【0001】
【発明の属する技術分野】
本発明は、形状違いの処理物を同時に効率よく品質の良い物で量産できる電気めっき処理に関するものである。
【0002】
【従来の技術】
従来より、形状違いの処理物を電気めっき処理するときは、膜厚のバラツキをなくすために同じ形状品をバレルに投入し、形状違い品はバレルを変えて1バレル1電源で処理をしていた。また後処理品質のためや計量負荷を下げるために分割式のバレルを用いて、後処理工程を半分に分割して処理することもあるが、同じ形状品を左右に均等に投入するか類似品を表面積や重量を左右合わせて投入して膜厚のバラツキをなくさなければならなかった。
【0003】
【発明が解決しようとする課題】
しかしながら、従来の電気めっき処理において、1バレル1電源で多品種少ロット品を大量生産したくとも、形状違いの品はバレルごとに処理をしなくてはならないので、生産効率を上げることはできなかった。また分割バレルでも左右同じ形状品をいれるので、あまり生産性は変わらず、むしろ品質的に分割バレルの方が1バレルよりバレル内のめっき液の循環が悪いので膜厚等のバラツキが大きく、左右処理品の混入などの品質問題もあった。
【0004】
従って、本発明の課題は多品種少ロット品を効率良く大量生産でき、又混入のない品質の良い電気めっき処理をする、バレルとバレル装置と処理方法を提供することである。
【0006】
【課題を解決するための手段】
本発明は上記従来の課題を解決するための手段として、バレル(1)が左(2)と右(3)とに分割されており、真ん中に20〜100mm程度のめっき液が侵入できる隙間(4)がある。めっきバレル装置として分割バレル左(2)用整流器(8)があり、陰極側に左用リード線(9)と陽極側に左用陽極板(10)がある。また同じく分割バレル右(3)用整流器(11)があり、陰極側に右用リード線(12)と陽極側に右用陽極板(13)があり、1バレル2電源方式と左右独立している。
本発明は、以上の構成よりなる分割バレルと分割バレル装置である。
【0007】
【発明の実施の形態】
以下、本発明の実施の形態について説明する。
本発明の一実施形態によるバレル(1)が左(2)と右(3)とに分割されており、バレル全側面は真ん中の分割側面を含め処理品が引っ掛らない程度の穴が全体にあいている。その真ん中に20〜100mm程度のめっき液が侵入できる隙間(4)があり、電気めっき処理時のめっき液循環機能を高めている。設置スペースや混入防止を考えると望ましくは隙間(4)を60mm程度とする。めっきバレル装置として分割バレル左(2)用整流器(8)があり、陰極側に左用リード線(9)と陽極側に左用陽極板(10)がある。また同じく分割バレル右(3)用整流器(11)があり、陰極側に右用リード線(12)と陽極側に右用陽極板(13)があり、1バレル2電源方式と左右独立しているので形状違いの物を1バレルで同時に効率良く電気めっき処理をすることができる。
【0008】
本発明は図面に示した態様に限定されることなく、本発明の範囲を逸脱しない限り色々の変更を施すことができる。例えば、本発明では8角バレルだが6角バレルでも円柱バレルでも良い。1バレル2電源方式で陽極板が本発明では分割独立だが、陽極板のみを左右一体型としても良い。
【0009】
【発明の効果】
本発明の分割バレル及び1バレル2電源分割バレル装置によれば、形状違いの物を1バレルで同時に電気めっき処理ができ、多品種少ロット品を効率良く大量生産できる。又分割バレルの真ん中に隙間を設けたことで、混入のない品質の良い電気めっき処理ができる。
【図面の簡単な説明】
【図1】本発明の分割バレル正面図
【図2】本発明の分割バレル排出一実施形態の使用状態を表す説明図
【図3】従来の分割バレル排出一実施形態の使用状態を表す説明図
【図4】本発明の分割バレル2電源方式の一実施形態の使用状態を表す説明図
【図5】従来の分割バレル1電源方式の一実施形態の使用状態を表す説明図
【符号の説明】
1 本発明分割バレル
2 本発明分割バレル左
3 本発明分割バレル右
4 本発明分割バレル液侵入隙間
5 分割バレルフタ
6 排出シュート
7 後処理バスケット
11 従来分割バレル
22 従来分割バレル左
33 従来分割バレル右
55 従来分割バレルフタ
8 本発明分割バレル左用整流器
11 本発明分割バレル右用整流器
9 本発明分割バレル左用リード線
12 本発明分割バレル右用リード線
10 本発明分割バレル左用陽極板
13 本発明分割バレル右用陽極板
15 めっき液侵入
88 従来分割バレル用整流器
99 従来分割バレル用リード線
100 従来分割バレル用陽極板[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an electroplating process capable of mass-producing processed products having different shapes simultaneously with high quality.
[0002]
[Prior art]
Conventionally, when electroplating a workpiece having a different shape, the same shaped product is put into a barrel in order to eliminate variations in film thickness, and the different shaped product is processed with one barrel and one power source while changing the barrel. Was. In some cases, the post-processing process is divided in half using a split barrel for post-processing quality and to reduce the weighing load. Was added to adjust the surface area and weight to the left and right to eliminate variations in film thickness.
[0003]
[Problems to be solved by the invention]
However, in the conventional electroplating process, even if it is desired to mass-produce many kinds and small lots with one barrel and one power supply, it is necessary to process the products having different shapes for each barrel, so that the production efficiency can be increased. Did not. Also, since the left and right barrels can be of the same shape, the productivity does not change much. Rather, the plating barrel circulates poorly in quality in the barrel compared to the barrel because the plating solution in the barrel is poorer in quality. There were also quality problems such as the mixing of processed products.
[0004]
Accordingly, an object of the present invention is to provide a barrel, a barrel apparatus, and a processing method capable of efficiently mass-producing a large variety of small lots and performing high-quality electroplating processing without mixing.
[0006]
[Means for Solving the Problems]
According to the present invention, as a means for solving the above-mentioned conventional problem, a barrel (1) is divided into a left (2) and a right (3), and a gap (about 20 to 100 mm) into which a plating solution can enter. There is 4). As a plating barrel device, there is a rectifier (8) for the split barrel left (2), a left lead wire (9) on the cathode side, and a left anode plate (10) on the anode side. There is also a rectifier (11) for the split barrel right (3), a right lead wire (12) on the cathode side, and a right anode plate (13) on the anode side. I have.
The present invention is a divided barrel and a divided barrel device configured as described above.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described.
The barrel (1) according to one embodiment of the present invention is divided into a left (2) and a right (3), and the entire side surface of the barrel includes a hole that does not catch the processed product including the middle divided side surface. I am open to There is a gap (4) in the center of the plating solution into which a plating solution of about 20 to 100 mm can enter, thereby enhancing the plating solution circulation function during the electroplating process. In consideration of the installation space and prevention of mixing, the gap (4) is desirably set to about 60 mm. As a plating barrel device, there is a rectifier (8) for the split barrel left (2), a left lead wire (9) on the cathode side, and a left anode plate (10) on the anode side. There is also a rectifier (11) for the split barrel right (3), a right lead wire (12) on the cathode side, and a right anode plate (13) on the anode side. Therefore, it is possible to efficiently and efficiently perform the electroplating process on ones having different shapes simultaneously in one barrel.
[0008]
The present invention is not limited to the embodiments shown in the drawings, and various changes can be made without departing from the scope of the present invention. For example, in the present invention, an octagonal barrel is used, but a hexagonal barrel or a cylindrical barrel may be used. In the present invention, the anode plate is divided and independent in a one-barrel, two-power-supply system, but only the anode plate may be integrated into the left and right.
[0009]
【The invention's effect】
ADVANTAGE OF THE INVENTION According to the division | segmentation barrel of this invention, and a 1 barrel 2 power supply division | segmentation barrel apparatus, the thing of a different shape can be electroplated simultaneously in 1 barrel, and a large number of goods and small lot goods can be mass-produced efficiently. Further, by providing a gap in the middle of the divided barrel, a high-quality electroplating process without mixing can be performed.
[Brief description of the drawings]
FIG. 1 is a front view of a split barrel of the present invention; FIG. 2 is an explanatory view showing a use state of an embodiment of a split barrel discharge of the present invention; FIG. 3 is an explanatory view showing a use state of an embodiment of a conventional split barrel discharge; FIG. 4 is an explanatory diagram showing a use state of an embodiment of the split barrel 2 power supply system of the present invention. FIG. 5 is an explanatory diagram showing a use state of an embodiment of a conventional split barrel 1 power supply system.
1 split barrel of the present invention 2 split barrel of the present invention 3 left split barrel of the present invention 4 right split barrel of the present invention 4 split split liquid inlet of the present invention 5 split barrel lid 6 discharge chute 7 post-processing basket 11 conventional split barrel 22 conventional split barrel left 33 conventional split barrel right 55 Conventional split barrel lid 8 Rectifier 11 for split barrel left of the present invention 11 Rectifier 9 for split barrel right of the present invention 9 Lead wire for split barrel left of the present invention 12 Lead wire for split barrel right of the present invention 10 Anode plate 13 for split barrel left of the present invention 13 Right split split barrel for the present invention Anode plate 15 Plating solution penetration 88 Rectifier for conventional split barrel 99 Lead wire for conventional split barrel 100 Anode plate for conventional split barrel