JP2005097343A - Maleimide-compound-containing rubber-reinforced styrene resin composition excellent in heat stability - Google Patents
Maleimide-compound-containing rubber-reinforced styrene resin composition excellent in heat stability Download PDFInfo
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- JP2005097343A JP2005097343A JP2003329500A JP2003329500A JP2005097343A JP 2005097343 A JP2005097343 A JP 2005097343A JP 2003329500 A JP2003329500 A JP 2003329500A JP 2003329500 A JP2003329500 A JP 2003329500A JP 2005097343 A JP2005097343 A JP 2005097343A
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- Prior art keywords
- compound
- rubber
- maleimide
- weight
- reinforced styrene
- Prior art date
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 title claims abstract description 110
- 239000011342 resin composition Substances 0.000 title claims abstract description 24
- -1 maleimide compound Chemical class 0.000 claims abstract description 129
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 56
- 229920005989 resin Polymers 0.000 claims abstract description 35
- 239000011347 resin Substances 0.000 claims abstract description 35
- 229920006026 co-polymeric resin Polymers 0.000 claims abstract description 34
- 150000001875 compounds Chemical class 0.000 claims abstract description 34
- 239000000203 mixture Substances 0.000 claims abstract description 24
- 229920001971 elastomer Polymers 0.000 claims abstract description 18
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000178 monomer Substances 0.000 claims abstract description 11
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims abstract description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 6
- 229920000642 polymer Polymers 0.000 claims description 15
- 239000005060 rubber Substances 0.000 claims description 12
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 claims description 8
- 229920001890 Novodur Polymers 0.000 claims description 2
- 238000012360 testing method Methods 0.000 description 14
- 229920001577 copolymer Polymers 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 238000011156 evaluation Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 229920000578 graft copolymer Polymers 0.000 description 7
- 150000008360 acrylonitriles Chemical class 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000007720 emulsion polymerization reaction Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 4
- 235000019441 ethanol Nutrition 0.000 description 4
- 150000003949 imides Chemical class 0.000 description 4
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 4
- 229920006163 vinyl copolymer Polymers 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 3
- STLLXWLDRUVCHL-UHFFFAOYSA-N [2-[1-[2-hydroxy-3,5-bis(2-methylbutan-2-yl)phenyl]ethyl]-4,6-bis(2-methylbutan-2-yl)phenyl] prop-2-enoate Chemical compound CCC(C)(C)C1=CC(C(C)(C)CC)=CC(C(C)C=2C(=C(C=C(C=2)C(C)(C)CC)C(C)(C)CC)OC(=O)C=C)=C1O STLLXWLDRUVCHL-UHFFFAOYSA-N 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000004816 latex Substances 0.000 description 3
- 229920000126 latex Polymers 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229920002857 polybutadiene Polymers 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 2
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- ZXJBWUAALADCRI-UHFFFAOYSA-N 2-(octadecoxymethyl)oxirane Chemical compound CCCCCCCCCCCCCCCCCCOCC1CO1 ZXJBWUAALADCRI-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- HHRACYLRBOUBKM-UHFFFAOYSA-N 2-[(4-tert-butylphenoxy)methyl]oxirane Chemical compound C1=CC(C(C)(C)C)=CC=C1OCC1OC1 HHRACYLRBOUBKM-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004695 Polyether sulfone Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 150000001253 acrylic acids Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 239000000701 coagulant Substances 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 2
- SEEYREPSKCQBBF-UHFFFAOYSA-N n-methylmaleimide Chemical compound CN1C(=O)C=CC1=O SEEYREPSKCQBBF-UHFFFAOYSA-N 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920006393 polyether sulfone Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 150000003141 primary amines Chemical class 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 229930195734 saturated hydrocarbon Natural products 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 2
- RBACIKXCRWGCBB-UHFFFAOYSA-N 1,2-Epoxybutane Chemical compound CCC1CO1 RBACIKXCRWGCBB-UHFFFAOYSA-N 0.000 description 1
- FPZQYYXSOJSITC-UHFFFAOYSA-N 1-(4-chlorophenyl)pyrrole-2,5-dione Chemical compound C1=CC(Cl)=CC=C1N1C(=O)C=CC1=O FPZQYYXSOJSITC-UHFFFAOYSA-N 0.000 description 1
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- JNPCNDJVEUEFBO-UHFFFAOYSA-N 1-butylpyrrole-2,5-dione Chemical compound CCCCN1C(=O)C=CC1=O JNPCNDJVEUEFBO-UHFFFAOYSA-N 0.000 description 1
- HHVCCCZZVQMAMT-UHFFFAOYSA-N 1-hydroxy-3-phenylpyrrole-2,5-dione Chemical compound O=C1N(O)C(=O)C=C1C1=CC=CC=C1 HHVCCCZZVQMAMT-UHFFFAOYSA-N 0.000 description 1
- QCOLXFOZKYRROA-UHFFFAOYSA-N 1-methoxy-3-phenylpyrrole-2,5-dione Chemical compound O=C1N(OC)C(=O)C=C1C1=CC=CC=C1 QCOLXFOZKYRROA-UHFFFAOYSA-N 0.000 description 1
- IYBPIDAYDPNCTP-UHFFFAOYSA-N 1-methyl-3-phenylpyrrole-2,5-dione Chemical compound O=C1N(C)C(=O)C=C1C1=CC=CC=C1 IYBPIDAYDPNCTP-UHFFFAOYSA-N 0.000 description 1
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 1
- PSKLSRMDQQEEGQ-UHFFFAOYSA-N 1-nitro-3-phenylpyrrole-2,5-dione Chemical compound O=C1N([N+](=O)[O-])C(=O)C=C1C1=CC=CC=C1 PSKLSRMDQQEEGQ-UHFFFAOYSA-N 0.000 description 1
- NQDOCLXQTQYUDH-UHFFFAOYSA-N 1-propan-2-ylpyrrole-2,5-dione Chemical compound CC(C)N1C(=O)C=CC1=O NQDOCLXQTQYUDH-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- WAXBZQUSTLNLPU-UHFFFAOYSA-N 2,5-dioxo-3-phenylpyrrole-1-carboxylic acid Chemical compound O=C1N(C(=O)O)C(=O)C=C1C1=CC=CC=C1 WAXBZQUSTLNLPU-UHFFFAOYSA-N 0.000 description 1
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 1
- ZMWRRFHBXARRRT-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-bis(2-methylbutan-2-yl)phenol Chemical compound CCC(C)(C)C1=CC(C(C)(C)CC)=CC(N2N=C3C=CC=CC3=N2)=C1O ZMWRRFHBXARRRT-UHFFFAOYSA-N 0.000 description 1
- LHPPDQUVECZQSW-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-ditert-butylphenol Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=CC=CC3=N2)=C1O LHPPDQUVECZQSW-UHFFFAOYSA-N 0.000 description 1
- LKMJVFRMDSNFRT-UHFFFAOYSA-N 2-(methoxymethyl)oxirane Chemical compound COCC1CO1 LKMJVFRMDSNFRT-UHFFFAOYSA-N 0.000 description 1
- MUUOUUYKIVSIAR-UHFFFAOYSA-N 2-but-3-enyloxirane Chemical compound C=CCCC1CO1 MUUOUUYKIVSIAR-UHFFFAOYSA-N 0.000 description 1
- WHNBDXQTMPYBAT-UHFFFAOYSA-N 2-butyloxirane Chemical compound CCCCC1CO1 WHNBDXQTMPYBAT-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- AAMHBRRZYSORSH-UHFFFAOYSA-N 2-octyloxirane Chemical compound CCCCCCCCC1CO1 AAMHBRRZYSORSH-UHFFFAOYSA-N 0.000 description 1
- DXIJHCSGLOHNES-UHFFFAOYSA-N 3,3-dimethylbut-1-enylbenzene Chemical compound CC(C)(C)C=CC1=CC=CC=C1 DXIJHCSGLOHNES-UHFFFAOYSA-N 0.000 description 1
- NMAGCVWUISAHAP-UHFFFAOYSA-N 3,5-ditert-butyl-2-(2,4-ditert-butylphenyl)-4-hydroxybenzoic acid Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1C1=C(C(O)=O)C=C(C(C)(C)C)C(O)=C1C(C)(C)C NMAGCVWUISAHAP-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- UWSMKYBKUPAEJQ-UHFFFAOYSA-N 5-Chloro-2-(3,5-di-tert-butyl-2-hydroxyphenyl)-2H-benzotriazole Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O UWSMKYBKUPAEJQ-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- AZDDKJNURWNQEI-UHFFFAOYSA-N CC(C)(C)C(C=C(COP(O)=O)C=C1C(C)(C)C)=C1O Chemical compound CC(C)(C)C(C=C(COP(O)=O)C=C1C(C)(C)C)=C1O AZDDKJNURWNQEI-UHFFFAOYSA-N 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- FQYUMYWMJTYZTK-UHFFFAOYSA-N Phenyl glycidyl ether Chemical compound C1OC1COC1=CC=CC=C1 FQYUMYWMJTYZTK-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- IORUEKDKNHHQAL-UHFFFAOYSA-N [2-tert-butyl-6-[(3-tert-butyl-2-hydroxy-5-methylphenyl)methyl]-4-methylphenyl] prop-2-enoate Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)OC(=O)C=C)=C1O IORUEKDKNHHQAL-UHFFFAOYSA-N 0.000 description 1
- 229920000800 acrylic rubber Polymers 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 239000003429 antifungal agent Substances 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 229960000541 cetyl alcohol Drugs 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical compound C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 1
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- TUKWPCXMNZAXLO-UHFFFAOYSA-N ethyl 2-nonylsulfanyl-4-oxo-1h-pyrimidine-6-carboxylate Chemical compound CCCCCCCCCSC1=NC(=O)C=C(C(=O)OCC)N1 TUKWPCXMNZAXLO-UHFFFAOYSA-N 0.000 description 1
- 229920005676 ethylene-propylene block copolymer Polymers 0.000 description 1
- 238000010101 extrusion blow moulding Methods 0.000 description 1
- 238000010097 foam moulding Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 description 1
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 description 1
- 238000010559 graft polymerization reaction Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 229920006015 heat resistant resin Polymers 0.000 description 1
- 238000006358 imidation reaction Methods 0.000 description 1
- 125000005462 imide group Chemical group 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000006224 matting agent Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920002454 poly(glycidyl methacrylate) polymer Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
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Abstract
Description
本発明は、マレイミド化合物系共重合体を含む熱安定性に優れたゴム強化スチレン系樹脂組成物に関する。 The present invention relates to a rubber-reinforced styrene-based resin composition having excellent thermal stability, including a maleimide compound-based copolymer.
スチレンを共重合したマレイミド系耐熱樹脂は、スチレン系ゴム強化樹脂の耐熱性付与に広く利用されている。しかしながらこの組成物の熱安定性は必ずしも満足出来るものではなく、一般的な射出成形で使用する分には問題にならなくても例えばシート押出成形やブロー成形の様に成形品製造の際に発生する不要な樹脂部分は新たな成形樹脂と混合されて再利用されているが、この不要な部分を比較的高い割合で繰り返し使用し、かつ成形時に製品に掛かる転写圧が低い場合に於いては、繰り返し使用されることで劣化物による外観不良現象を発生するという問題が知られてきた(特許文献1〜3参照)。 Maleimide-based heat-resistant resins copolymerized with styrene are widely used for imparting heat resistance to styrene-based rubber-reinforced resins. However, the thermal stability of this composition is not always satisfactory, and it occurs during the production of molded products such as sheet extrusion molding and blow molding, even if it does not cause problems for general injection molding. Unnecessary resin parts are reused after being mixed with new molding resin, but when this unnecessary part is repeatedly used at a relatively high rate and the transfer pressure applied to the product during molding is low, There has been known a problem that an appearance defect phenomenon caused by a deteriorated product occurs due to repeated use (see Patent Documents 1 to 3).
本発明は、熱安定性に非常に優れたマレイミド化合物含有ゴム強化スチレン系樹脂組成物を提供することを目的とする。 An object of the present invention is to provide a maleimide compound-containing rubber-reinforced styrene-based resin composition having excellent thermal stability.
本発明者は前記課題を解決するため、鋭意検討した結果、官能基を有したある種の化合物を添加することによりマレイミド化合物含有ゴム強化スチレン系樹脂組成物の熱安定性が更に向上することを見出し、本発明をなすに至った。
すなわち本発明は、
As a result of intensive investigations to solve the above problems, the present inventor has found that the thermal stability of the maleimide compound-containing rubber-reinforced styrene resin composition is further improved by adding a certain compound having a functional group. The headline and the present invention were made.
That is, the present invention
(1)下記(1)式のマレイミド化合物単位5〜60mol%、芳香族ビニル化合物単位20〜95mol%とその他の共重合可能な1種以上のビニル化合物単位0〜60mol%からなるマレイミド化合物共重合体樹脂(A)5〜95重量%と、ゴム状重合体に芳香族ビニル化合物単位とシアン化ビニル単位を含む2種以上の単量体単位がグラフト重合しているゴム強化スチレン系樹脂(B)、または、該ゴム強化スチレン系樹脂(B)と芳香族ビニル化合物単位およびシアン化ビニル化合物単位を含む2種以上の単量体単位からなるビニル化合物共重合体樹脂(C)との混合物95〜5重量%とからなる樹脂組成物100重量部に対して、分子内にグリシジル基もしくはヒドロキシル基を有する化合物の中から選ばれた1種以上の含単官能基化合物(D)を0.01〜20重量部含有してなるマレイミド化合物含有ゴム強化スチレン系樹脂組成物、
(3)ゴム状重合体に芳香族ビニル化合物単位およびシアン化ビニル化合物単位を含む2種以上の単量体単位がグラフト重合しているゴム強化スチレン系樹脂(B)および芳香族ビニル化合物単位及びシアン化ビニル化合物単位を含む2種以上の単量体単位からなるビニル化合物共重合体樹脂(C)における芳香族ビニル化合物、およびシアン化ビニル化合物が、それぞれ、スチレンおよびアクリロニトリルである前記(1)又は(2)に記載のマレイミド化合物含有ゴム強化スチレン系樹脂組成物に関する。
(1) Maleimide compound copolymer consisting of 5 to 60 mol% of maleimide compound units of the following formula (1), 20 to 95 mol% of aromatic vinyl compound units and 0 to 60 mol% of other copolymerizable vinyl compound units. 5% to 95% by weight of the coalesced resin (A), and a rubber-reinforced styrene resin (B) in which two or more monomer units including an aromatic vinyl compound unit and a vinyl cyanide unit are graft-polymerized on the rubbery polymer. ) Or a mixture 95 of the rubber-reinforced styrene resin (B) and a vinyl compound copolymer resin (C) composed of two or more monomer units including an aromatic vinyl compound unit and a vinyl cyanide compound unit. One or more monofunctional functional compounds selected from compounds having a glycidyl group or a hydroxyl group in the molecule with respect to 100 parts by weight of a resin composition consisting of ˜5% by weight ( ) The comprising 0.01 to 20 parts by weight maleimide compound-containing rubber-reinforced styrene resin composition,
(3) A rubber-reinforced styrene resin (B) and an aromatic vinyl compound unit in which two or more kinds of monomer units including an aromatic vinyl compound unit and a vinyl cyanide compound unit are graft-polymerized to a rubber-like polymer; (1) The aromatic vinyl compound and the vinyl cyanide compound in the vinyl compound copolymer resin (C) composed of two or more kinds of monomer units including the vinyl cyanide compound unit are respectively styrene and acrylonitrile. Alternatively, the present invention relates to a maleimide compound-containing rubber-reinforced styrene-based resin composition as described in (2).
本発明によれば、熱安定性が非常に優れたマレイミド化合物共重合含有ゴム強化スチレン系樹脂組成物得ることができる。 According to the present invention, it is possible to obtain a maleimide compound copolymer-containing rubber-reinforced styrene-based resin composition having very excellent thermal stability.
本発明について、以下具体的に説明する。
本発明におけるマレイミド化合物共重合体樹脂(A)は、下記(1)式のマレイミド化合物単位、芳香族ビニル化合物単位又はこれらと共重合可能なビニル化合物単位を有するマレイミド化合物共重合体樹脂である。
The present invention will be specifically described below.
The maleimide compound copolymer resin (A) in the present invention is a maleimide compound copolymer resin having a maleimide compound unit represented by the following formula (1), an aromatic vinyl compound unit or a vinyl compound unit copolymerizable therewith.
共重合体(A)は例えば、芳香族ビニル化合物単位と不飽和ジカルボン酸イミド誘導体化合物単位とその他の共重合可能なビニル化合物単位の混合物を共重合させる方法、芳香族ビニル化合物単位と無水マレイン酸を含むその他の共重合可能なビニル化合物単位を共重合させた重合体の無水マレイン酸部分をアンモニア及び/または第1級アミンとを反応させてイミド基に置換する方法(イミド化)により得ることができる。 Examples of the copolymer (A) include a method of copolymerizing a mixture of an aromatic vinyl compound unit, an unsaturated dicarboxylic imide derivative compound unit, and other copolymerizable vinyl compound units, an aromatic vinyl compound unit and maleic anhydride. Obtained by a method (imidation) in which a maleic anhydride portion of a polymer obtained by copolymerizing other copolymerizable vinyl compound units containing amide is reacted with ammonia and / or a primary amine and substituted with an imide group. Can do.
本発明に使用するマレイミド化合物共重合体樹脂(A)に用いられる芳香族ビニル化合物としてはスチレン、α−メチルスチレン、ビニルトルエン、t−ブチルスチレン、クロロスチレン等のスチレン化合物およびその置換化合物があげられ、好ましくはスチレンである。不飽和ジカルボン酸イミド誘導体化合物としてはマレイミド、N−メチルマレイミド、N−ブチルマレイミド、N−フェニルマレイミド、Nフェニルマレイミド、N−メチルフェニルマレイミド、N−ヒドロキシフェニルマレイミド、N−メトキシフェニルマレイミド、N−クロルフェニルマレイミド、N−カルボキシフェニルマレイミド、N−ニトロフェニルマレイミド、N−シクロヘキシルマレイミドおよびN−イソプロピルマレイミド等のマレイミド化合物、N−メチルイタコン酸イミド、N−フェニルイタコン酸イミド等のイタコン酸イミド誘導体等があげられ、好ましくはN−フェニルマレイミドである。イミド化に用いられる第一級アミンの例としては、メチルアミン、エチルアミン、シクロヘキシルアミン等のアルキルアミンおよびアニリン、トルイジン、ナフチルアミン等の芳香族アミンがあげられ、特に好ましくはアニリンである。 Examples of the aromatic vinyl compound used in the maleimide compound copolymer resin (A) used in the present invention include styrene compounds such as styrene, α-methylstyrene, vinyltoluene, t-butylstyrene, and chlorostyrene, and substituted compounds thereof. Styrene is preferred. Examples of unsaturated dicarboxylic acid imide derivative compounds include maleimide, N-methylmaleimide, N-butylmaleimide, N-phenylmaleimide, Nphenylmaleimide, N-methylphenylmaleimide, N-hydroxyphenylmaleimide, N-methoxyphenylmaleimide, N- Maleimide compounds such as chlorophenylmaleimide, N-carboxyphenylmaleimide, N-nitrophenylmaleimide, N-cyclohexylmaleimide and N-isopropylmaleimide, itaconic imide derivatives such as N-methylitaconic imide, N-phenylitaconic imide, etc. N-phenylmaleimide is preferred. Examples of primary amines used for imidization include alkylamines such as methylamine, ethylamine and cyclohexylamine, and aromatic amines such as aniline, toluidine and naphthylamine, with aniline being particularly preferred.
その他の共重合可能なビニル化合物としては無水マレイン酸、アクリロニトリルやメタアクリロニトリル等のシアン化合物、メチルメタクリレート、メチルアクリレート、ブチルアクリレート、エチルアクリレートなどのアルキル(メタ)アクリレート類、アクリル酸、メタクリル酸などの(メタ)アクリル酸類等が挙げられる。この中ではアクリロニトリルが好ましい。これらは1種でも2種以上含んでいても良い。共重合体(A)に於けるマレイミド化合物単位5〜60mol%、芳香族ビニル化合物単位20〜95mol%とその他の共重合可能な1種以上のビニル化合物単位0〜60mol%である。 Other copolymerizable vinyl compounds include maleic anhydride, cyan compounds such as acrylonitrile and methacrylonitrile, alkyl (meth) acrylates such as methyl methacrylate, methyl acrylate, butyl acrylate and ethyl acrylate, acrylic acid and methacrylic acid. Examples include (meth) acrylic acids. Of these, acrylonitrile is preferred. These may be used alone or in combination of two or more. These are 5 to 60 mol% of maleimide compound units, 20 to 95 mol% of aromatic vinyl compound units and 0 to 60 mol% of one or more other copolymerizable vinyl compound units in the copolymer (A).
本発明の組成物に於けるマレイミド化合物共重合体樹脂(A)の含有量は、マレイミド化合物共重合体樹脂組成物に於いてその樹脂成分の5〜95重量%である。5重量%未満の場合は耐熱性の改良効果が不十分であり、95重量%を越える場合は衝撃強度が不十分である。なお含有量はマレイミド化合物共重合体樹脂(A)に於けるマレイミド及びマレイン酸の含有量と目的とする耐熱性により定められる。 The content of the maleimide compound copolymer resin (A) in the composition of the present invention is 5 to 95% by weight of the resin component in the maleimide compound copolymer resin composition. When it is less than 5% by weight, the effect of improving the heat resistance is insufficient, and when it exceeds 95% by weight, the impact strength is insufficient. The content is determined by the content of maleimide and maleic acid in the maleimide compound copolymer resin (A) and the desired heat resistance.
本発明におけるゴム強化スチレン系樹脂(B)とは、ゴム状重合体に芳香族ビニル化合物単位とシアン化ビニル化合物単位を含む2種以上のビニル化合物がグラフト共重合しているグラフト共重合体を含む樹脂で、ビニル化合物中のシアン化ビニル化合物の割合が10〜50重量%、好ましくは20〜40重量%であるゴム強化スチレン系樹脂である。 The rubber-reinforced styrene resin (B) in the present invention is a graft copolymer in which two or more kinds of vinyl compounds containing an aromatic vinyl compound unit and a vinyl cyanide compound unit are graft copolymerized with a rubbery polymer. A rubber-reinforced styrene resin in which the ratio of the vinyl cyanide compound in the vinyl compound is 10 to 50% by weight, preferably 20 to 40% by weight.
ゴム強化スチレン系樹脂(B)におけるゴム状重合体としては、ガラス転移温度が0℃以下のものであれば用いることができる。具体的にはポリブタジエン、スチレン−ブタジエン共重合ゴム、アクリロニトリル−ブタジエン共重合ゴム等のジエン系ゴム、ポリアクリル酸ブチル等のアクリル系ゴム、ポリイソプレン、ポリクロロプレン、エチレン−プロピレンゴム、エチレン−プロピレンージエン三元共重合ゴム、スチレン−ブタジエンブロック共重合ゴム、スチレン−イソプレンブロック共重合ゴム、シリコンゴム等のブロック共重合体およびそれらの水素添加物等を使用することができる。これらの重合体の中で、好ましくは、ポリブタジエン、スチレン−ブタジエン共重合ゴム、アクリロニトリル−ブタジエン共重合ゴム、ポリアクリル酸ブチル等が挙げられる。ゴム強化スチレン系樹脂中のゴム状重合体の割合は、1重量%〜60重量%の範囲で用いられるが、必要とする機械的強度、剛性、耐熱性に応じて決められる。好ましくは、5〜50重量%であり、より好ましくは10〜30重量%である。 The rubbery polymer in the rubber-reinforced styrene resin (B) can be used as long as it has a glass transition temperature of 0 ° C. or lower. Specifically, dibutadiene rubber such as polybutadiene, styrene-butadiene copolymer rubber, acrylonitrile-butadiene copolymer rubber, acrylic rubber such as polybutyl acrylate, polyisoprene, polychloroprene, ethylene-propylene rubber, ethylene-propylene- Block copolymers such as diene terpolymer rubber, styrene-butadiene block copolymer rubber, styrene-isoprene block copolymer rubber, silicon rubber, and hydrogenated products thereof can be used. Among these polymers, polybutadiene, styrene-butadiene copolymer rubber, acrylonitrile-butadiene copolymer rubber, polybutyl acrylate and the like are preferable. The ratio of the rubber-like polymer in the rubber-reinforced styrene resin is used in the range of 1% by weight to 60% by weight, and is determined according to the required mechanical strength, rigidity, and heat resistance. Preferably, it is 5 to 50% by weight, more preferably 10 to 30% by weight.
本発明におけるビニル化合物共重合体樹脂(C)とは芳香族ビニル化合物単位及びシアン化ビニル化合物単位を含む2種以上の単量体からなるビニル共重合体である。ビニル化合物共重合体樹脂(C)に用いるビニル化合物、及びゴム状重合体にグラフト共重合させるビニル化合物としては、スチレン、α−メチルスチレン、パラメチルスチレン等の芳香族ビニル化合物、メチルメタクリレート、メチルアクリレート、ブチルアクリレート、エチルアクリレートなどのアルキル(メタ)アクリレート類、アクリル酸、メタクリル酸などの(メタ)アクリル酸類、アクリロニトリル、メタアクリロニトリル等のシアン化ビニル化合物、N−フェニルマレイミド、N−メチルマレイミド、N−シクロヘキシルマレイミド等のマレイミド系化合物、グリシジルメタクリレート等のグリシジル基含有化合物が用いられるが、少なくとも1種類はシアン化ビニル化合物である。 The vinyl compound copolymer resin (C) in the present invention is a vinyl copolymer composed of two or more monomers including an aromatic vinyl compound unit and a vinyl cyanide compound unit. Examples of the vinyl compound used for the vinyl compound copolymer resin (C) and the vinyl compound to be graft copolymerized with the rubber-like polymer include aromatic vinyl compounds such as styrene, α-methylstyrene and paramethylstyrene, methyl methacrylate, methyl Alkyl (meth) acrylates such as acrylate, butyl acrylate and ethyl acrylate, (meth) acrylic acids such as acrylic acid and methacrylic acid, vinyl cyanide compounds such as acrylonitrile and methacrylonitrile, N-phenylmaleimide, N-methylmaleimide, A maleimide compound such as N-cyclohexylmaleimide and a glycidyl group-containing compound such as glycidyl methacrylate are used, and at least one of them is a vinyl cyanide compound.
好ましい組み合わせとしては、シアン化ビニル化合物および芳香族ビニル化合物、アルキル(メタ)アクリレート類、シアン化ビニル化合物、マレイミド系化合物であり、さらに好ましくは、シアン化ビニル系化合物としてアクリロニトリル、シアン化ビニル化合物以外のビニル化合物として、スチレン、α−メチルスチレン、N−フェニルマレイミド、ブチルアクリレートである。シアン化ビニル化合物以外のビニル化合物は単独あるいは2種以上を組み合わせて用いることができる。 Preferred combinations include vinyl cyanide compounds and aromatic vinyl compounds, alkyl (meth) acrylates, vinyl cyanide compounds, and maleimide compounds, and more preferably, vinyl cyanide compounds other than acrylonitrile and vinyl cyanide compounds. Examples of the vinyl compound include styrene, α-methylstyrene, N-phenylmaleimide, and butyl acrylate. Vinyl compounds other than vinyl cyanide compounds can be used alone or in combination of two or more.
前記(B)成分のゴム強化スチレン系樹脂のグラフト共重合体の製造過程で生成するゴム状重合体にグラフトした成分の割合は、重合反応により生成した重合体をアセトンに溶解し不溶分を遠心分離器で分離除去することによって測定することができる。アセトンに溶解する成分は、重合反応した共重合体のうちグラフト反応しなかった成分(非グラフト成分)であり、アセトン不溶分からゴム状重合体の量を差し引いた値がグラフト成分の値として定義される。グラフト成分の割合として好ましくは、ゴム状重合体を100重量部として、10〜80重量部であり、より好ましくは、20〜60重量部である。上記グラフト共重合体の製造方法としては特に限定はされないが、乳化重合で製造されたゴム状重合体ラテックスにビニル化合物をグラフト重合させる乳化グラフト重合方式、連続式、バッチ式、セミバッチ式いずれも可能である。 The ratio of the component grafted to the rubber-like polymer produced in the process of producing the rubber-reinforced styrene resin graft copolymer of the component (B) is determined by dissolving the polymer produced by the polymerization reaction in acetone and centrifuging the insoluble matter. It can be measured by separating and removing with a separator. The component that dissolves in acetone is the component that has not undergone graft reaction (non-grafted component) in the copolymer that has undergone polymerization reaction, and the value obtained by subtracting the amount of rubber-like polymer from the acetone insoluble content is defined as the value of the graft component. The The proportion of the graft component is preferably 10 to 80 parts by weight, more preferably 20 to 60 parts by weight, based on 100 parts by weight of the rubbery polymer. The method for producing the graft copolymer is not particularly limited, and any of emulsion graft polymerization method, continuous method, batch method, and semi-batch method in which a vinyl compound is graft-polymerized to a rubber-like polymer latex produced by emulsion polymerization is possible. It is.
ゴム強化スチレン系樹脂(B)中のグラフト重合体の割合は、好ましくは1〜60重量%である。1重量%未満の場合は、耐衝撃性が不十分であり、60重量%を越える場合は、剛性が不十分である。より好ましくは、5〜50重量%さらに好ましくは、10〜40重量%である。
ゴム強化スチレン系樹脂(B)中のシアン化ビニル化合物の割合は、10重量%〜50重量%である。10重量%未満や50重量%を越える場合は衝撃強度や成形品外観が低下する。好ましくは20〜40重量%である。
The ratio of the graft polymer in the rubber-reinforced styrene resin (B) is preferably 1 to 60% by weight. When it is less than 1% by weight, the impact resistance is insufficient, and when it exceeds 60% by weight, the rigidity is insufficient. More preferably, it is 5 to 50 weight%, More preferably, it is 10 to 40 weight%.
The ratio of the vinyl cyanide compound in the rubber-reinforced styrene resin (B) is 10% by weight to 50% by weight. When it is less than 10% by weight or more than 50% by weight, the impact strength and the appearance of the molded product are deteriorated. Preferably it is 20 to 40 weight%.
本発明のゴム強化スチレン系樹脂(B)は、グラフト重合体を製造する過程で生成するゴム状重合体にグラフトしていない成分を含んでもよい。また、別に製造した芳香族ビニル化合物単位及びシアン化ビニル化合物単位を含むビニル化合物共重合体樹脂(C)を含んでも良い。この場合の芳香族ビニル化合物単位及びシアン化ビニル化合物単位を含むビニル化合物共重合体樹脂(C)は、結晶性、非晶性の限定はないが、好ましくは、上記芳香族ビニル化合物とシアン化ビニル化合物の共重合体、芳香族ビニル化合物とシアン化ビニル化合物とアクリル酸エステルの共重合体、芳香族ビニル化合物とシアン化ビニル化合物とメタアクリル酸エステルの共重合体である。 The rubber-reinforced styrene resin (B) of the present invention may contain a component that is not grafted to the rubber-like polymer produced in the process of producing the graft polymer. Moreover, you may also contain vinyl compound copolymer resin (C) containing the aromatic vinyl compound unit and vinyl cyanide compound unit which were manufactured separately. In this case, the vinyl compound copolymer resin (C) containing an aromatic vinyl compound unit and a vinyl cyanide compound unit is not limited in terms of crystallinity and non-crystallinity, but preferably the above aromatic vinyl compound and cyanide. A copolymer of a vinyl compound, a copolymer of an aromatic vinyl compound, a vinyl cyanide compound, and an acrylate ester, and a copolymer of an aromatic vinyl compound, a vinyl cyanide compound, and a methacrylic acid ester.
ゴム強化スチレン系樹脂(B)の製造方法は通常の方法、例えば、乳化重合により、グラフト重合体とグラフト重合しないビニル共重合体を同時に作り、そのゴム強化スチレン系樹脂ラテックスから凝固剤を用いて固形分を凝固させる方法、また乳化重合によりゴム状重合体の割合の高い、グラフト重合体とビニル共重合体の混合物(以下GRCと略することがある)のラテックスを製造し、上記と同様に凝固剤を用いて固形分を凝固し、別に塊状重合、乳化重合や懸濁重合等で製造したビニル共重合体とともに配合して目的のゴム含有量にする方法もとられる。 The rubber-reinforced styrenic resin (B) is produced by a usual method, for example, emulsion polymerization, simultaneously producing a graft polymer and a non-grafted vinyl copolymer, and using a coagulant from the rubber-reinforced styrene resin latex. A method of coagulating solids, and a latex of a mixture of a graft polymer and a vinyl copolymer (hereinafter sometimes abbreviated as GRC) having a high ratio of a rubber-like polymer by emulsion polymerization, are produced in the same manner as described above. The solid content is solidified by using a coagulant, and separately blended with a vinyl copolymer produced by bulk polymerization, emulsion polymerization, suspension polymerization or the like to obtain the desired rubber content.
本発明のゴム強化スチレン系樹脂(B)の含有量はマレイミド化合物含有ゴム強化スチレン系樹脂組成物に於いて樹脂成分の95〜5重量%である。5重量%未満の場合は、耐衝撃性、成形性が不十分であり、95重量%を越える場合は、耐熱性が不十分である。好ましくは95〜20重量%である。 The content of the rubber-reinforced styrene resin (B) of the present invention is 95 to 5% by weight of the resin component in the maleimide compound-containing rubber-reinforced styrene resin composition. When it is less than 5% by weight, the impact resistance and moldability are insufficient, and when it exceeds 95% by weight, the heat resistance is insufficient. Preferably it is 95-20 weight%.
本発明における含単官能基化合物(D)としては、分子内にグリシジル基もしくはヒドロキシル基をただ一つ有する化合物であり、例えばグリシジル基を分子内にただ一つ有する化合物としてはメチルグリシジルエーテル、ブチルグリシジルエーテル、ステアリルグリシジルエーテル、フェニルグリシジルエーテル、p-tert-ブチルフェニルグリシジルエーテルといった脂肪族炭化水素や芳香族炭化水素のグリシジルエーテル、エポキシ化脂肪酸オクチルエステル、ステアリルグリシジルエステルといった脂肪酸グリシジルエステル、グリシジルアクリレートやグリシジルメタクリレート、1,2-エポキシブタンや1,2-エポキシヘキサン、1,2-エポキシデカン、1,2-エポキシシクロヘキサン、1,2-エポキシ-5-ヘキセン、1,2-エポキシ-5,9-シクロオクタジエンといった飽和炭化水素のエポキシ化物や不飽和炭化水素のエポキシ化物、ポリシロキサンの片末端エポキシ化物及びこれらの混合物等が挙げられる。 The monofunctional compound (D) in the present invention is a compound having only one glycidyl group or hydroxyl group in the molecule. For example, as a compound having only one glycidyl group in the molecule, methyl glycidyl ether, butyl Aliphatic hydrocarbons such as glycidyl ether, stearyl glycidyl ether, phenyl glycidyl ether, p-tert-butylphenyl glycidyl ether, glycidyl ether of aromatic hydrocarbon, epoxidized fatty acid octyl ester, fatty acid glycidyl ester such as stearyl glycidyl ester, glycidyl acrylate, Glycidyl methacrylate, 1,2-epoxybutane, 1,2-epoxyhexane, 1,2-epoxydecane, 1,2-epoxycyclohexane, 1,2-epoxy-5-hexene, 1,2-epoxy-5,9 -Cyclooctadiene It said epoxy compound of the epoxy compound and the unsaturated hydrocarbons, saturated hydrocarbons, one end epoxidized and mixtures of these polysiloxanes and the like.
また、分子内にヒドロキシル基をただ一つ有する化合物としてはエチルアルコール、プロピルアルコール、ブチルアルコール、ヘキシルアルコール、オクチルアルコール、ラウリルアルコール、セチルアルコール、ステアリルアルコールといった飽和炭化水素や不飽和炭化水素のアルコール化物、フェニルアルコールやポリシロキシアルコール、例えばオクタデシル-3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネートや3,5-ジ-t-ブチル-4-ヒドロキシベンジルフォスフォネート・ジエチルエーテル、2-(5-メチル-2-ヒドロキシフェニル)ベンゾトリアゾール、2-[2-ヒドロキシ-3,5-ビス(α、α-ジメチルベンジル)フェニル]-2H-ベンゾトリアゾール、2-(3,5-ジ-t-ブチル-2-ヒドロキシフェニル)ベンゾトリアゾール、2-(3-t-ブチル-5-メチル-2-ヒドロキシフェニル)-5-クロロベンゾトリアゾール、2-(3,5-ジ-t-ブチル-2-ヒドロキシフェニル)-5-クロロベンゾトリアゾール、2-(3,5-ジ-t-アミル-2-ヒドロキシフェニル)ベンゾトリアゾール、2-(2'-ヒドロキシ-5'-t-オクチルフェニル)ベンゾトリアゾール、2-ヒドロキシ-4-n-オクチルオクチベンゾフェノン、2,4-ジ-t-ブチルフェニル-3,5-ジ-t-ブチル-4-ヒドロキシベンゾエート、2-t-ブチル-6-(3-t-ブチル-2-ヒドロキシ-5-メチルベンジル)-4-メチルフェニルアクリレート、2-[1-(2-ヒドロキシ-3,5-ジ-t-ペンチルフェニル)エチル]-4,6-ジ-t-ペンチルフェニルアクリレートといったポリマー添加剤として市販されているものも含む置換フェニルアルコール及びこれらの混合物が挙げられる。 In addition, compounds having only one hydroxyl group in the molecule include alcohols of saturated and unsaturated hydrocarbons such as ethyl alcohol, propyl alcohol, butyl alcohol, hexyl alcohol, octyl alcohol, lauryl alcohol, cetyl alcohol, and stearyl alcohol. Phenyl alcohol and polysiloxy alcohol, such as octadecyl-3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate and 3,5-di-t-butyl-4-hydroxybenzyl phosphonate / diethyl Ether, 2- (5-methyl-2-hydroxyphenyl) benzotriazole, 2- [2-hydroxy-3,5-bis (α, α-dimethylbenzyl) phenyl] -2H-benzotriazole, 2- (3, 5-di-t-butyl-2-hydroxyphenyl) benzotriazole, 2- (3-t-butyl-5-methyl-2-hydride) Xylphenyl) -5-chlorobenzotriazole, 2- (3,5-di-t-butyl-2-hydroxyphenyl) -5-chlorobenzotriazole, 2- (3,5-di-t-amyl-2-hydroxy Phenyl) benzotriazole, 2- (2′-hydroxy-5′-t-octylphenyl) benzotriazole, 2-hydroxy-4-n-octyloctibenzophenone, 2,4-di-t-butylphenyl-3,5 -Di-t-butyl-4-hydroxybenzoate, 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, 2- [1- (2 -Hydroxy-3,5-di-t-pentylphenyl) ethyl] -4,6-di-t-pentylphenyl acrylate, substituted phenyl alcohols, including those commercially available as polymer additives, and mixtures thereof. .
これらは単独で用いても2種以上の化合物、例えばヒドロキシ基を有する化合物とグリシジル基を有する化合物を含んだり、例えば置換基の異なる2種類のグリシジル基を有する化合物を混合して用いても構わない。或いは、本発明の目的の範囲内において、2以上の官能基を有する化合物を少量含単官能基化合物と共に使用することもできる。 These may be used alone or in combination of two or more compounds, for example, a compound having a hydroxy group and a compound having a glycidyl group, or a mixture of compounds having two types of glycidyl groups having different substituents. Absent. Alternatively, within the scope of the object of the present invention, a compound having two or more functional groups can be used together with a small amount of a monofunctional compound.
本発明の含単官能基化合物(D)の含有量は、マレイミド化合物含有ゴム強化スチレン系樹脂組成物100重量部に対して0.01〜20重量部である。0.01重量部未満の場合は本発明の効果が不十分であり、20重量部を越える場合は衝撃性や耐熱性といった物性に与える影響が大きくなるため好ましくない。好ましくは0.2〜12重量部である。 The content of the monofunctional compound (D) of the present invention is 0.01 to 20 parts by weight with respect to 100 parts by weight of the maleimide compound-containing rubber-reinforced styrene resin composition. When the amount is less than 0.01 parts by weight, the effect of the present invention is insufficient. When the amount exceeds 20 parts by weight, the influence on physical properties such as impact properties and heat resistance is increased, which is not preferable. Preferably it is 0.2-12 weight part.
本発明の樹脂組成物には、樹脂の改質を行う目的で、必要に応じて通常の添加剤、すなわち、滑剤、帯電防止剤、酸化防止剤、紫外線吸収剤、着色剤、酸化チタン、表面改質剤、分散剤、可塑剤、安定剤、抗菌剤、抗カビ剤、発泡剤、木粉、難燃剤、難燃助剤、艶消し剤、粘度調整剤などを含有することができる。 In the resin composition of the present invention, for the purpose of modifying the resin, if necessary, usual additives, that is, a lubricant, an antistatic agent, an antioxidant, an ultraviolet absorber, a colorant, titanium oxide, a surface It may contain modifiers, dispersants, plasticizers, stabilizers, antibacterial agents, antifungal agents, foaming agents, wood powder, flame retardants, flame retardant aids, matting agents, viscosity modifiers, and the like.
さらに、本発明の樹脂組成物は、他のポリマーを適宜ブレンドすることができる。例えば、ポリカーボネート、ポリブチレンテレフタレート、ポリエチレンテレフタレート、ポリアミド、ポリエステル、ポリスルホン、ポリエーテルケトン、ポリエーテルスルホン、ポリエーテルスルホン、フッ素樹脂、シリコン樹脂、ポリエチレン、ポリプロピレン、PMMA、ポリアミド系エラストマー、ASグラフトポリエチレン、ASグラフトポリプロピレン等があげられる。 Furthermore, the resin composition of the present invention can be appropriately blended with other polymers. For example, polycarbonate, polybutylene terephthalate, polyethylene terephthalate, polyamide, polyester, polysulfone, polyether ketone, polyether sulfone, polyether sulfone, fluororesin, silicone resin, polyethylene, polypropylene, PMMA, polyamide elastomer, AS graft polyethylene, AS Examples include graft polypropylene.
本発明における樹脂組成物の製造方法については、通常の方法、例えば、押出混練によるメルトブレンド等により製造することができる。この製造方法として、マレイミド化合物共重合体樹脂(A)とゴム強化スチレン系樹脂(B)(ビニル化合物共重合体樹脂(C)を含んでも良い)と1種以上の含単官能基化合物(D)等を一括して混練混合しても構わないし、マレイミド化合物共重合体樹脂(A)と1種以上の含単官能基化合物(D)を混練混合することにより熱可塑性樹脂組成物(E)を予め製造しこれとゴム強化スチレン系樹脂(B)を混練混合するか、マレイミド化合物共重合体樹脂(A)とビニル化合物共重合体樹脂(C)と1種以上の含単官能基化合物(D)とを混練混合することにより熱可塑性樹脂組成物(E‘)を予め製造し、これとゴム強化スチレン系樹脂(B)を混練混合しても構わない。 About the manufacturing method of the resin composition in this invention, it can manufacture by a normal method, for example, the melt blend etc. by extrusion kneading | mixing. As this production method, a maleimide compound copolymer resin (A), a rubber-reinforced styrene resin (B) (which may include a vinyl compound copolymer resin (C)), and one or more monofunctional functional compounds (D ) Or the like may be mixed and kneaded and mixed, and the thermoplastic resin composition (E) is obtained by kneading and mixing the maleimide compound copolymer resin (A) and one or more monofunctional functional compound (D). And kneading and mixing the rubber-reinforced styrene resin (B) with the maleimide compound copolymer resin (A), the vinyl compound copolymer resin (C) and one or more monofunctional functional compounds ( The thermoplastic resin composition (E ′) may be produced in advance by kneading and mixing D), and the rubber-reinforced styrene-based resin (B) may be kneaded and mixed.
本発明の組成物は、射出成形、シート押出成形、真空成形、圧空成形、異形押出成形、ブロー成形、発砲成形、射出プレス成形、ガス注入成形などにより成形することができるが、異形押出、ブロー成形、シート押出成形に於いて特に効果が期待される。また成形時に成形品の不要部分を粉砕等してバージン材料とブレンドして加工する様な場合に追いて更に効果が期待される。 The composition of the present invention can be molded by injection molding, sheet extrusion molding, vacuum molding, pressure forming, profile extrusion molding, blow molding, foam molding, injection press molding, gas injection molding, etc. Particularly effective in molding and sheet extrusion molding. Further, further effects can be expected following the case where unnecessary parts of the molded product are pulverized and blended with the virgin material during processing.
本発明の組成物を用いて得られる成形体の用途は特に限定されないが、好ましくはOA機器ハウジング、浴槽、洗面化粧台パネルなどのサニタリー用品やエアスポイラー、エアロパーツ、バンパーなどの車両用、巾木、廻り縁、額縁、戸当たり、手すりといった住宅内装部材、パーテーションやテーブル幕板といったオフィス家具部材といった用途に用いることができる。
次に、実施例および参考例によって本発明を説明する。
The use of the molded product obtained by using the composition of the present invention is not particularly limited, but is preferably used for sanitary products such as OA equipment housings, bathtubs, vanity panels, and vehicles such as air spoilers, aero parts, bumpers, and the like. It can be used for applications such as wooden interiors, surrounding edges, picture frames, door stops, handrails, and office furniture such as partitions and table curtains.
Next, the present invention will be described with reference to examples and reference examples.
実施例および比較例に用いた成分を以下に説明する。(以下「部」というのは「重量部」を意味するものとする。)
(マレイミド化合物共重合体樹脂(A1))
FT−IRで測定したスチレン、N−フェニルマレイミド、無水マレイン酸の含有量がそれぞれ、48重量%、51重量%、1重量%(39mol%、60mol%、1mol%)であり、メルトボリュームフローレイト(ISO1133(JIS K7210)に基づき実施。試験条件 温度265℃、試験荷重 10kg)が2.0であり、DSC(セイコー電子社製DSC220)で測定したガラス転移点が203℃のマレイミド化合物共重合体樹脂。
The components used in Examples and Comparative Examples are described below. (Hereinafter, “parts” means “parts by weight”.)
(Maleimide compound copolymer resin (A1))
The contents of styrene, N-phenylmaleimide and maleic anhydride as measured by FT-IR are 48%, 51% and 1% by weight (39 mol%, 60 mol% and 1 mol%), respectively, and the melt volume flow rate (Implemented based on ISO1133 (JIS K7210). Test conditions Temperature 265 ° C., test load 10 kg) is 2.0 and maleimide compound copolymer having a glass transition point of 203 ° C. measured by DSC (DSC220 manufactured by Seiko Denshi). resin.
(マレイミド化合物共重合体樹脂(A2))
FT−IRで測定したアクリロニトリル、スチレン、N−フェニルマレイミドの含有量がそれぞれ、17重量%、50重量%、33重量%(32mol%、48mol%、19mol%)であり、メルトボリュームフローレイト(ISO1133(JIS K7210)に基づき実施。試験条件 温度220℃、試験荷重 10kg)が1.6であり、DSCで測定したガラス転移点が148℃のマレイミド化合物共重合体樹脂。
(Maleimide compound copolymer resin (A2))
The contents of acrylonitrile, styrene, and N-phenylmaleimide measured by FT-IR are 17% by weight, 50% by weight, and 33% by weight (32 mol%, 48 mol%, 19 mol%), respectively, and melt volume flow rate (ISO1133). Conducted based on (JIS K7210) Test conditions A maleimide compound copolymer resin having a temperature of 220 ° C. and a test load of 10 kg) of 1.6 and a glass transition point measured by DSC of 148 ° C.
(ゴム強化スチレン系樹脂(B))
ポリブタジエンゴムの存在下でアクリロニトリル、スチレンを乳化重合した組成物であり、組成物中のアセトン不溶分の割合が55%、FT−IRで測定したアクリロニトリル、スチレン、ブタジエンの含有量がそれぞれ、20重量%、47重量%、33重量%であり、メルトボリュームフローレイト(ISO1133(JIS K7210)に基づき実施。試験条件 温度220℃、試験荷重 10kg)が3.8であるABS樹脂。
(ビニル化合物共重合体樹脂(C))
FT−IRで測定したアクリロニトリル、スチレンの含有量がそれぞれ、29重量%、71重量%であり、メルトボリュームフローレイト(ISO1133(JIS K7210)に基づき実施。試験条件 温度220℃、試験荷重 10kg)が27であるAS樹脂。
(Rubber reinforced styrene resin (B))
This is a composition obtained by emulsion polymerization of acrylonitrile and styrene in the presence of polybutadiene rubber, the proportion of acetone insolubles in the composition is 55%, and the contents of acrylonitrile, styrene and butadiene measured by FT-IR are each 20% by weight. %, 47% by weight, 33% by weight, ABS resin having a melt volume flow rate (based on ISO 1133 (JIS K7210), test conditions: temperature 220 ° C., test load 10 kg) of 3.8.
(Vinyl compound copolymer resin (C))
The acrylonitrile and styrene contents measured by FT-IR are 29% by weight and 71% by weight, respectively, and the melt volume flow rate is performed based on ISO1133 (JIS K7210). Test conditions: temperature 220 ° C., test load 10 kg) 27 AS resin.
(含単官能基化合物(D))
下記に示す化合物についてそれぞれ市販品を購入して使用した。
D1:ステアリルグリシジルエーテル
(日本油脂株式会社製 エピオールSK)
D2:p-tert-ブチルフェニルグリシジルエーテル
(日本油脂株式会社製 エピオールTB)
D3:エポキシ化脂肪酸オクチルエステル
(旭電化工業株式会社製 アデカサイザーD32)
D4:ステアリルアルコール (日本油脂株式会社製 NAA−45)
D5:
2-[1-(2-ヒドロキシ-3,5-ジ-tert-ペンチルフェニル)エチル]-4,6-ジ-tert-ペンチルフェニルアクリレート (住友化学工業株式会社製 Sumilizer GS)
D’6:アルキル化ジフェニルアミン (住友化学工業株式会社製 Sumilizer 9A)
(Monofunctional group compound (D))
Commercially available products were purchased and used for the compounds shown below.
D1: Stearyl glycidyl ether (Nippon Yushi Co., Ltd. Epiol SK)
D2: p-tert-butylphenylglycidyl ether (Epiol TB manufactured by NOF Corporation)
D3: Epoxidized fatty acid octyl ester (Adekasizer D32 manufactured by Asahi Denka Kogyo Co., Ltd.)
D4: Stearyl alcohol (NAA-45 manufactured by NOF Corporation)
D5:
2- [1- (2-Hydroxy-3,5-di-tert-pentylphenyl) ethyl] -4,6-di-tert-pentylphenyl acrylate (Sumitomo Chemical Co., Ltd. Sumilizer GS)
D'6: alkylated diphenylamine (Sumilizer 9A manufactured by Sumitomo Chemical Co., Ltd.)
(比較例:含複数官能基化合物(F))
F1:ポリ(グリシジルメタクリレート)
F2:カルシウムステアレート (大日化学株式会社製 ダイワックスC)
F3:グリセロールモノステアレート
(理研ビタミン株式会社製 リケマール S−100)
[実施例1]
(Comparative Example: Multiple Functional Group Compound (F))
F1: Poly (glycidyl methacrylate)
F2: Calcium stearate (Daiwax C, manufactured by Dainichi Chemical Co., Ltd.)
F3: Glycerol monostearate (Rikenmar S-100, manufactured by Riken Vitamin Co., Ltd.)
[Example 1]
マレイミド化合物共重合体樹脂(A1) 28重量部、ゴム強化スチレン系樹脂(B) 55重量部、ビニル化合物共重合体樹脂(C) 17重量部、及び含単官能基化合物(D)D1 0.2部をシリンダー温度270℃に設定した2軸押出機にて混練造粒し組成物(Y)を得て評価に用いた。評価結果を表1に示す。また評価方法は以下に示す。
[実施例2〜11、比較例1〜8]
28 parts by weight of maleimide compound copolymer resin (A1), 55 parts by weight of rubber-reinforced styrene resin (B), 17 parts by weight of vinyl compound copolymer resin (C), and monofunctional compound (D) D1 Two parts were kneaded and granulated with a twin-screw extruder set at a cylinder temperature of 270 ° C. to obtain a composition (Y) and used for evaluation. The evaluation results are shown in Table 1. The evaluation method is shown below.
[Examples 2-11, Comparative Examples 1-8]
実施例1と同様にマレイミド化合物共重合体(A1)、ゴム強化スチレン系樹脂(B)、ビニル化合物共重合体樹脂(C)、及びD1〜D5、D'6もしくはF1〜F3に示す化合物をそれぞれ表1もしくは表2に示す組成割合にてシリンダー温度270℃に設定した2軸押出機で造粒して目的とする最終組成物(Y)を得て評価に用いた。評価結果を表1及び表2に示す。評価方法は以下に示す。
[実施例12]
The maleimide compound copolymer (A1), the rubber-reinforced styrene resin (B), the vinyl compound copolymer resin (C), and the compounds shown in D1 to D5, D′ 6, or F1 to F3 as in Example 1. Each was granulated with a twin-screw extruder set at a cylinder temperature of 270 ° C. at the composition ratio shown in Table 1 or Table 2 to obtain the intended final composition (Y) and used for evaluation. The evaluation results are shown in Tables 1 and 2. The evaluation method is shown below.
[Example 12]
マレイミド化合物共重合体樹脂(A1) 80重量部、ビニル化合物共重合体樹脂(C) 20重量部、及び含単官能基化合物(D4) 5.7重量部をシリンダー温度270℃に設定した2軸押出機にて混練造粒してまず中間組成物(X)を得た。次にこの中間組成物(X) 35重量部、ゴム強化スチレン系樹脂(B) 55重量部、ビニル化合物共重合体樹脂(C) 10重量部をシリンダー温度270℃に設定した2軸押出機で造粒して目的とする最終組成物(Y‘)を得て評価に用いた。このものの組成比は実施例6と同一であり製造方法の差異だけであるが、効果が変わらないことを確認した。評価結果を表1に示す。 Biaxial shaft in which 80 parts by weight of maleimide compound copolymer resin (A1), 20 parts by weight of vinyl compound copolymer resin (C), and 5.7 parts by weight of monofunctional compound (D4) were set at a cylinder temperature of 270 ° C. First, an intermediate composition (X) was obtained by kneading and granulating with an extruder. Next, 35 parts by weight of the intermediate composition (X), 55 parts by weight of the rubber-reinforced styrene resin (B), and 10 parts by weight of the vinyl compound copolymer resin (C) were set in a twin-screw extruder set at a cylinder temperature of 270 ° C. The target final composition (Y ′) was obtained by granulation and used for evaluation. The composition ratio of this product was the same as that in Example 6, and only the difference in the manufacturing method was confirmed, but it was confirmed that the effect was not changed. The evaluation results are shown in Table 1.
(評価方法)
・評価装置:
レオメトリクス社 RDA II(25mmφパラレルプレートを使用)
・測定サンプル調整:
得られたペレットを250℃の条件で圧縮成形を行い1mm厚の平板を得る。得られた平板を30mm角に切り出して用いた。測定中に気泡を生じないよう、100℃2時間乾燥した後の平板を2枚重ねで測定器に用いた。
・試験条件:
ギャップ幅:2mm〜3mm、γ:10%、ω:0.1rad/sec、
測定温度:240℃、試験時間:24時間
(Evaluation methods)
・ Evaluation equipment:
Rheometrics RDA II (uses 25mmφ parallel plate)
・ Measurement sample adjustment:
The obtained pellets are compression molded at 250 ° C. to obtain a 1 mm thick flat plate. The obtained flat plate was cut into 30 mm square and used. Two flat plates after drying at 100 ° C. for 2 hours were used in the measuring device in a stack so as not to generate bubbles during the measurement.
·Test conditions:
Gap width: 2 mm to 3 mm, γ: 10%, ω: 0.1 rad / sec,
Measurement temperature: 240 ° C., test time: 24 hours
・判定方法:
試験前の粘度η(Pa・s)と24時間試験後の粘度η(Pa・s)を測定し、粘度ηの上昇率Rを計算する。(R=試験後の粘度η値/試験前の粘度η値)
この粘度ηの上昇率Rが6倍以内でありかつブランクとなる組成物に対しての上昇率の比率(R(sample)/R(blank))によって以下の様に判定した。
・粘度上昇率の比率が70%以下の場合・・・効果が非常に高い(◎)
・粘度上昇率の比率が70〜90%の場合・・・効果あり(○)
・粘度上昇率の比率が90%以上の場合・・・効果無し(×)
判定が◎、○のものを合格、×のものを不合格とした。
・ Judgment method:
The viscosity η (Pa · s) before the test and the viscosity η (Pa · s) after the 24 hour test are measured, and the rate of increase R of the viscosity η is calculated. (R = viscosity η value after test / viscosity η value before test)
The increase rate R of the viscosity η is 6 times or less, and the increase rate ratio (R (sample) / R (blank)) with respect to the blank composition was determined as follows.
・ When the rate of increase in viscosity is 70% or less: The effect is very high (◎)
・ When the ratio of viscosity increase rate is 70 to 90% ... Effective (○)
・ When the rate of increase in viscosity is 90% or more: No effect (×)
Judgment of ◎ and ○ was accepted, and x was rejected.
表1、表2に示す様にブランクとなる比較例1に対して実施例1〜12はそれぞれ粘度の上昇率が低下し効果がある。また、比較例3〜5は含複数官能基を添加した場合であるが逆効果となる。比較例6は含単官能基である2級アミン化合物の例であるが効果が発現せず、官能基の種類によって反応性が異なる例である。また、比較例7は添加量が少ないため効果が不十分である。更に比較例8に示すようにゴム強化スチレン系樹脂をは含有する系では特に効果的であることがわかる。 As shown in Tables 1 and 2, Examples 1 to 12 have an effect of decreasing the rate of increase in viscosity with respect to Comparative Example 1 which is a blank. Moreover, although Comparative Examples 3-5 is a case where a multiple functional group is added, it becomes a reverse effect. Comparative Example 6 is an example of a secondary amine compound that is a monofunctional functional group, but the effect does not appear and the reactivity varies depending on the type of functional group. Moreover, since the comparative example 7 has few addition amounts, an effect is inadequate. Furthermore, as shown in Comparative Example 8, it can be seen that the system containing the rubber-reinforced styrene resin is particularly effective.
本発明の組成物は耐熱性に優れ、かつ熱安定性に非常に優れるため、化学産業上樹脂製品を生産する際に好適である。 Since the composition of the present invention is excellent in heat resistance and extremely excellent in thermal stability, it is suitable for producing resin products in the chemical industry.
Claims (3)
Rubber Reinforced Styrenic Resin (B), Aromatic Vinyl Compound Unit, and Vinyl Cyanide in which Two or More Kinds of Monomer Units Containing Aromatic Vinyl Compound Unit and Vinyl Cyanide Compound Unit are Graft-Polymerized on Rubber Polymer The aromatic vinyl compound and the vinyl cyanide compound in the vinyl compound copolymer resin (C) composed of two or more kinds of monomer units including the compound unit are styrene and acrylonitrile, respectively. The maleimide compound-containing rubber-reinforced styrene-based resin composition described.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2008026554A1 (en) * | 2006-08-28 | 2008-03-06 | Denki Kagaku Kogyo Kabushiki Kaisha | Resin composition and molded body thereof |
WO2022176756A1 (en) * | 2021-02-17 | 2022-08-25 | デンカ株式会社 | Manufacturing method for heat-resistant resin composition |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2008026554A1 (en) * | 2006-08-28 | 2008-03-06 | Denki Kagaku Kogyo Kabushiki Kaisha | Resin composition and molded body thereof |
JPWO2008026554A1 (en) * | 2006-08-28 | 2010-01-21 | 電気化学工業株式会社 | Resin composition and molded body thereof |
WO2022176756A1 (en) * | 2021-02-17 | 2022-08-25 | デンカ株式会社 | Manufacturing method for heat-resistant resin composition |
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