JP4494165B2 - Joint connector for wire harness - Google Patents

Joint connector for wire harness Download PDF

Info

Publication number
JP4494165B2
JP4494165B2 JP2004318827A JP2004318827A JP4494165B2 JP 4494165 B2 JP4494165 B2 JP 4494165B2 JP 2004318827 A JP2004318827 A JP 2004318827A JP 2004318827 A JP2004318827 A JP 2004318827A JP 4494165 B2 JP4494165 B2 JP 4494165B2
Authority
JP
Japan
Prior art keywords
wire harness
connector
connecting portion
flexible wiring
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2004318827A
Other languages
Japanese (ja)
Other versions
JP2006134585A (en
Inventor
雄次 阪
映二 児嶋
宏樹 平井
達男 玉川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
Original Assignee
Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems Ltd, AutoNetworks Technologies Ltd, Sumitomo Electric Industries Ltd filed Critical Sumitomo Wiring Systems Ltd
Priority to JP2004318827A priority Critical patent/JP4494165B2/en
Publication of JP2006134585A publication Critical patent/JP2006134585A/en
Application granted granted Critical
Publication of JP4494165B2 publication Critical patent/JP4494165B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は、自動車等に配索されるワイヤハーネスに巻き付けて固定され、当該ワイヤハーネスに含まれる電線同士を電気的に接続するワイヤハーネス用ジョイントコネクタに関するものである。   The present invention relates to a joint connector for a wire harness that is wound and fixed around a wire harness routed in an automobile or the like and electrically connects electric wires included in the wire harness.

従来、ワイヤハーネスに含まれる電線同士を電気的に相互接続するジョイントコネクタについては、当該コネクタと前記ワイヤハーネスの本体部分とに粘着テープを巻き付けて当該ワイヤハーネス本体部分に前記コネクタを固定するといったことがよく行われている(特許文献1)。   Conventionally, for a joint connector that electrically interconnects electric wires included in a wire harness, an adhesive tape is wound around the connector and the body portion of the wire harness to fix the connector to the wire harness body portion. Is often performed (Patent Document 1).

例えば、下記特許文献1の図5及び図6には、ワイヤハーネスに含まれる複数の電線の端末にそれぞれ雌端子を固定し、これらの雌端子をジョイントコネクタに設けられた相互接続用の雄端子に嵌合して当該ジョイントコネクタをテープ巻で前記ワイヤハーネスの本体部分に固定するようにしたものが開示されている。
特開平8−79948号公報(第2〜3頁,図6)
For example, in FIG. 5 and FIG. 6 of Patent Document 1 below, female terminals are respectively fixed to ends of a plurality of electric wires included in the wire harness, and these female terminals are male terminals for interconnection provided on the joint connector. And the joint connector is fixed to the main body portion of the wire harness by tape winding.
JP-A-8-79948 (pages 2 and 3, FIG. 6)

前記のような相互接続すべき電線の本数が増えると、それだけジョイントコネクタも大型化してしまい、ワイヤハーネス本体にテープ巻きすることが難しくなる。また、仮にテープ巻きができたとしても、前記ジョイントコネクタがワイヤハーネス本体から径方向に大きく突出して配索等の妨げになるおそれがある。   As the number of wires to be interconnected as described above increases, the joint connector also increases in size, and it becomes difficult to tape the wire harness body. Even if the tape is wound, the joint connector may greatly protrude in the radial direction from the wire harness main body, which may hinder wiring or the like.

なお、前記特許文献1の図1〜図4には、ワイヤハーネスに巻き付けられるバンドの外周に複数個の端子収容室を配列して各端子収容室ごとに電線側端子が1個ずつ嵌入可能となるようにし、その嵌入された端子同士が前記バンドに含まれる導電性薄板を介して電気接続されるようにしたものが開示されているが、このような構成においても接続できる電線の個数が限られ、回路設計も著しく制約されることになる。また、既にワイヤハーネスが組み上がった状態で各電線側端子を1個ずつ現場にて前記各端子収容室に嵌入していくものであるため、電線の本数が多い場合には作業がきわめて面倒となる。しかも、ワイヤハーネス本体の外周面と同等の曲率で湾曲するバンドの外周面上に端子収容室が配されることになるので、当該端子収容室への端子挿入作業も通常のコネクタハウジングへの端子挿入作業に比べ難しくなる。   In FIGS. 1 to 4 of Patent Document 1, a plurality of terminal accommodating chambers are arranged on the outer periphery of a band wound around a wire harness, and one electric wire side terminal can be inserted into each terminal accommodating chamber. In such a configuration, the inserted terminals are electrically connected to each other via a conductive thin plate included in the band. However, even in such a configuration, the number of electric wires that can be connected is limited. Circuit design is also significantly restricted. In addition, since each wire-side terminal is inserted into each terminal accommodating chamber at the site with the wire harness already assembled, the work is extremely troublesome when the number of wires is large. Become. Moreover, since the terminal accommodating chamber is arranged on the outer peripheral surface of the band that is bent with the same curvature as the outer peripheral surface of the wire harness body, the terminal insertion operation into the terminal accommodating chamber is also a terminal to the normal connector housing. It becomes more difficult than insertion.

本発明は、このような事情に鑑み、コネクタそのものを大型化することなくワイヤハーネスに含まれる複数本の電線を簡単な作業で電気的に相互接続することを可能にし、しかも、ワイヤハーネスの本体外周面上に安定した状態で固定することができるワイヤハーネス用ジョイントコネクタを提供することを目的とする。   In view of such circumstances, the present invention makes it possible to electrically interconnect a plurality of electric wires included in a wire harness without increasing the size of the connector itself, and in addition, the main body of the wire harness. It aims at providing the joint connector for wire harnesses which can be fixed in the stable state on an outer peripheral surface.

前記課題を解決するための手段として、本発明は、複数のコネクタ端子及びこれらのコネクタ端子を保持する絶縁ハウジングを有する単位コネクタを複数個備え、かつ、互いに異なる単位コネクタのコネクタ端子同士が電気的に接続されるとともに、前記各単位コネクタのうちの少なくとも一部の単位コネクタが特定のワイヤハーネスに含まれるコネクタに結合されるワイヤハーネス用ジョイントコネクタであって、前記各単位コネクタの絶縁ハウジングが前記コネクタ端子の軸方向と略直交する方向に配列された状態でその隣接す
る絶縁ハウジング同士を連結するハウジング連結部が当該絶縁ハウジングと一体に成形され、各ハウジング連結部は、前記絶縁ハウジングの配列方向と直交しかつ前記コネクタ端子の軸方向と直交する方向に曲げ変形可能な形状を有しており、さらに、互いに異なる単位コネクタのコネクタ端子同士が、前記ハウジング連結部と同じ方向に曲げ変形可能なフレキシブル配線材により電気的に接続され、このフレキシブル配線材及び前記ハウジング連結部の曲げ変形を伴いながら前記各絶縁ハウジングが前記ワイヤハーネスの本体の周方向に並ぶ姿勢で当該ワイヤハーネスの周囲に巻付け可能となっており、前記各コネクタ端子はその軸方向に延びる配線材接続部を有し、前記フレキシブル配線材は、偏平な複数本の導体が互いに平行に並んだ状態でその周囲を覆う絶縁体により一体化されたフラット配線材により構成され、これらの導体と前記各単位コネクタにおけるコネクタ端子の配線材接続部とが互いに交差する状態で特定の導体と配線材接続部とが電気的に接続されている
As means for solving the above problems, the present invention includes a plurality of unit connectors having a plurality of connector terminals and an insulating housing for holding these connector terminals, and the connector terminals of different unit connectors are electrically connected to each other. And a joint connector for a wire harness in which at least some of the unit connectors are coupled to a connector included in a specific wire harness, and the insulating housing of each unit connector includes the A housing connecting portion for connecting adjacent insulating housings in a state of being arranged in a direction substantially orthogonal to the axial direction of the connector terminals is formed integrally with the insulating housing, and each housing connecting portion is arranged in the arrangement direction of the insulating housings. And bend in a direction perpendicular to the axial direction of the connector terminal. Further, the connector terminals of different unit connectors are electrically connected to each other by a flexible wiring material that can be bent and deformed in the same direction as the housing connecting portion. The respective insulating housings can be wound around the wire harness in a posture aligned with the circumferential direction of the main body of the wire harness with bending deformation of the housing connecting portion, and the connector terminals extend in the axial direction. The flexible wiring material is composed of a flat wiring material integrated with an insulator covering a periphery of a plurality of flat conductors arranged in parallel with each other. The specific conductor and the wiring material connecting portion in a state where the wiring material connecting portion of the connector terminal in each unit connector intersects each other There are electrically connected.

ここで、「前記各単位コネクタのうちの少なくとも一部の単位コネクタが特定のワイヤハーネスに含まれるコネクタに結合される」とは、必ずしも全ての単位コネクタが特定のワイヤハーネス(ワイヤハーネス用コネクタが巻き付けられるワイヤハーネス)に含まれるコネクタに結合されるものでなくてもよいことを意味するものであり、例えば、前記特定のワイヤハーネス以外のワイヤハーネスから導かれるコネクタに結合される単位コネクタを一部に含んでいてもよい。換言すれば、前記特定のワイヤハーネスに含まれるコネクタとそれ以外のワイヤハーネスから導かれるコネクタとを電気的に接続するような回路構成のものであってもよい。   Here, “at least a part of the unit connectors among the unit connectors is coupled to a connector included in a specific wire harness” means that all unit connectors are not necessarily connected to a specific wire harness (a connector for a wire harness). This means that the connector does not have to be coupled to the connector included in the wound wire harness). For example, one unit connector coupled to a connector derived from a wire harness other than the specific wire harness is provided. It may be included in the part. In other words, it may have a circuit configuration in which a connector included in the specific wire harness and a connector guided from the other wire harness are electrically connected.

また、「ワイヤハーネスの本体の周方向に並ぶ姿勢」とは、各絶縁ハウジングが互いに当該周方向に位置をずらして並ぶ姿勢を広く意味するものであり、当該周方向だけでなく軸方向にも絶縁ハウジング同士の位置がずれているものであってもよい。   In addition, “an attitude in which the wire harness body is arranged in the circumferential direction” means a wide attitude in which the insulating housings are arranged with their positions shifted in the circumferential direction, not only in the circumferential direction but also in the axial direction. The positions of the insulating housings may be shifted.

このワイヤハーネス用ジョイントコネクタによれば、ワイヤハーネス側のコネクタに結合可能な複数の単位コネクタを備えていて各単位コネクタのコネクタ端子同士がフレキシブル配線材を介して電気的に相互接続されているので、各単位コネクタは小型の構造としながら、これらの単位コネクタにワイヤハーネス側の適当なコネクタを結合するだけの簡単な作業で、当該コネクタにつながっている電線同士を前記コネクタ端子及びフレキシブル配線材で構成されたジョイント回路を介して相互接続することができる。しかも、前記ハウジング連結部及びフレキシブル配線材を曲げ変形させながら、前記各単位コネクタの絶縁ハウジングがワイヤハーネス本体の周方向に並ぶ姿勢でワイヤハーネス本体の周囲に巻き付けることにより、当該ワイヤハーネス本体に各単位コネクタを安定した状態で固定することができる。   According to the joint connector for a wire harness, since the plurality of unit connectors that can be coupled to the connector on the wire harness side are provided and the connector terminals of each unit connector are electrically interconnected via the flexible wiring material. While each unit connector has a small structure, it is easy to simply connect an appropriate connector on the wire harness side to these unit connectors. They can be interconnected via a configured joint circuit. In addition, while bending and deforming the housing connecting portion and the flexible wiring material, the insulating housing of each unit connector is wound around the wire harness body in a posture aligned in the circumferential direction of the wire harness body. The unit connector can be fixed in a stable state.

また、本発明において前記フレキシブル配線材を構成するフラット配線材は、偏平な複数本の導体が互いに平行に並んだ状態でその周囲を覆う絶縁体により一体化されたものであるので、構造が簡単で、取扱いも容易である。 Furthermore, the flat wire member constituting the flexible wiring material in the present invention, since the one in which the conductor of the flat plurality are integrated by an insulator covering the periphery in a state aligned in parallel with each other, simple structure It is easy to handle.

このようなフレキシブル配線材は全体に偏平で強度的に不利な形状を有するのが一般的であるが、本発明では当該フレキシブル配線材とは別に絶縁ハウジング同士がハウジング連結部により相互一体に連結されているので、前記フレキシブル配線材の強度的負担を著しく軽減することができる。   Such a flexible wiring material generally has a flat shape and a disadvantageous strength. However, in the present invention, in addition to the flexible wiring material, the insulating housings are connected together by a housing connecting portion. Therefore, the strength burden of the flexible wiring material can be remarkably reduced.

さらに、互いに隣接する絶縁ハウジング間での前記フレキシブル配線材の長さ寸法がその絶縁ハウジング同士を連結するハウジング連結部の長さ寸法よりも大きくなるように前記フレキシブル配線材を配線すれば、当該フレキシブル配線材に大きな張力が作用するのをより確実に防ぐことが可能になる。   Furthermore, if the flexible wiring material is wired so that the length dimension of the flexible wiring material between the insulating housings adjacent to each other is larger than the length dimension of the housing connecting portion that connects the insulating housings, the flexible wiring material It becomes possible to more reliably prevent a large tension from acting on the wiring material.

なお、前記フレキシブル配線材及び前記ハウジング連結部が前記絶縁ハウジングの高さ方向に並ぶ位置に配される構造においては、前記ハウジング連結部が前記フレキシブル配線材に向かって凸となる向きに曲げ変形すると当該フレキシブル配線材に大きな張力が生じてしまうおそれがあるが、このような曲げ変形を抑止する逆向き曲げ変形抑止部を前記絶縁ハウジングに設けることによって、前記フレキシブル配線材のより確実な保護が可能になる。   In the structure in which the flexible wiring member and the housing connecting portion are arranged in a position aligned in the height direction of the insulating housing, when the housing connecting portion is bent and deformed in a convex direction toward the flexible wiring member. Although there is a possibility that a large tension is generated in the flexible wiring material, it is possible to more reliably protect the flexible wiring material by providing the insulating housing with a reverse bending deformation suppressing portion that suppresses such bending deformation. become.

具体的には、前記ハウジング連結部により相互連結される絶縁ハウジングの少なくとも一方が、前記フレキシブル配線材を境として前記ハウジング連結部と同じ側に位置して他方の絶縁ハウジングに向かって突出する逆向き曲げ変形抑止突出部を有しており、この逆向き曲げ変形抑止突出部が前記他方の絶縁ハウジング側に当接することにより、前記ハウジング連結部が前記フレキシブル配線材に向かって凸となる向きに曲げ変形することが抑止されるように構成されているものが、好適である。   Specifically, at least one of the insulating housings interconnected by the housing connecting part is located on the same side as the housing connecting part with the flexible wiring member as a boundary and protrudes toward the other insulating housing. A bending deformation restraining protrusion is provided, and the reverse bending deformation restraining protrusion abuts against the other insulating housing side, so that the housing connecting portion is bent in a direction toward the flexible wiring member. What is comprised so that a deformation | transformation may be suppressed is suitable.

この構成によれば、適当な絶縁ハウジングから逆向き曲げ変形抑止突出部を突出させるだけの簡単な構造で、誤った向きの曲げ変形を有効に抑止することができる。   According to this configuration, the bending deformation in the wrong direction can be effectively suppressed with a simple structure in which the reverse bending deformation suppressing protrusion is protruded from a suitable insulating housing.

この逆向き曲げ変形抑止突出部は、互いに隣接する絶縁ハウジングの一方のみに設けるようにしてもよいが、前記ハウジング連結部により相互連結される絶縁ハウジングの双方が、互いに向き合うように突出する逆向き曲げ変形抑止突出部を有しており、これら逆向き曲げ変形抑止突出部同士が当接することにより、前記ハウジング連結部が前記フレキシブル配線材に向かって凸となる向きに曲げ変形することが抑止される構成とすれば、互いに隣接する絶縁ハウジングの一方のみに前記逆向き曲げ変形抑止突出部を設ける場合よりも当該逆向き曲げ変形抑止突出部の突出量を小さく抑えることが可能であり、このワイヤハーネス用ジョイントコネクタをワイヤハーネスの本体に巻き付けたときに前記逆向き曲げ変形抑止突出部がワイヤハーネス径方向に大きく突出するのを有効に回避することができる。   The reverse bending deformation suppressing protrusion may be provided on only one of the adjacent insulating housings, but the reverse direction in which both of the insulating housings interconnected by the housing connecting part protrude so as to face each other. Bending deformation restraining protrusions are provided, and when these reverse bending deformation restraining protrusions are in contact with each other, the housing connecting portion is restrained from being bent and deformed in a convex direction toward the flexible wiring member. With this configuration, it is possible to suppress the amount of protrusion of the reverse bending deformation restraining protrusion smaller than when the reverse bending deformation restraining protrusion is provided only in one of the insulating housings adjacent to each other. When the harness joint connector is wound around the main body of the wire harness, the reverse bending deformation inhibiting protrusion is It is possible to effectively prevent the increase projecting scan radially.

また、前記ハウジング連結部が前記コネクタ端子の軸方向に間隔をおいた複数の箇所に形成されるとともに、その間隔をおいた領域で前記ハウジング連結部と同じ側から前記フレキシブル配線材を覆うように前記逆向き曲げ変形抑止突出部が形成されている構成とすれば、前記ハウジング連結部をコネクタ端子の軸方向に分散させてその面積を小さく抑えながら絶縁ハウジング同士の安定した連結を可能にするとともに、これらハウジング連結部同士の間に前記逆向き曲げ変形抑止突出部を配することにより、当該逆向き曲げ変形抑止突出部と前記両ハウジング連結部との協働によって、絶縁ハウジング間に存するフレキシブル配線材を外側から有効に保護することができる。   Further, the housing connecting portion is formed at a plurality of locations spaced in the axial direction of the connector terminal, and the flexible wiring member is covered from the same side as the housing connecting portion in the spaced region. When the reverse bending deformation suppressing protrusion is formed, the housing connecting portions are dispersed in the axial direction of the connector terminals to enable stable connection between the insulating housings while keeping the area small. By arranging the reverse bending deformation suppressing protrusion between the housing connecting portions, the flexible wiring existing between the insulating housings by the cooperation of the reverse bending deformation suppressing protrusion and the two housing connecting portions. The material can be effectively protected from the outside.

以上のように、本発明によれば、ワイヤハーネス側のコネクタに結合可能な複数の単位コネクタを備えていて各単位コネクタのコネクタ端子同士がフレキシブル配線材を介して電気的に相互接続されているので、各単位コネクタは小型の構造としながら、これらの単位コネクタにワイヤハーネス側の適当なコネクタを結合するだけの簡単な作業で、当該コネクタにつながっている電線同士を前記コネクタ端子及びフレキシブル配線材で構成されたジョイント回路を介して相互接続することができる。しかも、前記ハウジング連結部及びフレキシブル配線材を曲げ変形させながら、前記各単位コネクタの絶縁ハウジングがワイヤハーネス本体の周方向に並ぶ姿勢でワイヤハーネス本体の周囲に巻き付けることにより、当該ワイヤハーネス本体に各単位コネクタを安定した状態で固定することができる。   As described above, according to the present invention, a plurality of unit connectors that can be coupled to the connector on the wire harness side are provided, and the connector terminals of each unit connector are electrically interconnected via the flexible wiring material. Therefore, while each unit connector has a small structure, the connector terminals and the flexible wiring material are connected to each other by a simple operation of simply connecting an appropriate connector on the wire harness side to these unit connectors. Can be interconnected via a joint circuit composed of In addition, while bending and deforming the housing connecting portion and the flexible wiring material, the insulating housing of each unit connector is wound around the wire harness body in a posture aligned in the circumferential direction of the wire harness body. The unit connector can be fixed in a stable state.

また、前記フレキシブル配線材とは別に絶縁ハウジング同士がハウジング連結部により相互一体に連結されているので、前記フレキシブル配線材の強度的負担を著しく軽減することができ、当該フレキシブル配線材による電気接続の信頼性を高く保持することができる。   Further, since the insulating housings are integrally connected to each other by the housing connecting portion separately from the flexible wiring material, the strength burden on the flexible wiring material can be remarkably reduced, and electrical connection by the flexible wiring material can be reduced. High reliability can be maintained.

本発明の第1の実施の形態を図1〜図7を参照しながら説明する。   A first embodiment of the present invention will be described with reference to FIGS.

図1〜図3に示すワイヤハーネス用ジョイントコネクタは、図5及び図6に示されるワイヤハーネス50に含まれる電線同士を電気的に接続するためのジョイントコネクタとして構成されたものであり、3つの単位コネクタC1,C2,C3が一体に連結され、かつ電気的に相互接続されたものとなっている。   The wire harness joint connector shown in FIGS. 1 to 3 is configured as a joint connector for electrically connecting wires included in the wire harness 50 shown in FIGS. 5 and 6. Unit connectors C1, C2, and C3 are integrally connected and electrically connected to each other.

前記各単位コネクタC1,C2,C3は、複数本(図例では5本)のピン状のコネクタ端子10と、これらのコネクタ端子10を保持する絶縁ハウジング20とを備え、前記各コネクタ端子10がその軸方向と略直交する方向(幅方向)に配列されるとともに、各絶縁ハウジング20も前記コネクタ端子10の軸方向と直交する方向に配列されている。そして、互いに異なる単位コネクタのコネクタ端子10同士がフレキシブル配線材30を介して電気的に相互接続されるとともに、隣接する単位コネクタの絶縁ハウジング20同士がハウジング連結部40により一体に連結されたものとなっている。   Each of the unit connectors C1, C2, and C3 includes a plurality (five in the illustrated example) of pin-shaped connector terminals 10 and an insulating housing 20 that holds these connector terminals 10. The insulating housings 20 are also arranged in a direction orthogonal to the axial direction of the connector terminals 10 while being arranged in a direction (width direction) substantially orthogonal to the axial direction. The connector terminals 10 of the different unit connectors are electrically connected to each other via the flexible wiring member 30, and the insulating housings 20 of the adjacent unit connectors are integrally connected by the housing connecting portion 40. It has become.

図3及び図4に示されるように、前記各コネクタ端子10の軸方向前側部分(図3(a)では左側部分、図4では下側部分)は、相手方雌端子の電気接続部に嵌入可能な電気接続タブ12とされ、軸方向後側部分(図3(a)では右側部分、図4では上側部分)は、前記フレキシブル配線材30に接続される配線材接続部14とされており、これら電気接続タブ12と配線材接続部14との境界部分には幅広の鍔部16が形成されている。そして、これらコネクタ端子10がその軸方向と直交する方向(コネクタ幅方向)に配列された状態で前記絶縁ハウジング20に保持されている。   As shown in FIGS. 3 and 4, the axially front portion of each connector terminal 10 (the left portion in FIG. 3A and the lower portion in FIG. 4) can be fitted into the electrical connection portion of the mating female terminal. An electrical connection tab 12, and an axial rear side portion (the right side portion in FIG. 3A and the upper side portion in FIG. 4) is a wiring material connection portion 14 connected to the flexible wiring material 30, A wide flange portion 16 is formed at a boundary portion between the electrical connection tab 12 and the wiring material connection portion 14. These connector terminals 10 are held by the insulating housing 20 in a state of being arranged in a direction (connector width direction) orthogonal to the axial direction.

なお、本発明に係るコネクタに含まれるコネクタ端子は雄雌を問わず、その使用箇所に応じて適宜選定すればよい。   In addition, what is necessary is just to select the connector terminal contained in the connector which concerns on this invention suitably according to the use location irrespective of male and female.

各絶縁ハウジング20の軸方向前側部分は、相手方コネクタの絶縁ハウジングが嵌入可能なフード22とされ、軸方向後側部分は前記フード22の奥壁から後方に延びる板状の配線材保持部24となっている。そして、図3(a)に示すように、前記フード22内に前記各コネクタ端子10の電気接続タブ12が突出し、前記配線材保持部24のすぐ下方に前記配線材接続部14が位置する姿勢で、前記コネクタ端子10が前記フード22と配線材保持部24との境界部分である端子保持部25に圧入状態で保持されている。   A front portion of each insulating housing 20 in the axial direction is a hood 22 into which the insulating housing of the mating connector can be inserted, and a rear portion in the axial direction is a plate-like wiring member holding portion 24 extending rearward from the rear wall of the hood 22. It has become. As shown in FIG. 3A, the electrical connection tab 12 of each connector terminal 10 projects into the hood 22, and the wiring material connection portion 14 is positioned immediately below the wiring material holding portion 24. Thus, the connector terminal 10 is held in a press-fitted state in a terminal holding portion 25 which is a boundary portion between the hood 22 and the wiring material holding portion 24.

フレキシブル配線材30は、図例では、複数本(図例では6本)の導体32とこれらの導体32を覆う絶縁層34とを備えた薄肉のフラット配線材で構成されている。前記各導体32は、偏平で薄肉の形状(例えば平型形状)をなし、これらの導体32が互いに平行な姿勢でその肉厚方向と直交する方向に配列され、これらを覆うように前記絶縁層34が成形されることにより、全体が一体化されるとともに、その肉厚方向に曲げ変形することが可能となっている。   In the illustrated example, the flexible wiring member 30 is formed of a thin flat wiring member including a plurality of (in the illustrated example, six) conductors 32 and an insulating layer 34 covering these conductors 32. Each of the conductors 32 has a flat and thin shape (for example, a flat shape), and the conductors 32 are arranged in parallel to each other in a direction perpendicular to the thickness direction, and the insulating layer is covered so as to cover them. By molding 34, the whole is integrated and can be bent and deformed in the thickness direction.

さらに、このフレキシブル配線材30の絶縁層34の表裏両面には、前記各導体32とこの導体32に接続されるべき前記コネクタ端子10の配線材接続部14とが交差する位置に窓34aが形成され、この窓34aを通じて前記導体32が部分的に絶縁層34の外側に露出された構成となっている。   Furthermore, windows 34 a are formed on the front and back surfaces of the insulating layer 34 of the flexible wiring member 30 at positions where the conductors 32 intersect with the wiring member connecting portions 14 of the connector terminals 10 to be connected to the conductors 32. The conductor 32 is partially exposed to the outside of the insulating layer 34 through the window 34a.

なお、本発明においてフレキシブル配線材の具体的な構造は問わず、例えばフレキシブルプリント回路(FPC)やリボン電線、あるいは複数本の絶縁電線を単に配列しただけのものによってもフレキシブル配線材を構成することが可能である。ただし、図示のようなフラット配線材であれば、構造が簡単で、取扱いも容易となる。   In the present invention, the specific structure of the flexible wiring material is not limited. For example, the flexible wiring material may be constituted by a flexible printed circuit (FPC), a ribbon electric wire, or a simple arrangement of a plurality of insulated electric wires. Is possible. However, a flat wiring material as shown in the figure has a simple structure and is easy to handle.

一方、前記配線材保持部24と配線材接続部14との間には、前記フレキシブル配線材30がその幅方向に差込可能な隙間が確保されており、この隙間に当該フレキシブル配線材30が差し込まれることにより、その絶縁層34の窓34aが形成された位置において前記導体32とこれに対応する配線材接続部14とが交差するようになっている。さらに、前記配線材保持部24には、前記交差部分を上方に開放するための、幅方向に延びる貫通長孔24aが形成されており、この貫通長孔24a及び前記フレキシブル配線材30の上側の窓34aを通じて溶接用電極の一方を導体32にあてがい、溶接用電極の他方を前記交差部分における配線材接続部14にあてがうことにより、その交差部分で導体32と配線材接続部14とを溶接して両者を電気的に接続することが可能となっている。   On the other hand, a gap is secured between the wiring material holding portion 24 and the wiring material connecting portion 14 so that the flexible wiring material 30 can be inserted in the width direction. By being inserted, the conductor 32 and the wiring member connecting portion 14 corresponding to the conductor 32 intersect each other at the position where the window 34a of the insulating layer 34 is formed. Furthermore, a through hole 24a extending in the width direction is formed in the wiring material holding portion 24 so as to open the intersecting portion upward, and the through long hole 24a and the flexible wiring material 30 are disposed above the flexible wiring material 30. One of the welding electrodes is applied to the conductor 32 through the window 34a, and the other of the welding electrodes is applied to the wiring member connecting portion 14 at the intersecting portion, whereby the conductor 32 and the wiring member connecting portion 14 are welded at the intersecting portion. Both can be electrically connected.

さらに、前記配線材保持部24には、その下側からカバー26が装着可能となっており、このカバー26と前記配線材保持部24との間に前記コネクタ端子10の配線材接続部14とフレキシブル配線材30との接続部分が上下から挟み込まれるようになっている。   Further, a cover 26 can be attached to the wiring material holding portion 24 from below, and the wiring material connecting portion 14 of the connector terminal 10 is interposed between the cover 26 and the wiring material holding portion 24. A connection portion with the flexible wiring member 30 is sandwiched from above and below.

具体的に、前記カバー26には、前記各コネクタ端子10の配線材接続部14が嵌入可能な溝26dが形成されるとともに、当該カバー26及び配線材保持部24の適所にはそれぞれ相手方に係合可能な係合部26c,24cが形成されており、当該係合によってカバー26が配線材保持部24に係止されるようになっている。   Specifically, the cover 26 is formed with a groove 26d into which the wiring member connecting portion 14 of each connector terminal 10 can be fitted, and the cover 26 and the wiring member holding portion 24 are respectively engaged with the other party at appropriate positions. Engageable engagement portions 26c and 24c are formed, and the cover 26 is locked to the wiring material holding portion 24 by the engagement.

さらに、前記カバー26の幅方向両端部(図3(b)の左右方向両端部)であってかつコネクタ前後方向(コネクタ端子10の軸方向と平行な方向)の両端部(図3(a)の左右方向両端部)には計4本の配線材保持ピン26bが上向きに突設され、これらの配線材保持ピン26bが嵌入可能なピン嵌入孔24bが前記配線材保持部24に設けられるとともに、前記フレキシブル配線材30の導体32のうちその配線材幅方向の両外側の導体32には前記ピン嵌入孔24bが挿通可能な貫通孔36(図4)が設けられている。そして、この貫通孔36に前記配線材保持ピン26bが挿通されることによって、配線材保持部24及びカバー26に対するフレキシブル配線材30の相対位置が固定され、これにより、当該フレキシブル配線材30に張力が生じてもその張力が導体32とコネクタ端子10の配線材接続部14との接続部分に作用することが阻止されるようになっている。   Further, both end portions in the width direction of the cover 26 (both end portions in the left-right direction in FIG. 3B) and both end portions in the connector front-rear direction (direction parallel to the axial direction of the connector terminal 10) (FIG. 3A). A total of four wiring material holding pins 26b protrude upward at both ends of the wiring material holding pin 26b, and pin insertion holes 24b into which the wiring material holding pins 26b can be fitted are provided in the wiring material holding portion 24. Of the conductors 32 of the flexible wiring member 30, the conductors 32 on both outer sides in the wiring member width direction are provided with through holes 36 (FIG. 4) through which the pin insertion holes 24b can be inserted. The relative position of the flexible wiring member 30 with respect to the wiring member holding portion 24 and the cover 26 is fixed by inserting the wiring member holding pin 26 b into the through hole 36, whereby the flexible wiring member 30 is tensioned. Even if this occurs, the tension is prevented from acting on the connecting portion between the conductor 32 and the wiring member connecting portion 14 of the connector terminal 10.

前記ハウジング連結部40は、薄板状をなし、隣接する単位コネクタの絶縁ハウジング20同士の間に両絶縁ハウジング20を連結するように当該絶縁ハウジング20と一体に成形されている。図例では、前記フレキシブル配線材30よりも上側の位置(後述の巻き付け状態ではフレキシブル配線材30よりも外側となる位置)であって、かつ、コネクタ前後方向に間隔をおいてその両側の位置にハウジング連結部40が形成されている。   The housing connecting portion 40 has a thin plate shape and is integrally formed with the insulating housing 20 so as to connect the two insulating housings 20 between the insulating housings 20 of adjacent unit connectors. In the illustrated example, the position is on the upper side of the flexible wiring member 30 (the outer side of the flexible wiring member 30 in the winding state to be described later) and on both sides of the connector in the longitudinal direction of the connector. A housing connecting portion 40 is formed.

このハウジング連結部40は、その肉厚方向、すなわち、前記絶縁ハウジング20の配列方向と直交しかつ前記コネクタ端子10の軸方向と直交する方向(図1(b)の上下方向)に曲げ変形可能となっている。詳しくは、前記ハウジング連結部40の下面において前記絶縁ハウジング20の配列方向に並ぶ複数の箇所(図例では当該配列方向の中間位置を挟んでその両側の箇所)に前記コネクタ端子の軸方向と平行な方向に延びる切欠が形成されており、その切欠の分だけ他の部分よりも肉厚の小さいヒンジ部42が形成されている。従って、このハウジング連結部40では、前記ヒンジ部42での曲げ変形が他の部分よりも促進されるようになっている。   The housing connecting portion 40 can be bent and deformed in the thickness direction, that is, in the direction perpendicular to the arrangement direction of the insulating housings 20 and perpendicular to the axial direction of the connector terminals 10 (vertical direction in FIG. 1B). It has become. Specifically, a plurality of locations arranged in the arrangement direction of the insulating housing 20 on the lower surface of the housing connecting portion 40 (in the illustrated example, locations on both sides of the intermediate position in the arrangement direction) are parallel to the axial direction of the connector terminal. A notch extending in a certain direction is formed, and a hinge part 42 having a thickness smaller than that of the other part is formed by the notch. Therefore, in the housing connecting portion 40, bending deformation at the hinge portion 42 is promoted more than other portions.

さらに、この実施の形態では、前記ハウジング連結部40同士の間の位置に、各絶縁ハウジング20から当該絶縁ハウジング20と隣接する絶縁ハウジング20に向かって突出する逆向き曲げ変形抑止板28が形成され、各逆向き曲げ変形抑止板28の先端部同士は微小隙間をおいて近接した状態となっている。これらの逆向き曲げ変形抑止板28は、後に詳述するように、前記フレキシブル配線材30及び前記ハウジング連結部40のうちフレキシブル配線材30が外側となる向き(図1(b)では下に凸となる向き)に当該フレキシブル配線材30及びハウジング連結部40が曲げ変形するのを抑止する働きをするとともに、この実施の形態においては、前記両ハウジング連結部40と協働して前記フレキシブル配線材30を外側から覆うことにより当該フレキシブル配線材30を保護する機能も有している。   Furthermore, in this embodiment, a reverse bending deformation restraining plate 28 that protrudes from each insulating housing 20 toward the insulating housing 20 adjacent to the insulating housing 20 is formed at a position between the housing connecting portions 40. The tip portions of the reverse bending deformation suppression plates 28 are close to each other with a minute gap. As will be described in detail later, these reverse-direction bending deformation restraining plates 28 protrude downward in the direction in which the flexible wiring member 30 is outside of the flexible wiring member 30 and the housing connecting portion 40 (FIG. 1B). In this embodiment, the flexible wiring member 30 and the housing connecting portion 40 cooperate with the housing connecting portions 40 to prevent the flexible wiring member 30 and the housing connecting portion 40 from being bent and deformed. It also has a function of protecting the flexible wiring member 30 by covering 30 from the outside.

次に、このワイヤハーネス用ジョイントコネクタの組立要領及び使用要領の一例を説明する。   Next, an example of the assembly procedure and use procedure of this wire harness joint connector will be described.

1)逆向き曲げ変形抑止突出部28を含む3つの絶縁ハウジング20及びこれらの絶縁ハウジング20同士を連結するハウジング連結部40を適当な樹脂材料により一体成形する。   1) The three insulating housings 20 including the reverse bending deformation suppressing protrusions 28 and the housing connecting portion 40 for connecting these insulating housings 20 are integrally formed of an appropriate resin material.

2)各絶縁ハウジング20の端子保持部25にコネクタ端子10を圧入して保持させ、これにより単位コネクタC1,C2,C3を完成する。   2) The connector terminal 10 is press-fitted and held in the terminal holding portion 25 of each insulating housing 20, thereby completing the unit connectors C1, C2, and C3.

3)フレキシブル配線材30においては、絶縁層34の適当な部分を除去して窓34aを形成しておく。   3) In the flexible wiring member 30, an appropriate portion of the insulating layer 34 is removed to form a window 34a.

4)各絶縁ハウジング20の配線材保持部24と各コネクタ端子10の配線材接続部14との隙間にフレキシブル配線材30を差し込む。その差込位置は、前記窓34aが形成された位置においてフレキシブル配線材30の導体32とこの導体32に接続されるべき配線材接続部14とが交差する位置とする。   4) Insert the flexible wiring member 30 into the gap between the wiring member holding portion 24 of each insulating housing 20 and the wiring member connecting portion 14 of each connector terminal 10. The insertion position is a position where the conductor 32 of the flexible wiring member 30 and the wiring member connecting portion 14 to be connected to the conductor 32 intersect at the position where the window 34a is formed.

5)前記配線材保持部24の貫通長孔24a及び上側の窓34aを通じて前記交差部分における導体32に上側から電極をあてがい、また前記交差部分における配線材接続部14に前記電極と対をなす電極を下側からあてがって、両電極間に電圧をかけることにより、当該交差部分で前記導体32と配線材接続部14とを溶接し、電気的に接続する。なお、本発明ではワイヤハーネス用ジョイントコネクタの組立手順は特に問わず、例えば予めコネクタ端子とフレキシブル配線材とを接続しておいてから当該コネクタ端子を前記絶縁ハウジングにセットするようにしてもよい。   5) An electrode is applied from above to the conductor 32 in the intersecting portion through the through long hole 24a and the upper window 34a of the wiring member holding portion 24, and the electrode paired with the electrode on the wiring member connecting portion 14 in the intersecting portion. Is applied from the lower side and a voltage is applied between the electrodes, so that the conductor 32 and the wiring member connecting portion 14 are welded and electrically connected at the intersection. In the present invention, the assembly procedure of the wire harness joint connector is not particularly limited. For example, the connector terminal and the flexible wiring member may be connected in advance before the connector terminal is set in the insulating housing.

6)カバー26の配線材保持ピン26bを前記フレキシブル配線材30の各貫通孔36に下側から挿通しさらには配線材保持部24のピン嵌入孔24bに嵌入するようにして、当該カバー26を配線材保持部24に装着することにより、ワイヤハーネス用ジョイントコネクタを完成する。前記カバー26の装着により、コネクタ端子10とフレキシブル配線材30との交差部分すなわち接続部分がカバー26と配線材保持部24とにより上下から挟み込まれるとともに、前記配線材保持ピン26bによって当該カバー26及び配線材保持部24に対するフレキシブル配線材30の相対位置が固定された状態となる。   6) Insert the wiring material holding pins 26b of the cover 26 into the respective through holes 36 of the flexible wiring material 30 from below, and further insert the wiring material holding pins 26b into the pin insertion holes 24b of the wiring material holding portion 24. By attaching to the wiring material holding part 24, the wire harness joint connector is completed. When the cover 26 is attached, an intersection portion, that is, a connection portion between the connector terminal 10 and the flexible wiring member 30 is sandwiched from above and below by the cover 26 and the wiring member holding portion 24, and the cover 26 and the flexible wiring member 30 are The relative position of the flexible wiring member 30 with respect to the wiring member holding portion 24 is fixed.

7)図5に示すようなワイヤハーネス50の本体外周面に前記ワイヤハーネス用ジョイントコネクタを巻き付ける。具体的には、前記フレキシブル配線材30及びハウジング連結部40を当該ハウジング連結部40が径方向外側となる向きに曲げ変形させながら、単位コネクタC1,C2,C3がワイヤハーネス50の本体周方向に並ぶ姿勢で当該ワイヤハーネス本体の周囲にワイヤハーネス用ジョイントコネクタを巻き付ける。そして、このワイヤハーネス用ジョイントコネクタの周囲に例えば図6に示すような粘着テープ60を巻き付けて当該ワイヤハーネス用ジョイントコネクタをワイヤハーネス50の本体に固定する。   7) Wrap the wire harness joint connector around the outer peripheral surface of the wire harness 50 as shown in FIG. Specifically, the unit connectors C1, C2, C3 are arranged in the circumferential direction of the body of the wire harness 50 while bending and deforming the flexible wiring member 30 and the housing connecting portion 40 in a direction in which the housing connecting portion 40 is radially outward. Wrap the wire harness joint connector around the wire harness body in an aligned position. Then, for example, an adhesive tape 60 as shown in FIG. 6 is wrapped around the wire harness joint connector to fix the wire harness joint connector to the main body of the wire harness 50.

ここで、図示のようにハウジング連結部40及びフレキシブル配線材30が絶縁ハウジング20の高さ方向に並ぶように配設されているものにおいては、当該絶縁ハウジング20が前記逆向き曲げ変形抑止突出板28を有しない場合、その搬送中や誤った操作によって図7に示すようにハウジング連結部40及びフレキシブル配線材30が正規の向きと逆向き(すなわちハウジング連結部40がフレキシブル配線材30に向かって凸となる向き)に曲げ変形する可能性があり、この場合には当該フレキシブル配線材30がハウジング連結部40よりも曲率半径方向の外側に位置することになるので当該フレキシブル配線材30に過大の張力が生ずるおそれがあるが、前記絶縁ハウジング20が図1等に示すような逆向き曲げ変形抑止突出部28を有していれば、図8に示すように逆向き曲げ変形抑止突出部28の先端部同士が衝突することによって前記逆向きの曲げ変形が抑止されるため、フレキシブル配線材30はより有効に保護されることとなる。   Here, in the case where the housing connecting portion 40 and the flexible wiring member 30 are arranged so as to be aligned in the height direction of the insulating housing 20 as shown in the figure, the insulating housing 20 is the reverse bending deformation inhibiting protruding plate. 7, the housing connecting portion 40 and the flexible wiring member 30 are opposite to the normal orientation (that is, the housing connecting portion 40 faces the flexible wiring member 30) as shown in FIG. In this case, the flexible wiring member 30 is located on the outer side of the housing connecting portion 40 in the radius direction of curvature, so that the flexible wiring member 30 is excessively large. Although there is a risk of tension, the insulating housing 20 has a reverse bending deformation restraining protrusion 2 as shown in FIG. 8, since the bending deformation in the reverse direction is suppressed by the collision of the tips of the reverse bending deformation suppression protrusions 28 as shown in FIG. 8, the flexible wiring member 30 is more effective. It will be protected.

8)図6に示すように、各単位コネクタC1,C2,C3に対し、前記ワイヤハーネス50に含まれる電線52の端末に設けられたコネクタ54のうちの対応するコネクタ54を結合する。このような簡単なコネクタ結合操作によって、前記電線52のうちの適当な電線同士を、前記コネクタ端子10とフレキシブル配線材30の導体32とによって構成されるジョイント回路を介して相互に電気的に接続することができる。   8) As shown in FIG. 6, the corresponding connector 54 of the connectors 54 provided at the end of the electric wire 52 included in the wire harness 50 is coupled to each unit connector C1, C2, C3. By such a simple connector coupling operation, appropriate wires of the wires 52 are electrically connected to each other via a joint circuit constituted by the connector terminal 10 and the conductor 32 of the flexible wiring member 30. can do.

このようなワイヤハーネス用ジョイントコネクタによれば、各単位コネクタC1,C2,C3については大型化することなく、簡単な操作で電線52同士を電気的に接続することができる。しかも、前記ハウジング連結部40及びフレキシブル配線材30を曲げ変形させながらワイヤハーネス50の本体の周囲に巻き付けることによって、各単位コネクタC1〜C3を安定した状態で固定することができる。   According to such a wire harness joint connector, the electric wires 52 can be electrically connected to each other by a simple operation without increasing the size of each of the unit connectors C1, C2, and C3. In addition, the unit connectors C1 to C3 can be stably fixed by winding the housing connecting portion 40 and the flexible wiring member 30 around the body of the wire harness 50 while bending the housing connecting portion 40 and the flexible wiring member 30.

さらに、この実施の形態では、上述のように、各逆向き曲げ変形抑止突出板28の存在によって、フレキシブル配線材30及びハウジング連結部40の曲げ変形の向きを正規の向き、すなわちハウジング連結部40がフレキシブル配線材30と反対側に凸となる向きに制限することにより、フレキシブル配線材30を有効に保護することができる。また、この逆向き曲げ変形抑止突出板28の形状の工夫によって、前記フレキシブル配線材30を保護する効果をさらに高めることも可能である。   Furthermore, in this embodiment, as described above, the bending deformation directions of the flexible wiring member 30 and the housing connecting portion 40 are set to the normal directions, that is, the housing connecting portion 40 due to the presence of the respective reverse bending deformation inhibiting protruding plates 28. However, the flexible wiring member 30 can be effectively protected by restricting the protrusion to the opposite direction to the flexible wiring member 30. Further, the effect of protecting the flexible wiring member 30 can be further enhanced by devising the shape of the reverse bending deformation suppressing protrusion plate 28.

例えば、図9(a)に示すように少なくとも一方の逆向き曲げ変形抑止突出板28の先端部からさらに突起28aを突出させて他方の逆向き曲げ変形抑止突出板28との隙間を詰めたり、さらには同図(b)に示すように逆向き曲げ変形抑止突出板28の先端部同士を薄肉部29を介してつないでおいて使用時に当該薄肉部29を折って分断するようにしたりすることにより、前記フレキシブル配線材30及びハウジング連結部40の逆向きの曲げ変形量をさらに少なくすることが可能になる。   For example, as shown in FIG. 9 (a), the protrusion 28a is further protruded from the tip of at least one reverse bending deformation restraining projection plate 28 to close the gap with the other reverse bending deformation restraining projection plate 28, Furthermore, as shown in FIG. 5 (b), the tip portions of the reverse bending deformation restraining projection plates 28 are connected to each other via a thin portion 29, and the thin portion 29 is folded and divided during use. Thus, it is possible to further reduce the amount of bending deformation in the opposite direction of the flexible wiring member 30 and the housing connecting portion 40.

また、同図(c)(d)に示すように、一方の逆向き曲げ変形抑止突出板28の表側、裏側の一方、もしくは双方に、他方の逆向き曲げ変形抑止突出板28に対してその肉厚方向に近接するフック状の相対変位規制部28bを形成して絶縁ハウジング20がその高さ方向(コネクタ端子10の軸方向と直交する方向でかつ絶縁ハウジング20の配列方向と直交する方向)に相対変位するのを規制することにより、当該相対変位に起因してフレキシブル配線材30にせん断力が作用するのを有効に抑止することが可能になる。   In addition, as shown in FIGS. 4C and 4D, on one or both of the front side and the back side of one reverse bending deformation restraining projection plate 28, the other reverse bending deformation restraining projection plate 28 is A hook-like relative displacement restricting portion 28b close to the thickness direction is formed, and the insulating housing 20 has a height direction (a direction orthogonal to the axial direction of the connector terminal 10 and a direction orthogonal to the arrangement direction of the insulating housing 20). By restricting the relative displacement of the flexible wiring member 30, it is possible to effectively prevent the shearing force from acting on the flexible wiring member 30 due to the relative displacement.

ただし、本発明において逆向き曲げ変形抑止部を設ける場合にその具体的な形状は問わず、必ずしも前記のような板状でなくてもよい。また、互いに隣接する絶縁ハウジング20のうちの一方の絶縁ハウジング20のみに他方の絶縁ハウジング20に近接する位置まで突出する逆向き曲げ変形抑止突出部を設けるようにしてもよい。ただし、この場合には逆向き曲げ変形抑止突出部の突出量が大きくなり、特にワイヤハーネスの巻き付け状態において前記逆向き曲げ変形抑止突出部がワイヤハーネスの径方向に大きく突出するおそれがあるのに対し、図示のように互いに隣接する絶縁ハウジング20の双方に逆向き曲げ変形抑止突出部を設けるようにすれば、各突出部の突出量を有効に削減することが可能になる。   However, in the present invention, when the reverse bending deformation suppressing portion is provided, the specific shape is not limited, and the plate shape is not necessarily required. Further, only one of the insulating housings 20 adjacent to each other may be provided with a reverse bending deformation suppressing protrusion that protrudes to a position close to the other insulating housing 20. However, in this case, the amount of protrusion of the reverse bending deformation restraining protrusion increases, and the reverse bending deformation restraining protrusion may protrude greatly in the radial direction of the wire harness, particularly when the wire harness is wound. On the other hand, as shown in the figure, if the opposite bending deformation suppressing protrusions are provided on both of the insulating housings 20 adjacent to each other, the protrusion amount of each protrusion can be effectively reduced.

また、フレキシブル配線材30をより有効に保護する手段として、図10(a)(b)に示すように、互いに隣接する絶縁ハウジング20間でのフレキシブル配線材30の長さ寸法がその絶縁ハウジング20同士を連結するハウジング連結部40の長さ寸法よりも大きくなるように前記フレキシブル配線材30を配線して当該フレキシブル配線材30が絶縁ハウジング20間で弛むようにすれば、このフレキシブル配線材30に大きな張力が作用するのをより確実に防ぐことが可能になる。   Further, as a means for protecting the flexible wiring member 30 more effectively, as shown in FIGS. 10A and 10B, the length dimension of the flexible wiring member 30 between the adjacent insulating housings 20 is the insulating housing 20. If the flexible wiring material 30 is wired so as to be larger than the length dimension of the housing connecting portion 40 that connects the two, and the flexible wiring material 30 is loosened between the insulating housings 20, the flexible wiring material 30 is large. It becomes possible to prevent the tension from acting more reliably.

なお、本発明では必ずしも全ての単位コネクタが特定のワイヤハーネス(図例ではワイヤハーネス用コネクタが巻き付けられるワイヤハーネス50)に含まれるコネクタに結合されるものでなくてもよい。例えば、前記特定のワイヤハーネス50以外のワイヤハーネスから導かれるコネクタに結合される単位コネクタを一部に含んでいてもよい。換言すれば、前記特定のワイヤハーネス50に含まれるコネクタ54とそれ以外のワイヤハーネスから導かれるコネクタとを電気的に接続するような回路構成のものであってもよい。   In the present invention, not all unit connectors are necessarily coupled to connectors included in a specific wire harness (in the illustrated example, the wire harness 50 around which the wire harness connector is wound). For example, a unit connector coupled to a connector led from a wire harness other than the specific wire harness 50 may be included in part. In other words, the circuit configuration may be such that the connector 54 included in the specific wire harness 50 is electrically connected to the connector guided from the other wire harness.

また、本願請求項1の「ワイヤハーネスの本体の周方向に並ぶ姿勢」とは、各絶縁ハウジングが互いに当該周方向に位置をずらして並ぶ姿勢を広く意味するものであり、当該周方向だけでなく軸方向にも絶縁ハウジング同士の位置がずれているものであってもよい。例えば、複数の単位コネクタが螺旋状に配列された状態でワイヤハーネス50の本体の周囲に巻かれるものであってもよい。また、単位コネクタの具体的な個数についても仕様に応じて適宜選定が可能である。   Further, “an attitude in which the wire harness main body is arranged in the circumferential direction” in claim 1 of the present application broadly means an attitude in which the insulating housings are arranged with their positions shifted in the circumferential direction. Alternatively, the positions of the insulating housings may be shifted in the axial direction. For example, a plurality of unit connectors may be wound around the main body of the wire harness 50 in a state where the unit connectors are arranged in a spiral shape. Also, the specific number of unit connectors can be selected as appropriate according to the specifications.

(a)は本発明の第1の実施の形態に係るワイヤハーネス用ジョイントコネクタの平面図、(b)はその正面図である。(A) is a top view of the joint connector for wire harnesses which concerns on the 1st Embodiment of this invention, (b) is the front view. 前記ワイヤハーネス用ジョイントコネクタの底面図である。It is a bottom view of the joint connector for wire harnesses. (a)は図1(b)のA−A線断面図、(b)は(a)のB−B線断面図である。(A) is the sectional view on the AA line of FIG.1 (b), (b) is the sectional view on the BB line of (a). 前記ワイヤハーネス用ジョイントコネクタに含まれるコネクタ端子とこれに接続されるフレキシブル配線材との位置関係を示す平面図である。It is a top view which shows the positional relationship of the connector terminal contained in the said joint connector for wire harnesses, and the flexible wiring material connected to this. (a)は前記ワイヤハーネス用ジョイントコネクタをワイヤハーネス本体周囲に巻き付けた状態を示す断面正面図、(b)はその側面図である。(A) is the cross-sectional front view which shows the state which wound the said wire harness joint connector around the wire harness main body periphery, (b) is the side view. 前記ワイヤハーネス本体に巻き付けたワイヤハーネス用ジョイントコネクタを粘着テープで固定しかつ当該コネクタにワイヤハーネス側コネクタを結合した状態を示す側面図である。It is a side view which shows the state which fixed the joint connector for wire harnesses wound around the said wire harness main body with the adhesive tape, and couple | bonded the wire harness side connector with the said connector. ワイヤハーネス用ジョイントコネクタのフレキシブル配線材及びハウジング連結部が誤った向きに曲げ変形した状態を示す正面図である。It is a front view which shows the state which the flexible wiring material and housing connection part of the joint connector for wire harnesses bent and deformed in the wrong direction. ワイヤハーネス用ジョイントコネクタに設けられた逆向き曲げ変形抑止突出板によって誤った向きへの曲げ変形が抑止されている状態を示す正面図である。It is a front view which shows the state by which the bending deformation to the wrong direction is suppressed by the reverse direction bending deformation suppression protrusion board provided in the joint connector for wire harnesses. (a)〜(d)は前記逆向き曲げ変形抑止突出板の変形例を示す断面図である。(A)-(d) is sectional drawing which shows the modification of the said reverse direction bending deformation suppression protrusion board. (a)は絶縁ハウジング間でフレキシブル配線材を弛ませて配線した実施の形態を示す平面図、(b)はその正面図である。(A) is a top view which shows embodiment which loosened and wired the flexible wiring material between insulation housings, (b) is the front view.

符号の説明Explanation of symbols

C1,C2,C3 単位コネクタ
10 コネクタ端子
20 絶縁ハウジング
28 逆向き曲げ変形抑止突出板
30 フレキシブル配線材
32 導体
34 絶縁層
40 ハウジング連結部
50 ワイヤハーネス
52 ワイヤハーネスに含まれる電線
54 ワイヤハーネス側コネクタ
C1, C2, C3 Unit connector 10 Connector terminal 20 Insulating housing 28 Reverse direction bending deformation restraining projection plate 30 Flexible wiring material 32 Conductor 34 Insulating layer 40 Housing connecting part 50 Wire harness 52 Electric wire included in wire harness 54 Wire harness side connector

Claims (6)

複数のコネクタ端子及びこれらのコネクタ端子を保持する絶縁ハウジングを有する単位コネクタを複数個備え、かつ、互いに異なる単位コネクタのコネクタ端子同士が電気的に接続されるとともに、前記各単位コネクタのうちの少なくとも一部の単位コネクタが特定のワイヤハーネスに含まれるコネクタに結合されるワイヤハーネス用ジョイントコネクタであって、
前記各単位コネクタの絶縁ハウジングが前記コネクタ端子の軸方向と略直交する方向に配列された状態でその隣接する絶縁ハウジング同士を連結するハウジング連結部が当該絶縁ハウジングと一体に成形され、
各ハウジング連結部は、前記絶縁ハウジングの配列方向と直交しかつ前記コネクタ端子の軸方向と直交する方向に曲げ変形可能な形状を有しており、
さらに、互いに異なる単位コネクタのコネクタ端子同士が、前記ハウジング連結部と同じ方向に曲げ変形可能なフレキシブル配線材により電気的に接続され、
このフレキシブル配線材及び前記ハウジング連結部の曲げ変形を伴いながら前記各絶縁ハウジングが前記ワイヤハーネスの本体の周方向に並ぶ姿勢で当該ワイヤハーネスの周囲に巻付け可能となっており、
前記各コネクタ端子はその軸方向に延びる配線材接続部を有し、
前記フレキシブル配線材は、偏平な複数本の導体が互いに平行に並んだ状態でその周囲を覆う絶縁体により一体化されたフラット配線材により構成され、これらの導体と前記各単位コネクタにおけるコネクタ端子の配線材接続部とが互いに交差する状態で特定の導体と配線材接続部とが電気的に接続されていることを特徴とするワイヤハーネス用ジョイントコネクタ。
A plurality of unit connectors having a plurality of connector terminals and an insulating housing for holding these connector terminals are provided, and connector terminals of different unit connectors are electrically connected to each other, and at least of the unit connectors. A wire harness joint connector in which some unit connectors are coupled to connectors included in a specific wire harness,
A housing connecting portion for connecting adjacent insulating housings in a state where the insulating housings of the unit connectors are arranged in a direction substantially orthogonal to the axial direction of the connector terminals is formed integrally with the insulating housing,
Each housing connecting portion has a shape that can be bent and deformed in a direction perpendicular to the arrangement direction of the insulating housings and perpendicular to the axial direction of the connector terminals,
Furthermore, the connector terminals of different unit connectors are electrically connected by a flexible wiring material that can be bent and deformed in the same direction as the housing connecting portion,
Each of the insulating housings can be wound around the wire harness in a posture aligned with the circumferential direction of the main body of the wire harness while bending deformation of the flexible wiring material and the housing connecting portion ,
Each of the connector terminals has a wiring member connecting portion extending in the axial direction thereof,
The flexible wiring material is composed of a flat wiring material integrated by an insulator covering a plurality of flat conductors arranged in parallel to each other, and the conductor terminals of the connector terminals in the unit connectors. A joint connector for a wire harness , wherein a specific conductor and a wiring material connection portion are electrically connected in a state where the wiring material connection portion intersects each other .
請求項記載のワイヤハーネス用ジョイントコネクタにおいて、互いに隣接する絶縁ハウジング間での前記フレキシブル配線材の長さ寸法がその絶縁ハウジング同士を連結するハウジング連結部の長さ寸法よりも大きくなるように前記フレキシブル配線材が配線されていることを特徴とするワイヤハーネス用ジョイントコネクタ。 The wire harness joint connector according to claim 1 , wherein the length dimension of the flexible wiring member between adjacent insulating housings is larger than the length dimension of a housing connecting portion that connects the insulating housings. A joint connector for a wire harness, wherein a flexible wiring material is wired. 請求項1または2記載のワイヤハーネス用ジョイントコネクタにおいて、前記フレキシブル配線材及び前記ハウジング連結部が前記絶縁ハウジングの高さ方向に並ぶ位置に配されるとともに、前記ハウジング連結部が前記フレキシブル配線材に向かって凸となる向きに曲げ変形するのを抑止する逆向き曲げ変形抑止部を備えることを特徴とするワイヤハーネス用ジョイントコネクタ。 The joint connector for a wire harness according to claim 1 or 2 , wherein the flexible wiring member and the housing connecting portion are arranged at a position aligned in a height direction of the insulating housing, and the housing connecting portion is connected to the flexible wiring member. A joint connector for a wire harness, comprising: a reverse bending deformation suppressing portion that suppresses bending deformation in a convex direction. 請求項記載のワイヤハーネス用ジョイントコネクタにおいて、前記ハウジング連結部により相互連結される絶縁ハウジングの少なくとも一方が、前記フレキシブル配線材を境として前記ハウジング連結部と同じ側に位置して他方の絶縁ハウジングに向かって突出する逆向き曲げ変形抑止突出部を有しており、この逆向き曲げ変形抑止突出部が前記他方の絶縁ハウジング側に当接することにより、前記ハウジング連結部が前記フレキシブル配線材に向かって凸となる向きに曲げ変形することが抑止されるように構成されていることを特徴とするワイヤハーネス用ジョイントコネクタ。 4. The joint connector for a wire harness according to claim 3 , wherein at least one of the insulating housings interconnected by the housing connecting portion is located on the same side as the housing connecting portion with the flexible wiring material as a boundary. A reverse bending deformation restraining protrusion projecting toward the opposite side, and the reverse bending deformation restraining protrusion abuts against the other insulating housing side so that the housing connecting portion faces the flexible wiring member. The wire harness joint connector is configured to be restrained from being bent and deformed in a convex direction. 請求項記載のワイヤハーネス用ジョイントコネクタにおいて、前記ハウジング連結部により相互連結される絶縁ハウジングの双方が、互いに向き合うように突出する逆向き曲げ変形抑止突出部を有しており、これら逆向き曲げ変形抑止突出部同士が当接することにより、前記ハウジング連結部が前記フレキシブル配線材に向かって凸となる向きに曲げ変形することが抑止されるように構成されていることを特徴とするワイヤハーネス用ジョイントコネクタ。 5. The joint connector for a wire harness according to claim 4 , wherein both of the insulating housings interconnected by the housing connecting portion have reverse bending deformation suppressing protrusions protruding so as to face each other. For the wire harness, wherein the housing connecting portion is prevented from being bent and deformed in a convex direction toward the flexible wiring member when the deformation suppressing protrusions are in contact with each other. Joint connector. 請求項4または5記載のワイヤハーネス用ジョイントコネクタにおいて、前記ハウジング連結部が前記コネクタ端子の軸方向に間隔をおいた複数の箇所に形成されるとともに、その間隔をおいた領域で前記ハウジング連結部と同じ側から前記フレキシブル配線材を覆うように前記逆向き曲げ変形抑止突出部が形成されていることを特徴とするワイヤハーネス用ジョイントコネクタ。
6. The joint connector for a wire harness according to claim 4 , wherein the housing connecting portion is formed at a plurality of locations spaced in the axial direction of the connector terminal, and the housing connecting portion is formed in the spaced region. The joint connector for wire harnesses characterized in that the reverse bending deformation restraining protrusion is formed so as to cover the flexible wiring material from the same side.
JP2004318827A 2004-11-02 2004-11-02 Joint connector for wire harness Expired - Fee Related JP4494165B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004318827A JP4494165B2 (en) 2004-11-02 2004-11-02 Joint connector for wire harness

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004318827A JP4494165B2 (en) 2004-11-02 2004-11-02 Joint connector for wire harness

Publications (2)

Publication Number Publication Date
JP2006134585A JP2006134585A (en) 2006-05-25
JP4494165B2 true JP4494165B2 (en) 2010-06-30

Family

ID=36727942

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004318827A Expired - Fee Related JP4494165B2 (en) 2004-11-02 2004-11-02 Joint connector for wire harness

Country Status (1)

Country Link
JP (1) JP4494165B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5652353B2 (en) * 2011-08-09 2015-01-14 住友電装株式会社 Joint connector for wiring harness

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000173352A (en) * 1998-12-01 2000-06-23 Sumitomo Wiring Syst Ltd Joint connector and wire harness assembling method using the same
JP2006049199A (en) * 2004-08-06 2006-02-16 Sumitomo Wiring Syst Ltd Wire harness

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0247569Y2 (en) * 1987-01-10 1990-12-13
JP2867868B2 (en) * 1994-03-01 1999-03-10 住友電装株式会社 Electrical junction box
JPH0879948A (en) * 1994-08-31 1996-03-22 Sumitomo Wiring Syst Ltd Clip with joint function

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000173352A (en) * 1998-12-01 2000-06-23 Sumitomo Wiring Syst Ltd Joint connector and wire harness assembling method using the same
JP2006049199A (en) * 2004-08-06 2006-02-16 Sumitomo Wiring Syst Ltd Wire harness

Also Published As

Publication number Publication date
JP2006134585A (en) 2006-05-25

Similar Documents

Publication Publication Date Title
JP5129880B2 (en) Connector terminal and connector provided with the connector terminal
JP2008282807A (en) Electrical contact
JP2000164263A (en) Terminal
JP6448925B2 (en) connector
JP4531572B2 (en) Joint connector for wire harness
JP4749991B2 (en) Wire harness connector
JP4509866B2 (en) Terminal fitting
JP7123858B2 (en) Connectors and wire harnesses
JP4519539B2 (en) Joint connector for wire harness
JP2005149935A (en) Insulation displacement joint connector
JP2006107809A (en) Method for grounding and fixing wire harness for vehicle and grounding connector
JP4494165B2 (en) Joint connector for wire harness
US7556530B2 (en) Connector in which defective electrical connection between a plurality of shell components is suppressed
CN112018543B (en) Electric wire with terminal and wire harness
JP2007242241A (en) Connector for wire harness
JP4381959B2 (en) Wire harness joint connector and manufacturing method thereof
JP2007213945A (en) Connector for wire harness
JP4317079B2 (en) Electric wire converging structure of joint box
JP4813325B2 (en) Wire harness connector
JP2008077916A (en) Connector
WO2020085056A1 (en) Connector
JP7202535B2 (en) connector
KR102653944B1 (en) Male connector
EP3809529B1 (en) Connector
WO2023140029A1 (en) Connection terminal

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20071019

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20091203

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20100112

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100305

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20100406

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20100407

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130416

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140416

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees