JP4279545B2 - Crushing and centrifugation methods - Google Patents

Crushing and centrifugation methods Download PDF

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JP4279545B2
JP4279545B2 JP2002358987A JP2002358987A JP4279545B2 JP 4279545 B2 JP4279545 B2 JP 4279545B2 JP 2002358987 A JP2002358987 A JP 2002358987A JP 2002358987 A JP2002358987 A JP 2002358987A JP 4279545 B2 JP4279545 B2 JP 4279545B2
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JP2004188309A (en
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修二 安井
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安井器械株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、植物の組織や種子類、動物の組織、微生物、カビ、プラスチック材料、鉱物材料などを化学的に分析・分画分離するために破砕し、遠心分離する破砕および遠心分離方法に関するものである。
【0002】
【従来の技術】
上記各種材料を化学的に分析・分画分離するためには、まず材料を均一に破砕しなければならない。一般的には乳鉢と乳棒が用いられるが、均一な破砕状態を得るには時間と労力とを要し、効率的でない。そこで破砕作業を効率的に行うために破砕装置が用いられ、破砕容器に公転運動と自転運動を同時に行わせることにより、破砕容器内に収容した被破砕物と微小ビーズからなる破砕媒体を立体的に運動させ、被破砕物に対する破砕媒体の衝突による圧縮と回転による磨砕で破砕する「遊星型ミル」が知られている。
【0003】
また、本出願人は、酵母菌、バクテリア等の物質生産菌や生産細胞等のスクリーニング用の細胞破砕装置として、ガラスやセラミックス製の微小ビーズを被破砕物と共に破砕容器に収容してこの破砕容器を8の字状の振動形態で高速回転させ、微小ビーズと細胞との効率的な衝突を繰り返して短時間で破砕する方式を提案している(特許文献1参照)。
【0004】
また、上記細胞破砕装置を改良して、破砕容器に単一の破砕媒体と被破砕物とを収容して、8の字状の振動を加えることにより、破砕媒体が乳棒、破砕容器が乳鉢のように作用する効率的な破砕装置などを提案している(特許文献2参照)。
【0005】
【特許文献1】
特公平6−36732号公報(第2〜3頁、図1)
【0006】
【特許文献2】
特開2001−178444号公報(第2〜4頁、図2)
【0007】
【発明が解決しようとする課題】
上記破砕装置により被破砕物を破砕してDNA抽出等の分析を行う場合には、破砕後の破砕容器内に緩衝液を注入して緩衝液中に破砕された被破砕物を懸濁した状態で遠心分離する必要がある。従来は破砕装置により破砕が終了した後、破砕装置から複数の破砕容器を個々に取り出して遠心分離にセットする必要があり、破砕容器の数が多い場合には面倒な作業となる課題があった。
【0008】
本発明が目的とするところは、被破砕物を収容した多数の破砕容器を保持する容器ホルダを破砕装置による破砕処理後に、遠心分離機に移載することを可能にした破砕および遠心分離方法を提供することにある。
【0009】
【課題を解決するための手段】
上記目的を達成するための本発明は、駆動源により回転駆動される回転軸に、その軸心に対して軸心が傾斜した傾斜軸部を設け、この傾斜軸部に相対回転自在に環状体を外嵌すると共に、この環状体の回転を弾性的に拘束する弾性拘束手段を設けた破砕装置を用い、細長い破砕容器に、その軸線方向に往復動可能に収容した単一物である破砕媒体と、被破砕物とを収容したもの複数本のそれぞれを、容器ホルダの中心線まわりの円周上に複数設けた容器収容穴のそれぞれに保持させた後、この容器ホルダを、前記環状体に、前記容器ホルダの中心線と前記傾斜軸部の軸心とが一致するようにして、相対回転不可に取付け、前記回転軸を回転させ、前記破砕媒体を前記破砕容器内で往復移動させることにより前記被破砕物を破砕する破砕工程と、破砕工程終了後において、各破砕容器を容器ホルダに保持させた状態で、各破砕容器から前記破砕媒体を取り出すと共に、各破砕容器に緩衝液を注入する緩衝液注入工程と、駆動源により回転駆動される駆動軸に一体的に回転し、前記容器ホルダを相対回転不可に収容するように設けたロータ本体を備えた遠心分離装置を用い、各破砕容器を保持した前記容器ホルダを、その中心線と前記駆動軸の軸心とが一致するようにして、前記ロータ本体に収容して取付け、前記駆動軸を回転させることにより、緩衝液注入工程後の破砕容器内の被破砕物を遠心分離する工程とを有し、前記容器ホルダとして、複数の各容器収容穴の軸線が、容器ホルダ上面よりも上方において容器ホルダの中心線と鋭角を持って交わり、各破砕容器を斜め下外方に傾斜した状態で保持するものを用い、前記破砕装置として、前記容器ホルダを、前記傾斜軸部の軸心方向に移動させることにより、前記環状体に着脱できるものを用い、前記遠心分離装置として、前記容器ホルダを、前記駆動軸の軸心方向に移動させることにより、前記ロータ本体に着脱できるものを用いたことを特徴とする。本発明によれば複数の破砕容器を保持する容器ホルダは破砕装置と遠心分離装置とに着脱できるように構成されているので、破砕装置による破砕処理後に容器ホルダを取り出し、遠心分離装置に装着すると、破砕された被破砕物に対する遠心分離の処理を速やかに実施することができる。
【0010】
【0011】
【0012】
【発明の実施の形態】
以下、添付図面を参照して本発明の実施形態について説明し、本発明の理解に供する。尚、以下に示す実施形態は本発明を具体化した一例であって、本発明の技術的範囲を限定するものではない。
【0013】
図1は、第1の実施形態に係る破砕装置の構成を示すもので、図示しないモータによって回転駆動される回転軸8は、軸受部7の一対の軸受10にて回転自在に支持されると共に、その上部が軸受部7の上方に延出されている。この回転軸8の上部には、その軸心に対して軸心が角度θに傾斜した状態で傾斜軸体11が嵌合され、傾斜リング12を介して回転軸8の上端部に螺合したナット13にて回転軸8に押圧固定されている。
【0014】
傾斜軸体11の外周には軸受14を介して相対回転自在に環状体15が装着されている。この環状体15に磁石16が取付けられ、この磁石16に対峙させて固定された支持柱17に対極磁石18が取り付けられている。これら磁石16と対極磁石18との間の吸着力によって、回転軸8及び傾斜軸体11が回転した場合に、それに追従する環状体15の回転を阻止し、且つ傾斜軸体11の回転に伴って環状体15が振れ運動を行うように構成されている。尚、前記磁石16は、環状保持体20の円周上に複数箇所に設け、各磁石16に対向させて対極磁石18を設けることにより、偏心した環状体15の回転を阻止する作用をより確実に行なわせることができる。
【0015】
前記環状体15に固定された保持体20にはリング状の容器ホルダ22が取り付けられる。容器ホルダ22は、図2に示すように、円周上に所定の傾斜角度で破砕容器30を収容する容器収容穴50が複数に形成され、中心位置に前記保持体20の円筒部20aの下方に形成されたスプライン(図示せず)に対応するスプライン穴が形成された嵌挿穴24が設けられている。前記円筒部20aの外周には、図示省略しているが、下方に容器ホルダ22の嵌挿穴24に対応するスプラインが、上方に固定キャップ25を螺入するための雄ネジが形成されている。
【0016】
容器ホルダ22は、複数の容器収容穴50に被破砕物と破砕媒体とを投入して蓋体31で閉じた破砕容器30を収容し、図1に示すように、嵌挿穴24を前記円筒部20aに挿入することにより破砕装置に装着され、図3に示す押圧板23を円筒部20aに嵌め込み、固定キャップ25を円筒部20aに螺入することにより、容器ホルダ22に収容された各破砕容器30はその蓋体31が押圧板23に設けられたタブ23aよって押圧されることにより容器ホルダ22に固定され、容器ホルダ22も固定キャップ25によって環状体15に固定される。
【0017】
容器ホルダ22が取り付けられた破砕装置を運転させると、各破砕容器30には8の字状の振れ運動が加えられ、破砕媒体によって被破砕物が破砕される。即ち、図4(a)に示すように、環状体15が右側に傾斜した状態を基準位置として、そのときの環状体15の外周上におけるa点位置の挙動を見てみると、実線状態から回転軸8が矢印方向に90°回転すると、環状体15は仮想線で示すように紙面の表裏方向に傾斜した状態に移行し、その間にa点に対応していた位置は経路bを経てc点に移動する。次に、回転軸8がさらに90°回転すると、環状体15は図4(b)に実線で示すように左側に傾斜した状態に移行し、a点に対応していた位置はc点から経路dを経て元のa点に戻る。さらに回転軸8が90°回転すると、環状体15は仮想線で示すように紙面の表裏方向に逆向きに傾斜した状態に移行し、a点に対応していた位置は経路eを経てf点に移動し、更に回転軸8が元の回転位置まで90°回転すると、a点に対応していた位置はf点から経路gを経て元のa点に戻る。従って、回転軸8の回転により、環状体15の外周部の任意の位置が8の字状の振れ運動を繰り返すことになり、環状体15に固定された容器ホルダ22に収容された破砕容器30に8の字状の振れ運動が加わり、破砕容器30に収容された破砕媒体が被破砕物を破砕する。
【0018】
上記破砕容器30は、図5に示すように、細長い円筒容器からなり、その開口部外周にねじ30aが形成され、底部に載頭半球部35が形成されており、その開口部に蓋体31を螺合して密閉できるように構成されている。蓋体31の内周部には、破砕容器30の開口部の内周に嵌合する環状シール部31aが形成されている。この破砕容器30は、被破砕物の材質や量に応じて2ml〜50mlの容積のものが用いられ、容器ホルダ22もこの破砕容器30の大きさに応じた容器収容穴50を形成したものが用いられる。
【0019】
破砕容器30内に被破砕物とともに収容される破砕媒体32は、図6(a)に示すように、破砕容器30の内径Dより大きい長さLの単一部材にて構成されており、その一端部に破砕容器30の底部形状に対応して同様の載頭円球状の突出端部32aが形成されている。また、他端部は、蓋体32の内周の環状シール部31aと干渉したり、嵌まり込むことがないように小径部32bに形成されている。また、破砕媒体32の外径dは、破砕容器30の内径Dに対して2mm以下、内径dが小さい場合には1mm以下程度小さく設定されている。例えば、破砕容器30の容量が2mlの場合で、その内径Dは8mm、破砕媒体32の外径dは7mmに設定されている。
【0020】
また、図6(b)、(c)に示すように、破砕媒体32の突出端部32aには必要に応じて放射状又は螺旋状に1又は複数の溝34を形成することにより、溝部34で切断され難い繊維質が効果的に切断されるために、効率的に破砕することができる。
【0021】
また、破砕媒体32は破砕容器30の形状に対応して形成され、図7及び図8(a)〜(c)に示すような形状に構成することもできる。図7に示す破砕容器30は、その底部に円錐形の円錐部33が形成されているので、破砕媒体32はその一端部に図8(a)に示すように円錐状の突出端部32aが形成されている。また、その突出端部32aに図8(b)、(c)に示すように、溝34を形成することもできる。
【0022】
【0023】
上記構成になる破砕装置を用いて被破砕物の破砕がなされた後、被破砕物を分析に用いる場合には、破砕後の破砕容器30内に緩衝液を注入して遠心分離する必要がある。そこで、破砕装置による破砕が完了すると、固定キャップ25を緩めて取り外し、押圧板23を外すと容器ホルダ22を取り出すことができるので、容器ホルダ22を遠心分離機に移載すると、そのまま遠心分離の作業に移行させることができる。
【0024】
容器ホルダ22に対応する遠心分離機は、図9、図10に示すように、図示しないモータによって回転駆動される駆動軸53に、中心位置にスプライン55が形成されたボス54を設けたロータ本体57がボルト56で固定されている。
【0025】
破砕装置によって破砕処理が終了した各破砕容器30は蓋体31を開いて破砕媒体32を取り出し、破砕容器30中に緩衝液を注入する。尚、破砕容器30から破砕媒体32を取り出す方法は、蓋体31の取り外しと同時に取り出す破砕媒体32の取り出し方法を適用することができ、本願出願人により特願2002−208108号として提案している。
【0026】
緩衝液を注入した破砕容器30を収容した容器ホルダ22は、その中心位置に設けられた嵌挿穴24をボス54に嵌挿することにより、図10に示すように、遠心分離機に装着することができる。この遠心分離機では3個の容器ホルダ22を装着することができるが、1個の容器ホルダ22を装着することもできる。容器ホルダ22を装着して遠心分離機を運転すると、ロータ本体57の回転に伴って容器ホルダ22も回転し、破砕されて緩衝液した状態の被破砕物は遠心分離により上清と沈殿とに分離する。この遠心分離された上清の吸光度測定等の手段により被破砕物の分析を行うことができる。
【0027】
容器ホルダ22に収容する破砕容器30の保持角度は、破砕容器30の容量に応じて好適な傾斜角度があり、一般的に容量が大きくなるほど傾斜角度は小さく設定される。
【0028】
次に、第2の実施形態に係る破砕装置について説明する。第2の実施形態に係る破砕装置は、容器ホルダ60の装着構造が異なるもので、第1の実施形態の構成と共通する構成要素には同一の符号を付し、その説明は省略する。
【0029】
図11において、第2の実施形態に係る破砕装置は、環状体15にドーナツ状に形成された容器ホルダ60を嵌め込み、環状体15上に押圧板61を配して、複数の固定ノブ62のネジ部分を環状体15に螺入することにより、容器ホルダ60を環状体15に固定し、容器ホルダ60に収容した破砕容器30を容器収容穴65内に保持する。
【0030】
容器ホルダ60は、図12に示すように、第1の実施形態における容器ホルダ22と同様に複数の破砕容器30を所定の傾斜角度にして収容する複数の容器収容穴65が円周上に形成され、中央部分に開口部を形成したドーナツ状に形成されている。また、押圧板61は、図13に示すように、周囲に各破砕容器30の蓋体31を押圧保持するタブ66が形成され、タブ66の基部は容器ホルダ60を環状体15に押圧固定する固定部に形成され、固定穴67から固定ノブ62のネジ部分を環状体15に螺入することにより容器ホルダ60を押圧固定する。
【0031】
上記構成になる容器ホルダ60に対応する遠心分離機は、図14に示すように、容器ホルダ60を収容するロータ本体70を備えて構成される。前述のように破砕装置に装着して破砕が終了した容器ホルダ60は、固定ノブ62を緩めて破砕装置から取り外され、図示するように前記ロータ本体70に収納することができる。
【0032】
この遠心分離機は、モータ71によりロータ本体70が回転駆動されるように構成され、ロータ本体70の回転により、その中に収容された容器ホルダ60も回転して各破砕容器30に遠心力が及ぶので、破砕された被破砕物を緩衝液に懸濁しておくと、遠心分離により上清と沈殿物とに分離することができる。
【0033】
前記容器ホルダ60による破砕容器30の保持角度は、遠心分離を行う際に破砕容器30の容量に応じて好適な傾斜角度があり、一般的に容量が大きくなるほど傾斜角度は小さく設定される。
【0034】
【発明の効果】
以上の説明の通り本発明によれば、被破砕物と破砕媒体とを収容した破砕容器を容器ホルダに複数に収容して、多くの被破砕物を同時に破砕処理することができ、破砕処理の終了後には容器ホルダを遠心分離機に移載することができるので、被破砕物を破砕した後に遠心分離の処理が不可欠な分析等の作業において、破砕容器を個々に破砕装置から遠心分離機に移載する面倒な作業を解消することができる。
【図面の簡単な説明】
【図1】 第1の実施形態に係る破砕装置の要部構成を示す断面図。
【図2】 第1の実施形態に係る容器ホルダの構成を示す平面図。
【図3】 第1の実施形態に係る押圧板の構成を示す平面図。
【図4】 8の字状往復振動の説明図。
【図5】 破砕容器の構成を示す断面図。
【図6】 同上破砕容器に組み合わせる破砕媒体の各種例を示す正面図。
【図7】 破砕容器の構成を示す断面図。
【図8】 同上破砕容器に組み合わせる破砕媒体の各種例を示す正面図。
【図9】 第1の実施形態に係る遠心分離機の要部構成を示す分解斜視図。
【図10】 同上遠心分離機の断面図。
【図11】 第2の実施形態に係る破砕装置の要部構成を示す断面図。
【図12】 第2の実施形態に係る容器ホルダの構成を示す平面図。
【図13】 第2の実施形態に係る押圧板の構成を示す平面図。
【図14】 第2の実施形態に係る遠心分離機の構成を示す断面図。
【符号の説明】
1、2 破砕装置
8 回転軸
11 傾斜軸部
15 環状体
16 磁石
18 対極磁石
20 保持体
22、60 容器ホルダ
23、61 押圧板
25 固定キャップ
30 破砕容器
50、65 容器収容穴
62 固定ノブ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a crushing and centrifuging method for crushing and centrifuging and analyzing plant tissues and seeds, animal tissues, microorganisms, molds, plastic materials, mineral materials, and the like for chemical analysis and fractional separation. It is.
[0002]
[Prior art]
In order to chemically analyze and fractionate the above various materials, the materials must first be uniformly crushed. Generally, a mortar and a pestle are used, but it takes time and labor to obtain a uniform crushed state, and is not efficient. Therefore, a crushing device is used to efficiently perform the crushing work. By causing the crushing container to perform the revolving motion and the rotation motion simultaneously, the crushing medium consisting of the material to be crushed and the microbeads stored in the crushing vessel is three-dimensional. There is known a “planet type mill” that is crushed by crushing by crushing by compression and rotation by collision of the crushing medium against the object to be crushed.
[0003]
In addition, as a cell crushing device for screening of substance-producing bacteria such as yeast and bacteria, production cells, etc., the present applicant accommodates microbeads made of glass or ceramics together with an object to be crushed in a crushing container. Has been proposed in which a high-speed rotation is performed in the shape of an 8-shaped vibration, and efficient collisions between microbeads and cells are repeated in a short time (see Patent Document 1).
[0004]
In addition, by improving the cell disruption apparatus, a single disruption medium and an object to be crushed are accommodated in a disruption container, and an 8-shaped vibration is applied so that the disruption medium is a pestle and the disruption container is a mortar. An efficient crushing device that works like this has been proposed (see Patent Document 2).
[0005]
[Patent Document 1]
Japanese Examined Patent Publication No. 6-36732 (pages 2 and 3, FIG. 1)
[0006]
[Patent Document 2]
JP 2001-178444 A (2nd to 4th pages, FIG. 2)
[0007]
[Problems to be solved by the invention]
When crushing the material to be crushed by the crushing device and performing analysis such as DNA extraction, the buffer solution is injected into the crushing vessel after crushing, and the material to be crushed is suspended in the buffer solution. Need to be centrifuged. Conventionally, after crushing is completed by a crushing device, it is necessary to individually take out a plurality of crushing containers from the crushing device and set them in a centrifuge, and there is a problem that becomes troublesome work when the number of crushing containers is large. .
[0008]
The purpose of the present invention is to provide a crushing and centrifuging method that makes it possible to transfer a container holder that holds a number of crushing containers containing objects to be crushed to a centrifuge after crushing processing by a crushing device. It is to provide.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, according to the present invention, a rotary shaft that is rotationally driven by a drive source is provided with an inclined shaft portion whose axis is inclined with respect to the axis, and an annular body that is rotatable relative to the inclined shaft portion. The crushing medium is a single object that is removably moved in the axial direction in an elongated crushing container using a crushing device provided with elastic restraining means that elastically restrains the rotation of the annular body. And each of the plurality of objects containing the object to be crushed is held in a plurality of container receiving holes provided on the circumference around the center line of the container holder, and then the container holder is attached to the annular body. By attaching the center line of the container holder and the axis of the inclined shaft portion so as not to rotate relative to each other, rotating the rotating shaft, and reciprocating the crushing medium in the crushing container. A crushing step of crushing the material to be crushed; After completion of the crushing process, the crushing medium is taken out from each crushing container with each crushing container held in the container holder, and a buffer solution injecting process for injecting a buffer solution into each crushing container, and a rotational drive by a drive source The container holder holding each crushing container is centerlined using a centrifuge provided with a rotor body that is integrally rotated with the driven shaft and accommodates the container holder so as not to be relatively rotatable. And the drive shaft is accommodated and mounted in the rotor body so that the axis of the drive shaft coincides, and the drive shaft is rotated to centrifuge the object to be crushed in the crushing container after the buffer solution injection step As the container holder, the axis of each of the plurality of container receiving holes intersects with the center line of the container holder at an acute angle above the upper surface of the container holder, and each crushing container is inclined obliquely downward and outward. Using the one that is held in the state, using the one that can be attached to and detached from the annular body by moving the container holder in the axial direction of the inclined shaft portion as the crushing device, A container holder that can be attached to and detached from the rotor body by moving the container holder in the axial direction of the drive shaft is used. According to the present invention, the container holder that holds the plurality of crushing containers is configured to be detachable from the crushing apparatus and the centrifuge, so that when the container holder is taken out after crushing processing by the crushing apparatus and attached to the centrifuge In addition, it is possible to quickly carry out the centrifugation process on the crushed object.
[0010]
[0011]
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention. The following embodiment is an example embodying the present invention, and does not limit the technical scope of the present invention.
[0013]
FIG. 1 shows the configuration of the crushing apparatus according to the first embodiment. A rotating shaft 8 that is rotationally driven by a motor (not shown) is rotatably supported by a pair of bearings 10 of a bearing portion 7. The upper portion extends above the bearing portion 7. An inclined shaft body 11 is fitted to the upper portion of the rotating shaft 8 with the shaft center inclined at an angle θ with respect to the shaft center, and is screwed to the upper end portion of the rotating shaft 8 via the inclined ring 12. The nut 13 is pressed and fixed to the rotary shaft 8.
[0014]
An annular body 15 is attached to the outer periphery of the inclined shaft body 11 via a bearing 14 so as to be relatively rotatable. A magnet 16 is attached to the annular body 15, and a counter electrode magnet 18 is attached to a support column 17 fixed so as to face the magnet 16. When the rotating shaft 8 and the inclined shaft body 11 are rotated by the attractive force between the magnets 16 and the counter electrode magnet 18, the rotation of the annular body 15 that follows the rotation shaft 8 and the inclined shaft body 11 is prevented. Thus, the annular body 15 is configured to perform a swinging motion. The magnet 16 is provided at a plurality of locations on the circumference of the annular holding body 20, and the counter electrode magnet 18 is provided so as to face each magnet 16, thereby preventing the rotation of the eccentric annular body 15 more reliably. Can be done.
[0015]
A ring-shaped container holder 22 is attached to the holding body 20 fixed to the annular body 15. As shown in FIG. 2, the container holder 22 is formed with a plurality of container accommodation holes 50 for accommodating the crushing containers 30 at a predetermined inclination angle on the circumference, and below the cylindrical portion 20a of the holding body 20 at a central position. A fitting insertion hole 24 in which a spline hole corresponding to the spline (not shown) is formed is provided. Although not shown in the drawing, the spline corresponding to the insertion hole 24 of the container holder 22 is formed on the outer periphery of the cylindrical portion 20a, and the male screw for screwing the fixing cap 25 is formed on the upper side. .
[0016]
The container holder 22 accommodates the crushing container 30 closed by the lid body 31 by putting the object to be crushed and the crushing medium into the plurality of container receiving holes 50, and as shown in FIG. Each crushing device accommodated in the container holder 22 by being inserted into the crushing device by being inserted into the portion 20a, fitting the pressing plate 23 shown in FIG. 3 into the cylindrical portion 20a, and screwing the fixing cap 25 into the cylindrical portion 20a. The container 30 is fixed to the container holder 22 by the lid body 31 being pressed by a tab 23 a provided on the pressing plate 23, and the container holder 22 is also fixed to the annular body 15 by a fixing cap 25.
[0017]
When the crushing apparatus to which the container holder 22 is attached is operated, an 8-shaped shake motion is applied to each crushing container 30 and the object to be crushed is crushed by the crushing medium. That is, as shown in FIG. 4A, when the state where the annular body 15 is inclined to the right side is a reference position and the behavior of the point a position on the outer periphery of the annular body 15 at that time is seen, When the rotary shaft 8 rotates 90 ° in the direction of the arrow, the annular body 15 shifts to a state inclined in the front and back direction of the paper surface as indicated by the phantom line, while the position corresponding to the point a passes through the path b and becomes c Move to a point. Next, when the rotating shaft 8 is further rotated by 90 °, the annular body 15 shifts to the left side as shown by a solid line in FIG. 4B, and the position corresponding to the point a is a path from the point c. Return to the original point a through d. When the rotating shaft 8 further rotates 90 °, the annular body 15 shifts to a state inclined in the opposite direction to the front and back of the paper surface as shown by the phantom line, and the position corresponding to the point a passes through the path e and becomes the point f. When the rotary shaft 8 is further rotated 90 ° to the original rotational position, the position corresponding to the point a returns from the point f through the path g to the original point a. Accordingly, the rotation of the rotating shaft 8 causes the arbitrary position of the outer peripheral portion of the annular body 15 to repeat a figure- 8 swinging motion, and the crushing container 30 accommodated in the container holder 22 fixed to the annular body 15. In addition, an 8-shaped swing motion is applied to the crushing medium accommodated in the crushing container 30 to crush the object to be crushed.
[0018]
As shown in FIG. 5, the crushing container 30 is formed of an elongated cylindrical container. A screw 30a is formed on the outer periphery of the opening, a head hemisphere 35 is formed on the bottom, and a lid 31 is formed on the opening. It is comprised so that it can be sealed by screwing together. An annular seal portion 31 a that fits to the inner periphery of the opening of the crushing container 30 is formed on the inner periphery of the lid 31. The crushing container 30 has a capacity of 2 ml to 50 ml depending on the material and amount of the material to be crushed, and the container holder 22 is also formed with a container receiving hole 50 corresponding to the size of the crushing container 30. Used.
[0019]
The crushing medium 32 accommodated in the crushing container 30 together with the material to be crushed is constituted by a single member having a length L larger than the inner diameter D of the crushing container 30 as shown in FIG. A similar rounded spherical protruding end 32 a is formed at one end corresponding to the shape of the bottom of the crushing container 30. The other end portion is formed in the small diameter portion 32b so as not to interfere with or fit into the annular seal portion 31a on the inner periphery of the lid body 32. Further, the outer diameter d of the crushing medium 32 is set to be 2 mm or less with respect to the inner diameter D of the crushing container 30, and about 1 mm or less when the inner diameter d is small. For example, when the capacity of the crushing container 30 is 2 ml, the inner diameter D is set to 8 mm, and the outer diameter d of the crushing medium 32 is set to 7 mm.
[0020]
Further, as shown in FIGS. 6B and 6C, by forming one or a plurality of grooves 34 radially or spirally in the protruding end portion 32 a of the crushing medium 32 as necessary, Since the fiber that is difficult to cut is effectively cut, it can be efficiently crushed.
[0021]
Moreover, the crushing medium 32 is formed corresponding to the shape of the crushing container 30, and can also be configured as shown in FIGS. 7 and 8A to 8C. Since the crushing container 30 shown in FIG. 7 has a conical conical portion 33 formed at the bottom thereof, the crushing medium 32 has a conical protruding end portion 32a at one end thereof as shown in FIG. Is formed. Further, as shown in FIGS. 8B and 8C, a groove 34 can be formed in the protruding end portion 32a.
[0022]
[0023]
When the material to be crushed is used for analysis after the material to be crushed using the crushing device having the above-described configuration, it is necessary to inject a buffer into the crushing container 30 after crushing and perform centrifugation. . Therefore, when the crushing by the crushing apparatus is completed, the container cap 22 can be taken out by loosening and removing the fixing cap 25 and removing the pressing plate 23. Therefore, when the container holder 22 is transferred to the centrifuge, it is centrifuged as it is. Can be transferred to work.
[0024]
As shown in FIGS. 9 and 10, the centrifuge corresponding to the container holder 22 has a rotor body in which a drive shaft 53 that is rotationally driven by a motor (not shown) is provided with a boss 54 having a spline 55 formed at the center position. 57 is fixed by a bolt 56.
[0025]
Each crushing container 30 that has been crushed by the crushing device opens the lid 31, takes out the crushing medium 32, and injects a buffer solution into the crushing container 30. In addition, the method of taking out the crushing medium 32 from the crushing container 30 can apply the method of taking out the crushing medium 32 taken out simultaneously with the removal of the lid 31, and has been proposed as Japanese Patent Application No. 2002-208108 by the applicant of the present application. .
[0026]
As shown in FIG. 10, the container holder 22 containing the crushing container 30 infused with the buffer solution is attached to the centrifuge as shown in FIG. 10 by inserting the insertion hole 24 provided at the center position into the boss 54. be able to. In this centrifuge, three container holders 22 can be mounted, but one container holder 22 can also be mounted. When the centrifuge is operated with the container holder 22 attached, the container holder 22 also rotates with the rotation of the rotor body 57, and the crushed and crushed buffered material is separated into a supernatant and a precipitate by centrifugation. To separate. The material to be crushed can be analyzed by means such as measuring the absorbance of the centrifuged supernatant.
[0027]
The holding angle of the crushing container 30 accommodated in the container holder 22 has a suitable inclination angle according to the capacity of the crushing container 30, and the inclination angle is generally set smaller as the capacity increases.
[0028]
Next, the crushing apparatus according to the second embodiment will be described. The crushing apparatus according to the second embodiment is different in the mounting structure of the container holder 60, and the same reference numerals are given to the components common to the configuration of the first embodiment, and the description thereof is omitted.
[0029]
In FIG. 11, the crushing apparatus according to the second embodiment includes a container holder 60 formed in a donut shape in an annular body 15, and a pressing plate 61 is disposed on the annular body 15. By screwing the screw portion into the annular body 15, the container holder 60 is fixed to the annular body 15, and the crushing container 30 accommodated in the container holder 60 is held in the container accommodation hole 65.
[0030]
As shown in FIG. 12, the container holder 60 is formed with a plurality of container accommodation holes 65 on the circumference for accommodating a plurality of crushing containers 30 at a predetermined inclination angle, similar to the container holder 22 in the first embodiment. It is formed in a donut shape having an opening at the center. Further, as shown in FIG. 13, the pressing plate 61 is formed with a tab 66 that presses and holds the lid 31 of each crushing container 30, and the base of the tab 66 presses and fixes the container holder 60 to the annular body 15. The container holder 60 is pressed and fixed by screwing the threaded portion of the fixing knob 62 into the annular body 15 from the fixing hole 67.
[0031]
As shown in FIG. 14, the centrifuge corresponding to the container holder 60 configured as described above includes a rotor body 70 that houses the container holder 60. The container holder 60 that has been attached to the crushing apparatus as described above and has been crushed can be removed from the crushing apparatus by loosening the fixing knob 62 and stored in the rotor body 70 as shown in the figure.
[0032]
The centrifuge is configured such that the rotor main body 70 is rotationally driven by a motor 71, and the rotation of the rotor main body 70 also rotates the container holder 60 accommodated therein, so that centrifugal force is applied to each crushing container 30. Therefore, if the crushed material to be crushed is suspended in a buffer solution, it can be separated into a supernatant and a precipitate by centrifugation.
[0033]
The holding angle of the crushing container 30 by the container holder 60 has a suitable inclination angle according to the capacity of the crushing container 30 when performing centrifugation, and the inclination angle is generally set smaller as the capacity increases.
[0034]
【The invention's effect】
As described above, according to the present invention, a plurality of crushing containers containing a material to be crushed and a crushing medium can be accommodated in a container holder, and a lot of materials to be crushed can be crushed at the same time. After completion, the container holder can be transferred to the centrifuge, so that the crushing containers can be individually transferred from the crushing device to the centrifuge in operations such as analysis where centrifuge processing is indispensable after crushing the material to be crushed. The troublesome work of transferring can be eliminated.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing the main configuration of a crushing apparatus according to a first embodiment.
FIG. 2 is a plan view showing a configuration of a container holder according to the first embodiment.
FIG. 3 is a plan view showing a configuration of a pressing plate according to the first embodiment.
FIG. 4 is an explanatory diagram of an 8-shaped reciprocating vibration.
FIG. 5 is a cross-sectional view showing a configuration of a crushing container.
FIG. 6 is a front view showing various examples of crushing media to be combined with the crushing container.
FIG. 7 is a cross-sectional view showing a configuration of a crushing container.
FIG. 8 is a front view showing various examples of crushing media to be combined with the crushing container.
FIG. 9 is an exploded perspective view showing the main configuration of the centrifuge according to the first embodiment.
FIG. 10 is a cross-sectional view of the centrifuge.
FIG. 11 is a cross-sectional view showing the main configuration of a crushing apparatus according to a second embodiment.
FIG. 12 is a plan view showing a configuration of a container holder according to a second embodiment.
FIG. 13 is a plan view showing a configuration of a pressing plate according to a second embodiment.
FIG. 14 is a cross-sectional view showing a configuration of a centrifuge according to a second embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1, 2 Crushing device 8 Rotating shaft 11 Inclined shaft part 15 Annular body 16 Magnet 18 Counter electrode magnet 20 Holding body 22, 60 Container holder 23, 61 Press plate 25 Fixed cap 30 Crushing container 50, 65 Container accommodation hole 62 Fixed knob

Claims (1)

駆動源により回転駆動される回転軸に、その軸心に対して軸心が傾斜した傾斜軸部を設け、この傾斜軸部に相対回転自在に環状体を外嵌すると共に、この環状体の回転を弾性的に拘束する弾性拘束手段を設けた破砕装置を用い、細長い破砕容器に、その軸線方向に往復動可能に収容した単一物である破砕媒体と、被破砕物とを収容したもの複数本のそれぞれを、容器ホルダの中心線まわりの円周上に複数設けた容器収容穴のそれぞれに保持させた後、この容器ホルダを、前記環状体に、前記容器ホルダの中心線と前記傾斜軸部の軸心とが一致するようにして、相対回転不可に取付け、前記回転軸を回転させ、前記破砕媒体を前記破砕容器内で往復移動させることにより前記被破砕物を破砕する破砕工程と、  A rotating shaft that is rotationally driven by a drive source is provided with an inclined shaft portion whose axis is inclined with respect to the axial center, and an annular body is externally fitted to the inclined shaft portion so as to be rotatable relative to the rotating shaft. Using a crushing device provided with elastic restraining means for elastically restraining the material, a single crushing medium and a material to be crushed accommodated in a slender crushing container that can reciprocate in its axial direction Each of the books is held in each of a plurality of container receiving holes provided on a circumference around the center line of the container holder, and then the container holder is attached to the annular body with the center line of the container holder and the inclined axis. A crushing step of crushing the material to be crushed by attaching the shafts of the parts so as not to rotate relative to each other, rotating the rotary shaft, and reciprocating the crushing medium in the crushing container;
破砕工程終了後において、各破砕容器を容器ホルダに保持させた状態で、各破砕容器から前記破砕媒体を取り出すと共に、各破砕容器に緩衝液を注入する緩衝液注入工程と、  After completion of the crushing step, in a state where each crushing container is held in a container holder, the crushing medium is taken out from each crushing vessel, and a buffer solution injection step for injecting a buffer solution into each crushing vessel,
駆動源により回転駆動される駆動軸に一体的に回転し、前記容器ホルダを相対回転不可に収容するように設けたロータ本体を備えた遠心分離装置を用い、各破砕容器を保持した前記容器ホルダを、その中心線と前記駆動軸の軸心とが一致するようにして、前記ロータ本体に収容して取付け、前記駆動軸を回転させることにより、緩衝液注入工程後の破砕容器内の被破砕物を遠心分離する工程とを有し、  The container holder that holds each crushing container using a centrifuge provided with a rotor body that rotates integrally with a drive shaft that is rotationally driven by a drive source and that is provided so as to accommodate the container holder in a relatively non-rotatable manner. The center line and the axis of the drive shaft coincide with each other so that the rotor body is housed and mounted, and the drive shaft is rotated, whereby the object to be crushed in the crushing container after the buffer solution injection step Centrifuge the object,
前記容器ホルダとして、複数の各容器収容穴の軸線が、容器ホルダ上面よりも上方において容器ホルダの中心線と鋭角を持って交わり、各破砕容器を斜め下外方に傾斜した状態で保持するものを用い、  As the container holder, the axis of each of the plurality of container receiving holes intersects with the center line of the container holder at an acute angle above the upper surface of the container holder, and holds the crushing containers obliquely downward and outward. Use
前記破砕装置として、前記容器ホルダを、前記傾斜軸部の軸心方向に移動させることにより、前記環状体に着脱できるものを用い、  As the crushing device, the container holder can be attached to and detached from the annular body by moving in the axial direction of the inclined shaft portion,
前記遠心分離装置として、前記容器ホルダを、前記駆動軸の軸心方向に移動させることにより、前記ロータ本体に着脱できるものを用いた  As the centrifugal separator, a device that can be attached to and detached from the rotor body by moving the container holder in the axial direction of the drive shaft was used.
ことを特徴とする破砕および遠心分離方法。A crushing and centrifuging method characterized in that.
JP2002358987A 2002-12-11 2002-12-11 Crushing and centrifugation methods Expired - Lifetime JP4279545B2 (en)

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