JP2005014969A - Box for packaging - Google Patents

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Publication number
JP2005014969A
JP2005014969A JP2003182095A JP2003182095A JP2005014969A JP 2005014969 A JP2005014969 A JP 2005014969A JP 2003182095 A JP2003182095 A JP 2003182095A JP 2003182095 A JP2003182095 A JP 2003182095A JP 2005014969 A JP2005014969 A JP 2005014969A
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JP
Japan
Prior art keywords
flaps
box
lines
panels
folding lines
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JP2003182095A
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Japanese (ja)
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JP4253223B2 (en
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Masakazu Yoshida
正和 吉田
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Hitachi Mori Shigyo KK
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Hitachi Mori Shigyo KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a box for packaging, in which folding lines for inner flaps folded inward are formed at a level different from that for outer flaps folded outward on the bottom surface and top surface of the box body, yet acquiring a certain degree of compressive load resistance. <P>SOLUTION: In the top side of the box body, the folding lines 12 and 12 of the upper inner flaps 7 and 7 are formed to be lower than the folding lines 11 and 11 of the upper outer flaps 6 and 6, and weak resistance folding parts 13 and 13 having a folding strength weaker than other parts are formed below the folding lines 11 and 11 of the upper outer flaps 6 and 6, respectively. In the bottom side of the box, the folding lines 9 and 9 for the bottom inner flaps 5 and 5 are formed to be higher than those for the folding lines 8 and 8 of the bottom outer flaps 4 and 4, and weak resistance folding parts 10 and 10 having a folding strength weaker than other parts are formed above the folding lines 8 and 8 of the bottom outer flaps 4 and 4, respectively. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、段ボール板等のブランクを折り曲げて作る箱状の包装用箱に関し、特にブランクを縦に平行な4本の折れ線で同じ方向に順次折り曲げ、その両端縁を接合して四角筒状の胴部を形成し、この胴部の上辺から延設した上フラップを内側に折り曲げて箱の上面を閉じる形式の包装用箱に関する。
【0002】
【従来の技術】
従来最も一般的な包装容器の一つとして、段ボール板等のブランクを折り曲げて作る箱状の包装用箱がある。例えば、対向する一対の側面を構成する側パネルと、箱の対向する一対の端面を構成する端パネルとが折線を介して交互に連なり、最も端の側パネルと端パネルの側辺が互いに接合され、四角筒状の胴部が形成される。さらに、側パネルと端パネルの下辺の折線から底外フラップと底内フラップがそれぞれ延設されており、底内フラップを箱の内側に折り曲げた後、その外側に底外フラップを折り曲げて重ねて箱の底面が閉じられる。また、側パネルと端パネルの上辺の折線から上外フラップと上内フラップがそれぞれ延設されており、上内フラップを箱の内側に折り曲げた後、その外側に上外フラップを折り曲げて重ねて箱の上面が閉じられる。
【0003】
このような包装用箱では、底内フラップと底外フラップ、或いは上内フラップと上外フラップの折線の高さが同じものが一般的である。しかし、このように内側に折り込まれるフラップと外側に折り重ねられるフラップの折線が同じ高さの場合、外側に折り重ねられるフラップが内側に折り込まれるフラップによる押し上げられ、箱体の固定前の上面や底面が開いてしまう。特に、厚みのある段ボール板を使用したものでは、その問題が顕著である。
【0004】
そこで、例えば箱体の上面側を例にとると、上外フラップの折線を上内フラップの折線より段ボール板の厚さ程度高くした箱が使用されている。このような箱体では、箱体の内側に折り曲げられたときの上外フラップの下面の高さが、先に箱体の内側に折り曲げられた上内フラップの上面とほぼ等しくなるため、上内フラップによる上外フラップの押し上げが起こらない。そのため、箱体として組み立てたときに体裁が良く、封緘したときの気密性も高くなる。
【0005】
【発明が解決しようとしている課題】
底内フラップと底外フラップの折線や上内フラップと上外フラップの折線の高さが同じ一般的な箱体では、箱体を圧縮する方向の荷重に対して、内フラップと外フラップをそれぞれ介して端パネルと側パネルが同時に荷重を受ける。これに対し、前記のように内フラップと外フラップの折線の高さを違わせた場合、前記のような荷重に対しては、最初に外側に折り重ねられた外フラップを介して側パネルのみが荷重を受け、側パネルが座屈した後に、内側に折り込まれた内フラップを介して端パネルが荷重を受けることになる。このため、後者の箱体は全体として箱体を圧縮する方向の荷重に対して弱く、一般の箱の1/2程度の耐荷重性した発揮できない。そのため、許容される積み重ね段数が限られる。
【0006】
本発明は、前述したように、箱体の底面や上面で内側に折り込まれる内フラップの折線と外側に折り重ねられる外フラップの折線の高さを違わせた包装用箱の耐圧縮荷重が低い課題に鑑み、そのような包装用箱であっも、内フラップの折線と外フラップの折線の高さが同じ一般的な包装用箱と同等の耐圧縮荷重性を得ることを可能としたものである。
【0007】
【課題を解決するための手段】
本発明では、前記の目的を達成するため、例えば箱体の上面を例にとると、上内フラップ7、7の折線12、12を上外フラップ6、6の折線11、11より段ボール板の厚さ程度低くした箱体とする。これに加え、圧縮荷重がかかったとき、箱体の上面の内側に折り込まれる上内フラップ7、7とにその上に折り重ねられる上外フラップ6、6とをそれぞれ介して端パネル2、2と側パネル1、1とに同時に圧縮荷重を受けるように、上外フラップ6、6の折線11、11より下側に他の部分より折り曲げ強度を弱くした弱抗折部13、13を形成した。
【0008】
より具体的に説明すると、本発明が適用される包装用箱は、対向する一対の側面を構成する側パネル1、1と、箱の対向する一対の端面を構成する端パネル2、2とが折線を介して交互に連なり、最も端の側パネル1と端パネル2の側辺が互いに接合され、側パネル1、1の上辺の折線11、11から上外フラップ6、6が延設され、端パネル2、2の上辺の折線12、12から上内フラップ7、7が延設され、上内フラップ7、7を箱の内側に折り曲げた後、その外側に上外フラップ6、6を折り曲げて重ねて箱の上面を閉じる形式のものである。
【0009】
本発明では、このような包装用箱において、例えば箱体の上面側では、前記上外フラップ6、6の折線11、11より上内フラップ7、7の折線12、12を低く形成し、さらに、上外フラップ6、6の折線11、11より下側に、他の部分より折り曲げ強度を弱くした弱抗折部13、13を形成したものである。
【0010】
また、箱体の底面側では、前記底外フラップ4、4の折線8、8より底内フラップ5、5の折線9、9を高く形成し、さらに、底外フラップ4、4の折線8、8より上側に、他の部分より折り曲げ強度を弱くした弱抗折部10、10を形成したものである。
【0011】
このような包装用箱では、例えば箱体の上面を例にとると、箱体の高さ方向に圧縮荷重がかかったとき、他の部分より折り曲げ強度を弱くした弱抗折部13、13が先に折れる。このため、上外フラップ6、6に加わる荷重が箱体の上面の内側に折り込まれた上内フラップ7、7の上に加わる。従って、側パネル1、1と端パネル2、2とで同時に圧縮荷重を受けることになる。このため、耐圧縮荷重性の高い包装用箱が得られる。
【0012】
折線8、8、11、11に沿って段ボール板であるブランクの中芯が溝状に潰され、弱抗折部10、10、13、13は、この折線8、8、11、11の部分より浅く中芯を潰すことにより形成される。こうすることにより、弱抗折部10、10、13、13は、折線8、8、11、11の部分よりは折れにくいが、折線8、8、11、11以外の部分よりは折り曲げ強度が弱く、折れやすくなる。これにより、弱抗折部10、10、13、13は、箱体に圧縮荷重がかかったときのみに撓むことになり、その所期の作用を奏することが出来る。
【0013】
箱体が圧縮荷重がかかったとき、端パネル2、2と側パネル1、1とに同時に圧縮荷重を受けるのを確実にするためには、弱抗折部13、13の高さDは、上外フラップ6、6の折線11、11と上内フラップ7、7の折線12、12とのずれo以上とするのがよい。これは箱体の底面側でも同様で、弱抗折部10、10の高さDは、底外フラップ4、4の折線8、8と底内フラップ5、5の折線9、9とのずれo以上とするのがよい。
【0014】
【発明の実施の形態】
次に、図面を参照しながら、本発明の実施の形態について、具体的且つ詳細に説明する。
図1は、本発明の一実施形態による一般的な包装用箱の本体のブランクの展開図である。この包装用箱のブランクは紙製の波状のシートからなる中芯をライナーでラミネートした段ボール板を使用する。段ボール板を図1に実線で示すように打ち抜くと共に、破線で示すように折れ線を入れることにより、組み立て前のブランクが出来上がる。
【0015】
図1に示す包装用箱のブランクでは、矩形の側パネル1、1と端パネル2、2とが折れ線を介して交互に連なっている。2つの側パネル1、1と端パネル2、2の幅(図1において左右の寸法、以下同じ)はそれぞれ等しく、側パネル1、1と端パネル2、2とでは幅は異なっている。側パネル1、1と端パネル2、2の高さ(図1において上下の寸法、以下同じ)と幅は、その用途や収納物の大きさ等に応じて異なることは言うまでもない。
【0016】
端にある側パネル1の側辺からは、折れ線を介して接合フラップ3が延設されており、端にある端パネル2には、そのような接合フラップは延設されていない。
側パネル1、1の下辺の折線8、8からは、底外フラップ4、4が延設されている。この底外フラップ4、4の幅は、側パネル1、1の幅より若干狭い。また、端パネル2、2の下辺の折れ線9、9からは底内フラップ5、5が延設されている。この底内フラップ5、5の幅は、端パネル2、2の幅より若干狭い。これらの隣接する底内フラップ5、5と前記底外フラップ4、4との間は、スリット状の切り込みとなっている。
【0017】
側パネル1、1の上辺の折線11、11からは、上外フラップ6、6が延設されている。この上外フラップ6、6の幅は、側パネル1、1の幅より若干狭い。また、端パネル2、2の上辺の折線12、12からは、上内フラップ7、7が延設されている。この上内フラップ7、7の幅は、端パネル2、2の幅より若干狭い。この上内フラップ7、7と前記上外フラップ6、6との間は、スリット状の切り込みとなっている。
【0018】
側パネル1、1の高さは、その下辺の底外フラップ4、4との折線8、8とその上辺の上外フラップ6、6との折線11、11との間の寸法である。また、端パネル2、2の高さは、その下辺の底内フラップ5、5との折線12、12とその上辺の上内フラップ7、7との折線9、9との間の寸法である。
【0019】
ここで、前記側パネル1、1の高さは、端パネル2、2の高さより若干高く設定されている。具体的には、側パネル1、1の底外フラップ4、4側の折線8、8は、端パネル2、2の底内フラップ5、5側の折線9、9より寸法oだけ下方(図1において下方向)にずれている。また、側パネル1、1の上外フラップ6、6側の折線11、11は、端パネル2、2の上内フラップ7、7側の折線12、12より寸法oだけ上方(図1において上方向)にずれている。このずれ寸法oは、通常3mmとられる。
【0020】
さらに、側パネル1、1の前記底外フラップ4、4との折線8、8の上側には、図1においてハッチングで示すように、帯状に他の部分より折り曲げ強度を弱くした弱抗折部10、10を形成している。同様にして側パネル1、1の前記上外フラップ6、6との折線11、11の下側にも、図1においてハッチングで示すように、帯状に他の部分より折り曲げ強度を弱くした弱抗折部13、13を形成している。
【0021】
図2(a)、(b)は、それぞれ側パネル1と端パネル2の上側の折線11、12付近を、それら折線11、12と直交する方向に断面した図である。図において上側が箱体の内側となる。
折線11、12の部分には、箱体の内側に段ボール板の中芯が潰されることによって、凹状の溝が入れられ、折れやすくしているのが通常である。側パネル1と端パネル2の上側の折線11、12のずれ寸法はoで示してあり、この寸法oは前述した通り、3mmが一般的である。
【0022】
側パネル1、1の上側の折線11、すなわち上外フラップ6との折線11の下側に他の部分より折り曲げ強度を弱くした弱抗折部13を形成しているが、この図2(a)では、この弱抗折部13としてブランクを構成する段ボール板の中芯を若干潰して形成している。弱抗折部13としてはその他に、段ボール板のその部分の、いわゆるコシを弱くするような油脂類を含浸させる等の手段をあげることが出来るが、前述のようにして段ボール板の中芯を若干潰すのが最も簡便で容易である。
【0023】
弱抗折部13の幅Dは、前記側パネル1と端パネル2の上側の折線11、12のずれ寸法o以上、すなわちD≧oとする。例えばo=3mmの場合、D=3〜10mmとし、特に最適な寸法は、D=4〜6mmである。
図3(a)は、折線11の溝を入れるのと同時に、折線11の下側の段ボールの中芯を潰して弱抗折部13を形成する工程の例を示す。折線の部分の中芯を潰して溝を入れる罫線型刃16と、段ボールの中芯を幅Dにわたって押し潰す押圧型刃17とを有する型刃15により、段ボール板の内面を押圧し、折線11と弱抗折部13の部分の中芯を同時に潰す。押圧型刃17の押圧面18は罫線型刃16の下端より若干高く、従って弱抗折部13では、折線11の溝より浅く段ボール板の中芯が潰される。また、この図3(a)では、押圧型刃17の押圧面18が罫線型刃16側からそれと反対側の面にいくに従って高くなるような勾配が形成され、弱抗折部13はこの勾配にほぼ倣って折線11から離れるに従って浅く潰される。
【0024】
図2(a’)は、側パネル1の上側の折線11と、その下側に形成される弱抗折部13の他の形状を示す図であり、図2(a)と同じ部分を断面して示している。また、図3(a’)は、図2(a’)に示す折線11の溝と弱抗折部13を形成する工程の例を示す。
【0025】
この例では、図3(a)により前述したような押圧型刃17の押圧面18の勾配は形成されておらず、弱抗折部13の押圧面18はその全幅にわたって段ボール板の中芯が概ね均等に潰される。押圧型刃17が罫線型刃16より若干後退しており、弱抗折部13において折線11の溝より浅く段ボール板の中芯が潰されるのは前述の例と同様である。
【0026】
側パネル1、1の下側の折線8、8、すなわち側パネル1、1の底外フラップ4、4との折線8、8側の弱抗折部10、10は、前述した上側の折線11、11側の弱抗折部13、13と上下対称になるだけで、その他の構成は全く同様である。すなわち、図2(a)、(b)において上下が逆になるだけであるので、説明は省略する。
【0027】
このようなブランクから包装用箱は次のようにして組み立てられる。
まず、側パネル1、1、端パネル2、2及び接合フラップ3の間にある折線を何れも90゜の角度で同じ方向に折り曲げる。さらに、接合フラップ3の外側面に糊を塗布し、この接合フラップ3の外側面を端パネル2の端縁部の内面に貼り付ける。これにより、側パネル1、1と端パネル2、2とで四角筒状の胴部が形成される。
【0028】
次に、このようにして側パネル1、1と端パネル2、2とで四角筒状の胴部が形成された後、箱の底面を閉じる。箱体の底面を上向きにした状態、つまり箱体の上下を逆にした状態で、底内フラップ5、5を箱の底面側に約90゜の角度で折り曲げる。次に、底外フラップ4、4を箱の底面側に約90゜の角度で折り曲げ、その両側部分を底内フラップ5、5の上に重ねる。その後、それらの底内フラップ5、5、底外フラップ4、4をステープル、接着剤、粘着テープ等で固定する。
【0029】
次に箱を反転してその上面側を上に向ける。この状態で、開いた箱の上面から収納物を収納する。次に、箱の上面を閉じる。
まず図4に示すようにして、上内フラップ7、7を箱の上面側に約90゜の角度で折り曲げる。次に、図5に示すように、上外フラップ6、6を箱の上面側に約90゜の角度で折り曲げ、その両側部分を上内フラップ7、7の上に重ねる。その後、それらの上内フラップ7、7、上外フラップ6、6をステープル、接着剤、粘着テープ等で固定し、封緘する。
【0030】
このような状態では、例えば箱体の上面側において、上外フラップ6、6が上内フラップ7、7の折線12、12より寸法oだけ高い位置にある折線11、11で折られているため、これら上内フラップ7、7と上外フラップ6、6を前述のようにして順次折り曲げて箱体の上面を閉じたとき、上外フラップ6、6が上内フラップ7、7によって押し上げられない。このため、箱体として組み立てたときに体裁が良く、封緘したときの気密性に優れる。
【0031】
他方、上側に重ねられる上外フラップ6、6の折線11、11より下の部分に、幅Dにわたってブランクの他の部分より折り曲げ強度を弱くした弱抗折部13、13が設けられている。このため、箱体の高さ方向に圧縮荷重がかかったとき、この弱抗折部13、13が端パネル2、2より先に変形し、上外フラップ6、6と上内フラップ7、7とが完全に重なり合う。従って、圧縮荷重は、端パネル2、2のみならず、側パネル1、1と端パネル2、2の双方が同時に圧縮荷重を受ける。このため、耐圧縮荷重性の高い包装用箱が得られる。本件発明者らの試作した前述のような包装用箱では、内フラップの折線と外フラップの折線の高さが同じ一般的な包装用箱と同等の耐圧縮荷重性を得ることが出来た。
なお、箱体の底面側では、圧縮荷重に抗する方向が箱体の上面側と上下逆になるだけで、その作用は全く同じである。
【0032】
なお、、前述の説明では、「側パネル」や「端パネル」のように、6面体の箱の側面と端面を使い分ける用語を使用したが、箱の側面と端面とは相対的な位置関係を示す用語で、対向する或る一対の縦の面を側面とすれば、それらの面と直交する対向する他の一対の縦の面が端面となるのに過ぎない。平面が正方形の箱体の場合を考えると明らかなように、立法体形の箱における側面と端面とは、対抗した一対ずつの縦の面を区別するのに意味があるのに過ぎない。
【0033】
【発明の効果】
以上説明した通り、本発明による包装用箱では、箱体の底面や上面で内側に折り込まれる内フラップの折線と外側に折り重ねられる外フラップの折線の高さを違わせた包装用箱として、箱体として組み立てたときに体裁が良く、封緘したときの気密性に優れる包装用箱が得られる。しかも、この種の包装用箱の欠点である圧縮荷重に弱いという欠点が克服され、多くの段数を積み重ねることが出来る等、搬送効率、保管効率に優れた包装用箱が得られる。
【図面の簡単な説明】
【図1】本発明による包装用箱の一実施形態を示すもので、包装用箱を組み立てるため段ボール等を裁断し、折れ線を入れた状態のブランクの展開図である。
【図2】図1のA−A線断面図とB−B線断面図、及び変形を加えたA−A線断面図を示す要部拡大断面図である。
【図3】図1のA−A線断面図と変形を加えたA−A線断面図の部分において、罫線型刃で段ボール板の中芯を示す工程を示す要部拡大断面図である。
【図4】前記包装容器の実施形態において、箱の上面を閉じるため、双方の上内フラップを箱の上面側に倒した状態の上面側から見た斜視図である。
【図5】同包装容器の実施形態において、図4の状態からさらに一方の上外フラップを箱の上面側に倒した状態の上面側から見た斜視図である。
【符号の説明】
1 側パネル
2 端パネル
4 底外フラップ
5 底内フラップ
6 上外フラップ
7 上内フラップ
8 底外フラップの折線
9 底内フラップの折線
10 底側の弱抗折部
11 上外フラップの折線
12 上内フラップの折線
13 上側の弱抗折部
D 弱抗折部の高
o 上外フラップと上内フラップの折線のずれ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a box-like packaging box made by folding a blank such as a corrugated board, and in particular, the blank is sequentially folded in the same direction along four parallel folding lines, and both end edges thereof are joined to form a rectangular cylindrical shape. The present invention relates to a packaging box of a type in which a body part is formed and an upper flap extended from the upper side of the body part is folded inward to close the upper surface of the box.
[0002]
[Prior art]
Conventionally, as one of the most common packaging containers, there is a box-shaped packaging box formed by bending a blank such as a corrugated board. For example, side panels that constitute a pair of opposing side faces and end panels that constitute a pair of opposing end faces of the box are alternately connected via a broken line, and the end side panel and the side edges of the end panel are joined together. As a result, a square cylindrical body is formed. Furthermore, the bottom outer flap and the bottom inner flap are respectively extended from the fold line on the lower side of the side panel and the end panel. After the bottom flap is folded inside the box, the bottom outer flap is folded outside and overlapped. The bottom of the box is closed. In addition, the upper outer flap and the upper inner flap are extended from the fold line on the upper side of the side panel and the end panel. After the upper inner flap is folded inside the box, the upper and outer flaps are folded outside and overlapped. The top of the box is closed.
[0003]
In such a packaging box, generally, the bottom inner flap and the bottom outer flap, or the upper inner flap and the upper outer flap have the same folding line height. However, when the folding line of the flap folded inward and the flap folded outward is the same height in this way, the flap folded outward is pushed up by the flap folded inward, and the upper surface before fixing the box or The bottom opens. In particular, when a thick corrugated board is used, the problem is remarkable.
[0004]
Therefore, for example, taking the upper surface side of the box as an example, a box is used in which the fold line of the upper and outer flaps is higher than the fold line of the upper and inner flaps by about the thickness of the corrugated board. In such a box, the height of the lower surface of the upper and outer flaps when folded inside the box is substantially equal to the upper surface of the upper and inner flaps folded first inside the box. The upper and outer flaps are not pushed up by the flap. Therefore, the appearance is good when assembled as a box, and the airtightness when sealed is increased.
[0005]
[Problems to be solved by the invention]
In the case of a general box with the same folding line height between the bottom inner flap and the bottom outer flap or the upper inner flap and the upper outer flap, the inner flap and the outer flap are respectively applied to the load in the direction in which the box is compressed. The end panel and the side panel receive loads simultaneously. On the other hand, when the heights of the fold lines of the inner flap and the outer flap are made different as described above, only the side panel is applied to the load as described above via the outer flap first folded outward. After receiving the load and buckling the side panel, the end panel receives the load via the inner flap folded inward. For this reason, the latter box as a whole is weak against the load in the direction of compressing the box, and cannot exhibit the load resistance of about half that of a general box. Therefore, the number of stacking stages allowed is limited.
[0006]
As described above, the present invention has a low compressive load resistance of the packaging box in which the height of the folding line of the inner flap folded inside at the bottom and top surfaces of the box is different from the height of the folding line of the outer flap folded outside. In view of the problem, even such a packaging box can obtain the same compressive load resistance as a general packaging box having the same folding line of the inner flap and the folding line of the outer flap. is there.
[0007]
[Means for Solving the Problems]
In the present invention, in order to achieve the above-mentioned object, for example, taking the upper surface of the box as an example, the folding lines 12 and 12 of the upper and inner flaps 7 and 7 are changed from the folding lines 11 and 11 of the upper and outer flaps 6 and 6 to the corrugated board. A box with a reduced thickness. In addition, when a compressive load is applied, the end panels 2 and 2 are respectively connected to upper and outer flaps 6 and 6 which are folded on the upper and inner flaps 7 and 7 which are folded inside the upper surface of the box. In order to receive a compressive load simultaneously with the side panels 1 and 1, weakly bent portions 13 and 13 having lower bending strength than other portions are formed below the folding lines 11 and 11 of the upper and outer flaps 6 and 6. .
[0008]
More specifically, the packaging box to which the present invention is applied has side panels 1 and 1 constituting a pair of opposed side surfaces and end panels 2 and 2 constituting a pair of opposed end surfaces of the box. The side panels 1 and 2 are joined alternately via the fold lines, the side edges of the side panels 1 and 2 are joined to each other, and the upper and outer flaps 6 and 6 are extended from the fold lines 11 and 11 of the upper side of the side panels 1 and 1, Upper inner flaps 7 and 7 are extended from the folding lines 12 and 12 on the upper sides of the end panels 2 and 2, the upper inner flaps 7 and 7 are bent inside the box, and then the upper and outer flaps 6 and 6 are bent outside thereof. It is the type that closes the top surface of the box.
[0009]
In the present invention, in such a packaging box, for example, on the upper surface side of the box body, the folding lines 12, 12 of the upper and inner flaps 7, 7 are formed lower than the folding lines 11, 11 of the upper and outer flaps 6, 6. In the upper and outer flaps 6 and 6, weakly bending portions 13 and 13 having lower bending strength than other portions are formed below the folding lines 11 and 11, respectively.
[0010]
Further, on the bottom side of the box, the folding lines 9 and 9 of the bottom inner flaps 5 and 5 are formed higher than the folding lines 8 and 8 of the bottom outer flaps 4 and 4, and the folding lines 8 and 8 of the bottom outer flaps 4 and 4 are further formed. On the upper side of 8, weakly bent portions 10 and 10 having a lower bending strength than other portions are formed.
[0011]
In such a packaging box, for example, taking the upper surface of the box as an example, when a compressive load is applied in the height direction of the box, the weakly bent parts 13 and 13 that have a lower bending strength than other parts are provided. Fold first. For this reason, the load applied to the upper and outer flaps 6 and 6 is applied to the upper and inner flaps 7 and 7 folded inside the upper surface of the box. Therefore, the side panels 1 and 1 and the end panels 2 and 2 receive a compressive load at the same time. For this reason, the packaging box with high compression load resistance is obtained.
[0012]
The center of the blank, which is a corrugated cardboard plate, is crushed into a groove shape along the fold lines 8, 8, 11, and 11, and the weakly bent portions 10, 10, 13, and 13 are portions of the fold lines 8, 8, 11, and 11, respectively. It is formed by crushing the core more shallowly. By doing so, the weakly bent portions 10, 10, 13, and 13 are more difficult to bend than the portions of the fold lines 8, 8, 11, and 11, but the bending strength is higher than the portions other than the fold lines 8, 8, 11, and 11. Weak and easy to break. As a result, the weakly bent portions 10, 10, 13, and 13 are bent only when a compressive load is applied to the box, and the desired effect can be obtained.
[0013]
In order to ensure that the end panels 2 and 2 and the side panels 1 and 1 are simultaneously subjected to a compressive load when the box is subjected to a compressive load, the height D of the weakly bent portions 13 and 13 is: It is preferable that the difference between the folding lines 11 and 11 of the upper and outer flaps 6 and 6 and the folding lines 12 and 12 of the upper and inner flaps 7 and 7 is greater than or equal to o. The same applies to the bottom side of the box. The height D of the weakly bent portions 10 and 10 is the difference between the fold lines 8 and 8 of the bottom outer flaps 4 and 4 and the fold lines 9 and 9 of the bottom flaps 5 and 5. It is good to be o or more.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described specifically and in detail with reference to the drawings.
FIG. 1 is a developed view of a blank of a main body of a general packaging box according to an embodiment of the present invention. The blank for the packaging box uses a corrugated board in which a core made of a corrugated sheet made of paper is laminated with a liner. A blank before assembly is completed by punching the corrugated board as shown by a solid line in FIG. 1 and by inserting a broken line as shown by a broken line.
[0015]
In the blank of the packaging box shown in FIG. 1, rectangular side panels 1 and 1 and end panels 2 and 2 are alternately connected via a broken line. The widths of the two side panels 1, 1 and the end panels 2, 2 (the left and right dimensions in FIG. 1 are the same hereinafter) are the same, and the widths of the side panels 1, 1 and the end panels 2, 2 are different. Needless to say, the height (upper and lower dimensions in FIG. 1, the same applies hereinafter) and width of the side panels 1 and 1 and the end panels 2 and 2 differ depending on the application, the size of the stored items, and the like.
[0016]
A joining flap 3 is extended from the side of the side panel 1 at the end via a broken line, and no such joining flap is extended to the end panel 2 at the end.
Outer bottom flaps 4, 4 extend from fold lines 8, 8 on the lower side of the side panels 1, 1. The width of the outer bottom flaps 4, 4 is slightly narrower than the width of the side panels 1, 1. Further, bottom flaps 5, 5 are extended from the fold lines 9, 9 on the lower side of the end panels 2, 2. The width of the bottom inner flaps 5 and 5 is slightly narrower than the width of the end panels 2 and 2. A slit-like cut is formed between the adjacent inner bottom flaps 5 and 5 and the outer bottom flaps 4 and 4.
[0017]
Upper and outer flaps 6, 6 extend from the fold lines 11, 11 on the upper side of the side panels 1, 1. The width of the upper and outer flaps 6 and 6 is slightly narrower than the width of the side panels 1 and 1. Further, upper inner flaps 7 and 7 extend from the fold lines 12 and 12 on the upper sides of the end panels 2 and 2. The width of the upper inner flaps 7 and 7 is slightly narrower than the width of the end panels 2 and 2. A slit-like cut is formed between the upper and inner flaps 7 and 7 and the upper and outer flaps 6 and 6.
[0018]
The height of the side panels 1 and 1 is a dimension between the fold lines 8 and 8 with the bottom outer flaps 4 and 4 on the lower side and the fold lines 11 and 11 with the upper and outer flaps 6 and 6 on the upper side. Moreover, the height of the end panels 2 and 2 is a dimension between the folding lines 12 and 12 with the bottom inner flaps 5 and 5 of the lower side, and the folding lines 9 and 9 with the upper inner flaps 7 and 7 of the upper side. .
[0019]
Here, the height of the side panels 1 and 1 is set slightly higher than the height of the end panels 2 and 2. Specifically, the bottom outer flaps 4 of the side panels 1 and 1, the fold lines 8 and 8 on the side are lower than the inner flaps 5 and 5 fold lines 9 and 9 of the end panels 2 and 2 by a dimension o (see FIG. 1 downward). Further, the folding lines 11 and 11 on the upper and outer flaps 6 and 6 side of the side panels 1 and 1 are above the folding lines 12 and 12 on the upper inner flaps 7 and 7 side of the end panels 2 and 2 by a dimension o (upper in FIG. 1). Direction). This deviation dimension o is usually 3 mm.
[0020]
Further, on the upper side of the folding lines 8 and 8 with the outer bottom flaps 4 and 4 of the side panels 1 and 1, as shown by hatching in FIG. 1, a weakly bent portion having a band-like bending strength weaker than other portions. 10 and 10 are formed. Similarly, on the lower side of the folding lines 11 and 11 of the side panels 1 and 1 with the upper and outer flaps 6 and 6, as shown by hatching in FIG. Folded portions 13 and 13 are formed.
[0021]
2A and 2B are views in which the vicinity of the fold lines 11 and 12 on the upper side of the side panel 1 and the end panel 2 are cut in a direction perpendicular to the fold lines 11 and 12, respectively. In the figure, the upper side is the inside of the box.
It is usual for the fold lines 11 and 12 to have a concave groove formed by crushing the core of the corrugated board on the inner side of the box so that it can be easily broken. The shift dimension between the folding lines 11 and 12 on the upper side of the side panel 1 and the end panel 2 is indicated by o, and this dimension o is generally 3 mm as described above.
[0022]
The weak bending portion 13 having a lower bending strength than the other portions is formed below the folding line 11 on the upper side of the side panels 1, 1, that is, the folding line 11 with the upper and outer flaps 6. ), The weakly bent portion 13 is formed by slightly crushed the core of the corrugated board constituting the blank. In addition to the weakly bent portion 13, other means such as impregnation with oils and fats that weaken the so-called stiffness of the portion of the corrugated board can be used. It is most convenient and easy to crush a little.
[0023]
The width D of the weakly bent portion 13 is equal to or larger than the displacement dimension o between the side folding lines 11 and 12 on the upper side of the side panel 1 and the end panel 2, that is, D ≧ o. For example, when o = 3 mm, D = 3 to 10 mm, and a particularly optimum dimension is D = 4 to 6 mm.
FIG. 3A shows an example of a step of forming the weakly bent portion 13 by crushing the core of the corrugated cardboard on the lower side of the folding line 11 at the same time when the groove of the folding line 11 is inserted. The inner surface of the corrugated board is pressed by a mold blade 15 having a ruled line type blade 16 that crushes the core of the fold line portion to make a groove, and a pressing mold blade 17 that crushes the core of the cardboard over the width D. Crush the center of the weakly bent part 13 at the same time. The pressing surface 18 of the pressing die 17 is slightly higher than the lower end of the ruled line type blade 16, and therefore, the weak core portion 13 is shallower than the groove of the folding line 11 and the core of the corrugated board is crushed. Further, in FIG. 3A, a gradient is formed such that the pressing surface 18 of the pressing blade 17 becomes higher as it goes from the ruled blade 16 side to the surface on the opposite side, and the weak bending portion 13 has this gradient. It is crushed shallowly as it leaves | separates from the broken line 11 substantially following.
[0024]
FIG. 2 (a ′) is a diagram showing another shape of the fold line 11 on the upper side of the side panel 1 and the weakly bent portion 13 formed on the lower side thereof, and shows the same section as FIG. 2 (a). As shown. FIG. 3A shows an example of a process for forming the groove of the broken line 11 and the weakly bent portion 13 shown in FIG.
[0025]
In this example, the gradient of the pressing surface 18 of the pressing die blade 17 as described above with reference to FIG. 3A is not formed, and the pressing surface 18 of the weak bending portion 13 has the center of the corrugated board over its entire width. It is almost uniformly crushed. The pressing die 17 is slightly retracted from the ruled line type blade 16, and the core of the corrugated board is crushed shallower than the groove of the folding line 11 in the weakly bent part 13 as in the above example.
[0026]
The lower folding lines 8 and 8 of the side panels 1 and 1, that is, the weak bending resistances 10 and 10 on the side of the folding lines 8 and 8 with the outer bottom flaps 4 and 4 of the side panels 1 and 1, are the above-described upper folding lines 11. The other structures are the same as those of the weakly bent portions 13 and 13 on the 11 side. That is, in FIGS. 2 (a) and 2 (b), only the top and bottom are reversed, and the description is omitted.
[0027]
A packaging box is assembled from such a blank as follows.
First, all the folding lines between the side panels 1, 1, the end panels 2, 2 and the joining flap 3 are bent in the same direction at an angle of 90 °. Further, paste is applied to the outer surface of the joining flap 3, and the outer surface of the joining flap 3 is attached to the inner surface of the end edge portion of the end panel 2. Thereby, a square cylindrical body is formed by the side panels 1 and 1 and the end panels 2 and 2.
[0028]
Next, after the side panel 1, 1 and the end panel 2, 2 form a square cylindrical body, the bottom of the box is closed. With the bottom of the box facing upward, that is, with the box upside down, the bottom flaps 5 and 5 are bent at an angle of about 90 ° to the bottom of the box. Next, the outer bottom flaps 4, 4 are bent at an angle of about 90 ° to the bottom surface side of the box, and both side portions thereof are overlaid on the inner bottom flaps 5, 5. Thereafter, the inner flaps 5 and 5 and the outer flaps 4 and 4 are fixed with staples, an adhesive, an adhesive tape, or the like.
[0029]
Next, the box is inverted and its upper surface is turned up. In this state, the stored items are stored from the upper surface of the opened box. Next, the upper surface of the box is closed.
First, as shown in FIG. 4, the upper inner flaps 7, 7 are bent at an angle of about 90 ° to the upper surface side of the box. Next, as shown in FIG. 5, the upper and outer flaps 6, 6 are bent at an angle of about 90 ° to the upper surface side of the box, and both side portions thereof are overlaid on the upper inner flaps 7, 7. Thereafter, the upper and inner flaps 7, 7 and the upper and outer flaps 6, 6 are fixed with staples, an adhesive, an adhesive tape or the like and sealed.
[0030]
In such a state, for example, on the upper surface side of the box, the upper and outer flaps 6 and 6 are folded at the folding lines 11 and 11 that are higher than the folding lines 12 and 12 of the upper and inner flaps 7 and 7 by the dimension o. When the upper and outer flaps 7 and 7 and the upper and outer flaps 6 and 6 are sequentially bent as described above and the upper surface of the box is closed, the upper and outer flaps 6 and 6 are not pushed up by the upper and inner flaps 7 and 7. . For this reason, the appearance is good when assembled as a box, and the airtightness when sealed is excellent.
[0031]
On the other hand, weakly bending portions 13 and 13 having lower bending strength than other portions of the blank over the width D are provided in portions below the folding lines 11 and 11 of the upper and outer flaps 6 and 6 that are stacked on the upper side. For this reason, when a compressive load is applied in the height direction of the box, the weakly bent portions 13 and 13 are deformed before the end panels 2 and 2, and the upper and outer flaps 6 and 6 and the upper and inner flaps 7 and 7. And completely overlap. Therefore, not only the end panels 2 and 2 but also the side panels 1 and 1 and the end panels 2 and 2 are simultaneously subjected to the compressive load. For this reason, the packaging box with high compression load resistance is obtained. The above-mentioned packaging box produced by the inventors of the present inventors was able to obtain the same compressive load resistance as that of a general packaging box having the same folding line of the inner flap and the folding line of the outer flap.
It should be noted that, on the bottom surface side of the box body, the action is completely the same except that the direction against the compressive load is upside down with respect to the top surface side of the box body.
[0032]
In the above description, terms such as “side panel” and “end panel” are used separately for the side face and end face of the hexahedron box, but the side face and end face of the box have a relative positional relationship. In the terminology shown, if a pair of opposed vertical surfaces are defined as side surfaces, another pair of opposed vertical surfaces orthogonal to those surfaces are merely end surfaces. As is apparent from the case of a box having a square plane, the side surfaces and end surfaces of the box having a legislative shape are only meaningful for distinguishing a pair of opposing vertical surfaces.
[0033]
【The invention's effect】
As explained above, in the packaging box according to the present invention, as a packaging box in which the height of the folding line of the inner flap folded inside at the bottom or top surface of the box body and the height of the folding line of the outer flap folded outside is different, A packaging box that has good appearance when assembled as a box and excellent airtightness when sealed is obtained. Moreover, the drawback of this type of packaging box, which is weak against the compressive load, is overcome, and a packaging box excellent in conveying efficiency and storage efficiency can be obtained, such as being able to stack many stages.
[Brief description of the drawings]
FIG. 1 shows an embodiment of a packaging box according to the present invention, and is a development view of a blank in a state where a corrugated cardboard or the like is cut to assemble a packaging box and a broken line is inserted.
2 is a cross-sectional view taken along lines AA and BB in FIG. 1 and an enlarged cross-sectional view of a main part showing a cross-sectional view taken along the line AA.
3 is an enlarged cross-sectional view of a main part showing a step of showing a core of a corrugated board with a ruled line type blade in a cross-sectional view taken along line AA in FIG. 1 and a cross-sectional view taken along line AA in FIG.
FIG. 4 is a perspective view seen from the upper surface side in a state where both upper and inner flaps are folded down to the upper surface side of the box in order to close the upper surface of the box in the embodiment of the packaging container.
5 is a perspective view of the packaging container as viewed from the upper surface side in a state where one upper and outer flaps are further tilted to the upper surface side of the box from the state of FIG. 4; FIG.
[Explanation of symbols]
1 side panel 2 end panel 4 bottom outside flap 5 bottom inside flap 6 top outside flap 7 top inside flap 8 bottom outside flap fold line 9 bottom inside flap fold line 10 bottom side weak fold part 11 top outside flap fold line 12 top Inner flap fold line 13 Upper weak fold part D Weak fold part height o Deviation of fold line between upper and outer flaps and upper and inner flaps

Claims (4)

内部に収納物を収納する箱であって、その対向する一対の側面を構成する側パネル(1)、(1)と、箱の対向する一対の端面を構成する端パネル(2)、(2)とが折線を介して交互に連なり、最も端の側パネル(1)と端パネル(2)の側辺が互いに接合され、側パネル(1)、(1)の上辺の折線(11)、(11)から上外フラップ(6)、(6)が延設され、端パネル(2)、(2)の上辺の折線(12)、(12)から上内フラップ(7)、(7)が延設され、上内フラップ(7)、(7)を箱の内側に折り曲げた後、その外側に上外フラップ(6)、(6)を折り曲げて重ねて箱の上面を閉じる包装用箱において、前記上外フラップ(6)、(6)の折線(11)、(11)より上内フラップ(7)、(7)の折線(12)、(12)を低く形成し、さらに、上外フラップ(6)、(6)の折線(11)、(11)より下側に、他の部分より折り曲げ強度を弱くした弱抗折部(13)、(13)を形成したことを特徴とする包装用箱。It is a box for storing a stored item therein, and side panels (1) and (1) constituting a pair of opposed side surfaces, and end panels (2) and (2) constituting a pair of opposed end surfaces of the box. ) Are alternately connected via a fold line, the side edges of the end panel (1) and the end panel (2) are joined to each other, the fold line (11) on the upper side of the side panels (1) and (1), Upper and outer flaps (6) and (6) are extended from (11), and upper and inner flaps (7) and (7) are bent from the fold lines (12) and (12) on the upper side of the end panels (2) and (2). , And the upper and inner flaps (7) and (7) are folded inside the box, and then the upper and outer flaps (6) and (6) are folded and overlapped on the outside to close the upper surface of the box. In the upper and outer flaps (6), (6) fold line (11), (11) from the upper inner flap (7), (7) fold line (12), 12) is formed low, and further on the lower side of the folding lines (11) and (11) of the upper and outer flaps (6) and (6), the weak bending portion (13) having a lower bending strength than the other parts, A packaging box characterized by forming (13). 内部に収納物を収納する箱であって、その対向する一対の側面を構成する側パネル(1)、(1)と、箱の対向する一対の端面を構成する端パネル(2)、(2)とが折線を介して交互に連なり、最も端の側パネル(1)と端パネル(2)の側辺が互いに接合され、側パネル(1)、(1)の下辺の折線(8)、(8)から底外フラップ(4)、(4)が延設され、端パネル(2)、(2)の下辺の折線(9)、(9)から底内フラップ(5)、(5)が延設され、底内フラップ(5)、(5)を箱の内側に折り曲げた後、その外側に底外フラップ(4)、(4)を折り曲げて重ねて箱の底面を閉じる包装用箱において、前記底外フラップ(4)、(4)の折線(8)、(8)より底内フラップ(5)、(5)の折線(9)、(9)を高く形成し、さらに、底外フラップ(4)、(4)の折線(8)、(8)より上側に、他の部分より折り曲げ強度を弱くした弱抗折部(10)、(10)を形成したことを特徴とする包装用箱。It is a box for storing a stored item therein, and side panels (1) and (1) constituting a pair of opposed side surfaces, and end panels (2) and (2) constituting a pair of opposed end surfaces of the box. ) Are alternately connected via a fold line, the side edges of the end panel (1) and the end panel (2) are joined to each other, the fold line (8) on the lower side of the side panels (1) and (1), Outer bottom flaps (4), (4) are extended from (8), and bottom folding lines (9), (9) from end panels (2), (2) to inner flaps (5), (5) , And the bottom flaps (5) and (5) are folded inside the box, then the bottom outside flaps (4) and (4) are folded and overlapped to close the bottom of the box. , The bottom inner flaps (5), (5) fold lines (9), (9) are formed higher than the fold lines (8), (8) of the outer bottom flaps (4), (4). Further, weakly bent portions (10) and (10) having lower bending strength than other portions were formed above the folding lines (8) and (8) of the outer bottom flaps (4) and (4). A packaging box characterized by that. 折線(8)、(8)、(11)、(11)に沿って段ボール板であるブランクの中芯が溝状に潰され、弱抗折部(10)、(10)、(13)、(13)は、この折線(8)、(8)、(11)、(11)の部分より浅く中芯を潰すことにより形成されていることを特徴とする請求項1または2に記載の包装用箱。The center of the blank, which is a corrugated board, is crushed into a groove shape along the fold lines (8), (8), (11), and (11), and the weakly bent portions (10), (10), (13), The packaging according to claim 1 or 2, wherein (13) is formed by crushing the inner core shallower than the portion of the fold line (8), (8), (11), (11). Box. 弱抗折部(10)、(10)、(13)、(13)の高さ(D)を、上外フラップ(6)、(6)の折線(11)、(11)と上内フラップ(7)、(7)の折線(12)、(12)とのずれ(o)以上とし、或いは底外フラップ(4)、(4)の折線(8)、(8)と底内フラップ(5)、(5)の折線(9)、(9)とのずれ(o)以上としたことを特徴とする請求項1〜3の何れかに記載の包装用箱。The height (D) of the weakly bent portions (10), (10), (13), and (13) is set to the fold lines (11) and (11) and the upper and inner flaps of the upper and outer flaps (6) and (6). (7), the deviation (o) from the folding lines (12), (12) of (7) or more, or the folding lines (8), (8) of the bottom bottom flaps (4), (4) and the bottom inner flap ( The packaging box according to any one of claims 1 to 3, wherein the difference is (o) or more from the broken lines (9) and (9) of 5) and (5).
JP2003182095A 2003-06-26 2003-06-26 Packaging box Expired - Lifetime JP4253223B2 (en)

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JP2009137625A (en) * 2007-12-07 2009-06-25 Sharp Corp Compactly foldable package box
JP2009184730A (en) * 2007-08-03 2009-08-20 Suntory Holdings Ltd Shipping box, corrugated cardboard blank sheet, and rule mark ring assembly
JP2009214925A (en) * 2008-03-12 2009-09-24 Oji Chiyoda Container Kk Body bulge-prevented corrugated cardboard box
JP2011046386A (en) * 2009-08-25 2011-03-10 Nippon Die Steel Kk Blank sheet for forming corrugated board case and score die therefor
CN103158922A (en) * 2013-01-15 2013-06-19 浙江大胜达包装有限公司 High folding resistance shake covered corrugated case and manufacturing method and dedicated device thereof
JP2015040048A (en) * 2013-08-20 2015-03-02 王子ホールディングス株式会社 Uneven packing box
JP2015074469A (en) * 2013-10-09 2015-04-20 王子ホールディングス株式会社 Box used also as stacking tray
JP2015187017A (en) * 2014-03-14 2015-10-29 レンゴー株式会社 Packing box and box manufacturing device
JP6151838B1 (en) * 2016-11-14 2017-06-21 ダイペックス株式会社 Barbed material
KR102089502B1 (en) * 2018-11-26 2020-03-16 주식회사 쓰리에스테크 Delivery box enhanced heat and cold insulating ability

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009184730A (en) * 2007-08-03 2009-08-20 Suntory Holdings Ltd Shipping box, corrugated cardboard blank sheet, and rule mark ring assembly
JP2009137625A (en) * 2007-12-07 2009-06-25 Sharp Corp Compactly foldable package box
JP2009214925A (en) * 2008-03-12 2009-09-24 Oji Chiyoda Container Kk Body bulge-prevented corrugated cardboard box
JP2011046386A (en) * 2009-08-25 2011-03-10 Nippon Die Steel Kk Blank sheet for forming corrugated board case and score die therefor
CN103158922A (en) * 2013-01-15 2013-06-19 浙江大胜达包装有限公司 High folding resistance shake covered corrugated case and manufacturing method and dedicated device thereof
JP2015040048A (en) * 2013-08-20 2015-03-02 王子ホールディングス株式会社 Uneven packing box
JP2015074469A (en) * 2013-10-09 2015-04-20 王子ホールディングス株式会社 Box used also as stacking tray
JP2015187017A (en) * 2014-03-14 2015-10-29 レンゴー株式会社 Packing box and box manufacturing device
JP6151838B1 (en) * 2016-11-14 2017-06-21 ダイペックス株式会社 Barbed material
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KR102089502B1 (en) * 2018-11-26 2020-03-16 주식회사 쓰리에스테크 Delivery box enhanced heat and cold insulating ability

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