JP2005089267A - Refractory material - Google Patents
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Description
本発明は、耐火材、特に耐火炉の内張りに適した耐火材に関するものである。 The present invention relates to a refractory material, and particularly to a refractory material suitable for lining of a refractory furnace.
周知の通り、可燃性廃棄物は、一旦数百℃環境下で焼却した後にその残渣灰を耐火炉を用いてバーナーやプラズマで直接1,500 ℃以上の高温で加熱したり、電気抵抗加熱法や誘導加熱法で1,500 ℃以上の高温で加熱したりして、スラグ化する処理により、減容化，安定化，安全化及び資源化することが検討されている。 As is well known, combustible wastes are incinerated once in an environment of several hundred degrees Celsius, and then the residual ash is directly heated at a high temperature of 1,500 degrees Celsius or higher using a refractory furnace, or by an electric resistance heating method or induction. Reduction of volume, stabilization, safety, and resources are being investigated by heating to 1,500 ° C or higher and heating to slag.
従来、高温域（1,500 〜1,800 ℃）で使用可能な高温耐火炉に用いる耐火材としては、例えば、網目状のウレタンに安定型ジルコニア（ZrO2）スラリーをコーティングしかつ焼成・焼結してなる高温炉用ジルコニアポーラス耐火物が提案されている（特許文献１参照）。 Conventionally, as a refractory material used in a high-temperature refractory furnace that can be used in a high temperature range (1,500 to 1,800 ° C.), for example, a stable urethane zirconia (ZrO 2 ) slurry is coated on a net-like urethane and fired and sintered. A zirconia porous refractory for a high temperature furnace has been proposed (see Patent Document 1).
可燃性廃棄物の減容化，安定化，安全化及び資源化を達成するには、前記スラグ化処理を2,200 ℃以上の高温度で処理するのが効率的であるが、2,200 ℃以上の高温域において亀裂・破損しない安定した炉体内張り用の耐火材は未だ存在せず、SiC レンガ等の使用により1,600 ℃前後にて処理されているのが実情である。このため、可燃性廃棄物の可及的な減容化が達成できず、また、ダイオキシン等の有害物質を分解できないという問題点があった。 In order to achieve volume reduction, stabilization, safety and resource recycling of combustible waste, it is efficient to perform the slag treatment at a high temperature of 2,200 ° C or higher, but a high temperature of 2,200 ° C or higher. In fact, there is no stable refractory material for lining the furnace that does not crack or break in the area, and the actual situation is that it is processed at around 1,600 ° C by using SiC bricks. For this reason, the volume reduction of combustible waste could not be achieved, and there was a problem that harmful substances such as dioxin could not be decomposed.
そこで、本発明者は、減容化効果が高く、しかも、ダイオキシン等の有害物質が生成しない2,200 ℃以上の高温に耐えうる耐火材を得ることを技術的課題として、その具現化をはかるべく、試行錯誤的な研究・実験を重ねた結果、ジルコニア（ZrO2）と二酸化珪素（SiO2）、酸化アルミニウム（Al2O3 ）、酸化鉄（Fe2O3 ）、酸化カルシウム（CaO ）、酸化ナトリウム（Na2O）、酸化カリウム（K2O ）及び酸化マグネシウム（MgO ）を主成分とする骨材とを用いて製造した耐火材が、2,300 〜2,580 ℃の高温に耐えることができ、亀裂・破損しないという刮目すべき知見を得、前記技術的課題を達成したものである。 Therefore, the present inventor intends to realize a refractory material that has a high volume reduction effect and can withstand a high temperature of 2,200 ° C. or higher, which does not generate harmful substances such as dioxin, as a technical problem. As a result of repeated trial and error research and experiments, zirconia (ZrO 2 ) and silicon dioxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), iron oxide (Fe 2 O 3 ), calcium oxide (CaO), oxidation Refractory material manufactured using aggregates composed mainly of sodium (Na 2 O), potassium oxide (K 2 O) and magnesium oxide (MgO) can withstand high temperatures of 2,300-2,580C -Obtained the remarkable knowledge that it will not break, and achieved the above technical problem.
前記技術的課題は、次の通りの本発明によって解決できる。 The technical problem can be solved by the present invention as follows.
即ち、本発明に係る耐火材は、ジルコニアと二酸化珪素、酸化アルミニウム、酸化鉄、酸化カルシウム、酸化ナトリウム、酸化カリウム及び酸化マグネシウムを主成分とする骨材とからなるものである。 That is, the refractory material according to the present invention is composed of zirconia and an aggregate mainly composed of silicon dioxide, aluminum oxide, iron oxide, calcium oxide, sodium oxide, potassium oxide and magnesium oxide.
また、本発明は、前記耐火材において、ジルコニアの含有量が80〜95重量％となっているものである。 In the refractory material according to the present invention, the content of zirconia is 80 to 95% by weight.
また、本発明は、前記いずれかの耐火材において、前記骨材として火山灰又は軽石が用いられているものである。 In the present invention, in any one of the above refractory materials, volcanic ash or pumice is used as the aggregate.
また、本発明は、骨材として火山灰を用いた前記耐火材において、火山灰の成分構成が少なくとも70重量％の二酸化珪素、15重量％の酸化アルミニウム、2.2 重量％の酸化鉄、3.5 重量％の酸化カルシウム、3.0 重量％の酸化ナトリウム、2.5 重量％の酸化カリウム及び1.0 重量％の酸化マグネシウムとなっているものである。 Further, the present invention provides a refractory material using volcanic ash as an aggregate, wherein the volcanic ash is composed of at least 70% by weight of silicon dioxide, 15% by weight of aluminum oxide, 2.2% by weight of iron oxide, and 3.5% by weight of oxide. It consists of calcium, 3.0 wt% sodium oxide, 2.5 wt% potassium oxide and 1.0 wt% magnesium oxide.
さらに、本発明は、前記耐火材における成分構成の火山灰が鹿児島県鹿児島郡桜島町南岳で採取できるものである。 Further, according to the present invention, volcanic ash having a component structure in the refractory material can be collected at Minamidake Sakurajima-cho, Kagoshima-gun, Kagoshima Prefecture.
本発明によれば、2,300 〜2,580 ℃の高温に耐える耐火材を提供できるから、当該耐火材を耐火炉の内張りに用いれば、前記スラグ化処理を減容化効果が高く、しかも、ダイオキシン等の有害物質が生成しない2,300 〜2,580 ℃の高温域において実施することができる。 According to the present invention, a refractory material that can withstand high temperatures of 2,300 to 2,580 ° C. can be provided. Therefore, if the refractory material is used for the lining of a refractory furnace, the slagging treatment is highly effective in reducing the volume, and dioxins, etc. It can be carried out in a high temperature range of 2,300 to 2,580 ° C where no harmful substances are generated.
従って、本発明の産業上利用性は非常に高いといえる。 Therefore, it can be said that the industrial applicability of the present invention is very high.
本実施の形態に係る耐火材は、ジルコニア（ZrO2）と、二酸化珪素（SiO2）、酸化アルミニウム（Al2O3 ）、酸化鉄（Fe2O3 ）、酸化カルシウム（CaO ）、酸化ナトリウム（Na2O）、酸化カリウム（K2O ）及び酸化マグネシウム（MgO ）を主成分とする骨材とを含有している。ジルコニア（ZrO2）の含有量は80〜95重量％とすれば、経験上2,300 〜2,580 ℃の高温域においても耐熱性やスラグに対する耐溶損性が高く、亀裂・破損が生じないので、好ましい。ジルコニア（ZrO2）の含有量が80重量％未満では、耐火温度が低下し、95重量％を越えれば、耐熱衝撃性が低下するので、好ましくない。 The refractory material according to the present embodiment includes zirconia (ZrO 2 ), silicon dioxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), iron oxide (Fe 2 O 3 ), calcium oxide (CaO), and sodium oxide. (Na 2 O), potassium oxide (K 2 O), and an aggregate mainly composed of magnesium oxide (MgO). If the content of zirconia (ZrO 2 ) is 80 to 95% by weight, it is preferable from experience that heat resistance and slag resistance to slag are high even in a high temperature range of 2,300 to 2,580 ° C., and no cracking or breakage occurs. If the content of zirconia (ZrO 2 ) is less than 80% by weight, the fireproof temperature is lowered, and if it exceeds 95% by weight, the thermal shock resistance is lowered, which is not preferable.
前記骨材は、SiO2、Al2O3 、Fe2O3 、CaO 、Na2O、K2O 及びMgO を主成分して含んでいれば、火山灰や軽石であってもよい。当該火山灰や軽石を使用する場合は、成分構成が、少なくとも70重量％前後のSiO2、15重量％前後のAl2O3 、2.2 重量％前後のFe2O3 、3.5 重量％前後のCaO 、3.0 重量％前後のNa2O、2.5 重量％前後のK2O 及び1.0 重量％前後のMgO となっているものを用いるのがよい。これらの数値は、日本各地の火山灰を採取して試行錯誤を重ねた結果、鹿児島県鹿児島郡桜島町南岳で採取した火山灰を用いて耐火材を製造して試験に供したところ、2,300 〜2,580 ℃の高温に耐えうることを確認したものである。 The aggregate, SiO 2, Al 2 O 3 , Fe 2 O 3, CaO, Na 2 O, as long as it contains by mainly of K 2 O and MgO, may be ash and pumice. When using the volcanic ash and pumice, the composition is at least about 70 wt% SiO 2 , about 15 wt% Al 2 O 3 , about 2.2 wt% Fe 2 O 3 , about 3.5 wt% CaO, It is preferable to use those containing Na 2 O of about 3.0% by weight, K 2 O of about 2.5% by weight, and MgO of about 1.0% by weight. These figures are the result of repeated trials and errors after collecting volcanic ash from various locations in Japan. As a result, refractory materials were produced from volcanic ash collected at Minamidake, Sakurajima-cho, Kagoshima Prefecture, and subjected to testing. It has been confirmed that it can withstand high temperatures.
次に、製造方法について説明する。 Next, a manufacturing method will be described.
ZrO280〜95重量％と、70重量％のSiO2、15重量％のAl2O3 、2.2 重量％のFe2O3 、3.5 重量％のCaO 、3.0 重量％のNa2O、2.5 重量％のK2O 及び1.0 重量％のMgO を主成分とする鹿児島県鹿児島郡桜島町南岳で採取した火山灰５〜20重量％と、所望量のアクリル系樹脂とを混練し、次いで、得られた混練物を金型に投入して油圧プレスにて成形後、酸化雰囲気中で焼成して耐火材を得る。 And ZrO 2 80 to 95 wt%, 70 wt% of SiO 2, 15 wt% of Al 2 O 3, 2.2 wt% of Fe 2 O 3, 3.5 wt% of CaO, 3.0 wt% of Na 2 O, 2.5 wt 5% to 20% by weight of volcanic ash collected at Minamidake Sakurajima-cho, Kagoshima-gun, Kagoshima Prefecture, which is mainly composed of 1% K 2 O and 1.0% by weight MgO, and then a desired amount of acrylic resin were obtained, and then obtained. The kneaded product is put into a mold, molded by a hydraulic press, and fired in an oxidizing atmosphere to obtain a refractory material.
本実施の形態では、2,300 〜2,580 ℃の高温域においても亀裂・破損が発生しない耐火材を得ることができ、減容化効果の高い、ダイオキシン等の有害物質の発生しない耐火炉の炉体内張り用耐火材を提供することができる。 In this embodiment, it is possible to obtain a refractory material that does not crack or break even at a high temperature range of 2,300 to 2,580 ° C., and is highly effective in reducing the volume of refractory furnaces that are free from harmful substances such as dioxin. Refractory material can be provided.
カルシア（CaO ）安定化ジルコニア原料80重量％と、鹿児島県鹿児島郡桜島町南岳で採取した70重量％のSiO2、15重量％のAl2O3 、2.2 重量％のFe2O3 、3.5 重量％のCaO 、3.0 重量％のNa2O、2.5 重量％のK2O 及び1.0 重量％のMgO を主成分とする火山灰20重量％と、これらの混合物100 重量部に対してアクリル系樹脂を10重量部加えて混練した。次いで、この混練物を金型に投入して室温，圧力 300kgf/cm2 の環境下にて油圧プレスして成形後、温度1,800 ℃の酸化雰囲気中にて焼成して耐火材を得た。 80% by weight of calcia (CaO) stabilized zirconia raw material, 70% by weight of SiO 2 , 15% by weight of Al 2 O 3 , 2.2% by weight of Fe 2 O 3 , 3.5% by weight at Minamidake Sakurajima-cho, Kagoshima Prefecture 10% of volcanic ash based on 100% by weight of CaO, 3.0% by weight of Na 2 O, 2.5% by weight of K 2 O and 1.0% by weight of MgO, and 10 parts by weight of these resins. A part by weight was added and kneaded. Next, this kneaded material was put into a mold and hydraulically pressed in an environment of room temperature and pressure of 300 kgf / cm 2 , molded and fired in an oxidizing atmosphere at a temperature of 1,800 ° C. to obtain a refractory material.
当該耐火材を耐火炉の炉体内張り材として使用し、該炉内温度を2,300 ℃まで昇温させ、この温度を２時間維持させ、これを100 回繰り返した。その結果、炉体内張り材に亀裂や破損は見られなかった。また、前記炉内温度にて可燃性廃棄物を焼却したが、排ガス中にダイオキシンは検出されなかった。可燃性廃棄物の減容化率は 99.99％であった。 The refractory material was used as a furnace lining material of the refractory furnace, the furnace temperature was raised to 2,300 ° C., this temperature was maintained for 2 hours, and this was repeated 100 times. As a result, no crack or breakage was found in the furnace liner. Further, although combustible waste was incinerated at the furnace temperature, dioxin was not detected in the exhaust gas. The volume reduction rate of combustible waste was 99.99%.
カルシア（CaO ）安定化ジルコニア原料を85重量％、鹿児島県鹿児島郡桜島町南岳で採取した70重量％のSiO2、15重量％のAl2O3 、2.2 重量％のFe2O3 、3.5 重量％のCaO 、3.0 重量％のNa2O、2.5 重量％のK2O 及び1.0 重量％のMgO を主成分とする火山灰を15重量％とした外、実施例１と同様にして耐火材を得た。 85 wt% calcia (CaO) stabilized zirconia raw material, 70 wt% SiO 2 , 15 wt% Al 2 O 3 , 2.2 wt% Fe 2 O 3 , 3.5 wt A refractory material was obtained in the same manner as in Example 1 except that 15% by weight of volcanic ash containing 15% by weight of CaO, 3.0% by weight of Na 2 O, 2.5% by weight of K 2 O and 1.0% by weight of MgO was used. It was.
当該耐火材を耐火炉の炉体内張り材として使用し、該炉内温度を2,450 ℃まで昇温させ、この温度を２時間維持させ、これを100 回繰り返した。その結果、炉体内張り材に亀裂や破損は見られなかった。また、前記炉内温度にて可燃性廃棄物を焼却したが、排ガス中にダイオキシンは検出されなかった。可燃性廃棄物の減容化率は 99.99％であった。 The refractory material was used as a furnace lining material of the refractory furnace, the furnace temperature was raised to 2,450 ° C., this temperature was maintained for 2 hours, and this was repeated 100 times. As a result, no crack or breakage was found in the furnace liner. Further, although combustible waste was incinerated at the furnace temperature, dioxin was not detected in the exhaust gas. The volume reduction rate of combustible waste was 99.99%.
カルシア（CaO ）安定化ジルコニア原料を95重量％、鹿児島県鹿児島郡桜島町南岳で採取した70重量％のSiO2、15重量％のAl2O3 、2.2 重量％のFe2O3 、3.5 重量％のCaO 、3.0 重量％のNa2O、2.5 重量％のK2O 及び1.0 重量％のMgO を主成分とする火山灰を５重量％とした外、実施例１と同様にして耐火材を得た。 95% by weight of calcia (CaO) stabilized zirconia raw material, 70% by weight of SiO 2 , 15% by weight of Al 2 O 3 , 2.2% by weight of Fe 2 O 3 , 3.5% by weight at Minamidake, Kagoshima-gun, Kagoshima A refractory material was obtained in the same manner as in Example 1 except that 5% by weight of volcanic ash composed mainly of 1% CaO, 3.0% Na 2 O, 2.5% K 2 O and 1.0% MgO by weight was used. It was.
当該耐火材を耐火炉の炉体内張り材として使用し、該炉内温度を2,580 ℃まで昇温させ、この温度を２時間維持させ、これを100 回繰り返した。その結果、炉体内張り材に亀裂や破損は見られなかった。また、前記炉内温度にて可燃性廃棄物を焼却したが、排ガス中にダイオキシンは検出されなかった。可燃性廃棄物の減容化率は 99.99％であった。 The refractory material was used as a furnace lining material for the refractory furnace, the furnace temperature was raised to 2,580 ° C., this temperature was maintained for 2 hours, and this was repeated 100 times. As a result, no crack or breakage was found in the furnace liner. Further, although combustible waste was incinerated at the furnace temperature, dioxin was not detected in the exhaust gas. The volume reduction rate of combustible waste was 99.99%.
実施例１乃至３で得た各耐火材の稼働面側表面に炭素成分99％の黒鉛材を黒鉛モルタルにより接合させて還元雰囲気中1,800 ℃にて熱処理して耐火材を得た。 A graphite material having a carbon component of 99% was joined to the working surface side surface of each refractory material obtained in Examples 1 to 3 with graphite mortar, and heat-treated at 1,800 ° C. in a reducing atmosphere to obtain a refractory material.
当該耐火材を耐火炉の炉体内張り材として使用し、該炉内温度を2,300 ℃まで昇温させ、この温度を２時間維持させ、これを100 回繰り返した。その結果、炉体内張り材に亀裂や破損は見られなかった。また、前記炉内温度にて可燃性廃棄物を焼却したが、排ガス中にダイオキシンは検出されなかった。可燃性廃棄物の減容化率は 99.99％であった。 The refractory material was used as a furnace lining material of the refractory furnace, the furnace temperature was raised to 2,300 ° C., this temperature was maintained for 2 hours, and this was repeated 100 times. As a result, no crack or breakage was found in the furnace liner. Further, although combustible waste was incinerated at the furnace temperature, dioxin was not detected in the exhaust gas. The volume reduction rate of combustible waste was 99.99%.
なお、前記各実施例において、炉体内張り材の亀裂や破損は目視により観察し、ダイオキシンはガスクロマトグラフィー／質量分析法により測定し、減容化率は処理前後の質量により算出した。 In each of the above examples, cracks and breakage of the furnace covering material were visually observed, dioxin was measured by gas chromatography / mass spectrometry, and the volume reduction rate was calculated from the mass before and after the treatment.
カルシア（CaO ）安定化ジルコニア原料79重量％と鹿児島県鹿児島郡桜島町南岳で採取した70重量％のSiO2、15重量％のAl2O3 、2.2 重量％のFe2O3 、3.5 重量％のCaO 、3.0 重量％のNa2O、2.5 重量％のK2O 及び1.0 重量％のMgO を主成分とする火山灰21重量％、また、前記ジルコニア原料70重量％と前記火山灰30重量％、また、前記ジルコニア原料96重量％と前記火山灰４重量％とした外、前記実施例１と同様にして各耐火材を得た。 79% by weight of calcia (CaO) stabilized zirconia raw material, 70% by weight of SiO 2 , 15% by weight of Al 2 O 3 , 2.2% by weight of Fe 2 O 3 , 3.5% by weight of Minamidake, Kagoshima-gun, Kagoshima 21% by weight of volcanic ash based on CaO, 3.0% by weight Na 2 O, 2.5% by weight K 2 O and 1.0% by weight MgO, 70% by weight of the zirconia raw material and 30% by weight of volcanic ash, Each refractory material was obtained in the same manner as in Example 1 except that the zirconia raw material was 96% by weight and the volcanic ash was 4% by weight.
当該各耐火材を耐火炉の炉体内張り材として使用し、該炉内温度を2,300 ℃まで昇温させ、この温度を２時間維持させ、これを100 回繰り返した。その結果、各炉体内張り材には亀裂や破損が見られた。 Each of the refractory materials was used as a furnace lining material for a refractory furnace, the temperature in the furnace was raised to 2,300 ° C., this temperature was maintained for 2 hours, and this was repeated 100 times. As a result, cracks and breakage were observed in each furnace liner.
本発明の耐火材は、2,300 〜2,580 ℃の高温域での使用を必要とする耐火炉の炉体内張り用耐火材に最適である。 The refractory material of the present invention is most suitable as a refractory material for lining a refractory furnace that requires use in a high temperature range of 2,300 to 2,580 ° C.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008107038A (en) * | 2006-10-26 | 2008-05-08 | Nippon Steel Corp | Refractory construction method, refractory and kiln |
| JP2008175473A (en) * | 2007-01-19 | 2008-07-31 | Osamu Hirota | Superhigh temperature pyrolysis equipment |
| US8419421B2 (en) | 2005-12-14 | 2013-04-16 | Osamu Hirota | Injection flame burner and furnace equipped with same burner and method for generating flame |
| JP2014031980A (en) * | 2012-08-06 | 2014-02-20 | Daikin Ind Ltd | Incinerator |
| CN106350900A (en) * | 2016-08-26 | 2017-01-25 | 宜兴润德纺织品制造有限公司 | Compound fire-resistant fiber for weaving textile fabric and preparation method thereof |
| CN106367848A (en) * | 2016-08-26 | 2017-02-01 | 宜兴润德纺织品制造有限公司 | Fire-resistant fiber for weaving textile fabric and preparation method of same |
-
2003
- 2003-09-18 JP JP2003326631A patent/JP4427715B2/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8419421B2 (en) | 2005-12-14 | 2013-04-16 | Osamu Hirota | Injection flame burner and furnace equipped with same burner and method for generating flame |
| JP2008107038A (en) * | 2006-10-26 | 2008-05-08 | Nippon Steel Corp | Refractory construction method, refractory and kiln |
| JP2008175473A (en) * | 2007-01-19 | 2008-07-31 | Osamu Hirota | Superhigh temperature pyrolysis equipment |
| JP4595944B2 (en) * | 2007-01-19 | 2010-12-08 | 修 廣田 | Ultra-high temperature pyrolysis equipment |
| JP2014031980A (en) * | 2012-08-06 | 2014-02-20 | Daikin Ind Ltd | Incinerator |
| CN106350900A (en) * | 2016-08-26 | 2017-01-25 | 宜兴润德纺织品制造有限公司 | Compound fire-resistant fiber for weaving textile fabric and preparation method thereof |
| CN106367848A (en) * | 2016-08-26 | 2017-02-01 | 宜兴润德纺织品制造有限公司 | Fire-resistant fiber for weaving textile fabric and preparation method of same |
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| JP4427715B2 (en) | 2010-03-10 |
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