JP2004316135A - Structure of footing form - Google Patents

Structure of footing form Download PDF

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JP2004316135A
JP2004316135A JP2003108635A JP2003108635A JP2004316135A JP 2004316135 A JP2004316135 A JP 2004316135A JP 2003108635 A JP2003108635 A JP 2003108635A JP 2003108635 A JP2003108635 A JP 2003108635A JP 2004316135 A JP2004316135 A JP 2004316135A
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formwork
panels
interval
form panels
pedestal
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Japanese (ja)
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Sadao Omori
定雄 大森
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a structure of a footing form, which enables the construction of a footing beam with an accurate level of an upper surface. <P>SOLUTION: Forms 1, which are composed of a pair of form panels 1a and 1a, are raised on both sides of a part, wherein the footing beam is to be constructed, from a footing slab 6. An interval holding structure 2 for setting and holding an interval between both the form panels 1a and 1a as an interval between the parts wherein the footing beams are to be constructed is constituted midway through upper parts of both the form panels 1a and 1a. Lower parts of both the form panels 1a and 1a are supported by lower-part supporting structures 4 at the interval between the parts wherein the footing beams are to be constructed. The structure 4 is equipped with an ascent/descent adjusting mechanism 4b for supporting each of both the form panels 1a and 1a in such a manner as to make ascent/decent adjustable. The upper surface of each of the form panels 1a and 1a subjected to the adjustment of the ascent/decent is set as the level of the upper surface of the footing beam so that work for placement and leveling of leveling mortar can be performed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、建物の基礎を構築するための基礎型枠構造、特に基礎ばり天端を基準の高さに合わせて正確に構築することができる基礎型枠構造に関するものである。
【0002】
【従来の技術】
基礎を構築するに当たっては、基礎ばり天端の高さを正確に構築することは極めて重要である。この基礎ばり天端の高さ調節を、簡単かつ正確に行なおうとする技術が数多く開示されている。
【0003】
特許文献1では、「基礎天端のレベル出しをスムーズに行い、レベル精度を確実に出すことによって容易に基礎天端を平らに均すことのできる基礎施工方法を提供すること」を課題として、「基礎型枠にコンクリートを打設し、打設したコンクリート天端から所定の高さとなるように基礎天端高さを設定し、次いで、コンクリート天端に複数のせき止め用板を所定間隔で設置し、隣り合うせき止め用板で区画されたせき止め区画にセルフレベリング材をコンクリート天端から基礎天端高さまで打設する基礎施工方法」が開示されている。
【0004】
また、特許文献2では、「住宅等建物基礎の水平出し工法の正確な精度と省力化とコストの低減化及びその水平出し調整装具の改良」を課題として、「上面を水平に形成した長方形の水平板と、その一側を直角方向に垂設した取付板とよりなる略逆L形金属製の水平出し調整具を、型枠に設定した建物基礎のレベルラインに整合して、前記水平出し調整具の取付板に磁着した仮止用磁性体を介して、前記水平出し調整具を対設した型枠にそれぞれ仮止し、更に仮止した水平出し調整具の取付板間に強質弾性の突張り固定具を緊張固定し、次いで水平出し調整具の水平板を上面とするコンクリート基礎を型枠内に水平に打設し、コンクリート基礎の固結後、型枠及び仮止め用磁性体を取り外すように設けてなる住宅建物に於ける基礎天端の水平出し工法」及び「上面を水平に形成した長方形の水平板及び、その一側を直角方向に垂設した取付板とで構成した略逆L形の金属製の水平出し調整具と、前記調整具の取付板の外側止着部に磁着する仮止用磁性体と、型枠に仮止磁着した水平出し調整具間に緊張固定する突張り固定具とよりなり、突張り固定具は強質弾性の金属線、帯状金属板、もしくは強質弾性の合成樹脂材よりなる住宅等建物に於ける基礎天端の水平出し調整装具」が開示されている。
【0005】
しかし、特許文献1の方法では、コンクリート天端にセルフレベリング材を打設して基礎ばり天端高さを設定する際に、これに先立って、コンクリート天端をその長さ方向に沿って所定長さの多数のせき止め区画に区分する必要があり、そのために多数のせき止め用板を区画の間隔で設置すると言うなかなか厄介な作業を実行する必要がある。
【0006】
またこの方法では、各せき止め区画毎にセルフレベリング材を流し込んだ後、これが硬化する前に隣接する区画間のせき止め用板を順次取外し、抜き取り後に生じる凹部であるつなぎ部分を均す必要があり、これは数も多く時間との競争ともなり厄介な作業であると言わざるを得ない。
【0007】
次に、特許文献2の調整装具及びこれを用いた方法では、その複雑な形状の調整装具を型枠内面にレベルを調整しつつ設置する必要があるが、これはかなり厄介な作業である。またその調整装具は磁性体の磁力により鉄系金属の型枠に固着させるものであるため、コンクリートの打設の際に動いてしまう可能性が高く、これを固定するための突っ張り固定具が配されるものではあるが、これによる固定の実効性がどれほどのものか疑問がある。更にこのような調整装具は、コンクリートの打設に邪魔になり、特にその下方にコンクリートを密に充填するのは容易でないように思われる。
【0008】
【特許文献1】
特開2002−339375号公報
【特許文献2】
特開平9−41671号公報
【0009】
【発明が解決しようとする課題】
本発明は、以上のような従来技術の基礎の構築方法又は装置に関する問題点を解決し、建物の基礎、特に基礎ばりの天端レベルを正確に保持しつつ、短時間にかつ低コストで構築することができる基礎型枠構造を提供することを解決の課題とするものである。
【0010】
【課題を解決するための手段】
本発明の1は、一対の型枠パネルを基礎スラブから基礎ばり予定部の両側に立ち上げて構成する型枠であって、両型枠パネルの天端を基礎ばり天端レベルとしてコンクリートの打設を行うことができる型枠と、
該型枠の両型枠パネル間の間隔を上記基礎ばり予定部の間隔に保持する間隔保持構造であって、該両型枠パネルの上部途中に構成する間隔保持構造と、
前記型枠の両型枠パネルの下部を各々前記基礎ばり予定部の間隔に保持する下部支持構造であって、該両型枠パネルを各々昇降調節自在に支持する下部支持構造と、で構成した基礎型枠構造である。
【0011】
即ち、本発明の基礎型枠構造は、基本的に、一対の型枠パネルからなる型枠と、その型枠パネル間の上部の間隔を前記所定の間隔に保持する間隔保持構造と、型枠パネル間の下部の間隔を該所定の間隔で保持し、かつ該型枠パネルの高さを昇降調節自在に支持する下部支持構造とで構成したものである。
【0012】
前記型枠は、一対の型枠パネルから構成され、該型枠パネルは、基礎スラブから基礎ばり予定部の両側にその間隔で立ち上げて構成される。型枠パネルは、打設したコンクリートを支えることが可能なだけの厚さを有する合板又は鉄板等で構成する板状部材であり、これ自体は、従来の一般的なせき板用の部材から適宜選択して採用することが出来る。この型枠パネルの高さは、予定している基礎ばりの高さよりその高さの調整代を考慮して若干短寸に構成する。両型枠パネルを昇降調整して、その天端を基礎ばりの天端レベルとするためである。長さは従来のそれと同様である。なお型枠パネルの高さ方向の寸法不足分は、その下部に於いて、前記下部支持構造で補う。例えば、後述するように、その根巻き補助部材でカバーする。
【0013】
前記間隔保持構造は、前記一対の型枠パネル間の間隔を、前記基礎ばり予定部の間隔に保持するために配するものである。このような間隔保持構造は、前記のように、前記型枠パネルの上部途中に構成するものである。なるべく型枠パネルの天端に近い部位で、しかし天端よりは下方に構成する。型枠パネルをその天端より上方で両型枠パネル間を跨るようにして構成すると、コンクリート天端上に均しコンクリート又は均しモルタルを打設し、かつこれを均す際に邪魔になり、正確かつスムーズなその作業に支障を来す虞があるからである。
【0014】
そのため前記間隔保持構造は、以上のように、型枠パネルの間隔を所定の間隔に保持できる構造のそれであり、かつ型枠の天端より下方で、なるべく上方に配置し得るものであれば、特定の構成のそれに限定されない。
【0015】
前記下部支持構造は、前記のように、前記型枠の両型枠パネルをその下部で各々前記基礎ばり予定部の間隔で支持し、かつ同時に該型枠パネルを各々昇降調節自在に支持するものである。本発明では、型枠の天端を基礎ばりの天端レベルとして設定するものであり、上記昇降調節自在な支持はその実現のための構成である。
【0016】
そのため前記下部支持構造は、以上のような機能を実現できるものであれば、特定の構成に限定されない。
【0017】
従って本発明の1の基礎型枠構造によれば、建物の基礎を構築するには、まず基礎スラブを打設し、その上の基礎ばり予定部に沿って前記下部支持構造を配し、これにより型枠の両型枠パネルを、上記基礎ばり予定部の幅で、かつ高さ調整自在に支持する。
【0018】
前記型枠パネルの上部途中には前記間隔保持構造を配し、該両型枠パネルの内幅を前記基礎ばり予定部の幅に調整しつつこれを保持する。該間隔保持構造は、前記のように、下部支持構造に両型枠パネルを設置した後にこれを取り付けることとしても、または予め該両型枠パネルに取り付けた上で、該下部支持構造に取り付けることとしても良い。
【0019】
前記下部支持構造による型枠の高さ調整は、以上のように、両型枠パネルを下部支持構造及び間隔保持構造により基礎ばり予定部の幅で設置した後に、例えば、レベルその他の計測機器を用いて行う。この高さの調整は、型枠の天端を予定されている基礎ばりの天端レベルと一致するように設定する。
【0020】
全ての型枠パネルの設置及び高さ調節が済んだ後、コンクリートを型枠パネルの天端から若干下方の位置、例えば、15mm程下方の位置まで打設し、僅かに硬化が開始した段階で、該コンクリート天端上に均しコンクリート又は均しモルタルを打設する。これらの均しコンクリート等は型枠の天端に合わせて打設する。次いで、すぐにその均しコンクリート等の均し作業を行う。この均し作業は、従来のこの種の作業を行う場合の一般的な用具、例えば、木こて又は金こて等を用いて自由に行うことが出来る。
【0021】
このとき、前記のように、均しコンクリート等の上面は両型枠パネルの天端に合わせて打設し、かつ均し作業を行うものであり、他方、前記間隔保持構造は該両型枠パネルの上部途中でその間隔を適切に保持するものであり、その天端以上の部位に突出する構成要素を持たないものである。そのため前記均しコンクリート等の両型枠間のコンクリート天端への打設作業及びその均しコンクリート等の均し作業が何ものにも邪魔されずに容易かつ正確に行い得られるものである。
【0022】
更に、先に述べたように、予定されている基礎ばり天端のレベルに型枠の天端を一致させるものとしたため、型枠天端に合わせるべく行う均しコンクリート等の上面の均し作業は、型枠パネルの内側を覗き込んで行う既存の方法又は器具等を用いて行うものに比して、極めて容易に、かつ正確にこれを行うことが出来るものでもある。
【0023】
従って、本発明の1の基礎型枠構造によれば、天端レベルを精度高く構成した建物の基礎ばりを短時間にかつ低コストで構築することができることとなる。
【0024】
本発明の2は、本発明の1の基礎型枠構造に於いて、前記間隔保持構造を、前記両型枠パネルの内側に当接状態に配した二つのPコンと、該両Pコンをその両端で螺合させつつ該両型枠パネルに貫通突出させてその間隔を内側から規制するセパレータと、前記両型枠パネルの外側面で各々該セパレータの外端に配して前記両型枠パネルを内側に押し付け、その間隔を外側から規制する外部規制部材とで構成したものである。
【0025】
前記間隔保持構造は、二つのPコンと、一本のセパレータと、外部規制部材とで構成することが可能であり、両型枠パネルの上部途中に配して、該両型枠パネルの間隔を、前記のように、基礎ばり予定部の幅に、容易に設定することが出来る。
【0026】
前記Pコンは、周知のテーパ状プラスチック部材であり、二つのそれを前記セパレータの両側の雄ねじに螺合貫通させ、各々の外端を両型枠パネルの内面に当接させ、これによって該両型枠パネルの間隔を内側から規制すべく使用する。両Pコンの外端間を前記基礎ばり予定部の幅に一致するように調節しておけば、該両型枠パネルの間隔を容易かつ正確にその間隔に一致させることが出来る。
【0027】
前記セパレータは、周知の金属製ボルト部材であり、その全長に渡って又は両側の必要な範囲に雄ねじが形成されている。両側の雄ねじには、前記のように、Pコンを螺合して使用する。前記したように、その両端は、両型枠パネルの各々に、その上部途中に開口してあるボルト孔を通じて貫通させて使用する。このとき、先に述べたように、該セパレータの両側に螺合固定してある両Pコンの外端が両型枠パネルの内面に当接することとなるものである。
【0028】
前記外部規制部材は、前記したように、前記セパレータの両外端に配して、両型枠パネルを外側から各々内側に押し付けるように働いて、該両型枠パネルの間隔を外側から規制するものであり、前記セパレータと二つのPコンによる内側からの規制と相まって、該両型枠パネルの間隔を前記所定の間隔に確実に保持することが出来ることとなる。
【0029】
該外部規制部材としては、該セパレータの両外端に配して以上のような作用を果たすことが出来るものである限り、自由な構成を採用することが出来る。例えば、前記セパレータの外端に螺合するフォームタイと、これに取り付けた当て板と、型枠パネルの上側部に平行に固設され、該当て板で抑えられる横ばた部材とを基本とする周知の構成を採用することが出来る。
【0030】
従って本発明の2の基礎型枠構造によれば、簡単な操作で、両型枠間の間隔を前記基礎ばり予定部の間隔に容易かつ正確に設定することが可能であり、かつこの間隔をコンクリートの打設等によって大きな負荷が掛かるような際にも問題なく維持することが出来る。更にその構成要素のいずれの部分も型枠天端より下方に位置するものであるため、均しコンクリート等の両型枠間への打設作業及びその均し作業が何ものにも邪魔されずに容易かつ正確に行い得られるものである。
【0031】
本発明の3は、本発明の1又は2の基礎型枠構造に於いて、前記下部支持構造を、前記基礎スラブ上に前記基礎ばり予定部の間隔及び両側の型枠パネルの厚さを合算した間隔で固設した両側の根巻き補助部材と、該両根巻き補助部材から立ち上げた昇降調節機構と、該昇降調節機構の受台で支持される木製載置片であって、前記型枠パネルの外側下部に固定された木製載置片とで構成したものである。
【0032】
前記下部支持構造は、型枠パネルの間隔を規制すると共に、型枠全体のベース部材となる根巻き補助部材と、型枠パネルを受台で昇降調節自在に支持する昇降調節機構と、該型枠パネルを該受台で支持させるための木製載置片とから構成されるものである。
【0033】
前記根巻き補助部材は、断面四辺形の木製長尺部材で構成するのが適当であり、先に述べたように、前記基礎スラブ上に前記基礎ばり予定部の間隔及び両側の前記型枠パネルの厚さを合算した間隔で固設するものである。この根巻き補助部材はコンクリート釘等の既存の周知の手段によって前記基礎スラブ上に容易に固設することが出来る。
【0034】
前記昇降調節機構は、前記根巻き補助部材から立ち上げ、その上部の受台の高さを昇降調節し、これを通じて前記型枠パネルの天端の高さを調節することが出来るものであれば、その構成は特定のそれに限定されない。
【0035】
前記木製載置片は、一方で前記昇降調節機構の受台で支持され、他方で前記型枠パネルの外側下部に固定されるものである。前記根巻き補助部材と同じ断面四辺形の木製長尺部材で構成することができる。前記型枠パネルへの固定はビス等によって行うことが出来る。
【0036】
従って、本発明の3の基礎型枠構造によれば、両型枠パネルの下部間の間隔を容易に前記所定の間隔に設定することが可能であり、かつ該両型枠パネルの天端の高さを容易にかつ正確に調節することが可能になる。
【0037】
本発明の4は、本発明の3の基礎型枠構造に於いて、前記昇降調節機構を、前記根巻き補助部材に固設する台座と、該台座にこれに開口したビス通過穴を中心にして立ち上げ固設したナット部材と、該ナット部材に昇降調節自在に螺合する中空ボルト部材と、該中空ボルト部材の上端に固設した受台であって、該中空ボルトの中空部に連通する開口部を有する受台とで構成したものである。
【0038】
前記台座は、前記根巻き補助部材に適切に固定しうる板状部材を自由に採用することが出来る。例えば、中央にビス通過穴を開口した水平板部とその外縁から直角に折曲した固定片とで構成することができる。該固定片にはビス穴を開口しておくものとする。なお水平板部のビス通過穴及び固定片のビス穴は、いずれもビス通過穴又はビス穴と称しているが、この開口部はビスに限らず釘等の固定手段を貫通させる場合も含むものとする。なおこのように構成した台座は、その水平板部を前記根巻き補助部材の上面に載置し、かつ固定片を該根巻き補助部材の側面に当接させ、更に該固定片のビス穴からビス又は釘等を該根巻き補助部材にねじ込み又は打ち込んで該台座を該根巻き補助部材に固定する。
【0039】
前記ナット部材は、先に述べたように、前記台座に、そのビス通過穴を中心に立ち上げるものであり、台座を、前記のように構成した場合は、その水平板部に、ビス通過穴を中心にして立ち上げる。該ナット部材の下端と台座の水平板部とは溶接によって固定することが出来る。
【0040】
前記中空ボルト部材は、前記のように、前記ナット部材に螺合する。該中空ボルト部材は、文字通り、中空の筒状部材であり、その外周に雄ねじが形成してある部材である。その上端には、先に述べたように、その中空部に連通する開口部を備えた受台が固設してある。これも中空ボルト部材の上端に溶接等によって固設することが出来る。該中空ボルト部材の長さ、直径、材質などは適宜決めることが出来る。該受台は前記型枠パネルの外側面に固設した木製載置片をこれに載置するための部材であり、これが可能な程度のサイズの板材であれば不都合はない。もっともこの受台は、前記中空ボルト部材を回転してナット部材との螺合状態を変更する際に、同時に回転せざるを得ない関係上、円板状に構成しておくのが好ましい。
【0041】
なお、前記受台と前記木製載置片との間には、必要に応じて、該受台の開口部と同程度の開口部を持ったスペーサを挟んで、高さの補助調節をすることも可能となっている。即ち、前記中空ボルト部材と前記ナット部材の螺合調節による最大ストロークを以ってしても、前記型枠パネルの天端を必要な高さまで上昇させることが出来なかったような例外的な場合には、前記のように、該スペーサを挟んで高さを補正することも出来る。
【0042】
従って、本発明の4の基礎型枠構造によれば、型枠パネルの天端の高さ調節を容易に行うことが出来る。また調節した後は、前記木製載置片の上からビスをねじ込み又は釘を打ち込んで、前記受台の開口部、中空ボルト中空部、ナット部材及び台座のビス通過穴を通じて前記根巻き補助部材まで延長し、これにねじ込み又は打ち込んで、両型枠パネルを木製載置片及びこの昇降調節機構を介して前記根巻き補助部材に固定することが出来る。
【0043】
【発明の実施の形態】
以下、発明の実施の形態を実施例に基づき、かつ添付図を参照しつつ詳細に説明する。
【0044】
<実施例>
この実施例の基礎型枠構造は、図1に示すように、一対の型枠パネル1a、1aからなる型枠1と、該型枠1の両型枠パネル1a、1aの間隔を基礎ばり予定部の間隔に保持すべく、その上部途中に構成する間隔保持構造2と、前記型枠1の両型枠パネル1a、1aの下部を前記基礎ばり予定部の間隔で各々昇降調節自在に支持する下部支持構造4、4とで構成するものである。
【0045】
前記型枠1は、先に述べ、かつ図1に示すように、一対の型枠パネル1a、1aで構成され、基礎スラブ6から基礎ばり予定部の両側にその間隔で立ち上げ構成されるものである。該型枠パネル1a、1aとしては、この実施例では各々打設するコンクリートを支え得る厚さの合板を採用した。勿論両型枠パネル1a、1aは金属パネルでも差し支えない。両型枠パネル1a、1aの天端を構築予定の基礎ばり天端のレベルとする。
【0046】
前記間隔保持構造2は、図1に示すように、二つのPコン2a1、2a1と、その各々を両側の雄ねじに螺合した一本のセパレータ2a2とからなる内側規制部2と、セパレータ2a2の両外端に各々螺合するフォームタイ3aと、該各フォームタイ3aにその中央穴部を貫通させた当て板3bと、該各当て板3bの型枠パネル1a側への押圧力を調節すべくフォームタイ3aの外端側の雄ねじ3cに螺合した締付ナット3dと、各型枠パネル1aの上側部に平行に固設され、前記当て板3bの両端の各々により抑えられる横ばた部材3e、3eとからなる外部規制部3とで構成したものである。
【0047】
なお横ばた部材3e、3eは、型枠パネル1a上側部に、前記セパレータ2a2貫通用のボルト穴を中心にして上下等距離の位置関係で平行に配する。その型枠パネル1a、1aへの固定は、その内側からビス3fをねじ込んで行っているものである。
【0048】
そのため、この間隔保持構造によれば、図1に示すように、簡単にかつ確実に型枠パネル1a、1aの間隔を基礎ばり予定部の間隔に調節して固定することが出来る。
【0049】
図1に示すように、まずセパレータ2a2の両側途中にPコン2a1、2a1を螺合させ、次いでそのセパレータ2a2の両端を型枠パネル1a、1aの上部途中に開口してあるボルト穴に貫通させる。Pコン2a1、2a1の螺合状態を調節することで、その外端間の距離を前記基礎ばり予定部の間隔に一致させ、両側の型枠パネル1a、1aの内面を該Pコン2a1、2a1の外端に当接させれば、該型枠パネル1a、1a間は云うまでもなく、基礎ばり予定部の間隔となる。こうして内部規制部2aによる規制ができあがる。
【0050】
型枠パネル1a、1aの外側では、図1に示すように、突出しているセパレータ2a2の外端の雄ねじにフォームタイ3aの内端を螺合して延長状態とし、これをその中央穴部で貫通させた当て板3bの両端をそれぞれ該型枠パネル1aの外側面に平行に固設してある横ばた部材3e、3eに圧接させ、前記締付ナット3dを締め付けてその圧接状態を固定する。こうして外部規制部3による規制ができあがるわけである。
【0051】
型枠パネル1a、1aは内側と外側とからこのように規制されることで、その内幅を前記基礎ばり予定部の間隔に確実に保持されることとなるものである。
【0052】
前記型枠パネル1a、1aのそれぞれの下部に構成する下部支持構造4は、図1及び図2に示すように、該型枠パネル1a、1a間の間隔を規制すると共に、型枠1全体のベース部材となる根巻き補助部材4aと、型枠パネル1aを受台4b1で昇降調節自在に支持する昇降調節機構4bと、該型枠パネル1aを該受台4b1で支持させるための木製載置片4cとで構成したものである。
【0053】
前記根巻き補助部材4aは、図1〜図3に示すように、断面四辺形の木製長尺部材で構成したものであり、前記基礎スラブ6上に前記基礎ばり予定部の間隔及び両側の型枠パネル1a、1aの厚さを合算した間隔で固設するものである。この根巻き補助部材4aは、図3に示すように、コンクリート釘4a1によって該基礎スラブ6上に固設する。
【0054】
前記昇降調節機構4bは、図1〜図3に示すように、前記根巻き補助部材4aに固設する台座4b2と、該台座4b2の水平板部4b21にこれに開口したビス通過穴を中心に立ち上げたナット部材4b3と、該ナット部材4b3に昇降調節自在に螺合する中空ボルト部材4b4と、該中空ボルト部材4b4の上端に固設した受台4b1とで構成したものである。
【0055】
前記台座4b2は、図1〜図3に示すように、前記根巻き補助部材4aの上面に載置状態となる水平板部4b21と、該根巻き補助部材4aの外縁に沿って直角に折曲した固定片4b22とで構成する。上記水平板部4b21は、その中央部にビス又は釘等の固定手段通過用の穴を開口させ、かつ上記固定片4b22には、同様に、その中央部に、この台座4b2自体を該根巻き補助部材4aに固定するためのビス又は釘用の穴を開口させる。
【0056】
前記ナット部材4b3は、図1〜図3に示すように、前記台座4b2の水平板部4b21に、その固定手段通過用の穴を中心に立ち上げ、この状態を溶接によって固定する。
【0057】
前記中空ボルト部材4b4は、図1〜図3に示すように、前記ナット部材4b3に螺合する。該中空ボルト部材4b4は、文字通り、中空の筒状部材であり、かつその外周に雄ねじが形成してある。その上端には、先に述べたように、受台4b1が固設してある。該受台4b1は、該中空ボルト部材4b4の中空部に連通する開口部を備えた円板部材であり、その下面の該当部位が溶接によって該中空ボルト4b4に固設している。
【0058】
前記木製載置片4cは、図1〜図3に示すように、型枠パネル1a、1aの下部途中に配した断面四辺形の木製長尺部材である。その型枠パネル1a、1aとの固定はビス4c1によって行っている。該木製載置片4cは、前記昇降調節機構4bの受台4b1上に載置され、これによって支持されるものである。後述するように、型枠パネル1a、1aの高さの調節が完了した後は、該木製載置片4cの上面からビス5をねじ込み又は釘を打ち込んで、これを前記根巻き補助部材4aに固定する如くに使用するものである。
【0059】
従って、この実施例の基礎型枠構造によれば、建物の基礎を構築するには、一般のそれと同様に、まず一般の技法によって基礎スラブ6を構築し、その上に組上げた鉄筋が突出している基礎ばり予定部に沿って前記下部支持構造4、4を配し、これによって型枠1の両型枠パネル1a、1aを該基礎ばり予定部の幅でかつ高さ調整自在に支持する。
【0060】
該下部支持構造4、4の根巻き補助部材4a、4aは、先に説明したように、基礎スラブ6上の前記所定の位置に位置決めし、かつコンクリート釘4a1によって固定し、昇降調節機構4bの台座4b2は、同様に先に説明したように、その水平板部4b21を該根巻き補助部材4a、4aの上に載せ、側部に接しているその固定片4b22の中央の穴を通じて釘4b221を打ち込んでこれを固定し、更にその後、各根巻き補助部材4a、4aの内側に各々型枠パネル1a、1aを配すると共に、それらの外側下部途中の木製載置片4cを、図1に示すように、それぞれ前記昇降調節機構4bの受台4b1上に載置状態とする。
【0061】
次いで、両型枠パネル1a、1aの上部途中には、図1に示すように、前記間隔保持構造2を配し、該両型枠パネル1a、1aの内幅を前記基礎ばり予定部の幅に調整しつつこれを保持する。
【0062】
この場合の該間隔保持構造2の二つのPコン2a1、2a1と、その各々を両側の雄ねじに螺合した一本のセパレータ2a2とからなる内側規制部2の型枠パネル1a、1aへの取付手順、及びフォームタイ3aと、該各フォームタイ3aにその中央穴部を貫通させた当て板3bと、該各当て板3bの型枠パネル1a側への押圧力を調節する締付ナット3d等とからなる外部規制部3の型枠パネル1a、1aへの取付手順等は先に述べた通りである。
【0063】
以上に於いて、型枠パネル1a、1aの間隔は、その下部では各下端外面が前記根巻き補助部材4a、4aの内面に接する位置に配されていることで所定の間隔に保持され、その上部では、前記したように、前記間隔保持構造2の内部規制部2aに於けるPコン2a1、2a1の外端間の距離を基礎ばり予定部の間隔に合わせるように、セパレータ2a2との螺合状態を調節し、外部規制部3に於ける締付ナット3dを必要なだけ締め付けて当て板3bの横ばた部材3e、3eに加わる押圧力を適正に設定すると、内外両側から位置決めされ、該型枠パネル1a、1aの間隔は所定の間隔に保持されることになる。これらも、既に述べた通りである。
【0064】
この後、前記下部支持構造4の昇降調節機構4bによって型枠1の高さ調整を行う。これは、レベルその他の計測機器を用いて行う。この高さの調整は、型枠1の天端を予定されている基礎ばりの天端レベルと一致するように設定する。
【0065】
この高さ調節は、前記昇降調節機構4bの中空ボルト部材4b4を回転させ、ナット部材4b3との螺合状態を調節することにより行う。これによって中空ボルト部材4b4が昇降し、その受台4b1上に載置した木製載置片4cを介して支持する型枠パネル1a、1aを昇降させるものである。なおこの昇降操作にともなって受台4b1が回転するが、上記のように、木製載置片4cは、これに載っているだけなので問題はない。所定の高さになったことが、先に述べたように、レベル等の機器で設定した基準によって確認されれば、高さの調節は終了である。
【0066】
この後、図1〜図3に示すように、前記目木製載置片4cの上から前記受台4b1、中空ボルト部材4b4、ナット部材4b3及び台座4b2の水平板部4b21の各々の中空部又は穴を通じて根巻き補助部材4aにビス5をねじ込み、型枠パネル1a、1aをそれぞれ該当する根巻き補助部材4aに固定する。
【0067】
こうして全ての型枠パネル1a、1a…の設置及び高さ調節が済んだ後、コンクリートを型枠パネル1a、1aの天端から若干下方の位置まで、例えば、15mm程度下方の位置まで打設し、僅かに硬化が開始した段階で、そのコンクリートの天端7上に均しモルタル8を打設する。この均しモルタル8は型枠パネル1a、1aの天端に合わせて打設する。次いで、すぐにその均しモルタル8の均し作業を行う。この均し作業は、従来のこの種の作業を行う場合の一般的な用具、例えば、木こて又は金こて、或いはトンボ等を用いて自由に行うことが出来る。
【0068】
このとき、前記のように、均しモルタル8の上面は両型枠パネル1a、1aの天端に合わせて打設し、かつ均し作業を行うものであり、他方、該両型枠パネル1a、1aの間隔を適切に保持する間隔保持構造2はその天端以上の部位に突出する構成要素を持たないため、前記均しモルタル8の両型枠パネル1a、1a間のコンクリートの天端7上への打設作業及びその均しモルタル8の均し作業のいずれもが何ものにも邪魔されずに容易かつ正確に行うことが出来るものである。
【0069】
更に、構築予定の基礎ばり天端のレベルに型枠パネル1a、1aの天端を一致させたものであるため、その天端に合わせるべく行う均しコンクリート等の上面の均し作業は、型枠パネルの内側を覗き込んで行う既存の方法又は器具等を用いて行うものに比して、極めて容易に、かつ正確にこれを行うことが出来るものでもある。
【0070】
従って、この実施例の基礎型枠構造によれば、天端レベルを精度高く構成した建物の基礎ばりを短時間にかつ低コストで構築することができることとなる。
【0071】
【発明の効果】
本発明の1の基礎型枠構造によれば、型枠パネルの上部の間隔を所定のそれに保持する間隔保持構造が、該型枠パネルの上部途中に構成してあるため、型枠パネル間へのコンクリートの打設後に行われる、均しモルタルの打設作業及びこれに引き続くその均し作業に障害となるものが一切ない。そのためこれを精度高くかつ短時間で行なうことが可能となる。また構築予定の基礎ばりの天端レベルを型枠パネルの天端に一致させるものとしたため、天端レベルが分かりやすく、極めて作業がやりやすくかつ正確にも出来るものである。
【0072】
本発明の2の基礎型枠構造によれば、型枠パネルの上部の間隔を所定のそれに保持する間隔保持構造が、該型枠の天端より上方に突出する構成要素を一切持たないものであるため、コンクリートの打設後に行われる、均しモルタルの打設作業及びこれに引き続くその均し作業を精度高くかつ短時間で行なうことが可能となる。
【0073】
本発明の3の基礎型枠構造によれば、型枠パネルの下部に置ける間隔の設定及び型枠パネルの天端の高さ調節を容易にかつ低コストで行なうことが可能となるものである。
【0074】
本発明の4の基礎型枠構造によれば、型枠パネルの天端の高さ調節を容易にかつ低コストで行なうことが可能となるものである。
【図面の簡単な説明】
【図1】基礎型枠構造の概略断面図。
【図2】基礎型枠構造の一方の型枠パネルの下部支持構造の部分を示す拡大断面図。
【図3】基礎型枠構造の一方の型枠パネルの下部支持構造の部分を示す側面図。
【符号の説明】
1 型枠
1a 型枠パネル
2 間隔保持構造
2a 内部規制部
2a1 Pコン
2a2 セパレータ
3 外部規制部
3a フォームタイ
3b 当て板
3c 雄ねじ
3d 締付ナット
3e 横ばた部材
3f ビス
4 下部支持構造
4a 根巻き補助部材
4a1 コンクリート釘
4b 昇降調節機構
4b1 受台
4b2 台座
4b21 水平板部
4b22 固定片
4b221 釘
4b3 ナット部材
4b4 中空ボルト部材
4c 木製載置片
4c1 ビス
5 ビス
6 基礎スラブ
7 コンクリートの天端
8 均しモルタル
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a foundation form structure for constructing a foundation of a building, and more particularly to a foundation form structure capable of accurately constructing a top end of a foundation beam to a reference height.
[0002]
[Prior art]
In building the foundation, it is extremely important to accurately build the height of the top of the foundation beam. Many techniques have been disclosed for easily and accurately adjusting the height of the top end of the base beam.
[0003]
Patent Literature 1 aims to provide a foundation construction method capable of easily leveling the top of the foundation by smoothly performing the leveling of the top of the foundation and ensuring the level accuracy, and `` Concrete is poured into the foundation formwork, the height of the foundation is set so that it is at a predetermined height from the concrete top where the concrete has been cast, and then a plurality of damming plates are installed at predetermined intervals on the concrete top And a foundation construction method in which self-leveling material is poured from a concrete top to a base top in a damming section defined by adjacent damming plates.
[0004]
Patent Literature 2 has a problem of “accurate precision, labor saving, cost reduction, and improvement of the leveling equipment for leveling a foundation of a building such as a house”. The horizontal leveling adjuster made of a substantially inverted L-shaped metal consisting of a horizontal plate and a mounting plate having one side suspended in a right angle direction is aligned with the level line of the building foundation set on the formwork, and the horizontal leveling is performed. Via the magnetic material for temporary fixing magnetically attached to the mounting plate of the adjusting tool, the horizontal leveling adjusting tool is temporarily fixed to the oppositely disposed formwork, and furthermore, strong between the temporarily fixed leveling adjusting tool mounting plate. Tighten the elastic tensioning fixture, then place a concrete foundation horizontally with the horizontal plate of the leveling adjustment tool on the top into the formwork, and after solidifying the concrete foundation, formwork and magnetic for temporary fixing Horizontal level of the top of a foundation in a residential building that is provided so that it can be removed A substantially horizontal L-shaped metal leveling adjuster comprising a rectangular horizontal plate having an upper surface formed horizontally and a mounting plate having one side vertically suspended, and the adjuster It consists of a magnetic material for temporary fixing that is magnetically attached to the outer fastening part of the mounting plate, and a tension fixture that is tensioned and fixed between the leveling adjustment tools that are temporarily magnetized to the formwork. An adjustment brace for leveling the top of a foundation in a building such as a house made of a high elastic metal wire, a band-like metal plate, or a high elastic synthetic resin material is disclosed.
[0005]
However, in the method of Patent Document 1, when setting the height of the foundation beam by placing a self-leveling material on the top of the concrete, prior to this, the top of the concrete is moved along the length direction by a predetermined length. There is a need to partition into a number of damming sections of length, which requires a rather cumbersome task of placing a number of damming plates at intervals of the sections.
[0006]
In addition, in this method, after pouring the self-leveling material for each damming section, it is necessary to sequentially remove the damming plates between adjacent sections before it hardens, and it is necessary to level out the connecting portion that is a concave portion generated after withdrawal. This has to be said to be a cumbersome task, as there are so many races with time.
[0007]
Next, in the adjusting device of Patent Document 2 and the method using the same, it is necessary to install the adjusting device having the complicated shape on the inner surface of the form while adjusting the level, which is a rather troublesome operation. In addition, since the adjusting device is fixed to the iron-based metal form by the magnetic force of the magnetic material, there is a high possibility that the adjusting device will move at the time of placing concrete, and a tension fixing device for fixing the device is provided. However, it is questionable how effective this fixation is. In addition, such adjusting devices hinder the casting of concrete, and it appears that it is not easy to fill concrete underneath, in particular.
[0008]
[Patent Document 1]
JP-A-2002-339375
[Patent Document 2]
JP-A-9-41671
[0009]
[Problems to be solved by the invention]
The present invention solves the problems related to the above-described conventional method for constructing a foundation or an apparatus, and constructs a foundation of a building, in particular, at the top level of a foundation beam accurately, at a short time and at low cost. It is an object of the present invention to provide a basic formwork structure that can be used.
[0010]
[Means for Solving the Problems]
A first aspect of the present invention is a formwork comprising a pair of formwork panels standing up from a base slab on both sides of a planned portion of a base beam, and the concrete slab is formed by setting the top ends of both form panels to the base level of the base beam. A formwork that can be installed
An interval holding structure for holding the interval between the two formwork panels of the formwork at the interval of the base beam planned portion, and an interval holding structure formed in the middle of the upper part of the both formwork panels,
A lower support structure for holding the lower portions of both form panels of the form at the intervals of the base beam planned portions, and a lower support structure for supporting each of the form panels in a vertically adjustable manner. It is a basic formwork structure.
[0011]
That is, the basic formwork structure of the present invention basically comprises a formwork composed of a pair of formwork panels, a space holding structure for maintaining an upper space between the formwork panels at the predetermined space, and a formwork. And a lower support structure that holds the lower space between the panels at the predetermined space and supports the height of the form panel so that the height of the form panel can be adjusted up and down.
[0012]
The formwork is composed of a pair of formwork panels, and the formwork panel is constructed by standing up from a base slab on both sides of a planned base beam at intervals. The formwork panel is a plate-like member made of a plywood or an iron plate or the like having a thickness enough to support the cast concrete. You can select and adopt. The height of the form panel is slightly shorter than the planned height of the foundation beam in consideration of the height adjustment allowance. This is because both formwork panels are raised and lowered to make the top end the top level of the foundation beam. The length is the same as the conventional one. In addition, the shortage of the dimension of the form panel in the height direction is compensated for by the lower support structure in the lower part. For example, as described later, it is covered with the root winding auxiliary member.
[0013]
The space holding structure is provided to hold the space between the pair of form panels at the space between the base burrs. As described above, such a spacing maintaining structure is formed in the middle of the upper part of the form panel. Preferably, it should be located near the top of the form panel, but below the top. If the formwork panel is constructed so as to straddle both formwork panels above its top end, it will be a hindrance to cast leveling concrete or leveling mortar on the concrete top and to level it. This is because there is a possibility that accurate and smooth work may be hindered.
[0014]
Therefore, the space holding structure is, as described above, a structure capable of holding the space between the form panels at a predetermined space, and below the top end of the form, as long as it can be arranged as high as possible. It is not limited to that of a particular configuration.
[0015]
The lower support structure, as described above, supports both the form panels of the form at the lower portion thereof at intervals between the base beam planned portions, and simultaneously supports the form panels in a vertically adjustable manner. It is. In the present invention, the top end of the formwork is set as the top end level of the foundation beam, and the above-mentioned vertically adjustable support is a configuration for realizing that.
[0016]
Therefore, the lower support structure is not limited to a specific configuration as long as the above functions can be realized.
[0017]
Therefore, according to one foundation form structure of the present invention, in order to construct a foundation of a building, first, a foundation slab is cast, and the lower support structure is arranged along a planned foundation beam on the foundation slab. Thereby, both the formwork panels of the formwork are supported at the width of the base beam planned portion and the height thereof can be freely adjusted.
[0018]
The space holding structure is arranged in the middle of the upper part of the form panel, and the inner structure of both form panels is adjusted to the width of the base beam planned portion and held. As described above, the gap holding structure may be attached to the lower support structure after installing both formwork panels on the lower support structure, or may be attached to the both formwork panels in advance and then attached to the lower support structure. It is good.
[0019]
Height adjustment of the formwork by the lower support structure, as described above, after both formwork panels are installed at the width of the planned base beam by the lower support structure and the spacing holding structure, for example, level and other measuring instruments Perform using This height adjustment is set so that the top of the formwork coincides with the top level of the planned foundation beam.
[0020]
After the installation and height adjustment of all the formwork panels, concrete is poured to a position slightly below the top end of the formwork panel, for example, to a position about 15 mm below, and at the stage where curing has started slightly. Then, leveling concrete or leveling mortar is cast on the concrete top. These leveling concretes etc. are cast according to the top of the formwork. Next, the leveling work of the leveling concrete or the like is immediately performed. This leveling operation can be freely performed using a general tool for performing this type of conventional operation, for example, a wood trowel or a metal trowel.
[0021]
At this time, as described above, the upper surface of the leveling concrete or the like is cast in accordance with the top ends of the both formwork panels, and the leveling work is performed. The gap is appropriately maintained in the middle of the upper part of the panel, and does not have a component protruding beyond the top end. Therefore, the work of placing the concrete form or the like on the top of the concrete between the formwork and the work of leveling the concrete can be easily and accurately performed without any obstacle.
[0022]
Furthermore, as described above, since the top of the formwork is to be matched with the expected level of the top of the foundation beam, the work of leveling the upper surface of leveling concrete or the like to be performed so as to match the top of the formwork. Can be performed extremely easily and accurately as compared with a method using an existing method or a tool that looks into the inside of a form panel.
[0023]
Therefore, according to the basic formwork structure of the present invention, it is possible to construct a foundation beam of a building in which the top level is configured with high accuracy in a short time and at low cost.
[0024]
According to a second aspect of the present invention, in the basic formwork structure according to the first aspect of the present invention, the distance maintaining structure is provided with two P-cons provided in a contact state inside the both form-panels, and the two P-cons. A separator that is threaded at both ends thereof and penetrates and protrudes into the two form panels to regulate the distance from the inside; and an outer surface of the two form panels arranged at the outer ends of the separators. An external regulating member which presses the panel inward and regulates the interval from the outside.
[0025]
The space holding structure can be composed of two P-cons, one separator, and an external regulating member. Can be easily set to the width of the planned portion of the foundation beam as described above.
[0026]
The P-con is a well-known tapered plastic member, and two of them are screwed through male screws on both sides of the separator, and their outer ends are brought into contact with the inner surfaces of both form panels. Used to regulate the space between formwork panels from the inside. By adjusting the distance between the outer ends of the two P-cons to be equal to the width of the base beam planned portion, the distance between the two formwork panels can be easily and accurately matched to the distance.
[0027]
The separator is a well-known metal bolt member, and external threads are formed over the entire length or in necessary areas on both sides. As described above, the P-cons are screwed into the male screws on both sides. As described above, both ends are used by penetrating through each of the two formwork panels through the bolt holes opened in the middle of the upper part thereof. At this time, as described above, the outer ends of the two P-containers screwed and fixed to both sides of the separator come into contact with the inner surfaces of the two formwork panels.
[0028]
As described above, the external restricting members are disposed at both outer ends of the separator, and act to press both the formwork panels from the outside to the inside, thereby restricting the interval between the formwork panels from the outside. In combination with the regulation from the inside by the separator and the two P-cons, the interval between the two formwork panels can be reliably maintained at the predetermined interval.
[0029]
As the external restricting member, any configuration can be adopted as long as it can be arranged at both outer ends of the separator and can perform the above-described functions. For example, a foam tie that is screwed to the outer end of the separator, a backing plate attached thereto, and a horizontal member fixed parallel to the upper portion of the form panel and held down by a corresponding plate are basically used. A well-known configuration can be adopted.
[0030]
Therefore, according to the second foundation form structure of the present invention, it is possible to easily and accurately set the interval between the two forms to the interval between the foundation beam planned portions by a simple operation, and to set this interval. It can be maintained without any problem even when a large load is applied due to the casting of concrete or the like. Furthermore, since all of the components are located below the top end of the formwork, the work of placing concrete between the formwork and the leveling work is not disturbed by anything. Can be easily and accurately performed.
[0031]
According to a third aspect of the present invention, in the first or second basic formwork structure of the present invention, the lower support structure is formed by adding a space between the planned base beam and the thickness of the formwork panels on both sides on the basic slab. And a wooden mounting piece supported by a pedestal of the raising and lowering adjustment mechanism raised from the double-rolling auxiliary member and the lifting and lowering adjustment mechanism. A wooden mounting piece fixed to the lower outside of the frame panel.
[0032]
The lower support structure regulates the interval between the form panels, and also serves as a base winding auxiliary member serving as a base member of the entire formwork, a lifting and lowering adjustment mechanism for supporting the formwork panels in a vertically adjustable manner on a pedestal, And a wooden mounting piece for supporting the frame panel with the receiving stand.
[0033]
The root winding auxiliary member is suitably composed of a long wooden member having a quadrangular cross section. As described above, the interval between the planned base beam portions and the form panels on both sides are formed on the base slab as described above. Are fixedly installed at an interval obtained by adding the thicknesses. The auxiliary member can be easily fixed on the foundation slab by an existing well-known means such as a concrete nail.
[0034]
The raising and lowering adjustment mechanism is configured to start up from the root winding auxiliary member, adjust the height of a receiving table above the rooting auxiliary member, and adjust the height of the top end of the form panel through this. The configuration is not limited to a particular one.
[0035]
The wooden placing piece is supported on the one hand by the receiving stand of the elevation control mechanism, and is fixed to the lower outside of the form panel on the other hand. It can be composed of a long wooden member having the same quadrangular cross section as the root winding auxiliary member. The fixing to the form panel can be performed with screws or the like.
[0036]
Therefore, according to the third basic formwork structure of the present invention, it is possible to easily set the space between the lower portions of both formwork panels to the predetermined space, and to set the top end of both formwork panels. The height can be easily and precisely adjusted.
[0037]
A fourth aspect of the present invention is the basic formwork structure according to the third aspect of the present invention, wherein the lifting and lowering adjustment mechanism is centered on a pedestal fixed to the root winding auxiliary member and a screw passage hole opened in the pedestal. A nut member fixed to the nut member, a hollow bolt member screwed to the nut member so as to be vertically movable, and a receiving stand fixed to an upper end of the hollow bolt member, and communicating with a hollow portion of the hollow bolt. And a pedestal having an opening.
[0038]
The pedestal can freely adopt a plate-like member that can be appropriately fixed to the root winding assisting member. For example, it can be composed of a horizontal plate portion having a screw passage hole opened in the center and a fixing piece bent at a right angle from the outer edge thereof. A screw hole is opened in the fixing piece. The screw holes in the horizontal plate and the screw holes in the fixing piece are both referred to as screw holes or screw holes, but this opening is not limited to screws, but also includes cases where fixing means such as nails penetrate. . In the pedestal thus configured, the horizontal plate portion is placed on the upper surface of the root winding auxiliary member, and the fixing piece is brought into contact with the side surface of the root winding auxiliary member. Screws or nails are screwed or driven into the root winding auxiliary member to fix the pedestal to the root winding auxiliary member.
[0039]
The nut member is, as described above, raised on the pedestal around its screw passage hole, and when the pedestal is constructed as described above, the horizontal plate portion has a screw passage hole. Start up around. The lower end of the nut member and the horizontal plate of the pedestal can be fixed by welding.
[0040]
The hollow bolt member is screwed to the nut member as described above. The hollow bolt member is literally a hollow tubular member, and is a member having an external thread formed on the outer periphery thereof. At the upper end, as described above, a pedestal having an opening communicating with the hollow portion is fixedly provided. This can also be fixed to the upper end of the hollow bolt member by welding or the like. The length, diameter, material and the like of the hollow bolt member can be appropriately determined. The pedestal is a member for mounting a wooden mounting piece fixed on the outer surface of the formwork panel, and there is no inconvenience as long as it is a plate material of a size that allows this. However, it is preferable that the receiving table be formed in a disk shape because it must be rotated simultaneously when the hollow bolt member is rotated to change the screwing state with the nut member.
[0041]
In addition, between the receiving table and the wooden placing piece, if necessary, a spacer having an opening equivalent to the opening of the receiving table may be interposed to perform auxiliary adjustment of the height. Is also possible. That is, an exceptional case in which the top end of the form panel could not be raised to a required height even with the maximum stroke by adjusting the screwing of the hollow bolt member and the nut member. Then, as described above, the height can be corrected with the spacer interposed therebetween.
[0042]
Therefore, according to the fourth formwork structure of the present invention, the height of the top end of the formwork panel can be easily adjusted. After the adjustment, the screw is screwed or nailed from above the wooden mounting piece, and the opening of the receiving base, the hollow bolt hollow part, the nut member and the screw member through the screw passage hole of the base to the root winding auxiliary member. By extending and screwing or hammering into this, the two formwork panels can be fixed to the root winding auxiliary member via the wooden mounting piece and this elevating mechanism.
[0043]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail based on examples and with reference to the accompanying drawings.
[0044]
<Example>
As shown in FIG. 1, the basic formwork structure of this embodiment is based on a formwork 1 comprising a pair of formwork panels 1a and 1a, and a space between the formwork panels 1a and 1a of the formwork 1 to be based on a plan. In order to maintain the space between the parts, the space holding structure 2 formed in the middle of the upper part thereof, and the lower parts of both the formwork panels 1a and 1a of the formwork 1 are supported so as to be vertically movable at the space of the planned base beam. And lower support structures 4 and 4.
[0045]
The formwork 1 is composed of a pair of formwork panels 1a and 1a as described above and shown in FIG. It is. In this embodiment, as the formwork panels 1a and 1a, plywood having a thickness capable of supporting concrete to be cast is adopted. Of course, both the formwork panels 1a, 1a may be metal panels. The top ends of both formwork panels 1a, 1a are set to the level of the top end of the base beam to be constructed.
[0046]
As shown in FIG. 1, the interval maintaining structure 2 includes an inner regulating portion 2 including two P-cons 2a1 and 2a1 and one separator 2a2 each of which is screwed into a male screw on both sides. A foam tie 3a screwed to each outer end, a backing plate 3b having a central hole penetrated through each of the foam ties 3a, and a pressing force of each of the backing plates 3b toward the form panel 1a are adjusted. A tightening nut 3d screwed to a male screw 3c on the outer end side of the foam tie 3a and a flattened parallel to the upper part of each form panel 1a and suppressed by both ends of the backing plate 3b. This is constituted by an external regulating portion 3 composed of members 3e and 3e.
[0047]
Note that the horizontal members 3e, 3e are arranged on the upper side of the form panel 1a in parallel with the upper and lower equal distances centered on the bolt holes for penetrating the separator 2a2. The fixing to the form panels 1a, 1a is performed by screwing screws 3f from the inside.
[0048]
Therefore, according to this space holding structure, as shown in FIG. 1, it is possible to easily and surely adjust the space between the form panels 1a, 1a to the space between the planned portions of the foundation beam and to fix it.
[0049]
As shown in FIG. 1, first, P-cons 2a1 and 2a1 are screwed halfway on both sides of the separator 2a2, and then both ends of the separator 2a2 are made to pass through bolt holes opened in the middle of the upper part of the form panels 1a and 1a. . By adjusting the screwing state of the P-cons 2a1, 2a1, the distance between the outer ends of the P-cons 2a1, 2a1 is made to coincide with the interval of the planned base beam, and the inner surfaces of the form panels 1a, 1a on both sides are adjusted to the P-cons 2a1, 2a1. Of the formwork panels 1a, 1a, not to mention the space between the scheduled portions of the foundation beam. Thus, the regulation by the internal regulation section 2a is completed.
[0050]
On the outside of the form panels 1a, 1a, as shown in FIG. 1, the inner end of the foam tie 3a is screwed into a male screw at the outer end of the projecting separator 2a2 to be in an extended state. Both ends of the penetrated backing plate 3b are pressed against the side members 3e, 3e fixed in parallel to the outer surface of the form panel 1a, and the tightened nut 3d is tightened to fix the pressed state. I do. Thus, the regulation by the external regulation unit 3 is completed.
[0051]
The form panels 1a, 1a are regulated in this manner from the inside and the outside, so that the inner width thereof is surely held at the interval between the base beam planned portions.
[0052]
As shown in FIGS. 1 and 2, a lower support structure 4 formed below each of the form panels 1a, 1a regulates the interval between the form panels 1a, 1a, and also controls the entire form 1. A root winding auxiliary member 4a serving as a base member, a lifting / lowering adjusting mechanism 4b for supporting the form panel 1a in a vertically movable manner on a receiving base 4b1, and a wooden mounting for supporting the form panel 1a on the receiving base 4b1. And a piece 4c.
[0053]
As shown in FIGS. 1 to 3, the root winding auxiliary member 4 a is formed of a long wooden member having a quadrangular cross section. The thickness of the frame panels 1a, 1a is fixed at a total interval. As shown in FIG. 3, the root winding auxiliary member 4a is fixed on the base slab 6 by concrete nails 4a1.
[0054]
As shown in FIGS. 1 to 3, the lifting / lowering adjusting mechanism 4b includes a pedestal 4b2 fixed to the root winding assisting member 4a and a screw passage hole opened in a horizontal plate portion 4b21 of the pedestal 4b2. It comprises a raised nut member 4b3, a hollow bolt member 4b4 screwed to the nut member 4b3 so as to be vertically movable, and a receiving stand 4b1 fixed to the upper end of the hollow bolt member 4b4.
[0055]
As shown in FIGS. 1 to 3, the pedestal 4b2 is bent at a right angle along a horizontal plate portion 4b21 placed on the upper surface of the root winding auxiliary member 4a and an outer edge of the root winding auxiliary member 4a. And the fixed piece 4b22. In the horizontal plate portion 4b21, a hole for passing a fixing means such as a screw or a nail is opened at a central portion thereof, and the pedestal 4b2 itself is similarly wound around the central portion of the fixing piece 4b22. A hole for a screw or a nail for fixing to the auxiliary member 4a is opened.
[0056]
As shown in FIGS. 1 to 3, the nut member 4b3 is set up on the horizontal plate portion 4b21 of the pedestal 4b2 around a hole for passing the fixing means, and this state is fixed by welding.
[0057]
The hollow bolt member 4b4 is screwed to the nut member 4b3 as shown in FIGS. The hollow bolt member 4b4 is literally a hollow cylindrical member, and has an external thread formed on the outer periphery thereof. At the upper end, as described above, the receiving table 4b1 is fixed. The receiving table 4b1 is a disk member having an opening communicating with the hollow portion of the hollow bolt member 4b4, and a corresponding portion on the lower surface is fixed to the hollow bolt 4b4 by welding.
[0058]
As shown in FIGS. 1 to 3, the wooden placing piece 4 c is a long wooden member having a quadrangular cross section and arranged in the middle of the lower part of the form panels 1 a and 1 a. The fixing to the form panels 1a, 1a is performed by screws 4c1. The wooden placing piece 4c is placed on and supported by the receiving table 4b1 of the elevation control mechanism 4b. As will be described later, after the height adjustment of the form panels 1a, 1a is completed, a screw 5 is screwed or nailed from the upper surface of the wooden mounting piece 4c, and the screw is nailed to the root winding auxiliary member 4a. It is used to be fixed.
[0059]
Therefore, according to the foundation form structure of this embodiment, in order to construct the foundation of the building, the foundation slab 6 is first constructed by a general technique, and the assembled reinforcing bars protrude thereon, similarly to the general one. The lower support structures 4, 4 are arranged along the planned foundation beam portion, and thereby both the formwork panels 1a, 1a of the mold frame 1 are supported so as to be adjustable in width and height of the planned foundation beam portion.
[0060]
The root winding assisting members 4a, 4a of the lower support structures 4, 4 are positioned at the predetermined positions on the foundation slab 6 and fixed by the concrete nails 4a1 as described above, and As described above, the pedestal 4b2 places the horizontal plate portion 4b21 on the root winding auxiliary members 4a, 4a, and puts the nail 4b221 through the center hole of the fixing piece 4b22 which is in contact with the side. This is fixed by driving in, and after that, the formwork panels 1a, 1a are respectively arranged inside the root winding auxiliary members 4a, 4a, and the wooden placing piece 4c in the middle of the lower outside thereof is shown in FIG. Thus, each of the lifting and lowering mechanisms 4b is placed on the receiving table 4b1.
[0061]
Next, as shown in FIG. 1, the interval holding structure 2 is arranged in the middle of the upper portions of the two formwork panels 1a, 1a, and the inner width of the both formwork panels 1a, 1a is set to the width of the planned base beam. Hold this while adjusting.
[0062]
Attachment of the inner regulating portion 2 to the form panels 1a and 1a, which is composed of the two P-cons 2a1 and 2a1 of the gap maintaining structure 2 in this case, and one separator 2a2 each of which is screwed to a male screw on both sides. Procedures and foam ties 3a, abutment plates 3b each having a central hole penetrated through each of the form ties 3a, and a tightening nut 3d for adjusting the pressing force of each of the abutment plates 3b toward the form panel 1a. The procedure for attaching the external regulating portion 3 to the form panels 1a, 1a, etc., is as described above.
[0063]
In the above, the interval between the form panels 1a, 1a is maintained at a predetermined interval by arranging the lower end outer surface at a lower portion thereof in contact with the inner surface of the root winding auxiliary members 4a, 4a. As described above, the upper part is screwed with the separator 2a2 so that the distance between the outer ends of the P-cons 2a1 and 2a1 in the internal regulating part 2a of the space holding structure 2 matches the distance between the base burr-scheduled parts. When the state is adjusted and the tightening nut 3d of the external regulating portion 3 is tightened as necessary to properly set the pressing force applied to the side members 3e, 3e of the backing plate 3b, the positioning is performed from both the inner and outer sides. The intervals between the form panels 1a, 1a are maintained at predetermined intervals. These are also as already described.
[0064]
Thereafter, the height of the mold 1 is adjusted by the elevation adjustment mechanism 4b of the lower support structure 4. This is done using a level or other measuring device. This height adjustment is set so that the top of the formwork 1 matches the top level of the planned foundation beam.
[0065]
This height adjustment is performed by rotating the hollow bolt member 4b4 of the elevation adjustment mechanism 4b and adjusting the screwing state with the nut member 4b3. As a result, the hollow bolt member 4b4 is raised and lowered, and the form panels 1a and 1a supported via the wooden mounting piece 4c mounted on the receiving table 4b1 are raised and lowered. In addition, the receiving table 4b1 is rotated with this elevating operation, but there is no problem because the wooden placing piece 4c is merely placed on the receiving table 4c as described above. As described above, when the predetermined height is confirmed based on the standard set by the device such as the level, the height adjustment is completed.
[0066]
Thereafter, as shown in FIGS. 1 to 3, each of the hollow portions of the horizontal plate portion 4b21 of the receiving base 4b1, the hollow bolt member 4b4, the nut member 4b3, and the pedestal 4b2 is placed on the wood mounting piece 4c. A screw 5 is screwed into the root winding assist member 4a through the hole, and the form panels 1a, 1a are fixed to the corresponding root winding auxiliary member 4a.
[0067]
After the installation and height adjustment of all the form panels 1a, 1a... Are completed, concrete is poured from the top ends of the form panels 1a, 1a to a position slightly below, for example, about 15 mm below. When the hardening slightly starts, a leveling mortar 8 is cast on the top 7 of the concrete. The leveling mortar 8 is cast according to the top ends of the form panels 1a, 1a. Next, the leveling mortar 8 is immediately leveled. This leveling operation can be freely performed using a general tool for performing this type of conventional operation, for example, a wood or iron trowel, or a register mark.
[0068]
At this time, as described above, the upper surface of the leveling mortar 8 is cast and fitted to the top ends of the two formwork panels 1a, 1a, and the leveling work is performed. Since the space holding structure 2 for appropriately holding the space between the mortars 8a and 2a does not have a component protruding beyond the top, the concrete top 7 between the two formwork panels 1a and 1a of the leveling mortar 8 is used. Both the casting operation on the upper side and the leveling operation of the leveling mortar 8 can be performed easily and accurately without any hindrance.
[0069]
Furthermore, since the top ends of the formwork panels 1a and 1a are made to coincide with the level of the top end of the foundation beam to be constructed, the leveling work of the upper surface of the leveling concrete or the like performed to fit the top end of the formwork panels 1a and 1a is performed. This can be performed extremely easily and accurately as compared with a method using an existing method or a tool that looks into the inside of the frame panel.
[0070]
Therefore, according to the foundation formwork structure of this embodiment, it is possible to construct a foundation beam of a building in which the top end level is configured with high accuracy in a short time and at low cost.
[0071]
【The invention's effect】
According to the basic formwork structure of one aspect of the present invention, the space holding structure for holding the space at the upper part of the formwork panel at a predetermined position is formed in the middle of the upper part of the formwork panel. There is no obstacle to the leveling mortar setting operation and the subsequent leveling operation performed after the concrete is set. Therefore, this can be performed with high accuracy and in a short time. Also, since the top level of the foundation beam to be constructed is made to match the top level of the formwork panel, the top level is easy to understand, and the work is extremely easy and accurate.
[0072]
According to the second basic formwork structure of the present invention, the space holding structure for holding the space at the upper part of the formwork panel at a predetermined position does not have any component protruding above the top end of the formwork. Therefore, the leveling mortar setting operation and the subsequent leveling operation performed after the concrete has been set can be performed with high accuracy and in a short time.
[0073]
According to the third basic form structure of the present invention, it is possible to easily and inexpensively set the interval at the lower part of the form panel and adjust the height of the top end of the form panel. .
[0074]
According to the fourth formwork structure of the present invention, the height adjustment of the top end of the formwork panel can be performed easily and at low cost.
[Brief description of the drawings]
FIG. 1 is a schematic sectional view of a basic formwork structure.
FIG. 2 is an enlarged sectional view showing a part of a lower support structure of one form panel of the basic form structure.
FIG. 3 is a side view showing a part of a lower support structure of one form panel of the basic form structure.
[Explanation of symbols]
1 formwork
1a Formwork panel
2 Spacing structure
2a Internal regulation department
2a1 P-con
2a2 separator
3 External regulation department
3a Form tie
3b backing plate
3c male screw
3d tightening nut
3e Horizontal member
3f screw
4 Lower support structure
4a Root winding auxiliary member
4a1 concrete nail
4b Elevation adjustment mechanism
4b1 Cradle
4b2 pedestal
4b21 Horizontal plate
4b22 Fixed piece
4b221 nail
4b3 Nut member
4b4 Hollow bolt member
4c wooden mounting piece
4c1 screw
5 screws
6 Basic slab
7 Top of concrete
8 Leveling mortar

Claims (4)

一対の型枠パネルを基礎スラブから基礎ばり予定部の両側に立ち上げて構成する型枠であって、両型枠パネルの天端を基礎ばり天端レベルとしてコンクリートの打設を行うことができる型枠と、
該型枠の両型枠パネル間の間隔を上記基礎ばり予定部の間隔に保持する間隔保持構造であって、該両型枠パネルの上部途中に構成する間隔保持構造と、
前記型枠の両型枠パネルの下部を各々前記基礎ばり予定部の間隔で支持する下部支持構造であって、該両型枠パネルを各々昇降調節自在に支持する下部支持構造と、で構成した基礎型枠構造。
A formwork constructed by raising a pair of form panels from the base slab on both sides of the planned portion of the foundation beam. Concrete can be cast with the top ends of both form panels being the foundation beam top level. Formwork,
An interval holding structure for holding the interval between the two formwork panels of the formwork at the interval of the base beam planned portion, and an interval holding structure formed in the middle of the upper part of the both formwork panels,
A lower support structure for supporting the lower portions of both the formwork panels of the formwork at intervals between the foundation beam planned portions, and a lower support structure for supporting each of the formwork panels so as to be vertically movable. Basic formwork structure.
前記間隔保持構造を、前記両型枠パネルの内側に当接状態に配した二つのPコンと、該両Pコンをその両端で螺合させつつ該両型枠パネルに貫通突出させてその間隔を内側から規制するセパレータと、前記両型枠パネルの外側面で各々該セパレータの外端に配して前記両型枠パネルを内側に押し付け、その間隔を外側から規制する外部規制部材と、で構成した請求項1の基礎型枠構造。The distance maintaining structure is provided with two P-cons arranged in contact with the inside of the two form panels, and the two P-cons are screwed together at both ends thereof so as to penetrate and protrude from the two form panels, thereby forming a gap. A separator that regulates the inner form from the inside, and an external restricting member that arranges the outer side surfaces of the form panels at the outer ends of the separators, presses the form panels inward, and regulates the interval from the outside. 2. The basic formwork structure of claim 1, wherein the base formwork structure is constructed. 前記下部支持構造を、前記基礎スラブ上に前記基礎ばり予定部の間隔及び両側の型枠パネルの厚さを合算した間隔で固設した両側の根巻き補助部材と、該両根巻き補助部材から立ち上げた昇降調節機構と、該昇降調節機構の受台で支持される木製載置片であって、前記型枠パネルの外側下部に固定された木製載置片と、で構成した請求項1又は2の基礎型枠構造。The lower supporting structure is fixed on both sides of the base slab at the sum of the interval of the foundation beam planned portion and the thickness of the form panels on both sides, and the both side winding auxiliary members, 2. A wooden mounting piece supported by a stand of the rising and lowering adjustment mechanism and a wooden mounting piece fixed to an outer lower portion of the formwork panel. Or 2 of the basic formwork structure. 前記昇降調節機構を、前記根巻き補助部材に固設する台座と、該台座にこれに開口したビス通過穴を中心にして立ち上げ固設したナット部材と、該ナット部材に昇降調節自在に螺合する中空ボルト部材と、該中空ボルト部材の上端に固設した受台であって、該中空ボルトの中空部に連通する開口部を有する受台と、で構成した請求項3の基礎型枠構造。A pedestal for fixing the lifting / lowering adjustment mechanism to the root winding assisting member, a nut member raised and fixed on the pedestal around a screw passage hole opened in the pedestal; 4. The base formwork according to claim 3, comprising a hollow bolt member to be combined, and a pedestal fixed to an upper end of the hollow bolt member, the pedestal having an opening communicating with the hollow portion of the hollow bolt. Construction.
JP2003108635A 2003-04-14 2003-04-14 Structure of footing form Withdrawn JP2004316135A (en)

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