JP2004324256A - Shield machine - Google Patents

Shield machine Download PDF

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Publication number
JP2004324256A
JP2004324256A JP2003121317A JP2003121317A JP2004324256A JP 2004324256 A JP2004324256 A JP 2004324256A JP 2003121317 A JP2003121317 A JP 2003121317A JP 2003121317 A JP2003121317 A JP 2003121317A JP 2004324256 A JP2004324256 A JP 2004324256A
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JP
Japan
Prior art keywords
cylinder
inner cylinder
shield excavator
locking member
outer cylinder
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Granted
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JP2003121317A
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Japanese (ja)
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JP3892412B2 (en
Inventor
Toshinori Asahi
利則 朝日
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Okumura Corp
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Okumura Corp
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Priority to JP2003121317A priority Critical patent/JP3892412B2/en
Publication of JP2004324256A publication Critical patent/JP2004324256A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a shield machine which enables construction of a greatly curved tunnel and directional correction to be easily performed while the tunnel is driven, and can be easily recovered to the side of a starting shaft without being dismantled after excavation, in a shield method wherein a following pipe is buried along with the excavation of the tunnel. <P>SOLUTION: An outer shell of the shield machine A has a double structure which is composed of an inner cylinder 1 equipped with an excavating means etc., and an outer cylinder 2 covering the inner cylinder 1; the inner and outer cylinders 1 and 2 are split into front drum parts 1A and 2A and rear drum parts 1B and 2B via buckling parts 3 and 5; four-side inner peripheral surfaces of the drum parts 1A and 1B of the inner cylinder 1 are coupled together by a direction correcting jack 9 so that the drum parts 1A and 2A of the inner and outer cylinders 1 and 2 can be concurrently bent in the same direction from the buckling parts 3 and 4 with respect to the drum parts 1B and 2B by the operation of the jack 9; and a diameter of a cutter head 12 can be made smaller than an inside diameter of the outer cylinder 2. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、地中に所定長までトンネルを掘削しながら管体を埋設したのち、管体内を通じて後方に撤去、回収可能にしたシールド掘削機に関するものである。
【0002】
【従来の技術】
地中に管路を形成するためのシールド工事においては、発進立坑側からシールド掘削機を到達立坑に向かって掘進させ、一定長のトンネルが掘削される毎に該シールド掘削機に後続させて一定長の埋設管を順次、継ぎ足すことにより管路を形成しており、到達立坑に達したシールド掘削機は、通常、該到達立坑内から地上に回収しているが、到達側に既設の人孔が設けられているなどの事情によって到達立坑が設けられていない場合には、掘削終了後にシールド掘削機を解体してトンネル内を通じて発進立坑側に撤去、回収しなけれならず、その撤去、回収作業に著しい手間と労力を要するという問題点があった。
【0003】
このため、先頭の埋設管内にシールド掘削機を挿入、固定しておき、先頭の埋設管の開口端から前方に突設している該シールド掘削機のカッタヘッドを回転させながら発進立坑側で埋設管を押し進めることにより、シールド掘削機を掘進させてトンネルを掘削すると共に、一定長のトンネルが掘削される毎に埋設管を順次継ぎ足すことにより管路を形成し、次いで、掘削終了後には、カッタヘッドを埋設管の内径よりも小径となるように縮小させると共に先頭の埋設管に対するシールド掘削機の固定を解いたのち、シールド掘削機を解体することなく管路内を通じて発進立坑まで後退させ、発進立坑から地上側に回収することが行われている(例えば、特許文献1参照)。
【0004】
【特許文献1】
特開平3−267497号公報(第2〜5頁、第1図)
【0005】
【発明が解決しようとする課題】
しかしながら、上記のように埋設管内にシールド掘削機を挿入した構造では、シールド掘削機を中折れタイプにして曲線トンネルの施工が行えるように構成することができず、使用範囲が限定されるといった問題点がある。また、先頭の埋設管と次の埋設管との接合部分を屈折可能にして方向修正を可能にすることが開示されているが、比較的長い埋設管全体を屈折させるには、カッタヘッドによる外周地盤の余掘りを大きくしなければならず、しかも、その余掘りを大きくした割りには小さい屈折角度した得られないために、大きく屈曲した曲線トンネルを施工することが困難である。
【0006】
さらに、上記のように埋設管の接合部を屈折可能にした場合、シールド掘削機全長が埋設管に内挿できる短い長さに制限され、従って、内部に配設される機器類の構造等に影響を及ぼす虞れが生じると言った問題点があった。
【0007】
本発明はこのような問題点に鑑みてなされたもので、その目的とするところは、トンネル掘進中において、大きく屈曲した曲線トンネルの施工や方向修正が容易に行えると共に、トンネル掘削後には管路内を通じて後方に撤去、回収することができるシールド掘削機を提供するにある。
【0008】
【課題を解決するための手段】
上記目的を達成するために本発明のシールド掘削機は、請求項1に記載したように、シールド掘削機はその外殻を外筒と内筒との二重構造に形成してこのシールド掘削機によって所定長のトンネルを掘削した後に、上記外筒を残した状態でこの外筒の内周面をガイドとしてカッタヘッド等の掘削手段を具備している上記内筒を後方に撤去可能に構成しているシールド掘削機において、上記内外筒はそれぞれ屈折自在な中折れ部を介して前後胴部に分割されていると共にこれらの内外筒の前胴部の前端対向面が互いに摺動可能に接合してあり、さらに、内筒の前後胴部間の数箇所を周方向に所定間隔毎に方向修正ジャッキによって連結して、これらの方向修正ジャッキの作動により上記内外筒の前胴部を後胴部に対してそれぞれの中折れ部から同時に同一方向に屈折させるように構成している。
【0009】
このように構成したシールド掘削機において、請求項2に係る発明は、上記外筒の前端に、該外筒の内周面から内方に向かって斜め前方に傾斜した内向き傾斜端面を有する外側係止部材を一体に設けている一方、内筒の前端に、該内筒の外周面側から内方に向かって斜め前方に傾斜した外向き傾斜端面を有する内側係止部材を一体的に設けて、この内側係止部材の外向き傾斜端面を上記外側係止部材の内向き傾斜端面に後方側から係脱可能に当接、係止させた接合部に形成してあり、さらに、掘削機本体のカッタヘッドの外径を外筒の内径よりも小径になるまで縮径可能に構成している共に、内筒後胴部内に該内筒後胴部と外筒後胴部とを脱着自在に連結するグリッパを装着していることを特徴とする。
【0010】
さらに、請求項3に係る発明は、上記内筒の後胴部に引き抜き用ロッドの前端を連結していることを特徴とする。
【0011】
【作用】
方向修正時や曲線トンネルの施工時に、カッタヘッド等の掘削手段を備えたシールド掘削機の内筒の前後胴部間を連結している方向修正ジャッキを作動させると、内筒後胴部に対して内筒前胴部が方向修正ジャッキの作動量に応じて中折れ部から屈折する。この際、該内筒前胴部の屈折は、その前端外周面側と外筒前胴部の前端内周面側との接合部を介して外筒前胴部に伝達され、外筒の前胴部も後胴部に対して同時に同一方向に屈折する。
【0012】
このような内外筒の前胴部前端間の接合部の構造として、請求項2に記載した発明は、上記外筒の前端内周面に内向き傾斜端面を有する外側係止部材を一体に設けている一方、内筒の前端外周面に、外向き傾斜端面を有する内側係止部材を一体的に設けて、この内側係止部材の外向き傾斜端面を上記外側係止部材の内向き傾斜端面に摺動自在に当接、係止させた構造を採用しており、従って、内筒の前胴部を後胴部に対して中折れ部から屈折させると、該内筒前胴部の内側係止部材によって外筒前胴部の外側係止部材が該外筒後胴部に対して中折れ部から同一方向に屈折し、掘削中における方向修正や曲線トンネル施工が容易に行うことができる。
【0013】
また、シールド掘削機によって一定長のトンネルを掘削する毎に、外筒に一定長の埋設管を順次、接続しながらトンネル内に推進、埋設する際に、発進立坑側から推進ジャッキによって埋設管の後端を押し進めると、その推進力が最前部の埋設管から外管の後胴部、この外管後胴部からグリッパを介して内管後胴部、該内管後胴部から方向修正ジャッキを介して内管前胴部、この内管前胴部の上記内側係止部材の外向き傾斜端面から外管前胴部の外側係止部材の内向き傾斜端面に順次、伝達されてシールド掘削機全体が掘進する。
【0014】
次に、所定長のトンネル掘削後に、外筒を残してシールド掘削機を回収する場合、カッターヘッドを外筒の内径よりも小径となるように縮小させると共にグリッパにより内外管の後胴部同士の連結を解いたのち、内筒を引き抜き用ロッド等によって後方に引き寄せると、該内筒の前端に一体に設けている内側係止部材の外向き傾斜端面が外筒の前端に一体に設けている内側係止部材の外向き傾斜端面から後方に離れて外筒を地中に残した状態でシールド掘削機を発進立坑側に撤去、回収することができる。
【0015】
【発明の実施の形態】
次に本発明の具体的な実施の形態を図面について説明すると、シールド掘削機Aは、その外殻を鋼管製の内筒1と、この内筒1の外周面に小間隔を存して被せている鋼管製の外筒2との二重構造に形成していると共に、これらの内外筒1、2を前胴部1A、2Aと後胴部1B、2Bとにそれぞれ分割してあり、その分割部、即ち、前胴部1A、2Aの後端部と後胴部1B、2Bの前端部とをそれぞれ互いに屈折自在な中折れ部3、4を介して接続している。この場合、内筒1の前後胴部1A、1B間を接続している中折れ部3を外筒2の前後胴部2A、2B間を接続している中折れ部4よりも前方側近傍位置に設けて、後胴部2A、2Bに対して前胴部1A、2A同士が互いに衝接したりすることなくこれらの中折れ部3、4を介して同時に円滑に屈折できるように構成している。
【0016】
中折れ部3、4は、内外筒体1、2の前胴部1A、2Aの後端部内周面にシール材20を介して内外筒体1、2の後胴部1B、2Bの円弧状に湾曲した前端部外周面を屈折自在に摺接させた構造としてあり、さらに、内筒1の前後胴部1A、1Bの内周面間の四方に、図3に示すように、中折れ部3を介して前後端が前胴部1Aの内周面の後端部と後胴部1Bの前端部にそれぞれ連結している方向修正ジャッキ5、5、5、5を配設している。
【0017】
即ち、これらの方向修正ジャッキ5のロッドの前端は、内筒1の前胴部1Aの後端部内周面に外周面を一体に固着している円板形状の後側隔壁11の後面四方に後方に向かって突設している突片21にピン22によって回動自在に連結してあり、後端は内筒1の後胴部1Bの前端部内周面に突設しているブラケット23にピン24によって回動自在に連結している。そして、中折れ部3、4は、任意の方向修正ジャッキ5を伸長させた際に、この方向修正ジャッキ5と内筒1の直径方向に対向する方向修正ジャッキ5の前端枢着ピン22を中心として屈折するように構成している。なお、任意の方向修正ジャッキ5を一定量、伸長させる一方、この方向修正ジャッキ5と内筒1の直径方向に対向する方向修正ジャッキ5を同一量だけ収縮させることによって、中折れ部3、4を屈折させるように構成しておいてもよい。
【0018】
また、内筒1の後胴部1Bにおける外周面の少なくとも前後部下周面に一定高さのスライドシュー6、6を一体に設けてあり、これらのスライドシュー6、6の頂面を外筒2の後胴部2Bの内周面に前後方向に摺動自在に支持させて、内外筒1、2間に該スライドシュー6の高さに等しい隙間を設けている。
【0019】
さらに、上記内外筒1、2における前胴部1A、2Aの前端対向面、即ち、内筒1の前胴部1Aの前端部外周面と外筒2の前胴部2Aの前端部内周面とは互いに摺動可能に接合している。詳しくは、外筒2の前胴部2Aの前端に、外周面が外筒2の外周面と面一に形成されていると共に内周面8aが外筒2の前胴部2Aの内周面から一定厚みだけ内方に突設してなる円環状の外側係止部材8を一体に固着していて、この外側係止部材8の後端面を外筒2の前胴部2Aの内周面から内方に向かって斜め前方に傾斜した内向き傾斜端面8bに形成している。
【0020】
一方、内筒1の前胴部1Aの前端に、外周面の後半部が内筒1の外周面と面一に形成されていると共に前半部が後半部よりも小径な外周面7aに形成されていて該外周面7aを上記外筒2の外側係止部材8における内周面8aにシール材25を介して摺動自在に接合させている内側係止部材7を一体に固着してあり、さらに、この内側係止部材7における上記外周面7aの後端と後半部の外周面前端間に該外周面側から内方に向かって斜め前方に傾斜した外向き傾斜端面7bを形成し、この外向き傾斜端面7bを上記内向き傾斜端面8bに後方側から当接、係止させて、互いに摺動可能に係合させている。
【0021】
また、内筒1の後胴部1Bの後部内に上下或いは左右の2方に、図3に示すように、半径方向に向けて油圧ジャッキからなるグリッパ9、9を配設、固定してあり、このグリッパ9の断面円形のロッド体9aを内筒1の後胴部1Bの後部に内外周面に亘って貫通した通孔1Cを通じて、このロッド体9aの端面と対向する外筒2の後胴部2Bの後部内周面に設けた円形凹部2Cに嵌脱自在に嵌合させ、内外筒1、2の後胴部1B、2B同士を円周方向、径方向、長さ方向に妄動不能に連結、固定している。
【0022】
さらに、図4、図5に示すように内筒1の前胴部1A内の上記後側隔壁11の外周部に後方に向かってローリング防止部材29を突設し、このローリング防止部材29を内筒1の後胴部1Bの前端部内周面両側部に突設したストッパ片30、30間に挿入状態で介在させて、これらのストッパ片30、30の対向面にローリング防止部材29の両側面を当接させることにより、後胴部1Bに対して前胴部1Aがローリングするのを防止している。
【0023】
シールド掘削機Aは、カッタヘッド12をその内筒1の前端開口部から前方に突出させていて該カッタヘッド12のの回転中心軸部13を内筒1の前部に張設している前側隔壁14の中央部に回転自在に支持させてあり、上記後側隔壁11の後面に装着しているモータ15によって噛合歯車16を介してカッタヘッド12を回転させるように構成している。
【0024】
このカッタヘッド12は、図1、図2に示すように、上記回転中心軸部13の前端から外径方向に向かって長さが内筒1の内径よりも短い複数本(図においては4本)の中空スポーク部12a を放射状に突設していると共に隣接する中空スポーク部12a 、12a の外端間を外周リング部12b によって一体に連結してあり、さらに、各中空スポーク部12a の前面に複数個のカッタビット17a を突設していると共にこれらの中空スポーク部12a 内に、前面又は外端面にカッタビット17b を突設しているアーム部材12c を該中空スポーク部12a の外端開口部から内外径方向に出没自在に配設してなるものである。なお、前面にカッタビット17b を突設しているアーム部材12c と外端にカッタビット17b を突設しているアーム部材12c とは交互に配設されている。
【0025】
そして、各アーム部材12c を中空スポーク部12a の外端から突出させた状態においては直径方向に配設されている中空スポーク部12a 、12a の外端間で設定されるカッタヘット12の外径が外筒2の前胴部2Aの外径と同等若しくは大径となり、アーム部材12c を中空スポーク部12a 内に没入させた状態においては、カッタヘッド12の外径が外筒2の内径よりも小径で、内筒1の内径と同等若しくは小径となるように構成している。
【0026】
中空スポーク部12a の外端開口部からアーム部材12c を出没させる手段は、中空スポーク部12a 内にジャッキ18を配設してそのロッド端をアーム部材12c の内端面に一体に連結してなる。なお、上記カッタヘッド12の上記回転中心軸部13の前面にはセンタビット17c が突設されている。
【0027】
このように構成したカッタヘッド12の後面と上記前側隔壁14の前面間の空間部を、カッタヘッド12によって掘削された土砂を取り込んで一旦滞留させておく土砂室10に形成してあり、この土砂室10から排土管19を通じて掘削土砂を後方に排出するように構成している。また、カッタヘッド12の回転中心軸部13の中空内に泥水注入管26を通じて泥水を供給し、回転中心軸部13の前端面から切羽に向かって泥水を注出させて、カッタヘッド12により掘削された土砂を泥水と共に土砂室10内に取り込み、土砂室内を一定の泥水圧に保持して切羽の崩壊を防止すると共に掘削土砂を泥水と共に攪拌して上記排土管19を通じて排出するように構成している。
【0028】
さらに、内筒1の後胴部1Bの後端中央部には、上記泥水注入管26を連結、連通させてカッタヘッド12の回転中心軸部13の中空内に泥水を導入するための中空管27が配設されてあり、この中空管27の後端を端板28によって閉止している共に、該端板28にシールド掘削機Aの外筒2から内筒1を後方に引き抜くための引き抜き用ロッド18の前端を着脱自在に連結している。なお、この引き抜き用ロッド18は上記中空管27に限らず、内筒1の後端側の適所に連結しておいてもよい。
【0029】
また、内筒1の後胴部1Bの後端に内部に制御盤等を設置した管体1Dの前端を着脱自在に連結している。この管体1Dは上記後胴部1Bと同一外径に形成されていると共に外筒2の後胴部2Bの後端から後方に突出させている。
【0030】
次に、以上のように構成したシールド掘削機Aの作用を述べると、まず、シールド掘削機Aの外筒2内に内筒1を装着するには、シールド掘削機Aのカッタヘッド12の外径を外筒2の内径よりも小径となるまで縮小させ、且つ、グリッパ9を収縮させた状態にして内筒1の前胴部1Aを外筒2の後胴部2Bの後端から挿入し、内筒1の前胴部1Aの前端が外筒2の前胴部2Aの前端部内に達すると、内筒1の前胴部1Aの前端に一体に設けている内側係止部材7の外周面7aが外筒2の前胴部2Aの前端に一体に設けている外側係止部材8の内周面8aにシール材25を介して摺動自在に嵌合すると共に内側係止部材7の外向き傾斜端面7bが外側係止部材8の内向き傾斜端面8bに当接、係合して内筒1がそれ以上前方に移動するのを阻止された状態となると共に内筒1の後胴部1B内いに配設している上記グリッパ9、9が外筒2の後胴部2Bの内周面に形成している円形凹部2C、2Cに達する。
【0031】
この状態にしてグリッパ9、9をそれぞれ円形凹部2C、2Cに対向させ、グリッパ9のロッド体9aを伸長させてその端部を円形凹部2Cに嵌入、係止させることにより、内外筒1、2の後胴部1B、2Bを互いに円周方向、径方向、長さ方向に妄動不能に連結、固定することによって外筒2内に内筒1が装着される。なお、この装着時においては、内筒1内からカッタヘッド12やモータ15等の掘削手段、さらには排土管19や方向修正ジャッキ5等を撤去しておき、内筒1を外筒2内にその内側係止部材7が外側係止部材8に当接、係合するまで挿嵌したのち、この内筒1内に掘削手段等を組み込むことによってシールド掘削機Aを構成してもよい。
【0032】
このように構成したシールド掘削機Aは発進立坑B内に設置され、カッタヘッド12の各中空スポーク部12a の外端開口部からアーム部材12c を突出させてカッタヘッド12の外径を外筒2の外径と同等ないしは僅かに大径となるまで拡径させた状態にして該カッタヘッド12を回転させると共に発進立坑Bの後部内に配設している推進ジャッキ等の推進手段Cによって押し進めてトンネルを掘進する。
【0033】
そして、このシールド掘削機Aが発進立坑Bから地中内に推進すると、その外筒2の後胴部2Bの後端に一定長のヒューム管或いは鋼管からなる埋設管Dの前端を接続させ、この埋設管Dの後端を上記推進手段Cによって押し進めて、シールド掘削機Aの外筒2に該埋設管Dを後続させた状態でシールド掘削機Aをさらにトンネル計画線に沿って掘進させる。
【0034】
推進手段Cによる推進力は、まず、埋設管Cからこの埋設管Cを後続させているシールド掘削機Aの外管2の後胴部2Bに伝達されたのち、この外管後胴部2Bからグリッパ9を介して内管1の後胴部1Bに伝達され、さらに、該内管後胴部1Bから方向修正ジャッキ5を介して内管前胴部1Aに伝達されると共にこの内管前胴部1Aの前端に固着している内側係止部材7の外向き傾斜端面7bを介してこの外向き傾斜端面7bに接合している外管2の前端に固着した外側係止部材8の内向き傾斜端面8bに伝達され、内外管1、2が同時に一体的に推進させられる。、即ち、推進手段Cの推進力によってシールド掘削機Aが掘進する。
【0035】
そして、シールド掘削機Aにより一定長のトンネルが掘削される毎に発進立坑側において埋設管Dを順次、継ぎ足しながら押し進めて図6に示すように、管路を形成していく。なお、シールド掘削機Aのカッタヘッド12によって掘削された土砂は、土砂室10内から排土管19を通じて発進立坑B側に排出される。
【0036】
トンネル掘進中において、管路を形成するための計画トンネルが湾曲している場合、又は、方向を修正する必要が生じた場合、シールド掘削機Aの内筒1の前後胴部1A、1B間を連結している四方の方向修正ジャッキ5のうち、所定の方向修正ジャッキ5を作動させてシールド掘削機Aの内外筒1、2における前胴部1A、2Aの向きを後胴部1B、2Bに対して計画曲線トンネル方向に、又は、修正したい方向に向ける。
【0037】
例えば、図7に示すように、右側に向きを変えたい場合には、右側の方向修正ジャッキ5を不作動状態にして左側の方向修正ジャッキ5を伸長させると、内筒1の前胴部1Aが後胴部1Bに対して中折れ部3から右方向に屈折する。この屈折角度は左側の方向修正ジャッキ5の伸長量によって大小に調整することができる。内筒1の前胴部1Aが後胴部1Bに対して中折れ部3から右方向に屈折しようとすると、内筒1の外周面に対して隙間を存して被さっている上記外筒2における前胴部2Aは、その前端に固着している外側係止部材8の内周面8aを内筒1の前胴部1Aの前端に固着している内側係止部材7の外周面7aに摺接させているので、この内側係止部材7によって外側係止部材8が右方向に押圧され、従って、外筒2の前胴部2Aは、後胴部2Bに対して中折れ部4から内筒1の前胴部1Aと同一方向に同時に屈折し、掘削中における方向修正や曲線トンネル施工が容易に且つ正確に行えるものである。
【0038】
なお、内外筒1、2の後胴部1B、2Bに対する前胴部1A、2Aの屈折が容易に行えるように、カッタヘッド12の中空スポーク部12a からアーム部材12c をさらに外筒2の外径よりも外方に突出させて切羽の外周地盤を余掘りしておく。
【0039】
次に、上記シールド掘削機Aによって所定長のトンネルを掘削したのち、外筒2を地中に残してこのシールド掘削機Aを撤去、回収する場合、まず、カッタヘッド12のアーム部材12c を中空スポーク部12a 内に没入させて該カッタヘッド12の外径を外筒2の前端に固着している外側係止部材8の内径よりも小径にすると共に、グリッパ9のロッド体9aを収縮させることによって内外筒1、2の後胴部1B、2B同士の連結を解く。さらに、内筒1の後端部に引き抜き用ロッド18を連結する。
【0040】
しかるのち、この引き抜き用ロッド18を後方に引っ張ると、内筒1の前端に固着している内側係止部材7の外向き傾斜端面7bが、外筒2の前端に固着している外側係止部材8の内向き傾斜端面8bとの接合を解いて該内向き傾斜端面8bから後方に離間し、内筒1がその後胴部1Bの外周面における前後部下周面に突設している前後スライドシュー6、6を外筒2の後胴部2Bの内周面上を滑らせながら後方に移動し、埋設管Dによる管路内を通じて発進立坑B内に回収される。このように、外管2を地中に残した状態でこの外管2を除くシールド掘削機全体、即ち、掘削手段等を備えている内筒1を発進立坑B内にし、この発進立坑B内から地上に回収、撤去するものである。なお、シールド掘削機Aの回収時には、カッタヘッド前方の地盤を薬液注入などにより固化処理しておけばよい。
【0041】
【発明の効果】
以上のように本発明のシールド掘削機によれば、シールド掘削機の外殻を外筒と内筒との二重構造にすると共に、これらの内外筒をそれぞれ屈折自在な中折れ部を介して前後胴部に分割し、且つ、内該筒の前胴部の前端対向面を互いに摺動可能に接合させてあり、さらに、内筒の前後胴部間の数箇所を周方向に所定間隔毎に方向修正ジャッキによって連結しているので、方向修正ジャッキを作動させることにより、内筒後胴部に対して内筒前胴部を該方向修正ジャッキの作動量に応じて中折れ部から容易に屈折させることができると共に、この内筒前胴部の屈折は、その前端外周面側と外筒前胴部の前端内周面側との接合部を介して外筒前胴部に直接伝達されて、外筒の前胴部も後胴部に対して同時に同一方向に容易に屈折させることができる。従って、掘削中におけるシールド掘削機の方向修正やこのシールド掘削機による曲線トンネル施工が正確に且つ能率よく行うことができる。
【0042】
また、請求項2に係る発明によれば、上記外筒の前端内周面に内向き傾斜端面を有する外側係止部材を一体に設けている一方、内筒の前端外周面に、外向き傾斜端面を有する内側係止部材を一体的に設けて、この内側係止部材の外向き傾斜端面を上記外側係止部材の内向き傾斜端面に摺動自在に当接、係止させているので、方向修正ジャッキの作動によって内筒の前胴部を後胴部に対して中折れ部から屈折させれば、該内筒前胴部の内側係止部材によって外筒前胴部の外側係止部材を該外筒後胴部に対して中折れ部から同一方向に円滑に屈折させることができる。
【0043】
さらに、上記カッタヘッドの外径を外筒の内径よりも小径になるまで縮径可能に構成している共に、内筒後胴部内に該内筒後胴部と外筒後胴部とを脱着自在に連結するグリッパを装着しているので、シールド掘削機によって一定長のトンネルを掘削する毎に、外筒に一定長の埋設管を順次、接続しながらトンネル内に推進、埋設する際に、発進立坑側から推進ジャッキによって埋設管の後端を押し進めることにより、その推進力を埋設管、外管の後胴部、グリッパ、内管後胴部、方向修正ジャッキ、内管前胴部、この内管前胴部の上記内側係止部材の外向き傾斜端面、外管前胴部の外側係止部材の内向き傾斜端面に順次、伝達して内外管が中折れ部を介して前後胴部に分割しているにもかかわらず、シールド掘削機全体を確実に掘進させることができる。
【0044】
その上、所定長のトンネル掘削後に、外筒を残してシールド掘削機を回収する場合、カッターヘッドを外筒の内径よりも小径となるように縮小させると共にグリッパにより内外管の後胴部同士の連結を解いたのち、内筒を引き抜き用ロッド等によって後方に引き寄せると、該内筒の前端に一体に設けている内側係止部材の外向き傾斜端面が外筒の前端に一体に設けている内側係止部材の外向き傾斜端面から後方に離れて外筒を地中に残した状態でシールド掘削機を解体することなく発進立坑側に簡単且つ確実に撤去、回収することができる。
【図面の簡単な説明】
【図1】シールド掘削機全体の簡略縦断側面図、
【図2】カッタヘッドの正面図、
【図3】後胴部におけるグリッパと方向修正ジャッキ部分を示す簡略縦断背面図、
【図4】ローリング防止部材の横断面図、
【図5】その縦断側面図、
【図6】管路を形成している状態の簡略縦断側面図、
【図7】前胴部を屈折させた状態の簡略平面図。
【符号の説明】
A シールド掘削機
1 内筒
1A、1B 前後胴部
2 外筒
2A、2B 前後胴部
3、4 中折れ部
5 方向修正ジャッキ
7、8 内外係止部材
9 グリッパ
12 カッタヘッド
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a shield excavator in which a pipe is buried while excavating a tunnel to a predetermined length in the ground, and then removed and collected backward through the pipe.
[0002]
[Prior art]
In the shield work for forming a pipeline in the ground, a shield excavator is excavated from the starting shaft side toward the reaching shaft, and every time a tunnel of a certain length is excavated, the shield excavator is followed by the shield excavator for a fixed length. Long buried pipes are sequentially added to form a pipeline, and a shield excavator that has reached the reaching shaft is usually recovered from the inside of the reaching shaft to the ground, but an existing person on the reaching side If the arrival shaft is not provided due to the presence of holes, etc., after excavation, the shield excavator must be dismantled and removed to the starting shaft side through the tunnel and collected. There is a problem that the work requires remarkable labor and labor.
[0003]
For this reason, a shield excavator is inserted and fixed in the head buried pipe, and the cutter head of the shield digger protruding forward from the opening end of the head buried pipe is buried on the starting shaft side while rotating. By pushing the pipe, the shield excavator is excavated to excavate the tunnel, and every time a certain length of tunnel is excavated, a buried pipe is sequentially added to form a pipeline, and then, after excavation is completed, After reducing the cutter head to be smaller than the inner diameter of the buried pipe and releasing the fixation of the shield excavator to the first buried pipe, retreat to the starting shaft through the pipeline without dismantling the shield excavator, 2. Description of the Related Art Recovery from a starting shaft to the ground side is performed (for example, see Patent Document 1).
[0004]
[Patent Document 1]
JP-A-3-267497 (pages 2 to 5, FIG. 1)
[0005]
[Problems to be solved by the invention]
However, in the structure in which the shield excavator is inserted into the buried pipe as described above, the shield excavator cannot be configured so that the curved excavator can be constructed by using the shield excavator as a middle-bend type, and the range of use is limited. There are points. Further, it is disclosed that the joint between the first buried pipe and the next buried pipe can be bent so that the direction can be corrected. Excavation of the ground must be increased, and it is difficult to construct a largely bent curved tunnel because it is not possible to obtain a small angle of refraction in spite of increasing the extra excavation.
[0006]
Further, when the joint of the buried pipe is allowed to be bent as described above, the entire length of the shield excavator is limited to a short length that can be inserted into the buried pipe, so that the structure of the equipment disposed inside is limited. There is a problem that there is a possibility that the influence may occur.
[0007]
The present invention has been made in view of such problems, and an object of the present invention is to make it possible to easily construct and correct the direction of a largely curved curved tunnel during tunnel excavation, and to make a pipeline after tunnel excavation. It is an object of the present invention to provide a shield excavator that can be removed and recovered backward through the inside.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, a shield excavator according to the present invention has a shield excavator having an outer shell formed in a double structure of an outer cylinder and an inner cylinder. After excavating a tunnel of a predetermined length, the inner cylinder provided with excavation means such as a cutter head can be removed rearward with the outer cylinder remaining as a guide while the outer cylinder is left. In the shielded excavator, the inner and outer cylinders are each divided into front and rear body parts via a bendable bent part, and the front end facing surfaces of the front body parts of these inner and outer cylinders are slidably joined to each other. Further, several places between the front and rear body parts of the inner cylinder are connected at predetermined intervals in the circumferential direction by direction correction jacks, and the front body part of the inner and outer cylinders is rear body part by the operation of these direction correction jacks. From each bent part Sometimes it is configured so as to refract in the same direction.
[0009]
In the shield excavator configured as described above, the invention according to claim 2 is characterized in that the outer end of the outer cylinder has an inwardly inclined end surface that is inclined obliquely inward from the inner peripheral surface of the outer cylinder toward the inside. The locking member is provided integrally, while the front end of the inner cylinder is provided integrally with an inner locking member having an outwardly inclined end face that is inclined obliquely inward from the outer peripheral surface side of the inner cylinder toward the inside. The outwardly sloping end surface of the inner locking member is formed in a joint portion which is detachably engaged with and locked to the inwardly sloping end surface of the outer locking member from the rear side. The outer diameter of the cutter head of the main body can be reduced until it becomes smaller than the inner diameter of the outer cylinder, and the inner cylinder rear body and the outer cylinder rear body can be freely attached to and detached from the inner cylinder rear body. Characterized in that a gripper is connected to the gripper.
[0010]
Further, the invention according to claim 3 is characterized in that a front end of a pulling rod is connected to a rear body of the inner cylinder.
[0011]
[Action]
At the time of direction correction or construction of a curved tunnel, when the direction correction jack connecting the front and rear body parts of the inner cylinder of the shield excavator equipped with the excavation means such as the cutter head is actuated, The front body of the inner cylinder is bent from the bent portion in accordance with the operation amount of the direction correcting jack. At this time, the refraction of the inner cylinder front trunk portion is transmitted to the outer cylinder front trunk portion via a joint between the front end outer peripheral surface side and the front end inner peripheral surface side of the outer cylinder front trunk portion, and the front of the outer cylinder is The trunk also bends in the same direction at the same time with respect to the rear trunk.
[0012]
As a structure of such a joint portion between the front end portions of the front and rear portions of the inner and outer cylinders, the invention described in claim 2 integrally provides an outer locking member having an inwardly inclined end surface on the inner peripheral surface of the front end of the outer cylinder. On the other hand, an inner locking member having an outwardly inclined end surface is integrally provided on the outer peripheral surface of the front end of the inner cylinder, and the outwardly inclined end surface of the inner locking member is set to the inwardly inclined end surface of the outer locking member. Slidably abuts and locks on the inner cylinder. Therefore, when the front body of the inner cylinder is bent from the center bend with respect to the rear body, The locking member causes the outer locking member of the outer cylinder front body to bend in the same direction from the bent portion with respect to the rear cylinder of the outer cylinder, so that direction correction and curve tunneling during excavation can be easily performed. .
[0013]
In addition, every time a fixed length tunnel is excavated by a shield excavator, a fixed length of buried pipe is sequentially connected to the outer cylinder while being propelled and buried in the tunnel. When the rear end is pushed forward, the propulsion force is applied from the foremost buried pipe to the rear trunk of the outer pipe, from the rear trunk of the outer pipe to the rear trunk of the inner pipe via the gripper, and from the rear trunk of the inner pipe to the direction correcting jack. Through the inner pipe front body portion, the outer sloping end surface of the inner locking member of the inner tube front body portion to the inward sloping end surface of the outer locking member of the outer tube front body portion, and the shield excavation is performed. The entire machine excavates.
[0014]
Next, when collecting the shield excavator while leaving the outer cylinder after the tunnel excavation of the predetermined length, the cutter head is reduced so as to have a smaller diameter than the inner diameter of the outer cylinder, and the rear body of the inner and outer pipes is gripped by the gripper. After the connection is released, when the inner cylinder is pulled rearward by a pulling rod or the like, an outwardly inclined end surface of an inner locking member integrally provided at a front end of the inner cylinder is integrally provided at a front end of the outer cylinder. The shield excavator can be removed to the starting shaft side and recovered in a state where the outer cylinder is left in the ground away from the outwardly inclined end face of the inner locking member and left behind.
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, a specific embodiment of the present invention will be described with reference to the drawings. The shield excavator A covers the outer shell of the inner cylinder 1 made of a steel pipe and the outer peripheral surface of the inner cylinder 1 at a small interval. The inner and outer cylinders 1 and 2 are divided into a front body 1A and 2A and a rear body 1B and 2B, respectively. The divided portions, that is, the rear end portions of the front body portions 1A and 2A and the front end portions of the rear body portions 1B and 2B are connected to each other via bent portions 3 and 4 which are refractible to each other. In this case, the center bent portion 3 connecting the front and rear body portions 1A and 1B of the inner cylinder 1 is positioned closer to the front side than the center bent portion 4 connecting the front and rear body portions 2A and 2B of the outer tube 2 to each other. So that the front body portions 1A, 2A can be smoothly and simultaneously refracted through the bent portions 3, 4 without contacting the front body portions 1A, 2A with the rear body portions 2A, 2B. .
[0016]
The middle bent portions 3 and 4 are formed in the shape of an arc of the rear body portions 1B and 2B of the inner and outer cylinders 1 and 2 on the inner peripheral surface of the front end portions 1A and 2A of the inner and outer cylinders 1 and 2 via a sealing material 20. As shown in FIG. 3, the front end outer peripheral surface of the inner cylinder 1 is slidably contacted with the inner peripheral surface of the front and rear body portions 1 </ b> A and 1 </ b> B. Direction-correcting jacks 5, 5, 5, 5 whose front and rear ends are respectively connected to the rear end of the inner peripheral surface of the front trunk 1A and the front end of the rear trunk 1B via 3 are provided.
[0017]
That is, the front ends of the rods of these direction correcting jacks 5 are formed on the four sides of the rear surface of the disk-shaped rear partition wall 11 having the outer peripheral surface integrally fixed to the inner peripheral surface of the rear end portion of the front body 1A of the inner cylinder 1. The rear end is connected to a bracket 23 projecting from the inner peripheral surface of the front end of the rear barrel 1B of the inner cylinder 1 by a pin 22 that is rotatably connected to a projecting piece 21 projecting rearward. It is rotatably connected by a pin 24. When the arbitrary direction correcting jack 5 is extended, the center bent portions 3, 4 center on the front end pivot pin 22 of the direction correcting jack 5 diametrically opposed to the direction correcting jack 5 in the inner cylinder 1. It is configured to be refracted as. In addition, while the arbitrary direction correcting jack 5 is extended by a fixed amount, the direction correcting jack 5 and the direction correcting jack 5 diametrically opposed to the inner cylinder 1 are contracted by the same amount, so that the center bent portions 3 and 4 are bent. May be refracted.
[0018]
In addition, slide shoes 6, 6 having a fixed height are integrally provided at least on the lower peripheral surface of the front and rear portions of the outer peripheral surface of the rear trunk portion 1B of the inner cylinder 1, and the top surface of the slide shoes 6, 6 is attached to the outer cylinder The inner peripheral surface of the rear trunk portion 2B is slidably supported in the front-rear direction, and a gap equal to the height of the slide shoe 6 is provided between the inner and outer cylinders 1 and 2.
[0019]
Further, the front end facing surfaces of the front body portions 1A and 2A of the inner and outer cylinders 1 and 2, ie, the front end outer peripheral surface of the front body portion 1A of the inner cylinder 1 and the front end inner peripheral surface of the front body portion 2A of the outer cylinder 2 Are slidably joined to each other. Specifically, at the front end of the front body 2A of the outer cylinder 2, the outer peripheral surface is formed flush with the outer peripheral surface of the outer cylinder 2 and the inner peripheral surface 8a is formed at the inner peripheral surface of the front body 2A of the outer cylinder 2. An annular outer locking member 8 protruding inward by a certain thickness from the outside is integrally fixed, and the rear end surface of the outer locking member 8 is formed on the inner peripheral surface of the front body portion 2A of the outer cylinder 2. Is formed on an inwardly inclined end face 8b which is inclined forward and inward from the inside.
[0020]
On the other hand, at the front end of the front body portion 1A of the inner cylinder 1, the rear half of the outer peripheral surface is formed flush with the outer peripheral surface of the inner cylinder 1, and the front half is formed on the outer peripheral surface 7a having a smaller diameter than the rear half. And an inner locking member 7 having the outer peripheral surface 7a slidably joined to the inner peripheral surface 8a of the outer locking member 8 of the outer cylinder 2 via a seal member 25, and integrally fixed thereto. Further, between the rear end of the outer peripheral surface 7a of the inner locking member 7 and the front end of the outer peripheral surface of the rear half, an outwardly inclined end surface 7b inclined obliquely inward from the outer peripheral surface side is formed. The outwardly inclined end face 7b is brought into contact with and locked to the inwardly inclined end face 8b from the rear side, so that they are slidably engaged with each other.
[0021]
Also, as shown in FIG. 3, grippers 9, 9 composed of hydraulic jacks are arranged and fixed in the rear part of the rear body part 1B of the inner cylinder 1 in the vertical direction or the left and right directions, as shown in FIG. The outer cylinder 2 is opposed to the end face of the rod body 9a through a through-hole 1C which penetrates the rod body 9a having a circular cross section of the gripper 9 to the rear part of the rear body part 1B of the inner cylinder 1 over the inner and outer peripheral surfaces. It is fitted in a circular recess 2C provided in the rear inner peripheral surface of the body 2B so as to be freely detachable, and the rear body 1B, 2B of the inner and outer cylinders 1, 2 cannot be deviated in the circumferential direction, the radial direction, and the length direction. Connected and fixed to.
[0022]
Further, as shown in FIGS. 4 and 5, a rolling prevention member 29 is protruded rearward on the outer peripheral portion of the rear partition wall 11 in the front body portion 1A of the inner cylinder 1, and the rolling prevention member 29 is moved inside. Inserted between stopper pieces 30, 30 protruding from both sides of the inner peripheral surface of the front end of the rear trunk portion 1 </ b> B of the cylinder 1, both sides of the anti-rolling member 29 are inserted into the opposing faces of these stopper pieces 30, 30. The abutment prevents the front trunk portion 1A from rolling with respect to the rear trunk portion 1B.
[0023]
The shield excavator A has a cutter head 12 protruding forward from an opening at the front end of the inner cylinder 1, and a rotation center shaft portion 13 of the cutter head 12 is stretched to the front of the inner cylinder 1. The cutter head 12 is rotatably supported at the center of the partition wall 14, and is configured to rotate the cutter head 12 via the meshing gear 16 by a motor 15 mounted on the rear surface of the rear partition wall 11.
[0024]
As shown in FIGS. 1 and 2, the cutter head 12 has a plurality of cutter heads (four in FIG. 1) each having a length shorter than the inner diameter of the inner cylinder 1 from the front end of the rotation center shaft portion 13 toward the outer diameter direction. The hollow spokes 12a are radially projected, and the outer ends of the adjacent hollow spokes 12a, 12a are integrally connected by an outer peripheral ring portion 12b. An arm member 12c having a plurality of cutter bits 17a projecting therefrom and having a cutter bit 17b projecting from the front or outer end face thereof is provided in the hollow spoke portion 12a. From the inner and outer radial directions. The arm members 12c having the cutter bits 17b protruding from the front surface and the arm members 12c having the cutter bits 17b protruding from the outer end are alternately arranged.
[0025]
In a state where each arm member 12c is projected from the outer end of the hollow spoke portion 12a, the outer diameter of the cutter head 12 set between the outer ends of the hollow spoke portions 12a, 12a arranged in the diametrical direction becomes larger. When the arm member 12c is immersed in the hollow spoke portion 12a, the outer diameter of the cutter head 12 is smaller than the inner diameter of the outer cylinder 2 when the arm member 12c is immersed in the hollow spoke portion 12a. , Is configured to be equal to or smaller than the inner diameter of the inner cylinder 1.
[0026]
The means for causing the arm member 12c to protrude and retract from the outer end opening of the hollow spoke portion 12a is provided by disposing a jack 18 in the hollow spoke portion 12a and integrally connecting the rod end to the inner end surface of the arm member 12c. A center bit 17c is provided on the front surface of the rotation center shaft portion 13 of the cutter head 12.
[0027]
The space between the rear surface of the cutter head 12 and the front surface of the front partition wall 14 configured as described above is formed in a sediment chamber 10 in which sediment excavated by the cutter head 12 is temporarily stored. The excavated earth and sand is discharged backward from the chamber 10 through a discharge pipe 19. Further, muddy water is supplied into the hollow of the rotation center shaft portion 13 of the cutter head 12 through a muddy water injection pipe 26, and the muddy water is discharged from the front end face of the rotation center shaft portion 13 toward the face, and excavated by the cutter head 12. The sediment thus obtained is taken into the sediment chamber 10 together with the muddy water, the sedimentary chamber is maintained at a constant muddy water pressure to prevent collapse of the face, and the excavated sediment is stirred with the muddy water and discharged through the above-mentioned discharging pipe 19. ing.
[0028]
Further, the muddy water injection pipe 26 is connected to and communicates with the center of the rear end of the rear barrel 1B of the inner cylinder 1, and a hollow for introducing muddy water into the hollow of the rotation center shaft 13 of the cutter head 12. A pipe 27 is provided. The rear end of the hollow pipe 27 is closed by an end plate 28, and the end plate 28 is used to pull out the inner cylinder 1 from the outer cylinder 2 of the shield excavator A backward. The front end of the pull-out rod 18 is detachably connected. The pulling rod 18 is not limited to the hollow tube 27 but may be connected to an appropriate position on the rear end side of the inner cylinder 1.
[0029]
A front end of a tube 1D having a control panel and the like installed therein is detachably connected to a rear end of the rear trunk portion 1B of the inner cylinder 1. The tubular body 1D is formed to have the same outer diameter as the rear trunk portion 1B and protrudes rearward from the rear end of the rear trunk portion 2B of the outer cylinder 2.
[0030]
Next, the operation of the shield excavator A configured as described above will be described. First, in order to mount the inner cylinder 1 in the outer cylinder 2 of the shield excavator A, the outer excavator A of the shield excavator A needs to be mounted. The front body 1A of the inner cylinder 1 is inserted from the rear end of the rear body 2B of the outer cylinder 2 with the diameter reduced to be smaller than the inner diameter of the outer cylinder 2 and the gripper 9 contracted. When the front end of the front body 1A of the inner cylinder 1 reaches the front end of the front body 2A of the outer cylinder 2, the outer periphery of the inner locking member 7 provided integrally with the front end of the front body 1A of the inner cylinder 1 The surface 7a is slidably fitted to the inner peripheral surface 8a of the outer locking member 8 provided integrally with the front end of the front trunk portion 2A of the outer cylinder 2 via a sealing material 25, and the inner locking member 7 The outwardly inclined end surface 7b abuts and engages with the inwardly inclined end surface 8b of the outer locking member 8 to prevent the inner cylinder 1 from moving further forward. The grippers 9, 9 disposed inside the rear trunk portion 1B of the inner cylinder 1 form circular recesses 2C, 2C formed on the inner peripheral surface of the rear trunk portion 2B of the outer cylinder 2. Reach
[0031]
In this state, the grippers 9 are opposed to the circular recesses 2C and 2C, respectively, and the rod body 9a of the gripper 9 is extended and its end is fitted and locked in the circular recess 2C. The inner cylinder 1 is mounted in the outer cylinder 2 by connecting and fixing the rear trunk portions 1B, 2B to each other in a circumferential direction, a radial direction, and a longitudinal direction so as not to be deviated. At the time of mounting, the excavating means such as the cutter head 12 and the motor 15, and also the earth discharging pipe 19 and the direction correcting jack 5 are removed from the inner cylinder 1, and the inner cylinder 1 is inserted into the outer cylinder 2. The shield excavator A may be configured by incorporating a drilling means or the like into the inner cylinder 1 after the inner locking member 7 is inserted into the outer locking member 8 until the inner locking member 7 contacts and engages with the outer locking member 8.
[0032]
The shield excavator A configured as described above is installed in the starting shaft B, and the arm member 12c projects from the outer end opening of each hollow spoke portion 12a of the cutter head 12 to reduce the outer diameter of the cutter head 12 to the outer cylinder 2. The cutter head 12 is rotated in a state where the diameter of the cutter head 12 is increased to be equal to or slightly larger than the outer diameter of the starting shaft B, and the cutter head 12 is pushed forward by a propulsion means C such as a propulsion jack provided in the rear portion of the starting shaft B. Dig through the tunnel.
[0033]
When the shield excavator A propells the ground from the starting shaft B into the ground, the front end of the buried pipe D made of a fixed length fume pipe or steel pipe is connected to the rear end of the rear trunk 2B of the outer cylinder 2, The rear end of the buried pipe D is pushed forward by the propulsion means C, and the shield excavator A is further excavated along the tunnel planning line in a state where the buried pipe D follows the outer cylinder 2 of the shield excavator A.
[0034]
The propulsive force of the propulsion means C is first transmitted from the buried pipe C to the rear trunk 2B of the outer pipe 2 of the shield excavator A following this buried pipe C, and then transmitted from the outer pipe rear trunk 2B. The power is transmitted to the rear body 1B of the inner tube 1 via the gripper 9, and further transmitted from the rear body 1B of the inner tube to the front body 1A of the inner tube via the direction correcting jack 5 and the front body of the inner tube. Inward of the outer locking member 8 fixed to the front end of the outer tube 2 joined to the outwardly inclined end face 7b via the outwardly inclined end face 7b of the inner locking member 7 fixed to the front end of the portion 1A. The power is transmitted to the inclined end face 8b, and the inner and outer tubes 1, 2 are simultaneously and integrally propelled. That is, the shield excavator A excavates by the propulsive force of the propulsion means C.
[0035]
Then, every time a tunnel of a fixed length is excavated by the shield excavator A, the buried pipe D is sequentially pushed forward while being added on the starting shaft side to form a pipeline as shown in FIG. In addition, the earth and sand excavated by the cutter head 12 of the shield excavator A is discharged from the earth and sand chamber 10 to the starting shaft B through the earth discharging pipe 19.
[0036]
During tunnel excavation, if the planned tunnel for forming the pipeline is curved, or if it is necessary to correct the direction, the gap between the front and rear body portions 1A, 1B of the inner cylinder 1 of the shield excavator A is established. By operating a predetermined direction correcting jack 5 among the four direction correcting jacks 5 connected to each other, the directions of the front trunks 1A, 2A of the inner and outer cylinders 1, 2 of the shield excavator A are changed to the rear trunks 1B, 2B. Orient to the planned curve tunnel or to the direction you want to correct.
[0037]
For example, as shown in FIG. 7, when it is desired to change the direction to the right, the right direction correcting jack 5 is inactivated and the left direction correcting jack 5 is extended, so that the front body 1A of the inner cylinder 1 is extended. Is bent rightward from the center bent portion 3 with respect to the rear trunk portion 1B. The angle of refraction can be adjusted to be large or small by the amount of extension of the left direction correcting jack 5. When the front body portion 1A of the inner cylinder 1 attempts to bend rightward from the center bent portion 3 with respect to the rear body portion 1B, the outer cylinder 2 covering the outer peripheral surface of the inner cylinder 1 with a gap therebetween. 2A, the inner peripheral surface 8a of the outer locking member 8 fixed to the front end thereof is attached to the outer peripheral surface 7a of the inner locking member 7 fixed to the front end of the front body 1A of the inner cylinder 1. Because of the sliding contact, the outer locking member 8 is pressed rightward by the inner locking member 7, so that the front body 2 </ b> A of the outer cylinder 2 is separated from the rear bent part 4 by the rear body 2 </ b> B. It bends in the same direction as the front body 1A of the inner cylinder 1 at the same time, so that the direction correction and the construction of the curved tunnel during excavation can be performed easily and accurately.
[0038]
In order to easily bend the front body portions 1A, 2A with respect to the rear body portions 1B, 2B of the inner and outer tubes 1, 2, the arm member 12c is further removed from the hollow spoke portion 12a of the cutter head 12 by the outer diameter of the outer tube 2. The outer periphery of the face is dug out by protruding outward.
[0039]
Next, after excavating a tunnel of a predetermined length by the shield excavator A, when removing and recovering the shield excavator A while leaving the outer cylinder 2 underground, first, the arm member 12c of the cutter head 12 is hollowed. The outer diameter of the cutter head 12 is made smaller than the inner diameter of the outer locking member 8 fixed to the front end of the outer cylinder 2 by being immersed in the spoke portion 12a, and the rod body 9a of the gripper 9 is contracted. The connection between the rear trunk portions 1B and 2B of the inner and outer cylinders 1 and 2 is thereby released. Further, a pulling rod 18 is connected to the rear end of the inner cylinder 1.
[0040]
Thereafter, when the pulling rod 18 is pulled rearward, the outwardly inclined end face 7b of the inner locking member 7 fixed to the front end of the inner cylinder 1 is fixed to the outer locking surface fixed to the front end of the outer cylinder 2. A longitudinal slide in which the member 8 is disengaged from the inwardly inclined end surface 8b and is separated rearward from the inwardly inclined end surface 8b, and the inner cylinder 1 projects from the lower peripheral surface of the front and rear portions of the outer peripheral surface of the body 1B thereafter. The shoes 6, 6 are moved rearward while sliding on the inner peripheral surface of the rear trunk portion 2B of the outer cylinder 2, and are collected in the starting shaft B through the pipeline by the buried pipe D. In this way, the entire shield excavator except the outer pipe 2, that is, the inner cylinder 1 provided with the excavating means and the like is placed in the starting shaft B while the outer tube 2 is left in the ground. It is to be collected and removed from the ground. When the shield excavator A is collected, the ground in front of the cutter head may be solidified by injecting a chemical solution or the like.
[0041]
【The invention's effect】
As described above, according to the shield excavator of the present invention, the outer shell of the shield excavator has a double structure of an outer cylinder and an inner cylinder, and these inner and outer cylinders are respectively bent via refractible middle bent portions. It is divided into front and rear body parts, and the front end opposing surfaces of the front body part of the inner cylinder are slidably joined to each other. Further, several places between the front and rear body parts of the inner cylinder are circumferentially spaced at predetermined intervals. Because the direction correction jack is connected to the inner cylinder front body, the inner cylinder front body can be easily moved from the middle bend according to the amount of operation of the direction correction jack by operating the direction correction jack. In addition to being able to bend, the refraction of the inner cylinder front body portion is directly transmitted to the outer cylinder front body portion via a joint between the front end outer peripheral surface side and the front end inner peripheral surface side of the outer cylinder front body portion. The front body of the outer cylinder can also be easily bent in the same direction with respect to the rear body at the same time. . Therefore, the direction of the shield excavator during excavation and the construction of a curved tunnel by the shield excavator can be accurately and efficiently performed.
[0042]
According to the second aspect of the present invention, an outer locking member having an inwardly sloping end surface is integrally provided on the inner peripheral surface of the front end of the outer cylinder, while an outwardly inclined member is provided on the outer peripheral surface of the front end of the inner cylinder. An inner locking member having an end surface is integrally provided, and an outwardly inclined end surface of the inner locking member is slidably abutted against and locked to an inwardly inclined end surface of the outer locking member. If the front barrel of the inner cylinder is bent from the bent portion with respect to the rear barrel by the operation of the direction correcting jack, the outer locking member of the outer cylinder front body is provided by the inner locking member of the inner cylinder front body. Can be smoothly refracted in the same direction from the center bent portion with respect to the outer cylinder rear trunk portion.
[0043]
Further, the outer diameter of the cutter head can be reduced until the outer diameter of the cutter head becomes smaller than the inner diameter of the outer cylinder, and the inner cylinder rear body and the outer cylinder rear body are detachably attached to the inner cylinder rear body. Since it is equipped with a gripper that freely connects, every time a tunnel of a certain length is excavated by a shield excavator, when burying pipes of a certain length are sequentially connected to the outer cylinder while propelling and burying in the tunnel, By pushing the rear end of the buried pipe by the propulsion jack from the starting shaft side, the propulsion force is applied to the buried pipe, the back body of the outer pipe, the gripper, the back body of the inner pipe, the direction correcting jack, the front body of the inner pipe, The inner and outer pipes are sequentially transmitted to the outwardly inclined end face of the inner locking member of the inner pipe front body part and the inwardly inclined end face of the outer locking member of the outer pipe front body part, and the inner and outer pipes are forwardly and backwardly bent through the bent part. That the entire shield excavator is excavated Can.
[0044]
In addition, after the tunnel excavation of a predetermined length, when collecting the shield excavator while leaving the outer cylinder, the cutter head is reduced to a diameter smaller than the inner diameter of the outer cylinder, and the rear body of the inner and outer pipes is gripped by the gripper. After the connection is released, when the inner cylinder is pulled rearward by a pulling rod or the like, an outwardly inclined end surface of an inner locking member integrally provided at a front end of the inner cylinder is integrally provided at a front end of the outer cylinder. The shield excavator can be easily and reliably removed and recovered to the starting shaft without dismantling the shield excavator while leaving the outer cylinder in the ground away from the outwardly inclined end face of the inner locking member.
[Brief description of the drawings]
FIG. 1 is a simplified longitudinal side view of the entire shield excavator,
FIG. 2 is a front view of the cutter head,
FIG. 3 is a simplified longitudinal rear view showing a gripper and a direction correcting jack portion in a rear trunk portion;
FIG. 4 is a cross-sectional view of a rolling prevention member,
FIG. 5 is a longitudinal side view thereof,
FIG. 6 is a simplified longitudinal side view showing a state in which a conduit is formed;
FIG. 7 is a simplified plan view showing a state where a front trunk is bent.
[Explanation of symbols]
A shield excavator
1 inner cylinder
1A, 1B Front and rear torso
2 outer cylinder
2A, 2B Front and rear torso
3, 4 Bent section
5 direction correction jack
7, 8 Internal / external locking member
9 Gripper
12 cutter head

Claims (3)

シールド掘削機はその外殻を外筒と内筒との二重構造に形成してこのシールド掘削機によって所定長のトンネルを掘削した後に、上記外筒を残した状態でこの外筒の内周面をガイドとしてカッタヘッド等の掘削手段を具備している上記内筒を後方に撤去可能に構成しているシールド掘削機において、上記内外筒はそれぞれ屈折自在な中折れ部を介して前後胴部に分割されていると共にこれらの内外筒の前胴部の前端対向面が互いに摺動可能に接合してあり、さらに、内筒の前後胴部間の数箇所を周方向に所定間隔毎に方向修正ジャッキによって連結して、これらの方向修正ジャッキの作動により上記内外筒の前胴部を後胴部に対してそれぞれの中折れ部から同時に同一方向に屈折させるように構成していることを特徴とするシールド掘削機。The shield excavator has an outer shell formed in a double structure of an outer cylinder and an inner cylinder, and after excavating a tunnel of a predetermined length by the shield excavator, the inner periphery of the outer cylinder is left in a state where the outer cylinder is left. In a shield excavator in which the inner cylinder provided with excavating means such as a cutter head using a surface as a guide is configured to be able to be removed rearward, the inner and outer cylinders each have a front and rear body portion via a bendable bent portion. And the front end facing surfaces of the front trunks of these inner and outer cylinders are slidably joined to each other, and furthermore, several places between the front and rear trunks of the inner cylinder are circumferentially oriented at predetermined intervals. The front and rear barrels of the inner and outer cylinders are simultaneously bent in the same direction from the respective bent portions by operating these direction correcting jacks. And shield excavator. 外筒の前端に、該外筒の内周面から内方に向かって斜め前方に傾斜した内向き傾斜端面を有する外側係止部材を一体に設けている一方、内筒の前端に、該内筒の外周面側から内方に向かって斜め前方に傾斜した外向き傾斜端面を有する内側係止部材を一体的に設けて、この内側係止部材の外向き傾斜端面を上記外側係止部材の内向き傾斜端面に後方側から係脱可能に当接、係止させた接合部に形成してあり、さらに、カッタヘッドの外径を外筒の内径よりも小径になるまで縮径可能に構成している共に、内筒後胴部内に該内筒後胴部と外筒後胴部とを脱着自在に連結するグリッパを装着していることを特徴とする請求項1に記載のシールド掘削機。At the front end of the outer cylinder, an outer locking member having an inwardly inclined end surface inclined obliquely forward toward the inside from the inner peripheral surface of the outer cylinder is integrally provided, while at the front end of the inner cylinder, An inner locking member having an outwardly inclined end surface inclined obliquely forward toward the inside from the outer peripheral surface side of the cylinder is integrally provided, and the outwardly inclined end surface of the inner locking member is set to the outer locking member. It is formed on the joint that is abutted and locked to the inwardly inclined end face from the rear side so that it can be disengaged and locked, and furthermore, it is possible to reduce the outer diameter of the cutter head until it becomes smaller than the inner diameter of the outer cylinder The shield excavator according to claim 1, wherein a gripper for detachably connecting the inner cylinder rear body and the outer cylinder rear body is mounted in the inner cylinder rear body. . 内筒後胴部に引き抜き用ロッドの前端を連結していることを特徴とする請求項1又は請求項2に記載のシールト掘削機。The shielded excavator according to claim 1 or 2, wherein a front end of a drawing rod is connected to a rear trunk portion of the inner cylinder.
JP2003121317A 2003-04-25 2003-04-25 Shield excavator Expired - Lifetime JP3892412B2 (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009203671A (en) * 2008-02-27 2009-09-10 Okumura Corp Rolling prevention mechanism for buckling shield machine
KR101376730B1 (en) 2013-06-28 2014-03-20 삼보굴착(주) Horizontal excavating method having controller
CN110080794A (en) * 2019-04-25 2019-08-02 中国电建集团铁路建设有限公司 A kind of present low gas tunnel large-diameter shield fission is gone into the well construction method
JP2021165471A (en) * 2020-04-06 2021-10-14 ゲートアップ合同会社 Shield machine recovery facility, shield machine recovery method and split type shield machine
JP2022010395A (en) * 2020-04-06 2022-01-14 ゲートアップ合同会社 Split type shield machine and drawing-out device for the shield machine
JP7465832B2 (en) 2021-03-03 2024-04-11 株式会社奥村組 Excavator
JP7465831B2 (en) 2021-03-03 2024-04-11 株式会社奥村組 Excavator

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009203671A (en) * 2008-02-27 2009-09-10 Okumura Corp Rolling prevention mechanism for buckling shield machine
KR101376730B1 (en) 2013-06-28 2014-03-20 삼보굴착(주) Horizontal excavating method having controller
CN110080794A (en) * 2019-04-25 2019-08-02 中国电建集团铁路建设有限公司 A kind of present low gas tunnel large-diameter shield fission is gone into the well construction method
JP2021165471A (en) * 2020-04-06 2021-10-14 ゲートアップ合同会社 Shield machine recovery facility, shield machine recovery method and split type shield machine
JP2022010395A (en) * 2020-04-06 2022-01-14 ゲートアップ合同会社 Split type shield machine and drawing-out device for the shield machine
JP7188819B2 (en) 2020-04-06 2022-12-13 ゲートアップ合同会社 Split-type shield machine and shield machine withdrawal device
JP7465832B2 (en) 2021-03-03 2024-04-11 株式会社奥村組 Excavator
JP7465831B2 (en) 2021-03-03 2024-04-11 株式会社奥村組 Excavator

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