JP2005050794A - Joint connector for wire harness - Google Patents

Joint connector for wire harness Download PDF

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Publication number
JP2005050794A
JP2005050794A JP2004186130A JP2004186130A JP2005050794A JP 2005050794 A JP2005050794 A JP 2005050794A JP 2004186130 A JP2004186130 A JP 2004186130A JP 2004186130 A JP2004186130 A JP 2004186130A JP 2005050794 A JP2005050794 A JP 2005050794A
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Prior art keywords
short
circuit member
terminal
wire
joint connector
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JP2004186130A
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JP4519539B2 (en
Inventor
Tatsuo Tamagawa
達男 玉川
Hiroki Hirai
宏樹 平井
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Priority to JP2004186130A priority Critical patent/JP4519539B2/en
Priority to DE102004034396A priority patent/DE102004034396B4/en
Priority to US10/892,380 priority patent/US7351085B2/en
Publication of JP2005050794A publication Critical patent/JP2005050794A/en
Priority to US11/500,458 priority patent/US7520767B2/en
Priority to US12/003,384 priority patent/US7476113B2/en
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Publication of JP4519539B2 publication Critical patent/JP4519539B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To reduce the projecting length of a joint connector in winding the joint connector around a wire harness by making the joint connector thinner. <P>SOLUTION: This joint connector is equipped with an insulation housing 30 and a short circuit member 14. The insulation housing 30 retains a plurality of wire-side terminals 20 on nearly the same plane and is opened from terminal insertion holes 39 toward a tip side. The short circuit member 14 has: a plurality of male terminal parts 14a fitted to the respective terminals 20 from their tip sides through the insertion holes 39; and a terminal connection part 14b for connecting the terminal parts 14a with one another. Since increase of height of the connector is barely needed in this structure, it is advantageous for thinning; even if the joint connector is wound around a wire harness, its projecting length is small; and it does not disturb wiring of the wire harness. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ワイヤハーネスに含まれる特定の電線同士を電気的に接続するための技術に関するものである。   The present invention relates to a technique for electrically connecting specific electric wires included in a wire harness.

従来、複数の電線同士を電気的に接続する(すなわち短絡させる)ためのジョイントコネクタとして、特許文献1に記載されるものが知られている。   Conventionally, a joint connector described in Patent Document 1 is known as a joint connector for electrically connecting (that is, short-circuiting) a plurality of electric wires.

このジョイントコネクタは、複数の電線の端部にそれぞれ固定される電線側端子と、これらの電線側端子が一方向に並んだ状態で当該電線側端子を保持する絶縁ハウジングとを備え、各電線側端子にはその軸方向と直交する方向に開口するスリット溝が形成されている。絶縁ハウジングには、前記スリット溝と対応する位置にスリット孔が設けられ、このスリット孔に対して各電線側端子の軸方向と直交する方向からバスバープレートを挿入し、かつ、前記各電線側端子のスリット溝に差し込むことにより、これら電線側端子を前記バスバープレートを介して相互に短絡させることが可能となっている。
特開平6−76899号公報(第2頁,図1)
The joint connector includes a wire-side terminal fixed to each end of a plurality of wires, and an insulating housing that holds the wire-side terminal in a state where these wire-side terminals are aligned in one direction. The terminal is formed with a slit groove that opens in a direction perpendicular to the axial direction. The insulating housing is provided with a slit hole at a position corresponding to the slit groove, a bus bar plate is inserted into the slit hole from a direction orthogonal to the axial direction of each electric wire side terminal, and each electric wire side terminal These electric wire side terminals can be short-circuited to each other via the bus bar plate.
JP-A-6-76899 (second page, FIG. 1)

前記ジョイントコネクタは、ワイヤハーネス中の特定の電線同士を短絡させる手段として用いられることが多く、その場合、当該ジョイントコネクタはワイヤハーネス本体部分に粘着テープなどで巻き付けられて固定される。このとき、当該ジョイントコネクタの高さ寸法が大きいと、巻き付け状態でワイヤハーネス本体部分からの突出量が大きくなり、当該ワイヤハーネスの配索の邪魔となるおそれがあるので、ジョイントコネクタの薄型化が望まれる。   The joint connector is often used as means for short-circuiting specific electric wires in the wire harness. In this case, the joint connector is wound around and fixed to the wire harness main body portion with an adhesive tape or the like. At this time, if the height dimension of the joint connector is large, the amount of protrusion from the wire harness main body portion in the wound state increases, which may interfere with the wiring harness wiring. desired.

しかしながら、前記特許文献1に記載されるジョイントコネクタでは、その薄型化すなわち高さ寸法の削減が困難であり、同コネクタをワイヤハーネスに巻き付けた場合に突出量が大きくなるおそれがある。その理由は次のとおりである。   However, in the joint connector described in Patent Document 1, it is difficult to reduce the thickness of the joint connector, that is, to reduce the height, and there is a possibility that the amount of protrusion increases when the connector is wound around a wire harness. The reason is as follows.

1)電線側端子としてその高さ方向にバスバープレートが差込可能なスリット溝をもつ端子が用いられるので、当該端子は通常の電線側端子に比べて高さ寸法が大きくなり易く、その分コネクタ全体の高さ寸法が大きくなってしまう。   1) Since a terminal having a slit groove into which the bus bar plate can be inserted in the height direction is used as the electric wire side terminal, the height of the terminal is likely to be larger than that of a normal electric wire side terminal. The overall height dimension becomes large.

2)さらに、前記電線側端子の高さ方向に沿って絶縁ハウジング内にバスバープレートを挿入する構造となっているので、その挿入方向に沿ってバスバープレートを案内するための案内部を絶縁ハウジングに形成しなければならず、その案内部の形成によって絶縁ハウジングの高さ寸法はさらに増大することになる。   2) Further, since the bus bar plate is inserted into the insulating housing along the height direction of the electric wire side terminal, a guide portion for guiding the bus bar plate along the inserting direction is provided in the insulating housing. The height dimension of the insulating housing is further increased by the formation of the guide portion.

本発明は、このような事情に鑑み、薄型化が可能であり、ワイヤハーネスにおける電線同士の短絡手段として好適なワイヤハーネス用ジョイントコネクタを提供することを目的とする。   In view of such circumstances, an object of the present invention is to provide a joint connector for a wire harness that can be reduced in thickness and is suitable as a means for short-circuiting electric wires in a wire harness.

前記課題を解決するための手段として、本発明は、ワイヤハーネスに含まれる複数の電線同士を電気的に接続するためのジョイントコネクタであって、ワイヤハーネスに含まれる電線のうちの特定の電線の端末に固定され、その軸方向に雄型端子が嵌入可能な雌型接触部を先端側に有する電線側端子と、これらの電線側端子を当該電線側端子が略同一平面上に並ぶ状態で保持し、かつ、これら電線側端子の雌型接触部を先端側に開放する端子開放部を有する絶縁ハウジングと、前記電線側端子のうちの特定の電線側端子同士を短絡させるための短絡部材とを備え、この短絡部材は、当該特定の電線側端子の雌型接触部にそれぞれ前記絶縁ハウジングの端子開放部から嵌入可能な複数本の雄型端子部と、これらの雄型端子部同士を連結しかつ特定の雄型端子部同士を電気的に接続する端子連結部とを有するものである。   As means for solving the problems, the present invention is a joint connector for electrically connecting a plurality of electric wires included in a wire harness, and a specific electric wire of the electric wires included in the wire harness A wire-side terminal that is fixed to the terminal and has a female contact portion on the distal end side into which the male terminal can be fitted in the axial direction thereof, and holds the wire-side terminals in a state where the wire-side terminals are arranged on substantially the same plane. And an insulating housing having a terminal opening portion that opens the female contact portion of the electric wire side terminal to the tip side, and a short-circuit member for short-circuiting specific electric wire side terminals among the electric wire side terminals. The short-circuit member includes a plurality of male terminal portions that can be fitted into the female contact portion of the specific electric wire side terminal from the terminal opening portion of the insulating housing, and these male terminal portions are connected to each other. And special The male terminal portions are those having a terminal connecting portion for electrically connecting.

すなわち、本発明は、略同一平面上に保持された電線側端子の雌型接触部に対してその軸方向から短絡部材が嵌入されて特定の電線側端子同士を短絡させるものであるため、電線側端子及び絶縁ハウジングのいずれにおいても高さ方向を増加させる必要がなく、よってコネクタ全体の大幅な薄型化が可能である。従って、このコネクタをワイヤハーネスに巻き付けたときの当該ジョイントコネクタの突出量を小さく抑えることができる。   That is, according to the present invention, since the short-circuit member is inserted from the axial direction with respect to the female-type contact portion of the electric wire side terminal held on substantially the same plane, the specific electric wire side terminals are short-circuited. It is not necessary to increase the height direction in any of the side terminals and the insulating housing, so that the entire connector can be significantly reduced in thickness. Therefore, the protrusion amount of the joint connector when the connector is wound around the wire harness can be reduced.

また、本発明では、前記短絡部材の形状や構造(特に雄型端子部の個数)の設定によって、共通の絶縁ハウジングを用いながら様々な短絡回路を構築することが可能であり、汎用性の面でも有利である。   Further, in the present invention, various short-circuits can be constructed using a common insulating housing by setting the shape and structure of the short-circuit member (particularly the number of male terminal portions). But it is advantageous.

例えば、前記短絡部材を複数個備え、これらの短絡部材が相互離間した状態で特定の電線側端子に嵌合される構成とすれば、絶縁ハウジングに保持される電線側端子を複数のグループに分けて各グループごとに電線同士を短絡させることが可能になる。   For example, if a plurality of the short-circuit members are provided and the short-circuit members are configured to be fitted to specific wire-side terminals in a state of being separated from each other, the wire-side terminals held by the insulating housing are divided into a plurality of groups. Thus, it becomes possible to short-circuit the wires for each group.

前記短絡部材としては、複数本の前記雄型端子部とこれらの雄型端子部同士を連結する端子連結部とが導体材料により一体に形成されたものが好適である。この構造によれば、部品点数の少ない簡素な構造で特定の電線側端子同士を短絡させることができる。   As the short-circuit member, it is preferable that a plurality of the male terminal portions and a terminal connecting portion for connecting the male terminal portions are integrally formed of a conductive material. According to this structure, specific electric wire side terminals can be short-circuited with a simple structure with a small number of parts.

より具体的には、前記絶縁ハウジングよりも厚みの小さい金属板で構成されたものが、好適である。このような短絡部材を用いれば、コネクタ全体の薄型化を促進でき、また、短絡部材そのものの構造もより簡素化される。   More specifically, it is preferable to use a metal plate that is thinner than the insulating housing. By using such a short-circuit member, it is possible to promote the thinning of the entire connector, and the structure of the short-circuit member itself is further simplified.

あるいは、前記絶縁ハウジングが、互いに隣接する特定の電線側端子同士の間の位置において当該電線側端子の軸方向に直交する方向でかつ当該電線側端子の並び方向に直交する方向に曲げ変形可能な曲げ変形部を有しており、前記短絡部材の端子連結部が、前記曲げ変形部と対応する位置において当該曲げ変形部の曲げ変形方向と同じ方向に撓み変形可能であり、まは前記曲げ変形部と対応する位置において前記電線側端子の並び方向と平行な方向に分割されている構成とすれば、ワイヤハーネスの周面に沿って絶縁ハウジングそのものを曲げ変形させることが可能となり、これにより、曲率の大きい(すなわち直径の小さい)ワイヤハーネスに対しても安定した状態でジョイントコネクタを巻き付けることが可能になる。   Alternatively, the insulating housing can be bent and deformed in a direction perpendicular to the axial direction of the electric wire side terminal and in a direction perpendicular to the arrangement direction of the electric wire side terminals at a position between specific electric wire side terminals adjacent to each other. A bending deformation portion, and the terminal connecting portion of the short-circuit member can be bent and deformed in the same direction as the bending deformation direction of the bending deformation portion at a position corresponding to the bending deformation portion, or the bending deformation If the configuration is divided in a direction parallel to the direction in which the electric wire side terminals are aligned at a position corresponding to the portion, the insulating housing itself can be bent and deformed along the peripheral surface of the wire harness. The joint connector can be wound in a stable state even on a wire harness having a large curvature (ie, a small diameter).

ここで、前記絶縁ハウジングは、一部の電線側端子同士の間の位置に曲げ変形部を有しているものでもよいし、全ての電線側端子同士の間の位置に前記曲げ変形部を有しているものでもよい。後者の場合には、ワイヤハーネスの外形に対してより柔軟に対応することが可能になる。   Here, the insulating housing may have a bending deformation portion at a position between some of the electric wire side terminals, or may have the bending deformation portion at a position between all the electric wire side terminals. It may be what you do. In the latter case, the outer shape of the wire harness can be dealt with more flexibly.

曲げ変形部を有する絶縁ハウジングの具体的構造としては、例えば、各電線側端子を保持する端子保持部と、前記曲げ変形部を構成する薄肉のヒンジ部とが一体に成形されたものが、好適である。このような構成によれば、絶縁ハウジングの部品点数の増大を抑えて簡素な構造を保ちながら当該絶縁ハウジングそのものの曲げ変形を可能にすることができる。   As a specific structure of the insulating housing having a bending deformation part, for example, a terminal holding part for holding each electric wire side terminal and a thin hinge part constituting the bending deformation part are preferably integrally formed. It is. According to such a configuration, an increase in the number of parts of the insulating housing can be suppressed, and the insulating housing itself can be bent and deformed while maintaining a simple structure.

一方、前記短絡部材の端子連結部が曲げ変形可能であるものとしては、例えば、当該端子連結部が前記曲げ変形部と同方向に撓み変形可能なフレキシブル配線材で構成されたものが、好適である。この構成では、前記フレキシブル配線材における配線形態によって所望の短絡回路を構築することが可能である。   On the other hand, as the terminal connecting portion of the short-circuit member that can be bent and deformed, for example, it is preferable that the terminal connecting portion is made of a flexible wiring material that can be bent and deformed in the same direction as the bending deformed portion. is there. With this configuration, it is possible to construct a desired short circuit according to the wiring form in the flexible wiring material.

前記絶縁ハウジングには、前記電線側端子に接続される短絡部材を保護するための短絡部材保護部が設けられていることが、より好ましい。   More preferably, the insulating housing is provided with a short-circuit member protecting portion for protecting the short-circuit member connected to the wire-side terminal.

この短絡部材保護部としては、前記絶縁ハウジングの本体から電線側端子の先端側に延長された短絡部材支持部を有し、この短絡部材支持部上に前記短絡部材を載置した状態で当該短絡部材をスライドさせることにより当該短絡部材の各雄型端子部が特定の電線側端子の雌型接触部に嵌入されるように前記短絡部材支持部の位置が設定されているものが、好適である。   As this short circuit member protection part, it has a short circuit member support part extended from the main part of the above-mentioned insulating housing to the tip side of the electric wire side terminal, and the short circuit in a state where the short circuit member is placed on this short circuit member support part It is preferable that the position of the short-circuit member support portion is set so that each male terminal portion of the short-circuit member is fitted into the female contact portion of a specific electric wire side terminal by sliding the member. .

この構成によれば、前記短絡部材支持部に電線側端子へ短絡部材を案内する機能を持たせることができ、これによって作業効率が向上するとともに、短絡部材が電線側端子に結合された状態では当該短絡部材を片側からカバーして有効に保護することができる。しかも、前記短絡部材支持部は絶縁ハウジングの本体から電線側端子の先端側へ延長されるものであるため、コネクタの高さ寸法はほとんど増加させずに当該短絡部材支持部を構成することができる。   According to this configuration, the short-circuit member support portion can have a function of guiding the short-circuit member to the wire-side terminal, thereby improving work efficiency and in a state where the short-circuit member is coupled to the wire-side terminal. The short-circuit member can be effectively protected by covering from one side. And since the said short circuit member support part is extended from the main body of an insulation housing to the front end side of an electric wire side terminal, the said short circuit member support part can be comprised, without increasing the height dimension of a connector. .

また、前記絶縁ハウジングの短絡部材保護部が、当該絶縁ハウジングにおいて前記短絡部材の雄型端子部が挿入される部位を開放する開状態と、特定の電線側端子に嵌合された短絡部材を覆う閉状態とに切換可能であれば、当該短絡部材保護部を開いた状態で短絡部材と電線側端子との嵌合を行った後、当該短絡部材保護部を閉じて短絡部材を覆うことにより、その保護を確実に行うことができる。   Moreover, the short circuit member protection part of the said insulation housing covers the short circuit member fitted in the open state which open | releases the site | part in which the male terminal part of the said short circuit member is inserted in the said insulation housing, and a specific electric wire side terminal If it is possible to switch to the closed state, after the short-circuit member and the electric wire side terminal are fitted with the short-circuit member protection part opened, the short-circuit member protection part is closed to cover the short-circuit member, The protection can be surely performed.

さらに、前記短絡部材保護部が、前記閉状態で前記各雌型接触部から離脱する方向への短絡部材の動きを規制する短絡部材拘束部を有するものであれば、当該短絡部材の拘束によって当該短絡部材と電線側端子との接続状態をより確実に維持することができる。   Furthermore, if the short-circuit member protection portion has a short-circuit member restraining portion that restricts the movement of the short-circuit member in the direction in which the short-circuit member is detached from the female contact portion in the closed state, The connection state between the short-circuit member and the electric wire side terminal can be more reliably maintained.

また、本発明は、前記ジョイントコネクタを用いてワイヤハーネスに含まれる複数の電線同士を電気的に接続する方法であって、ワイヤハーネスに含まれる電線のうちの特定の電線の端末に前記電線側端子を固定する工程と、これらの電線側端子を前記絶縁ハウジングに保持させる工程と、この絶縁ハウジングに保持された特定の電線側端子の雌型接触部に対して前記短絡部材の雄型端子部を嵌入して当該電線側端子同士を電気的に接続する工程と、当該電気的接続後に前記絶縁ハウジングをワイヤハーネスの本体部分に固定する工程とを含むものである。   Further, the present invention is a method of electrically connecting a plurality of electric wires included in a wire harness using the joint connector, and the electric wire side is connected to a terminal of a specific electric wire among electric wires included in the wire harness. The step of fixing the terminal, the step of holding these electric wire side terminals in the insulating housing, and the male terminal portion of the short-circuit member with respect to the female contact portion of the specific electric wire side terminal held in the insulating housing Is inserted, and the electric wire side terminals are electrically connected to each other, and after the electric connection, the insulating housing is fixed to the main body portion of the wire harness.

このような方法によれば、前記絶縁ハウジングに電線側端子をセットした後、所望の短絡パターンに対応する形状の短絡部材の雄型端子部を適当な電線側端子の雌型接触部に嵌入することによって、当該短絡パターンを容易にかつフレキシブルに構築することができる。   According to such a method, after the electric wire side terminal is set in the insulating housing, the male terminal portion of the short-circuit member having a shape corresponding to the desired short-circuit pattern is fitted into the female contact portion of an appropriate electric wire-side terminal. By this, the said short circuit pattern can be constructed | assembled easily and flexibly.

以上のように本発明は、複数の電線側端子が略同一平面上に並んだ状態で保持する絶縁ハウジングと、その電線側端子の雌型接触部に対してそれぞれ先端側から嵌入可能な複数本の雄型端子部及びこれらの雄型端子部同士を連結しかつ電気的に接続する端子連結部を有する短絡部材とを備え、この短絡部材の雄型端子部を前記絶縁ハウジングの外部から前記電線側端子の雌型接触部に嵌入できるようにしたジョイントコネクタであり、このコネクタを用いてワイヤハーネスに含まれる電線同士を電気的に接続するものであるので、従来のように各電線側端子に対してその高さ方向からバスバープレートを差し込むようにしたものに比べて前記ジョイントコネクタ全体を大幅に薄型化することが可能であり、当該コネクタをワイヤハーネスに巻き付けたときの当該ジョイントコネクタの突出量を小さく抑えることができる効果がある。   As described above, the present invention includes an insulating housing that holds a plurality of wire-side terminals arranged in a substantially same plane, and a plurality of wires that can be inserted from the front end side into the female contact portion of the wire-side terminal. A male terminal portion and a short-circuit member having a terminal connecting portion for connecting and electrically connecting the male terminal portions to each other, and the male terminal portion of the short-circuit member is connected to the electric wire from the outside of the insulating housing. It is a joint connector that can be fitted into the female contact portion of the side terminal, and is used to electrically connect the wires included in the wire harness using this connector. On the other hand, it is possible to make the entire joint connector significantly thinner than the one in which the bus bar plate is inserted from the height direction, and the connector is wound around the wire harness. With there is the joint connector projecting amount can be reduced the effect of the time it was.

まず、本発明の第1の実施の形態を図1〜図5に基づいて説明する。   First, a first embodiment of the present invention will be described with reference to FIGS.

図示のジョイントコネクタは、ワイヤハーネスを構成する各電線18の端末に固定される電線側端子20と、複数の電線側端子20を保持する絶縁ハウジング30と、複数の短絡部材14とを備えている。   The illustrated joint connector includes an electric wire side terminal 20 fixed to the end of each electric wire 18 constituting the wire harness, an insulating housing 30 holding the plural electric wire side terminals 20, and a plurality of short-circuit members 14. .

図例の電線側端子20は、ばね接触片21を格納する箱型の雌型接触部22を先端側に有し、その後方に、電線18の導体部分に圧着される導体バレル24と、電線18の絶縁被覆に圧着されるインシュレーションバレル26とを有している。この電線側端子20は、ワイヤハーネスを構成する他の電線(ジョイントコネクタと関係のない電線)にも使用可能な一般的形状を有するものであり、よってここに示すジョイントコネクタは汎用性の面でも優れている。   The electric wire side terminal 20 of the illustrated example has a box-shaped female contact portion 22 for storing the spring contact piece 21 at the tip side, and a conductor barrel 24 to be crimped to a conductor portion of the electric wire 18 at the rear thereof, and an electric wire And an insulation barrel 26 which is crimped to 18 insulating coatings. The electric wire side terminal 20 has a general shape that can be used for other electric wires (electric wires not related to the joint connector) constituting the wire harness. Therefore, the joint connector shown here is also versatile. Are better.

絶縁ハウジング30は、偏平なハウジング本体32と、その上に被着される薄板状のカバー34と、これらハウジング本体32及びカバー34の一端同士を相対回動可能に連結する撓み変形可能な薄肉状のヒンジ部36とを有し、これらが合成樹脂等の絶縁材料により一体に成形されている。   The insulating housing 30 includes a flat housing main body 32, a thin plate-like cover 34 deposited on the flat main body 32, and one thin end of the housing main body 32 and the cover 34 that can be flexibly deformed. Hinge part 36, and these are integrally formed of an insulating material such as a synthetic resin.

ハウジング本体32は、同一平面上に並ぶ複数(図例では6つ)の端子収容室38を有し、各端子収容室38の前端には前記短絡部材14における後述の雄型端子部14aが挿入可能な端子挿入孔39が形成されている。各端子収容室38の天壁には、挿入された電線側端子20の雌型接触部22における被係止爪23を一次係止するランス40が形成されるとともに、このランス40の後方には端子中間部分を上方に開放する窓42が形成されている。   The housing body 32 has a plurality (six in the illustrated example) of terminal housing chambers 38 arranged on the same plane, and a male terminal portion 14a (described later) of the short-circuit member 14 is inserted into the front end of each terminal housing chamber 38. A possible terminal insertion hole 39 is formed. On the top wall of each terminal accommodating chamber 38, a lance 40 is formed to primarily lock the claw 23 to be locked in the female contact portion 22 of the inserted electric wire side terminal 20. A window 42 is formed to open the terminal middle portion upward.

一方、この実施の形態では、一つの絶縁ハウジング30について2枚の短絡部材14が用意されている。各短絡部材14は、前記ハウジング本体32の高さ寸法よりも小さい厚みをもつ金属板からなるいわゆるバスバーで構成され、前記ハウジング本体32において互いに隣接する電線側端子20の雌型接触部22にそれぞれ嵌入可能な3本のピン状の雄型端子部14aと、これらの雄型端子部14aをその軸方向と直交する方向に連結する端子連結部14bとを一体に有している。   On the other hand, in this embodiment, two short-circuit members 14 are prepared for one insulating housing 30. Each short-circuit member 14 is formed of a so-called bus bar made of a metal plate having a thickness smaller than the height of the housing main body 32, and is connected to the female contact portions 22 of the electric wire side terminals 20 adjacent to each other in the housing main body 32. Three pin-shaped male terminal portions 14a that can be inserted and a terminal connecting portion 14b that connects these male terminal portions 14a in a direction orthogonal to the axial direction thereof are integrally provided.

次に、この短絡部材14を絶縁ハウジング30側で保持する構造について説明する。   Next, a structure for holding the short-circuit member 14 on the insulating housing 30 side will be described.

前記絶縁ハウジング30には、そのハウジング本体32から前記電線側端子20の先端側に短絡部材支持部44が延長されている。この短絡部材支持部44は、前記各端子挿入孔39のすぐ下方の位置でハウジング本体32と連なっており、その上面は短絡部材案内面44sとなっている。この短絡部材案内面44sの高さ位置は、当該案内面44sの上に前記短絡部材14を載置した状態で当該短絡部材14をスライドさせることにより当該短絡部材14の各雄型端子部14aが特定の電線側端子20の雌型接触部22にそのまま嵌入されるように設定されている。   In the insulating housing 30, a short-circuit member support portion 44 is extended from the housing body 32 to the distal end side of the wire-side terminal 20. The short-circuit member support portion 44 is continuous with the housing body 32 at a position immediately below each terminal insertion hole 39, and the upper surface thereof is a short-circuit member guide surface 44s. The height position of the short-circuit member guide surface 44s is such that each male terminal portion 14a of the short-circuit member 14 is slid by sliding the short-circuit member 14 with the short-circuit member 14 placed on the guide surface 44s. It is set so that the female contact portion 22 of the specific electric wire side terminal 20 is inserted as it is.

また、この短絡部材支持部44の端部にはロック用突起44bが形成され、当該ロック用突起44bよりも前記端子挿入孔39に近い位置には前記端子収容室38の配列方向に延びる貫通溝44aが設けられている。   Further, a locking projection 44b is formed at the end of the short-circuit member support portion 44, and a through groove extending in the arrangement direction of the terminal accommodating chamber 38 at a position closer to the terminal insertion hole 39 than the locking projection 44b. 44a is provided.

前記カバー34は、前記短絡部材支持部44とともに短絡部材保護部を構成する。このカバー34は、前記ヒンジ部36を支点として回動することにより、図1に示すように前記ハウジング本体32の窓42及び短絡部材支持部44を上側に開放する開位置と、これらを覆う閉位置とに切換可能となっている。   The cover 34 constitutes a short-circuit member protection section together with the short-circuit member support section 44. The cover 34 is rotated about the hinge portion 36 as a fulcrum, thereby opening the window 42 and the short-circuit member support portion 44 of the housing body 32 upward as shown in FIG. Switching to the position is possible.

具体的に、このカバー34は、前記閉位置において前記ハウジング本体32上に被着される本体カバー部46と、前記閉位置において前記短絡部材支持部44とともに短絡部材14を覆う短絡部材カバー部48とを一体に有している。   Specifically, the cover 34 includes a main body cover portion 46 that is attached on the housing main body 32 in the closed position, and a short-circuit member cover portion 48 that covers the short-circuit member 14 together with the short-circuit member support portion 44 in the closed position. Are integrated.

本体カバー部46の裏面には、前記閉状態において前記窓42内に侵入する突起47が形成されている。これらの突起47は、前記窓42への侵入によって各電線側端子20の雌型接触部22にその後端側から当接可能な状態となって当該電線側端子20の二次係止を実現する。   A protrusion 47 that enters the window 42 in the closed state is formed on the back surface of the main body cover 46. These protrusions 47 come into contact with the female contact portion 22 of each electric wire side terminal 20 from the rear end side by intrusion into the window 42 and realize secondary locking of the electric wire side terminal 20. .

短絡部材カバー部48の裏面には、前記短絡部材支持部44の貫通溝44aに挿入可能な形状すなわち端子収容室38の並び方向に延びる板状の短絡部材拘束壁48aが突設されるとともに、当該短絡部材カバー部48の端部に前記ロック用突起44bに係合可能なロック用枠部48bが形成されている。そして、これらロック用突起44bとロック用枠部48bとの係合によりカバー34が閉位置にロックされるとともに、当該閉位置で前記短絡部材拘束壁48aが前記貫通孔44aに嵌まり込むようになっている。これら短絡部材拘束壁48a及び貫通孔44aの位置は、図3に示すように短絡部材14が所定の電線側端子20に嵌合された状態で当該短絡部材14の後端部(端子連結部14b側の端部)に前記短絡部材拘束壁48aが近接することにより、前記電線側端子20から離脱する方向への短絡部材14の動きを規制する位置に設定されている。   On the back surface of the short-circuit member cover portion 48, a plate-like short-circuit member restraining wall 48 a extending in the direction in which the terminal accommodating chambers 38 are arranged, that is, a shape that can be inserted into the through groove 44 a of the short-circuit member support portion 44 protrudes. A locking frame portion 48 b that can be engaged with the locking projection 44 b is formed at an end portion of the short-circuit member cover portion 48. The cover 34 is locked in the closed position by the engagement of the locking projections 44b and the locking frame portion 48b, and the short-circuit member restraining wall 48a is fitted in the through hole 44a in the closed position. It has become. The positions of the short-circuit member restraining wall 48a and the through-hole 44a are such that the short-circuit member 14 is fitted to a predetermined wire-side terminal 20 as shown in FIG. When the short-circuit member restraining wall 48a comes close to the side end portion, the position of the short-circuit member 14 in the direction away from the wire-side terminal 20 is regulated.

このコネクタによれば、次の手順により、ワイヤハーネス中の特定の電線18同士の短絡作業を簡単に行うことができる。   According to this connector, the short-circuiting operation between the specific electric wires 18 in the wire harness can be easily performed by the following procedure.

1)ワイヤハーネスの前工程において前記各電線側端子20を絶縁ハウジング30に保持しておく(図1)。   1) The electric wire side terminals 20 are held in the insulating housing 30 in the pre-process of the wire harness (FIG. 1).

2)最終工程において、特定の電線側端子20同士を短絡部材14により短絡する。具体的には、各絶縁ハウジング30のカバー34を開いた状態で短絡部材支持部44の短絡部材案内面44s上に適当な形状の短絡部材14を載せてそのままスライドさせることにより、当該短絡部材14の各雄型端子部14aをこれに対応する電線側端子の雌型接触部22に嵌入する。   2) In a final process, the specific electric wire side terminals 20 are short-circuited by the short-circuit member 14. Specifically, by placing the short-circuit member 14 having an appropriate shape on the short-circuit member guide surface 44s of the short-circuit member support portion 44 and sliding it as it is, with the cover 34 of each insulating housing 30 open, the short-circuit member 14 is moved as it is. Each of the male terminal portions 14a is inserted into the corresponding female contact portion 22 of the electric wire side terminal.

このとき、短絡部材14の端子形状の設定(特に雄型端子部14aの本数の設定)によって、所望の短絡回路を構築することが可能である。例えば、図示のように絶縁ハウジング30に6本の電線側端子20が保持されている場合、6本の雄型端子部14aをもつ単一の短絡部材14を用いれば、全ての電線側端子20を相互短絡させることが可能であり、また、4本の雄型端子部14aをもつ短絡部材14と2本の雄型端子部14aをもつ短絡部材14とを組合わせれば、4本の電線側端子20同士と2本の電線側端子20同士とをそれぞれ個別に短絡する回路を構築することが可能である。   At this time, it is possible to construct a desired short circuit by setting the terminal shape of the short-circuit member 14 (particularly, setting the number of male terminal portions 14a). For example, when six wire-side terminals 20 are held in the insulating housing 30 as shown in the figure, all the wire-side terminals 20 can be obtained by using a single short-circuit member 14 having six male terminal portions 14a. If the short-circuit member 14 having four male terminal portions 14a and the short-circuit member 14 having two male terminal portions 14a are combined, the four electric wire sides It is possible to construct a circuit that individually short-circuits the terminals 20 and the two wire-side terminals 20.

なお、複数の短絡部材14を用いて相互独立した短絡回路を構築する場合には、これらの短絡部材14同士を離間させて短絡部材14間の絶縁状態を保つことが肝要であることはいうまでもない。   In addition, when constructing | assembling mutually independent short circuit using the some short circuit member 14, it is important to keep these short circuit members 14 spaced apart, and to maintain the insulation state between the short circuit members 14. Nor.

また、前記短絡部材14の具体的な製造方法は問わず、例えば金属板から1枚ずつ短絡部材14を打ち抜くようにしてもよいし、図4に示すように多数の雄型端子14aが配列された長尺の短絡部材14を形成しておき、ここから所望の雄型端子14aの本数分ずつ切り取って使用するようにしてもよい。   Further, the specific manufacturing method of the short-circuit member 14 is not limited. For example, the short-circuit member 14 may be punched one by one from a metal plate, or a large number of male terminals 14a are arranged as shown in FIG. Alternatively, the long short-circuit member 14 may be formed and cut out from the desired number of male terminals 14a.

3)カバー34を閉じる。これにより、当該カバー34の短絡部材カバー部38と短絡部材支持部44とが短絡部材14を覆って外部から有効に保護する状態となる(図3)。しかも、短絡部材拘束壁48aが短絡部材14のすぐ後方に位置する状態となるため、これにより、当該短絡部材14の後方への動きすなわち電線側端子20から離脱する方向への動きが有効に規制され、短絡部材14と電線側端子20との接続状態がより確実に維持される。   3) Close the cover 34. As a result, the short-circuit member cover portion 38 and the short-circuit member support portion 44 of the cover 34 cover the short-circuit member 14 and effectively protect from the outside (FIG. 3). In addition, since the short-circuit member restraining wall 48a is positioned immediately behind the short-circuit member 14, this effectively restricts the movement of the short-circuit member 14 to the rear, that is, the movement in the direction away from the wire-side terminal 20. Thus, the connection state between the short-circuit member 14 and the electric wire side terminal 20 is more reliably maintained.

4)図5に示すように、絶縁ハウジング30をワイヤハーネスWの本体部分の周面に当て、これに粘着テープTを巻き付けるなどして固定する。   4) As shown in FIG. 5, the insulating housing 30 is applied to the peripheral surface of the main body portion of the wire harness W, and the adhesive tape T is wound around it and fixed.

ここで、前記絶縁ハウジング30を含めてコネクタ全体が非常に薄肉化されているため、その巻き付け時においてワイヤハーネスWの本体部分から突出する量は非常に少なく、よって狭いスペースにもワイヤハーネスWを不都合なく配索することが可能である。   Here, since the entire connector including the insulating housing 30 is very thin, the amount protruding from the main body portion of the wire harness W at the time of winding is very small. It is possible to route without inconvenience.

さらに、前記絶縁ハウジング30そのものがワイヤハーネスWの周面に沿って撓み変形可能となるように構成すれば、当該周面の曲率が大きい(すなわち直径の小さい)ワイヤハーネスWに対してもコネクタ全体を巻き付けることが可能になる。その例を第2の実施の形態として図6〜図10に示す。   Further, if the insulating housing 30 itself is configured to be able to bend and deform along the peripheral surface of the wire harness W, the entire connector can be applied to the wire harness W having a large curvature (that is, a small diameter). Can be wound. An example thereof is shown in FIGS. 6 to 10 as a second embodiment.

この実施の形態では、絶縁ハウジング30のハウジング本体32とカバー34とが別部材として成形され、それぞれがワイヤハーネスWの周面に沿って撓み変形可能となるように構成されている。   In this embodiment, the housing main body 32 and the cover 34 of the insulating housing 30 are formed as separate members, and each is configured to be able to bend and deform along the peripheral surface of the wire harness W.

具体的に、前記絶縁ハウジング30のハウジング本体32は、図8(b)及び図9に示すように、短絡部材支持部44も含めて幅方向(端子収容室38の配列方向)に分割されており、その分割部分を構成する複数(図例では6個)の端子保持部32aと、隣接する端子保持部32a同士を連結するヒンジ部32bとが一体に成形されたものとなっている。各ヒンジ部32bは各端子保持部32aに比して十分薄肉に形成され、当該電線側端子20の軸方向に直交しかつ当該電線側端子20の並び方向に直交する方向に曲げ変形可能(撓み変形可能)な曲げ変形部を構成している。   Specifically, as shown in FIGS. 8B and 9, the housing body 32 of the insulating housing 30 is divided in the width direction (the arrangement direction of the terminal accommodating chambers 38) including the short-circuit member support portion 44. In addition, a plurality (six in the illustrated example) of terminal holding portions 32a constituting the divided portion and a hinge portion 32b for connecting adjacent terminal holding portions 32a are integrally formed. Each hinge portion 32b is formed to be sufficiently thin as compared with each terminal holding portion 32a, and can be bent and deformed in a direction perpendicular to the axial direction of the electric wire side terminal 20 and perpendicular to the arrangement direction of the electric wire side terminal 20 (flexure). A deformable bending deformation portion.

同様に、カバー34も、前記各端子保持部32aに対応して分割された分割カバー部34aと、隣接する分割カバー部34a同士を連結するヒンジ部34bとが一体に成形されたものとなっており、各ヒンジ部34bは各分割カバー部34aに比して十分薄肉に形成され、前記ハウジング本体32のヒンジ部32bと同じ方向に曲げ変形可能(撓み変形可能)な曲げ変形部を構成している。また、端子二次係止用の突起47も前記分割カバー部34aに対応して分割されている。   Similarly, the cover 34 is formed by integrally forming a divided cover portion 34a divided corresponding to each terminal holding portion 32a and a hinge portion 34b that connects adjacent divided cover portions 34a. Each hinge portion 34b is formed to be sufficiently thin as compared with each divided cover portion 34a, and constitutes a bending deformation portion that can be bent and deformed (flexible deformation) in the same direction as the hinge portion 32b of the housing body 32. Yes. Further, the secondary terminal locking projection 47 is also divided corresponding to the divided cover portion 34a.

前記ハウジング本体32の側壁及びカバー34の側壁には、互いに係合可能な窓部32c及び突起34cがそれぞれ形成され、当該窓部32cと突起34cとの係合によってハウジング本体32へのカバー34の装着状態が保持されるようになっている。   A window portion 32c and a protrusion 34c that can be engaged with each other are formed on the side wall of the housing main body 32 and the side wall of the cover 34, respectively. The engagement of the window portion 32c and the protrusion 34c causes the cover 34 to be attached to the housing main body 32. The wearing state is maintained.

また、各分割カバー部34aの前端部には、前記ハウジング本体32の短絡部材支持部44をその端面側から覆う短絡部材拘束壁34dが形成されている。   Further, a short-circuit member restraining wall 34d that covers the short-circuit member support portion 44 of the housing main body 32 from the end face side is formed at the front end portion of each divided cover portion 34a.

一方、短絡部材50は、各電線側端子20の雌型接触部22にそれぞれ嵌入可能な複数(図例では6本)のピン状の雄型端子部52と、これらの雄型端子52をその軸方向と直交する方向に連結する端子連結材54とを有している。この端子連結材54は、前記ハウジング本体32におけるヒンジ部32bの曲げ変形方向と同じ方向に撓み変形可能なフレキシブル配線材で構成され、この端子連結材54の導体部分に前記各雄型端子52がはんだ付けや溶接等で固着されることにより、当該端子連結材54を介して雄型端子52同士が電気的に接続された状態となっている。   On the other hand, the short-circuit member 50 includes a plurality (six in the illustrated example) of pin-shaped male terminal portions 52 that can be respectively fitted into the female contact portions 22 of the electric wire side terminals 20, and these male terminals 52. And a terminal connecting member 54 connected in a direction orthogonal to the axial direction. The terminal connection member 54 is formed of a flexible wiring material that can be bent and deformed in the same direction as the bending deformation direction of the hinge portion 32 b in the housing body 32, and each male terminal 52 is connected to a conductor portion of the terminal connection member 54. By being fixed by soldering, welding, or the like, the male terminals 52 are electrically connected to each other via the terminal connecting member 54.

前記フレキシブル配線材としては、複数本の偏平な平角導体が互いに平行な状態で配され、かつ、これらの平角導体が薄肉の絶縁材で相互一体化されたフラット配線材や、短絡回路が印刷されたフレキシブルプリント回路基板やFPC等が好適である。また、当該端子連結材54の回路構成によって、特定の雄型端子52同士のみを短絡させるといったことも可能である。あるいは、前記端子連結材54を可撓性を有する金属製の薄肉シート材で構成することも可能である。   As the flexible wiring material, a flat wiring material in which a plurality of flat rectangular conductors are arranged in parallel with each other, and these flat conductors are mutually integrated with a thin insulating material, or a short circuit is printed. A flexible printed circuit board, FPC, or the like is suitable. Moreover, it is also possible to short-circuit only the specific male terminals 52 by the circuit configuration of the terminal connecting member 54. Alternatively, the terminal connecting member 54 can be made of a flexible metal thin sheet material.

このようなジョイントコネクタにおいて、前記第1の実施の形態と同様に、各電線側端子20を絶縁ハウジング30のハウジング本体32に保持させた状態で、短絡部材50の各雄型端子52を電線側端子20の雌型接触部22に嵌入した後、前記ハウジング本体32にカバー34を装着することにより、前記短絡部材50を媒介として適当な電線側端子20同士を短絡させることができるとともに、前記カバー34と短絡部材支持部44とで短絡部材50を覆って外部から有効に保護することができる。また、前記カバー34の短絡部材拘束壁34dが短絡部材50の抜け方向の移動を規制して短絡部材50と電線側端子20との接続状態をより確実なものにする。   In such a joint connector, each male terminal 52 of the short-circuit member 50 is connected to the electric wire side in a state where the electric wire side terminals 20 are held by the housing main body 32 of the insulating housing 30 as in the first embodiment. After fitting into the female contact portion 22 of the terminal 20, by attaching a cover 34 to the housing main body 32, the appropriate wire-side terminals 20 can be short-circuited through the short-circuit member 50, and the cover 34 and the short-circuit member support 44 can cover the short-circuit member 50 and effectively protect it from the outside. In addition, the short-circuit member restraining wall 34d of the cover 34 restricts the movement of the short-circuit member 50 in the pulling direction, so that the connection state between the short-circuit member 50 and the electric wire side terminal 20 is made more reliable.

さらに、この実施の形態では、絶縁ハウジング30を構成するハウジング本体32及びカバー34がそのヒンジ部32b,34bにおいて電線側端子20の軸方向と直交する方向でかつ配列方向と直交する方向(図9(b)では下方向)に曲げ変形可能となっており、かつ、その曲げ変形方向と同じ方向に短絡部材50の端子連結材54が撓み変形可能となっているので、例えば図10に示すようにワイヤハーネスWの周面上に前記絶縁ハウジング30を巻き付けて固定するといったことも可能になる。従って、曲率の大きい(すなわち直径の小さい)ワイヤハーネスWにも本発明の適用が可能になる。   Furthermore, in this embodiment, the housing main body 32 and the cover 34 constituting the insulating housing 30 are in the direction orthogonal to the axial direction of the electric wire side terminal 20 and the direction orthogonal to the arrangement direction at the hinge portions 32b and 34b (FIG. 9). (B) is downwardly deformable, and since the terminal connecting member 54 of the short-circuit member 50 can be bent and deformed in the same direction as the bending deformation direction, for example, as shown in FIG. It is also possible to wind and fix the insulating housing 30 on the peripheral surface of the wire harness W. Therefore, the present invention can be applied to the wire harness W having a large curvature (that is, a small diameter).

なお、この第2の実施の形態では、全ての電線側端子20同士の間に曲げ変形部(ヒンジ部32b,34bが形成されたものを示したが、これに限られず、一部の電線側端子20同士の間にのみ曲げ変形部が形成されていてもよい。この曲げ変形部の個数及び箇所は使用形態(例えば巻き付け対象となるワイヤハーネスWの形状)に応じて適宜設定すればよい。また、絶縁ハウジング30がカバー34を有しないものである場合にはそのハウジング本体32にのみ曲げ変形部を形成すればよいことはいうまでもない。   In addition, in this 2nd Embodiment, although the bending deformation | transformation part (hinge part 32b, 34b was formed between all the electric wire side terminals 20 was shown, it is not restricted to this, Some electric wire side A bending deformation portion may be formed only between the terminals 20. The number and location of the bending deformation portions may be appropriately set according to the usage pattern (for example, the shape of the wire harness W to be wound). Needless to say, when the insulating housing 30 does not have the cover 34, the bending deformation portion only needs to be formed in the housing main body 32.

一方、短絡部材50については、必ずしもその端子連結材54が撓み変形可能であるものに限られず、前記絶縁ハウジング30の曲げ変形部に対応する位置で短絡部材が電線側端子の並び方向と平行な方向に分割されたものであってもよい。例えば、前記図1〜図5に示すように短絡部材14が幅方向中央で2つに分割されている場合には、その中央位置に絶縁ハウジング30の曲げ変形部を設けることにより、コネクタ全体を当該中央位置で曲げ変形させることが可能になる。   On the other hand, the short-circuit member 50 is not necessarily limited to one in which the terminal connecting member 54 can be bent and deformed, and the short-circuit member is parallel to the arrangement direction of the electric wire side terminals at a position corresponding to the bending deformation portion of the insulating housing 30. It may be divided in the direction. For example, when the short-circuit member 14 is divided into two at the center in the width direction as shown in FIGS. 1 to 5, the bending connector of the insulating housing 30 is provided at the center position to It becomes possible to bend and deform at the center position.

本発明の第1の実施の形態に係るジョイントコネクタの分解斜視図である。1 is an exploded perspective view of a joint connector according to a first embodiment of the present invention. 前記ジョイントコネクタの絶縁ハウジングの本体部分を示す斜視図である。It is a perspective view which shows the main-body part of the insulation housing of the said joint connector. 前記絶縁ハウジングに保持される電線側端子と短絡部材とを結合した状態を示す断面図である。It is sectional drawing which shows the state which couple | bonded the electric wire side terminal hold | maintained at the said insulation housing, and a short circuit member. 前記ジョイントコネクタをワイヤハーネスの本体部分に巻き付けて固定した状態を示す斜視図である。It is a perspective view which shows the state which wound the said joint connector around the main-body part of the wire harness, and was fixed. 前記ジョイントコネクタをワイヤハーネスの本体部分に巻き付けて固定した状態を示す斜視図である。It is a perspective view which shows the state which wound the said joint connector around the main-body part of the wire harness, and was fixed. 本発明の第2の実施の形態に係るジョイントコネクタのハウジング本体及び短絡部材を示す分解斜視図である。It is a disassembled perspective view which shows the housing main body and short circuit member of the joint connector which concern on the 2nd Embodiment of this invention. 図6に示されるジョイントコネクタのハウジング本体にカバーを装着する工程を示す分解斜視図である。It is a disassembled perspective view which shows the process of attaching a cover to the housing main body of the joint connector shown by FIG. (a)は図7に示されるハウジング本体にカバーを装着した状態を上から見た斜視図、(b)は同状態を下から見た斜視図である。(A) is the perspective view which looked at the state which mounted | wore the housing main body shown by FIG. 7 from the top, (b) is the perspective view which looked at the state from the bottom. (a)は図8(a)のA−A線断面図、(b)は図9(a)のB−B線断面図である。(A) is the sectional view on the AA line of Fig.8 (a), (b) is the sectional view on the BB line of Fig.9 (a). 図8及び図9に示されるジョイントコネクタをワイヤハーネスの本体部分に巻き付けた状態を示す斜視図である。It is a perspective view which shows the state which wound the joint connector shown by FIG.8 and FIG.9 around the main-body part of a wire harness.

符号の説明Explanation of symbols

14 短絡部材
14a 雄型端子部
14b 端子連結部
18 電線
20 電線側端子
30 絶縁ハウジング
32 ハウジング本体
32a 端子保持部
32b ヒンジ部(曲げ変形部)
34 カバー
34a 分割カバー部
34b ヒンジ部(曲げ変形部)
34d 短絡部材拘束壁
36 ヒンジ部
38 端子収容室
39 端子挿入孔
44 短絡部材支持部
48 短絡部材カバー部
48a 短絡部材拘束壁
50 短絡部材
52 雄型端子
54 端子連結材
14 Short-circuit member 14a Male terminal portion 14b Terminal connecting portion 18 Electric wire 20 Electric wire side terminal 30 Insulating housing 32 Housing body 32a Terminal holding portion 32b Hinge portion (bending deformation portion)
34 cover 34a division cover part 34b hinge part (bending deformation part)
34d Short-circuit member constraining wall 36 Hinge part 38 Terminal accommodating chamber 39 Terminal insertion hole 44 Short-circuit member support part 48 Short-circuit member cover part 48a Short-circuit member constraining wall 50 Short-circuit member 52 Male terminal 54 Terminal connecting material

Claims (12)

ワイヤハーネスに含まれる複数の電線同士を電気的に接続するためのジョイントコネクタであって、ワイヤハーネスに含まれる電線のうちの特定の電線の端末に固定され、その軸方向に雄型端子が嵌入可能な雌型接触部を先端側に有する電線側端子と、これらの電線側端子を当該電線側端子が略同一平面上に並ぶ状態で保持し、かつ、これら電線側端子の雌型接触部を先端側に開放する端子開放部を有する絶縁ハウジングと、前記電線側端子のうちの特定の電線側端子同士を短絡させるための短絡部材とを備え、この短絡部材は、当該特定の電線側端子の雌型接触部にそれぞれ前記絶縁ハウジングの端子開放部から嵌入可能な複数本の雄型端子部と、これらの雄型端子部同士を連結しかつ特定の雄型端子部同士を電気的に接続する端子連結部とを有することを特徴とするジョイントコネクタ。   A joint connector for electrically connecting a plurality of wires included in a wire harness, which is fixed to the end of a specific wire among the wires included in the wire harness, and a male terminal is inserted in the axial direction thereof A wire-side terminal having a possible female-type contact portion on the tip side, and holding the wire-side terminal in a state in which the wire-side terminal is arranged on substantially the same plane, and the female-type contact portion of these wire-side terminals An insulating housing having a terminal opening portion that opens to the distal end side, and a short-circuit member for short-circuiting specific electric-wire-side terminals among the electric-wire-side terminals, the short-circuiting member of the specific electric-wire-side terminal A plurality of male terminal portions that can be fitted into the female contact portions from the terminal opening portions of the insulating housing, and the male terminal portions are connected to each other and specific male terminal portions are electrically connected to each other. Terminal connection Joint connector and having a. 請求項1記載のジョイントコネクタにおいて、前記短絡部材は、複数本の前記雄型端子部とこれらの雄型端子部同士を連結する端子連結部とが導体材料により一体に形成されたものであることを特徴とするジョイントコネクタ。   2. The joint connector according to claim 1, wherein the short-circuit member is formed by integrally forming a plurality of the male terminal portions and a terminal connecting portion connecting the male terminal portions with a conductive material. Joint connector characterized by. 請求項2記載のジョイントコネクタにおいて、前記短絡部材は前記絶縁ハウジングよりも厚みの小さい金属板で構成されていることを特徴とするジョイントコネクタ。   The joint connector according to claim 2, wherein the short-circuit member is formed of a metal plate having a thickness smaller than that of the insulating housing. 請求項1記載のジョイントコネクタにおいて、前記絶縁ハウジングは、互いに隣接する特定の電線側端子同士の間の位置において当該電線側端子の軸方向に直交する方向でかつ当該電線側端子の並び方向に直交する方向に曲げ変形可能な曲げ変形部を有しており、前記短絡部材の端子連結部は、前記曲げ変形部と対応する位置で当該曲げ変形部の曲げ変形方向と同じ方向に曲げ変形可能となるように構成され、または前記曲げ変形部と対応する位置で電線側端子の並び方向と平行な方向に分割されていることを特徴とするジョイントコネクタ。   2. The joint connector according to claim 1, wherein the insulating housing is perpendicular to the axial direction of the electric wire side terminals and orthogonal to the arrangement direction of the electric wire side terminals at a position between specific electric wire side terminals adjacent to each other. The terminal connecting portion of the short-circuit member is bendable and deformable in the same direction as the bending deformation direction of the bending deformation portion at a position corresponding to the bending deformation portion. It is comprised so that it may become, or it is divided | segmented into the direction parallel to the arrangement direction of an electric wire side terminal in the position corresponding to the said bending deformation part. 請求項4記載のジョイントコネクタにおいて、前記端子連結部は前記曲げ変形部の曲げ変形方向と同じ方向に撓み変形可能なフレキシブル配線材で構成されていることを特徴とするジョイントコネクタ。   5. The joint connector according to claim 4, wherein the terminal connecting portion is made of a flexible wiring material that can be bent and deformed in the same direction as the bending deformation direction of the bending deformation portion. 請求項1〜5のいずれかに記載のジョイントコネクタにおいて、前記短絡部材を複数個備え、これらの短絡部材が相互離間した状態でそれぞれ特定の電線側端子に嵌合されることを特徴とするジョイントコネクタ。   The joint connector according to any one of claims 1 to 5, wherein a plurality of the short-circuit members are provided, and each of the short-circuit members is fitted to a specific electric wire side terminal in a state of being separated from each other. connector. 請求項1〜6のいずれかに記載のジョイントコネクタにおいて、前記絶縁ハウジングには、前記電線側端子に接続される短絡部材を保護するための短絡部材保護部が設けられていることを特徴とするジョイントコネクタ。   The joint connector according to any one of claims 1 to 6, wherein the insulating housing is provided with a short-circuit member protection portion for protecting the short-circuit member connected to the wire-side terminal. Joint connector. 請求項7記載のジョイントコネクタにおいて、前記絶縁ハウジングの短絡部材保護部は、当該絶縁ハウジングの本体から電線側端子の先端側に延長された短絡部材支持部を有し、この短絡部材支持部上に前記短絡部材を載置した状態で当該短絡部材をスライドさせることにより当該短絡部材の各雄型端子部が特定の電線側端子の雌型接触部に嵌入されるように前記短絡部材支持部の位置が設定されていることを特徴とするジョイントコネクタ。   The joint connector according to claim 7, wherein the short-circuit member protecting portion of the insulating housing has a short-circuit member supporting portion extended from the main body of the insulating housing to the distal end side of the electric wire side terminal, and on the short-circuit member supporting portion. The position of the short-circuit member support portion so that each male terminal portion of the short-circuit member is fitted into the female contact portion of the specific electric wire side terminal by sliding the short-circuit member with the short-circuit member placed. Is a joint connector characterized by that is set. 請求項7または8記載のジョイントコネクタにおいて、前記絶縁ハウジングの短絡部材保護部は、当該絶縁ハウジングにおいて前記短絡部材の雄型端子部が挿入される部位を開放する開状態と、特定の電線側端子に嵌合された短絡部材を覆う閉状態とに切換可能であることを特徴とするジョイントコネクタ。   9. The joint connector according to claim 7, wherein the short-circuit member protecting portion of the insulating housing has an open state in which a portion where the male terminal portion of the short-circuit member is inserted in the insulating housing and a specific electric wire side terminal. The joint connector can be switched to a closed state covering the short-circuit member fitted to the connector. 請求項9記載のジョイントコネクタにおいて、前記短絡部材保護部は前記閉状態において前記各雌型接触部から離脱する方向への短絡部材の動きを規制する短絡部材拘束部を有することを特徴とするジョイントコネクタ。   The joint connector according to claim 9, wherein the short-circuit member protection portion includes a short-circuit member restraining portion that restricts movement of the short-circuit member in a direction away from each female contact portion in the closed state. connector. 請求項1〜10のいずれかに記載のジョイントコネクタを用いて特定の電線同士が電気的に接続されるワイヤハーネスであって、当該ジョイントコネクタがワイヤハーネス本体部分に巻き付けられて固定されていることを特徴とするワイヤハーネス。   It is a wire harness by which specific electric wires are electrically connected using the joint connector in any one of Claims 1-10, Comprising: The said joint connector is wound around the wire harness main-body part, and is being fixed. A wire harness characterized by. 請求項1〜10のいずれかに記載のジョイントコネクタを用いてワイヤハーネスに含まれる複数の電線同士を電気的に接続する方法であって、ワイヤハーネスに含まれる電線のうちの特定の電線の端末に前記電線側端子を固定する工程と、これらの電線側端子を前記絶縁ハウジングに保持させる工程と、この絶縁ハウジングに保持された特定の電線側端子の雌型接触部に対して前記短絡部材の雄型端子部を嵌入して当該電線側端子同士を電気的に接続する工程と、当該電気的接続後に前記絶縁ハウジングをワイヤハーネスの本体部分に固定する工程とを含むことを特徴とするジョイントコネクタを用いたワイヤハーネスにおける電線同士の電気接続方法。   A method for electrically connecting a plurality of electric wires included in a wire harness using the joint connector according to any one of claims 1 to 10, wherein a terminal of a specific electric wire among electric wires included in the wire harness Fixing the wire-side terminal to the wire, holding the wire-side terminal in the insulating housing, and connecting the short-circuit member to the female contact portion of the specific wire-side terminal held in the insulating housing. A joint connector comprising: a step of inserting a male terminal portion to electrically connect the electric wire side terminals; and a step of fixing the insulating housing to a body portion of the wire harness after the electric connection. A method for electrically connecting electric wires in a wire harness using a wire.
JP2004186130A 2003-07-17 2004-06-24 Joint connector for wire harness Expired - Fee Related JP4519539B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2004186130A JP4519539B2 (en) 2003-07-17 2004-06-24 Joint connector for wire harness
DE102004034396A DE102004034396B4 (en) 2003-07-17 2004-07-16 Connector and connector for a wiring harness
US10/892,380 US7351085B2 (en) 2003-07-17 2004-07-16 Joint member and joint connector for wire harness
US11/500,458 US7520767B2 (en) 2003-07-17 2006-08-08 Joint member and joint connector for wire harness
US12/003,384 US7476113B2 (en) 2003-07-17 2007-12-21 Joint member and joint connector for wire harness

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2003198298 2003-07-17
JP2004186130A JP4519539B2 (en) 2003-07-17 2004-06-24 Joint connector for wire harness

Publications (2)

Publication Number Publication Date
JP2005050794A true JP2005050794A (en) 2005-02-24
JP4519539B2 JP4519539B2 (en) 2010-08-04

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Cited By (9)

* Cited by examiner, † Cited by third party
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JP2009283330A (en) * 2008-05-23 2009-12-03 Mitsubishi Cable Ind Ltd Connection member
US7806720B2 (en) 2008-01-17 2010-10-05 Sumitomo Wiring Systems, Ltd. Wire harness and wire harness assembling method
WO2012111572A1 (en) * 2011-02-18 2012-08-23 矢崎総業株式会社 Connector and assembly jig for connector
JP2013037954A (en) * 2011-08-09 2013-02-21 Sumitomo Wiring Syst Ltd Joint connector for carrying wire harness
JP2013171720A (en) * 2012-02-21 2013-09-02 Sumitomo Wiring Syst Ltd Connector
JP2016154098A (en) * 2015-02-20 2016-08-25 矢崎総業株式会社 Connector
CN106299828A (en) * 2015-06-26 2017-01-04 现代自动车株式会社 Joint connector
JP2017010759A (en) * 2015-06-22 2017-01-12 株式会社オートネットワーク技術研究所 Joint connector
JP2017010758A (en) * 2015-06-22 2017-01-12 株式会社オートネットワーク技術研究所 Joint connector

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JPH0879948A (en) * 1994-08-31 1996-03-22 Sumitomo Wiring Syst Ltd Clip with joint function
JP2000173352A (en) * 1998-12-01 2000-06-23 Sumitomo Wiring Syst Ltd Joint connector and wire harness assembling method using the same

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JPH0668360U (en) * 1993-03-03 1994-09-22 住友電装株式会社 Joint connector
JPH0879948A (en) * 1994-08-31 1996-03-22 Sumitomo Wiring Syst Ltd Clip with joint function
JP2000173352A (en) * 1998-12-01 2000-06-23 Sumitomo Wiring Syst Ltd Joint connector and wire harness assembling method using the same

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7806720B2 (en) 2008-01-17 2010-10-05 Sumitomo Wiring Systems, Ltd. Wire harness and wire harness assembling method
DE112009000065T5 (en) 2008-01-17 2011-02-17 Autonetworks Technologies, Ltd., Yokkaichi-shi Wiring harness and method for assembling thereof
DE112009000065B4 (en) 2008-01-17 2017-11-23 Autonetworks Technologies, Ltd. harness
JP2009283330A (en) * 2008-05-23 2009-12-03 Mitsubishi Cable Ind Ltd Connection member
TWI469701B (en) * 2011-02-18 2015-01-11 Yazaki Corp A connector and a combination of the connector
CN103380549A (en) * 2011-02-18 2013-10-30 矢崎总业株式会社 Connector and assembly jig for connector
JP2012174430A (en) * 2011-02-18 2012-09-10 Yazaki Corp Connector and assembling tool for the connector
WO2012111572A1 (en) * 2011-02-18 2012-08-23 矢崎総業株式会社 Connector and assembly jig for connector
JP2013037954A (en) * 2011-08-09 2013-02-21 Sumitomo Wiring Syst Ltd Joint connector for carrying wire harness
JP2013171720A (en) * 2012-02-21 2013-09-02 Sumitomo Wiring Syst Ltd Connector
JP2016154098A (en) * 2015-02-20 2016-08-25 矢崎総業株式会社 Connector
JP2017010759A (en) * 2015-06-22 2017-01-12 株式会社オートネットワーク技術研究所 Joint connector
JP2017010758A (en) * 2015-06-22 2017-01-12 株式会社オートネットワーク技術研究所 Joint connector
CN107710517A (en) * 2015-06-22 2018-02-16 株式会社自动网络技术研究所 Joint connector
CN107710524A (en) * 2015-06-22 2018-02-16 株式会社自动网络技术研究所 Joint connector
CN107710517B (en) * 2015-06-22 2019-07-12 株式会社自动网络技术研究所 Joint connector
CN107710524B (en) * 2015-06-22 2019-08-09 株式会社自动网络技术研究所 Joint connector
CN106299828A (en) * 2015-06-26 2017-01-04 现代自动车株式会社 Joint connector
CN106299828B (en) * 2015-06-26 2019-06-21 现代自动车株式会社 Joint connector

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