JP2005087778A - Crusher - Google Patents

Crusher Download PDF

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JP2005087778A
JP2005087778A JP2003320954A JP2003320954A JP2005087778A JP 2005087778 A JP2005087778 A JP 2005087778A JP 2003320954 A JP2003320954 A JP 2003320954A JP 2003320954 A JP2003320954 A JP 2003320954A JP 2005087778 A JP2005087778 A JP 2005087778A
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crushing
container
crushed
annular
axis
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JP4100567B2 (en
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Shuji Yasui
修二 安井
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YASUI KIKAI KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a crusher constituted so as to efficiently crush a material to be crushed housed in a crushing container by applying reciprocating vibration to the crushing container. <P>SOLUTION: An annular holder 20 is attached to the annular body 15 externally fitted to the inclined shaft body 11, which is fixed to a rotary shaft 8 so that the axis thereof is inclined with respect to the axis thereof, in a relatively freely rotatable manner and a large number of the crushing containers 30 housing the material to be crushed and crushing media 32 are held on the circumference of a circle of the annular holder 20 while the rotation of the annular body 15 is restricted by magnetic attraction. When the rotary shaft 8 is rotated, the annular holder 20 is vibrated forward and rearward to crush the materials to be crushed in the crushing containers 30 by the crushing media 32. When the crushing containers 30 are held to the annular holder 20 so that the almost centers of the inside dimensions of the length directions thereof are set on the radial lines of the crossing point of the axis of the rotary shaft 8 and the axis of the annular body 15 or the positions moved to one side from the radial lines, the reciprocating vibration of the annular holder 20 is made symmetric to obtain a state that the materials to be crushed are crushed on both sides of the crushing containers 30 or mainly crushed on one side of the crushing containers 30. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、植物の組織や種子類、動物の組織、プラスチック材料、鉱物材料などを分析・分画するために破砕する破砕装置に関するものである。   The present invention relates to a crushing apparatus that crushes plant tissues and seeds, animal tissues, plastic materials, mineral materials and the like for analysis and fractionation.

上記のような被破砕物を化学的に分析・分画するためには、被破砕物を均一に破砕する必要がある。従来の効率のよい破砕装置としては、被破砕物と破砕媒体とを収容した破砕容器に公転運動と自転運動とを同時に行わせることにより、微小ビーズからなる破砕媒体を立体的に運動させ、被破砕物に対する破砕媒体の衝突による圧縮と回転による摩砕で破砕する遊星型ミルが知られている。   In order to chemically analyze and fractionate the material to be crushed as described above, the material to be crushed needs to be uniformly crushed. As a conventional efficient crushing apparatus, a crushing container containing a material to be crushed and a crushing medium is caused to perform a revolving motion and a rotation motion at the same time, thereby moving a crushing medium made of micro beads three-dimensionally. There is known a planetary mill that is crushed by crushing by compression and rotation by collision of a crushed medium with a crushed material.

このような破砕装置として、被破砕物と破砕媒体とを収容した破砕容器に往復振動を加えて効率的且つ安定した被破砕物の破砕を行うことができる破砕装置を本願出願人は先に提案している(特許文献1参照)。また、破砕効率及び安定化を図るために、細長い破砕容器の軸心に沿った姿勢を維持して軸心方向に相対移動する形状、寸法の単一の破砕媒体を用いた破砕装置(特許文献2参照)や、被破砕物を冷却する手段を設けた破砕装置(特許文献3参照)などを本願出願人は提案している。   As such a crushing apparatus, the applicant of the present application has previously proposed a crushing apparatus that can reciprocate vibrations in a crushing container containing a material to be crushed and a crushing medium to efficiently and stably crush the material to be crushed. (See Patent Document 1). In addition, in order to achieve crushing efficiency and stabilization, a crushing apparatus using a single crushing medium having a shape and size that maintains a posture along the axis of an elongated crushing container and moves relative to the axis (patent document) 2) and a crushing apparatus (see Patent Document 3) provided with a means for cooling the object to be crushed.

図14は、上記従来技術に係る破砕装置の要部構成を示すもので、回転軸8にその軸心に対して軸心が傾斜した傾斜軸体11を設け、傾斜軸体11に相対回転自在に環状体15を外嵌させると共に、この環状体15に取り付けられた磁石16と、これに対極する固定磁石18との間の吸引により環状体15の回転を磁気的に拘束し、環状体15に取り付けられた環状保持体20の外周部に破砕媒体32と被破砕物とを収容した細長い破砕容器30を環状保持体20の軸芯と平行な姿勢で保持できるように構成したものである。前記回転軸8を図外のモータにより回転駆動すると、破砕容器30にはその軸芯方向の比較的長い行程の主往復移動とそれに直交する方向の比較的短い行程の副往復移動とが組み合わされた往復振動が加わり、破砕媒体32が相対回転しながら破砕容器30の底部に衝突することにより、破砕容器30が乳鉢、破砕媒体32が乳棒にように作用して、被破砕物が繊維質の多い植物組織や動物組織、あるいはプラスチック材料や鉱物材料のように硬いものであっても効率的に破砕することができる。
特公平6−36732号公報(第1〜3頁、図1) 特開2001−178444号公報(第3〜5頁、図2) 特開2000−202314号公報(第3〜5頁、図2)
FIG. 14 shows the configuration of the main part of the crushing device according to the prior art, wherein the rotary shaft 8 is provided with an inclined shaft body 11 whose axis is inclined with respect to the axis, and the inclined shaft body 11 is relatively rotatable. The annular body 15 is externally fitted to the annular body 15, and the rotation of the annular body 15 is magnetically constrained by attraction between the magnet 16 attached to the annular body 15 and the fixed magnet 18 opposite to the magnet 16. The slender crushing container 30 containing the crushing medium 32 and the material to be crushed is configured to be held in a posture parallel to the axis of the annular holding body 20 on the outer periphery of the annular holding body 20 attached to the ring holding body 20. When the rotary shaft 8 is rotationally driven by a motor (not shown), the crushing container 30 is combined with a main reciprocating movement with a relatively long stroke in the axial direction and a sub-reciprocating movement with a relatively short stroke in the direction orthogonal thereto. When the reciprocating vibration is applied and the crushing medium 32 collides with the bottom of the crushing container 30 while relatively rotating, the crushing container 30 acts like a mortar and the crushing medium 32 acts as a pestle so that the object to be crushed is fibrous. Even if it is hard, such as many plant tissues or animal tissues, or plastic materials or mineral materials, it can be efficiently crushed.
Japanese Patent Publication No. 6-36732 (pages 1 to 3, FIG. 1) Japanese Patent Laid-Open No. 2001-178444 (pages 3 to 5, FIG. 2) JP 2000-202314 A (pages 3 to 5, FIG. 2)

上記のように破砕容器に主往復振動と副往復振動とを与えて被破砕物を破砕する破砕装置において、破砕媒体により被破砕物が効率的に破砕されるようにするには、往復振動により破砕媒体が破砕容器中で回転、移動する運動が効果的になされることが重要な要素となる。即ち、破砕容器内に収容された破砕媒体が往復振動により破砕容器の両端側に衝突して被破砕物を圧縮する作用がなされ、破砕媒体が回転することにより被破砕物を摩砕する作用がなされるため、圧縮及び摩砕による被破砕物の破砕が効率よくなされる位置に破砕容器を配置する必要がある。   In the crushing apparatus for crushing the object to be crushed by applying the main reciprocating vibration and the sub-reciprocating vibration to the crushing container as described above, the crushing medium can be efficiently crushed by the reciprocating vibration. It is an important factor that the movement of the crushing medium rotating and moving in the crushing container is effectively performed. That is, the crushing medium accommodated in the crushing container collides with both ends of the crushing container by reciprocating vibration to compress the object to be crushed, and the crushing medium rotates to grind the object to be crushed. Therefore, it is necessary to arrange a crushing container at a position where crushing of the object to be crushed by compression and grinding is efficiently performed.

本発明が目的とするところは、破砕容器に往復振動を与えて破砕容器中に収容した被破砕物を破砕する処理が効率よくなされるようにした破砕装置を提供することにある。   An object of the present invention is to provide a crushing apparatus in which a reciprocating vibration is given to a crushing container so that a crushing object contained in the crushing container is efficiently crushed.

上記目的を達成するための本願第1発明に係る破砕装置は、回転駆動される回転軸にその軸心に対して中心線が傾斜した傾斜軸部を設け、この傾斜軸部に中心線が一致するように環状体を相対回転自在に外嵌すると共に、この環状体にその回転を弾性的又は磁気的に拘束する拘束手段を係着し、前記環状体の外周に、回転軸の軸心と環状体の軸心とが交差する交差点を通る環状体軸心と直交する放射線上に、被破砕物と破砕媒体とを収容した細長い破砕容器の長さ方向内寸の略中心位置を一致させ、環状体の軸心と平行するように円周上に多数の破砕容器を保持する容器保持体が設けられてなることを特徴とする。   In order to achieve the above object, the crushing apparatus according to the first invention of the present application is provided with an inclined shaft portion whose center line is inclined with respect to the axis of rotation on the rotating shaft, and the center line coincides with the inclined shaft portion. The annular body is externally fitted so as to be rotatable relative to the annular body, and a restraining means for elastically or magnetically restraining the rotation is attached to the annular body. On the radiation orthogonal to the annular body axis passing through the intersection where the axis of the annular body intersects, the substantially central position of the inner dimension in the longitudinal direction of the elongated crushing container containing the object to be crushed and the crushed medium is matched, A container holding body for holding a number of crushing containers is provided on the circumference so as to be parallel to the axis of the annular body.

上記第1発明の構成によれば、破砕容器にはその長さ方向略中心の両側で対称的となる往復振動が加わるので、破砕媒体は主として破砕容器の長さ方向の両側で被破砕物を圧縮及び摩砕する作用をなすため、被破砕物は効率よく破砕される。従って、破砕容器はその内部形状が長さ方向の両側で対称的に形成され、破砕媒体はその長さ方向両側の形状が対称的に形成されたものを用いると、より好適な破砕状態が得られる。   According to the configuration of the first aspect of the invention, the crushing container is subjected to symmetrical reciprocating vibrations on both sides of the approximate center in the length direction, so that the crushing medium mainly contains the object to be crushed on both sides in the length direction of the crushing container. The object to be crushed is efficiently crushed because it acts to compress and grind. Therefore, a more favorable crushing state can be obtained by using a crushing container in which the internal shape is symmetrically formed on both sides in the length direction and the crushing medium has a symmetrical shape on both sides in the length direction. It is done.

また、本願第2発明に係る端装置は、回転駆動される回転軸にその軸心に対して中心線が傾斜した傾斜軸部を設け、この傾斜軸部に中心線が一致するように環状体を相対回転自在に外嵌すると共に、この環状体にその回転を弾性的又は磁気的に拘束する拘束手段を係着し、前記環状体の外周に被破砕物と破砕媒体とを収容した細長い破砕容器を円周上に多数保持する容器保持体を設けると共に、前記破砕容器の保持位置をその長さ方向の所定位置に調整する容器位置調整手段が設けられてなることを特徴とする。   Further, the end device according to the second invention of the present application is provided with an inclined shaft portion whose center line is inclined with respect to the axial center of the rotationally driven rotating shaft, and the annular body so that the center line coincides with the inclined shaft portion. Is attached to the annular body with a restraining means for elastically or magnetically restraining its rotation, and an elongated crushing object in which an object to be crushed and a crushing medium are accommodated on the outer periphery of the annular body. A container holding body for holding a number of containers on the circumference is provided, and container position adjusting means for adjusting the holding position of the crushing container to a predetermined position in the length direction is provided.

上記第2発明の構成によれば、容器位置調整手段によって環状保持体に保持させる破砕容器の長さ方向の位置を調整することができるので、破砕容器にその長さ方向略中心の両側で対称的となる往復振動が加わる状態になるように調整すると、破砕媒体は主に破砕容器の長さ方向の両側で被破砕物を圧縮及び摩砕する作用をなすため、被破砕物は効率よく破砕される。また、容器位置調整手段により破砕容器の保持位置をその長さ方向内寸の中心を外れた所望位置を回転軸の軸心と環状体の軸心とが交差する交差点を通る環状体軸心と直交する放射線上に位置するように調整すると、破砕容器には一方端側で往復振動の振幅が大きくなる非対称の往復振動が加わることになるので、破砕容器の一方端側で主たる破砕作用を行わせることができる。破砕容器及び破砕媒体の長さ方向の両端側で形状が異なる場合には、破砕作用が大きく得られる端側で振幅が大きくなるようにすると、より効果的な破砕状態を得ることができる。   According to the configuration of the second aspect of the invention, since the position in the length direction of the crushing container to be held by the annular holder can be adjusted by the container position adjusting means, the crushing container is symmetrical on both sides substantially in the center in the length direction. When adjusted so that the desired reciprocating vibration is applied, the crushing medium mainly compresses and grinds the material to be crushed on both sides in the length direction of the crushing container, so that the material to be crushed is efficiently crushed. Is done. Further, the holding position of the crushing container by the container position adjusting means is set to a desired position that is off the center of the inner dimension in the longitudinal direction, and the annular body axis passing through the intersection where the axis of the rotating shaft and the axis of the annular body intersect with each other. When adjusted so as to be positioned on orthogonal radiation, the crushing container is subjected to asymmetrical reciprocating vibration that increases the amplitude of the reciprocating vibration on one end side, so that the main crushing action is performed on one end side of the crushing container. Can be made. In the case where the shapes of the crushing container and the crushing medium are different from each other in the longitudinal direction, a more effective crushing state can be obtained by increasing the amplitude on the end side where a crushing action can be greatly obtained.

上記構成における容器位置調整手段は、環状保持体の外周に形成された破砕容器の挿入穴に挿入される破砕容器の挿入量を調整するスペーサ、あるいは、環状保持体の外周に形成された破砕容器の保持高さ位置を調整する保持位置調整構造、あるいは、環状保持体の外周部に固定された容器として構成することができる。   The container position adjusting means in the above configuration is a spacer for adjusting the insertion amount of the crushing container inserted into the insertion hole of the crushing container formed on the outer periphery of the annular holder, or the crushing container formed on the outer periphery of the annular holder The holding position adjusting structure that adjusts the holding height position of the container or a container fixed to the outer peripheral portion of the annular holder can be configured.

本願第1発明に係る破砕装置によれば、破砕容器の長さ方向略中心の両側で対称的となる振動形態が得られるので、破砕媒体は破砕容器の長さ方向の両側で被破砕物を圧縮及び摩砕する作用をなすため、被破砕物は効率よく破砕される。また、本願第2発明に係る破砕装置によれば、破砕容器の位置を調整することができるので、破砕容器の長さ方向の両側で主たる破砕作用が得られる状態、あるいは一端側で往復振動の振幅が大きくなるように設定することができ、破砕容器及び破砕媒体の形状に応じて効率的な破砕状態を得ることができる。   According to the crushing apparatus according to the first invention of the present application, a symmetrical vibration form is obtained on both sides of the approximate center in the length direction of the crushing container. The object to be crushed is efficiently crushed because it acts to compress and grind. Further, according to the crushing apparatus according to the second invention of the present application, the position of the crushing container can be adjusted, so that the main crushing action can be obtained on both sides in the length direction of the crushing container, or the reciprocating vibration is caused on one end side. It can set so that an amplitude may become large, and an efficient crushing state can be obtained according to the shape of a crushing container and a crushing medium.

以下、添付図面を参照して本発明の実施の形態について説明し、本発明の理解に供する。尚、従来構成と共通する構成要素には同一の符号を付している。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings to provide an understanding of the present invention. In addition, the same code | symbol is attached | subjected to the component which is common in a conventional structure.

図1は、実施形態に係る細胞破砕装置1の全体構成を示すもので、外装体2内に配置されたケーシング29に防振コイル4を介して吊設されたベース板40に、モータ5aや減速機5bからなる駆動手段5が垂下状態に支持され、その出力軸が軸継手6を介してベース板40上に配設された軸受部7により鉛直な軸心回りに回転自在に支持された回転軸8に連結されている。詳細は後述するが、ケーシング29内には回転軸8に接続して破砕機能部50が配設されている。また、外装体2の上方に開口するケーシング29の開口部は開閉可能に扉9によって閉じられ、外装体2内には制御装置44や操作部45が配設され、操作部45の外部に配置された操作パネル45aから当該細胞破砕装置1の運転を操作することができる。   FIG. 1 shows an overall configuration of a cell disruption apparatus 1 according to the embodiment. A motor 5a or a motor 5a is attached to a base plate 40 suspended from a casing 29 arranged in an exterior body 2 via a vibration isolation coil 4. The drive means 5 comprising the speed reducer 5b is supported in a suspended state, and its output shaft is supported by a bearing portion 7 disposed on the base plate 40 via a shaft joint 6 so as to be rotatable around a vertical axis. The rotating shaft 8 is connected. Although details will be described later, a crushing function unit 50 is disposed in the casing 29 so as to be connected to the rotary shaft 8. The opening of the casing 29 that opens above the exterior body 2 is closed by a door 9 so that it can be opened and closed. A control device 44 and an operation unit 45 are disposed inside the exterior body 2 and are arranged outside the operation unit 45. The operation of the cell disrupting apparatus 1 can be operated from the operated operation panel 45a.

前記破砕機能部50の可動部分は蛇腹構造のゴム筒によって被覆され、頂部開口部分は封止キャップ33によって閉じられ、ケーシング29の底面に回転軸8及び軸受部7を通すために形成された開口部は遮蔽ゴム28によって閉じられているので、ケーシング29の内部は蒸気洗浄、薬品洗浄等によって洗浄することができる。破砕処理の繰り返しによって破砕機能部50及びケーシング29の内部は塵埃等によって汚れることは勿論のこと、被破砕物を飛散させてしまうこともあり得る。特に被破砕物が有害なものであったり、病原菌を含むものであった場合には、ケーシング29の内部を滅菌消毒して洗浄する必要がある。このときにも蒸気や薬品類が噴射されても可動部分に侵入することがなく、完全な洗浄作業が可能となっている。洗浄時にケーシング29内に溜まった液体は、ケーシング29の底面に設けられた排水栓34から排水ホース35を通じて外部に排出することができる。また、ケーシング29の内角部分や排水栓34の表面形状、各構成要素の内角部分などは全てアール形成され、隙間はコーキング材で埋められ、表面が滑らかな状態に仕上げられるので、窪み部分に塵埃や洗浄残滓などが残ることがなく、それらから細菌や微生物が発生増殖することがなく、被破砕物に異物が混入するコンタミネーションの発生を防止できるように構成されている。   A movable part of the crushing function part 50 is covered with a bellows-structured rubber cylinder, a top opening part is closed by a sealing cap 33, and an opening formed for passing the rotary shaft 8 and the bearing part 7 through the bottom surface of the casing 29. Since the portion is closed by the shielding rubber 28, the inside of the casing 29 can be cleaned by steam cleaning, chemical cleaning, or the like. By repeating the crushing process, the inside of the crushing function unit 50 and the casing 29 may be contaminated with dust or the like, and the object to be crushed may be scattered. In particular, when the object to be crushed is harmful or contains pathogenic bacteria, the inside of the casing 29 needs to be sterilized and cleaned. Even at this time, even if steam or chemicals are injected, the movable part does not enter, and a complete cleaning operation is possible. The liquid accumulated in the casing 29 at the time of cleaning can be discharged to the outside through a drain hose 35 from a drain plug 34 provided on the bottom surface of the casing 29. In addition, the inner corner portion of the casing 29, the surface shape of the drain plug 34, the inner corner portion of each component, etc. are all rounded, the gap is filled with caulking material, and the surface is finished in a smooth state. In addition, there is no leftover or cleaning residue, bacteria and microorganisms are not generated and proliferated from them, and contamination that foreign matter is mixed into the object to be crushed can be prevented.

図2は、前記破砕機能部50の構成を断面図として示すもので、回転軸8の上部には、その軸心hに対して軸心iが角度θに傾斜した状態で傾斜軸体11が嵌合され、傾斜リング12を介して回転軸8の上端部に螺合したナット13にて押圧固定されている。傾斜軸体11の外周には軸受14を介して相対回転自在に環状体15が装着されている。この環状体15には磁石(拘束手段)16が固定され、この磁石16に異極対向させて軸受部7にブラケット17により支持された対極磁石(拘束手段)18が配設されている。この磁石16と対極磁石18との間の磁気吸着力により、回転軸8及び傾斜軸体11が回転するのに伴って環状体15が回転することが弾性的に拘束され、傾斜軸体11の回転により環状体15が振れ運動するように構成されている。   FIG. 2 shows the structure of the crushing function unit 50 as a cross-sectional view, and an inclined shaft body 11 is disposed at the upper part of the rotating shaft 8 with the axis i inclined at an angle θ with respect to the axis h. The nut 13 is fitted and screwed to the upper end of the rotary shaft 8 via the inclined ring 12 and is fixed by pressing. An annular body 15 is attached to the outer periphery of the inclined shaft body 11 via a bearing 14 so as to be relatively rotatable. A magnet (restraining means) 16 is fixed to the annular body 15, and a counter electrode magnet (restraining means) 18 supported by a bracket 17 on the bearing portion 7 so as to oppose the magnet 16 to a different polarity. Due to the magnetic attractive force between the magnet 16 and the counter electrode magnet 18, the rotation of the annular body 15 with the rotation of the rotating shaft 8 and the inclined shaft body 11 is elastically restrained. The annular body 15 is configured to swing by rotation.

前記環状体15には、その円周上に多数の破砕容器30を保持する環状保持体20が着脱交換可能に取り付けられている。環状保持体20の環状体15に対する取り付けは、環状保持体20の円周上に形成された複数箇所の固定穴から環状体15に形成されたネジ穴に固定ネジ21を螺入することによってなされる。環状保持体20の円周上に形成された多数の容器収容穴から環状体15の軸心iと平行に取り付けられた多数の容器ホルダ22内に、被破砕物及び破砕媒体32を収容した破砕容器30をそれぞれ挿入し、押圧板23を破砕容器30の蓋体31上に配し、固定ノブ25を環状保持体20に設けられた取付ボス24に螺入することにより、多数の破砕容器30は環状保持体20に固定される。   An annular holding body 20 for holding a number of crushing containers 30 is attached to the annular body 15 so as to be attachable / detachable. The annular holding body 20 is attached to the annular body 15 by screwing fixing screws 21 into the screw holes formed in the annular body 15 from a plurality of fixing holes formed on the circumference of the annular holding body 20. The Crushing in which a material to be crushed and a crushing medium 32 are accommodated in a large number of container holders 22 attached in parallel to the axis i of the circular body 15 from a large number of container receiving holes formed on the circumference of the annular holder 20. Each of the containers 30 is inserted, the pressing plate 23 is disposed on the lid body 31 of the crushing container 30, and the fixing knob 25 is screwed into the mounting boss 24 provided on the annular holding body 20, whereby a number of crushing containers 30 are provided. Is fixed to the annular holder 20.

上記破砕容器30は、図4、図6に示すように、細長い円筒容器から成り、その開口部外周にねじ30aが形成され、開口部に蓋体31を螺合して密閉できるように構成されている。蓋体31には、その内周に環状シール部31aが形成され、蓋体31による破砕容器30の密閉性の向上が図られている。破砕容器30は、被破砕物の材質や量に応じて2ml〜50mlの容積のものが用いられ、環状保持体20もこの破砕容器30の大きさに応じた容器ホルダ22が装着できるように構成される。   As shown in FIGS. 4 and 6, the crushing container 30 is composed of an elongated cylindrical container, and is configured so that a screw 30 a is formed on the outer periphery of the opening, and a lid 31 can be screwed into the opening to be sealed. ing. An annular seal portion 31 a is formed on the inner periphery of the lid body 31, and the sealing performance of the crushing container 30 by the lid body 31 is improved. The crushing container 30 has a capacity of 2 ml to 50 ml depending on the material and amount of the material to be crushed, and the annular holder 20 is also configured so that a container holder 22 corresponding to the size of the crushing container 30 can be mounted. Is done.

また、破砕容器30内に被破砕物と共に収容される破砕媒体32は、図5、図7に示すように、破砕容器30の内径Dより大きい長さLの単一部材にて構成されたものが使用できる。図4に示す一端に載頭円錐部33が形成された破砕容器30に対しては、図5(a)に示すように、その一端部に破砕容器30の載頭円錐部33に対応する円錐形状の突出端部32aが形成されたものが適用される。また、図6に示す一端に半球部35が形成された破砕容器30に対しては、図6(a)に示すように、半球部35に対応する半球形状の突出端部32aが形成されたものが適用される。また、他端部は、蓋体32に形成された環状シール部31aと干渉したり、嵌まり込むことがないように小径部32bに形成されている。また、破砕媒体32の外径dは、破砕容器30の内径Dに対して2mm以下、内径dが小さい場合には1mm以下程度小さく設定されている。例えば、破砕容器30の容量が2mlの場合で、その内径Dは8mm、破砕媒体32の外径dは7mmに設定されている。また、図5(b)(c)、図7(b)(c)に示すように、破砕媒体32の突出端部32aには必要に応じて放射状又は螺旋状に1又は複数の溝34が形成されたものを用いると、植物繊維などのように破砕され難い被破砕物を切断しながら破砕することができる。   Moreover, the crushing medium 32 accommodated in the crushing container 30 together with the material to be crushed is constituted by a single member having a length L larger than the inner diameter D of the crushing container 30 as shown in FIGS. Can be used. For the crushing container 30 in which the mounting cone part 33 is formed at one end shown in FIG. 4, as shown in FIG. 5A, a cone corresponding to the mounting cone part 33 of the crushing container 30 at one end thereof. What formed the shape protrusion end part 32a is applied. Further, as shown in FIG. 6 (a), a hemispherical protruding end portion 32a corresponding to the hemispherical portion 35 is formed on the crushing container 30 in which the hemispherical portion 35 is formed at one end shown in FIG. Things apply. The other end portion is formed in the small diameter portion 32b so as not to interfere with or fit into the annular seal portion 31a formed in the lid body 32. Further, the outer diameter d of the crushing medium 32 is set to be 2 mm or less with respect to the inner diameter D of the crushing container 30, and about 1 mm or less when the inner diameter d is small. For example, when the capacity of the crushing container 30 is 2 ml, the inner diameter D is set to 8 mm, and the outer diameter d of the crushing medium 32 is set to 7 mm. As shown in FIGS. 5B and 5C and FIGS. 7B and 7C, the protruding end 32a of the crushing medium 32 is provided with one or a plurality of grooves 34 in a radial or spiral shape as necessary. When the formed material is used, it can be crushed while cutting a material to be crushed, such as a plant fiber.

環状保持体20に被破砕物と破砕媒体32とを収容した破砕容器30を装着して細胞破砕装置1を運転させ、回転軸8を例えば1200〜2800rpmで高速回転させると、回転する傾斜軸体11に相対回転自在に外嵌された環状体15は傾斜軸体11と共に回転しようとするが、磁石16と対極磁石18との間の磁気吸着作用によって共回転が拘束されているので、回転軸8が1回転する毎に環状体15は軸心方向両側に振れ運動する。   When the crushing container 30 containing the material to be crushed and the crushing medium 32 is attached to the annular holder 20 and the cell crushing apparatus 1 is operated and the rotating shaft 8 is rotated at a high speed of, for example, 1200 to 2800 rpm, the inclined shaft body rotates. The annular body 15 externally fitted to 11 is intended to rotate together with the inclined shaft body 11, but the co-rotation is constrained by the magnetic adsorption action between the magnet 16 and the counter electrode magnet 18, so that the rotation shaft The annular body 15 swings and moves on both sides in the axial direction every time the 8 rotates once.

環状体15に取り付けられた環状保持体20に保持された破砕容器30は、回転軸8の回転に伴って往復振動が加えられ、破砕容器30内では被破砕物に破砕媒体32が効果的に衝突し、その衝撃によって被破砕物は速やかに且つ均一に細胞破砕される。特に、図4、図6に示した破砕容器30の底部形状に対応する先端形状を備えた破砕媒体32では、破砕容器30の軸心にほぼ沿った姿勢を保持したまま相対回転しながら破砕容器30の底部に衝突する動きを繰り返し、破砕容器30が乳鉢、破砕媒体32が乳棒のように作用するので、被破砕物が大型の植物細胞や動物組織などであっても効率的に破砕がなされる。   The crushing container 30 held by the annular holding body 20 attached to the annular body 15 is subjected to reciprocal vibration along with the rotation of the rotary shaft 8, and the crushing medium 32 is effectively applied to the object to be crushed in the crushing container 30. The object to be crushed is crushed quickly and uniformly by the impact. In particular, in the crushing medium 32 having the tip shape corresponding to the bottom shape of the crushing container 30 shown in FIGS. 4 and 6, the crushing container is rotated while being relatively rotated while maintaining the posture substantially along the axis of the crushing container 30. Since the crushing container 30 acts like a mortar and the crushing medium 32 acts like a pestle, the crushing container 30 acts like a mortar, and the crushing object is efficiently crushed even if it is a large plant cell or animal tissue. The

破砕媒体32は破砕容器30に往復振動が与えられることにより、その突出端部32aが破砕容器30の底部に回転しながら衝突する状態と、小径部32bが蓋体31の内面に回転しながら衝突する状態と、破砕媒体32の周面が回転しながら破砕容器30の内周壁に衝突する状態とが繰り返されるので、被破砕物は破砕容器30内の上下で破砕媒体32による圧縮と摩砕を受ける状態となり、被破砕物の破砕処理が効率的になされる。   When the crushing medium 32 is subjected to reciprocating vibration to the crushing container 30, the projecting end 32 a collides with the bottom of the crushing container 30 while rotating, and the small diameter part 32 b collides with the inner surface of the lid 31 while rotating. And the state where the peripheral surface of the crushing medium 32 rotates and the state of colliding with the inner peripheral wall of the crushing container 30 are repeated, so that the object to be crushed is compressed and ground by the crushing medium 32 above and below the crushing container 30. It will be in the state which receives and the crushing process of a to-be-crushed object is made | formed efficiently.

図4に示す破砕容器30と図5に示す破砕媒体32との組み合わせ、図6に示す破砕容器30と図7に示す破砕媒体32との組み合わせの場合では、主たる破砕作用は破砕媒体32の突出端部32aが破砕容器30の載頭円錐部33あるいは半球部35に回転しながら衝突することによってなされるので、破砕容器30の下側により大きな往復振動が与えられるように破砕容器30を配置するのが好ましい状態となる。このような破砕容器30内の下側で主たる破砕作用がなされる状態を促進するには、図2に示すように、環状体15が振れ運動する中心、即ち、回転軸8の軸心hと環状体15の軸心iとが交差する交差点kを通る環状体15の軸心iと直交する放射線m上より下側に破砕容器30の長さ方向内寸pの略中心が位置するように、環状保持体20により破砕容器30を保持すると、破砕容器30に加わる往復振動の振れ幅は下側で大きくなる非対称となり、主たる破砕作用が下側でなされて、より効率的な破砕効果が得られる。   In the case of the combination of the crushing container 30 shown in FIG. 4 and the crushing medium 32 shown in FIG. 5 and the combination of the crushing container 30 shown in FIG. 6 and the crushing medium 32 shown in FIG. Since the end portion 32a is made by rotating and colliding with the top cone portion 33 or the hemispherical portion 35 of the crushing container 30, the crushing container 30 is arranged so that a large reciprocating vibration is given to the lower side of the crushing container 30. This is a preferable state. In order to promote the state in which the main crushing action is performed on the lower side in the crushing container 30, as shown in FIG. 2, the center where the annular body 15 swings, that is, the axis h of the rotating shaft 8 and The approximate center of the inner dimension p in the longitudinal direction of the crushing container 30 is positioned below the radiation m perpendicular to the axis i of the annular body 15 passing through the intersection k where the axis i of the annular body 15 intersects. When the crushing container 30 is held by the annular holding body 20, the amplitude of the reciprocating vibration applied to the crushing container 30 becomes asymmetrical in the lower side, the main crushing action is performed on the lower side, and a more efficient crushing effect is obtained. It is done.

破砕容器30は前述したように被破砕物の種類や量に応じて大きさの異なるものが使用されるので、小さい破砕容器30を環状保持体20に保持した状態と同一位置で大きな破砕容器30を保持すると、破砕容器30の長さ方向内寸pの中心位置が交差点kを通る放射線m上より下側の最も破砕効率のよい位置から外れることになる。このようなサイズの異なる破砕容器30においても良好な破砕作用がなされる状態を得るには、図3に示すように、環状保持体20に設けられた容器ホルダ22上にスペーサ(容器位置調整手段)51を配して環状体15が振れ運動する中心、即ち、回転軸8の軸心hと環状体15の軸心iとが交差する交差点kを通る環状体15の軸心iと直交する放射線m上より下側に破砕容器30の長さ方向内寸pの略中心が位置するようにする。前記スペーサ51の高さ寸法は任意に設定できるので、最も好ましい破砕状態が得られるように、破砕容器30のサイズに応じたスペーサ51を選択する。この破砕容器30の位置調整の手段は、スペーサ51に限られたものではなく、環状保持体20に固定される容器ホルダ22の固定位置の調整、あるいは、環状保持体20の外周部位の形成高さ位置の調整等によっても可能である。   As described above, the crushing container 30 having a different size according to the type and amount of the object to be crushed is used, so that the large crushing container 30 at the same position as the state in which the small crushing container 30 is held by the annular holder 20 is used. Is held, the center position of the inner dimension p in the longitudinal direction of the crushing container 30 deviates from the position with the highest crushing efficiency below the radiation m passing through the intersection k. In order to obtain a state in which good crushing action is performed even in such crushing containers 30 having different sizes, spacers (container position adjusting means) are provided on the container holder 22 provided in the annular holder 20, as shown in FIG. ) 51 and the center where the annular body 15 swings, that is, orthogonal to the axis i of the annular body 15 passing through the intersection k where the axis h of the rotating shaft 8 and the axis i of the annular body 15 intersect. The approximate center of the inner dimension p in the length direction of the crushing container 30 is positioned below the radiation m. Since the height dimension of the spacer 51 can be set arbitrarily, the spacer 51 corresponding to the size of the crushing container 30 is selected so that the most preferable crushing state can be obtained. The means for adjusting the position of the crushing container 30 is not limited to the spacer 51, but the adjustment of the fixing position of the container holder 22 fixed to the annular holding body 20 or the formation height of the outer peripheral portion of the annular holding body 20. This is also possible by adjusting the position.

被破砕物をより効率的に破砕するために、破砕容器30と破砕媒体32とを、図8に示す破砕容器30と図9に示す破砕媒体32との組み合わせ、あるいは、図10に示す破砕容器30と図11に示す破砕媒体32との組み合わせとして構成することができる。この構成では、破砕容器30の底部と蓋体31の両方に載頭円錐部33又は半球部35を形成し、破砕媒体32の両端に載頭円錐状又は半球状の突出端部32aを形成しているので、破砕容器30の両端側で被破砕物に対する破砕作用をほぼ均等に行わせることができる。   In order to crush the material to be crushed more efficiently, the crushing container 30 and the crushing medium 32 are combined with the crushing container 30 shown in FIG. 8 and the crushing medium 32 shown in FIG. 9, or the crushing container shown in FIG. 30 and a crushing medium 32 shown in FIG. In this configuration, the mounting cone portion 33 or the hemispherical portion 35 is formed on both the bottom portion of the crushing container 30 and the lid body 31, and the protruding conical or hemispherical protruding end portion 32 a is formed on both ends of the crushing medium 32. Therefore, the crushing action with respect to the material to be crushed can be performed almost uniformly on both ends of the crushing container 30.

このような破砕容器30及び破砕媒体32が上下で同一の形状に形成されている場合には、上下でほぼ均等な破砕作用がなされるようにするため、図12に示すように、環状体15が振れ運動する中心、即ち、回転軸8の軸心hと環状体15の軸心iとが交差する交差点kを通る環状体15の軸心iと直交する放射線m上に破砕容器30の長さ方向内寸pの略中心が位置するように、環状保持体20により破砕容器30を保持すると、破砕容器30に加わる往復振動の振れ幅は破砕容器30の上下で対称となり、被破砕物には上下で破砕作用が加えられる結果、より効率的な破砕効果が得られる。   When the crushing container 30 and the crushing medium 32 are formed in the same shape in the upper and lower directions, as shown in FIG. The length of the crushing container 30 on the center where the axis of rotation of the rotating body 8 and the axis i of the annular body 15 pass through the intersection k where the axis h of the rotating body 8 intersects the axis i of the annular body 15. When the crushing container 30 is held by the annular holding body 20 so that the approximate center of the inner dimension p in the vertical direction is located, the amplitude of the reciprocating vibration applied to the crushing container 30 becomes symmetrical between the top and bottom of the crushing container 30 and As a result of the crushing action being added up and down, a more efficient crushing effect can be obtained.

この場合においても破砕容器30は被破砕物の種類や量に応じて大きさの異なるものが使用される。このとき、小さい破砕容器30を環状保持体20に保持した状態と同一位置で大きな破砕容器30を保持すると、破砕容器30の長さ方向内寸pの略中心が交差点kを通る放射線m上から外れることになる。破砕容器30内の上下で均等に破砕作用がなされる状態を得られるよに、破砕容器30を保持するために、図14に示すように、環状保持体20の外周部に固定されて破砕容器30が挿入される容器ホルダ22を容器保持位置調整手段として、その深さを破砕容器30のサイズに応じて調整することができる。この容器ホルダ22の深さ調整によって、環状体15が振れ運動する中心、即ち、回転軸8の軸心hと環状体15の軸心iとが交差する交差点kを通る環状体15の軸心iと直交する放射線m上に破砕容器30の長さ方向内寸pの略中心を一致させることができ、破砕容器30に加わる往復振動の振れ幅は破砕容器30の上下で対称となり、被破砕物には上下で破砕作用が加えられる結果、より効率的な破砕効果が得られる。   Also in this case, the crushing container 30 having a different size according to the type and amount of the object to be crushed is used. At this time, when the large crushing container 30 is held at the same position as the state in which the small crushing container 30 is held by the annular holder 20, the approximate center of the internal dimension p in the length direction of the crushing container 30 is from above the radiation m passing through the intersection k. It will come off. As shown in FIG. 14, the crushing container 30 is fixed to the outer peripheral portion of the annular holder 20 so as to hold the crushing container 30 so that a state in which the crushing action is uniformly performed on the top and bottom in the crushing container 30 can be obtained. The container holder 22 into which 30 is inserted can be used as a container holding position adjusting means, and the depth thereof can be adjusted according to the size of the crushing container 30. By adjusting the depth of the container holder 22, the center of the annular body 15 swinging, that is, the axis of the annular body 15 passing through the intersection k where the axis h of the rotating shaft 8 and the axis i of the annular body 15 intersect each other. The center of the longitudinal dimension p of the crushing container 30 can be made coincident with the radiation m orthogonal to i, and the amplitude of the reciprocating vibration applied to the crushing container 30 is symmetric between the top and bottom of the crushing container 30, As a result of the crushing action being added to the top and bottom, a more efficient crushing effect is obtained.

破砕容器30の保持位置を調整する容器位置調整手段は、前述のようにスペーサ51の高さ調整や容器ホルダ22の深さ調整の他、環状保持体20の環状体15に対する取り付け高さ位置の変更、あるいは環状保持体20の外周部の形成高さの変更によっても実施することができる。   The container position adjusting means for adjusting the holding position of the crushing container 30 adjusts the height of the spacer 51 and the depth of the container holder 22 as described above, as well as the height position of the annular holder 20 attached to the annular body 15. It can also be implemented by changing or changing the formation height of the outer peripheral portion of the annular holder 20.

上記構成のように上下対称形状の破砕媒体32を用いる場合においても、図9、図11(b)〜(e)に示すように、突出端部32aや破砕媒体32の全長にわたって1又は複数の放射状や螺旋状の溝34を形成すると、植物等の繊維質の被破砕物を効果的に破砕することができる。   Even in the case of using the vertically symmetrical crushing medium 32 as in the above configuration, as shown in FIGS. 9 and 11 (b) to 11 (e), one or more over the entire length of the projecting end 32 a and the crushing medium 32. When the radial or spiral groove 34 is formed, a fibrous object to be crushed such as a plant can be effectively crushed.

以上説明した各構成において、破砕媒体32は単一部材としているが、多数の小径ビーズを用いても、複数の金属球を用いても同様の破砕効果が得られる。   In each configuration described above, the crushing medium 32 is a single member, but the same crushing effect can be obtained by using a large number of small-diameter beads or a plurality of metal balls.

以上説明した通り本発明によれば、多数の被破砕物を均一且つ効率よく破砕できるので、DNA抽出による遺伝学研究や犯罪捜査、食品検査、考古学的検証、牛海綿状脳症(狂牛病)などの病原体の検出などに広く用いることができ、破砕品質、破砕効率に優れた破砕処理により正確且つ効率的な検査、研究等に寄与することができる。   As described above, according to the present invention, a large number of objects to be crushed can be crushed uniformly and efficiently. Therefore, genetic research and criminal investigation by DNA extraction, food inspection, archaeological verification, bovine spongiform encephalopathy (mad cow disease) It can be widely used for the detection of pathogens such as), and can contribute to accurate and efficient inspection, research, etc. by crushing process with excellent crushing quality and crushing efficiency.

実施形態に係る破砕装置の全体構成を示す側面図。The side view which shows the whole structure of the crushing apparatus which concerns on embodiment. 破砕機能部の構成を示す断面図。Sectional drawing which shows the structure of a crushing function part. 破砕機能部の構成を示す断面図。Sectional drawing which shows the structure of a crushing function part. 破砕容器の構成を示す断面図。Sectional drawing which shows the structure of a crushing container. 同上破砕容器に対応する破砕媒体の構成を示す側面図。The side view which shows the structure of the crushing medium corresponding to a crushing container same as the above. 破砕容器の構成を示す断面図。Sectional drawing which shows the structure of a crushing container. 同上破砕容器に対応する破砕媒体の構成を示す側面図。The side view which shows the structure of the crushing medium corresponding to a crushing container same as the above. 破砕容器の構成を示す断面図。Sectional drawing which shows the structure of a crushing container. 同上破砕容器に対応する破砕媒体の構成を示す側面図。The side view which shows the structure of the crushing medium corresponding to a crushing container same as the above. 破砕容器の構成を示す断面図。Sectional drawing which shows the structure of a crushing container. 同上破砕容器に対応する破砕媒体の構成を示す側面図。The side view which shows the structure of the crushing medium corresponding to a crushing container same as the above. 破砕機能部の構成を示す断面図。Sectional drawing which shows the structure of a crushing function part. 破砕機能部の構成を示す断面図。Sectional drawing which shows the structure of a crushing function part. 従来技術に係る破砕装置の構成を示す断面図。Sectional drawing which shows the structure of the crushing apparatus which concerns on a prior art.

符号の説明Explanation of symbols

1 破砕装置
8 回転軸
11 傾斜軸体
15 環状体
16 磁石(拘束手段)
18 対極磁石(拘束手段)
20 環状保持体
22 容器ホルダ(容器位置調整手段)
30 破砕容器
31 蓋体
32 破砕媒体
50 破砕機能部
51 スペーサ(容器位置調整手段)
DESCRIPTION OF SYMBOLS 1 Crusher 8 Rotating shaft 11 Inclined shaft body 15 Ring body 16 Magnet (restraint means)
18 Counter magnet (restraint)
20 annular holder 22 container holder (container position adjusting means)
30 Crushing container 31 Lid 32 Crushing medium 50 Crushing function part 51 Spacer (container position adjusting means)

Claims (6)

回転駆動される回転軸にその軸心に対して中心線が傾斜した傾斜軸部を設け、この傾斜軸部に中心線が一致するように環状体を相対回転自在に外嵌すると共に、この環状体にその回転を弾性的又は磁気的に拘束する拘束手段を係着し、前記環状体の外周に、回転軸の軸心と環状体の軸心とが交差する交差点を通る環状体軸心と直交する放射線上に、被破砕物と破砕媒体とを収容した細長い破砕容器の長さ方向内寸の略中心位置を一致させ、環状体の軸心と平行するように円周上に多数の破砕容器を保持する容器保持体を設けてなることを特徴とする破砕装置。 A rotary shaft that is rotationally driven is provided with an inclined shaft portion whose center line is inclined with respect to its axis, and an annular body is fitted on the inclined shaft portion so as to be relatively rotatable so that the center line coincides with the inclined shaft portion. An annular body axis passing through an intersection where the axis of the rotating shaft and the axis of the annular body intersect with the outer periphery of the annular body is attached to the body elastically or magnetically restraining the rotation. A large number of crushing pieces on the circumference of the elongated crushing container containing the material to be crushed and the crushing medium are aligned on the orthogonal radiation so that the approximate center position of the inner dimension in the longitudinal direction is aligned and parallel to the axis of the annular body. A crushing apparatus comprising a container holding body for holding a container. 破砕容器はその内部形状が長さ方向の両側で対称的に形成され、破砕媒体はその長さ方向両側の形状が対称的に形成されてなる請求項1に記載の破砕装置。 The crushing apparatus according to claim 1, wherein the crushing container is formed symmetrically on both sides in the length direction, and the crushing medium is formed on both sides in the length direction symmetrically. 回転駆動される回転軸にその軸心に対して中心線が傾斜した傾斜軸部を設け、この傾斜軸部に中心線が一致するように環状体を相対回転自在に外嵌すると共に、この環状体にその回転を弾性的又は磁気的に拘束する拘束手段を係着し、前記環状体の外周に被破砕物と破砕媒体とを収容した細長い破砕容器を円周上に多数保持する容器保持体を設けると共に、前記破砕容器の保持位置をその長さ方向の所定位置に調整する容器位置調整手段を設けてなることを特徴とする破砕装置。 A rotary shaft that is rotationally driven is provided with an inclined shaft portion whose center line is inclined with respect to its axis, and an annular body is fitted on the inclined shaft portion so as to be relatively rotatable so that the center line coincides with the inclined shaft portion. A container holding body that holds a large number of elongated crushing containers on the circumference of the ring body, in which a restraining means that elastically or magnetically restrains the rotation is attached to the body, and the object to be crushed and the crushing medium are accommodated on the outer periphery of the annular body. And a container position adjusting means for adjusting the holding position of the crushing container to a predetermined position in its length direction. 容器位置調整手段は、環状保持体の外周に形成された破砕容器の挿入穴に挿入される破砕容器の挿入量を調整するスペーサである請求項3に記載の破砕装置。 The crushing apparatus according to claim 3, wherein the container position adjusting means is a spacer that adjusts an insertion amount of the crushing container inserted into an insertion hole of the crushing container formed on the outer periphery of the annular holder. 容器位置調整手段は、環状保持体の外周に形成された破砕容器の保持高さ位置を調整する保持位置調整構造である請求項3に記載の破砕装置。 The crushing apparatus according to claim 3, wherein the container position adjusting means is a holding position adjusting structure for adjusting a holding height position of a crushing container formed on the outer periphery of the annular holder. 容器位置調整手段は、環状保持体に固定されて破砕容器を保持する容器ホルダである請求項3に記載の破砕装置。


The crushing apparatus according to claim 3, wherein the container position adjusting means is a container holder that is fixed to the annular holder and holds the crushing container.


JP2003320954A 2003-09-12 2003-09-12 Crusher Expired - Lifetime JP4100567B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015147170A (en) * 2014-02-05 2015-08-20 安井器械株式会社 Sample crushing tool and sample crushing device
JP2017535410A (en) * 2014-09-17 2017-11-30 ベルタン・テクノロジーズBertin Technologies Unit for crushing biological samples
WO2021261036A1 (en) 2020-06-24 2021-12-30 フロンティア・ラボ株式会社 Sample crushing apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015147170A (en) * 2014-02-05 2015-08-20 安井器械株式会社 Sample crushing tool and sample crushing device
JP2017535410A (en) * 2014-09-17 2017-11-30 ベルタン・テクノロジーズBertin Technologies Unit for crushing biological samples
WO2021261036A1 (en) 2020-06-24 2021-12-30 フロンティア・ラボ株式会社 Sample crushing apparatus

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