JP2004352325A - Light cutoff container and manufacturing method for light cutoff container - Google Patents

Light cutoff container and manufacturing method for light cutoff container Download PDF

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Publication number
JP2004352325A
JP2004352325A JP2003153954A JP2003153954A JP2004352325A JP 2004352325 A JP2004352325 A JP 2004352325A JP 2003153954 A JP2003153954 A JP 2003153954A JP 2003153954 A JP2003153954 A JP 2003153954A JP 2004352325 A JP2004352325 A JP 2004352325A
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container
light
label
shielding
cylindrical label
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JP2003153954A
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JP4111874B2 (en
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Masahito Nakanishi
雅人 中西
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Fuji Seal Inc
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Fuji Seal Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

Abstract

<P>PROBLEM TO BE SOLVED: To provide a light cutoff container capable of preventing a light transmission through the barrel part and bottom part of this transparent container and easily being recycled. <P>SOLUTION: This light cutoff container is covered by one light cutoff cylindrical label 3 ranging from the barrel part 21 to the bottom surface of a light transmission type container 2. The light cutoff container comprises a light transmission type container 2 having the barrel part 21 and a ground contact part 221 for making a self-standing state and a light cutoff type thermal shrinkage cylindrical label 3 capable of covering the barrel part 21 and the bottom surface 22 of the container 2. The cylindrical label 3 is installed at the barrel 21 of the container 2 and further installed along a shape of the ground contact part 221 and at the same time a lower opening part 35 of the cylindrical label 3 is closed by the bottom surface 22 of the container 2. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、紫外線などの光線透過をより確実に防止するため、容器の胴部及び底面が遮光性ラベルで被覆された遮光容器及び該遮光容器の製造方法に関する。
【0002】
【従来の技術】
従来、飲料や食品などの容器として所謂ペットボトルなどの合成樹脂成形容器やガラス容器などが広く用いられている。また、緑茶やヨーグルトなどのように光によって変質や変色が起こりやすい内容物を充填する場合には、遮光性を付与するために着色容器が用いられてきたが、近年、容器リサイクル強化の観点から、透明な容器が使用されている。
【0003】
そこで、透明容器のような光透過性容器の胴部に、例えば、白色系フィルムからなる筒状ラベルを装着した遮光容器が知られている。しかしながら、容器の胴部に遮光性の筒状ラベルを装着だけでは、容器の底面を通じて紫外線などが透過するため、十分に遮光性を備えた容器とならない。
このような点に鑑み、特開2002−68202号には、容器の胴部に紫外線遮断フィルムからなる熱収縮性ラベルを装着すると共に、容器の底面に紫外線遮断インキ層を施した紫外線遮断性ボトルが開示されている。
【0004】
【特許文献1】
特開2002−68202号公報(第2頁の[請求項1]及び図1等)
【0005】
【発明が解決しようとする課題】
しかしながら、かかる公報記載の手段では、容器のリサイクル時に、筒状ラベルの除去に加えて、紫外線遮断インキを剥離しなければならず、簡単に容器をリサイクルすることができないという問題点がある。また、搬送時などの擦れによって、底面に塗布された紫外線遮断インキ層が部分的に剥離する虞がある。
また、上記公報記載の遮光容器を製造する際には、筒状ラベルの装着工程に加えて、容器の底面にインキを塗布しなければならず、特に、底面の形状が複雑な容器にインキを塗工することは困難である。
【0006】
そこで、本発明は、光透過性容器の胴部及び底面からの光透過を防止でき、リサイクル時には、この光遮断手段を簡易に除去することができる遮光容器を提供することを課題とする。
また、本発明は、容器の胴部及び底面を遮光性ラベルで被覆した遮光容器を簡易に製造することができる遮光容器の製造方法を提供することを課題とする。
【0007】
【課題を解決するための手段】
本発明の遮光容器は、光透過性容器2の胴部21から底面22にかけて、1つの遮光性筒状ラベル3で被覆されていることを特徴とする。
すなわち、本発明は、胴部21及び自立させるための接地部221が形成された底面22を有する光透過性容器2と、容器2の胴部21及び底面22を被覆可能な遮光性の熱収縮性筒状ラベル3とを備え、筒状ラベル3が、熱収縮により、前記容器2の胴部21に装着され、且つ接地部221の形状に沿って装着されていると共に、筒状ラベル3の下方開口部35が容器2の底面22で閉塞されている遮光容器を提供する。
【0008】
上記遮光容器1は、紫外線などの透過をより確実に防止でき、又、光遮断手段が、遮光性の筒状ラベル3で容器2の胴部21及び底面22を被覆するという手段であるため、リサイクル時には、筒状ラベル3を切り取りこれを簡単に除去することができる。また、ラベル3で被覆されているので、搬送時に容器2の底面22が擦れても、剥がれる虞がない。
さらに、筒状ラベル3は、容器2の接地部221の形状に沿って装着されているので、容器2を支障なく自立させることができ、外観上も美麗な容器となる。
【0009】
また、上記容器2の底面22には、内側へ凹んだ凹部222が形成されており、筒状ラベル3の接地部装着部36が容器2の接地部221の内側に向かって次第に大きく熱収縮されており、筒状ラベル3の下方開口部35を閉塞する閉塞部32が、凹部222で区画される空間28内に位置させて設けられている上記遮光容器1は、閉塞部32が、底面21の接地部221から下方側に突出せず、従って、従来の容器と何ら変わらずに、自立安定性が確保され、更に、搬送時、この閉塞部32にゴミなどが付着したり、或いは障害物に引掛かることを防止できるので好ましい。
【0010】
さらに、閉塞部32が、筒状ラベル3の下端部31が合わされ且つ塑性変形によって略扁平状に成形されることにより、筒状ラベル3の下方開口部35が閉塞されている上記遮光容器1は、閉塞部32が嵩張らず、又、搬送時などの振動などによって、閉塞された下方開口部35が不用意に開口することを防止できるので好ましい。
【0011】
また、本発明の第2の手段は、製造方法にあり、遮光性を有するラベルであって容器2の胴部21及び底面22を被覆可能な長さの熱収縮性筒状ラベル3を、容器2の胴部21及び底面22から下方側へ突出させた状態で容器2に挿入する挿入工程、筒状ラベル3を熱収縮させる熱収縮工程、熱収縮の後、容器2の底面22下方に突出する筒状ラベル3の下端部31を、容器2の底面22側へと押圧して筒状ラベル3の下方開口部35を閉塞する閉塞工程、を含む遮光容器の製造方法を提供する。
【0012】
上記製造方法によれば、筒状ラベル3を挿入して熱収縮させ、且つ収縮後に生じるラベル3の下端部31を、容器2の底面22側へと押圧するという簡易な工程で、容器2の胴部21及び底面22に遮光性の筒状ラベル3を装着でき、且つその下方開口部35を閉塞できる。
従って、胴部21及び底面22が筒状ラベル3で被覆された遮光容器1を簡易に製造することができる。
【0013】
また、上記閉塞工程が、熱収縮時の余熱によって筒状ラベル3の下端部31が軟化している間に押圧する上記製造方法によれば、別途加熱工程を設けることなく、下端部31を塑性変形させて下方開口部35を閉塞することができるので好ましい。
【0014】
さらに、上記容器2の底面22に、内側に凹んだ凹部222が形成されており、閉塞工程が、凹部222で区画される空間28内において筒状ラベル3の下方開口部35を閉塞するように押圧する上記製造方法によれば、閉塞部32が容器2の凹部222内に納められた遮光容器1を製造することができるので好ましい。
【0015】
また、本発明の好ましい態様では、容器2の底面22には、容器2を自立させるための接地部221が形成されており、熱収縮工程が、少なくとも前記接地部221の形状に沿って密着するまで筒状ラベル3を熱収縮させる上記遮光容器の製造方法が好ましい。
【0016】
【発明の実施の形態】
以下、本発明について、図面を参照しつつ具体的に説明する。尚、本明細書に於いて方向を示す用語としての「上」、「下」は、容器を自立させた状態を基準とする。
図1に於いて、1は、遮光性を有する熱収縮性筒状ラベル3によって、自立可能な光透過性容器2の少なくとも胴部21及び底面22が被覆されている遮光容器を示す。
【0017】
具体的には、容器2は、例えば、ポリエチレンテレフタレート製容器(いわゆるPETボトル)などの合成樹脂製成形容器、ガラス製などの透明容器からなり、内部に液体などの充填物を収納する収納部23、この充填物を出入れするための取出し部24、胴部21及び自立させるための底面22を有する。取出し部24には、注出口241と外周壁に形成されたネジ部242とが形成されており、このネジ部242には、注出口241を開閉するための非透明樹脂成形品、金属製などのキャップ25が螺合されている。このネジ部242の下方には、外側に突出した鍔部26が形成されている。胴部21には、この鍔部26から次第に拡径する肩部211と実質的に筒状の胴本体部212とが形成されている。底面22には、この胴本体部212に連続するコーナー部27を介して、台上などの載置面に容器を自立させるため該載置面に接する接地部221とこの接地部221よりも内側であって中央部が内側(容器の収納部側)に凹んだ凹部222とが形成されている。この接地部221は、下端面が平坦な底面視リング状に形成されており、この接地部221に囲われるように、ドーム(底上げ)状の凹部222が形成されている。
【0018】
かかる光透過性の容器2の胴部21略全面に、遮光性を有する熱収縮性筒状ラベル3が熱収縮により装着されており、更に、容器2の接地部221に、内側(容器2の中心軸側)に向かうに従い大きく熱収縮されている筒状ラベル3の接地部装着部36が装着されていると共に、筒状ラベル3の下方開口部が、容器2の底面22において閉塞されている。
より具体的には、筒状ラベル2の下方側は、次第に大きく熱収縮しながらコーナー部27に沿って略直角に湾曲し、このコーナー装着部から水平に延びる接地部装着部36を備えている。この接地部装着部36は、接地部221の内側(容器2の中心軸側)に向かうに従い大きく熱収縮されている。さらに、この接地部装着部36から延びるラベル片は、同様に熱収縮しつつ容器2の凹部222側へと入り込むと共に、筒状ラベル3の下方開口部を閉塞するように下端部31が重ね合わされている。この下端部31の合わせ部分は、塑性変形によってラベル表面3aに添着させて略扁平状に成形され、これが下方開口部を閉塞する閉塞部32となっている。従って、この閉塞部32は、容器2の凹部222で区画される空間28内に位置して納められている。
【0019】
閉塞部32は、例えば、図2(a)−1,2に示すように、(恰も袋の底貼りの如く)下端部31の一方片31aを内側に折り込み且つその上に他方片31bを折り畳んだ形状、同図(b)−1,2に示すように、筒状の下端部31の内面を重ね合わせて板状にし、その板状重合部分31cをラベル表面3aへと折り畳んだ形状、同図(c)−1,2に示すように(恰もキャンディの捻り包装の如く)下端部31の合わせながら捻って撚糸状にし、この捻り重合部分31dをラベル表面3aへと折り畳んだ形状、などのように筒状ラベル3の下端部31を規則的に合わせてラベル表面3aに添着させ、且つ塑性変形によって略扁平状に熱セットした構成や、同図(d)−1,2に示すように、下端部31を任意重なり合わせてラベル表面3aに添着させた形状、などのよう筒状ラベル3の下端部31を無秩序に合わせてラベル表面3aに添着させ、且つ塑性変形によって略扁平状に熱セットした構成などが例示される。
【0020】
容器2に装着する前(熱収縮前)の筒状ラベル3は、図3及び図4に示すように、容器2の胴部21に挿入脱可能な内径で、且つ熱収縮後に少なくとも容器2の胴部21及び底面22を被覆可能な長さのラベル基材5の両端部5a,5aを、センターシールし、且つこのセンターシール部4の近傍に易開裂手段としてミシン目6が形成された筒状体からなる。
この筒状ラベル3の上方側は、容器2の胴部21を被覆可能な胴部被覆領域33(容器2の胴部21のみならず、容器2のキャップ25の一部又は全部までも被覆する場合を含む)で、下方側は容器2の底面22を被覆可能な底面被覆領域34である。
【0021】
具体的に熱収縮前の筒状ラベル3の大きさは、容器の大きさ・形状などによって適宜設計されるものであるが、例えば、胴部被覆領域33が容器2の胴部21長さと略同長で、且つ底面被覆領域34が容器2の底面22の半径長さよりも長く形成されているものが例示される。もっとも、この底面被覆領域34が短いと、後述するように熱収縮後に筒状ラベル3の下方開口部35を閉塞することが困難となり、一方、余りに長いと閉塞部32が嵩張るので、例えば、図6に示すように、熱収縮により、底面22下方に生じる筒状ラベル3の下端部31の突出長さLが、下方開口部35の直径Dに対して1〜3倍程度の長さとなるように、底面被覆領域34の長さを設計することが好ましい。また、容器2のキャップ25の一部又は全部まで被覆された遮光容器1を構成する場合には、筒状ラベル3の胴部被覆領域33は、容器2のキャップ25の一部又は全部を被覆可能な長さにする。
尚、筒状ラベル3を構成する熱収縮性フィルムとして、長手方向にも熱収縮するフィルムを用いる場合には、熱収縮後の筒状ラベル3の長さが短くなるため、装着前の筒状ラベル3は、その収縮を考慮して収縮率相当分だけ長く形成しておけばよい。
【0022】
次に、筒状ラベル3を構成するラベル基材5は、少なくとも紫外線を略遮断可能な遮光性と、少なくとも幅方向(筒状ラベルとした場合には周方向)に熱収縮性を有するフィルムからなる。
具体的には、例えば、乳白色を呈する白色系フィルム7の裏面7aに、カーボンブラックなどの黒色顔料が配合された黒色インキからなる黒色系印刷層8がグラビア印刷法などによって設けられていると共に、白色系フィルム7の表面7bのうち、胴部被覆領域33相当面に商品名などを表示するための意匠印刷層9が設けられ且つ底面被覆領域34相当面に同様の黒色系印刷層8が設けられたラベル基材5を用いることができる。従って、白色系フィルム7の底面被覆領域34の表裏面7a,7bには、黒色系印刷層8が設けられている。尚、この意匠印刷層9及び黒色系印刷層8の表面には、図示したように、ニスなどのオーバー印刷層10が設けられている。
さらに、ラベル基材5の厚みは、20〜90μm程度、好ましくは30〜70μm程度に形成される。
【0023】
白色系フィルム7は、例えば、ポリエチレンテレフタレートなどのポリエステル系樹脂、ポリプロピレンなどのオレフィン系樹脂、スチレン−ブタジエン共重合体などのスチレン系樹脂、環状オレフィン系樹脂、塩化ビニル系樹脂、2種以上の混合物などの樹脂成分と、紫外線遮断剤として二酸化チタン、硫酸バリウム、炭酸カルシウム、アルミナホワイトなどの白色顔料と、各種添加剤とを、公知の製膜法により製膜し、延伸することにより得ることができる乳白色のフィルムなどを用いることができる。延伸処理は、テンター方式、チューブ方式の何れでもよい。延伸処理は、通常、70〜110℃程度の温度で、幅方向(TD方向)に2.0〜8.0倍、好ましくは3.0〜7.0倍程度延伸することにより行われる。さらに、必要に応じて、長手方向(MD方向)にも、例えば1.5倍以下の低倍率で延伸処理を行ってもよい。得られたフィルム7は、一軸延伸フィルム又は主延伸方向と直交する方向に若干延伸された二軸延伸フィルムとなる。
【0024】
フィルム7の熱的性質は、ラベル3が少なくとも熱収縮により容器2の胴部21に装着可能な程度、更に、ラベル3の接地部装着部36に皺を生させず、容器2の接地部221の形状に沿って密着装着可能な程度まで少なくとも熱収縮するものが好ましい。
具体的には、少なくとも幅方向(筒状ラベルとした場合に周方向)に於ける熱収縮率(80℃の温水中に10秒間浸漬)が約30%以上、好ましくは約40%、より好ましくは約50%以上のフィルムを用いることが好ましい。尚、熱収縮率の上限は、熱収縮後の筒状ラベル3の下方開口部35の内径をより小さくできることから、出来るだけ大きいもの(フィルムの種類によって異なるが概ね70〜80%程度)が好ましい。
熱収縮率(%)=[{(幅方向の元の長さ)−(幅方向の浸漬後の長さ)}/(幅方向の元の長さ)]×100。
尚、長手方向についても若干熱収縮する熱収縮性フィルムが好ましい。
【0025】
また、ラベル基材5の遮光性の目安は、例えば波長200〜400nmの紫外線の最大透過率が30%以下、好ましくは20%以下、より好ましくは15%以下程度のものが用いられる。
【0026】
上記構成からなる遮光容器1は、底面22まで遮光性のラベル3で被覆されているので、紫外線などの光透過を防止することができる。さらに、上記ラベル3は、白色系フィルム7の裏面7aに黒色系印刷層8が設けられた基材5からなるので、意匠印刷層8の下地となる白色背景の利点を有しつつ、可視光線の透過も防止できる。可視光線の遮光性の目安は、例えば、内容物がビールやビタミン剤などの場合、波長400〜600nmの最大透過率が20%以下、好ましくは10%以下である。
また、光遮断手段が、1つの筒状ラベル3によって容器2を被覆するものであるため、リサイクル時には、既知の胴部ラベル付き容器と同様に、消費者は、ミシン目6などを利用して、ラベル3を切り取りこれを簡単に除去することができる。尚、ミシン目6は微小な孔であるため、光透過の影響は殆ど無視できるほどに小さいが、より確実に遮光するには、上記のような貫通孔型のミシン目6に代えて、非貫通のミシン目やハーフカットの切取り線などのような非貫通型の易開裂手段を用いることが好ましい。
さらに、筒状ラベル3は、容器2の接地部221の形状に沿って装着されているので、容器2を何ら支障なく自立させることができ、外観上も美麗な容器となる。特に、筒状ラベル3の閉塞部32が、容器2の凹部222内に位置されているので、底面21からラベルの一部が突出することがないから自立安定性に優れ、さらに、搬送時、閉塞部32にゴミが付着したり、閉塞部32が不用意に障害物に引掛かることなどを防止できる。
【0027】
また、筒状ラベル3の下端部31が合わされ且つ塑性変形によって略扁平状に成形されているので、閉塞部32が嵩張らず、又、搬送時などの振動などによって、閉塞された筈の下方開口部35が再開口することなどを防止できる。
また、熱収縮によって装着する際、後述するように、筒状ラベル3の底面被覆領域34は大きく収縮することが好ましいところ、上記筒状ラベル3は、底面被覆領域34の表面7bにも黒色印刷層8が設けられているので、赤外線加熱した場合などの熱を吸収し易いという利点を有する。
【0028】
次に、上記筒状ラベル3を容器2に装着する方法及び遮光容器1の製造方法について説明する。
まず、ラベル基材5が連続的に繋がったラベル基材連続体を引出しながら、両端部5aをセンターシールし、これを巻き取ることにより、筒状ラベルが連続的に繋がった筒状ラベル連続体を得る。
この筒状ラベル連続体を、ラベラーなどのシュリンク装着機にセットし、所定長さに切断して1つの筒状ラベル3とし、コンベアなどの搬送装置から送られてくる透明容器2に挿入する。
【0029】
具体的には、図5に示すように、筒状ラベル3の上縁を容器2の鍔部26と略同レベルの位置に、且つ筒状ラベル3の底面被覆領域34を、容器2の底面22から下方側に突出させた状態となるように、筒状ラベル3を容器2に挿入する。次いで、これを温風などを備えるシュリンクゾーンに導いて、この筒状ラベル3を熱収縮させる。
かかる熱収縮により、図6に示すように、筒状ラベル3は、容器2の胴部21に装着され、コーナー部27を介して、内側に次第に大きく熱収縮する接地部装着部36が形成される。更に、この接地部装着部36が接地部221に密着装着され、底面22中央部に、非装着部分として、下方開口部35を含む筒状の下端部31が下方に突出した状態となる。
【0030】
熱収縮温度は、フィルムの種類に応じて適宜設計されるものであって通常60〜200℃程度であるが、美麗な底面を形成できることなどから、底面被覆領域34が容器2の接地部221の形状に沿って密着する程度に筒状ラベル3を熱収縮させることが好ましく、更に、熱収縮後に生じる下方開口部35の開口面積をより小さくすることができるという点から、フィルムの収縮限界又はこの近くまで熱収縮させることがより好ましい。
【0031】
次に、熱収縮時の余熱によって筒状ラベル3の下端部31が軟化しているうちに、図7に示すように、凹部222によって区画される空間28内に進入可能な治具11を用い、下端部31を底面22の凹部222側へと押圧し、前記空間28内で略扁平状に押し潰すことにより、下端部31を介して下方開口部35を閉塞する。この際、下端部31を凹部222(底面22)の表面に押し当てるようにして押圧することが好ましい。
その後、下端部31は、塑性変形により、ラベル表面3aに添着した略扁平状の塊となって、図1に示すような、閉塞部32が空間28内に納められ、この状態を維持できる遮光容器1が得られる。
押圧方法は、例えば、上面が平坦な治具11を用い、下方から底面22側に筒状ラベル3の下端部31を押圧すると、これが無秩序に押し潰され、図2(d)に示すような閉塞部32を形成することができる。また、上面に下端部31に係合する係合部(例えばヤスリ面のような凹凸面)を有する治具11を用い、長手軸周りに回転させながら下端部31を押圧すると、これが撚り糸状に押し潰され、図2(c)に示すような閉塞部32を形成することができる。また、複数の治具11を用い、下端部31を折り畳たむように順次押圧すると、図2(a)に示すような閉塞部32を形成することができる。
【0032】
上記製造方法によれば、筒状ラベル3を収縮させ、且つ収縮後に生じる非装着部分であるラベル3の下端部31を、容器2の底面22側へと押圧するという簡易な工程を経て、胴部21及び底面22が遮光性ラベル3で被覆された遮光容器1を製造することができる。
特に、底面22の凹部222側へと押圧することにより、凹部222の空間28内に閉塞部32が納められた遮光容器1を簡易に製造することができる。
さらに、熱収縮時の余熱により、下端部31が軟化している間に押圧することにより、別途加熱工程を設けずに、下端部31を塑性変形させて下方開口部35を閉塞することができる。もっとも、下端部31を確実に軟化させるために、下端部31を集中的に加熱するヒーターなどの加熱装置を用いて押圧してもよい。
【0033】
尚、本発明は上記各実施形態に限定されるものではなく、本発明の意図する範囲で、適宜の構成を付加、代用、設計変更などすることができる。以下、上記各実施形態の変形例について、主として異なる部分を説明し、同様の構成については、用語及び図番を援用し、その説明を省略することがある。
【0034】
(ラベル基材の他の実施形態)
上記実施形態に於いて、ラベル基材5は、白色系フィルム7に黒色系印刷層8が設けられているので、上記の効果を奏するが、黒色系印刷層8が設けられていない白色系フィルム7を用いてラベル基材5を構成してもよい。また、ラベル基材5を構成するフィルムは、白色系フィルム7に限られず、例えば、特開20002−68202号の第4頁[0027]−[0030]に例示されているような、赤色、濃青などを呈する各種の着色剤や紫外線吸収剤などの紫外線遮断剤が適宜配合されて製膜された遮光性フィルムを用いてラベル基材5を構成してもよい。また、必要に応じて、かかる遮光性フィルムに、上記実施形態の如く、裏面及び/又は底面被覆領域34相当表面に適宜黒色系印刷層8を設けてラベル基材5を構成してもよい。
さらに、透明なフィルムの裏面及び/又は表面に、白色、黒色、濃青などを呈する着色剤や紫外線吸収剤などの紫外線や可視光線の遮断剤が配合された遮光印刷層が設けられた遮光性フィルムを用いてもよく、また、透明なフィルムと紫外線等遮断剤の配合されたフィルムとが積層された積層フィルムなどを用いてもよい。尚、紫外線のみを遮断する場合には、紫外線吸収剤などを含有した実質的に無色の透明フィルムでラベル基材5を構成してもよい。
また、上記実施形態では、フィルム7の表面7bに意匠印刷層9が設けられているが、意匠印刷層9を裏面7aに設けるなどしてもよい。
【0035】
(閉塞部の他の実施形態)
上記実施形態に於いて、閉塞部32は、凹部222の空間28内に位置して設けられているので接地部221下方に突出せずに好ましいものであるが、例えば、図8(a)に示すように、該空間28外であって、凹部対応位置に閉塞部32を設けてもよい。閉塞部32が凹部対応位置に設けられていると、遮光容器1を自立させた際、ラベル3の撓みよって閉塞部32が凹部22へと納まるので(二点鎖線で示す)、自立安定性を確保できる。
【0036】
(容器の他の実施形態)
上記実施形態に於いて、容器2は、その接地部221が、周方向に連続的に繋がる平坦状のものが例示されているが、例えば、図8(b)に示すように、周方向に複数の凸部が突設され、この凸部下端面が接地部221とされた容器2に適用してもよい。尚、かかる容器2は、隣り合う凸状の接地部221の間にも内側に凹んだ凹部222が形成されている。
【0037】
(遮光容器の製造方法の他の実施形態)
上記実施形態に於いては、熱収縮後の余熱によって筒状ラベル3の少なくとも下端部31が軟化している間にこれを押圧して下方開口部35を閉塞するので好ましいが、例えば、再加熱した上で、押圧してもよい。また、これらの手段は、押圧するだけで下方開口部35を閉塞できるので好ましいが、例えば、溶剤や接着剤を用いて、筒状ラベル3の下方開口部35を閉塞することも可能である。
【0038】
【発明の効果】
以上のように、本発明に係る遮光容器は、紫外線などの透過をより確実に防止でき、リサイクル時には、筒状ラベルを除去するだけで、光透過性容器を分離できる。また、遮光容器を支障なく自立させることができ、又、外観上も美麗である。
さらに、下方開口部を閉塞する閉塞部が、凹部で区画される空間内に位置する遮光容器は、自立安定性に優れ、又、搬送時に、ゴミなどが付着し難いので商品価値を低下させず、更に閉塞部が不用意に障害物に引掛かることを防止できる。
また、閉塞部が、筒状ラベルの下端部が合わされ且つ塑性変形によって略扁平状に成形されている遮光容器は、閉塞部が嵩張らず、又、搬送時などの振動などによって、下方開口部の再開口を防止できる。
【0039】
さらに、本発明に係る遮光容器の製造方法は、容器の胴部及び底面を遮光性ラベルで被覆した遮光容器を簡易に製造することができる。
【図面の簡単な説明】
【図1】本発明の遮光容器の一実施形態を示す正面図であって、長手方向中心軸で右半分を断面として現した縦断面を含む正面図。
【図2】(a)〜(d)は、何れも遮光容器の閉塞部の各実施形態を示し、(a)−1〜(d)−1は、一部省略縦断面図、(a)−2〜(d)−2は、閉塞部を容器の底面側から見た状態を示す平面参考図。
【図3】熱収縮前の筒状ラベルの一実施形態を示す斜視図。
【図4】図3のA−A線断面図。
【図5】遮光容器の製造方法に於ける挿入工程を示す縦断面図。
【図6】同熱収縮工程を示す縦断面図。
【図7】同閉塞工程を示す縦断面図。
【図8】(a),(b)ともに、遮光容器の他の実施形態を示す一部省略縦断面図。
【符号の説明】
1…遮光容器、2…光透過性容器、21…容器の胴部、22…容器の底面、221…底面の接地部、222…底面の凹部、3…熱収縮性筒状ラベル、3a…ラベル表面、31…筒状ラベルの下端部、32…閉塞部、33…筒状ラベルの胴部被覆領域、34…筒状ラベルの底面被覆領域、35…下方開口部、36…接地部装着部、5…ラベル基材、6…ミシン目、7…フィルム、8…黒色系印刷層、9…意匠印刷層、11…治具
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a light-shielding container whose body and bottom are coated with a light-shielding label and a method of manufacturing the light-shielding container in order to more reliably prevent transmission of light such as ultraviolet rays.
[0002]
[Prior art]
BACKGROUND ART Conventionally, synthetic resin molded containers such as so-called PET bottles and glass containers have been widely used as containers for beverages and foods. In addition, when filling contents such as green tea or yogurt that are liable to be deteriorated or discolored by light, colored containers have been used to impart light shielding properties. , Transparent containers are used.
[0003]
Therefore, a light-shielding container in which a cylindrical label made of, for example, a white film is attached to a body of a light-transmitting container such as a transparent container is known. However, simply attaching a light-blocking cylindrical label to the body of the container does not result in a container having sufficient light-blocking properties because ultraviolet light or the like is transmitted through the bottom surface of the container.
In view of such a point, Japanese Patent Application Laid-Open No. 2002-68202 discloses an ultraviolet-shielding bottle in which a heat-shrinkable label made of an ultraviolet-shielding film is attached to the body of a container and an ultraviolet-shielding ink layer is provided on the bottom surface of the container. Is disclosed.
[0004]
[Patent Document 1]
JP-A-2002-68202 ([Claim 1] on page 2 and FIG. 1 etc.)
[0005]
[Problems to be solved by the invention]
However, the means described in this publication has a problem in that, when the container is recycled, in addition to the removal of the cylindrical label, the ultraviolet blocking ink must be peeled off, and the container cannot be easily recycled. Further, the ultraviolet blocking ink layer applied to the bottom surface may be partially peeled off due to rubbing at the time of transportation or the like.
Further, when manufacturing the light-shielding container described in the above publication, ink must be applied to the bottom surface of the container in addition to the step of attaching the cylindrical label, and particularly, ink is applied to a container having a complicated bottom shape. It is difficult to apply.
[0006]
Therefore, an object of the present invention is to provide a light-shielding container that can prevent light transmission from the body and the bottom surface of the light-transmitting container, and can easily remove the light-blocking unit during recycling.
Another object of the present invention is to provide a method for manufacturing a light-shielding container that can easily manufacture a light-shielding container in which a body and a bottom surface of the container are covered with a light-shielding label.
[0007]
[Means for Solving the Problems]
The light-shielding container according to the present invention is characterized in that the light-shielding container 2 is covered with one light-shielding tubular label 3 from the body 21 to the bottom surface 22.
That is, the present invention provides a light-transmitting container 2 having a bottom portion 22 on which a body portion 21 and a grounding portion 221 for self-supporting are formed, and a light-shielding heat shrinkable covering the body portion 21 and the bottom surface 22 of the container 2. And the cylindrical label 3 is attached to the body 21 of the container 2 by heat shrinkage, and is attached along the shape of the grounding portion 221. It provides a light-tight container whose lower opening 35 is closed by the bottom surface 22 of the container 2.
[0008]
The light-shielding container 1 can more reliably prevent transmission of ultraviolet light and the like, and the light-shielding means is a means for covering the body 21 and the bottom surface 22 of the container 2 with the light-shielding tubular label 3. At the time of recycling, the tubular label 3 can be cut out and easily removed. Further, since the bottom surface 22 of the container 2 is rubbed at the time of transportation, there is no possibility that the container 2 will be peeled off because it is covered with the label 3.
Furthermore, since the cylindrical label 3 is attached along the shape of the grounding portion 221 of the container 2, the container 2 can be made to stand alone without any trouble, and the container has a beautiful appearance.
[0009]
The bottom surface 22 of the container 2 is formed with a concave portion 222 that is depressed inward, and the grounding portion mounting portion 36 of the cylindrical label 3 is thermally shrunk gradually toward the inside of the grounding portion 221 of the container 2. The light-shielding container 1 in which the closing portion 32 for closing the lower opening 35 of the cylindrical label 3 is provided in the space 28 defined by the concave portion 222, Does not protrude downward from the grounding portion 221 of the container, thus maintaining the self-standing stability without any difference from the conventional container, and furthermore, when transported, dust or the like adheres to the closed portion 32, This is preferable because it can be prevented from being caught on the surface.
[0010]
Further, the light shielding container 1 in which the lower opening 35 of the cylindrical label 3 is closed by closing the lower end 31 of the cylindrical label 3 with the lower end 31 of the cylindrical label 3 and forming it into a substantially flat shape by plastic deformation. This is preferable because the closed portion 32 is not bulky, and the closed lower opening 35 can be prevented from being opened carelessly due to vibration during transportation.
[0011]
The second means of the present invention resides in a manufacturing method, wherein a heat-shrinkable cylindrical label 3 having a length capable of covering the body 21 and the bottom surface 22 of the container 2 is provided. 2 is inserted into the container 2 in a state of protruding downward from the body 21 and the bottom surface 22 of the container 2, a heat shrinking process of thermally shrinking the cylindrical label 3, and after the heat shrinking, is projected below the bottom surface 22 of the container 2. A method of manufacturing a light-shielding container including a closing step of pressing a lower end portion 31 of the cylindrical label 3 to the bottom surface 22 side of the container 2 to close a lower opening 35 of the cylindrical label 3.
[0012]
According to the above manufacturing method, the cylindrical label 3 is inserted and thermally contracted, and the lower end 31 of the label 3 generated after the contraction is pressed toward the bottom surface 22 of the container 2 in a simple step. The light-shielding cylindrical label 3 can be attached to the body 21 and the bottom surface 22 and the lower opening 35 thereof can be closed.
Therefore, the light-shielding container 1 in which the body 21 and the bottom surface 22 are covered with the cylindrical label 3 can be easily manufactured.
[0013]
Further, according to the manufacturing method in which the closing step presses the lower end 31 of the tubular label 3 while the lower end 31 is softened due to the residual heat during heat shrinkage, the lower end 31 is plastically formed without providing a separate heating step. This is preferable because the lower opening 35 can be closed by being deformed.
[0014]
Further, a concave portion 222 concaved inward is formed in the bottom surface 22 of the container 2 so that the closing step closes the lower opening 35 of the tubular label 3 in the space 28 defined by the concave portion 222. According to the above manufacturing method of pressing, the light shielding container 1 in which the closing portion 32 is accommodated in the concave portion 222 of the container 2 can be manufactured, which is preferable.
[0015]
Further, in a preferred embodiment of the present invention, a grounding portion 221 for making the container 2 self-standing is formed on the bottom surface 22 of the container 2, and the heat shrinking step is in close contact with at least the shape of the grounding portion 221. The method for manufacturing the light-shielding container in which the cylindrical label 3 is heat-shrinked up to this point is preferable.
[0016]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be specifically described with reference to the drawings. In the present specification, the terms “up” and “down” as directions indicating directions are based on a state in which the container is self-standing.
In FIG. 1, reference numeral 1 denotes a light-shielding container in which at least a trunk 21 and a bottom surface 22 of a self-supporting light-transmitting container 2 are covered with a heat-shrinkable tubular label 3 having a light-shielding property.
[0017]
Specifically, the container 2 is made of, for example, a molded container made of a synthetic resin such as a container made of polyethylene terephthalate (a so-called PET bottle), or a transparent container made of glass or the like. , A take-out portion 24 for taking in and out the filler, a body portion 21 and a bottom surface 22 for self-supporting. The outlet 24 has a spout 241 and a thread 242 formed on the outer peripheral wall. The thread 242 includes a non-transparent resin molded product for opening and closing the spout 241, metal, and the like. Is screwed. A flange 26 projecting outward is formed below the screw 242. The body portion 21 is formed with a shoulder portion 211 whose diameter gradually increases from the flange portion 26 and a substantially cylindrical body portion 212. On the bottom surface 22, a ground portion 221 in contact with the mounting surface to make the container self-supporting on a mounting surface such as a table via a corner portion 27 continuous with the trunk body portion 212, and an inner side of the ground portion 221. A concave portion 222 is formed in which the central portion is depressed inward (toward the container storage portion). The ground portion 221 is formed in a ring shape with a flat bottom surface when viewed from the bottom, and a dome (raised bottom) -shaped concave portion 222 is formed so as to be surrounded by the ground portion 221.
[0018]
A heat-shrinkable tubular label 3 having a light-shielding property is attached to substantially the entire surface of the body 21 of the light-transmitting container 2 by heat shrinkage. The grounding portion mounting portion 36 of the tubular label 3 that is greatly shrunk toward the center axis side is mounted, and the lower opening of the tubular label 3 is closed at the bottom surface 22 of the container 2. .
More specifically, the lower side of the cylindrical label 2 is provided with a grounding portion mounting portion 36 that is bent substantially at right angles along the corner portion 27 while gradually contracting heat, and extends horizontally from the corner mounting portion. . The ground portion mounting portion 36 is largely thermally contracted toward the inside of the ground portion 221 (toward the center axis of the container 2). Further, the label piece extending from the grounding portion mounting portion 36 similarly enters the concave portion 222 of the container 2 while thermally contracting, and the lower end portion 31 is overlapped so as to close the lower opening of the cylindrical label 3. ing. The mating portion of the lower end portion 31 is formed into a substantially flat shape by being attached to the label surface 3a by plastic deformation, and this forms a closing portion 32 for closing the lower opening. Therefore, the closing portion 32 is located and accommodated in the space 28 defined by the concave portion 222 of the container 2.
[0019]
For example, as shown in FIGS. 2A and 2B, the closing portion 32 folds one piece 31a of the lower end portion 31 inward (as if the bag is attached to the bottom) and folds the other piece 31b thereon. As shown in FIGS. 1B and 1B, the inner surface of the cylindrical lower end portion 31 is overlapped into a plate shape, and the plate-shaped overlapping portion 31c is folded on the label surface 3a. As shown in FIGS. (C) -1 and (2), the lower end portion 31 is twisted while being twisted into a twisted thread (like a candy twisted package), and the twisted overlapped portion 31d is folded into the label surface 3a. In this way, the lower end portions 31 of the cylindrical label 3 are regularly aligned and attached to the label surface 3a, and are heat-set in a substantially flat shape by plastic deformation, as shown in FIG. , The lower end 31 is arbitrarily overlapped with the label surface Impregnated is brought shape, is affixed to the cylindrical label 3 of the lower end portion 31 randomly combined label surface 3a the like, such configuration in which heat set into a substantially flat shape is exemplified by and plastic deformation.
[0020]
As shown in FIGS. 3 and 4, the cylindrical label 3 before being attached to the container 2 (before heat shrink) has an inner diameter that can be inserted into and removed from the body 21 of the container 2 and at least the container 2 after heat shrinkage. A tube in which both ends 5a, 5a of the label base material 5 having a length capable of covering the body portion 21 and the bottom surface 22 are center-sealed, and a perforation 6 is formed near the center seal portion 4 as an easy tearing means. Consists of a shape.
The upper side of the cylindrical label 3 covers a trunk covering region 33 (which covers not only the trunk 21 of the container 2 but also part or all of the cap 25 of the container 2) that can cover the trunk 21 of the container 2. The lower side is a bottom surface covering region 34 capable of covering the bottom surface 22 of the container 2.
[0021]
Specifically, the size of the tubular label 3 before the heat shrinkage is appropriately designed depending on the size and shape of the container. For example, the body covering region 33 is substantially equal to the length of the body 21 of the container 2. An example is shown in which the bottom surface covering region 34 is formed to be longer than the radial length of the bottom surface 22 of the container 2. However, if the bottom surface covering region 34 is short, it is difficult to close the lower opening 35 of the tubular label 3 after heat shrinkage as described later, while if too long, the closing portion 32 is bulky. As shown in FIG. 6, the projecting length L of the lower end 31 of the tubular label 3 generated below the bottom surface 22 due to the heat shrinkage is about 1 to 3 times the diameter D of the lower opening 35. Preferably, the length of the bottom surface covering region 34 is designed. When the light-shielding container 1 is configured so as to cover a part or the entirety of the cap 25 of the container 2, the body covering region 33 of the cylindrical label 3 covers a part or the entirety of the cap 25 of the container 2. Make it as long as possible.
When a film that also shrinks in the longitudinal direction is used as the heat-shrinkable film constituting the cylindrical label 3, the length of the cylindrical label 3 after the heat shrinkage becomes shorter. The label 3 may be formed longer by an amount corresponding to the shrinkage rate in consideration of the shrinkage.
[0022]
Next, the label base material 5 constituting the cylindrical label 3 is made of a film having a light-shielding property capable of substantially blocking at least ultraviolet rays and a heat-shrinkable property at least in a width direction (a circumferential direction when the cylindrical label is used). Become.
Specifically, for example, a black printing layer 8 made of black ink mixed with a black pigment such as carbon black is provided on the back surface 7a of the white film 7 exhibiting milky white by a gravure printing method and the like. On the surface 7b of the white film 7, a design printing layer 9 for displaying a product name or the like is provided on a surface corresponding to the trunk portion covering region 33, and a similar black printing layer 8 is provided on a surface corresponding to the bottom covering region 34. The label substrate 5 provided can be used. Therefore, the black print layer 8 is provided on the front and back surfaces 7a and 7b of the bottom surface covering region 34 of the white film 7. As shown, an overprint layer 10 such as a varnish is provided on the surfaces of the design print layer 9 and the black print layer 8.
Further, the thickness of the label substrate 5 is formed to be about 20 to 90 μm, preferably about 30 to 70 μm.
[0023]
The white film 7 is, for example, a polyester resin such as polyethylene terephthalate, an olefin resin such as polypropylene, a styrene resin such as a styrene-butadiene copolymer, a cyclic olefin resin, a vinyl chloride resin, or a mixture of two or more kinds. Such a resin component, a white pigment such as titanium dioxide, barium sulfate, calcium carbonate, and alumina white as an ultraviolet ray blocking agent, and various additives are formed into a film by a known film forming method and can be obtained by stretching. A milky white film or the like can be used. The stretching treatment may be any of a tenter method and a tube method. The stretching treatment is usually performed by stretching at a temperature of about 70 to 110 ° C. in the width direction (TD direction) by 2.0 to 8.0 times, preferably about 3.0 to 7.0 times. Further, if necessary, the stretching treatment may be performed in the longitudinal direction (MD direction) at a low magnification of, for example, 1.5 times or less. The resulting film 7 is a uniaxially stretched film or a biaxially stretched film slightly stretched in a direction orthogonal to the main stretching direction.
[0024]
The thermal property of the film 7 is such that the label 3 can be attached to the trunk 21 of the container 2 at least by heat shrinkage. It is preferable that the material shrink at least to the extent that it can be closely attached along the shape of the above.
Specifically, the heat shrinkage (immersion in warm water at 80 ° C. for 10 seconds) in at least the width direction (the circumferential direction when a cylindrical label is used) is about 30% or more, preferably about 40%, more preferably It is preferable to use a film of about 50% or more. The upper limit of the heat shrinkage rate is preferably as large as possible (generally about 70 to 80%, although it depends on the type of film), since the inner diameter of the lower opening 35 of the tubular label 3 after the heat shrinkage can be made smaller. .
Thermal shrinkage (%) = [{(original length in width direction)-(length after immersion in width direction)] / (original length in width direction)] × 100.
Note that a heat-shrinkable film that slightly shrinks in the longitudinal direction is preferable.
[0025]
As a guide for the light-shielding property of the label base material 5, for example, one having a maximum transmittance of ultraviolet rays having a wavelength of 200 to 400 nm of 30% or less, preferably 20% or less, more preferably about 15% or less is used.
[0026]
Since the light-shielding container 1 having the above configuration is covered with the light-shielding label 3 up to the bottom surface 22, it is possible to prevent transmission of light such as ultraviolet rays. Further, since the label 3 is made of the base material 5 in which the black print layer 8 is provided on the back surface 7a of the white film 7, the label 3 has the advantage of a white background serving as a base of the design print layer 8 and has the advantage of visible light. Can also be prevented from being transmitted. As a measure of the light-shielding property of visible light, for example, when the content is beer or a vitamin, the maximum transmittance at a wavelength of 400 to 600 nm is 20% or less, preferably 10% or less.
In addition, since the light blocking means covers the container 2 with one cylindrical label 3, at the time of recycling, the consumer uses the perforation 6 or the like in the same manner as in the case of a known container with a body label. , The label 3 can be cut off and easily removed. Since the perforations 6 are minute holes, the effect of light transmission is so small as to be almost negligible. However, in order to shield light more reliably, instead of the through-hole type perforations 6 as described above, non-perforations 6 are used. It is preferable to use a non-penetrating type easy-cleaving means, such as a perforated perforation or a half-cut perforated line.
Furthermore, since the cylindrical label 3 is attached along the shape of the grounding portion 221 of the container 2, the container 2 can be made to stand alone without any trouble, and the container has a beautiful appearance. In particular, since the closing portion 32 of the cylindrical label 3 is located in the concave portion 222 of the container 2, the label does not partly protrude from the bottom surface 21, so that the self-standing stability is excellent. It is possible to prevent dust from adhering to the closing portion 32 and to prevent the closing portion 32 from being carelessly caught by an obstacle.
[0027]
Further, since the lower end portion 31 of the cylindrical label 3 is fitted and is formed into a substantially flat shape by plastic deformation, the closing portion 32 is not bulky, and the lower opening which should have been closed due to vibration during transportation or the like. It is possible to prevent the portion 35 from reopening.
Further, it is preferable that the bottom cover area 34 of the tubular label 3 contracts greatly when mounted by heat shrinkage, as described later. However, the tubular label 3 is also printed in black on the surface 7 b of the bottom cover area 34. Since the layer 8 is provided, there is an advantage that heat is easily absorbed when infrared heating is performed.
[0028]
Next, a method of attaching the cylindrical label 3 to the container 2 and a method of manufacturing the light shielding container 1 will be described.
First, while pulling out the continuous label base material in which the label base material 5 is continuously connected, the both ends 5a are center-sealed and wound up, whereby the continuous cylindrical label body in which the cylindrical labels are continuously connected is obtained. Get.
The cylindrical label continuous body is set in a shrink mounting machine such as a labeler, cut into a predetermined length to form one cylindrical label 3, and inserted into the transparent container 2 sent from a conveyor such as a conveyor.
[0029]
Specifically, as shown in FIG. 5, the upper edge of the cylindrical label 3 is located at substantially the same level as the flange 26 of the container 2, and the bottom cover area 34 of the cylindrical label 3 is The cylindrical label 3 is inserted into the container 2 so as to project downward from the container 22. Next, this is guided to a shrink zone provided with warm air or the like, and the tubular label 3 is thermally contracted.
Due to such heat shrinkage, as shown in FIG. 6, the cylindrical label 3 is mounted on the body 21 of the container 2, and a grounding portion mounting portion 36 that gradually shrinks inward is formed inside through the corner 27. You. Further, the grounding portion mounting portion 36 is closely attached to the grounding portion 221, and the cylindrical lower end portion 31 including the lower opening 35 protrudes downward at the center of the bottom surface 22 as a non-mounting portion.
[0030]
The heat shrink temperature is appropriately designed according to the type of the film and is usually about 60 to 200 ° C., but since the beautiful bottom surface can be formed, the bottom covering region 34 is formed by the grounding portion 221 of the container 2. It is preferable that the tubular label 3 be thermally shrunk to such an extent that it adheres closely to the shape, and furthermore, from the viewpoint that the opening area of the lower opening 35 generated after the heat shrinkage can be made smaller, the shrinkage limit of the film or this shrinkage limit. It is more preferable to make the heat shrink to near.
[0031]
Next, while the lower end 31 of the tubular label 3 is softened by the residual heat at the time of thermal contraction, as shown in FIG. 7, the jig 11 which can enter the space 28 defined by the concave portion 222 is used. By pressing the lower end portion 31 toward the concave portion 222 side of the bottom surface 22 and crushing the lower end portion 31 into a substantially flat shape in the space 28, the lower opening portion 35 is closed via the lower end portion 31. At this time, it is preferable that the lower end portion 31 is pressed against the surface of the concave portion 222 (the bottom surface 22).
Thereafter, the lower end portion 31 is formed into a substantially flat mass attached to the label surface 3a by plastic deformation, and the closed portion 32 is placed in the space 28 as shown in FIG. A container 1 is obtained.
The pressing method is, for example, using a jig 11 having a flat top surface and pressing the lower end portion 31 of the tubular label 3 from below toward the bottom surface 22, which is crushed randomly, as shown in FIG. The closing part 32 can be formed. When the lower end 31 is pressed while rotating around the longitudinal axis using a jig 11 having an engaging portion (e.g., an uneven surface such as a file surface) that engages with the lower end 31 on the upper surface, the jig 11 becomes a twisted yarn. It can be crushed to form a closed portion 32 as shown in FIG. When the lower end portion 31 is sequentially pressed so as to be folded using a plurality of jigs 11, a closed portion 32 as shown in FIG. 2A can be formed.
[0032]
According to the above-described manufacturing method, the cylindrical label 3 is contracted, and the lower end 31 of the label 3, which is a non-attached portion generated after the contraction, is pressed toward the bottom surface 22 of the container 2. The light-shielding container 1 in which the portion 21 and the bottom surface 22 are covered with the light-shielding label 3 can be manufactured.
In particular, by pressing the bottom surface 22 toward the concave portion 222, the light-shielding container 1 in which the closed portion 32 is accommodated in the space 28 of the concave portion 222 can be easily manufactured.
Further, by pressing while the lower end portion 31 is softened due to residual heat at the time of thermal contraction, the lower end portion 31 can be plastically deformed and the lower opening 35 can be closed without providing a separate heating step. . However, in order to surely soften the lower end portion 31, the lower end portion 31 may be pressed using a heating device such as a heater for intensively heating the lower end portion 31.
[0033]
It should be noted that the present invention is not limited to the above-described embodiments, and appropriate configurations can be added, substituted, and design changed within the scope of the present invention. Hereinafter, different portions of the modified example of each of the above embodiments will be mainly described, and for similar configurations, terms and figures are referred to, and the description thereof may be omitted.
[0034]
(Other Embodiments of Label Base Material)
In the above-described embodiment, the label substrate 5 has the above-described effect because the black-based printing layer 8 is provided on the white-based film 7, but the white-based film without the black-based printing layer 8 is provided. The label base material 5 may be constituted by using 7. Further, the film constituting the label substrate 5 is not limited to the white film 7 and may be, for example, a red or dark film as exemplified in page 4 [0027]-[0030] of JP-A-2000-68202. The label substrate 5 may be configured using a light-shielding film formed by appropriately blending various colorants exhibiting blue or the like and an ultraviolet ray blocking agent such as an ultraviolet ray absorbing agent. Further, if necessary, the label substrate 5 may be formed by appropriately providing a black print layer 8 on the back surface and / or the surface corresponding to the bottom cover region 34 on the light-shielding film as in the above embodiment.
Furthermore, a light-shielding printing layer is provided on the back and / or front surface of the transparent film, on which a colorant exhibiting white, black, dark blue and the like and a blocking agent for ultraviolet and visible light such as an ultraviolet absorber are blended. A film may be used, or a laminated film in which a transparent film and a film mixed with a blocking agent such as ultraviolet rays may be used. In the case where only ultraviolet rays are blocked, the label substrate 5 may be composed of a substantially colorless transparent film containing an ultraviolet absorber or the like.
In the above embodiment, the design print layer 9 is provided on the front surface 7b of the film 7, but the design print layer 9 may be provided on the back surface 7a.
[0035]
(Other Embodiment of Blocking Part)
In the above embodiment, since the closing portion 32 is provided in the space 28 of the concave portion 222, it is preferable that the closing portion 32 does not protrude below the grounding portion 221. For example, FIG. As shown, the closing portion 32 may be provided outside the space 28 and at a position corresponding to the concave portion. If the closing portion 32 is provided at the position corresponding to the concave portion, when the light-shielding container 1 is made to stand on its own, the closing portion 32 fits into the concave portion 22 due to the bending of the label 3 (indicated by a two-dot chain line). Can be secured.
[0036]
(Other Embodiment of Container)
In the above embodiment, the container 2 has a flat shape in which the ground portion 221 is continuously connected in the circumferential direction. For example, as shown in FIG. You may apply to the container 2 in which several convex parts are protruded and the lower end surface of this convex part was made into the ground part 221. In addition, in the container 2, a concave portion 222 concaved inward is formed between adjacent convex grounding portions 221.
[0037]
(Another embodiment of a method for manufacturing a light-shielding container)
In the above embodiment, it is preferable that at least the lower end portion 31 of the tubular label 3 is pressed by the residual heat after the heat shrinkage while the lower end portion 31 is softened to close the lower opening portion 35. Then, it may be pressed. Further, these means are preferable because the lower opening 35 can be closed only by pressing. However, it is also possible to close the lower opening 35 of the tubular label 3 using, for example, a solvent or an adhesive.
[0038]
【The invention's effect】
As described above, the light-shielding container according to the present invention can more reliably prevent transmission of ultraviolet light and the like, and can separate the light-transmitting container only by removing the cylindrical label at the time of recycling. Further, the light-shielding container can be made independent without any trouble, and the appearance is beautiful.
Furthermore, the light-shielding container in which the closing portion that closes the lower opening is located in the space defined by the concave portion has excellent self-standing stability, and does not lower the commercial value because dirt and the like hardly adhere during transportation. Further, it is possible to prevent the closing portion from being carelessly hooked on an obstacle.
Further, in the light-shielding container in which the closed portion is formed so that the lower end portion of the cylindrical label is fitted and is formed substantially flat by plastic deformation, the closed portion is not bulky, and the lower opening portion is closed due to vibration during transportation. Reopening can be prevented.
[0039]
Furthermore, the method for manufacturing a light-shielding container according to the present invention can easily manufacture a light-shielding container in which the body and bottom surface of the container are covered with a light-shielding label.
[Brief description of the drawings]
FIG. 1 is a front view showing an embodiment of a light-shielding container according to the present invention, including a longitudinal section in which a right half is shown as a section along a central axis in a longitudinal direction.
FIGS. 2 (a) to 2 (d) each show an embodiment of a closed portion of a light shielding container, and FIGS. 2 (a) -1 to (d) -1 are partially omitted longitudinal sectional views, and FIG. 2-2 (d) -2 is a plan reference view showing a state where the closing portion is viewed from the bottom side of the container.
FIG. 3 is a perspective view showing one embodiment of a tubular label before heat shrinkage.
FIG. 4 is a sectional view taken along line AA of FIG. 3;
FIG. 5 is a longitudinal sectional view showing an insertion step in the method for manufacturing a light-shielding container.
FIG. 6 is a longitudinal sectional view showing the heat shrinking step.
FIG. 7 is a longitudinal sectional view showing the closing step.
8 (a) and 8 (b) are partially omitted longitudinal sectional views showing another embodiment of the light shielding container.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Light shielding container, 2 ... Light transmissive container, 21 ... Container trunk, 22 ... Container bottom, 221 ... Bottom grounding part, 222 ... Bottom recess, 3 ... Heat-shrinkable cylindrical label, 3a ... Label Front surface, 31: lower end portion of cylindrical label, 32: closing portion, 33: body covering region of cylindrical label, 34: bottom surface covering region of cylindrical label, 35: lower opening portion, 36: ground portion mounting portion, 5: label base material, 6: perforation, 7: film, 8: black print layer, 9: design print layer, 11: jig

Claims (6)

胴部(21)及び自立させるための接地部(221)が形成された底面(22)を有する光透過性容器(2)と、前記容器(2)の胴部(21)及び底面(22)を被覆可能な遮光性の熱収縮性筒状ラベル(3)とを備え、前記筒状ラベル(3)が、熱収縮により前記容器(2)の胴部(21)に装着され、且つ接地部(221)の形状に沿って装着されていると共に、前記筒状ラベル(3)の下方開口部(35)が前記容器(2)の底面(22)で閉塞されていることを特徴とする遮光容器。A light-transmitting container (2) having a bottom surface (22) on which a body portion (21) and a ground portion (221) for self-supporting are formed; and a body portion (21) and a bottom surface (22) of the container (2). And a light-shielding heat-shrinkable tubular label (3) that can cover the body (21) of the container (2) by heat shrinkage, and a grounding portion. (221) The light-shielding member is mounted along the shape of (221), and a lower opening (35) of the cylindrical label (3) is closed by a bottom surface (22) of the container (2). container. 前記容器(2)の底面(22)には、内側へ凹んだ凹部(222)が形成されており、前記筒状ラベル(3)の接地部装着部(36)が、接地部(221)の内側に向かって次第に大きく熱収縮されていると共に、筒状ラベル(3)の下方開口部(35)を閉塞する閉塞部(32)が、前記凹部(222)で区画される空間(28)内に設けられている請求項1記載の遮光容器。A concave portion (222) recessed inward is formed in the bottom surface (22) of the container (2), and the grounding portion mounting portion (36) of the cylindrical label (3) is attached to the grounding portion (221). The inside of the space (28) which is gradually shrunk inward toward the inside and which closes the lower opening (35) of the tubular label (3) is closed by the recess (222). The light-shielding container according to claim 1, wherein the light-shielding container is provided in a container. 前記閉塞部(32)が、筒状ラベル(3)の下端部(31)を合わせ且つ塑性変形によって略扁平状に成形されて構成されている請求項2記載の遮光容器。The light-shielding container according to claim 2, wherein the closing portion (32) is formed by aligning a lower end portion (31) of the cylindrical label (3) and forming it into a substantially flat shape by plastic deformation. 遮光性を有するラベルであって容器(2)の胴部(21)及び底面(22)を被覆可能な長さの熱収縮性筒状ラベル(3)を、前記容器(2)の胴部(21)及び底面(22)から下方側へ突出させた状態で前記容器(2)に挿入する挿入工程、前記筒状ラベル(3)を熱収縮させる熱収縮工程、前記熱収縮の後、前記容器(2)の底面(22)下方に突出する筒状ラベル(3)の下端部(31)を、容器(2)の底面(22)側へと押圧して筒状ラベル(3)の下方開口部(35)を閉塞する閉塞工程、を含むことを特徴とする遮光容器の製造方法。A heat-shrinkable cylindrical label (3) having a length capable of covering the body (21) and the bottom surface (22) of the container (2), which is a light-shielding label, is attached to the body (2) of the container (2). 21) and an insertion step of inserting the cylindrical label (3) in a state of protruding downward from the bottom surface (22), a heat shrinking step of heat shrinking the cylindrical label (3), and after the heat shrinking, the container The lower end (31) of the cylindrical label (3) projecting downward from the bottom surface (22) of (2) is pressed toward the bottom surface (22) of the container (2) to open the lower part of the cylindrical label (3). A method for manufacturing a light-shielding container, comprising a closing step of closing a portion (35). 前記閉塞工程が、熱収縮の余熱によって前記筒状ラベル(3)の下端部(31)が軟化している間に押圧する請求項4記載の遮光容器の製造方法。The method for manufacturing a light-shielding container according to claim 4, wherein the closing step presses the lower end portion (31) of the tubular label (3) while the lower end portion (31) is softened due to residual heat of heat shrinkage. 前記容器(2)の底面(22)には、内側に凹んだ凹部(222)が形成されており、前記閉塞工程が、前記凹部(222)で区画される空間(28)内において前記筒状ラベル(3)の下方開口部(35)が閉塞されるように押圧する請求項4又は5記載の遮光容器の製造方法。A concave portion (222) recessed inward is formed in the bottom surface (22) of the container (2), and the closing step is performed in the space (28) defined by the concave portion (222). The method according to claim 4 or 5, wherein the lower opening (35) of the label (3) is pressed so as to be closed.
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