CN107417068A - A kind of new sludge treatment technique - Google Patents

A kind of new sludge treatment technique Download PDF

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Publication number
CN107417068A
CN107417068A CN201710762002.8A CN201710762002A CN107417068A CN 107417068 A CN107417068 A CN 107417068A CN 201710762002 A CN201710762002 A CN 201710762002A CN 107417068 A CN107417068 A CN 107417068A
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CN
China
Prior art keywords
sludge
brick
drying
desiccation
spray system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710762002.8A
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Chinese (zh)
Inventor
张友根
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Hangzhou Bolley Environmental Technology Co Ltd
Original Assignee
Hangzhou Bolley Environmental Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Bolley Environmental Technology Co Ltd filed Critical Hangzhou Bolley Environmental Technology Co Ltd
Priority to CN201710762002.8A priority Critical patent/CN107417068A/en
Publication of CN107417068A publication Critical patent/CN107417068A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/002Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by condensation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1321Waste slurries, e.g. harbour sludge, industrial muds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Water Supply & Treatment (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Analytical Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a kind of new sludge treatment technique, comprise the following steps:1) sludge drying is carried out by hollow blade dryer, the sludge after desiccation mixes with brick-making raw material;The hollow blade dryer carries out steam circulation heating by waste heat boiler;2) caused tail gas passes through dust removal process in mud drying process, and obtained dust mixes with brick-making raw material together with the sludge after desiccation;3) tail gas after dust removal process carries out spray process by spray system;The spray system uses circulating water pool;4) tail gas after spray process is sent into the burning of tunnel type brickkiln, the circulating water pool of the return of waste water that condensation process obtains to spray system after carrying out condensation process;5) flue gas after the burning of tunnel type brickkiln is first used for waste heat boiler heating in step 1), is used further to drying type brickkiln and carries out fragment of brick drying and processing, subsequent flue gas is discharged by chimney;6) sludge that the water in the circulating water pool of spray system is used in step 1) after desiccation is mixed with brick-making raw material.

Description

A kind of new sludge treatment technique
Technical field
The present invention relates to technical field of sludge treatment, more particularly to a kind of new sludge treatment technique.
Background technology
Sludge is a kind of heterogeneous body being made up of organic debris, bacterial body, inorganic particle and colloid etc..It is difficult to pass through Sedimentation carries out thoroughly separation of solid and liquid.The general objective of Treatment of Sludge is to ensure that the poisonous and harmful substance in sludge, either now Or will not all unacceptable harm be caused to the mankind and environment in the future.
At present, substantial amounts of sludge fails to obtain rationally processing disposal in time and turns into sewage treatment plant's white elephant.
It is most thoroughly processing method with the processing method burned as core, sludge drying process is used before burning process The minimizing of sludge can be realized, sludge calorific value is improved, saves the expense of follow-up burning disposal, and reaches more excellent burning effect Fruit.Sludge after the desiccation caused grey volume after high temperature incineration will reduce more than 90%, and toxic organic compound thermal decomposition is thorough, burns Burn and produce energy recoverable, ash, slag can use as building material.
The advantages of sludge drying:Sludge after desiccation can significantly reduce volume compared with wet mud, so as to reduce Storage area.By taking the wet mud of moisture content 85% as an example, during desiccation to moisture content 40%, volume can be reduced to original 1/4, dirty The shape of mud turns into particle, is advantageous to further work-up.
In sludge drying mode, there is the advantages of unique using the hollow blade formula desiccation machine of steam:
(1) thermal source uses low pressure (0.5MPa) steam, and steam does not contact with sludge, and recyclable circulate makes after steam condensation With.
(2) compact equipment, floor space are small.
(3) heat utilization ratio is high.
(4) gas treatment amount is small.
(5) moisture percentage in sewage sludge change is suitable for, product desiccation uniformity is high.
But to burn processing method for core, it is necessary to larger early investment, while operating cost is also higher, therefore Must government there is higher sludge treatment allowance to maintain normal operation;This is resulted in economic level and underdeveloped Area is more difficult to be used to burn the processing method disposing sludge for core.
It is a kind of effective ways by recycling sludge using making brick from sludge, is ground for the making brick from sludge technology country Study carefully, also there are many domestic patent applications.
As Chinese invention patent application prospectus CN104649650A discloses a kind of new making brick from sludge technique;Should Technique is brickmaking after directly wet mud is mixed with brick-making raw material, and its shortcoming is that sludge treatment capacity is substantially insufficient.
Residual heat of tunnel kiln desiccation is utilized as Chinese invention patent application prospectus CN104315844A discloses one kind Making brick from sludge technique;The technological problemses are that sludge drying produces a large amount of tail gas, and vent gas treatment cost is very high.
The content of the invention
To solve deficiency of the prior art, it is an object of the invention to provide a kind of new sludge treatment technique, it is intended to ties Sludge treatment technique and brickmaking technology are closed, solves existing sludge treatment technique sludge treatment capacity deficiency, sludge drying produces big The problem of measuring tail gas.
To achieve the above object, the technical scheme is that:A kind of new sludge treatment technique, comprises the following steps:
1) sludge drying is carried out by hollow blade dryer, the sludge after desiccation mixes with brick-making raw material, and batch mixing is laggard Row brickmaking, and successively dried by drying type brickkiln, tunnel type brickkiln forms by a firing;
The hollow blade dryer carries out steam circulation heating by waste heat boiler;
2) caused tail gas passes through dust removal process in mud drying process, obtained dust with the sludge after desiccation together with Brick-making raw material mixes;
3) tail gas after dust removal process carries out spray process by spray system;
The spray system uses circulating water pool;
4) tail gas after spray process is sent into the burning of tunnel type brickkiln, the waste water that condensation process obtains after carrying out condensation process It is back to the circulating water pool of spray system;
5) flue gas after the burning of tunnel type brickkiln is first used for waste heat boiler heating in step 1), is used further to drying type brickkiln and enters Row fragment of brick drying and processing, subsequent flue gas are discharged by chimney;
6) sludge that the water in the circulating water pool of spray system is used in step 1) after desiccation is mixed with brick-making raw material.
Beneficial effects of the present invention:Operating cost is low, and totally enclosed type processing can be achieved, and stink do not dissipate, desiccation workshop without Pollution, close to zero-emission.
Brief description of the drawings
Fig. 1 is the process principle figure of the present invention.
Embodiment
As shown in figure 1, a kind of new sludge treatment technique, comprises the following steps:
1) sludge drying is carried out by hollow blade dryer, the sludge after desiccation mixes with brick-making raw material, and batch mixing is laggard Row brickmaking, and successively dried by drying type brickkiln, tunnel type brickkiln forms by a firing;
The hollow blade dryer carries out steam circulation heating by waste heat boiler;
2) caused tail gas passes through dust removal process in mud drying process, obtained dust with the sludge after desiccation together with Brick-making raw material mixes;
3) tail gas after dust removal process carries out spray process by spray system;
The spray system uses circulating water pool;
4) tail gas after spray process is sent into the burning of tunnel type brickkiln, the waste water that condensation process obtains after carrying out condensation process It is back to the circulating water pool of spray system;
5) flue gas after the burning of tunnel type brickkiln is first used for waste heat boiler heating in step 1), is used further to drying type brickkiln and enters Row fragment of brick drying and processing, subsequent flue gas are discharged by chimney;
6) sludge that the water in the circulating water pool of spray system is used in step 1) after desiccation is mixed with brick-making raw material.
Thermal source is steam used in the process of wet sludge anhydration, is provided by waste heat boiler, the condensed condensed water Hui Yu of steam Heat boiler recycles, and the tail gas that sludge drying obtains is used for tunnel type brickkiln after spray washing and condensation process and burnt, warp Pathogen therein can be thoroughly killed after 1000 DEG C or so of roasting, stink is completely eliminated, so as to qualified discharge, and tunnel High-temperature flue gas caused by the burning of formula brickkiln after heat release, removes drying type brickkiln, further reduces operating cost in waste heat boiler;From The water that wet mud obtains is present in circulating water pool, available for brick-making raw material and dewatered sludge batch mixing.
Therefore, wet mud caused waste gas, waste water, solid waste after desiccation runs out of during brickmaking, three wastes Discharge, it is believed that be zero-emission.Whole process can be totally-enclosed design, the stink of sludge is not distributed, in desiccation workshop It is pollution-free.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention Any modification, equivalent substitution or improvement made within refreshing and principle etc., should be included in the scope of the protection.

Claims (1)

1. a kind of new sludge treatment technique, it is characterised in that comprise the following steps:
1) sludge drying is carried out by hollow blade dryer, the sludge after desiccation is mixed with brick-making raw material, made after batch mixing Brick, and successively dried by drying type brickkiln, tunnel type brickkiln forms by a firing;
The hollow blade dryer carries out steam circulation heating by waste heat boiler;
2) caused tail gas passes through dust removal process in mud drying process, obtained dust with the sludge after desiccation together with brickmaking Raw material mixes;
3) tail gas after dust removal process carries out spray process by spray system;
The spray system uses circulating water pool;
4) tail gas after spray process is sent into the burning of tunnel type brickkiln, the return of waste water that condensation process obtains after carrying out condensation process To the circulating water pool of spray system;
5) flue gas after the burning of tunnel type brickkiln is first used for waste heat boiler heating in step 1), is used further to drying type brickkiln and carries out brick Block drying and processing, subsequent flue gas are discharged by chimney;
6) sludge that the water in the circulating water pool of spray system is used in step 1) after desiccation is mixed with brick-making raw material.
CN201710762002.8A 2017-08-30 2017-08-30 A kind of new sludge treatment technique Pending CN107417068A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710762002.8A CN107417068A (en) 2017-08-30 2017-08-30 A kind of new sludge treatment technique

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710762002.8A CN107417068A (en) 2017-08-30 2017-08-30 A kind of new sludge treatment technique

Publications (1)

Publication Number Publication Date
CN107417068A true CN107417068A (en) 2017-12-01

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109990607A (en) * 2018-11-28 2019-07-09 葛小方 A kind of tunnel oven exhaust treatment system and processing method
CN110526544A (en) * 2019-09-23 2019-12-03 泽州县和美环保科技有限公司 A kind of industrial sludge minimizing processing method
CN111841207A (en) * 2020-07-17 2020-10-30 浙江天地环保科技股份有限公司 Sludge drying machine outlet tail gas treatment system and method
CN112028448A (en) * 2020-09-21 2020-12-04 清华大学 Sludge treatment and building material resource utilization system and process
CN113352450A (en) * 2021-03-25 2021-09-07 清华大学 Sludge treatment system and sludge treatment method
CN115304236A (en) * 2021-05-06 2022-11-08 上海市机电设计研究院有限公司 Wet sludge integrated treatment system based on flue gas waste heat is recycled

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201386056Y (en) * 2009-04-28 2010-01-20 溧阳市溧竹环境工程有限公司 Complete set of treatment device for sludge drying
CN203513455U (en) * 2013-10-11 2014-04-02 河北泰泽环保科技有限公司 Sludge drying and incineration system
CN103979766A (en) * 2014-05-26 2014-08-13 南京理工大学 Indirect sludge drying tail gas treatment device and treatment method thereof
CN104315844A (en) * 2014-11-15 2015-01-28 郭金良 Process for producing brick by waste heat drying sludge from sintered brick production line tunnel kiln
KR20150114000A (en) * 2014-03-28 2015-10-12 김은수 Screw press for the treatment of contaminants
CN106399699A (en) * 2016-12-19 2017-02-15 浙江富冶集团有限公司 Process for treating sludge with copper import

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201386056Y (en) * 2009-04-28 2010-01-20 溧阳市溧竹环境工程有限公司 Complete set of treatment device for sludge drying
CN203513455U (en) * 2013-10-11 2014-04-02 河北泰泽环保科技有限公司 Sludge drying and incineration system
KR20150114000A (en) * 2014-03-28 2015-10-12 김은수 Screw press for the treatment of contaminants
CN103979766A (en) * 2014-05-26 2014-08-13 南京理工大学 Indirect sludge drying tail gas treatment device and treatment method thereof
CN104315844A (en) * 2014-11-15 2015-01-28 郭金良 Process for producing brick by waste heat drying sludge from sintered brick production line tunnel kiln
CN106399699A (en) * 2016-12-19 2017-02-15 浙江富冶集团有限公司 Process for treating sludge with copper import

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109990607A (en) * 2018-11-28 2019-07-09 葛小方 A kind of tunnel oven exhaust treatment system and processing method
CN110526544A (en) * 2019-09-23 2019-12-03 泽州县和美环保科技有限公司 A kind of industrial sludge minimizing processing method
CN111841207A (en) * 2020-07-17 2020-10-30 浙江天地环保科技股份有限公司 Sludge drying machine outlet tail gas treatment system and method
CN112028448A (en) * 2020-09-21 2020-12-04 清华大学 Sludge treatment and building material resource utilization system and process
CN113352450A (en) * 2021-03-25 2021-09-07 清华大学 Sludge treatment system and sludge treatment method
CN113352450B (en) * 2021-03-25 2022-05-27 清华大学 Sludge treatment system and sludge treatment method
CN115304236A (en) * 2021-05-06 2022-11-08 上海市机电设计研究院有限公司 Wet sludge integrated treatment system based on flue gas waste heat is recycled

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Application publication date: 20171201

RJ01 Rejection of invention patent application after publication