JP2004330092A - Drying carbonizing processing method and drying carbonizing processing apparatus for moisture-containing waste treatment object - Google Patents

Drying carbonizing processing method and drying carbonizing processing apparatus for moisture-containing waste treatment object Download PDF

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JP2004330092A
JP2004330092A JP2003130011A JP2003130011A JP2004330092A JP 2004330092 A JP2004330092 A JP 2004330092A JP 2003130011 A JP2003130011 A JP 2003130011A JP 2003130011 A JP2003130011 A JP 2003130011A JP 2004330092 A JP2004330092 A JP 2004330092A
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steam
furnace
combustion chamber
drying
dry
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Tsunekazu Shirataka
常和 白鷹
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HAMADA SEISAKUSHO KK
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HAMADA SEISAKUSHO KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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Abstract

<P>PROBLEM TO BE SOLVED: To save resources and to promote no environmental-pollution by forming carbonized substance and ash by disposing a circulation system of generated steam between a hot air furnace having steam pipes and a combustion chamber, and a multi-stage type drying carbonizing furnace to circulate a heat source in a closed system. <P>SOLUTION: Chicken droppings, cattle droppings and other moisture-containing waste (treatment object material) are received at an upper stage of the drying carbonizing furnace 1, drying carbonizing treatment is proceeded, and while sequentially transferring to lower stages, generated steam is taken out of an intermediate stage and separately introduced to the steam pipe 21 of the hot air furnace 2 and the combustion chamber 22 via a dust collector 3, the reheated high temperature steam by passing through the steam pipe 21 is returned to upper and lower stages of the drying carbonizing furnace 1 serving as a new heat source, and the surplus generated steam introduced into the combustion chamber 22 is deodorized. A part of dried matter intermediately formed in the drying and carbonizing processing is taken out of the furnace and supplied to the hot air furnace to be used as a secondary fuel to be ashed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【本発明の属する技術分野】
本発明は、鶏糞、家畜糞その他の含水廃棄処理物(被処理物原料に同じ。)の乾燥炭化処理方法及び乾燥炭化処理装置に係り、詳しくは、蒸気管と燃焼室を備えた熱風炉と多段式の乾燥炭化炉との間に発生蒸気の循環系統を配設して密閉系内で熱源を循環させながら炭化物及び灰化物を生成するようにした含水廃棄処理物の乾燥炭化処理方法及び乾燥炭化処理装置に関する。
【0002】
【従来の技術】
従来より、鶏糞、家畜糞その他の含水廃棄処理物(被処理物原料に同じ。)を乾燥炭化処理する外熱式の乾燥炭化炉や焼却炉が知られている。また、乾燥炭化炉と焼却炉を組み合わせて、焼却炉の燃焼排ガスを乾燥炭化炉の熱源として利用する提案もあった。(例えば、特許文献1、2、3を参照。)
【0003】
【特許文献1】
特開平5−164314号公報報(図1)
【特許文献2】
特開平6−159635号公報(図1)
【特許文献3】
特開2002−356319号公報(図1)
【0004】
特許文献1、2は本出願人の自社技術である。(以下、先願装置。)
【0005】
特許文献3は、外熱式のロータリーキルンであり、炭化処理の最終工程で水蒸気を導入して炭化物を賦活処理するとしている。(以下、従来装置。)
【0006】
【発明が解決しようとする課題】
しかしながら、先願装置における熱利用形態には改善の余地がある。
【0007】
また、従来装置は、炭化物を多孔質活性化しようとするものでり、乾燥炭化処理過程での発生蒸気を利用するものではない。
【0008】
こうしたなかで本発明者は、より一層の省資源化と無公害化(環境保全)に寄与するために、密閉系内で乾燥熱源を循環させながら炭化物及び灰化物を生成するためのシステム開発をおこなってきた。
【0009】
本発明はこのような事情に鑑みなされたものであって、上記課題を解消し、蒸気又は熱風炉と多段式の乾燥炭化炉との間に発生蒸気の循環系統を配設して密閉系内で熱源を循環させながら炭化物及び灰化物を生成するようにした含水廃棄処理物の乾燥炭化処理方法及び乾燥炭化処理装置を提供するものである。
【0010】
【課題を解決するための手段】
課題を解決するために本発明は、蒸気管と燃焼室を備えた熱風炉と多段式の乾燥炭化炉との間に発生蒸気の循環系統を配設して密閉系内で熱源を循環させながら炭化物及び灰化物を生成するようにした含水廃棄処理物(被処理物原料に同じ。)の乾燥炭化処理方法であって、
前記乾燥炭化炉の上段に被処理物原料を受け入れ、順次下段に移載しながら乾燥炭化処理を進行させ、発生蒸気を中段から取り出し、集塵機を介して熱風炉の蒸気管と燃焼室に分岐導入し、蒸気管を通過させて再加熱した高温蒸気を前記乾燥炭化炉の上下段にそれぞれ還流し新たな乾燥熱源とするとともに、燃焼室に導入した余剰の発生蒸気を脱臭処理することを特徴とするものである。
【0011】
上記乾燥炭化処理方法を実施するための乾燥炭化処理装置であって、
蒸気管と燃焼室を備えた熱風炉と多段式の乾燥炭化炉との間に発生蒸気の循環系統を配設し、前記乾燥炭化炉の上段に被処理物原料を受け入れ、順次下段に移載しながら乾燥炭化処理を進行させ、発生蒸気を中段から取り出し、集塵機を介して熱風炉の蒸気管と燃焼室に分岐導入し、蒸気管を通過させて再加熱した高温蒸気を前記乾燥炭化炉の上下段にそれぞれ還流し新たな乾燥熱源とする乾燥熱源循環機構を具備してなり、密閉系内で熱源を循環させながら炭化物及び灰化物を生成するようにしたことを特徴とするものである。
【0012】
【発明の実施の形態】
本発明の実施の形態について添付図面を参照して以下説明する。
【0013】
図1に本発明装置(X)のフローシートを示すように、蒸気管21と燃焼室22を備えた熱風炉2と多段式の乾燥炭化炉1との間に発生蒸気の循環系統a,bを配設するとともに、熱風炉2に空気予熱器4(冷却塔)を併設する。
【0014】
乾燥炭化炉1の上段に被処理物原料を受け入れ、順次下段に移載しながら乾燥炭化処理を進行させるのであるが、乾燥炭化処理過程での発生蒸気(180℃程度) を中段から取り出し、サイクロン集塵機3を介して熱風炉2の蒸気管21と燃焼室22に分岐導入し(蒸気循環系統a)、蒸気管21を通過させて再加熱した高温蒸気(450℃以上) を乾燥炭化炉1の上下段にそれぞれ還流し新たな乾燥熱源とする(蒸気循環系統b)。〔乾燥熱源循環機構〕
【0015】
一方、燃焼室22に導入した余剰の発生蒸気を脱臭処理し、燃焼排ガスとともに空気予熱器4に導入して熱交換し、予熱した外気を燃焼室22に送給し(排熱回収ラインc)、減熱した発生蒸気はバグフィルター5(通風手段)を経由して大気放出する。〔排熱回収機構〕
【0016】
また、乾燥炭化炉1から中間生成した乾燥物の一部を炉外に取り出して熱風炉2に供給するためのコンベヤ6(二次燃料供給手段)を配備している。なお、二次燃料としては乾燥物の他に別途コンポストを投入してもよい。
【0017】
そして、乾燥炭化炉1から炭化物を回収し、熱風炉2からは灰化物を回収する。
【0018】
【発明の効果】
本発明は以上の構成よりなるものであり、これによれば乾燥熱源循環機構と排熱回収機構とを有しているので、より一層の省資源化と無公害化の推進が図れる。しかも、二次利用可能な炭化物と灰化物を同時的に資源回収できるので産業上の利用価値が大きい。
【図面の簡単な説明】
【図1】本発明装置のフローシートである。
【符号の説明】
1 乾燥炭化炉
2 熱風炉
21 蒸気管
22 燃焼室
3 サイクロン集塵機
4 空気予熱器(冷却塔)
5 バグフィルター(通風手段)
6 コンンベヤ(二次燃料供給手段)
a 蒸気循環系統(往)
b 蒸気循環系統(還)
c 排熱回収ライン
X 乾燥炭化処理装置〔本発明装置〕
[0001]
[Technical field to which the present invention pertains]
The present invention relates to a method and apparatus for dry carbonization of poultry manure, livestock manure and other water-containing waste products (same as raw materials to be treated) and, more particularly, to a hot stove provided with a steam pipe and a combustion chamber. A method for drying and carbonizing water-containing waste products in which a circulating system of generated steam is arranged between a multistage dry carbonizing furnace and a heat source is circulated in a closed system to generate carbides and ash. It relates to a carbonization device.
[0002]
[Prior art]
BACKGROUND ART Conventionally, an externally heated dry carbonization furnace or an incinerator for drying and carbonizing chicken dung, livestock dung, and other water-containing waste products (the same as raw materials to be processed) has been known. There has also been a proposal for combining a dry carbonization furnace and an incinerator and using combustion exhaust gas from the incinerator as a heat source for the dry carbonization furnace. (See, for example, Patent Documents 1, 2, and 3.)
[0003]
[Patent Document 1]
JP-A-5-164314 (FIG. 1)
[Patent Document 2]
JP-A-6-159635 (FIG. 1)
[Patent Document 3]
JP-A-2002-356319 (FIG. 1)
[0004]
Patent Documents 1 and 2 are in-house technologies of the present applicant. (Hereinafter, the prior application device.)
[0005]
Patent Literature 3 discloses an externally heated rotary kiln, in which steam is introduced in the final step of carbonization to activate the carbide. (Hereinafter, the conventional device.)
[0006]
[Problems to be solved by the invention]
However, there is room for improvement in the form of heat utilization in the prior application.
[0007]
Further, the conventional apparatus is intended to activate the carbide in a porous manner, and does not utilize the steam generated in the dry carbonization process.
[0008]
Under these circumstances, the present inventor has developed a system for generating carbides and incineration while circulating a drying heat source in a closed system in order to contribute to further resource saving and pollution reduction (environmental protection). It has been done.
[0009]
The present invention has been made in view of such circumstances, and solves the above-mentioned problems, and arranges a circulation system for generated steam or steam between a hot blast stove and a multi-stage dry carbonization furnace to provide a closed system. The present invention provides a dry carbonization method and a dry carbonization apparatus for a water-containing waste product, which generates carbides and ash while circulating a heat source.
[0010]
[Means for Solving the Problems]
In order to solve the problem, the present invention arranges a circulation system of generated steam between a hot stove having a steam pipe and a combustion chamber and a multi-stage dry carbonization furnace to circulate a heat source in a closed system. A method of dry carbonizing a water-containing waste product (same as a raw material to be processed), which is configured to produce a carbide and an ash,
The raw material to be treated is received in the upper stage of the dry carbonization furnace, the dry carbonization process proceeds while being sequentially transferred to the lower stage, the generated steam is taken out from the middle stage, and branched into the steam pipe and the combustion chamber of the hot stove through the dust collector. Then, the high-temperature steam reheated by passing through the steam pipe is returned to the upper and lower stages of the drying carbonization furnace, respectively, and is used as a new drying heat source, and excess generated steam introduced into the combustion chamber is deodorized. Is what you do.
[0011]
A dry carbonization treatment device for performing the dry carbonization treatment method,
A circulating system for generated steam is provided between a hot air stove having a steam pipe and a combustion chamber and a multi-stage dry carbonization furnace, and the material to be treated is received in the upper stage of the dry carbonization furnace, and sequentially transferred to the lower stage. The dry carbonization process proceeds while taking out the generated steam from the middle stage, branching into the steam pipe and the combustion chamber of the hot blast stove through the dust collector, passing the steam pipe and reheating the high-temperature steam into the dry carbonization furnace. A drying heat source circulating mechanism is provided in each of the upper and lower stages to provide a new drying heat source, and a carbide and an ash are produced while circulating the heat source in a closed system.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings.
[0013]
As shown in the flow sheet of the apparatus (X) of the present invention in FIG. 1, a circulation system a, b of generated steam is provided between a hot blast stove 2 having a steam pipe 21 and a combustion chamber 22 and a multi-stage dry carbonization furnace 1. And an air preheater 4 (cooling tower) is provided in the hot blast stove 2.
[0014]
The raw material to be treated is received in the upper stage of the dry carbonization furnace 1 and the dry carbonization process proceeds while sequentially transferring the raw materials to the lower stage. The steam (about 180 ° C.) generated in the process of the dry carbonization process is taken out from the middle stage, and the cyclone is removed. The high-temperature steam (450 ° C. or higher) which is branched and introduced into the steam pipe 21 and the combustion chamber 22 of the hot blast furnace 2 through the dust collector 3 (steam circulation system a) and passed through the steam pipe 21 and reheated to the dry carbonization furnace 1 The water is returned to the upper and lower stages, respectively, to be used as a new drying heat source (steam circulation system b). (Dry heat source circulation mechanism)
[0015]
On the other hand, surplus generated steam introduced into the combustion chamber 22 is deodorized, introduced into the air preheater 4 together with the combustion exhaust gas to exchange heat, and the preheated outside air is sent to the combustion chamber 22 (exhaust heat recovery line c). The generated steam whose temperature has been reduced is released to the atmosphere via the bag filter 5 (ventilation means). (Exhaust heat recovery mechanism)
[0016]
In addition, a conveyor 6 (secondary fuel supply means) for taking out a part of the dried product intermediately produced from the dry carbonization furnace 1 to the outside of the furnace and supplying it to the hot blast furnace 2 is provided. In addition, compost may be separately added as a secondary fuel in addition to the dried product.
[0017]
Then, the carbide is recovered from the dry carbonization furnace 1 and the ash is recovered from the hot blast furnace 2.
[0018]
【The invention's effect】
The present invention has the above-described configuration. According to this, since it has a drying heat source circulation mechanism and a waste heat recovery mechanism, it is possible to further promote resource saving and pollution reduction. In addition, since the secondary available carbide and ash can be simultaneously recovered as resources, the industrial utility value is great.
[Brief description of the drawings]
FIG. 1 is a flow sheet of the apparatus of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Dry carbonization furnace 2 Hot stove 21 Steam pipe 22 Combustion chamber 3 Cyclone dust collector 4 Air preheater (cooling tower)
5 Bag filter (ventilation means)
6 Conveyors (secondary fuel supply means)
a Steam circulation system (outbound)
b Steam circulation system (return)
c Exhaust heat recovery line X Dry carbonization treatment device [this device]

Claims (5)

鶏糞、家畜糞その他の含水廃棄処理物(被処理物原料に同じ。)の乾燥炭化処理方法において、
蒸気管と燃焼室を備えた熱風炉と多段式の乾燥炭化炉との間に発生蒸気の循環系統を配設して密閉系内で熱源を循環させながら炭化物及び灰化物を生成するようにした含水廃棄処理物の乾燥炭化処理方法であって、
前記乾燥炭化炉の上段に被処理物原料を受け入れ、順次下段に移載しながら乾燥炭化処理を進行させ、発生蒸気を中段から取り出し、集塵機を介して熱風炉の蒸気管と燃焼室に分岐導入し、蒸気管を通過させて再加熱した高温蒸気を前記乾燥炭化炉の上下段にそれぞれ還流し新たな乾燥熱源とするとともに、燃焼室に導入した余剰の発生蒸気を脱臭処理することを特徴とする含水廃棄処理物の乾燥炭化処理方法。
In the method of dry carbonization of chicken dung, livestock dung and other water-containing waste products (same as raw materials to be processed),
A circulating system for generated steam was installed between a hot blast stove equipped with a steam pipe and a combustion chamber, and a multi-stage dry carbonizing furnace to generate carbides and ash while circulating a heat source in a closed system. A method for dry carbonization of water-containing waste products,
The raw material to be treated is received in the upper stage of the dry carbonization furnace, the dry carbonization process proceeds while being sequentially transferred to the lower stage, the generated steam is taken out from the middle stage, and branched into the steam pipe and the combustion chamber of the hot stove through the dust collector. Then, the high-temperature steam reheated by passing through the steam pipe is returned to the upper and lower stages of the drying carbonization furnace, respectively, and is used as a new drying heat source, and excess generated steam introduced into the combustion chamber is deodorized. Method for dry carbonization of water-containing waste products.
乾燥炭化処理過程で中間生成した乾燥物の一部を炉外に取り出して熱風炉に供給し二次燃料として使用し灰化する請求項1記載の含水廃棄処理物の乾燥炭化処理方法。2. The method of claim 1, wherein a part of the dried product produced in the course of the dry carbonization process is taken out of the furnace, supplied to a hot blast stove, used as a secondary fuel, and incinerated. 鶏糞、家畜糞その他の含水廃棄処理物(被処理物原料に同じ。)の乾燥炭化処理装置において、
蒸気管と燃焼室を備えた熱風炉と多段式の乾燥炭化炉との間に発生蒸気の循環系統を配設し、
前記乾燥炭化炉の上段に被処理物原料を受け入れ、順次下段に移載しながら乾燥炭化処理を進行させ、発生蒸気を中段から取り出し、集塵機を介して熱風炉の蒸気管と燃焼室に分岐導入し、蒸気管を通過させて再加熱した高温蒸気を前記乾燥炭化炉の上下段にそれぞれ還流し新たな乾燥熱源とする乾燥熱源循環機構を具備してなり、
密閉系内で熱源を循環させながら炭化物及び灰化物を生成するようにしたことを特徴とする含水廃棄処理物の乾燥乾燥炭化装置。
In the dry carbonization equipment for poultry manure, livestock manure and other water-containing waste products (same as raw materials to be processed)
A circulation system for generated steam is installed between a hot stove with a steam pipe and a combustion chamber and a multi-stage dry carbonization furnace,
The raw material to be treated is received in the upper stage of the dry carbonization furnace, the dry carbonization process proceeds while being sequentially transferred to the lower stage, the generated steam is taken out from the middle stage, and branched into the steam pipe and the combustion chamber of the hot stove through the dust collector. And a drying heat source circulating mechanism that recirculates the high-temperature steam reheated by passing through the steam pipe to the upper and lower stages of the drying carbonization furnace and serves as a new drying heat source,
A dry and dry carbonization apparatus for water-containing waste products, wherein a carbide and an ash are generated while circulating a heat source in a closed system.
熱風炉に空気予熱器を併設し、燃焼室に導入した余剰の発生蒸気を脱臭処理し、燃焼排ガスとともに空気予熱器に導入して熱交換し、予熱した外気を燃焼室に送給し、減熱した発生蒸気を通風手段を経由して大気放出する排熱回収機構を具備した請求項3記載の含水廃棄処理物の乾燥乾燥炭化装置。An air preheater is attached to the hot blast stove, and the excess generated steam introduced into the combustion chamber is deodorized.The heat is introduced into the air preheater together with the combustion exhaust gas to exchange heat, and the preheated outside air is sent to the combustion chamber to reduce it. 4. The drying and carbonizing apparatus for a water-containing waste product according to claim 3, further comprising an exhaust heat recovery mechanism for discharging the heated steam to the atmosphere via a ventilation means. 乾燥炭化炉から中間生成した乾燥物の一部を炉外に取り出して熱風炉に供給するための二次燃料供給手段を配設した請求項3又は4記載の含水廃棄処理物の乾燥炭化処理装置。5. The dry carbonization apparatus for a water-containing waste product according to claim 3 or 4, further comprising a secondary fuel supply means for taking out a part of the dried product intermediately produced from the dry carbonization furnace outside the furnace and supplying it to a hot blast stove. .
JP2003130011A 2003-05-08 2003-05-08 Drying carbonizing processing method and drying carbonizing processing apparatus for moisture-containing waste treatment object Pending JP2004330092A (en)

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JP2007308325A (en) * 2006-05-17 2007-11-29 Iwate Univ Earthworm cast carbide and adsorbent
JP2008063362A (en) * 2006-09-04 2008-03-21 Sumitomo Osaka Cement Co Ltd Method and apparatus for treating chlorine-containing organic waste
JP2009522097A (en) * 2006-01-06 2009-06-11 ステフティング エネルギーオンデルゾエク セントラム ネーデルランド Method and apparatus for treating biomass
JP4616926B2 (en) * 2008-01-17 2011-01-19 環境科学株式会社 Feces storage processing method and feces storage utilization method, organic matter treatment method and organic matter utilization method, building material and building constructed using the building material
TWI447093B (en) * 2008-11-17 2014-08-01 N M G Environmental Dev Co Ltd Livestock and poultry processing methods and methods of livestock manure, organic matter treatment methods and methods of using organic matter, as well as building materials and the use of the building materials built from the building
CN109516666A (en) * 2018-12-10 2019-03-26 中国农业大学 Dry and sterilizing combines the facility and method of processing chicken manure
CN116697359A (en) * 2023-08-09 2023-09-05 山东福航新能源环保股份有限公司 Folding three-effect fire grate process

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* Cited by examiner, † Cited by third party
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JP2009522097A (en) * 2006-01-06 2009-06-11 ステフティング エネルギーオンデルゾエク セントラム ネーデルランド Method and apparatus for treating biomass
JP2007308325A (en) * 2006-05-17 2007-11-29 Iwate Univ Earthworm cast carbide and adsorbent
JP2008063362A (en) * 2006-09-04 2008-03-21 Sumitomo Osaka Cement Co Ltd Method and apparatus for treating chlorine-containing organic waste
JP4616926B2 (en) * 2008-01-17 2011-01-19 環境科学株式会社 Feces storage processing method and feces storage utilization method, organic matter treatment method and organic matter utilization method, building material and building constructed using the building material
JPWO2009048182A1 (en) * 2008-01-17 2011-02-24 環境科学株式会社 Feces storage processing method and feces storage utilization method, organic matter treatment method and organic matter utilization method, building material and building constructed using the building material
TWI447093B (en) * 2008-11-17 2014-08-01 N M G Environmental Dev Co Ltd Livestock and poultry processing methods and methods of livestock manure, organic matter treatment methods and methods of using organic matter, as well as building materials and the use of the building materials built from the building
CN109516666A (en) * 2018-12-10 2019-03-26 中国农业大学 Dry and sterilizing combines the facility and method of processing chicken manure
CN116697359A (en) * 2023-08-09 2023-09-05 山东福航新能源环保股份有限公司 Folding three-effect fire grate process
CN116697359B (en) * 2023-08-09 2023-10-27 山东福航新能源环保股份有限公司 Folding three-effect fire grate process

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