JP2005036631A - Concrete placing form allowing continuous injection of concrete for multiple stories, and concrete thermal insulating wall construction method - Google Patents
Concrete placing form allowing continuous injection of concrete for multiple stories, and concrete thermal insulating wall construction method Download PDFInfo
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本発明は、低層階で小規模な鉄筋コンクリート建物一棟の複数階の型枠組みを同時に終了させて、複数階連続でのコンクリートの注入を可能にした、コンクリート打ち込み型枠に関するものである。コンクリート打ち込み型枠と断熱材を用いてコンクリートの内外断熱壁を構築することができる。そのコンクリート打ち込み型枠が壁を仕上げるための下地胴縁となる。またコンクリート打ち込み型枠の溝加工の特性をいかすことにより建設作業を容易にした。複数階のコンクリートの連続注入を可能にしたコンクリート打ち込み型枠とコンクリート断熱壁工法により、工期の短縮、建設費の削減、品質の向上。産業廃棄物の削減等を可能にしたものである。 The present invention relates to a concrete placement formwork in which a plurality of floors of a small-scale reinforced concrete building on a lower floor are simultaneously finished, and concrete can be poured continuously over a plurality of floors. The concrete inner and outer heat insulating walls can be constructed by using the concrete placement form and the heat insulating material. The concrete casting formwork becomes the base drum edge for finishing the wall. In addition, construction work was facilitated by taking advantage of the characteristics of grooving of the concrete casting formwork. Shortened construction period, reduced construction costs, and improved quality through concrete placement formwork and concrete insulation wall construction method that enabled continuous injection of concrete on multiple floors. This makes it possible to reduce industrial waste.
従来の鉄筋コンクリートの建物は大小に関わらず一層階ごとに型枠組みをしてコンクリートを注入し、凝固乾燥後墨だしをして型枠組みをする。その工程を繰り返すので大変な工期と手間が掛かっている、また、コンクリート注入用型枠は、大半がベニヤ型枠で、補助桟等を使って現場で組み立てられている。その型枠は、コンクリート注入、凝固乾燥後に解体され、釘仕舞、ケレンされて倉庫に保管し再利用されている。解体された外壁の表面は、コンクリート打ち放し、コンクリート打ち放し下地吹付、タイル張り等いろいろな仕上げがされている。また、コンクリート面に、内外装材を張るために下地胴縁組みをして、内外装仕上げがなされているのが現状である。その胴縁組みの取り付けは、コンクリートボンド、コンクリート釘を利用してパッキン調整しながら施工される。大変幼稚で頼りない下地胴縁組みが大半である。また、コンクリートの結露防止と内部断熱として、断熱材を型枠として一部利用されている。しかし、外断熱の必要性が問われているにもかかわらず、仕上げの多様性もあり、これはと思われるものは開発されていないのが現状である。次に、コンクリート造りの建物での課題は、結露と断熱、そして、コンクリート表面の劣化とクラックであることは周知の通りである。コンクリートの建物の場合、サッシ取り付けは大変複雑で、コンクリートの躯体にサッシ取り付け用開口部を設けてサッシを取り付け溶接固定してコンクリートとサッシの間にトロ詰めをしてサッシの廻りにコーキングをしているが、サッシの取り付け手間と左官のトロ詰め費用は多額である。しかるに多額の費用を要しながらサッシ廻りからの漏水が多く発生しているのが現状である。また、コンクリートの建物の場合、電気配線をするために型枠組みと同時施工で、電気配線用空配管工事をして、コンクリートの中に打ち込んでいる。そのために配線工事とコンセントやスイッチBOXの取り付けは、木造建物の電気配線工事に比べて大変高くついている。そこで木造建物と同じように、コンクリート打設後に、既製住宅用サッシの取り付けと電気配線工事が容易にできる工法が強く望まれている。 Regardless of the size of conventional reinforced concrete buildings, each floor has a formwork, and concrete is poured into it. Since the process is repeated, it takes a lot of work and labor, and most of the concrete injection formwork is veneer formwork and is assembled on site using auxiliary bars. The formwork is dismantled after pouring concrete and solidifying and drying, finished with nails, cleaned, and stored in a warehouse for reuse. The surface of the dismantled outer wall has various finishes such as concrete expelling, concrete expelling, ground spraying, and tiled. In addition, the present situation is that the interior and exterior finishes are made by assembling the base body frame to stretch the interior and exterior materials on the concrete surface. The torso frame is attached while adjusting the packing using concrete bonds and concrete nails. Most of them are very childish and unreliable. In addition, a heat insulating material is partly used as a mold to prevent dew condensation of concrete and internal heat insulation. However, despite the need for external insulation, there is a variety of finishes, and what seems to be this has not been developed. Next, it is well known that the problems in concrete buildings are condensation and heat insulation, and deterioration and cracking of the concrete surface. In the case of a concrete building, the sash installation is very complicated, and a sash installation opening is provided in the concrete frame, the sash is attached and fixed by welding, and the sash is packed between the concrete and the sash and caulked around the sash. However, the installation cost of the sash and the cost of packing the plasterer are large. However, the current situation is that there is a lot of water leakage from around the sash while requiring a large amount of money. In the case of a concrete building, in order to carry out the electrical wiring, an empty piping work for electrical wiring is carried out at the same time as the formwork, and it is driven into the concrete. For this reason, wiring work and installation of outlets and switch boxes are very expensive compared to electrical wiring work in wooden buildings. Therefore, like a wooden building, a construction method that can easily attach a ready-made sash and electrical wiring work after concrete placement is strongly desired.
現在、鉄筋コンクリートの住宅は災害に最も強く、自由な設計、施工が可能であるにも関わらず、あまり普及していない。その理由は建物の大小に関係なく一層階ごとの複雑な作業工程と工期の長さ、建築コストが高いことにある。本発明が解決しようとする課題を列記すれば、イ、従来の工法での一層階ごとの型枠組みと解体にかえて、建物全体の型枠組みを同時に実施することで、複数階のコンクリート連続注入を可能にするコンクリート打ち込み型枠の開発。ロ、コンクリートの建物は大小に関係なく、ビル用サッシを開口部に溶接、トロ詰めをして取り付けられているのが現状であるが工期と手間が多く掛かる。そこで既製住宅用サッシを利用して従来の木造建物のサッシ取り付けと同じ簡便なものにする。ハ、コンクリートの建物の場合、屋上の利用が容易に出来るが、防水をしなければならない。その防水工事を不要とする。ニ、従来、コンクリートの外壁は仕上げ材が限定されていた。それを解決する木造住宅用に開発された多くの内外装材が容易に利用出来る下地胴縁の構築。ホ、従来の電気配線はコンクリート内に空配管を付設して配線をしていたが、その工程を省き、コンクリートを注入後、電気配線工事が可能な躯体の構築。ヘ、コンクリートの建物は室内の結露と亀裂と漏水が生じることが欠点であるが、それらが生じない躯体の構築。ト、コンクリートの断熱工事は大切で、外断熱は特に要望が高い、その断熱壁の構築。チ、コンクリートの建物は仮設材を多く使用するため、仮設材の削減と産業廃棄物の減少を図る。本発明は、以上の課題を解決して大幅な建設費の削減と建設工期の短縮を可能にするものである。 At present, reinforced concrete houses are the most resistant to disasters, and they are not very popular even though they can be freely designed and constructed. The reason is that, regardless of the size of the building, the complicated work process for each floor, the length of construction period, and the construction cost are high. The problems to be solved by the present invention are listed as follows: b.Continuous injection of concrete on multiple floors by simultaneously implementing the formwork of the entire building instead of the formwork and dismantling of each floor in the conventional construction method. Development of concrete casting formwork that makes it possible. B. Regardless of the size of the concrete building, the building sash is welded to the opening and troweled and is installed, but it takes a lot of work and labor. Therefore, the sash for an existing house is used to make it as simple as attaching a sash of a conventional wooden building. C) In the case of a concrete building, the rooftop can be easily used, but it must be waterproofed. The waterproof construction is unnecessary. D. Conventionally, the finishing material of the concrete outer wall is limited. The construction of the base trunk edge that can easily use many interior and exterior materials developed for wooden houses to solve this problem. Ho, the conventional electrical wiring was wired with empty pipes in the concrete, but the process was omitted, and the construction of a structure that can be used for electrical wiring work after pouring the concrete. F. The concrete building has the disadvantage that condensation, cracks and water leakage occur in the room, but the construction of the frame does not. Insulation work of concrete and concrete is important, and construction of the insulation wall is particularly demanding for external insulation. H, concrete buildings use a lot of temporary materials, so we try to reduce temporary materials and industrial waste. The present invention solves the above-described problems and makes it possible to greatly reduce the construction cost and shorten the construction period.
課題を解決するための手段として、間伐材等の小径木を用いて凸溝加工した、溝加工部材(1)を複数組み合わせた型枠(2)、型枠(2)の溝にセパレーター孔(9)を複数設けた有孔型枠(3)、型枠(2)の一部にコンクリートを注入するためのコンクリート注入孔(6)を設けたコンクリート注入孔付き型枠(4)、有孔型枠(3)の一部にコンクリートの注入状況を確認することの出来る覗き窓(7)を設けた覗き窓付き型枠(5)を用意する。これらの型枠を適切に配置して、型枠取り合い部分はステーブル(18)で連結接続固定をし、補助材を用いて複数階の型枠を常法どおりセパレーター(10)、フォームタイ(11)、鋼管バタ(12)、鋼管バタ座金(13)で組み固定をする。その上で溝(8)を利用してステーブル(18)をもって型枠を貫通突出させて全ての型枠組みを終了する。そこで型枠に設けたコンクリート注入孔(6)からコンクリートを注入する。また、コンクリートの注入状況を確認するための型枠に設けた覗き窓からコンクリートの注入を確認することが大切である。同時にコンクリートの打ち継ぎを少なくするために、コンクリートの凝固を計測しつつ、複数階のコンクリートを連続注入して、凝固乾燥後に仮設材を解体すれば、それぞれの型枠はコンクリートと一体となり化粧型枠壁が形成できる。また、溝(8)の中に突出しているセパレーター(10)のネジ山に座金付きナット(15)で締め付けることで強固になる。その型枠は内外装仕上げの強固な下地胴縁となる、コンクリートが木製型枠で覆われることで、既製住宅用サッシが容易に取り付け出来ると共に造作工事が容易になる。型枠に設けられた溝(8)に薄板(19)を張ることで室内外の珪藻土等の塗り壁下地が構成できると共にクロス貼り等の下地が構成できる。仕上げをすることで溝(8)が通気孔となり仕上げ材及び型枠の保護空気層となると共に電気配線等のできる配線ダクトとなる。木材は熱伝導率が低いためコンクリート打ち込み型枠が室内外の軽微な断熱壁を形成する。外壁の型枠のコンクリート面に断熱材(20)を付け加えて張ることで寒冷地にも対応できる外断熱壁が構築できる。以上、本発明は課題を解決して大幅な建設費の削減と工期の短縮を可能にするものである。 As a means for solving the problem, a mold groove (2) in which a plurality of grooved members (1) are combined using a small-diameter wood such as thinned wood, a separator hole ( Perforated formwork (3) provided with multiple 9), formwork with concrete injection holes (4) provided with concrete injection holes (6) for injecting concrete into part of the formwork (2), perforated Prepare a formwork (5) with a view window provided with a view window (7) that can confirm the state of concrete pouring in a part of the formwork (3). Arrange these molds properly, and fix and connect the fixed part with the stable (18), and use the auxiliary material to form the multi-story molds as separators (10), foam ties ( 11) Fix the assembly with steel pipe butter (12) and steel pipe washer (13). Then, using the groove (8), the mold is passed through the mold with the stable (18), and all the molds are finished. Therefore, concrete is injected from the concrete injection hole (6) provided in the mold. In addition, it is important to confirm the concrete injection from the viewing window provided in the mold for confirming the condition of concrete injection. At the same time, in order to reduce the jointing of concrete, measure the solidification of the concrete, continuously inject the concrete on multiple floors, disassemble the temporary material after solidification drying, each formwork becomes one piece with the concrete and a decorative mold A frame wall can be formed. Further, it is strengthened by tightening the nut (15) with a washer on the thread of the separator (10) protruding into the groove (8). The formwork is a solid base barrel edge with interior and exterior finishes, and concrete is covered with a wooden formwork, so that a ready-made house sash can be easily attached and the construction work is facilitated. By applying a thin plate (19) to the groove (8) provided in the formwork, it is possible to form a painted wall ground such as diatomaceous earth indoors and outdoors, and a ground such as cloth pasting. By finishing, the groove (8) becomes a vent and becomes a protective air layer for the finishing material and the formwork, and at the same time, it becomes a wiring duct for electrical wiring and the like. Since wood has a low thermal conductivity, the concrete placement form forms a light insulation wall inside and outside. By adding a heat insulating material (20) to the concrete surface of the outer wall formwork, it is possible to construct an outer heat insulating wall that can cope with cold regions. As described above, the present invention solves the problems and makes it possible to greatly reduce the construction cost and shorten the construction period.
本発明は、低層階で小規模の鉄筋コンクリートの建物を想定して開発したもので、複数階の型枠組みを一回で全て終了させて、複数階連続でコンクリートの注入をすることで、コンクリートの打ち継ぎを設けない躯体が構築できる。コンクリートの打ち継ぎを設けないことで、屋上等の防水工事を必要としない躯体が構築できるとともに、打ち継ぎからの漏水が防止できるし打ち継ぎのコーキングも不要である。型枠はコンクリート打ち込み型枠であるため、コンクリートの保護材となり、型枠は木製であり熱伝導率が低いためコンクリートと一体になることで室内外の軽微な断熱壁となる。また、外部型枠のコンクリート面に断熱材を付け加えて張ることで寒冷地にも対応できる外断熱壁が構築できる。コンクリート打ち込み型枠はコンクリートと一体となることで強固な下地胴縁となり、市場に出ている多くの内外装材が選択利用でき、木造建築の造作と同等以上の施工の容易さと、既製住宅用サッシの利用と取り付けが容易となる。型枠に溝を設けることで内外装仕上げをすれば溝は通気孔となるし、型枠及び仕上げ材の保護通気孔となり断熱効果を高めることが出来る。その上溝を利用して電気配線が出来るので電気配線工事は大変容易になる。型枠を打ち込むことでコンクリート表面の劣化防止とコンクリートの保護となる。コンクリート打ち込み型枠にすることで型枠の解体、ケレン、釘仕舞、運搬、保管等全て不要となり、産業廃棄物の削減ができる。コンクリートの養生期間の短縮と複雑な工程も特別な技術者も必要なく施工が容易になる。コンクリート打ち込み型枠は組み固めることで強度が高くなり、縦の鋼管バタは不要で仮設材の大幅な削減となる。以上、本発明は建設作業を容易にし、工期の短縮、建設費の削減、品質の向上、産業廃棄物の削減を可能にするものである。 The present invention was developed on the assumption of a small-scale reinforced concrete building on the lower floors. It is possible to construct a frame that does not have joints. By not providing concrete joints, it is possible to construct a frame that does not require waterproofing work such as a rooftop, prevent water leakage from the joints, and eliminate the need for joint caulking. Since the formwork is a concrete casting formwork, it becomes a protective material for concrete. Since the formwork is made of wood and has low thermal conductivity, it becomes a light insulation wall indoors and outdoors by being integrated with concrete. In addition, an external heat insulation wall that can cope with cold regions can be constructed by adding a heat insulating material to the concrete surface of the external formwork and stretching it. The concrete casting formwork becomes a solid foundation rim by integrating with concrete, and many interior and exterior materials available on the market can be selected and used. Easy to use and install the sash. If the interior and exterior finishes are made by providing a groove in the mold, the groove becomes a ventilation hole, and it becomes a protective ventilation hole for the mold and the finishing material, thereby enhancing the heat insulation effect. Since electrical wiring can be performed using the upper groove, the electrical wiring work becomes very easy. Placing the formwork will prevent deterioration of the concrete surface and protect the concrete. By using a concrete casting formwork, it is not necessary to dismantle the formwork, squeeze, finish nail, transport, storage, etc., and reduce industrial waste. The concrete curing period is shortened, complicated processes are not required, and no special engineers are required. The concrete casting formwork is strengthened by solidification, and the vertical steel pipe butter is not required and the temporary material is greatly reduced. As described above, the present invention facilitates construction work, and enables shortening of construction period, reduction of construction cost, improvement of quality, and reduction of industrial waste.
本発明は低層階で小規模の鉄筋コンクリートの建物に適合させるもので、間伐材等の小径木を用いて凸溝加工した、溝加工部材(1)を複数組み合わせた型枠(2)、型枠(2)の中央の溝(8)にセパレーター孔(9)を複数設けた有孔型枠(3)、型枠(2)の一部にコンクリートを注入するためのコンクリート注入孔(6)を設けたコンクリート注入孔付き型枠(4)、有孔型枠(3)の一部にコンクリートの注入状況を確認することの出来る覗き窓(7)を設けた覗き窓付き型枠(5)を使用する。これらの型枠を工場等にて加工して現場で組み建て固定をして複数階全ての型枠組みを終了後、コンクリート注入孔(6)からコンクリート(14)を注入する。また、コンクリート(14)の注入状況を覗き窓(7)で確認しながら注入することが大切であり、同時にコンクリート(14)の打ち継ぎを少なくするためにコンクリート(14)の凝固を計測しつつ複数階のコンクリート(14)を連続注入する。凝固乾燥後に仮設材を解体すれば、それぞれの型枠はコンクリート(14)と一体の化粧板壁となる。そのコンクリート打ち込み型枠は仕上げ材の強固な下地胴縁となり、多種多様な室内外の壁仕上げが可能となる。仕上げをすることで溝は空気層を形成すると共に電気配線ダクト等の作業効率を高める。溝加工部材(1)は型枠を構成するのみならず間仕切り材等の多目的な利用が可能である。 The present invention is adapted to a small-scale reinforced concrete building on a lower floor, and is formed using a small-diameter wood such as thinned wood, and is formed with a combination of a plurality of grooved members (1), a formwork (2), a formwork Perforated formwork (3) provided with a plurality of separator holes (9) in the central groove (8) of (2), concrete injection hole (6) for pouring concrete into a part of the formwork (2) The formwork with a viewing window (5) provided with a viewing window (7) that can confirm the state of concrete injection in a part of the perforated formwork (4) and the perforated formwork (3). use. These molds are processed in a factory and assembled and fixed at the site. After finishing all the molds on multiple floors, concrete (14) is injected from the concrete injection holes (6). In addition, it is important to check the concrete (14) injection status while checking through the observation window (7), and at the same time measure the solidification of the concrete (14) in order to reduce the number of concrete (14) joints. Continuous injection of concrete (14) from multiple floors. If the temporary material is dismantled after solidification and drying, each mold will become a decorative panel wall integrated with concrete (14). The concrete casting formwork provides a strong base body edge for the finishing material, allowing a wide variety of indoor and outdoor wall finishes. By finishing, the groove forms an air layer and enhances the working efficiency of the electrical wiring duct and the like. The grooved member (1) not only constitutes a mold, but can be used for various purposes such as a partition material.
図1は、本発明のコンクリート打ち込み型枠の組み立てをわかり易くするための、立体的な組み立て図である。 FIG. 1 is a three-dimensional assembly diagram for easy understanding of the assembly of the concrete placement form according to the present invention.
溝加工部材
型枠
有孔型枠
コンクリート注入孔付き型枠
覗き窓付き型枠
コンクリート注入孔
覗き窓
溝
セパレーター孔
セパレーター
フォームタイ
鋼管バタ
鋼管バタ座金
コンクリート
座金付きナット
外装材
内装材
ステーブル
薄板
断熱材
塗り壁
Grooving member formwork perforated formwork concrete mold injection hole formwork concrete injection hole inspection window groove separator separator hole separator form tie steel pipe butterfly steel pipe butter washer concrete washer nut exterior material interior material stable thin plate insulation coating wall
Claims (5)
By applying a thin plate (19) to the groove (8) of the formwork, it is possible to form a painted wall ground such as diatomaceous earth indoors and outdoors, and a ground such as cloth pasting. A method for painting a painted wall base as described above.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014105423A (en) * | 2012-11-22 | 2014-06-09 | Marutaka Kogyo Inc | Reinforcing wall construction method |
JP2014105422A (en) * | 2012-11-22 | 2014-06-09 | Marutaka Kogyo Inc | Formwork |
CN116005947A (en) * | 2023-01-13 | 2023-04-25 | 中国十七冶集团有限公司 | Disassembly-free heat preservation template for building engineering, matched formwork support system and construction process |
-
2003
- 2003-12-25 JP JP2003428757A patent/JP2005036631A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2014105423A (en) * | 2012-11-22 | 2014-06-09 | Marutaka Kogyo Inc | Reinforcing wall construction method |
JP2014105422A (en) * | 2012-11-22 | 2014-06-09 | Marutaka Kogyo Inc | Formwork |
CN116005947A (en) * | 2023-01-13 | 2023-04-25 | 中国十七冶集团有限公司 | Disassembly-free heat preservation template for building engineering, matched formwork support system and construction process |
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