JP2004358461A - Coating container, coating apparatus using coating container, and method for recovering waste washing liquid of coating apparatus - Google Patents

Coating container, coating apparatus using coating container, and method for recovering waste washing liquid of coating apparatus Download PDF

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JP2004358461A
JP2004358461A JP2004142981A JP2004142981A JP2004358461A JP 2004358461 A JP2004358461 A JP 2004358461A JP 2004142981 A JP2004142981 A JP 2004142981A JP 2004142981 A JP2004142981 A JP 2004142981A JP 2004358461 A JP2004358461 A JP 2004358461A
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paint
coating
container
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pressure
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JP4541756B2 (en
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Shigeyuki Abe
繁行 安部
Shigeo Nagayama
茂夫 永山
Akira Takaoka
昭 高岡
Mutsuo Nagira
睦男 柳楽
Masuji Tsuda
益二 津田
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Kansai Paint Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coating container used for pressure-feeding coating which is simply fitted to a coating pressure-feeding pump and to make work including coating filling concerning coating work, transportation, coating , and waste washing liquid treatment by using the coating container efficient. <P>SOLUTION: In the coating container for pressure-feeding coating, an openable/closable outlet-cum-inlet and an openable/closable air taking port are formed. In a method for recovering a waste washing liquid, after the coating container in which the outlet-cum-inlet can be connected to the coating pressure-feeding pump and a washing liquid introducing container are connected to the coating pressure-feeding pump, the washing liquid is introduced from the washing liquid introducing container and circulated in a coating apparatus for washing, and the coating container is used as a recovery container for the produced waste washing liquid. A barrel part in which the openable/closable air taking port is formed and a funnel-like barrel part in which the outlet-cum-inlet is formed are preferably attachable/detachable. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、塗料の供給、充填及び運搬の機能を兼ね備えた圧送塗装用の塗料容器、該塗料容器を使用した塗装装置及び該塗装装置の洗浄液の回収方法に関する。   The present invention relates to a paint container for pressure-feed coating having functions of supplying, filling, and transporting a paint, a coating apparatus using the paint container, and a method of collecting a cleaning liquid of the coating apparatus.

一般に、加圧式の塗装方法は、塗料容器からローラー、ハケ等の塗装機への塗料染み込ませ作業を必要としないことから、作業現場への塗料のポタ落ちがなく、また効率的な塗装方法として知られている。(特許文献1、2など)加圧式の塗装方法としては、密閉状の塗料タンクをエアコンプレッサー等により加圧して塗料を塗装機へ圧送する密閉タンク式加圧方法や、ダイヤフラムポンプ等のポンプの駆動力を利用して塗料を吸い上げ塗装機へ塗料を圧送するポンプ形式方法等が挙げられる。   In general, the pressurized coating method does not require paint soaking from a paint container to a roller, brush, or other coating machine. Are known. (Patent Documents 1 and 2 etc.) As a pressurizing type coating method, there are a closed tank type pressurizing method in which a closed paint tank is pressurized by an air compressor or the like and the paint is pressure-fed to a coating machine, or a pump such as a diaphragm pump. A pump type method in which a paint is sucked up by using a driving force and the paint is pumped to a coating machine is exemplified.

上記した方法、特に圧送ポンプ形式方法に用いられる塗料容器は、比較的大型で金属製で重量があり、かさだかい(例えば容量が30L程度)塗料容器とポンプが固定された構造をしているのが一般的であり、移動が面倒であるという問題を有している。また、塗装現場では、金属製石油缶、金属製ペール缶、樹脂製ペール缶等の塗料缶を開缶し、希釈溶液(水/シンナー等)により粘度調整をし、ミキサーで攪拌してから、ポンプに固定されているような上記した塗料容器に塗料を充填する作業をしており、塗装を行うまでの工程に時間を費やしていた。また、塗料の使用後に残る空き缶には、内面に塗料が付着しており、産業廃棄物として処理をするしか方法はなく、また、缶内面を洗浄しても、発生した廃洗浄液の処理が困難であるという問題点があった。   The paint container used in the above-described method, particularly the pressure pump type method, is relatively large, made of metal, heavy, and bulky (for example, having a capacity of about 30 L), and has a structure in which the paint container and the pump are fixed. However, there is a problem that moving is troublesome. Also, at the painting site, open paint cans such as metal petroleum cans, metal pail cans, resin pail cans, adjust the viscosity with a dilute solution (water / thinner, etc.), stir with a mixer, The work of filling the paint into the above-mentioned paint container fixed to the pump has been performed, and time has been spent on the process up to painting. In addition, paint is adhered to the inner surface of empty cans that remain after use of paint, and there is no other way than to treat it as industrial waste, and even if the inner surface of the can is cleaned, it is difficult to treat the generated waste cleaning liquid. There was a problem that.

特開2002−119909公報JP 2002-119909 A 特開2003−33687号公報JP-A-2003-33687

本発明の目的は、塗料圧送ポンプへの取り付けが簡易な圧送塗装に使用される塗料容器を提供すること、及び該塗料容器を使用して、塗装作業に係る塗料充填、運搬、塗装、廃洗浄液処理等の作業の効率化を図ることである。   SUMMARY OF THE INVENTION An object of the present invention is to provide a paint container used for pressure-feed coating, which can be easily attached to a paint-feed pump, and to use the paint container to fill, transport, paint, and use a waste cleaning liquid for a painting operation. It is to improve the efficiency of work such as processing.

本発明者らは、上記した課題に対して鋭意研究した結果、圧送塗装に用いられる塗料容器として、開閉可能な排出口兼流入口及びエア採取口を具備する簡易な塗料容器により本発明に到達した。即ち本発明は、
1. 圧送塗装用の塗料容器であって、開閉可能な排出口兼流入口及び開閉可能なエア採取口を設けてなり、該排出口兼流入口が塗料圧送ポンプに接続可能な構造を有する塗料容器、
2. 開閉可能なエア採取口を設けてある胴体部分と排出口兼流入口が設けてある漏斗状の胴体部分が着脱可能である1項に記載の塗料容器、
3. 1項または2項に記載の塗料容器と、塗料圧送ポンプと、排出口兼流入口と塗料圧送ポンプとを接続する接続部と、塗装機と、を具備してなる塗装装置、
4. 塗装機が、圧送ローラー塗装機であって該圧送ローラー塗装機が、コアを内蔵したローラー部、支持部、把持部及び該把持部に配設されたスイッチを具備し、塗料圧送ポンプとローラー部コアとを連結するための塗料供給パイプと、該塗料供給パイプに配設され且つ該スイッチにより制御される開閉弁を具備していることを特徴とする3項に記載の塗装装置、
5.ローラー部に内蔵されたコアが、複数個の塗料整流孔を有している4項に記載の塗装装置、
6.塗料整流孔が、該塗料整流孔が設けられているコア面部分又は該塗料整流孔を接点とする接平面に対して10〜90°の範囲内の角度を有していることを特徴とする5項に記載の塗装装置、
7. 洗浄液の流入器を塗料圧送ポンプに接続した後、該流入器から洗浄液を流入し、該洗浄液を塗装装置に循環させて洗浄することにより発生した廃洗浄液の回収容器として1項または2項に記載の塗料容器を用いてなる廃洗浄液の回収方法、
8. 2項に記載の塗料容器を分離して得た漏斗状の胴体部分を洗浄液の流入器として用いることを特徴とする7項に記載の廃洗浄液の回収方法、
に関する。
The present inventors have made intensive studies on the above-mentioned problems, and as a result, arrived at the present invention with a simple paint container having an openable and closable outlet / inlet and an air sampling port as a paint container used for pressure-feed coating. did. That is, the present invention
1. A paint container for pressure-feed coating, which is provided with an openable / closable outlet / inlet and an openable / closable air sampling port, and has a structure in which the outlet / inlet can be connected to a paint pump.
2. The paint container according to claim 1, wherein a body portion provided with an openable and closable air sampling port and a funnel-shaped body portion provided with an outlet and an inlet are detachable.
3. A coating apparatus comprising: the paint container according to claim 1 or 2; a paint pump; a connection unit that connects the paint outlet pump and the paint inlet pump; and a coating machine.
4. The coating machine is a pressure-feeding roller coating machine, and the pressure-feeding roller coating machine includes a roller unit having a built-in core, a support unit, a gripping unit, and a switch disposed on the gripping unit. 4. The coating apparatus according to claim 3, comprising a paint supply pipe for connecting the core, and an opening / closing valve disposed on the paint supply pipe and controlled by the switch.
5. The coating device according to item 4, wherein the core incorporated in the roller portion has a plurality of paint flow straightening holes,
6. The paint straightening hole has an angle within a range of 10 to 90 ° with respect to a core surface portion provided with the paint straightening hole or a tangent plane having the paint straightening hole as a contact point. The coating device according to item 5,
7. Item 3. The container according to item 1 or 2, wherein a washing liquid is introduced from the inflow device, the washing liquid is introduced from the inflow device, and the washing solution is circulated through the coating device, and the waste liquid is collected by the washing device. A method of collecting waste cleaning liquid using a paint container of
8. The method for recovering waste cleaning liquid according to claim 7, wherein the funnel-shaped body portion obtained by separating the paint container according to paragraph 2 is used as an inlet for the cleaning liquid.
About.

本発明の塗料容器は、エア採取口及び排出口兼流入口などの開口部が開閉可能であるので、塗料圧送ポンプに塗料を供給する塗料供給体としての機能と、塗料等の充填体兼運搬体としての機能を有している。また、塗料工場等において、塗料を該塗料容器に充填をすることもでき、塗料が充填された該塗料容器を作業現場に搬入することにより、従来のような作業現場での塗料移し替え作業を省略することができる。また、該塗料容器を塗料圧送ポンプに接続することで、塗装機に塗料を供給することができ、塗装をすることができる。さらに、該塗料容器は、洗浄用漏斗に切り替えが可能であり、該洗浄用漏斗を使用して塗装装置の洗浄をすることができる。ここで発生した廃洗浄液は該塗料容器に充填し、回収することができる。   Since the paint container of the present invention can be opened and closed with openings such as an air sampling port and a discharge port / inflow port, it functions as a paint supply body for supplying paint to a paint pressure pump, and also serves as a filler and transporter for paint and the like. Has a function as a body. Further, in a paint factory or the like, paint can be filled into the paint container, and the paint container filled with paint is carried into a work site, so that a conventional paint transfer operation at a work site can be performed. Can be omitted. In addition, by connecting the paint container to a paint pump, paint can be supplied to a coating machine and painting can be performed. Furthermore, the paint container can be switched to a washing funnel, and the coating device can be washed using the washing funnel. The waste washing liquid generated here can be filled in the paint container and collected.

本発明の塗料容器においては、開閉可能な排出口兼流入口及び開閉可能なエア採取口を設けてなり、該排出口兼流入口が塗料圧送ポンプに接続可能な構造を有する。材質としては金属製、樹脂製等が挙げられ、具体的にはポリエチレンやポリプロピレン等の樹脂製のタンク容器のようなものが使用可能であり、容量としては例えば、4〜20L程度が好適である。   The paint container of the present invention is provided with an openable / closable outlet / inlet and an openable / closable air sampling port, and has a structure in which the outlet / inlet can be connected to a paint pump. Examples of the material include metal, resin, and the like. Specifically, a container like a resin tank such as polyethylene or polypropylene can be used, and the capacity is, for example, about 4 to 20 L. .

排出口兼流入口及びエア採取口は、開閉可能な構造をしており、例えばその先端がネジ状になっており、外蓋の着脱により開閉を行ってもよいし、その先端にボールバルブやコック等を設けて開閉を行ってもよい。   The discharge / inflow port and the air sampling port have a structure that can be opened and closed.For example, the tip is screw-shaped, and may be opened and closed by attaching and detaching an outer lid. A cock or the like may be provided to open and close.

上記塗料容器の排出口兼流入口は、ダイヤフラムポンプ、プランジャーポンプ等の塗料圧送ポンプに接続可能であり、必要に応じて接続部を介させてもよい
。 本発明の塗料容器においては、開口部が開閉可能であるので、「充填体兼運搬体」としての機能と塗料圧送ポンプに供給するための「供給体」としての機能を備えている。ここで充填、運搬、供給される液状物質としては、液状塗料、洗浄液及び廃洗浄液等を挙げることができる。例えば、排出口兼流入口を「開」に、エア採取口を「閉」にし、排出口兼流入口から液状塗料を充填せしめた後、排出口兼流入口を「閉」にせしめれば、「塗料充填体兼塗料運搬体」として機能することができる。また、塗料が充填された本発明の塗料容器を圧送ポンプに接続した後、排出口兼流入口及びエア採取口を共に「開」にすることにより、「塗料供給体」として機能することができる。
The outlet / inlet of the paint container can be connected to a paint pump such as a diaphragm pump or a plunger pump, and may be connected via a connecting part as necessary. The paint container of the present invention has a function as a “filler / carrier” and a function as a “supply body” for supplying to the paint pump because the opening is openable and closable. Here, examples of the liquid substance to be filled, transported, and supplied include a liquid paint, a cleaning liquid, a waste cleaning liquid, and the like. For example, if the outlet / inlet is `` open '', the air sampling port is `` closed '', the liquid paint is filled from the outlet / inlet, and then the outlet / inlet is `` closed '', It can function as a “paint filler and paint carrier”. Further, after the paint container of the present invention filled with paint is connected to the pressure pump, by opening both the discharge port / inflow port and the air sampling port, it can function as a “paint supply body”. .

上記塗料容器の形状としては排出口兼流入口が漏斗状であることが望ましく、胴体部分は角状、筒状のいずれであってもよい。ここで、「漏斗状」とは、必ずしも漏斗そっくりの形状のみを意味するわけではなく、塗料が流出するための適度な傾斜があればよく、例えば船底状等の形状も包含する。   As for the shape of the above-mentioned paint container, it is desirable that the outlet / inlet has a funnel shape, and the body portion may be any of a square shape and a cylindrical shape. Here, the “funnel shape” does not necessarily mean only a funnel-like shape, but may have a suitable inclination for the paint to flow out, and includes, for example, a ship bottom shape.

また、該塗料容器は、塗料等の充填体としての機能を有するものであるから、容器の少なくとも1方は平坦であることが望ましい。また、塗料等の運搬体としての機能を充実させるべく必要に応じて、該塗料容器に把持部を付設させることができる。   Further, since the paint container has a function as a filler of paint or the like, it is preferable that at least one of the containers is flat. In addition, a gripping portion can be attached to the paint container as needed to enhance the function as a transporter of paint or the like.

本発明の塗料容器を用いた圧送塗装に使用される液状塗料としては、それ自体既知のものが使用され、目的により任意に選択できる。具体的には、アクリル樹脂、ポリエステル樹脂、アルキド樹脂、ポリウレタン樹脂などを基体樹脂として含有する水系、有機溶剤系、無溶剤系の塗料があげられ、これらは常温乾燥型、常温硬化型、重合反応硬化型などに分類され、いずれも適用できる。さらに、液状塗料は、無色透明、着色透明、着色不透明の塗膜を形成することができる。ここで「着色」とはソリッドカラー調、メタリック調、光干渉調などを包含する。   As the liquid paint used for the pressure-feed coating using the paint container of the present invention, a known liquid paint is used and can be arbitrarily selected according to the purpose. Specific examples include water-based, organic solvent-based, and solvent-free paints containing an acrylic resin, a polyester resin, an alkyd resin, a polyurethane resin, and the like as a base resin, and these are a room temperature drying type, a room temperature curing type, and a polymerization reaction. It is classified into a curing type and the like, and any of them can be applied. Further, the liquid paint can form a colorless transparent, colored transparent, and colored opaque coating film. Here, "coloring" includes solid color tone, metallic tone, light interference tone, and the like.

上記液状塗料の粘度としては、500ポイズ/20℃以下、特に10〜400ポイズ/20℃の範囲内であることが望ましい。   The viscosity of the liquid paint is desirably 500 poise / 20 ° C. or less, particularly preferably in the range of 10 to 400 poise / 20 ° C.

本明細書において、液状塗料の粘度は、試料を20℃に調整し、B型粘度計にて60回転/分で測定した値とする。   In the present specification, the viscosity of the liquid paint is a value obtained by adjusting the sample to 20 ° C. and measuring the viscosity at 60 rpm using a B-type viscometer.

また、液状塗料が水系塗料又は有機溶剤系塗料である場合において、該液状塗料の固形分含有率としては、1〜95重量%、好ましくは40〜80重量%の範囲内であることが好ましい。   Further, when the liquid paint is a water-based paint or an organic solvent-based paint, the solid content of the liquid paint is preferably in the range of 1 to 95% by weight, and more preferably 40 to 80% by weight.

上記液状塗料を本発明の塗料容器に充填する作業は、塗装作業現場で行ってもよいが、塗料工場で直接行うこともできる。該塗料容器は塗料運搬体としての機能も有するので、該塗料容器に塗料工場で粘調、調色済みの塗料を充填し、これをトラックの荷台等に積載して輸送してもよい。   The work of filling the above-mentioned liquid paint into the paint container of the present invention may be performed at a painting work site, or may be performed directly at a paint factory. Since the paint container also has a function as a paint carrier, the paint container may be filled with a viscous or toned paint at a paint factory and transported by loading it on a truck bed or the like.

本発明の塗料容器を具備した塗料圧送ポンプに適用される塗装機としては、圧送塗装に用いられるものであれば、制限はなく、圧送ローラー塗装機、圧送刷毛ガン等が挙げられる。特に本発明においては、塗装作業性が良好であることから、該塗装機が、圧送ローラー塗装機であって、該圧送ローラー塗装機が、コアを内蔵したローラー部、支持部、把持部及び該把持部に配設されたスイッチを具備し、塗料圧送ポンプとローラー部コアとを連結するための塗料供給パイプと、該塗料供給パイプに配設され且つ該スイッチにより制御される開閉弁を具備してなる圧送ローラー塗装機が適している。   The coating machine applied to the paint pump provided with the paint container of the present invention is not limited as long as it is used for the press coating, and examples thereof include a press roller coating machine and a press brush brush. In particular, in the present invention, since the coating workability is good, the coating machine is a pressure roller coating machine, and the pressure feeding roller coating machine has a roller portion having a built-in core, a support portion, a grip portion, and A paint supply pipe for connecting the paint supply pump and the roller core; and an open / close valve disposed on the paint supply pipe and controlled by the switch. A suitable pressure roller coating machine is suitable.

以下、上記圧送ローラー塗装機について説明する。   Hereinafter, the pressure feed roller coating machine will be described.

上記圧送ローラー塗装機において、塗料圧送ポンプとローラー部コアを連結する塗料供給パイプは中空状で、その一端は塗料圧送ポンプにつながっており、他端はローラー部コアに連結している。本発明において塗料供給パイプは、塗装作業性の点から重量が軽く、柔軟性に優れるものが好適に使用できる。また、塗料供給パイプを、塗料圧送ポンプから開閉弁までを連結する耐圧性の高い塗料供給パイプ(I)と開閉弁からローラー部コアまでを連結する耐圧性の低い塗料供給パイプ(II)から構成することもできる。   In the above-mentioned press roller coating machine, the paint supply pipe connecting the paint pump and the roller core is hollow, and one end thereof is connected to the paint pump and the other end is connected to the roller core. In the present invention, as the paint supply pipe, one having a light weight and excellent flexibility in terms of coating workability can be suitably used. The paint supply pipe consists of a paint-resistant supply pipe (I) that connects the paint pump to the on-off valve and a paint-resistant pipe (II) that connects the on-off valve to the roller core. You can also.

上記塗料供給パイプ(I)において、塗料を搬送するための高い圧力がかかることがあることから、該パイプ(I)の耐圧性が高いことが望ましく、具体的には耐圧性が0.1〜50MPaの範囲内であることが望ましく、内径が5〜13mmの範囲内、外径が7〜25mmの範囲内であることが望ましい。材質としては、ナイロン、ウレタン樹脂、フッ素樹脂、ビニル樹脂、塩化ビニル樹脂等の樹脂製が挙げられ、鋼線やナイロン糸等で補強されたものであってもよい。   In the paint supply pipe (I), since a high pressure for conveying the paint may be applied, the pipe (I) desirably has a high pressure resistance, and specifically, has a pressure resistance of 0.1 to It is desirable that the pressure be within the range of 50 MPa, the inside diameter be within the range of 5 to 13 mm, and the outside diameter be within the range of 7 to 25 mm. Examples of the material include resins made of nylon, urethane resin, fluorine resin, vinyl resin, vinyl chloride resin, and the like, and may be reinforced with steel wire, nylon thread, or the like.

他方、塗料供給パイプ(II)において、開閉弁からローラー部コアまでかかる圧力が低いことから、該パイプ(II)の耐圧性は低いものであってもよく、具体的には、該パイプ(II)の耐圧性が、10MPa以下、好ましくは0.3〜2.5Mpaの範囲内であることが望ましく、内径は4〜13mmの範囲内、外径が5〜20mmの範囲内であることが望ましい。材質としては、ナイロン、ウレタン樹脂、フッ素樹脂、ビニル樹脂、塩化ビニル樹脂等の樹脂製が挙げられ、塩化ビニル樹脂製が適している。   On the other hand, since the pressure applied from the on-off valve to the roller core is low in the paint supply pipe (II), the pressure resistance of the pipe (II) may be low. Specifically, the pipe (II) ) Is preferably 10 MPa or less, preferably in the range of 0.3 to 2.5 Mpa, the inner diameter is preferably in the range of 4 to 13 mm, and the outer diameter is preferably in the range of 5 to 20 mm. . Examples of the material include resins made of nylon, urethane resin, fluororesin, vinyl resin, vinyl chloride resin, and the like, and vinyl chloride resin is suitable.

上記ローラー部は、圧送ローラー塗装機の先端部に位置しており、コア部を内蔵し、該コア部を回転可能な円筒状多孔質部で覆うように構成されている。   The roller unit is located at the tip of the pressure roller coating machine, has a built-in core unit, and is configured to cover the core unit with a rotatable cylindrical porous unit.

コア部は、円筒状多孔質部の中空内部に装着させるものであり、従来公知のものが使用できる。形状としては制限はないが、円柱及び三角柱、四角柱等の多角柱が挙げられ、これらが組み合わされた形状であってもよいが内部は中空であることが好ましい。特に多孔質部への液状塗料の染み出しが均一になることから多角柱であることが望ましく、その太さは多角柱の外側綾線が円筒状多孔質部の中空内壁に接する程度が好ましい。その結果、中空内壁面と多角柱の外面部分との間に、ほぼ「かまぼこ状」の中空部が形成される。そして、コア部の面部分(三角柱であれば、3面存在する)に複数の塗料整流孔を有せしめることが好適である。   The core portion is mounted inside the hollow portion of the cylindrical porous portion, and a conventionally known core portion can be used. The shape is not limited, and examples thereof include a polygonal column such as a cylinder, a triangular prism, and a quadrangular prism. The shape may be a combination of these, but the interior is preferably hollow. In particular, a polygonal column is desirable because the liquid paint seeps uniformly into the porous portion, and the thickness is preferably such that the outer twill line of the polygonal column contacts the hollow inner wall of the cylindrical porous portion. As a result, a substantially "camel-shaped" hollow portion is formed between the hollow inner wall surface and the outer surface portion of the polygonal prism. It is preferable to provide a plurality of paint flow regulating holes in the surface portion of the core portion (three surfaces are present in the case of a triangular prism).

上記塗料整流孔は、本発明の塗料容器を具備した塗料圧送ポンプから圧送された液状塗料が、ローラー部の円筒状多孔質部から均一に浸み出るように調整するために設けるものである。また、上記コア部の中空部はコア内部で液状塗料を搬送するための塗料流通経路として設けられるものであり、形状としては円筒状であることが望ましい。   The paint rectifying hole is provided for adjusting the liquid paint pumped from the paint pump provided with the paint container of the present invention so as to uniformly ooze from the cylindrical porous portion of the roller portion. Further, the hollow portion of the core portion is provided as a paint distribution path for transporting the liquid paint inside the core, and is preferably cylindrical in shape.

上記コア部の内径は2〜5cm、長さは5〜30cmの範囲内が適している。   It is suitable that the inner diameter of the core part is 2 to 5 cm and the length is 5 to 30 cm.

本発明において圧送されてきた液状塗料は、ローラー部のコア部の塗料流入部からコア内部の塗料流通経路に流入し、そして、コア内部から外部へ通じている塗料整流孔から出て、円筒状多孔質部の中空内壁面とコアの外側面部分との間に形成される「かまぼこ状」の中空部に達し、それから円筒状多孔質部を通って外側に浸み出るようになっている。   The liquid paint that has been pumped in the present invention flows into the paint flow path inside the core from the paint inflow portion of the core portion of the roller portion, and exits from the paint flow straightening hole communicating from the inside of the core to the outside, and has a cylindrical shape. A "camel-shaped" hollow portion is formed between the hollow inner wall surface of the porous portion and the outer surface portion of the core, and then oozes out through the cylindrical porous portion.

コア部に設ける塗料整流孔は、コア内部と外部とを連通するように貫通しており、コア1本あたり、複数個、好ましくは、2〜10個、特に好ましくは2〜5個程度が望ましい。その内径は0.5〜10mm、特に1〜8mm程度が適している。また、単一のコアに複数の塗料整流孔を設ける場合は、その内径は同一であってもよいが、特に、液状塗料が流入する入り口付近は内径を小さく(例えば0.5〜4mm、好ましくは1〜3mm)、最も遠い位置では内径を大きく(例えば6〜10mm、特に7〜8mm)すると、円筒状多孔質部から外側への液状塗料の浸み出し量が均一になりやすいので好適である。かかる塗料整流孔は、コアのそれぞれの面に1個以上をほぼ同数設けてもよい。   The paint rectification hole provided in the core portion penetrates so as to communicate the inside and the outside of the core, and a plurality, preferably 2 to 10, particularly preferably about 2 to 5 per core is desirable. . The inner diameter is suitably 0.5 to 10 mm, particularly about 1 to 8 mm. When a plurality of paint straightening holes are provided in a single core, the inside diameter may be the same, but the inside diameter is small especially near the entrance where the liquid paint flows (for example, 0.5 to 4 mm, preferably When the innermost diameter is large (for example, 6 to 10 mm, particularly 7 to 8 mm) at the farthest position, the amount of the liquid paint seeping out from the cylindrical porous portion to the outside tends to become uniform. is there. One or more such paint flow straightening holes may be provided on each surface of the core in substantially the same number.

また本発明においては、圧送された液状塗料が、ローラー塗装機の多孔質部のいずれの部分からも適正なバランスで塗料が浸み出し、被塗物に均一に転写できるようにするために、コア部に設ける塗料整流孔は、塗料流入口付近及び最も奥の部分にそれぞれ1個以上ずつ、さらに必要に応じてコア部の中央部などに1個以上ずつを等間隔で設けることが好ましい。塗料入り口付近における整流孔の内径を1とすると、奥部における整流孔の内径は2〜5倍程度大きくしてもよい。   In the present invention, in order to ensure that the liquid paint that is fed under pressure is leached out of the porous portion of the roller coating machine from any part of the porous part with an appropriate balance and that the paint can be uniformly transferred to the object to be coated. It is preferable that one or more paint rectification holes provided in the core part are provided at equal intervals in the vicinity of the paint inlet and the innermost part, and one or more in the center part of the core part as necessary. Assuming that the inner diameter of the rectifying hole near the paint entrance is 1, the inner diameter of the rectifying hole at the back may be about 2 to 5 times larger.

本発明において、上記塗料整流孔の方向としては、コア部の面部分(三角柱であれば3面存在する)に対して垂直であっても傾斜角度を有していてもよく、具体的には該塗料整流孔が設けられているコア面部分又は該塗料整流孔を接点とする接平面に対して10°〜90°の範囲内であることが好ましく、特に10〜60°の範囲内の角度を有していることが望ましい。   In the present invention, the direction of the paint rectifying hole may be perpendicular or inclined to the surface portion of the core portion (three surfaces exist in the case of a triangular prism). The angle is preferably in the range of 10 ° to 90 °, particularly in the range of 10 ° to 60 °, with respect to the core surface portion provided with the paint flow straightening hole or the tangent plane having the paint flow straightening hole as a contact point. It is desirable to have.

ここで、塗料整流孔が設けられているコア面部分とは、塗料整流孔が設けられている面が平面である場合において該平面を意味する。また、塗料整流孔を接点とする接平面とは、塗料整流孔が曲面上に有している場合において、該曲面上の塗料整流孔を接点とする平面を意味する。   Here, the core surface portion provided with the paint flow straightening hole means a flat surface when the surface provided with the paint flow straightening hole is a flat surface. The tangent plane having the paint flow straightening hole as a contact means a plane having the paint flow straightening hole on the curved surface as a contact when the paint flow straightening hole has a curved surface.

塗料整流孔が傾斜角度を有していると、コア内部の塗料流通経路から多孔質部分へ液状塗料を均一に効率よく移行させることができる。   When the paint straightening hole has an inclination angle, the liquid paint can be uniformly and efficiently transferred from the paint flow path inside the core to the porous portion.

本発明においては、上記塗料整流孔に液状塗料の流れ方向を調整できるノズルを付設することもできる。   In the present invention, a nozzle capable of adjusting the flow direction of the liquid paint may be attached to the paint straightening hole.

上記円筒状多孔質部は、通常、紙管などの円筒形ローラーの外側表面に羊毛や化学繊維、スポンジなどの多孔質体を巻き付けてなるウールローラー、マスチックローラーなどがあげられ、その内側から外側に液状塗料が浸みでるように多孔質構造を有している。   The cylindrical porous portion is usually a wool roller or a mastic roller formed by winding a porous body such as wool, chemical fiber, or sponge around the outer surface of a cylindrical roller such as a paper tube. It has a porous structure so that the liquid paint can seep into it.

上記ローラー部を支える支持部としては従来公知のものが使用でき、内部を中空にして塗料供給パイプと兼用とした管状のものも使用できる。   As the support portion for supporting the roller portion, a conventionally known support portion can be used, and a tubular portion having a hollow interior and also serving as a paint supply pipe can be used.

把持部は、支持部及び後述の塗料供給パイプを部分的に包含する事が出来、スイッチを具備している。材質、形状等については把持可能なものであれば制限は無いが、塗装時における重心をローラー部側に位置させるために軽量な素材が好適であり、特に樹脂製が好適である。   The grip part can partially include the support part and a paint supply pipe described below, and includes a switch. The material, shape, etc. are not limited as long as they can be gripped, but a lightweight material is suitable for positioning the center of gravity on the roller side during coating, and a resin material is particularly preferable.

スイッチは、後述の開閉弁を遠隔操作するために設けられるものであり、該スイッチの構造としては、電気信号及びエア信号を発する押しボタンタイプなどが挙げられる。   The switch is provided for remotely operating an on-off valve described later, and examples of a structure of the switch include a push button type that emits an electric signal and an air signal.

また、把持部には、必要に応じて跳ね返りの塗料を受けるための汚れ防止板を付設することもできる。   Further, the grip portion may be provided with a stain prevention plate for receiving the rebound paint as needed.

開閉弁は、ローラー部に供給される塗料の量を調整するために設けられ、ローラー部コアと塗料圧送ポンプとを連結する塗料供給パイプに配設することができる。上記開閉弁は、遠隔操作スイッチにより電気信号を受信して作動するソレノイドバルブ及びエア信号を受信して作動するエアオペレートバルブのいずれでも良い。また作業者の音声等を電気、エア信号に変換して受信して作動するタイプのものであってもよい。   The on-off valve is provided for adjusting the amount of the paint supplied to the roller unit, and may be provided in a paint supply pipe connecting the roller unit core and the paint pump. The open / close valve may be either a solenoid valve that receives an electric signal from a remote control switch and operates, or an air operated valve that receives and operates an air signal. Further, a type may be used in which a voice or the like of an operator is converted into an electric or air signal and received to operate.

また、開閉弁の構造としては、ニードル式、ボール式、バタフライ式等が挙げられ、液体の制御ができる構造の物で在れば特に制限は無いが、好ましくは、ニードル方式がよい。   The structure of the on-off valve may be a needle type, a ball type, a butterfly type, or the like. There is no particular limitation as long as it has a structure capable of controlling liquid, but a needle type is preferable.

開閉弁の設置位置としては、上記塗料供給パイプ上であることが望ましく、開閉弁と把持部との距離としては、50〜300cm、好ましくは100〜200cmの範囲内であることが望ましい。   The installation position of the on-off valve is desirably on the paint supply pipe, and the distance between the on-off valve and the gripping part is desirably 50 to 300 cm, preferably 100 to 200 cm.

開閉弁と把持部の距離が50cm未満では、塗装作業がやりにくくなることがあり、300cmを超えると、塗料を吐出したり、止めたりする場合に時間差が生じて、スムーズな塗装作業が出来ないばかりか、吐出する塗料の量も減少する傾向がある。   If the distance between the on-off valve and the gripping part is less than 50 cm, it may be difficult to perform the painting operation, and if it exceeds 300 cm, a time difference occurs when the paint is discharged or stopped, and a smooth painting operation cannot be performed. In addition, the amount of paint to be discharged tends to decrease.

また、上記塗料供給パイプに配設された開閉弁は、塗装作業者の体や作業現場の足場等に固定することもできる。   Further, the on-off valve provided on the paint supply pipe can be fixed to the body of a painter, a scaffold at a work site, or the like.

上記ローラー塗装機においては、重量のある開閉弁を塗料供給パイプ上に配設させることにより把持部の重量軽減が可能になり、塗装時におけるローラー塗装機の重心を把持部からローラー部側に移動させることができ、ローラー部、支持部、把持部及び把持部に配設されたスイッチの合計重量で200〜600g、特に300〜500g程度とすることができる。   In the above roller coating machine, the weight of the gripper can be reduced by disposing a heavy open / close valve on the paint supply pipe, and the center of gravity of the roller coating machine during coating is moved from the gripper to the roller unit side. The total weight of the roller unit, the support unit, the grip unit, and the switches provided on the grip unit can be about 200 to 600 g, particularly about 300 to 500 g.

本発明においては、塗装終了後の塗装装置の洗浄、及び廃洗浄液の回収方法として、本発明の塗料容器を使用することができる。例えば、洗浄液の流入器を塗料圧送ポンプに接続した後、該流入器から洗浄液を流入し、該洗浄液を塗装装置に循環させて洗浄することにより発生した廃洗浄液の回収容器として本発明の塗料容器を用いることができる。流入器として、通常の漏斗などの流入器であってもよいが本発明の塗料容器を分離して得た漏斗状の胴体部分を用いてもよい。   In the present invention, the paint container of the present invention can be used as a method for cleaning the coating device after the coating is completed and for collecting the waste cleaning liquid. For example, the paint container according to the present invention is used as a recovery container for waste cleaning liquid generated by connecting a cleaning liquid inflow device to a paint pressure pump and then flowing the cleaning solution from the inflow device, circulating the cleaning solution through a coating device and performing cleaning. Can be used. As the inflow device, an inflow device such as a normal funnel may be used, or a funnel-shaped body portion obtained by separating the paint container of the present invention may be used.

以下に本発明の実施形態を図面を用いて説明する。図1は本発明の塗料容器などを表す概略構成図であり、図2は本発明の実施形態の一例を説明する塗装装置の概略構成図であり、図3は本発明の別の実施形態を説明する塗装装置の概略構成図であり、図4は本発明に使用される圧送ローラー塗装機のコア部の一例を表す斜視図の概略図であり、図5は、本発明に使用される圧送ローラー塗装機のコア部の一例を表す側面図の概略図であり、図6は、コア部に設けられた塗料整流孔の一例を説明する概略図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic configuration diagram illustrating a paint container and the like of the present invention, FIG. 2 is a schematic configuration diagram of a coating apparatus illustrating an example of an embodiment of the present invention, and FIG. 3 is a diagram illustrating another embodiment of the present invention. FIG. 4 is a schematic configuration diagram of a coating apparatus to be described. FIG. 4 is a schematic perspective view illustrating an example of a core portion of a pressure feeding roller coating machine used in the present invention. FIG. It is the schematic of the side view showing an example of the core part of a roller coating machine, FIG. 6: is the schematic explaining the example of the paint straightening hole provided in the core part.

図1において、塗料容器1は、樹脂製であって胴体部分において一方が円筒状、一方が漏斗状の構造であり、円筒状胴体部分にはエア採取口2が、漏斗状下部には排出口兼流入口3が設けられている。かかる塗料容器1は、用途によって塗料等の供給体としての機能と充填体兼運搬体としての機能と洗浄用流入器としての機能を有している。図1には充填体兼運搬体1a、洗浄用流入器1b、供給体1cとして示している。   In FIG. 1, a paint container 1 is made of resin and has a cylindrical body at one side and a funnel-like structure at a body portion. An air sampling port 2 is provided at the cylindrical body portion, and a discharge port is provided at a lower portion of the funnel shape. A combined inlet 3 is provided. Such a paint container 1 has a function as a supplier of a paint or the like, a function as a filler and a carrier, and a function as a washing inflow device depending on the use. FIG. 1 shows a filler / carrier 1a, a washing inflow unit 1b, and a supply unit 1c.

充填体兼運搬体1aにおいて、エア採取口2を「閉」にして、すでに粘調済みの塗料を排出口兼流入口3から充填することができ、塗料の充填後は該排出口兼流入口3に上ブタをして運搬でき、作業現場に直接搬入することができる。供給体1cにおいて、エア採取口2は収容されている塗料の液面より上部に位置するように配置され、また、塗料容器1の胴体部分は中間がネジ状になっており、着脱可能な構造となっていて、漏斗状部分は洗浄液流入器1bとすることができるものである。   In the filler / transporter 1a, the air sampling port 2 is set to "closed", and the already viscous paint can be filled from the outlet / inflow port 3. The upper pig can be transported with the upper pig and can be directly brought into the work site. In the supply body 1c, the air sampling port 2 is disposed above the liquid level of the contained paint, and the body of the paint container 1 has a screw-shaped middle, and is detachable. And the funnel-shaped portion can be used as the washing liquid inflow device 1b.

排出口兼流入口3の一端はネジ状になっており、接続部4と着脱可能となっている。接続部は一端がネジ状、他端がクイックジョイントとなっており、中間にボールバルブ5が設けられ、開閉ができるようになっている。   One end of the discharge / inflow port 3 has a screw shape, and is detachable from the connection section 4. One end of the connection portion has a screw shape, and the other end has a quick joint. A ball valve 5 is provided in the middle, and can be opened and closed.

粘度30ポイズ/20℃、固形分含有率40%のアクリル樹脂系水性白色塗料がすでに充填されている充填体兼運搬体1aを、接続部4のボールバルブ5を「閉」とし、排出口兼流入口3と接続部4のネジ部により接続してから図1に示すようにクイックジョイントでダイヤフラムポンプ6に接続した。エア採取口2及びボールバルブ5を各々「開」にして塗料容器1を塗料供給体1cとし、ダイヤフラムポンプ6のスイッチをONにしてポンプを駆動させた。塗料供給体1cの塗料が塗料供給パイプ7を経て塗装機8にまで達し、塗料が塗装機8から噴射された。   The filled / transported body 1a already filled with an acrylic resin-based aqueous white paint having a viscosity of 30 poise / 20 ° C. and a solid content of 40% is closed with the ball valve 5 of the connection portion 4 “closed”. After connecting to the inflow port 3 with the screw portion of the connection section 4, the connection was made to the diaphragm pump 6 by a quick joint as shown in FIG. The air sampling port 2 and the ball valve 5 were each opened, and the paint container 1 was used as the paint supply 1c. The switch of the diaphragm pump 6 was turned on to drive the pump. The paint of the paint supply body 1c reached the coating machine 8 via the paint supply pipe 7, and the paint was sprayed from the coating machine 8.

塗装が終了した後、ダイヤフラムポンプ6の電源を一旦OFFにし、塗料供給体1cの上部を取り外し、洗浄用漏斗1bに切り替えた。該洗浄用漏斗1bから洗浄液を10L程度注入し、ダイヤフラムポンプ6を再度駆動させ、塗装機8の先から噴射される洗浄液を該漏斗1bを受け皿にして循環させ、塗装装置内を洗浄した。最後に塗装機8の先から噴射される洗浄液は、充填体兼運搬体1aの排出口兼流入口3から充填し、洗浄を終了した。   After the coating was completed, the power of the diaphragm pump 6 was once turned off, the upper part of the coating material supply 1c was removed, and the cleaning funnel 1b was switched. About 10 L of the washing liquid was injected from the washing funnel 1b, the diaphragm pump 6 was driven again, and the washing liquid sprayed from the tip of the coating machine 8 was circulated as a receiving tray to wash the inside of the coating apparatus. Finally, the cleaning liquid sprayed from the tip of the coating machine 8 was filled from the outlet / inflow port 3 of the filler / carrier 1a to complete the cleaning.

図2は本発明の実施形態の一例を説明する塗装装置の概略構成図である。図2において、ローラー塗装機は、円筒状多孔質性のローラーパイル11の内部に三角柱のコア12が装着されており、コア12の3面のうち、第1面には直径2mmの整流孔が、第2面には直径3.5mmの整流孔が、第3面には直径5mmの整流孔が1個づつ貫通しており、これらの整流孔の内、第1面は塗料流入部に最も近く、第3面は最も遠い部分に位置し、第2面はその中間であって、いずれも等しい間隔で設けられている。さらに第1面及び第3面の整流孔には、それぞれ、液状塗料がコアの中心部方向に流出するノズル(図示せず)が付設されている。そして、三角柱の外側綾線は円筒状多孔質部の中空内壁に接しており、かまぼこ状の中空部が形成されている。   FIG. 2 is a schematic configuration diagram of a coating apparatus illustrating an example of an embodiment of the present invention. In FIG. 2, the roller coating machine has a triangular prism core 12 mounted inside a cylindrical porous roller pile 11, and a straightening hole having a diameter of 2 mm is formed on a first surface of the three surfaces of the core 12. A rectification hole having a diameter of 3.5 mm penetrates the second surface, and a rectification hole having a diameter of 5 mm penetrates one by one on the third surface. Near, the third surface is located at the farthest part, and the second surface is intermediate, both being equally spaced. Further, nozzles (not shown) through which the liquid paint flows toward the center of the core are respectively provided in the flow regulating holes on the first and third surfaces. The outer twill line of the triangular prism is in contact with the hollow inner wall of the cylindrical porous portion, so that a kamaboko-shaped hollow portion is formed.

コア部12から接続部13を介して樹脂製の塗料供給パイプ7が樹脂製の把持部14、ソレノイドバルブ15、圧力ゲージ9及び塗料レギュレーター10を経由してダイヤフラムポンプ6まで通じている。把持部14における塗料供給パイプ7に近い側の先端とソレノイドバルブ15との距離は1500mmである。
また、塗料供給パイプ7は、ポリエステル製の糸で補強された軟質塩化ビニル樹脂製であり、内径が6mm、外径が11mm、使用圧力1.0MPa、破裂圧力7.3MPaの強度を持つパイプである。
A resin-made paint supply pipe 7 is connected from the core 12 to the diaphragm pump 6 via a resin-made gripping portion 14, a solenoid valve 15, a pressure gauge 9, and a paint regulator 10 via a connection portion 13. The distance between the end of the gripper 14 on the side closer to the paint supply pipe 7 and the solenoid valve 15 is 1500 mm.
The paint supply pipe 7 is made of a soft vinyl chloride resin reinforced with a polyester thread and has an inner diameter of 6 mm, an outer diameter of 11 mm, a working pressure of 1.0 MPa, and a burst pressure of 7.3 MPa. is there.

一方、スイッチ16は把持部14に配設されており、スイッチ16からソレノイドバルブ15まで信号が送信できるようになっている。   On the other hand, the switch 16 is disposed on the grip 14 so that a signal can be transmitted from the switch 16 to the solenoid valve 15.

塗料容器1には上記実施例1と同様の白色塗料が充填されており、エア採取口2、及びボールバルブ5を「開」にした。このとき塗料は、ダイヤフラムポンプ6まで達した状態となっている。   The paint container 1 was filled with the same white paint as in Example 1, and the air sampling port 2 and the ball valve 5 were opened. At this time, the paint has reached the diaphragm pump 6.

ダイヤフラムポンプ6のスイッチをONにすると、塗料が塗料供給パイプ7を介し接続部13を経由してコア部12に達し、コア内部から3個の整流孔を通ってかまぼこ状の中空部の中心方向に圧送され、ついでローラーパイル部11の外側から液状塗料が浸み出てきた。圧力ゲージ9の値が、0.3〜2MPaの範囲内となるように塗料レギュレーター10にて制御を行い、塗料供給の開始と停止はスイッチ16からソレノイドバルブ15に電気信号を送信することで行い、ローラーパイル部11をスレート板に接触させ、回転させて塗装を行なった。重量が軽く、塗装時において重心がローラー部近傍にあるため、塗装時の疲労度が軽減され塗装作業性が向上、また塗装仕上り性も良好であった。塗装装置の洗浄及び廃洗浄液の回収は上記図1で説明した方法と同様の方法にて行った。   When the switch of the diaphragm pump 6 is turned on, the paint reaches the core part 12 via the paint supply pipe 7 via the connection part 13, passes through three rectification holes from the inside of the core, and is directed toward the center of the hollow part having a semi-cylindrical shape. Then, the liquid paint oozed out from the outside of the roller pile portion 11. Control is performed by the paint regulator 10 so that the value of the pressure gauge 9 is in the range of 0.3 to 2 MPa, and start and stop of the paint supply are performed by transmitting an electric signal from the switch 16 to the solenoid valve 15. The roller pile portion 11 was brought into contact with the slate plate and rotated to perform coating. Since the weight was light and the center of gravity was near the roller portion at the time of painting, the degree of fatigue at the time of painting was reduced, the workability of painting was improved, and the finish of painting was good. The cleaning of the coating apparatus and the recovery of the waste cleaning liquid were performed in the same manner as the method described with reference to FIG.

図3は本発明の別の実施形態の一例を説明する塗装装置の概略構成図である。図3において、ローラー部に内蔵されているコアとして図4〜6記載のコア121を用い、開閉弁としてエアオペレートバルブ151を使用し、塗料圧送ポンプとしてプランジャーポンプ61を使用し、プランジャーポンプ61とエアオペレートバルブ151を連結する塗料供給パイプとして、内径6.35mm、外径10mm、耐圧性が22MPa程度の耐圧性塗料供給パイプ7´を使用している。塗料容器1には、粘度300ポイズ/20℃、固形分含有率78%のアクリル樹脂系水性白色塗料が収容されている。プランジャーポンプ61及びコンプレッサー18の電源を入れ、スイッチ16によりエアオペレートバルブ151を制御し、塗装を行った。吐出量調整が容易におこなえるため、塗装時の疲労度が軽減され、塗装作業性が向上した。また、均一に塗料が転写でき、塗装仕上り性も良好であった。塗装装置の洗浄及び廃洗浄液の回収は上記図1で説明した方法と同様の方法にて行った。   FIG. 3 is a schematic configuration diagram of a coating apparatus illustrating an example of another embodiment of the present invention. In FIG. 3, the core 121 shown in FIGS. 4 to 6 is used as a core built in the roller unit, an air operated valve 151 is used as an on-off valve, a plunger pump 61 is used as a paint pump, and a plunger pump is used. A pressure-resistant paint supply pipe 7 ′ having an inner diameter of 6.35 mm, an outer diameter of 10 mm and a pressure resistance of about 22 MPa is used as a paint supply pipe connecting the air operated valve 151 and the air operated valve 151. The paint container 1 contains an acrylic resin-based aqueous white paint having a viscosity of 300 poise / 20 ° C. and a solid content of 78%. The plunger pump 61 and the compressor 18 were turned on, and the switch 16 was used to control the air operated valve 151 to perform painting. Since the discharge amount can be easily adjusted, the degree of fatigue at the time of painting has been reduced, and painting workability has been improved. In addition, the paint could be transferred uniformly, and the paint finish was good. The cleaning of the coating apparatus and the recovery of the waste cleaning liquid were performed in the same manner as the method described with reference to FIG.

図4は、コア部121の斜視図の概略構成図であり、樹脂製のコア部は三角柱の両端に2個の円柱が繋がった形状をしている。   FIG. 4 is a schematic configuration diagram of a perspective view of the core portion 121. The resin core portion has a shape in which two cylinders are connected to both ends of a triangular prism.

図5は、コア部121の側面図の概略構成図であり、内径が約7mmの円柱状の穴が貫いており中空状となっている。ここでコア部における三角柱のそれぞれの面をA面、B面、C面とする。   FIG. 5 is a schematic configuration diagram of a side view of the core portion 121, and has a hollow shape through a cylindrical hole having an inner diameter of about 7 mm. Here, the respective surfaces of the triangular prism in the core portion are referred to as A surface, B surface, and C surface.

図6はコア部121の三角柱のそれぞれの面に設けられた塗料整流孔の位置及び方向を説明する図である。図6(A)は、A面、B面及びC面の正面図であり、図6(B)は、A面、B面及びC面が水平方向になるように静置したときのコア部21の透視正面図の概略構成図である。具体的には図6(B)の上段は、A面が水平方向になるように静置されており、中段は、B面が水平方向となるように静置されており、下段はC面が水平方向となるように静置されている。全ての塗料整流孔は、該塗料整流孔が設けられている各面に対して30°の方向でコア151内部の塗料流通経路まで貫通している。A面にはA面の中心に対して対称に2箇所に内径2mmの塗料整流孔が設けられ、B面にはB面の一端(塗料流入部から遠い方)から約10mmの位置の中心に内径が2mmの塗料整流孔が1個設けられ、C面にはC面の一端(塗料流入部から近い方)から約10mmの位置の中心に内径が2mmの塗料製流孔が1個設けられており、コアは合計で4個の傾斜角度を有する塗料整流孔を具備している。   FIG. 6 is a view for explaining the position and direction of the paint rectification holes provided on each surface of the triangular prism of the core portion 121. FIG. 6A is a front view of the A, B, and C planes, and FIG. 6B is a core part when the A, B, and C planes are set to be horizontal. It is a schematic block diagram of the see-through | perspective front view of 21. Specifically, the upper part of FIG. 6B is set so that the surface A is horizontal, the middle part is set so that the surface B is horizontal, and the lower part is the surface C. Are set to be horizontal. All the paint straightening holes penetrate to the paint flow path inside the core 151 in a direction of 30 ° with respect to each surface on which the paint straightening holes are provided. The surface A is provided with paint rectification holes having an inner diameter of 2 mm at two locations symmetrically with respect to the center of the surface A, and the surface B is provided at the center of a position approximately 10 mm from one end of the surface B (farther from the paint inlet). One paint straightening hole having an inner diameter of 2 mm is provided, and one paint flow hole having an inner diameter of 2 mm is provided on the C surface at the center of a position about 10 mm from one end of the C surface (closer to the paint inflow portion). The core is provided with a paint straightening hole having a total of four inclination angles.

本発明の塗料容器などを表す概略構成図である。It is a schematic structure figure showing the paint container etc. of the present invention. 本発明の実施形態の一例を説明する塗装装置の概略構成図である。It is a schematic structure figure of a coating device explaining an example of an embodiment of the present invention. 本発明の別の実施形態を説明する塗装装置の概略構成図である。It is a schematic structure figure of a coating device explaining another embodiment of the present invention. 本発明に使用される圧送ローラー塗装機のコア部の一例を表す斜視図の概略図である。It is a schematic diagram of a perspective view showing an example of a core part of a pressure feed roller coating machine used for the present invention. 本発明に使用される圧送ローラー塗装機のコア部の一例を表す側面図の概略図である。It is the schematic of the side view showing an example of the core part of the pressure roller coating machine used for this invention. コア部に設けられた塗料整流孔の一例を説明する概略図である。It is the schematic explaining an example of the paint flow regulating hole provided in the core part.

符号の説明Explanation of reference numerals

1 塗料容器
1a 充填体兼運搬体
1b 洗浄用漏斗
1c 塗料供給体
2 エア採取口
3 排出口兼流入口
4 接続部
5 ボールバルブ
6 ダイヤフラムポンプ
61 プランジャーポンプ
7 塗料供給パイプ
7´ 塗料供給パイプ
8 塗装機
9 圧力ゲージ
10 塗料レギュレーター
11 ローラーパイル
12 コア
121 コア
13 接続部
14 把持部
15 ソレノイドバルブ
151 エアオペレートバルブ
15a 塗料整流孔
16 スイッチ
17 支持棒
18 エアコンプレッサー
19 エアパイプ
DESCRIPTION OF SYMBOLS 1 Paint container 1a Filler / carrier 1b Washing funnel 1c Paint supplier 2 Air sampling port 3 Outlet / inflow port 4 Connection part 5 Ball valve 6 Diaphragm pump 61 Plunger pump 7 Paint supply pipe 7 'Paint supply pipe 8 Coating machine 9 Pressure gauge 10 Paint regulator 11 Roller pile 12 Core 121 Core 13 Connection part 14 Gripping part 15 Solenoid valve 151 Air operated valve 15a Paint rectification hole 16 Switch 17 Support rod 18 Air compressor 19 Air pipe

Claims (8)

圧送塗装用の塗料容器であって、開閉可能な排出口兼流入口及び開閉可能なエア採取口を設けてなり、該排出口兼流入口が塗料圧送ポンプに接続可能な構造を有する塗料容器。 What is claimed is: 1. A paint container for pressure-feed coating, comprising: an openable / closable outlet / inlet and an openable / closable air sampling port, wherein the outlet / inlet is connectable to a paint pump. 開閉可能なエア採取口を設けてある胴体部分と排出口兼流入口が設けてある漏斗状の胴体部分が着脱可能である請求項1に記載の塗料容器。 The paint container according to claim 1, wherein a body portion provided with an openable and closable air sampling port and a funnel-shaped body portion provided with a discharge port and an inlet are detachable. 請求項1または2に記載の塗料容器と、塗料圧送ポンプと、排出口兼流入口と塗料圧送ポンプとを接続する接続部と、塗装機と、を具備してなる塗装装置。 A coating apparatus comprising: the paint container according to claim 1 or 2; a paint pump; a connection unit that connects the discharge / inlet port to the paint pump; and a coating machine. 塗装機が、圧送ローラー塗装機であって該圧送ローラー塗装機が、コアを内蔵したローラー部、支持部、把持部及び該把持部に配設されたスイッチを具備し、塗料圧送ポンプとローラー部コアとを連結するための塗料供給パイプと、該塗料供給パイプに配設され且つ該スイッチにより制御される開閉弁を具備していることを特徴とする請求項3に記載の塗装装置。 The coating machine is a pressure-feeding roller coating machine, and the pressure-feeding roller coating machine includes a roller unit having a built-in core, a support unit, a gripping unit, and a switch disposed on the gripping unit. 4. The coating apparatus according to claim 3, further comprising a paint supply pipe for connecting the core, and an opening / closing valve disposed in the paint supply pipe and controlled by the switch. ローラー部に内蔵されたコアが、複数個の塗料整流孔を有している請求項4に記載の塗装装置。 The coating device according to claim 4, wherein the core built in the roller portion has a plurality of paint flow straightening holes. 塗料整流孔が、該塗料整流孔が設けられているコア面部分又は該塗料整流孔を接点とする接平面に対して10〜90°の範囲内の角度を有していることを特徴とする請求項5に記載の塗装装置。 The paint straightening hole has an angle in the range of 10 to 90 ° with respect to a core surface portion provided with the paint straightening hole or a tangent plane having the paint straightening hole as a contact point. The coating device according to claim 5. 洗浄液の流入器を塗料圧送ポンプに接続した後、該流入器から洗浄液を流入し、該洗浄液を塗装装置に循環させて洗浄することにより発生した廃洗浄液の回収容器として請求項1または2に記載の塗料容器を用いてなる廃洗浄液の回収方法。 3. A container for collecting a waste cleaning liquid generated by washing the cleaning liquid by flowing the cleaning liquid from the inflow device after the cleaning liquid inflow device is connected to the paint pressure pump and circulating the cleaning liquid through the coating device for cleaning. A method for recovering waste cleaning liquid using a paint container of the present invention. 請求項2に記載の塗料容器を分離して得た漏斗状の胴体部分を洗浄液の流入器として用いることを特徴とする請求項7に記載の廃洗浄液の回収方法。
The method for recovering waste cleaning liquid according to claim 7, wherein a funnel-shaped body portion obtained by separating the paint container according to claim 2 is used as an inlet for the cleaning liquid.
JP2004142981A 2003-05-14 2004-05-13 Coating container, coating apparatus using the coating container, and method for recovering waste cleaning liquid of the coating apparatus Expired - Fee Related JP4541756B2 (en)

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JP2010162530A (en) * 2008-12-16 2010-07-29 Kimura Giken:Kk Oil and water separation device and kitchen system
KR101466259B1 (en) * 2014-04-23 2014-11-27 박상철 Apparatus for cleaning pressure tank for paint
KR102234872B1 (en) * 2020-10-21 2021-04-02 (주)페트로산업 Coating liquid injection apparatus

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