JP2005048128A - (co)polymer, manufacturing method, resist composition and pattern-forming method - Google Patents
(co)polymer, manufacturing method, resist composition and pattern-forming method Download PDFInfo
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- JP2005048128A JP2005048128A JP2003283986A JP2003283986A JP2005048128A JP 2005048128 A JP2005048128 A JP 2005048128A JP 2003283986 A JP2003283986 A JP 2003283986A JP 2003283986 A JP2003283986 A JP 2003283986A JP 2005048128 A JP2005048128 A JP 2005048128A
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- 229920001577 copolymer Polymers 0.000 title claims abstract description 100
- 239000000203 mixture Substances 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000000470 constituent Substances 0.000 claims abstract description 11
- 239000000178 monomer Substances 0.000 claims description 106
- -1 dicyanomethyl group Chemical group 0.000 claims description 56
- 238000006116 polymerization reaction Methods 0.000 claims description 39
- 239000000758 substrate Substances 0.000 claims description 16
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 15
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 11
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims description 6
- 238000010894 electron beam technology Methods 0.000 claims description 4
- 125000003545 alkoxy group Chemical group 0.000 claims description 3
- 125000004185 ester group Chemical group 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 abstract description 49
- 238000001459 lithography Methods 0.000 abstract description 18
- 230000035945 sensitivity Effects 0.000 abstract description 17
- 239000011347 resin Substances 0.000 abstract description 13
- 229920005989 resin Polymers 0.000 abstract description 13
- 239000000243 solution Substances 0.000 description 58
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 32
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 27
- 239000002253 acid Substances 0.000 description 26
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 25
- 150000002596 lactones Chemical group 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 18
- 238000005259 measurement Methods 0.000 description 18
- 230000000704 physical effect Effects 0.000 description 18
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 17
- 238000003756 stirring Methods 0.000 description 17
- 229910052757 nitrogen Inorganic materials 0.000 description 16
- 239000012299 nitrogen atmosphere Substances 0.000 description 16
- 239000003960 organic solvent Substances 0.000 description 16
- 239000002904 solvent Substances 0.000 description 16
- 0 CC(C)C(CC1)(CCC1(C)C1)C1OC(C(*)=C)=O Chemical compound CC(C)C(CC1)(CCC1(C)C1)C1OC(C(*)=C)=O 0.000 description 14
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 13
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 11
- 125000002723 alicyclic group Chemical group 0.000 description 11
- 239000012986 chain transfer agent Substances 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- 239000003505 polymerization initiator Substances 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- FWYUJGXEYOXHRJ-UHFFFAOYSA-N fluoromethyl prop-2-enoate Chemical compound FCOC(=O)C=C FWYUJGXEYOXHRJ-UHFFFAOYSA-N 0.000 description 9
- 238000002156 mixing Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 150000003254 radicals Chemical group 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 6
- 230000018109 developmental process Effects 0.000 description 6
- 238000001312 dry etching Methods 0.000 description 6
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 6
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000002244 precipitate Substances 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000007334 copolymerization reaction Methods 0.000 description 4
- 238000000609 electron-beam lithography Methods 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- 239000010408 film Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 3
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical group O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 241000630665 Hada Species 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- ZBIKORITPGTTGI-UHFFFAOYSA-N [acetyloxy(phenyl)-$l^{3}-iodanyl] acetate Chemical compound CC(=O)OI(OC(C)=O)C1=CC=CC=C1 ZBIKORITPGTTGI-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 229920005603 alternating copolymer Polymers 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229920001400 block copolymer Polymers 0.000 description 3
- 239000007806 chemical reaction intermediate Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229940116333 ethyl lactate Drugs 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 229920000578 graft copolymer Polymers 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- WSGCRAOTEDLMFQ-UHFFFAOYSA-N nonan-5-one Chemical compound CCCCC(=O)CCCC WSGCRAOTEDLMFQ-UHFFFAOYSA-N 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229920005604 random copolymer Polymers 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- QQZOPKMRPOGIEB-UHFFFAOYSA-N 2-Oxohexane Chemical compound CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 2
- BDFAOUQQXJIZDG-UHFFFAOYSA-N 2-methylpropane-1-thiol Chemical compound CC(C)CS BDFAOUQQXJIZDG-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- 239000002841 Lewis acid Substances 0.000 description 2
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 2
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N anhydrous diethylene glycol Natural products OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000004440 column chromatography Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 238000007273 lactonization reaction Methods 0.000 description 2
- 150000007517 lewis acids Chemical class 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 description 2
- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000012488 sample solution Substances 0.000 description 2
- 229930195734 saturated hydrocarbon Natural products 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229930006978 terpinene Natural products 0.000 description 2
- 150000003507 terpinene derivatives Chemical class 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 2
- 125000004187 tetrahydropyran-2-yl group Chemical group [H]C1([H])OC([H])(*)C([H])([H])C([H])([H])C1([H])[H] 0.000 description 2
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- FAYMLNNRGCYLSR-UHFFFAOYSA-M triphenylsulfonium triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 FAYMLNNRGCYLSR-UHFFFAOYSA-M 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 2
- DCTVCFJTKSQXED-UHFFFAOYSA-N (2-ethyl-2-adamantyl) 2-methylprop-2-enoate Chemical compound C1C(C2)CC3CC1C(CC)(OC(=O)C(C)=C)C2C3 DCTVCFJTKSQXED-UHFFFAOYSA-N 0.000 description 1
- XQYAEIDOJUNIGY-UHFFFAOYSA-N (2-iodo-5-methoxyphenyl)boronic acid Chemical compound COC1=CC=C(I)C(B(O)O)=C1 XQYAEIDOJUNIGY-UHFFFAOYSA-N 0.000 description 1
- FDYDISGSYGFRJM-UHFFFAOYSA-N (2-methyl-2-adamantyl) 2-methylprop-2-enoate Chemical compound C1C(C2)CC3CC1C(OC(=O)C(=C)C)(C)C2C3 FDYDISGSYGFRJM-UHFFFAOYSA-N 0.000 description 1
- OOIBFPKQHULHSQ-UHFFFAOYSA-N (3-hydroxy-1-adamantyl) 2-methylprop-2-enoate Chemical compound C1C(C2)CC3CC2(O)CC1(OC(=O)C(=C)C)C3 OOIBFPKQHULHSQ-UHFFFAOYSA-N 0.000 description 1
- DKDKCSYKDZNMMA-UHFFFAOYSA-N (3-hydroxy-1-adamantyl) prop-2-enoate Chemical compound C1C(C2)CC3CC1(O)CC2(OC(=O)C=C)C3 DKDKCSYKDZNMMA-UHFFFAOYSA-N 0.000 description 1
- AAXOTDCQXGEXPY-UHFFFAOYSA-N (5-cyano-3-bicyclo[2.2.1]heptanyl) 2-methylprop-2-enoate Chemical compound C1C(C#N)C2C(OC(=O)C(=C)C)CC1C2 AAXOTDCQXGEXPY-UHFFFAOYSA-N 0.000 description 1
- BBNHOBWURDPKEP-UHFFFAOYSA-N (5-cyano-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1C(C#N)C2C(OC(=O)C=C)CC1C2 BBNHOBWURDPKEP-UHFFFAOYSA-N 0.000 description 1
- WAGNUIYTQCAEAE-UHFFFAOYSA-N (5-oxo-4-oxatricyclo[5.2.1.02,6]decan-8-yl) prop-2-enoate Chemical compound C1OC(=O)C2C1C1CC(OC(=O)C=C)C2C1 WAGNUIYTQCAEAE-UHFFFAOYSA-N 0.000 description 1
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- UJNVTDGCOKFBKM-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)hexane Chemical compound CCCCCC(OOC(C)(C)C)OOC(C)(C)C UJNVTDGCOKFBKM-UHFFFAOYSA-N 0.000 description 1
- LQFXVGHSQQOUQA-UHFFFAOYSA-N 1-ethoxypropan-2-ol;propane-1,2-diol Chemical compound CC(O)CO.CCOCC(C)O LQFXVGHSQQOUQA-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- 125000004206 2,2,2-trifluoroethyl group Chemical group [H]C([H])(*)C(F)(F)F 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
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- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- YNJSNEKCXVFDKW-UHFFFAOYSA-N 3-(5-amino-1h-indol-3-yl)-2-azaniumylpropanoate Chemical compound C1=C(N)C=C2C(CC(N)C(O)=O)=CNC2=C1 YNJSNEKCXVFDKW-UHFFFAOYSA-N 0.000 description 1
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- WTQZSMDDRMKJRI-UHFFFAOYSA-N 4-diazoniophenolate Chemical class [O-]C1=CC=C([N+]#N)C=C1 WTQZSMDDRMKJRI-UHFFFAOYSA-N 0.000 description 1
- HUBRTTPKTLCKLZ-UHFFFAOYSA-N 4-ethenyl-2,6-dimethylphenol Chemical compound CC1=CC(C=C)=CC(C)=C1O HUBRTTPKTLCKLZ-UHFFFAOYSA-N 0.000 description 1
- FUGYGGDSWSUORM-UHFFFAOYSA-N 4-hydroxystyrene Chemical compound OC1=CC=C(C=C)C=C1 FUGYGGDSWSUORM-UHFFFAOYSA-N 0.000 description 1
- IZSHZLKNFQAAKX-UHFFFAOYSA-N 5-cyclopenta-2,4-dien-1-ylcyclopenta-1,3-diene Chemical group C1=CC=CC1C1C=CC=C1 IZSHZLKNFQAAKX-UHFFFAOYSA-N 0.000 description 1
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical group O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- FFBAOWPGDUCRHT-UHFFFAOYSA-N C(C1=CC=CC=C1)S(=O)(=O)[O-].OC1=C(C=CC=C1)[SH+]CCC1=CC=CC=C1 Chemical compound C(C1=CC=CC=C1)S(=O)(=O)[O-].OC1=C(C=CC=C1)[SH+]CCC1=CC=CC=C1 FFBAOWPGDUCRHT-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
本発明は、レジスト材料等に有用な(共)重合体、特に、エキシマレーザーあるいは電子線を使用する微細加工に好適なレジスト材料用(共)重合体、その製造方法、この(共)重合体を用いたレジスト組成物、およびパターン形成方法に関する。 The present invention relates to a (co) polymer useful for a resist material and the like, in particular, a (co) polymer for a resist material suitable for fine processing using an excimer laser or an electron beam, a method for producing the same, and the (co) polymer. The present invention relates to a resist composition and a pattern forming method.
近年、半導体素子や液晶素子の製造における微細加工の分野においては、リソグラフィー技術の進歩により急速に微細化が進んでいる。その微細化の手法としては、一般に、露光光源から発せられる照射光の短波長化が用いられ、具体的には、従来のg線(波長:438nm)、i線(波長:365nm)に代表される紫外線からDUV(Deep Ultra Violet)へと照射光が変化してきている。 In recent years, in the field of microfabrication in the manufacture of semiconductor elements and liquid crystal elements, miniaturization has rapidly progressed due to advances in lithography technology. As a method for miniaturization, generally, the wavelength of irradiation light emitted from an exposure light source is shortened. Specifically, it is represented by conventional g-line (wavelength: 438 nm) and i-line (wavelength: 365 nm). Irradiation light is changing from ultraviolet rays to DUV (Deep Ultra Violet).
現在では、KrFエキシマレーザー(波長:248nm)リソグラフィー技術が市場に導入され、さらなる短波長化を図ったArFエキシマレーザー(波長:193nm)リソグラフィー技術も導入されようとしている。さらに、次世代の技術として、F2エキシマレーザー(波長:157nm)リソグラフィー技術が研究されている。また、これらとは若干異なるタイプのリソグラフィー技術として、電子線リソグラフィー技術についても精力的に研究されている。
このような短波長の照射光あるいは電子線に対する高解像度のレジストとして、光酸発生剤を含有させた「化学増幅型レジスト」が提唱され、現在、この化学増幅型レジストの改良および開発が精力的に進められている。
At present, KrF excimer laser (wavelength: 248 nm) lithography technology is introduced into the market, and ArF excimer laser (wavelength: 193 nm) lithography technology for further shortening the wavelength is about to be introduced. Further, as a next-generation technique, an F 2 excimer laser (wavelength: 157 nm) lithography technique has been studied. In addition, an electron beam lithography technique has been energetically studied as a slightly different type of lithography technique.
As a high-resolution resist for such short-wavelength irradiation light or electron beam, a “chemically amplified resist” containing a photoacid generator has been proposed. At present, improvement and development of this chemically amplified resist are energetic. It is advanced to.
照射光の短波長化においては、レジストに使用される樹脂もその構造変化を余儀なくされる。例えば、KrFエキシマレーザーリソグラフィーにおいては、波長248nmの照射光に対して透明性の高いポリヒドロキシスチレンや、その水酸基を酸解離性の溶解抑制基で保護したものが用いられる。しかし、ArFエキシマレーザーリソグラフィーにおいては、前記樹脂は波長193nmの照射光に対する透明性が必ずしも十分とはいえず、使用できない場合が多い。
そのため、ArFエキシマレーザーリソグラフィーにおいて使用されるレジスト樹脂として、波長193nmの照射光に対して透明なアクリル系樹脂が注目されている。この例として、脂環式骨格を有する構成単位を含有するアクリル系樹脂が特許文献1〜2等に開示されている。
In order to shorten the wavelength of irradiation light, the resin used for the resist is also forced to change its structure. For example, in KrF excimer laser lithography, polyhydroxystyrene having high transparency with respect to irradiation light having a wavelength of 248 nm, or a hydroxyl group protected with an acid dissociable, dissolution inhibiting group is used. However, in ArF excimer laser lithography, the resin is not necessarily sufficiently transparent with respect to irradiation light having a wavelength of 193 nm, and often cannot be used.
Therefore, an acrylic resin that is transparent with respect to irradiation light with a wavelength of 193 nm has attracted attention as a resist resin used in ArF excimer laser lithography. As an example of this, acrylic resins containing structural units having an alicyclic skeleton are disclosed in Patent Documents 1-2.
特許文献1には、220nm以下の照射光を用いたリソグラフィー用のフォトレジスト材料において、脂環ラクトン構造を有する(メタ)アクリレート誘導体を含む高分子前駆体を重合して得られる重合体が記載されている。しかし、この重合体を含むレジスト組成物はマイクロゲルが多く、このレジスト組成物を用いて得られるレジストパターンはパターン矩形性がよくない。 Patent Document 1 describes a polymer obtained by polymerizing a polymer precursor containing a (meth) acrylate derivative having an alicyclic lactone structure in a photoresist material for lithography using irradiation light of 220 nm or less. ing. However, the resist composition containing this polymer has many microgels, and the resist pattern obtained using this resist composition has poor pattern rectangularity.
特許文献2には、脂環ラクトン構造を有する構成単位と、酸により脱離する基を有する構成単位、および、水酸基もしくはシアノ基を有する構成単位とを含有する重合体が記載されている。 Patent Document 2 describes a polymer containing a structural unit having an alicyclic lactone structure, a structural unit having a group capable of leaving by an acid, and a structural unit having a hydroxyl group or a cyano group.
しかしながら、この重合体を含むレジスト組成物では、エキシマレーザーでのパターニング、その後の現像処理によって生成するレジストパターンの側壁荒れ、すなわちラインエッジラフネスを十分には抑制できず、さらなる細線化に対応する際には回路幅が不均一になったり、回路自体が断線したりすることがあり、半導体製造工程での歩留まりの低下を招く恐れがある。 However, in the resist composition containing this polymer, the side wall roughness of the resist pattern generated by patterning with an excimer laser and the subsequent development processing, that is, the line edge roughness cannot be sufficiently suppressed. In some cases, the circuit width may be non-uniform or the circuit itself may be disconnected, leading to a decrease in yield in the semiconductor manufacturing process.
本発明はレジスト等の構成成分樹脂として有用な(共)重合体、その製造方法、および、DUVエキシマレーザーリソグラフィー等において用いた場合に、高感度、高解像度であり、マイクロゲルの生成が少なく、ラインエッジラフネスの小さい、優れたレジスト組成物、このレジスト組成物を用いたパターン形成方法を提供することを目的とする。 The present invention is a (co) polymer useful as a constituent resin such as a resist, a method for producing the same, and when used in DUV excimer laser lithography, etc., has high sensitivity and high resolution, and produces less microgels. An object of the present invention is to provide an excellent resist composition having a small line edge roughness and a pattern forming method using the resist composition.
本発明者らは、前記課題に鑑み鋭意検討した結果、DUVエキシマレーザーリソグラフィーあるいは電子線リソグラフィーにおいて、特定の脂環ラクトン構造を有する重合体および/または特定のシアノ基を有する重合体および/または特定の酸脱離性基を有する重合体および/または特定のアルコキシ基を有する重合体をレジスト組成物に用いることにより、高感度、高解像度が損なわれることなく、ラインエッジラフネスが小さく、マイクロゲルの生成が抑制されることを見出し、本発明に至った。 As a result of intensive studies in view of the above problems, the present inventors have found that a polymer having a specific alicyclic lactone structure and / or a polymer having a specific cyano group and / or a specific in DUV excimer laser lithography or electron beam lithography. By using a polymer having an acid-eliminable group and / or a polymer having a specific alkoxy group in a resist composition, high sensitivity and high resolution are not impaired, line edge roughness is small, The inventors found that the production was suppressed, and reached the present invention.
すなわち、本発明の第一は、下記式(1)で表される構成単位を含有する(共)重合体である。 That is, the first of the present invention is a (co) polymer containing a structural unit represented by the following formula (1).
なお、「炭素数1〜6のエステル基」とは、「炭素数1〜6のアルコールでエステル化されたカルボキシ基」のことをいう。 The “ester group having 1 to 6 carbon atoms” means “carboxy group esterified with an alcohol having 1 to 6 carbon atoms”.
本発明の第二は、下記式(1−a)で表される構成単位を有する(共)重合体である。 The second of the present invention is a (co) polymer having a structural unit represented by the following formula (1-a).
本発明の第三は下記式(1−b)で表される構成単位を有する(共)重合体である。 The third of the present invention is a (co) polymer having a structural unit represented by the following formula (1-b).
また、本発明の第四は、(共)重合することにより本発明の(共)重合体の構成単位となる単量体を重合容器中に滴下しながら(共)重合を行う前記(共)重合体の製造方法である。 The fourth aspect of the present invention is the (co) polymerization in which the (co) polymerization is carried out while dropping a monomer that is a constituent unit of the (co) polymer of the present invention into a polymerization vessel. It is a manufacturing method of a polymer.
また、本発明の第五は、前記の(共)重合体のいずれかを少なくとも一つと、光酸発生剤とを含有することを特徴とする化学増幅型レジスト組成物である。 A fifth aspect of the present invention is a chemically amplified resist composition comprising at least one of the above (co) polymers and a photoacid generator.
また、本発明の第六は、前記のレジスト組成物のうち、少なくとも一つを被加工基板上に塗布する工程と、250nm以下の波長の光で露光する工程と、現像液を用いて現像する工程とを含むパターン形成方法である。 A sixth aspect of the present invention is a step of applying at least one of the resist compositions on a substrate to be processed, a step of exposing with light having a wavelength of 250 nm or less, and developing using a developer. A pattern forming method including a process.
また、本発明の第七は、前記のレジスト組成物のうち、少なくとも一つを被加工基板上に塗布する工程と、電子線で露光する工程と、現像液を用いて現像する工程とを含むパターン形成方法である。 A seventh aspect of the present invention includes a step of applying at least one of the resist compositions on a substrate to be processed, a step of exposing with an electron beam, and a step of developing using a developer. This is a pattern forming method.
本発明の(共)重合体は、塗料、接着剤、粘着剤、インキ用レジン、レジスト、光学材料等の構成成分樹脂として有用である。特に、本発明の重合体を、DUVエキシマレーザーリソグラフィー等においてレジスト樹脂として用いた場合に、高感度、高解像度であり、ラインエッジラフネスが小さく、マイクロゲルの生成も少ない。そのため、本発明のレジスト用重合体を用いたレジスト組成物は、DUVエキシマレーザーリソグラフィーあるいは電子線リソグラフィー、特にArFエキシマレーザー(波長:193nm)を使用するリソグラフィーに好適に用いることができる。また、本発明の製造方法によりレジスト組成物に適した樹脂を製造することが可能である。また、本発明のパターン形成法により、高精度の微細なレジストパターンを安定して形成することができる The (co) polymer of the present invention is useful as a constituent resin for paints, adhesives, pressure-sensitive adhesives, ink resins, resists, optical materials and the like. In particular, when the polymer of the present invention is used as a resist resin in DUV excimer laser lithography or the like, it has high sensitivity and high resolution, small line edge roughness, and little generation of microgel. Therefore, the resist composition using the resist polymer of the present invention can be suitably used for lithography using DUV excimer laser lithography or electron beam lithography, particularly ArF excimer laser (wavelength: 193 nm). In addition, a resin suitable for a resist composition can be produced by the production method of the present invention. In addition, the pattern forming method of the present invention can stably form a high-precision fine resist pattern.
本発明のレジスト用(共)重合体は、前記式(1)で表される構成単位を含有する。ここで、「(共)重合」とは、単独重合または共重合を意味する。 The resist (co) polymer of the present invention contains the structural unit represented by the formula (1). Here, “(co) polymerization” means homopolymerization or copolymerization.
このような本発明の(共)重合体は、塗料、接着剤、粘着剤、インキ用レジン、レジスト、光学材料等の構成成分樹脂として有用である。特に、本発明の(共)重合体を、DUVエキシマレーザーリソグラフィーあるいは電子線リソグラフィー等においてレジスト樹脂として用いた場合に、高感度、高解像度であり、ラインエッジラフネスの発生が少なく、マイクロゲルの生成も少ない、レジスト組成物を得ることができる。また、このレジスト組成物を用いたパターン形成方法によれば、高精度の微細なレジストパターンを安定して形成することができる。 Such a (co) polymer of the present invention is useful as a constituent resin for paints, adhesives, pressure-sensitive adhesives, ink resins, resists, optical materials and the like. In particular, when the (co) polymer of the present invention is used as a resist resin in DUV excimer laser lithography or electron beam lithography, it has high sensitivity, high resolution, little generation of line edge roughness, and generation of a microgel Less resist composition can be obtained. Moreover, according to the pattern formation method using this resist composition, a highly accurate fine resist pattern can be formed stably.
以下、本発明を詳しく説明する。
まず、前記式(1)で表される(共)重合体について説明する。
本発明のレジスト用(共)重合体は、前記式(1)で表される構成単位を含有する。中でも、金属表面等への密着性およびエッチング耐性に優れることから前記式(1−a)および前記式(1−b)で表される構成単位が好ましい。前記式(1−a)で表される構成単位のうち、シアノ基を有するものはマイクロゲルが少なく、ラインエッジラフネスが小さくなる点で好ましい。
Hereinafter, the present invention will be described in detail.
First, the (co) polymer represented by the formula (1) will be described.
The resist (co) polymer of the present invention contains the structural unit represented by the formula (1). Especially, since it is excellent in the adhesiveness to a metal surface etc. and etching tolerance, the structural unit represented by the said Formula (1-a) and the said Formula (1-b) is preferable. Among the structural units represented by the formula (1-a), those having a cyano group are preferable in that the amount of microgel is small and the line edge roughness is small.
本発明のレジスト用重合体の前記式(1)で表される構成単位は、下記式(1m)で表される構造を有する単量体を(共)重合して得られる。下記式(1m)で表される単量体は、1種であっても、2種以上の混合物であってもよい。 The structural unit represented by the formula (1) of the resist polymer of the present invention is obtained by (co) polymerizing a monomer having a structure represented by the following formula (1m). The monomer represented by the following formula (1m) may be one type or a mixture of two or more types.
式(1m)において、R2〜R5は有機溶剤への溶解性に優れる点から、−CN、−CH(CN)2が好ましく、(共)重合体をレジスト組成物として使用した場合の感度に優れる点から、−COO−R10が好ましい。R6は有機溶剤への溶解性に優れる点から、メトキシ基、エトキシ基、n−プロピル基、iso−プロピル基が好ましい。また、R2〜R6は被加工基板への密着性が優れる点から、R2またはR3とR4またはR5、あるいはR4またはR5とR6が一緒になって−COO−(CH2)n−となることが好ましく、(共)重合体をレジスト組成物として使用した場合の解像度に優れる点から、n=0または1が好ましい。 In the formula (1m), R 2 to R 5 are preferably —CN and —CH (CN) 2 from the viewpoint of excellent solubility in an organic solvent, and sensitivity when a (co) polymer is used as a resist composition. -COO-R 10 is preferable from the viewpoint of excellent resistance. R 6 is preferably a methoxy group, an ethoxy group, an n-propyl group, or an iso-propyl group from the viewpoint of excellent solubility in an organic solvent. R 2 to R 6 are excellent in adhesion to the substrate to be processed, so that R 2 or R 3 and R 4 or R 5 , or R 4 or R 5 and R 6 are combined to form —COO— ( CH 2 ) n — is preferable, and n = 0 or 1 is preferable from the viewpoint of excellent resolution when a (co) polymer is used as a resist composition.
R10の酸脱離性基(以下、酸脱離性基Aという)としては、例えばtert−ブチル基、tert−アミル基、テトラヒドロピラン−2−イル基、テトラヒドロフラン−2−イル基、4−メトキシテトラヒドロピラン−4−イル基、1−エトキシエチル基、1−ブトキシエチル基、1−プロポキシエチル基、3−オキソシクロヘキシル基、2−メチル−2−アダマンチル基、2−エチル−2−アダマンチル基、2−(iso−プロピル)−2−アダマンチル基、8−メチル−8−トリシクロ[5.2.1.02,6]デシル基、8−エチル−8−トリシクロ[5.2.1.02,6]デシル基、4−メチル−4−テトラシクロ[6.2.1.13,6.02,7]ドデシル基、4−エチル−4−テトラシクロ[6.2.1.13,6.02,7]ドデシル基、2−メチル−2−ノルボルニル基、1,2,7,7−テトラメチル−2−ノルボルニル基、2−アセトキシメンチル基、2−ヒドロキシメンチル基、1−メチル−1−シクロヘキシル基、1−エチル−1−シクロヘキシル基、1−(n−プロピル)−1−シクロヘキシル基、1−(iso−プロピル)−1−シクロヘキシル基などが挙げられ、有機溶剤への溶解性が良好な点から、tert−ブチル基、tert−アミル基、テトラヒドロピラン−2−イル基、1−メチル−1−シクロヘキシル基、1−エチル−1−シクロヘキシル基、1−(n−プロピル)−1−シクロヘキシル基、1−(iso−プロピル)−1−シクロヘキシル基が好ましく、ドライエッチング耐性に優れる点から、2−メチル−2−アダマンチル基、2−エチル−2−アダマンチル基、2−(iso−プロピル)−2−アダマンチル基、8−メチル−8−トリシクロ[5.2.1.02,6]デシル基、8−エチル−8−トリシクロ[5.2.1.02,6]デシル基、4−メチル−4−テトラシクロ[6.2.1.13,6.02,7]ドデシル基、4−エチル−4−テトラシクロ[6.2.1.13,6.02,7]ドデシル基、2−メチル−2−ノルボルニル基、1,2,7,7−テトラメチル−2−ノルボルニル基が好ましい。
ここで「酸脱離性基」とは、酸の作用により分解または脱離する基のことをいう。
Examples of the acid leaving group (hereinafter referred to as acid leaving group A) of R 10 include tert-butyl group, tert-amyl group, tetrahydropyran-2-yl group, tetrahydrofuran-2-yl group, 4- Methoxytetrahydropyran-4-yl group, 1-ethoxyethyl group, 1-butoxyethyl group, 1-propoxyethyl group, 3-oxocyclohexyl group, 2-methyl-2-adamantyl group, 2-ethyl-2-adamantyl group 2- (iso-propyl) -2-adamantyl group, 8-methyl-8-tricyclo [5.2.1.0 2,6 ] decyl group, 8-ethyl-8-tricyclo [5.2.1. 0 2,6] decyl group, 4-methyl-4-tetracyclo [6.2.1.1 3,6 .0 2,7] dodecyl, 4-ethyl-4-tetracyclo [6.2.1.1 3,6 .0 2,7] dodecyl, 2-methyl-2-Bruno Bornyl group, 1,2,7,7-tetramethyl-2-norbornyl group, 2-acetoxymenthyl group, 2-hydroxymenthyl group, 1-methyl-1-cyclohexyl group, 1-ethyl-1-cyclohexyl group, 1 -(N-propyl) -1-cyclohexyl group, 1- (iso-propyl) -1-cyclohexyl group and the like, and tert-butyl group and tert-amyl group from the viewpoint of good solubility in organic solvents. Tetrahydropyran-2-yl group, 1-methyl-1-cyclohexyl group, 1-ethyl-1-cyclohexyl group, 1- (n-propyl) -1-cyclohexyl group, 1- (iso-propyl) -1- A cyclohexyl group is preferable, and 2-methyl-2-adamantyl group, 2-ethyl-2-adamantyl group, 2- ( iso-propyl) -2-adamantyl group, 8-methyl-8-tricyclo [5.2.1.0 2,6 ] decyl group, 8-ethyl-8-tricyclo [5.2.1.0 2,6 ] decyl group, 4-methyl-4-tetracyclo [6.2.1.1 3,6 .0 2,7] dodecyl, 4-ethyl-4-tetracyclo [6.2.1.1 3, 6. 0 2,7 ] dodecyl group, 2-methyl-2-norbornyl group and 1,2,7,7-tetramethyl-2-norbornyl group are preferable.
Here, the “acid leaving group” means a group that decomposes or leaves by the action of an acid.
前記式(1m)で表される単量体として、具体的には、下記式(3−1)〜(3−100)で表される単量体が挙げられるが、これらに限定されるものではない。なお、式(3−1)〜(3−100)中、Rは水素原子またはメチル基を表す。 Specific examples of the monomer represented by the formula (1m) include monomers represented by the following formulas (3-1) to (3-100), but are not limited thereto. is not. In formulas (3-1) to (3-100), R represents a hydrogen atom or a methyl group.
前記式(1m)で表される単量体としては、有機溶剤への溶解性に優れる点から、前記式(3−8)、前記式(3−16)〜(3−19)、前記式(3−21)〜(3−24)、前記式(3−31)〜(3−54)、前記式(3−56)〜(3−59)、前記式(3−61)〜(3−64)、および前記式(3−95)〜(3−100)で表される単量体が好ましい。有機溶剤への溶解性に優れ、かつ他の単量体との共重合性に優れる点で、前記式(3−8)で表される単量体が特に好ましい。また、有機溶剤への溶解性に優れ、かつレジスト組成物とした際の被加工基板への密着性が優れる点では、前記式(3−16)〜(3−19)、前記式(3−21)〜(3−24)、前記式(3−56)〜(3−59)、前記式(3−61)〜(3−64)、および前記式(3−95)〜(3−100)で表される単量体がさらに好ましく、さらに、中でもレジスト組成物とした際の解像性が優れる点から、前記式(3−16)〜(3−19)、前記式(3−21)〜(3−24)、および前記式(3−95)〜(3−98)で表される単量体が特に好ましい。 As the monomer represented by the formula (1m), the formula (3-8), the formulas (3-16) to (3-19), and the formulas described above are excellent in solubility in organic solvents. (3-21) to (3-24), formulas (3-31) to (3-54), formulas (3-56) to (3-59), formulas (3-61) to (3) -64) and the monomers represented by the formulas (3-95) to (3-100) are preferred. The monomer represented by the formula (3-8) is particularly preferable in that it is excellent in solubility in an organic solvent and excellent in copolymerizability with other monomers. Moreover, in the point which is excellent in the solubility to an organic solvent, and the adhesiveness to the to-be-processed substrate at the time of setting it as a resist composition, said Formula (3-16)-(3-19), said Formula (3- 21) to (3-24), the above formulas (3-56) to (3-59), the above formulas (3-61) to (3-64), and the above formulas (3-95) to (3-100). The monomer represented by the formula (3-16) to (3-19) and the formula (3-21) are more preferable because the resolution is excellent when a resist composition is used. ) To (3-24) and the monomers represented by the formulas (3-95) to (3-98) are particularly preferable.
また、前記式(1m)で表される単量体としては、レジスト組成物とした際の感度が優れる点から、前記式(3−25)〜(3−54)および前記式(3−65)〜(3−88)で表される単量体が好ましい。レジスト組成物とした際の被加工基板への密着性が優れる点では、中でも前記式(3−65)〜(3−88)で表される単量体がさらに好ましく、さらに他の単量体との共重合性に優れる点から、前記式(3−65)〜(3−68)、前記式(3−71)〜(3−74)、前記式(3−77)〜(3−80)、および前記式(3−83)〜(3−86)で表される単量体が特に好ましい。 Moreover, as a monomer represented by said Formula (1m), from the point which is excellent in the sensitivity at the time of setting it as a resist composition, said Formula (3-25)-(3-54) and said Formula (3-65). ) To (3-88) are preferred. Among them, the monomers represented by the above formulas (3-65) to (3-88) are more preferable in view of excellent adhesion to a substrate to be processed when a resist composition is used, and other monomers. From the point which is excellent in copolymerizability with said Formula (3-65)-(3-68), said Formula (3-71)-(3-74), said Formula (3-77)-(3-80) And monomers represented by the above formulas (3-83) to (3-86) are particularly preferable.
また、前記式(1m)で表される単量体としては、レジスト組成物とした際の被加工基板への密着性が優れる点から、前記式(3−15)、前記式(3−20)、前記式(3−55)、前記式(3−60)、および前記式(3−89)〜(3−94)で表される単量体が好ましい。中でも、他の単量体との共重合性に優れる点では、前記式(3−15)、前記式(3−20)、および前記式(3−89)〜(3−92)で表される単量体が特に好ましい。 Moreover, as a monomer represented by the said Formula (1m), since the adhesiveness to the to-be-processed substrate at the time of setting it as a resist composition is excellent, said Formula (3-15) and said Formula (3-20) ), The above formula (3-55), the above formula (3-60), and the monomers represented by the above formulas (3-89) to (3-94) are preferable. Among these, in terms of excellent copolymerizability with other monomers, it is represented by the formula (3-15), the formula (3-20), and the formulas (3-89) to (3-92). Particularly preferred are monomers.
前記式(3−1)〜(3−100)で表される単量体は、例えば、下記の工程にて製造することができる。下記の工程は、前記式(3−15)で表される単量体の製造工程を示しているが、その他の単量体も類似の工程にて製造することができる。 The monomers represented by the formulas (3-1) to (3-100) can be produced, for example, by the following steps. The following process shows the production process of the monomer represented by the formula (3-15), but other monomers can be produced in a similar process.
二重結合に対する酸化反応は、公知の方法で行うことができるが、好ましくは過酸化水素、過安息香酸などの過酸化物を用いるとよい。引き続くラクトン化は、公知の方法にて行うことができるが、好ましくはルイス酸などの触媒を用いるとよい。また、二重結合の酸化とラクトン化は、同時に行うこともできる。 The oxidation reaction for the double bond can be carried out by a known method, but preferably a peroxide such as hydrogen peroxide or perbenzoic acid is used. The subsequent lactonization can be carried out by a known method, but a catalyst such as a Lewis acid is preferably used. Further, the oxidation and lactonization of the double bond can be performed simultaneously.
得られたアルコール体のエステル化反応は、公知の方法にて行うことができるが、好ましくはメタクリルクロリドなどのカルボン酸ハライド、メタクリル酸メチル、メタクリル酸ビニルなどのエステル、メタクリル酸などのカルボン酸と反応させるとよい。トリエチルアミンなどの塩基存在下、塩化メチレン、トルエンなどの溶媒中、カルボン酸ハライドと反応させることが特に好ましい。 The esterification reaction of the obtained alcohol can be performed by a known method, but preferably a carboxylic acid halide such as methacryl chloride, an ester such as methyl methacrylate and vinyl methacrylate, and a carboxylic acid such as methacrylic acid. It is good to react. It is particularly preferable to react with a carboxylic acid halide in a solvent such as methylene chloride or toluene in the presence of a base such as triethylamine.
上記工程において生成する反応中間体は、精製せずに次工程に用いることができるが、蒸留、カラムクロマトグラフィーなどの公知の方法で精製してもよい。また、反応中間体および目的物である単量体は、いくつかの構造異性体、幾何異性体、光学異性体を含む場合がある。本発明においては、異性体の混合物のまま重合反応に使用することができる。また、反応中間体を含んでいてもそのまま重合反応に使用することができる。上記反応の生成物は、必要に応じて、通常の蒸留、薄膜蒸留、再結晶あるいはカラムクロマトグラフィーなどによって精製することが好ましい。 Although the reaction intermediate produced | generated in the said process can be used for the following process, without refine | purifying, you may refine | purify by well-known methods, such as distillation and column chromatography. In addition, the reaction intermediate and the target monomer may include several structural isomers, geometric isomers, and optical isomers. In the present invention, the mixture of isomers can be used in the polymerization reaction as it is. Even if a reaction intermediate is contained, it can be used in the polymerization reaction as it is. The product of the above reaction is preferably purified by ordinary distillation, thin film distillation, recrystallization, column chromatography or the like, if necessary.
本発明の(共)重合体は、化学増幅型レジストとして利用できることから、式(1)で表される構成単位とともに、式(1)で表される構成単位以外の酸脱離性基を有する構成単位を含むことが好ましい(式(1)で表される構成単位以外の構成単位に含まれる酸脱離性基のことを酸脱離性基Bという)。前記酸脱離性基Bを有する構成単位としては、下記式(10−1)〜(10−4)で表される構造が挙げられる。 Since the (co) polymer of the present invention can be used as a chemically amplified resist, it has an acid leaving group other than the structural unit represented by the formula (1) together with the structural unit represented by the formula (1). It is preferable that a structural unit is included (the acid leaving group contained in the structural unit other than the structural unit represented by the formula (1) is referred to as an acid leaving group B). Examples of the structural unit having the acid leaving group B include structures represented by the following formulas (10-1) to (10-4).
これらの構成単位は、下記式(11−1)〜(11−4)で表される単量体を(共)重合することによって得られる。
These structural units are obtained by (co) polymerizing monomers represented by the following formulas (11-1) to (11-4).
レジストに必要とされるドライエッチング耐性が高い点から前記式(11−3)、および前記式(11−4)で表される単量体が好ましい。
The monomer represented by the formula (11-3) and the formula (11-4) is preferable from the viewpoint of high dry etching resistance required for the resist.
なお、この重合体において、式(1)で表される構成単位は、全て同じである必要はなく、2種以上が混在するものであってもよい。酸脱離性基Bを有する構成単位も、それぞれ、全て同じである必要はなく、2種以上が混在するものであってもよい。また、この重合体において、各構成単位は任意のシーケンスを取り得る。したがって、この重合体は、ランダム共重合体であっても、交互共重合体であっても、ブロック共重合体であっても、グラフト共重合体であってもよい。 In this polymer, the structural units represented by the formula (1) need not all be the same, and two or more types may be mixed. The structural units having the acid leaving group B do not have to be all the same, and two or more types may be mixed. Moreover, in this polymer, each structural unit can take an arbitrary sequence. Therefore, this polymer may be a random copolymer, an alternating copolymer, a block copolymer, or a graft copolymer.
本発明のレジスト用重合体は、レジストに必要とされるドライエッチング耐性に優れる点から、酸脱離性基Bを有する構成単位は脂環式骨格を含むことが好ましい。脂環式骨格とは、環状の飽和炭化水素を1個以上有する骨格である。この環状の飽和炭化水素は置換基を有していてもよい。このような構成単位を(共)重合体に導入するためには、例えば、脂環式骨格を有する単量体を用いて共重合を行えばよい。 In the resist polymer of the present invention, the structural unit having the acid-eliminable group B preferably contains an alicyclic skeleton from the viewpoint of excellent dry etching resistance required for the resist. An alicyclic skeleton is a skeleton having one or more cyclic saturated hydrocarbons. This cyclic saturated hydrocarbon may have a substituent. In order to introduce such a structural unit into the (co) polymer, for example, copolymerization may be performed using a monomer having an alicyclic skeleton.
この脂環式骨格を有する単量体としては、例えば(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸イソボルニル、(メタ)アクリル酸アダマンチル、(メタ)アクリル酸トリシクロデカニル、(メタ)アクリル酸テトラシクロドデカニル、(メタ)アクリル酸ジシクロペンタジエニル、およびこれら化合物の脂環式環上に置換基を有する誘導体が好ましい。なお、本発明において「(メタ)アクリル酸」は、アクリル酸とメタクリル酸の総称である。 Examples of the monomer having an alicyclic skeleton include cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, adamantyl (meth) acrylate, tricyclodecanyl (meth) acrylate, and (meth) acrylic acid. Tetracyclododecanyl, dicyclopentadienyl (meth) acrylate, and derivatives having a substituent on the alicyclic ring of these compounds are preferred. In the present invention, “(meth) acrylic acid” is a general term for acrylic acid and methacrylic acid.
酸脱離性基Bを持つ構成単位を含むレジスト用(共)重合体は、優れた感度を有し、またこれら構成単位が脂環式骨格を含有していると優れたドライエッチング耐性を有する。さらに、これら構成単位が水酸基、シアノ基を含有していると優れたレジストパターン矩形性を有する。
脂環式骨格を有する単量体は、1種あるいは2種以上を組み合わせて使用することができる。
Resist (co) polymers containing a structural unit having an acid leaving group B have excellent sensitivity, and if these structural units contain an alicyclic skeleton, they have excellent dry etching resistance. . Furthermore, when these structural units contain a hydroxyl group and a cyano group, they have excellent resist pattern rectangularity.
Monomers having an alicyclic skeleton can be used alone or in combination of two or more.
なお、この重合体において、前記式(1)、前記式(1−a)、前記式(1−b)で表される構成単位は、それぞれ全て同じである必要はなく、2種以上が混在するものであってもよい。酸脱離性基Bを有する構成単位も、それぞれ全て同じである必要はなく、2種以上が混在するものであってもよい。また、この重合体において、各構成単位は任意のシーケンスを取り得る。したがって、この重合体は、ランダム共重合体であっても、交互共重合体であっても、ブロック共重合体であってもグラフト共重合体であってもよい。 In this polymer, the structural units represented by the formula (1), the formula (1-a), and the formula (1-b) are not necessarily the same, and two or more types are mixed. You may do. The structural units having the acid leaving group B need not all be the same, and two or more types may be mixed. Moreover, in this polymer, each structural unit can take an arbitrary sequence. Therefore, this polymer may be a random copolymer, an alternating copolymer, a block copolymer, or a graft copolymer.
酸脱離性基Aを有する構成単位と酸脱離性基Bを有する構成単位の合計は、共重合体全体に対し、感度及び解像度の点で30モル%以上が好ましく、35モル%以上がより好ましい。酸脱離性基Aを有する構成単位と酸脱離性基Bを有する構成単位の合計は、金属表面等への密着性の点から、80モル%以下が好ましく、70モル%以下がより好ましい。 The total of the structural unit having an acid leaving group A and the structural unit having an acid leaving group B is preferably 30 mol% or more, and 35 mol% or more in terms of sensitivity and resolution with respect to the entire copolymer. More preferred. The total of the structural unit having the acid leaving group A and the structural unit having the acid leaving group B is preferably 80 mol% or less, more preferably 70 mol% or less, from the viewpoint of adhesion to a metal surface or the like. .
酸脱離性基Bを有する単量体の具体例として、下記式(12−1)〜(12−26)で表される単量体が挙げられる。 Specific examples of the monomer having the acid leaving group B include monomers represented by the following formulas (12-1) to (12-26).
中でも、感度および解像度の点から、前記式(12−1)、前記式(12−2)、前記式(12−4)、前記式(12−15)、および前記式(12−16)で表される単量体ならびにこれらの幾何異性体、光学異性体などが好ましく、パターン形状安定性の点から、前記式(12−19)、前記式(12−23)、および前記式(12−24)で表される単量体が好ましく、中でも前記式(12−1)、前記式(12−2)、前記式(12−16)、前記式(12−23)、および前記式(12−24)で表される単量体が特に好ましい。
Among these, in terms of sensitivity and resolution, the above formula (12-1), the above formula (12-2), the above formula (12-4), the above formula (12-15), and the above formula (12-16) are used. Monomers represented by these and geometrical isomers and optical isomers thereof are preferable. From the viewpoint of pattern shape stability, the above formula (12-19), the above formula (12-23), and the above formula (12- 24) is preferable, and among them, the formula (12-1), the formula (12-2), the formula (12-16), the formula (12-23), and the formula (12) are preferable. The monomer represented by -24) is particularly preferred.
本発明のレジスト用(共)重合体は、式(1)で表される構成単位とともに、式(1)で表される構成単位以外のラクトン骨格を有する構成単位(以降、「ラクトン骨格を有する構成単位B」という)を含んでもよい。式(1)で表される構成単位のうちラクトン骨格を有するものを「ラクトン骨格を有する構成単位A」という。二重結合が開鎖してラクトン骨格を有する構成単位Aとなる単量体を「ラクトン骨格を有する単量体A」という(Bも同様にいう)。 The resist (co) polymer of the present invention has a structural unit represented by the formula (1) and a structural unit having a lactone skeleton other than the structural unit represented by the formula (1) (hereinafter referred to as “having a lactone skeleton”). May be included as “structural unit B”. Among the structural units represented by the formula (1), those having a lactone skeleton are referred to as “structural unit A having a lactone skeleton”. A monomer that becomes a structural unit A having a lactone skeleton by opening a double bond is referred to as “monomer A having a lactone skeleton” (B is also the same).
ラクトン骨格を有する構成単位Bを(共)重合体に導入するためには、例えば、ラクトン骨格を有する単量体Bを用いて共重合を行えばよい。
このラクトン骨格を有する単量体Bとしては、例えば、δ−バレロラクトン環を有する(メタ)アクリル酸誘導体、γ−ブチロラクトン環を有する(メタ)アクリル酸誘導体、脂環ラクトンを有する(メタ)アクリル酸誘導体等、およびこれらの化合物のラクトン環上に置換基を有する誘導体等が挙げられる。
In order to introduce the structural unit B having a lactone skeleton into the (co) polymer, for example, copolymerization may be performed using the monomer B having a lactone skeleton.
Examples of the monomer B having this lactone skeleton include (meth) acrylic acid derivatives having a δ-valerolactone ring, (meth) acrylic acid derivatives having a γ-butyrolactone ring, and (meth) acrylic having an alicyclic lactone. Examples include acid derivatives and the like, and derivatives having a substituent on the lactone ring of these compounds.
ラクトン骨格を有する構成単位A、Bを含むレジスト用共重合体は、金属表面等の極性の高い表面に対する密着性に優れており、またこれら構成単位が酸脱離性基を含有していると優れた感度を有する。さらに、これら構成単位が高い炭素密度を含有していると優れたドライエッチング耐性を有する。 The resist copolymer containing structural units A and B having a lactone skeleton is excellent in adhesion to a highly polar surface such as a metal surface, and these structural units contain an acid leaving group. Excellent sensitivity. Furthermore, when these structural units contain a high carbon density, they have excellent dry etching resistance.
ラクトン骨格を有する単量体A、Bは、1種、あるいは必要に応じて2種以上を組み合わせて使用することができる。
なお、この重合体において、式(1)で表される構成単位は、全て同じである必要はなく、2種以上が混在するものであってもよい。酸脱離性基Bを有する構成単位、およびラクトン骨格を有する構成単位Bも、それぞれ、全て同じである必要はなく、2種以上が混在するものであってもよい。また、この重合体において、各構成単位は任意のシーケンスを取り得る。したがって、この重合体は、ランダム共重合体であっても、交互共重合体であっても、ブロック共重合体であっても、グラフト重合体であってもよい。
Monomers A and B having a lactone skeleton can be used alone or in combination of two or more as required.
In this polymer, the structural units represented by the formula (1) need not all be the same, and two or more types may be mixed. The structural unit having an acid leaving group B and the structural unit B having a lactone skeleton need not all be the same, and two or more types may be mixed. Moreover, in this polymer, each structural unit can take an arbitrary sequence. Therefore, this polymer may be a random copolymer, an alternating copolymer, a block copolymer, or a graft polymer.
ラクトン骨格を有する構成単位Aとラクトン骨格を有する構成単位Bの割合の合計は、共重合体全体に対し、金属表面等への密着性の点で30モル%以上が好ましく、35モル%以上がより好ましい。また、ラクトン骨格を有する構成単位Aとラクトン骨格を有する構成単位Bの割合の合計は感度及び解像度の点で、80モル%以下が好ましく、70モル%以下がより好ましい。 The total ratio of the structural unit A having a lactone skeleton and the structural unit B having a lactone skeleton is preferably 30 mol% or more, and 35 mol% or more in terms of adhesion to a metal surface or the like with respect to the entire copolymer. More preferred. Further, the total of the proportions of the structural unit A having a lactone skeleton and the structural unit B having a lactone skeleton is preferably 80 mol% or less, and more preferably 70 mol% or less in terms of sensitivity and resolution.
このようなラクトン骨格を有する構成単位Bを導入できる単量体の具体例として、下記式(13−1)〜(13−24)で表される単量体が挙げられる。 Specific examples of the monomer capable of introducing the structural unit B having such a lactone skeleton include monomers represented by the following formulas (13-1) to (13-24).
中でも、ドライエッチング耐性の点から、前記式(13−6)、前記式(13−8)、前記式(13−10)、前記式(13−12)、前記式(13−14)、前記式(13−16)、前記式(13−18)、および前記式(13−20)で表される単量体ならびにこれらの幾何異性体、光学異性体などが好ましく、有機溶剤への溶解性の点から、前記式(13−1)、前記式(13−2)、前記式(13−7)、前記式(13−11)、前記式(13−15)、および前記式(13−19)で表される単量体ならびにこれらの幾何異性体、光学異性体などが好ましい。
Among these, from the point of dry etching resistance, the formula (13-6), the formula (13-8), the formula (13-10), the formula (13-12), the formula (13-14), the above Monomers represented by the formula (13-16), the above formula (13-18), and the above formula (13-20), and geometrical isomers, optical isomers, and the like thereof are preferable. From the above point, the formula (13-1), the formula (13-2), the formula (13-7), the formula (13-11), the formula (13-15), and the formula (13- The monomer represented by 19) and geometrical isomers and optical isomers thereof are preferable.
本発明の(共)重合体において、式(1)で表される構成単位が酸脱離性基Aを有せず、かつラクトン骨格を有する構成単位Aでもない場合、式(1)で表される構成単位の比率は、(共)重合体全体に対し、パターン矩形性の点で、下限は2モル%以上が好ましく、5モル%がより好ましく、上限は50モル%以下が好ましく、40モル%以下がより好ましい。 In the (co) polymer of the present invention, when the structural unit represented by the formula (1) does not have the acid leaving group A and is not the structural unit A having a lactone skeleton, it is represented by the formula (1). The ratio of the structural unit to be formed is preferably 2 mol% or more, more preferably 5 mol%, and the upper limit is preferably 50 mol% or less, in terms of pattern rectangularity with respect to the whole (co) polymer. The mol% or less is more preferable.
本発明のレジスト用(共)重合体は、酸脱離性基Bを有する構成単位、ラクトン骨格Bを有する構成単位以外の構成単位が含まれていてもよい。すなわち、本発明のレジスト用(共)重合体は、脂環式骨格を有する単量体、ラクトン骨格Bを有する単量体と共重合可能な他の単量体を共重合したものであってもよい。 The resist (co) polymer of the present invention may contain a constituent unit other than the constituent unit having the acid-eliminable group B and the constituent unit having the lactone skeleton B. That is, the resist (co) polymer of the present invention is obtained by copolymerizing a monomer having an alicyclic skeleton and another monomer copolymerizable with a monomer having a lactone skeleton B. Also good.
このような他の単量体としては、例えば、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸イソボルニル、(メタ)アクリル酸アダマンチル、(メタ)アクリル酸トリシクロデカニル、(メタ)アクリル酸ジシクロペンタジエニル、および、これらの化合物の環式炭化水素基上に置換基を有する誘導体等の脂環式骨格を有する単量体が挙げられる。 Examples of such other monomers include cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, adamantyl (meth) acrylate, tricyclodecanyl (meth) acrylate, and dimethacrylate (meth) acrylate. Examples thereof include monomers having an alicyclic skeleton such as cyclopentadienyl and derivatives having a substituent on the cyclic hydrocarbon group of these compounds.
脂環式骨格を有する単量体として、具体的には、下記式(60−1)〜(60−4)で表される単量体が挙げられる。式(60−1)〜(60−4)中、Rは水素原子またはメチル基を表す。 Specific examples of the monomer having an alicyclic skeleton include monomers represented by the following formulas (60-1) to (60-4). In formulas (60-1) to (60-4), R represents a hydrogen atom or a methyl group.
他のビニル系単量体は、得られる(共)重合体の密着性およびドライエッチング耐性を大きく損なわない範囲で用いることができる。一般には、ビニル系単量体の二重結合が開鎖してなる構成単位の比率は(共)重合体全体に対し20モル%以下とすることが好ましい。 Other vinyl monomers can be used as long as the adhesion and dry etching resistance of the obtained (co) polymer are not significantly impaired. In general, it is preferable that the proportion of the structural unit formed by opening a double bond of a vinyl monomer is 20 mol% or less with respect to the entire (co) polymer.
重合開始剤を使用する重合では、重合開始剤のラジカル体が反応溶液中に生じ、このラジカル体を起点として単量体の連鎖重合が進行する。本発明のレジスト用(共)重合体の製造に用いられる重合開始剤は、熱により効率的にラジカルを発生するものが好ましい。このような重合開始剤としては、例えば、2,2'−アゾビスイソブチロニトリル、ジメチル−2,2'−アゾビスイソブチレート等のアゾ化合物;2,5−ジメチル−2,5−ビス(tert−ブチルパーオキシ)ヘキサン等の有機過酸化物;などが挙げられる。また、ArFエキシマレーザー(193nm)光源を用いるリソグラフィー用の(共)重合体を製造する場合は、光線透過率をできるだけ低下させないように、分子構造中に芳香環を有しないものが好ましい。さらに、重合時の安全性等を考慮すると、重合開始剤は10時間半減期温度が60℃以上のものが好ましい。 In polymerization using a polymerization initiator, a radical form of the polymerization initiator is generated in the reaction solution, and the chain polymerization of monomers proceeds from this radical form as a starting point. The polymerization initiator used for the production of the resist (co) polymer of the present invention is preferably one that generates radicals efficiently by heat. Examples of such a polymerization initiator include azo compounds such as 2,2′-azobisisobutyronitrile and dimethyl-2,2′-azobisisobutyrate; 2,5-dimethyl-2,5- And organic peroxides such as bis (tert-butylperoxy) hexane. Moreover, when manufacturing the (co) polymer for lithography using an ArF excimer laser (193 nm) light source, what does not have an aromatic ring in molecular structure is preferable so that light transmittance may not be reduced as much as possible. Furthermore, in consideration of safety during polymerization, the polymerization initiator preferably has a 10-hour half-life temperature of 60 ° C. or higher.
レジスト用(共)重合体を製造する際には連鎖移動剤を使用してもよい。連鎖移動剤を用いると、低分子量の(共)重合体を製造する際に重合開始剤の量を少なくすることができる、(共)重合体の分子量分布を小さくすることができる等の利点がある。好適な連鎖移動剤としては、例えば、1−ブタンチオール、2−ブタンチオール、1−オクタンチオール、1−デカンチオール、1−テトラデカンチオール、シクロヘキサンチオール、2−メチル−1−プロパンチオール、2−メルカプトエタノール等が挙げられる。 A chain transfer agent may be used in producing the resist (co) polymer. When a chain transfer agent is used, there are advantages such that the amount of the polymerization initiator can be reduced when the low molecular weight (co) polymer is produced, and the molecular weight distribution of the (co) polymer can be reduced. is there. Suitable chain transfer agents include, for example, 1-butanethiol, 2-butanethiol, 1-octanethiol, 1-decanethiol, 1-tetradecanethiol, cyclohexanethiol, 2-methyl-1-propanethiol, 2-mercapto Examples include ethanol.
重合反応においては、成長末端にラジカルをもつ重合体が反応溶液中に生じるが、連鎖移動剤を使用すると、この成長末端のラジカルと連鎖移動剤が衝突して成長末端が失活した重合体になる。一方、連鎖移動剤はラジカルを持った構造になり、このラジカル体が起点となって、再び単量体が連鎖重合していく。そのため、得られた重合体の末端には連鎖移動残基が存在する。ArFエキシマレーザー(193nm)光源を用いるリソグラフィー用の(共)重合体を製造する場合は、(共)重合体の光線透過率をできるだけ低下させないよう、芳香環を有しない連鎖移動剤を用いることが好ましい。 In the polymerization reaction, a polymer having a radical at the growth end is generated in the reaction solution. However, when a chain transfer agent is used, the growth end radical collides with the chain transfer agent and the growth end is deactivated. Become. On the other hand, the chain transfer agent has a structure having a radical, and the radical body is the starting point, and the monomer is chain-polymerized again. Therefore, a chain transfer residue exists at the terminal of the obtained polymer. When producing a (co) polymer for lithography using an ArF excimer laser (193 nm) light source, a chain transfer agent having no aromatic ring should be used so as not to reduce the light transmittance of the (co) polymer as much as possible. preferable.
本発明の重合体を製造する方法は特に限定されないが、一般に溶液重合で行われ、単量体を重合容器中に滴下する滴下重合と呼ばれる重合方法が好ましい。 The method for producing the polymer of the present invention is not particularly limited, but a polymerization method called drop polymerization, which is generally performed by solution polymerization and a monomer is dropped into a polymerization vessel, is preferable.
中でも、組成分布および/または分子量分布の狭い重合体が簡便に得られる点から、重合することにより目的とする重合体の構成単位となる単量体(単量体のみであっても、単量体を有機溶剤に溶解させた溶液であってもよい)を重合容器中に滴下しながら重合を行う滴下重合と呼ばれる重合方法により本発明の重合体を製造することが好ましい。 Among them, from the viewpoint that a polymer having a narrow composition distribution and / or molecular weight distribution can be easily obtained, a monomer that becomes a constituent unit of a target polymer by polymerization (even if only a monomer is used, The polymer of the present invention is preferably produced by a polymerization method called dropping polymerization in which the polymerization is carried out while dropping the solution in an organic solvent.
滴下重合法においては、例えば、有機溶剤をあらかじめ重合容器に仕込み、所定の重合温度まで加熱した後、単量体および重合開始剤、必要に応じて連鎖移動剤を有機溶剤に溶解させた単量体溶液を、重合容器内の有機溶剤中に滴下する。単量体は有機溶剤に溶解させずに滴下してもよく、その場合、重合開始剤と必要に応じて連鎖移動剤とを単量体に溶解させた溶液を有機溶剤中に滴下する。また、有機溶剤をあらかじめ重合容器内に仕込まずに単量体を重合容器中に滴下してもよい。 In the drop polymerization method, for example, an organic solvent is previously charged in a polymerization vessel and heated to a predetermined polymerization temperature, and then a monomer, a polymerization initiator, and a chain transfer agent dissolved in an organic solvent if necessary The body solution is dropped into the organic solvent in the polymerization vessel. The monomer may be dropped without being dissolved in the organic solvent. In that case, a solution in which the polymerization initiator and, if necessary, the chain transfer agent are dissolved in the monomer is dropped into the organic solvent. Further, the monomer may be dropped into the polymerization vessel without previously charging the organic solvent into the polymerization vessel.
滴下重合法における重合温度は、特に限定されないが、50〜150℃の範囲内であることが好ましい。 The polymerization temperature in the dropping polymerization method is not particularly limited, but is preferably in the range of 50 to 150 ° C.
滴下重合法に用いる有機溶剤は、単量体、重合開始剤と、連鎖移動剤を併用する場合はその連鎖移動剤、および得られる(共)重合体のいずれも溶解できる溶剤が好ましい。このような有機溶媒としては、例えば、1,4−ジオキサン、イソプロピルアルコール、アセトン、テトラヒドロフラン(以下「THF」ともいう。)、メチルエチルケトン(以下「MEK」ともいう。)、メチルイソブチルケトン(以下「MIBK」ともいう。)、γ−ブチロラクトン(以下「gBL」ともいう。)、プロピレングリコールモノメチルエーテルアセテート(以下「PGMEA」ともいう。)、乳酸エチル等が挙げられる。 The organic solvent used in the dropping polymerization method is preferably a solvent that can dissolve both the monomer, the polymerization initiator, and the chain transfer agent when the chain transfer agent is used in combination. Examples of such an organic solvent include 1,4-dioxane, isopropyl alcohol, acetone, tetrahydrofuran (hereinafter also referred to as “THF”), methyl ethyl ketone (hereinafter also referred to as “MEK”), methyl isobutyl ketone (hereinafter referred to as “MIBK”). ), Γ-butyrolactone (hereinafter also referred to as “gBL”), propylene glycol monomethyl ether acetate (hereinafter also referred to as “PGMEA”), ethyl lactate, and the like.
有機溶剤に溶解させた単量体溶液の濃度は、特に限定されないが、5〜50質量%の範囲内であることが好ましい。 Although the density | concentration of the monomer solution dissolved in the organic solvent is not specifically limited, It is preferable to exist in the range of 5-50 mass%.
この滴下重合法では、単量体の一部を予め重合容器に仕込んでおいてもよい。各々の単量体の一部とは、使用する単量体全量に対して3〜70質量%の範囲が好ましい。また、この滴下重合法では、各単量体の重合速度や共重合反応性比に応じて、単量体組成比が異なる、少なくとも2種類以上の単量体溶液を連続して滴下することができる。少なくとも2種類以上の単量体溶液を連続して滴下するとは、前段の単量体溶液が重合容器へ滴下終了する前に次段の単量体溶液を滴下開始してもよいし、前段の単量体溶液が重合容器へ滴下終了した直後に次段の単量体溶液を滴下開始してもよいし、前段の単量体溶液が重合容器へ滴下終了した後から、重合終了までの間の任意のタイミングで次段の単量体溶液を滴下開始してもよい。また、単量体、開始剤、および連鎖移動剤等所剤はそれぞれ単独に滴下してもよい。 In this dropping polymerization method, a part of the monomer may be charged in a polymerization vessel in advance. The part of each monomer is preferably in the range of 3 to 70% by mass with respect to the total amount of monomers used. Further, in this dropping polymerization method, depending on the polymerization rate and copolymerization reactivity ratio of each monomer, at least two types of monomer solutions having different monomer composition ratios may be continuously dropped. it can. That at least two or more types of monomer solutions are continuously dropped may start dropping the next-stage monomer solution before the previous-stage monomer solution is dropped into the polymerization vessel. The monomer solution of the next stage may start dropping immediately after the monomer solution is dropped into the polymerization vessel, or after the monomer solution of the previous stage is dropped into the polymerization vessel until the end of the polymerization. You may start dripping the monomer solution of the following step at arbitrary timings. In addition, monomers, initiators, and chain transfer agents, etc., may be added individually.
本発明のレジスト用(共)重合体の質量平均分子量は特に限定はされないが、1,000以上であることが好ましく、5000以上であることがより好ましく、100,000以下であることが好ましく、20,000以下であることがより好ましい。 The mass average molecular weight of the resist (co) polymer of the present invention is not particularly limited, but is preferably 1,000 or more, more preferably 5000 or more, and preferably 100,000 or less, More preferably, it is 20,000 or less.
次に、本発明のレジスト用(共)重合体の使用方法の一例について説明する。溶液重合等の方法で製造された(共)重合体溶液は、そのまま、あるいは必要に応じて1,4−ジオキサン、アセトン、THF、MEK、MIBA、gBL、PGMEA、乳酸エチル等の良溶媒にて適当な溶液粘度に希釈した後、メタノール、水等の多量の貧溶媒中に滴下して(共)重合体を析出させる。この工程は一般に再沈殿と呼ばれ、場合により不要となることがあるが、重合溶液中に残存する未反応の単量体、あるいは重合開始剤等を取り除くために非常に有効である。これらの未反応物は、そのまま残存しているとレジスト性能に悪影響を及ぼす可能性があるので、できるだけ取り除くことが好ましい。その後、その析出物を濾別し十分に乾燥してもよいし、乾燥せず湿粉のまま使用してもよい。
また、製造された(共)重合体溶液はそのまま、または適当な溶剤で希釈してレジスト組成物として使うことも出来る。その際、保存安定剤などの添加剤を適宜添加してもよい。
Next, an example of a method for using the resist (co) polymer of the present invention will be described. The (co) polymer solution produced by a method such as solution polymerization is used as it is or in a good solvent such as 1,4-dioxane, acetone, THF, MEK, MIBA, gBL, PGMEA, and ethyl lactate as necessary. After dilution to an appropriate solution viscosity, the solution is dropped into a large amount of poor solvent such as methanol or water to precipitate the (co) polymer. This process is generally called reprecipitation, and may be unnecessary depending on circumstances, but is very effective for removing unreacted monomers remaining in the polymerization solution, polymerization initiators, and the like. If these unreacted substances remain as they are, there is a possibility of adversely affecting the resist performance. Therefore, it is preferable to remove them as much as possible. Thereafter, the precipitate may be filtered off and sufficiently dried, or may be used as it is without being dried.
The produced (co) polymer solution can be used as a resist composition as it is or after diluting with a suitable solvent. At that time, additives such as a storage stabilizer may be appropriately added.
本発明のレジスト組成物は、上記のような本発明のレジスト用(共)重合体を溶剤に溶解したものである。また、本発明の化学増幅型レジスト組成物は、上記のような本発明のレジスト用(共)重合体および光酸発生剤を溶剤に溶解したものである。本発明のレジスト用(共)重合体は1種を用いても、2種以上を併用してもよい。なお、溶液重合等によって得られた(共)重合体溶液から(共)重合体を分離することなく、この(共)重合体溶液をそのままレジスト組成物に使用すること、あるいは、この(共)重合体溶液を適当な溶剤で希釈してレジスト組成物に使用することもできる。 The resist composition of the present invention is obtained by dissolving the above-described resist (co) polymer of the present invention in a solvent. The chemically amplified resist composition of the present invention is obtained by dissolving the above-described (co) polymer for resist of the present invention and a photoacid generator in a solvent. The resist (co) polymer of the present invention may be used alone or in combination of two or more. In addition, without separating the (co) polymer from the (co) polymer solution obtained by solution polymerization or the like, the (co) polymer solution can be used as it is in the resist composition, or the (co) polymer can be used. The polymer solution can be diluted with an appropriate solvent and used in a resist composition.
本発明のレジスト組成物において、本発明のレジスト用重合体を溶解させる溶剤は目的に応じて任意に選択されるが、溶剤の選択は樹脂の溶解性以外の理由、例えば、塗膜の均一性、外観あるいは安全性などからも制約を受けることがある。 In the resist composition of the present invention, the solvent for dissolving the resist polymer of the present invention is arbitrarily selected according to the purpose, but the selection of the solvent is for reasons other than the solubility of the resin, for example, the uniformity of the coating film. In addition, there may be restrictions from the appearance or safety.
本発明において通常使用される溶剤としては、MEK、MIBK、2−ペンタノン、2−ヘキサノン等の直鎖もしくは分岐鎖ケトン類、シクロペンタノン、シクロヘキサノン等の環状ケトン類、PGMEA、プロピレングリコールモノエチルエーテルアセテート等のプロピレングリコールモノアルキルアセテート類、エチレングリコールモノメチルエーテルアセテート等のエチレングリコールモノアルキルエーテルアセテート類、プロピレングリコールモノメチルエーテル等のプロピレングリコールモノアルキルエーテル類、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル等のエチレングリコールモノアルキルエーテル類、ジエチレングリコールジメチルエーテル、ジエチレングリコ−ルモノメチルエ−テル等のジエチレングリコールアルキルエーテル類、酢酸エチル、乳酸エチル等のエステル類、n−プロピルアルコ−ル、イソプロピルアルコ−ル、n−ブチルアルコ−ル、tert−ブチルアルコ−ル、シクロヘキサノール、1−オクタノール等のアルコール類、1,4−ジオキサン、炭酸エチレン、gBL等が挙げられる。これらの溶剤は、1種を用いても、2種以上を併用してもよい。
溶剤の使用量は、通常、レジスト用重合体(本発明の(共)重合体)100質量部に対して200質量部以上であり、300質量部以上であることがより好ましい。また、溶剤の使用量は、通常、レジスト用重合体(本発明の(共)重合体)100質量部に対して5000質量部以下であり、2000質量部以下であることがより好ましい。
Solvents usually used in the present invention include MEK, MIBK, 2-pentanone, 2-hexanone and other linear or branched ketones, cyclopentanone, cyclohexanone and other cyclic ketones, PGMEA, propylene glycol monoethyl ether Propylene glycol monoalkyl acetates such as acetate, ethylene glycol monoalkyl ether acetates such as ethylene glycol monomethyl ether acetate, propylene glycol monoalkyl ethers such as propylene glycol monomethyl ether, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, etc. Ethylene glycol monoalkyl ethers, diethylene glycol dimethyl ether, diethylene glycol monomethyl ether Such as diethylene glycol alkyl ethers, esters such as ethyl acetate and ethyl lactate, alcohols such as n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, tert-butyl alcohol, cyclohexanol and 1-octanol , 1,4-dioxane, ethylene carbonate, gBL and the like. These solvents may be used alone or in combination of two or more.
The amount of the solvent used is usually 200 parts by mass or more and more preferably 300 parts by mass or more with respect to 100 parts by mass of the resist polymer (the (co) polymer of the present invention). Moreover, the usage-amount of a solvent is 5000 mass parts or less with respect to 100 mass parts of resist polymers ((co) polymer of this invention) normally, and it is more preferable that it is 2000 mass parts or less.
本発明のレジスト用(共)重合体を化学増幅型レジストに使用する場合は、光酸発生剤を用いることが必要である。このような光酸発生剤としては、例えば、オニウム塩化合物、スルホンイミド化合物、スルホン化合物、スルホン酸エステル化合物、キノンジアジド化合物、およびジアゾメタン化合物等が挙げられる。中でも、スルホニウム塩、ヨードニウム塩、ホスホニウム塩、ジアゾニウム塩、ピリジニウム塩等のオニウム塩化合物が好適であり、具体的にはトリフェニルスルホニウムトリフレート、トリフェニルスルホニウムヘキサフルオロアンチモネート、トリフェニルスルホニウムナフタレンスルホネート、(ヒドロキシフェニル)ベンジルメチルスルホニウムトルエンスルホネート、ジフェニルヨードニウムトリフレート、ジフェニルヨードニウムピレンスルホネート、ジフェニルヨードニウムドデシルベンゼンスルホネート、ジフェニルヨードニウムヘキサフルオロアンチモネート等を挙げることができる。 When the (co) polymer for resist of the present invention is used for a chemically amplified resist, it is necessary to use a photoacid generator. Examples of such a photoacid generator include onium salt compounds, sulfonimide compounds, sulfone compounds, sulfonic acid ester compounds, quinonediazide compounds, and diazomethane compounds. Among them, onium salt compounds such as sulfonium salt, iodonium salt, phosphonium salt, diazonium salt, pyridinium salt are suitable, specifically, triphenylsulfonium triflate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium naphthalene sulfonate, (Hydroxyphenyl) benzylmethylsulfonium toluenesulfonate, diphenyliodonium triflate, diphenyliodonium pyrenesulfonate, diphenyliodonium dodecylbenzenesulfonate, diphenyliodonium hexafluoroantimonate and the like.
光酸発生剤は単独で、または2種以上を混合して使用することができる。光酸発生剤の使用量は選択された光酸発生剤の種類により便宜選定されるが、(共)重合体100質量部当たり、通常0.1〜20質量部、好ましくは0.5〜10質量部である。光酸発生剤の使用量をこの範囲にすることにより、露光により発生した酸の触媒作用による化学反応を十分に生起させることができる。光酸発生剤の使用量がこの量より少ない場合、露光により発生した酸の触媒作用による化学反応を十分に生起させることができず、多い場合レジスト組成物の安定性が低下し、組成物を塗布する際の塗布むらや現像時のスカム等の発生が多くなる。 A photo-acid generator can be used individually or in mixture of 2 or more types. The amount of photoacid generator used is conveniently selected according to the type of photoacid generator selected, but is usually 0.1 to 20 parts by weight, preferably 0.5 to 10 parts per 100 parts by weight of the (co) polymer. Part by mass. By making the usage-amount of a photo-acid generator into this range, the chemical reaction by the catalytic action of the acid generated by exposure can be sufficiently caused. When the amount of the photoacid generator used is less than this amount, the chemical reaction due to the catalytic action of the acid generated by exposure cannot be sufficiently caused, and when the amount is large, the stability of the resist composition is lowered, The occurrence of uneven coating during coating and scum during development increases.
さらに、本発明のレジスト組成物には、必要に応じて、界面活性剤、クエンチャー、増感剤、ハレーション防止剤、保存安定剤、消泡剤等の各種添加剤を配合することもできる。これらの添加剤の種類、配合量は特に限定されず、適宜決めればよい。 Furthermore, various additives such as surfactants, quenchers, sensitizers, antihalation agents, storage stabilizers, antifoaming agents, and the like can be blended with the resist composition of the present invention as necessary. The types and blending amounts of these additives are not particularly limited and may be determined as appropriate.
次に、本発明のパターン形成方法の一例について説明する。
最初に、パターンを形成するシリコンウエハー等の被加工基板の表面に、本発明のレジスト組成物をスピンコート等により塗布する。そして、この化学増幅型レジスト組成物が塗布された被加工基板は、ベーキング処理(プリベーク)等で乾燥し、基板上にレジスト膜を形成する。
次いで、このようにして得られたレジスト膜に、フォトマスクを介して、250nm以下の波長の光を照射する(露光)。露光に用いる光は、KrFエキシマレーザーまたはArFエキシマレーザーであることが好ましく、特にArFエキシマレーザーであることが好ましい。
光照射(露光)後、適宜熱処理(露光後ベーク、PEB)し、基板をアルカリ現像液に浸漬し、露光部分を現像液に溶解除去する(現像)。アルカリ現像液は公知のものいずれを用いてもよい。そして、現像後、基板を純水等で適宜リンス処理する。このようにして被加工基板上にレジストパターンが形成される。
通常、レジストパターンが形成された被加工基板は、適宜熱処理(ポストベーク)してレジストを強化し、レジストのない部分を選択的にエッチングする。エッチングを行った後、レジストは、通常、剥離剤を用いて除去される。
Next, an example of the pattern forming method of the present invention will be described.
First, the resist composition of the present invention is applied to the surface of a substrate to be processed such as a silicon wafer on which a pattern is formed by spin coating or the like. And the to-be-processed board | substrate with which this chemically amplified resist composition was apply | coated is dried by baking process (prebaking) etc., and a resist film is formed on a board | substrate.
Next, the resist film thus obtained is irradiated with light having a wavelength of 250 nm or less through a photomask (exposure). The light used for exposure is preferably a KrF excimer laser or an ArF excimer laser, and particularly preferably an ArF excimer laser.
After light irradiation (exposure), heat treatment (post-exposure baking, PEB) is appropriately performed, the substrate is immersed in an alkaline developer, and the exposed portion is dissolved and removed in the developer (development). Any known alkaline developer may be used. Then, after development, the substrate is appropriately rinsed with pure water or the like. In this way, a resist pattern is formed on the substrate to be processed.
Usually, a substrate to be processed on which a resist pattern is formed is appropriately heat-treated (post-baked) to strengthen the resist, and a portion without the resist is selectively etched. After etching, the resist is usually removed using a release agent.
以下、本発明を実施例により具体的に説明するが、本発明はこれらに限定されるものではない。また、各実施例、比較例中「部」とあるのは、特に断りのない限り「質量部」を示す。
また、以下のようにして製造した重合体の物性等を測定した。
Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited thereto. In addition, “part” in each example and comparative example means “part by mass” unless otherwise specified.
Moreover, the physical property etc. of the polymer manufactured as follows were measured.
<レジスト用重合体の質量平均分子量>
約20mgのレジスト用重合体を5mLのTHFに溶解し、0.5μmメンブランフィルターで濾過して試料溶液を調製し、この試料溶液を東ソー製ゲル・パーミエーション・クロマトグラフィー(GPC)を用いて測定した。この測定は、分離カラムは昭和電工社製、Shodex GPC K−805L(商品名)を3本直列にしたものを用い、溶剤はTHF、流量1.0mL/min、検出器は示差屈折計、測定温度40℃、注入量0.1mLで、標準ポリマーとしてポリスチレンを使用して測定した。
<Mass average molecular weight of resist polymer>
About 20 mg of the resist polymer is dissolved in 5 mL of THF, and filtered through a 0.5 μm membrane filter to prepare a sample solution. This sample solution is measured using gel permeation chromatography (GPC) manufactured by Tosoh. did. For this measurement, a separation column was manufactured by Showa Denko Co., Ltd., Shodex GPC K-805L (trade name) in series, the solvent was THF, the flow rate was 1.0 mL / min, the detector was a differential refractometer, measurement Measurements were made using polystyrene as the standard polymer at a temperature of 40 ° C. and an injection volume of 0.1 mL.
<レジスト用重合体の平均共重合組成比(モル%)>
1H−NMRの測定により求めた。この測定は、日本電子(株)製、GSX−400型FT−NMR(商品名)を用いて、約5質量%のレジスト用重合体試料の重水素化クロロホルム、重水素化アセトンあるいは重水素化ジメチルスルホキシドの溶液を直径5mmφの試験管に入れ、測定温度40℃、観測周波数400MHz、シングルパルスモードにて、64回の積算で行った。
また、製造した重合体を用い、以下のようにしてレジスト組成物を調製し、その物性等を測定した。
<Average copolymer composition ratio of resist polymer (mol%)>
It calculated | required by the measurement of < 1 > H-NMR. This measurement is performed using JSX Corporation GSX-400 type FT-NMR (trade name), deuterated chloroform, deuterated acetone or deuterated about 5 mass% resist polymer sample. The dimethyl sulfoxide solution was put in a test tube having a diameter of 5 mmφ, and the measurement was carried out 64 times in a single pulse mode at a measurement temperature of 40 ° C., an observation frequency of 400 MHz.
Moreover, using the produced polymer, a resist composition was prepared as follows, and its physical properties and the like were measured.
<レジスト組成物の調製>
製造したレジスト用重合体100部と、光酸発生剤であるトリフェニルスルホニウムトリフレート2部と、溶剤であるPGMEA700部とを混合して均一溶液とした後、孔径0.1μmのメンブランフィルターで濾過し、レジスト組成物溶液を調製した。
<レジストパターンの形成>
調製したレジスト組成物溶液をシリコンウエハー上にスピンコートし、ホットプレートを用いて120℃、60秒間プリベークを行い、膜厚0.4μmのレジスト膜を形成した。次いで、ArFエキシマレーザー露光機(波長:193nm)を使用して露光した後、ホットプレートを用いて120℃、60秒間露光後ベークを行った。次いで、2.38質量%水酸化テトラメチルアンモニウム水溶液を用いて室温で現像し、純水で洗浄し、乾燥してレジストパターンを形成した。
<感度>
0.16μmのライン・アンド・スペース(L/S=1/1)を1/1の線幅に形成する最小露光量(mJ/cm2)を感度として測定した。
<解像度>
前記露光量で露光したときに解像されるレジストパターンの最小寸法(μm)を解像度とした。
<ラインエッジラフネス>
マスクにおける0.20μmのレジストパターンを再現する最小露光量により得られた0.20μmのレジストパターンの長手方向の側端5μmの範囲について、日本電子製、JSM−6340F型電界放射形走査型電子顕微鏡(商品名)により、パターン側端があるべき基準線からの距離を50ポイント測定し、標準偏差を求めて3σを算出した。この値が小さいほど良好な性能であることを示す。
<レジストパターン矩形性>
前記の0.20μmのレジストパターンの垂直方向の断面について、日本電子製、JSM−6340F型電界放射形走査型電子顕微鏡(商品名)により観察し、その断面形状が長方形となっていて、基板との接地面に「ひげ」が存在しないものを○、長方形になっているが、基板との接地面に「ひげ」が存在するものを△、凸状あるいは凹状となっているものを×として評価した。
<マイクロゲル量>
調製したレジスト組成物溶液について、調液直後の溶液中のマイクロゲルの数(マイクロゲル初期値)と、4℃で1週間放置した後の溶液中のマイクロゲルの数(経時後のマイクロゲルの数)とをリオン製パーティクルカウンターにて測定した。そして、マイクロゲル初期値とともに、(経時後のマイクロゲルの数)−(マイクロゲル初期値)で計算されるマイクロゲル増加数を評価した。
なお、ここでは、レジスト組成物溶液1mL中に存在する0.25μm以上の粒径を有するマイクロゲルの数を測定した。
<Preparation of resist composition>
100 parts of the produced resist polymer, 2 parts of triphenylsulfonium triflate as a photoacid generator, and 700 parts of PGMEA as a solvent are mixed to obtain a uniform solution, and then filtered through a membrane filter having a pore size of 0.1 μm. Then, a resist composition solution was prepared.
<Formation of resist pattern>
The prepared resist composition solution was spin-coated on a silicon wafer, and prebaked at 120 ° C. for 60 seconds using a hot plate to form a resist film having a thickness of 0.4 μm. Next, after exposure using an ArF excimer laser exposure machine (wavelength: 193 nm), post-exposure baking was performed using a hot plate at 120 ° C. for 60 seconds. Subsequently, development was performed at room temperature using a 2.38 mass% tetramethylammonium hydroxide aqueous solution, washed with pure water, and dried to form a resist pattern.
<Sensitivity>
The minimum exposure (mJ / cm 2 ) for forming a 0.16 μm line and space (L / S = 1/1) with a line width of 1/1 was measured as sensitivity.
<Resolution>
The minimum dimension (μm) of the resist pattern resolved when exposed at the exposure amount was defined as the resolution.
<Line edge roughness>
JSM-6340F field emission scanning electron microscope manufactured by JEOL Ltd. for the range of 5 μm on the side edge in the longitudinal direction of the 0.20 μm resist pattern obtained by the minimum exposure amount reproducing the 0.20 μm resist pattern on the mask Based on (product name), the distance from the reference line where the pattern side edge should be was measured at 50 points, and the standard deviation was obtained to calculate 3σ. A smaller value indicates better performance.
<Resist pattern rectangularity>
The vertical cross section of the 0.20 μm resist pattern was observed with a JSM-6340F field emission scanning electron microscope (trade name) manufactured by JEOL, and the cross-sectional shape was rectangular. Evaluate as “○” when the “beard” does not exist on the ground contact surface, and as a rectangle, but as “△” when the “beard” exists on the ground contact surface with the substrate, and “×” when it is convex or concave. did.
<Amount of microgel>
For the prepared resist composition solution, the number of microgels in the solution immediately after preparation (initial value of microgel) and the number of microgels in the solution after standing at 4 ° C. for 1 week (the number of microgels after aging) The number was measured with a particle counter made by Rion. Then, together with the initial value of the microgel, the number of increased microgels calculated by (number of microgels after time) − (initial value of microgel) was evaluated.
Here, the number of microgels having a particle size of 0.25 μm or more present in 1 mL of the resist composition solution was measured.
<実施例1>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA35.1部およびgBL8.8部を入れ、攪拌しながら湯浴の温度を80℃に上げた。下記式(20−1)および(20−2)で表される単量体の混合物(以下、M−1と言う。)22.8部、
<Example 1>
Under a nitrogen atmosphere, 35.1 parts of PGMEA and 8.8 parts of gBL were placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. 22.8 parts of a mixture of monomers represented by the following formulas (20-1) and (20-2) (hereinafter referred to as M-1);
得られた共重合体A−1の各物性を測定した結果を表1に示す。
Table 1 shows the results of measurement of physical properties of the obtained copolymer A-1.
<実施例2>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、THF45.3部を入れ、攪拌しながら湯浴の温度を70℃に上げた。下記式(23−1)および(23−2)で表される単量体の混合物(以下、M−2と言う。)27.5部、
<Example 2>
Under a nitrogen atmosphere, 45.3 parts of THF was placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 70 ° C. while stirring. 27.5 parts of a mixture of monomers represented by the following formulas (23-1) and (23-2) (hereinafter referred to as M-2);
得られた共重合体A−2の各物性を測定した結果を表1に示す。
Table 1 shows the results obtained by measuring the physical properties of the obtained copolymer A-2.
<実施例3>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA40.0部を入れ、攪拌しながら湯浴の温度を80℃に上げた。M−1を22.8部、下記式(40)で表される1−メタクリロイルオキシ−1−シアノメチルシクロヘキサン(以下、CMCHMAと言う。)25.3部、
<Example 3>
Under a nitrogen atmosphere, 40.0 parts of PGMEA was placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. 22.8 parts of M-1 and 15.3 parts of 1-methacryloyloxy-1-cyanomethylcyclohexane (hereinafter referred to as CMCHMA) represented by the following formula (40).
得られた共重合体A−3の各物性を測定した結果を表1に示す。
Table 1 shows the results obtained by measuring the physical properties of the obtained copolymer A-3.
<実施例4>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、MIBK44.9部を入れ、攪拌しながら湯浴の温度を80℃に上げた。M−2を28.2部、EAdMA20.3部、CMCHMA5.4部、MIBK80.8部およびAIBN1.64部を混合した単量体溶液を、滴下装置を用い、一定速度で6時間かけてフラスコ中へ滴下し、その後、80℃で1時間保持した。以降の操作は実施例1と同様にして共重合体A−4を得た。
得られた共重合体A−4の各物性を測定した結果を表1に示す。
<Example 4>
Under a nitrogen atmosphere, 44.9 parts of MIBK was placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. A monomer solution prepared by mixing 28.2 parts of M-2, 20.3 parts of EAdMA, 5.4 parts of CMCHMA, 80.8 parts of MIBK, and 1.64 parts of AIBN was added to a flask at a constant speed for 6 hours. The solution was added dropwise, and then kept at 80 ° C. for 1 hour. Thereafter, the same operations as in Example 1 were carried out, so as to obtain a copolymer A-4.
Table 1 shows the results obtained by measuring the physical properties of the obtained copolymer A-4.
<比較例1>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA31.5部およびgBL7.9部を入れ、攪拌しながら湯浴の温度を80℃に上げた。下記式(24)で表される2−exo−メタクリロイルオキシ−4−オキサトリシクロ[4.2.1.03,7]ノナン−5−オン(以下、NLMAと言う。)16.9部、
<Comparative Example 1>
Under a nitrogen atmosphere, 31.5 parts of PGMEA and 7.9 parts of gBL were placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. 16.9 parts of 2-exo-methacryloyloxy-4-oxatricyclo [4.2.1.0 3,7 ] nonan-5-one represented by the following formula (24) (hereinafter referred to as NLMA) ,
得られた共重合体B−1の各物性を測定した結果を表1に示す。
Table 1 shows the results obtained by measuring the physical properties of the obtained copolymer B-1.
<比較例2>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、THF45.3部を入れ、攪拌しながら湯浴の温度を70℃に上げた。下記式(25)で表される8−または9−アクリロイルオキシ−4−オキサトリシクロ[5.2.1.02,6]デカン−3−オン(以下、OTDAと言う。)27.5部、
<Comparative example 2>
Under a nitrogen atmosphere, 45.3 parts of THF was placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 70 ° C. while stirring. 8- or 9-acryloyloxy-4-oxatricyclo [5.2.1.0 2,6 ] decan-3-one represented by the following formula (25) (hereinafter referred to as OTDA) 27.5 Part,
得られた共重合体B−2の各物性を測定した結果を表1に示す。
Table 1 shows the results of measurement of physical properties of the obtained copolymer B-2.
本発明の重合体を用いたレジスト組成物(実施例1〜4)は、十分な感度および解像度を備えた上に、レジスト溶液中でのマイクロゲルの生成が少なかった。
一方、比較例1および2の重合体を用いたレジスト組成物は、レジスト溶液中でのマイクロゲル生成が多く確認された。
Resist compositions (Examples 1 to 4) using the polymer of the present invention had sufficient sensitivity and resolution, and produced less microgel in the resist solution.
On the other hand, in the resist composition using the polymers of Comparative Examples 1 and 2, many microgels were confirmed in the resist solution.
<実施例5>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA47.0部を入れ、攪拌しながら湯浴の温度を80℃に上げた。下記式(26−1)および(26−2)で表される単量体の混合物(以下、M−3と言う。)37.6部、
<Example 5>
Under a nitrogen atmosphere, 47.0 parts of PGMEA was placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. 37.6 parts of a mixture of monomers represented by the following formulas (26-1) and (26-2) (hereinafter referred to as M-3);
得られた共重合体A−5の各物性を測定した結果を表2に示す。
Table 2 shows the results of measurements of physical properties of the obtained copolymer A-5.
<実施例6>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA33.7部およびgBL14.5部を入れ、攪拌しながら湯浴の温度を80℃に上げた。下記式(27−1)および(27−2)で表される単量体の混合物(以下、M−4と言う。)32.0部、
<Example 6>
Under a nitrogen atmosphere, 33.7 parts of PGMEA and 14.5 parts of gBL were placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. 32.0 parts of a mixture of monomers represented by the following formulas (27-1) and (27-2) (hereinafter referred to as M-4);
得られた共重合体A−6の各物性を測定した結果を表2に示す。
Table 2 shows a result obtained by measuring physical properties of the obtained copolymer A-6.
<比較例3>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA37.1部を入れ、攪拌しながら湯浴の温度を80℃に上げた。下記式(29)で表される2−exo−アクリロイルオキシ−4−オキサトリシクロ[4.2.1.03,7]ノナン−5−オン(以下、NLAと言う。)26.6部、
<Comparative Example 3>
Under a nitrogen atmosphere, 37.1 parts of PGMEA was placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. 26.6 parts of 2-exo-acryloyloxy-4-oxatricyclo [4.2.1.0 3,7 ] nonan-5-one (hereinafter referred to as NLA) represented by the following formula (29) ,
得られた共重合体B−3の各物性を測定した結果を表2に示す。
Table 2 shows the results of measurement of physical properties of the obtained copolymer B-3.
<比較例4>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA26.8部およびgBL11.5部を入れ、攪拌しながら湯浴の温度を80℃に上げた。下記式(30)で表される2−exo−メタクリロイルオキシ−4,8−ジオキサトリシクロ[4.2.1.03,7]ノナン−5−オン(以下、ONLMAと言う。)21.1部、
<Comparative example 4>
Under a nitrogen atmosphere, 26.8 parts of PGMEA and 11.5 parts of gBL were placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. 2-exo-methacryloyloxy-4,8-dioxatricyclo [4.2.1.0 3,7 ] nonan-5-one represented by the following formula (30) (hereinafter referred to as ONLMA) 21 .1 part
得られた共重合体B−4の各物性を測定した結果を表2に示す。
Table 2 shows the results of measurement of physical properties of the obtained copolymer B-4.
本発明の重合体を用いたレジスト組成物(実施例5および6)は、十分な感度および解像度を備えた上に、優れたレジストパターン矩形性を有し、ラインエッジラフネスの点にも優れ、またレジスト溶液中でのマイクロゲルの生成も少なかった。
一方、比較例3および4の重合体を用いたレジスト組成物は、ラインエッジラフネスおよびレジストパターン矩形性の点で劣り、レジスト溶液中でのマイクロゲル生成も多く確認された。
The resist composition using the polymer of the present invention (Examples 5 and 6) has sufficient sensitivity and resolution, has an excellent resist pattern rectangularity, and is excellent in terms of line edge roughness, Moreover, there was little production | generation of the microgel in a resist solution.
On the other hand, the resist compositions using the polymers of Comparative Examples 3 and 4 were inferior in terms of line edge roughness and resist pattern rectangularity, and many microgel formations were confirmed in the resist solution.
<実施例7>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、MEK54.3部を入れ、攪拌しながら湯浴の温度を75℃に上げた。下記式(31−1)および(31−2)で表される単量体の混合物(以下、M−5と言う。)47.0部、
<Example 7>
Under a nitrogen atmosphere, 54.3 parts of MEK was placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 75 ° C. while stirring. 47.0 parts of a mixture of monomers represented by the following formulas (31-1) and (31-2) (hereinafter referred to as M-5),
得られた共重合体A−7の各物性を測定した結果を表3に示す。
Table 3 shows the results of measurement of physical properties of the obtained copolymer A-7.
<実施例8>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA51.0部およびgBL5.7部を入れ、攪拌しながら湯浴の温度を80℃に上げた。下記式(33−1)および(33−2)で表される単量体の混合物(以下、M−6と言う。)55.7部、
<Example 8>
Under a nitrogen atmosphere, 51.0 parts of PGMEA and 5.7 parts of gBL were placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. A mixture of monomers represented by the following formulas (33-1) and (33-2) (hereinafter referred to as M-6) 55.7 parts,
得られた共重合体A−8の各物性を測定した結果を表3に示す。
Table 3 shows the results of measurements of physical properties of the obtained copolymer A-8.
<実施例9>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA47.8部およびgBL12.0部を入れ、攪拌しながら湯浴の温度を80℃に上げた。下記式(35−1)および(35−2)で表される単量体の混合物(以下、M−7と言う。)60.2部、
<Example 9>
Under a nitrogen atmosphere, 47.8 parts of PGMEA and 12.0 parts of gBL were placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. 60.2 parts of a mixture of monomers represented by the following formulas (35-1) and (35-2) (hereinafter referred to as M-7),
得られた共重合体A−9の各物性を測定した結果を表3に示す。
Table 3 shows the results of measurements of physical properties of the obtained copolymer A-9.
<実施例10>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、MEK54.2部を入れ、攪拌しながら湯浴の温度を75℃に上げた。下記式(37−1)および(37−2)で表される単量体の混合物(以下、M−8と言う。)43.7部、
<Example 10>
Under a nitrogen atmosphere, 54.2 parts of MEK was placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 75 ° C. while stirring. A mixture of monomers represented by the following formulas (37-1) and (37-2) (hereinafter referred to as M-8) 43.7 parts,
得られた共重合体A−10の各物性を測定した結果を表3に示す。
Table 3 shows the results of measurement of physical properties of the obtained copolymer A-10.
<比較例5>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、MEK47.0部を入れ、攪拌しながら湯浴の温度を75℃に上げた。下記式(31−1)で表される単量体(以下、TBNLMAと言う。)37.4部、
<Comparative Example 5>
Under a nitrogen atmosphere, 47.0 parts of MEK was placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 75 ° C. while stirring. 37.4 parts of a monomer represented by the following formula (31-1) (hereinafter referred to as TBNLMA),
得られた共重合体B−5の各物性を測定した結果を表3に示す。
Table 3 shows the results of measurement of physical properties of the obtained copolymer B-5.
<比較例6>
窒素導入口、攪拌機、コンデンサーおよび温度計を備えたフラスコに、窒素雰囲気下で、PGMEA40.7部およびgBL10.1部を入れ、攪拌しながら湯浴の温度を80℃に上げた。下記式(39)で表される単量体(以下、CHNLAと言う。)48.7部、
<Comparative Example 6>
Under a nitrogen atmosphere, 40.7 parts of PGMEA and 10.1 parts of gBL were placed in a flask equipped with a nitrogen inlet, a stirrer, a condenser and a thermometer, and the temperature of the hot water bath was raised to 80 ° C. while stirring. 48.7 parts of a monomer represented by the following formula (39) (hereinafter referred to as CHNLA),
得られた共重合体B−6の各物性を測定した結果を表3に示す。
Table 3 shows the results of measurement of physical properties of the obtained copolymer B-6.
本発明の重合体を用いたレジスト組成物(実施例7〜10)は、十分な感度および解像度を備えた上に、ラインエッジラフネスの点に優れ、またレジスト溶液中でのマイクロゲルの生成も少なかった。
一方、比較例5および6の重合体を用いたレジスト組成物は、ラインエッジラフネスの点で劣り、レジスト溶液中でのマイクロゲル生成も多く確認された。
The resist composition (Examples 7 to 10) using the polymer of the present invention has sufficient sensitivity and resolution, is excellent in line edge roughness, and also produces a microgel in the resist solution. There were few.
On the other hand, the resist compositions using the polymers of Comparative Examples 5 and 6 were inferior in line edge roughness, and many microgel formations were confirmed in the resist solution.
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