスク取り付け/取り外し部上に落下する。マスクを取り付ける時には、回転機構により第2回転角度に合わせる。この場合には磁石が押し上げられることがないため、マスク取り付け/取り外し部に載置されたマスクが磁石の吸引力により基板表面に吸着される。   Further, instead of separately providing the mask attaching portion and the mask removing portion, a mask attaching / detaching portion serving as both may be provided. In this case, a rotation mechanism that rotates the substrate holder or the mask attaching / detaching portion about a substantially vertical axis is provided, and an angle at which the magnet exists on the magnet push-up member (referred to as a first rotation angle) by the rotation angle. In addition, the substrate holder and the mask attaching / detaching portion can be arranged at an angle at which no magnet exists on the magnet push-up member (the second rotation angle). When removing the mask, the substrate holder is placed on the mask attaching / detaching portion by the moving mechanism, and then the substrate holder and the mask attaching / detaching portion are adjusted to the first rotation angle by the rotating mechanism. Thereafter, when the substrate holder is lowered and overlapped with the mask attaching / detaching portion, the magnet is pushed up by the magnet push-up member, and the mask falls onto the mask attaching / detaching portion. When the mask is attached, it is adjusted to the second rotation angle by the rotation mechanism. In this case, since the magnet is not pushed up, the mask placed on the mask attaching / detaching portion is attracted to the substrate surface by the attractive force of the magnet.

更に、基板ホルダの上面には、磁石を鉛直方向に移動可能な状態で保持することのできる磁石ホルダを設けることが望ましい。このような磁石ホルダとしては、例えば磁石を側面から支えるような構造のものを用いることができる。これにより、上記磁石押し上げ部材によって磁石が押し上げられた際に磁石がバランスを崩すことがなく、更に、基板ホルダを移動させる際にも磁石の安定性が確保される。   Furthermore, it is desirable to provide a magnet holder on the upper surface of the substrate holder that can hold the magnet in a state where it can move in the vertical direction. As such a magnet holder, for example, a magnet holder that supports a magnet from the side can be used. Thereby, when the magnet is pushed up by the magnet push-up member, the magnet does not lose its balance, and the stability of the magnet is ensured when the substrate holder is moved.

本発明のマスク着脱装置における移動機構としては、直線導入器又は回転導入器を用いることができる。直線導入器は機材を直線的に移動させるものであり、回転導入器は機材を回転移動させるものである。これらはいずれも真空容器の内部に設置した機材を真空を破ることなく移動させることができる。   As the moving mechanism in the mask attaching / detaching apparatus of the present invention, a linear introducer or a rotary introducer can be used. The linear introducer moves the equipment linearly, and the rotary introducer rotates the equipment. All of these can move the equipment installed inside the vacuum vessel without breaking the vacuum.

以上のように、本発明のマスク着脱装置を用いることにより、真空容器内で真空を破ることなくマスクの交換を行うことができる。これにより、形成された膜をマスク交換の際に大気に晒す必要がなくなるため、大気中の酸素や水による膜の劣化を防ぐことができると共に、マスク交換の度に真空を引き直す必要がないため、作業に要する時間を短縮することができる。更に、1つの真空装置において複数の層の形成を行うことができるため、装置を小型化することができる。また、マスクの取り付け及び取り外しの際に、人がマスクに触れることが無いため、薄いマスクも破損することなく取り扱うことができる。   As described above, by using the mask attaching / detaching apparatus of the present invention, the mask can be exchanged without breaking the vacuum in the vacuum vessel. This eliminates the need to expose the formed film to the atmosphere when exchanging the mask, so that it is possible to prevent deterioration of the film due to atmospheric oxygen and water, and there is no need to redraw the vacuum each time the mask is exchanged. Therefore, the time required for work can be shortened. Furthermore, since a plurality of layers can be formed in one vacuum apparatus, the apparatus can be miniaturized. In addition, since a person does not touch the mask when attaching and removing the mask, a thin mask can be handled without being damaged.

本発明のマスク着脱装置は、有機ELや有機FET等の有機材料から成る素子を真空蒸着法により製造するために好適に用いられるが、無機材料から成る素子を真空蒸着法により製造するために用いてもよい。また、本発明のマスク着脱装置は、真空蒸着に用いる以外に、スパッタリング等の他の用途に使用してもよい。例えば、本発明のマスク着脱装置により所定のパターンを有するマスクを基板の前面に取り付け、ターゲットをスパッタリングして放出させた原料を基板上に堆積させることにより、基板上の膜に当該所定のパターンを形成することができる。   The mask attaching / detaching apparatus of the present invention is preferably used for manufacturing an element made of an organic material such as an organic EL or an organic FET by a vacuum evaporation method, but used for manufacturing an element made of an inorganic material by a vacuum evaporation method. May be. Moreover, you may use the mask attachment / detachment apparatus of this invention for other uses, such as sputtering, besides using it for vacuum evaporation. For example, the mask having a predetermined pattern is attached to the front surface of the substrate by the mask attaching / detaching apparatus of the present invention, and the target material is deposited on the substrate by depositing the material released by sputtering the target on the substrate. Can be formed.

図2に、本発明のマスク着脱装置の一実施例の概略構成図を示す。本実施例では、真空容器20内に、基板ホルダ21と直線導入器22、及びマスク移送部23が設けられる。マスク移送部23は直線導入器22に取り付けられ、そこにはマスク取り付け部41及びマスク取り外し部42が設けられている。直線導入器22は、マスク移送部23を水平方向に移動させるものである。基板ホルダ21は鉛直方向に可動であり、また、略鉛直方向の軸211を中心に自転することができる。真空容器20内はポンプにより高真空状態に維持される。   In FIG. 2, the schematic block diagram of one Example of the mask attachment / detachment apparatus of this invention is shown. In the present embodiment, a substrate holder 21, a linear introducer 22, and a mask transfer unit 23 are provided in the vacuum container 20. The mask transfer unit 23 is attached to the linear introducer 22, and a mask attachment unit 41 and a mask removal unit 42 are provided there. The straight line introducer 22 moves the mask transfer unit 23 in the horizontal direction. The substrate holder 21 is movable in the vertical direction, and can rotate around a substantially vertical axis 211. The inside of the vacuum vessel 20 is maintained in a high vacuum state by a pump.

図3を用いて、基板ホルダ21の詳細な構成を説明する。(a)は斜め上方から見た斜視図、(b)は斜め下方から見た斜視図、(c)は(a)、(b)に示した一点鎖線Aにおける断面図である。基台31の下面中央には、基板の厚さよりも僅かに深い凹部により構成される基板支持部32が設けられる。基板は、この基板支持部32により基板ホルダ21に対して位置決めされる。基板支持部32の両側の基台31には、各辺に平行に各4個の貫通孔34が設けられる。そのうちの各2個(計4個)の周囲には、基台31の上面側に、筒状の磁石ホルダ33が設けられる。残りの各2個(計4個)には、基台31の下面側に、位置決めピン36が固定される。これら各2個の磁石ホルダ33と位置決めピン36は、基台31の両側辺において交互に、且つ、両側辺で反対称の位置となるように配置される。   A detailed configuration of the substrate holder 21 will be described with reference to FIG. (a) is a perspective view seen obliquely from above, (b) is a perspective view seen obliquely from below, and (c) is a cross-sectional view taken along the alternate long and short dash line A shown in (a) and (b). In the center of the lower surface of the base 31, there is provided a substrate support portion 32 constituted by a recess slightly deeper than the thickness of the substrate. The substrate is positioned with respect to the substrate holder 21 by the substrate support portion 32. Each of the bases 31 on both sides of the substrate support portion 32 is provided with four through holes 34 parallel to each side. A cylindrical magnet holder 33 is provided on the upper surface side of the base 31 around each of the two (a total of four). Positioning pins 36 are fixed to the remaining two (four in total) on the lower surface side of the base 31. Each of these two magnet holders 33 and positioning pins 36 are arranged alternately on both sides of the base 31 and in an antisymmetric position on both sides.

各磁石ホルダ33の筒部の中には円筒状のネオジム磁石35が保持される。ネオジム磁石35が貫通孔34から落ちることがないように、ネオジム磁石35の径は貫通孔34の径よりもやや大きくしておく。   A cylindrical neodymium magnet 35 is held in the cylindrical portion of each magnet holder 33. The diameter of the neodymium magnet 35 is slightly larger than the diameter of the through hole 34 so that the neodymium magnet 35 does not fall from the through hole 34.

図3(d)に、基板ホルダ21に基板37及びマスク38が保持された状態を示す。マスク38の詳細な構成については後述する。マスク38はネオジム磁石35の磁力により基台31の下面に吸着される。上記の通り、基板支持部32の深さはマスク38の厚みよりも僅かに大きいため、マスク38は基板37には接触せず、既に基板上に形成された膜がマスクによって傷つけられることはない。マスク38には貫通孔34及び位置決めピン36の位置に対応した孔が設けられており、これら位置決めピン36とマスク38の位置決め用の孔により、マスク38は基板ホルダ21の所定の位置に吸着される。これにより、マスク38と基板の位置決めが行われる。   FIG. 3D shows a state where the substrate 37 and the mask 38 are held on the substrate holder 21. The detailed configuration of the mask 38 will be described later. The mask 38 is attracted to the lower surface of the base 31 by the magnetic force of the neodymium magnet 35. As described above, since the depth of the substrate support portion 32 is slightly larger than the thickness of the mask 38, the mask 38 does not contact the substrate 37, and the film already formed on the substrate is not damaged by the mask. . The mask 38 is provided with holes corresponding to the positions of the through holes 34 and the positioning pins 36. The mask 38 is attracted to a predetermined position of the substrate holder 21 by the positioning pins 36 and the positioning holes of the mask 38. The Thereby, the mask 38 and the substrate are positioned.

図4を用いて、マスク移送部23の詳細な構成を説明する。マスク移送部23は略平行に配置された2本の爪231及び232を有する。各爪には2本の磁石押し上げピン44と2本のマスク取り付けピン43が立設される。これら磁石押し上げピン44とマスク取り付けピン43の位置は、それぞれ基板ホルダ21の貫通孔34の位置に対応している。磁石押し上げピン44の長さは、基板ホルダ21の貫通孔34に挿通させた際に、マスクを引きつけることができない位置までネオジム磁石35を押し上げることができる長さとする。一方、マスク取り付けピン43は、上記位置決めピン36とともに、マスクと基板ホルダの位置を正確に合わせるためのものであり、磁石押し上げピン44よりも短く、上記の位置まで磁石を押し上げることができない長さとする。なお、マスク移送部23には、基板ホルダ21の位置決めピン36を逃がすための孔45を設けておく。以下では、マスクの取り外し及び取り付けの際に基板ホルダ21が載置されるマスク移送部23の領域をそれぞれマスク取り外し部42及びマスク取り付け部41と呼ぶ。   The detailed configuration of the mask transfer unit 23 will be described with reference to FIG. The mask transfer unit 23 has two claws 231 and 232 arranged substantially in parallel. On each nail, two magnet push-up pins 44 and two mask attachment pins 43 are erected. The positions of the magnet push-up pins 44 and the mask attachment pins 43 correspond to the positions of the through holes 34 of the substrate holder 21, respectively. The length of the magnet push-up pin 44 is set such that the neodymium magnet 35 can be pushed up to a position where the mask cannot be attracted when the pin is inserted through the through hole 34 of the substrate holder 21. On the other hand, the mask mounting pin 43, together with the positioning pin 36, is for accurately aligning the position of the mask and the substrate holder, is shorter than the magnet push-up pin 44, and has a length that prevents the magnet from being pushed up to the above position. To do. The mask transfer section 23 is provided with a hole 45 for allowing the positioning pin 36 of the substrate holder 21 to escape. Below, the area | region of the mask transfer part 23 in which the board | substrate holder 21 is mounted in the case of removal and attachment of a mask is called the mask removal part 42 and the mask attachment part 41, respectively.

図5に、本実施例のマスク着脱装置で用いられるマスクの例を平面図で示す。マスクはニッケルと鉄の合金から成る。いずれのマスクにも、孔51が8箇所設けられる。孔51のうち4つは前記位置決めピン36が、残り4つは前記マスク取り付けピン43及び磁石押し上げピン44が挿通可能な位置に設けられており、これらはマスクを基板ホルダ21の所定の位置に正確に取り付けるための位置決めの役割を果たす。(a)は有機ELや太陽電池の作製に用いるマスクである。このうち(a-1)は正孔輸送層や電子輸送層となる有機物層を形成するためのマスクであり、(a-2)は電極作製用のマスクである。(b)はFETのソース−ドレイン電極を形成するためのマスクである。このうち(b-1-1)及び(b-1-2)は、ソース−ドレイン電極として(b-1-3)に示す櫛形電極を形成するためのマスクである。櫛形電極はソース電極とドレイン電極がそれぞれ櫛形に形成され、2つの電極の櫛歯がかみ合うように配置される。櫛形電極を形成する際には、まず、(b-1-1)のマスクで櫛の根元部を形成し、次に(b-1-2)のマスクに交換して櫛歯の部分を形成する。(b-2)は、ソース−ドレイン電極として平行平板電極を形成するためのマスクである   In FIG. 5, the example of the mask used with the mask attachment / detachment apparatus of a present Example is shown with a top view. The mask is made of an alloy of nickel and iron. In any mask, eight holes 51 are provided. Four of the holes 51 are provided with the positioning pins 36 and the remaining four are provided at positions where the mask mounting pins 43 and the magnet push-up pins 44 can be inserted. It plays a role of positioning for accurate mounting. (a) is a mask used for production of organic EL and solar cells. Among these, (a-1) is a mask for forming an organic material layer to be a hole transport layer or an electron transport layer, and (a-2) is a mask for electrode preparation. (b) is a mask for forming the source-drain electrodes of the FET. Among these, (b-1-1) and (b-1-2) are masks for forming the comb-shaped electrode shown in (b-1-3) as the source-drain electrode. In the comb-shaped electrode, the source electrode and the drain electrode are respectively formed in a comb shape, and are arranged so that the comb teeth of the two electrodes are engaged. When forming the comb-shaped electrode, first, the base of the comb is formed with the mask (b-1-1), and then the mask is replaced with the mask (b-1-2) to form the comb teeth To do. (b-2) is a mask for forming parallel plate electrodes as source-drain electrodes.

図6を用いて、本実施例のマスク着脱装置の動作を説明する。なお、図6では、図3(a)、(b)に記載の一点鎖線Bにおける断面図を示す。
まず、予め基板37と最初に使用するマスク381が保持された基板ホルダ21を真空容器20内にセットする。また、マスク取り付け部41には、予め交換用のマスク382を載置しておく。ポンプにより真空容器20内を10-3Pa以上の高真空状態にし、従来と同様の方法により、マスク381を用いて基板37上に蒸着を行う。
The operation of the mask attaching / detaching apparatus of this embodiment will be described with reference to FIG. 6 shows a cross-sectional view taken along the alternate long and short dash line B shown in FIGS. 3 (a) and 3 (b).
First, the substrate holder 21 holding the substrate 37 and the mask 381 to be used first is set in the vacuum container 20. In addition, a replacement mask 382 is placed in advance on the mask attachment portion 41. The inside of the vacuum vessel 20 is brought into a high vacuum state of 10 −3 Pa or higher by a pump, and vapor deposition is performed on the substrate 37 using a mask 381 by the same method as in the past.

蒸着終了後、上記高真空状態を維持したまま、直線導入器22により、マスク移送部23のマスク取り外し部42を基板ホルダ21の下に移動させる((a))。この時、直線導入器22の位置合わせ機能により、磁石押し上げピン44が貫通孔34の直下に来るようにする。次に、基板ホルダを下降させて、磁石押し上げピン44を貫通孔34に挿通させる((b))。更に基板ホルダを下降させていくと、磁石ホルダ33内のネオジム磁石35は磁石押し上げピン44により基板ホルダ21に対して上方向に徐々に押し上げられる(実際にはネオジム磁石35の位置は変わらずに基板ホルダ21のみが下がってゆく)。ネオジム磁石35が基板ホルダ21に対してある高さ以上に押し上げられると、磁力によりマスク381を引きつけることができなくなるため、マスク381は基板ホルダ21から離れてマスク取り外し部42上に落下する((c))。   After completion of the vapor deposition, the mask removing unit 42 of the mask transfer unit 23 is moved under the substrate holder 21 by the straight line introducer 22 while maintaining the high vacuum state ((a)). At this time, the magnet push-up pin 44 is positioned directly below the through-hole 34 by the alignment function of the linear introducer 22. Next, the substrate holder is lowered and the magnet push-up pin 44 is inserted through the through hole 34 ((b)). When the substrate holder is further lowered, the neodymium magnet 35 in the magnet holder 33 is gradually pushed upward with respect to the substrate holder 21 by the magnet push-up pin 44 (actually, the position of the neodymium magnet 35 is not changed). Only the substrate holder 21 is lowered). When the neodymium magnet 35 is pushed above a certain height with respect to the substrate holder 21, the mask 381 cannot be attracted by the magnetic force, so that the mask 381 moves away from the substrate holder 21 and falls onto the mask removing portion 42 (( c)).

次に、基板ホルダ21を上昇させて磁石押し上げピン44から外した後、直線導入器22により、マスク移送部23のマスク取り付け部41を基板ホルダ21の下に移動させる((d))。そして、基板ホルダ21を下降させてマスク取り付けピン43を貫通孔34に挿通させると共に、位置合わせピン36をマスクの孔51及びマスク取り付け部の孔45に挿通させる((e))。マスク取り付けピン43はネオジム磁石35を押し上げることはないため、基板ホルダ21を下降させていくと、磁石によりマスク382が吸引され、基板ホルダ21の下面に吸着される。その後、基板ホルダ21を上昇させ((f))、マスク382を用いた蒸着を行う。   Next, after the substrate holder 21 is lifted and removed from the magnet push-up pin 44, the mask mounting portion 41 of the mask transfer portion 23 is moved below the substrate holder 21 by the linear introducer 22 ((d)). Then, the substrate holder 21 is lowered to insert the mask attachment pin 43 into the through hole 34, and the alignment pin 36 is inserted into the hole 51 of the mask and the hole 45 of the mask attachment portion ((e)). Since the mask mounting pin 43 does not push up the neodymium magnet 35, when the substrate holder 21 is lowered, the mask 382 is attracted by the magnet and is attracted to the lower surface of the substrate holder 21. Thereafter, the substrate holder 21 is raised ((f)), and vapor deposition using the mask 382 is performed.

以上では、簡略化のために、1枚のマスクのみを取り外し、取り付ける場合の例を説明したが、複数のマスクを同様に連続的に取り外し、取り付けることもできる。この場合、マスク取り外し部42の方は問題はないが、マスク取り付け部41においては、図7に示すように、各マスク52の下面に足53を設けると共に、基板ホルダ21上の磁石の強さを調節するなどの方法により、磁石によって2枚以上のマスクが同時に引きつけられるのを防ぐようにしておく。   In the above, for simplification, an example in which only one mask is removed and attached has been described, but a plurality of masks can be continuously removed and attached in the same manner. In this case, there is no problem in the mask removing portion 42, but in the mask attaching portion 41, as shown in FIG. 7, the legs 53 are provided on the lower surface of each mask 52 and the strength of the magnet on the substrate holder 21 is increased. In order to prevent two or more masks from being simultaneously attracted by the magnet, a method such as adjusting the angle is adjusted.

図2では直線導入器を使用した例を示したが、回転導入器を使用した例を図8に示す。この例では、2つのマスク取り付け部611及び612と1つのマスク取り外し部62が回転導入器63に放射状に取り付けられている。なお、ここではマスク取り付け部の数を2つとしたが、1つ又は3つ以上でも構成は同様である。回転導入器63は略鉛直方向に伸びる回転軸64を中心としてマスク取り付け部611、612及びマスク取り外し部62を回転させるものであり、その回転の軌道上に基板ホルダ21が来るように配置される。マスクを取り付ける際には回転導入器63を回転させることにより交換対象となるマスク取り付け部を基板ホルダ21の直下に移動させ、マスクを取り外す際には同様にマスク取り外し部62を基板ホルダ21の直下に移動させる。それ以外の動作は直線導入器を用いた場合と同様である。   Although FIG. 2 shows an example using a linear introducer, FIG. 8 shows an example using a rotary introducer. In this example, two mask attaching portions 611 and 612 and one mask removing portion 62 are attached to the rotary introducer 63 radially. Here, although the number of mask attaching portions is two, the configuration is the same with one or three or more. The rotation introducer 63 rotates the mask attaching portions 611 and 612 and the mask removing portion 62 around a rotating shaft 64 extending in a substantially vertical direction, and is arranged so that the substrate holder 21 comes on the rotation trajectory. . When attaching the mask, the rotation introducer 63 is rotated to move the mask attaching portion to be replaced directly below the substrate holder 21. When removing the mask, the mask removing portion 62 is similarly placed directly below the substrate holder 21. Move to. The other operations are the same as when the linear introducer is used.

図9に、前記マスク取り付け部とマスク取り外し部とを兼ねるマスク取り付け/取り外し部を有するマスク着脱装置の一例を示す。基板ホルダ71の基台72には、正方形の頂点に相当する位置に4つの貫通孔が設けられ、このうち正方形の対角に位置する2つの貫通孔の上に上記と同様の磁石ホルダ73が設けられる。残りの対角に位置する2つの貫通孔74には磁石ホルダは設けられない。基板ホルダ71は回転機構により略鉛直軸を中心に自転できるようになっており、前記の例と同様に、基台72の下面には基板が保持される。一方、マスク取り付け/取り外し部76には、上記貫通孔と対応する位置に4つのピンが設けられる。これら4つのピンのうち、一方の対角位置の1対のピンは磁石押し上げピン78であり、残りの対角位置の1対のピンはマスク取り付けピン77である。マスク取り付けピン77及び磁石押し上げピン78の長さは、図4のものと同様とする。   FIG. 9 shows an example of a mask attaching / detaching device having a mask attaching / detaching portion that doubles as the mask attaching portion and the mask removing portion. The base 72 of the substrate holder 71 is provided with four through holes at positions corresponding to the apexes of the square, and a magnet holder 73 similar to the above is formed on the two through holes located at the diagonal of the square. Provided. A magnet holder is not provided in the remaining two through holes 74 located on the other diagonal. The substrate holder 71 can rotate about a substantially vertical axis by a rotation mechanism, and the substrate is held on the lower surface of the base 72 as in the above example. On the other hand, the mask attaching / detaching portion 76 is provided with four pins at positions corresponding to the through holes. Of these four pins, one pair of pins in one diagonal position is a magnet push-up pin 78, and the other pair of pins in the diagonal position is a mask attachment pin 77. The lengths of the mask mounting pin 77 and the magnet push-up pin 78 are the same as those in FIG.

図9のマスク着脱装置の動作を説明する。始めに、予め使用前のマスクをマスク取り付け/取り外し部76に載置しておく。
マスク取り付け時には、回転導入器等によりマスク取り付け/取り外し部76を基板ホルダ71の直下に配置すると共に、回転機構によって、磁石ホルダ73が設けられた貫通孔にマスク取り付けピン77が挿通可能となるように基板ホルダ71を自転させる。その位置から基板ホルダ71を下げると、磁石ホルダ73内の磁石がマスク取り付けピン77に押し上げられることはないため、マスク取り付け/取り外し部76上のマスクは基板ホルダ71の下面に吸着される。
The operation of the mask attaching / detaching apparatus of FIG. 9 will be described. First, a mask before use is placed on the mask attaching / detaching unit 76 in advance.
At the time of mask attachment, the mask attaching / detaching portion 76 is arranged immediately below the substrate holder 71 by a rotation introducer or the like, and the mask attaching pin 77 can be inserted into the through hole provided with the magnet holder 73 by the rotating mechanism. The substrate holder 71 is rotated. When the substrate holder 71 is lowered from that position, the magnet in the magnet holder 73 is not pushed up by the mask attachment pins 77, so that the mask on the mask attachment / removal unit 76 is attracted to the lower surface of the substrate holder 71.

マスク取り外し時には、上記と同様にマスク取り付け/取り外し部76を基板ホルダ71の直下に配置すると共に、磁石ホルダ73が設けられた貫通孔に磁石押し上げピン78が挿通可能となるように基板ホルダ71を自転させる。その位置から基板ホルダ71を下げると、磁石ホルダ73内の磁石が磁石押し上げピン78により押し上げられる。そのため、磁石により基板ホルダ71の下面に吸着されていたマスクは基板ホルダ71から離れ、マスク取り付け/取り外し部76の上に落下する。   When removing the mask, the mask attaching / detaching portion 76 is disposed immediately below the substrate holder 71 in the same manner as described above, and the substrate holder 71 is placed so that the magnet push-up pin 78 can be inserted into the through hole in which the magnet holder 73 is provided. Rotate. When the substrate holder 71 is lowered from that position, the magnet in the magnet holder 73 is pushed up by the magnet push-up pin 78. Therefore, the mask adsorbed on the lower surface of the substrate holder 71 by the magnet is separated from the substrate holder 71 and falls onto the mask attaching / detaching unit 76.

図9の構成では、使用後のマスクが再び取り付け前の位置に載置されるため、成膜作業を繰り返し行う場合に操作者がマスク取り付け/取り外し部76にマスクを載置し直す必要がなく、作業効率が向上する。複数のマスクの着脱を行う場合には、使用するマスクの数と同数以上のマスク取り付け/取り外し部を設ければよい。なお、図9の構成において、基台72の2箇所に貫通孔のみを設ける代わりに、他の2箇所と同様に磁石ホルダ73及び貫通孔を設け、正方形の対角に位置する2つの磁石ホルダ73のみに磁石を保持させるようにしてもよい。   In the configuration of FIG. 9, since the used mask is placed again at the position before attachment, there is no need for the operator to place the mask again on the mask attaching / detaching portion 76 when the film forming operation is repeated. , Work efficiency is improved. When attaching and detaching a plurality of masks, it is only necessary to provide as many mask attaching / detaching portions as the number of masks to be used. In the configuration of FIG. 9, instead of providing only through holes at two locations on the base 72, two magnet holders located at diagonally opposite sides of the square are provided with a magnet holder 73 and through holes as in the other two locations. Only 73 may hold a magnet.

磁石の配置によっては、磁石から離れた位置において基板ホルダにマスクが十分に引きつけられず、マスクにたわみが生じる場合がある。これを避けるために、例えば図10に示すように、磁石ホルダ82から離れた位置にたわみ防止用磁石81を設けてもよい。このたわみ防止用磁石81は、単独ではマスクを基板ホルダに保持できない程度の磁力を有するものとする。これにより、たわみ防止用磁石81は、マスクの取り外しには影響を与えず、マスクが基板ホルダに保持されている間はその周辺のマスクを引きつけることにより、マスクがたわむのを防ぐことができる。   Depending on the arrangement of the magnet, the mask may not be sufficiently attracted to the substrate holder at a position away from the magnet, and the mask may bend. In order to avoid this, for example, as shown in FIG. 10, a deflection preventing magnet 81 may be provided at a position away from the magnet holder 82. It is assumed that the deflection preventing magnet 81 has such a magnetic force that the mask cannot be held on the substrate holder by itself. Accordingly, the deflection preventing magnet 81 does not affect the removal of the mask, and the mask can be prevented from being bent by attracting the surrounding mask while the mask is held by the substrate holder.

上記の例ではいずれも、磁石押し上げピンが基板ホルダ上の磁石と当接できるように、基板ホルダに貫通孔を設けていたが、その代わりに、例えば図11のように基台の縁の一部を欠損させてもよい。図11(a)の構成では、基板ホルダ91は、基台92の四隅のうちの2箇所931及び932が欠損している。基板は、前記と同様に基台92の下面に保持される。また、基台92の上面には、磁石95を保持する磁石ホルダ94が設けられる。磁石95は、基台92とほぼ同じ面積を有する板状のものであり、その四隅のうち2箇所が基台92の欠損部931及び932の位置に対応するように基台92の上面に載置される。磁石ホルダ94は、この例では磁石95の四隅のうち欠損部931及び932の位置に対応しない2箇所を支えるように設けられる。マスク取り外し部96には、欠損部931及び932と対応する位置に、該欠損部の形状に対応した形状の磁石押し上げ部材97が設けられる。同様にマスク取り付け部98には、欠損部931及び932の位置及び形状に対応したマスク取り付け部材99が設けられる。磁石押し上げ部材97及びマスク取り付け部材99の長さは、いずれも他の実施例の磁石押し上げピン及びマスク取り付けピンと同様とし、磁石押し上げ部材の先端は、磁石を押し上げた際の安定性を高めるため、平坦な形状とする。マスクを取り付ける際に、押し上げられた磁石がバランスを崩すのを防ぐ手段としては、上記のように磁石ホルダを設けたり、頂部が平坦な磁石押し上げ部材を用いたりする方法に限らず、基台92の欠損部及び磁石押し上げピンをそれぞれ3箇所以上設ける方法など、磁石を安定に押し上げることができればいかなる手段を用いてもよい。   In each of the above examples, the substrate holder is provided with a through-hole so that the magnet push-up pin can come into contact with the magnet on the substrate holder. Instead, for example, as shown in FIG. The part may be lost. In the configuration of FIG. 11A, the substrate holder 91 is missing two locations 931 and 932 among the four corners of the base 92. The substrate is held on the lower surface of the base 92 as described above. A magnet holder 94 that holds the magnet 95 is provided on the upper surface of the base 92. The magnet 95 is plate-shaped having substantially the same area as the base 92, and is mounted on the upper surface of the base 92 so that two of the four corners correspond to the positions of the missing portions 931 and 932 of the base 92. Placed. In this example, the magnet holder 94 is provided so as to support two portions of the four corners of the magnet 95 that do not correspond to the positions of the missing portions 931 and 932. The mask removing portion 96 is provided with a magnet push-up member 97 having a shape corresponding to the shape of the defect portion at a position corresponding to the defect portions 931 and 932. Similarly, the mask attaching portion 98 is provided with a mask attaching member 99 corresponding to the positions and shapes of the defect portions 931 and 932. The lengths of the magnet push-up member 97 and the mask attachment member 99 are the same as those of the magnet push-up pin and the mask attachment pin of the other embodiments, and the tip of the magnet push-up member increases the stability when the magnet is pushed up. Make it flat. The means for preventing the pushed-up magnet from losing the balance when the mask is attached is not limited to the method of providing the magnet holder as described above or using the magnet pushing-up member having a flat top portion. Any means may be used as long as the magnet can be pushed up stably, such as a method of providing three or more deficient portions and magnet pushing pins.

図11(a)の構成においてマスクを取り外す際には、図11(b)に示すように、基板ホルダ91がマスク取り外し部96に重ねられ、磁石押し上げ部材97が欠損部931及び932の位置から磁石95を押し上げることにより、基板表面に吸着されていたマスクが取り外される。マスクを取り付ける際には、基板ホルダ91がマスク取り付け部98に重ねられる。この時には磁石95が押し上げられることはなく、それゆえ、マスク取り付け部98に予め載置されていたマスクが磁石95の磁力により基板の表面に吸着される。   When removing the mask in the configuration of FIG. 11A, as shown in FIG. 11B, the substrate holder 91 is overlaid on the mask removal portion 96, and the magnet push-up member 97 is moved from the positions of the defect portions 931 and 932. By pushing up the magnet 95, the mask adsorbed on the substrate surface is removed. When attaching the mask, the substrate holder 91 is overlaid on the mask attaching portion 98. At this time, the magnet 95 is not pushed up, and therefore, the mask previously placed on the mask mounting portion 98 is attracted to the surface of the substrate by the magnetic force of the magnet 95.

EL素子((a))及びFET((b))の構成例を示す断面図及び斜視図。Sectional drawing and perspective view which show the structural example of EL element ((a)) and FET ((b)). 本発明のマスク着脱装置の一実施例を示す概略構成図。The schematic block diagram which shows one Example of the mask attachment / detachment apparatus of this invention. 本実施例の基板ホルダの構造を示す斜視図及び断面図。The perspective view and sectional drawing which show the structure of the board | substrate holder of a present Example. 本実施例のマスク移送部の構造を示す斜視図。The perspective view which shows the structure of the mask transfer part of a present Example. 本実施例のマスク着脱装置で用いられるマスクの一例を示す図。The figure which shows an example of the mask used with the mask attachment / detachment apparatus of a present Example. 本実施例のマスク着脱装置の動作を示す断面図。Sectional drawing which shows operation | movement of the mask attachment / detachment apparatus of a present Example. マスクに足を設けた例を示す側面図。The side view which shows the example which provided the leg | foot in the mask. 回転導入器を用いた例を示す上面図。The top view which shows the example using a rotation introducer. マスク取り付け部とマスク取り外し部を兼ねるマスク取り付け/取り外し部を有するマスク着脱装置の一例を示す斜視図。The perspective view which shows an example of the mask attachment / detachment apparatus which has the mask attachment / detachment part which serves as a mask attachment part and a mask removal part. たわみ防止用磁石を有する基板ホルダの一例を示す斜視図。The perspective view which shows an example of the board | substrate holder which has a bending prevention magnet. マスク着脱装置の他の実施例を示す斜視図。The perspective view which shows the other Example of a mask attachment / detachment apparatus.

符号の説明Explanation of symbols

10…基板
11、12…電極層
13…正孔輸送層
14…電子輸送層兼発光層
15…ゲート電極
16…絶縁層薄膜
17…ソース電極
18…ドレイン電極
19…チャネル層
20…真空容器
21、71、91…基板ホルダ
22…直線導入器
23、75…マスク移送部
231、232…爪
31、72、92…基台
32…基板支持部
33、73、82、94…磁石ホルダ
34、74…貫通孔
35…ネオジム磁石
36…位置決めピン
37…基板
38、52…マスク
41、62、98…マスク取り付け部
42、611、612、96…マスク取り外し部
43、77…マスク取り付けピン
44、78…磁石押し上げピン
51…マスクの孔
53…マスクの足
63…回転導入器
76…マスク取り付け/取り外し部
81…たわみ防止用磁石
931、932…基台の欠損部
95…磁石
DESCRIPTION OF SYMBOLS 10 ... Substrate 11, 12 ... Electrode layer 13 ... Hole transport layer 14 ... Electron transport layer / light emitting layer 15 ... Gate electrode 16 ... Insulating layer thin film 17 ... Source electrode 18 ... Drain electrode 19 ... Channel layer 20 ... Vacuum container 21, 71, 91 ... Substrate holder 22 ... Straight line introducers 23, 75 ... Mask transfer parts 231, 232 ... Claws 31, 72, 92 ... Base 32 ... Substrate support parts 33, 73, 82, 94 ... Magnet holders 34, 74 ... Through hole 35 ... Neodymium magnet 36 ... Positioning pin 37 ... Substrate 38, 52 ... Mask 41, 62, 98 ... Mask attaching portion 42, 611, 612, 96 ... Mask removing portion 43, 77 ... Mask attaching pin 44, 78 ... Magnet Push-up pin 51 ... Mask hole 53 ... Mask foot 63 ... Rotation introducer 76 ... Mask attachment / detachment part 81 ... Deflection prevention magnets 931, 932 ... Defect of base Part 95 ... Magnet

Claims (6)

基板上にパターンを形成するために、強磁性材料を含む材料から成るマスクを該基板の表面に着脱するマスク着脱装置であって、
a)下面に基板保持部を有する、非強磁性材料から成る基板ホルダと、
b)基板ホルダの上部に配置された磁石と、
c)使用後マスク載置部と、前記磁石によるマスク吸引力が及ぶ最大距離以上の長さを有する磁石押し上げ部材とを有するマスク取り外し部と、
d)基板ホルダをマスク取り外し部上に位置させるための移動機構と、
を備えることを特徴とするマスク着脱装置。
A mask attaching / detaching device for attaching / detaching a mask made of a material containing a ferromagnetic material to / from a surface of the substrate in order to form a pattern on the substrate,
a) a substrate holder made of a non-ferromagnetic material having a substrate holder on the lower surface;
b) a magnet placed on top of the substrate holder;
c) a mask removing portion having a mask placement portion after use and a magnet push-up member having a length equal to or longer than a maximum distance to which the mask suction force by the magnet reaches;
d) a moving mechanism for positioning the substrate holder on the mask removal portion;
A mask attaching / detaching device comprising:
更に、使用前マスク載置部を有するマスク取り付け部を備えることを特徴とする請求項1に記載のマスク着脱装置。   The mask attaching / detaching apparatus according to claim 1, further comprising a mask attaching portion having a pre-use mask placing portion. 前記基板ホルダの上面に前記磁石を保持する磁石ホルダを備えることを特徴とする請求項1又は2に記載のマスク着脱装置。   The mask attaching / detaching apparatus according to claim 1, further comprising a magnet holder that holds the magnet on an upper surface of the substrate holder. 前記移動機構が、直線導入器によりマスク取り付け部又はマスク取り外し部を移動させるものであることを特徴とする請求項1〜3のいずれかに記載のマスク着脱装置。   The mask attaching / detaching device according to claim 1, wherein the moving mechanism moves the mask attaching part or the mask removing part by a linear introducer. 前記移動機構が、回転導入器によりマスク取り付け部又はマスク取り外し部を移動させるものであることを特徴とする請求項1〜3のいずれかに記載のマスク着脱装置。   The mask attaching / detaching device according to claim 1, wherein the moving mechanism moves a mask attaching portion or a mask removing portion by a rotation introducer. 前記マスク取り付け部及びマスク取り外し部を兼ねるマスク取り付け/取り外し部と、前記基板ホルダ又はマスク取り付け/取り外し部を略鉛直軸を中心に自転させる回転機構とを有し、その回転角度により前記磁石押し上げ部材を前記磁石と当接できる位置又は前記磁石と当接できない位置のいずれにも配置可能であることを特徴とする請求項1〜5のいずれかに記載のマスク着脱装置。   A mask attaching / detaching portion that also serves as the mask attaching portion and the mask removing portion; and a rotating mechanism that rotates the substrate holder or the mask attaching / detaching portion about a substantially vertical axis, and the magnet push-up member according to the rotation angle thereof. The mask attaching / detaching device according to claim 1, wherein the mask attaching / detaching device can be disposed at any position where the magnet can be brought into contact with the magnet or at a position where the magnet cannot be brought into contact with the magnet.
JP2003375605A 2003-11-05 2003-11-05 Mask attachment and detachment device Pending JP2005139493A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003375605A JP2005139493A (en) 2003-11-05 2003-11-05 Mask attachment and detachment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003375605A JP2005139493A (en) 2003-11-05 2003-11-05 Mask attachment and detachment device

Publications (1)

Publication Number Publication Date
JP2005139493A true JP2005139493A (en) 2005-06-02

Family

ID=34686929

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003375605A Pending JP2005139493A (en) 2003-11-05 2003-11-05 Mask attachment and detachment device

Country Status (1)

Country Link
JP (1) JP2005139493A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007217767A (en) * 2006-02-17 2007-08-30 Sumitomo Heavy Ind Ltd Substrate holder and method for treating substrate holder
KR100841087B1 (en) 2006-06-20 2008-06-25 세메스 주식회사 Apparatus for fixing substrate using magnetic force
WO2009002022A1 (en) * 2007-06-27 2008-12-31 Doosan Mecatec Co., Ltd. Mask exchange apparatus for deposition chamber
KR101286012B1 (en) 2011-05-07 2013-07-12 주식회사 야스 Mask chuck device using magnetic force
US20130199443A1 (en) * 2012-02-02 2013-08-08 Samsung Display Co., Ltd. Device for manufacture including a deposition mask
US20130340676A1 (en) * 2012-06-25 2013-12-26 Shao-Kai Pei Coating auxiliary device
WO2016007214A1 (en) * 2014-07-08 2016-01-14 Applied Materials, Inc. Magnetic chucking of mask with halbach array
CN108966676A (en) * 2017-03-17 2018-12-07 应用材料公司 In method, mask process equipment and the vacuum system of vacuum system processing mask set

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007217767A (en) * 2006-02-17 2007-08-30 Sumitomo Heavy Ind Ltd Substrate holder and method for treating substrate holder
KR100841087B1 (en) 2006-06-20 2008-06-25 세메스 주식회사 Apparatus for fixing substrate using magnetic force
WO2009002022A1 (en) * 2007-06-27 2008-12-31 Doosan Mecatec Co., Ltd. Mask exchange apparatus for deposition chamber
KR101361484B1 (en) * 2007-06-27 2014-02-12 에스엔유 프리시젼 주식회사 Mask exchange apparatus for deposition chamber
KR101286012B1 (en) 2011-05-07 2013-07-12 주식회사 야스 Mask chuck device using magnetic force
US20130199443A1 (en) * 2012-02-02 2013-08-08 Samsung Display Co., Ltd. Device for manufacture including a deposition mask
US9409203B2 (en) 2012-02-03 2016-08-09 Samsung Display Co., Ltd. Device for manufacture including a deposition mask
CN103243294A (en) * 2012-02-03 2013-08-14 三星显示有限公司 Device for manufacture including a deposition mask
KR101899093B1 (en) * 2012-02-03 2018-09-17 삼성디스플레이 주식회사 Manufacturing device of deposition mask
TWI571523B (en) * 2012-02-03 2017-02-21 三星顯示器有限公司 Device for manufacture including deposition mask
US9162243B2 (en) * 2012-06-25 2015-10-20 Hon Hai Precision Industry Co., Ltd. Coating auxiliary device
US20130340676A1 (en) * 2012-06-25 2013-12-26 Shao-Kai Pei Coating auxiliary device
WO2016007214A1 (en) * 2014-07-08 2016-01-14 Applied Materials, Inc. Magnetic chucking of mask with halbach array
KR20170031175A (en) * 2014-07-08 2017-03-20 어플라이드 머티어리얼스, 인코포레이티드 Magnetic chucking of mask with halbach array
KR102279086B1 (en) 2014-07-08 2021-07-19 어플라이드 머티어리얼스, 인코포레이티드 Magnetic chucking of mask with halbach array
CN108966676A (en) * 2017-03-17 2018-12-07 应用材料公司 In method, mask process equipment and the vacuum system of vacuum system processing mask set
CN108966676B (en) * 2017-03-17 2023-08-04 应用材料公司 Method of processing a mask assembly in a vacuum system, mask processing assembly and vacuum system for depositing material on a substrate

Similar Documents

Publication Publication Date Title
JP4971723B2 (en) Manufacturing method of organic light emitting display device
JP4377453B2 (en) Substrate processing apparatus and substrate processing method
TWI647780B (en) Substrate carrier system and method for using the same
JP4375232B2 (en) Mask deposition method
CN100468824C (en) Method of manufacturing a mask
JP2007067334A (en) Manufacturing method of semiconductor device and manufacturing device used for executing the same
JP2005139493A (en) Mask attachment and detachment device
KR100700838B1 (en) Method for forming shadow-mask pattern
KR100672971B1 (en) Substrate align device
JP2000096211A (en) Mask for vacuum film formation and production of thin film element using it
KR20200003327A (en) Deposition apparatus and method of aligning magnet plate of deposition apparatus
JP2003213401A (en) Vapor deposition mask and film deposition apparatus
TW579657B (en) Method for making an electroluminescence display device
JP5437395B2 (en) Vacuum deposition apparatus and vacuum deposition method
CN100472796C (en) Organic electroluminescent device and method for manufacturing the same
KR100635512B1 (en) Align apparatus and its operating method for the same
JP2006294280A (en) Formation method of vapor-deposited film and deposition apparatus, and manufacturing method of organic luminescent display
JP4338335B2 (en) Vacuum deposition equipment
JP2009191310A (en) Multitarget sputtering apparatus
WO2024095690A1 (en) Film forming apparatus, method for driving film forming apparatus, and film forming method
WO2024095718A1 (en) Film formation device, method for driving film formation device, and film formation method
JP6095088B2 (en) Mask manufacturing method, thin film pattern forming method, and organic EL display device manufacturing method
KR101818421B1 (en) Apparatus for manufacturing OLED substrate and method for manufacturing OLED substrate
KR100685434B1 (en) Substrate processing apparatus having substrate align means
KR20210083699A (en) Manufacturing method for shadow mask and shadow mask