JP2004286644A - Pressure sensor - Google Patents

Pressure sensor Download PDF

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Publication number
JP2004286644A
JP2004286644A JP2003080313A JP2003080313A JP2004286644A JP 2004286644 A JP2004286644 A JP 2004286644A JP 2003080313 A JP2003080313 A JP 2003080313A JP 2003080313 A JP2003080313 A JP 2003080313A JP 2004286644 A JP2004286644 A JP 2004286644A
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Japan
Prior art keywords
housing
pressure
connector
pressure sensor
connector housing
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Granted
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JP2003080313A
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Japanese (ja)
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JP4045988B2 (en
Inventor
Masaki Takakuwa
昌樹 高桑
Toshinobu Sugiura
利伸 杉浦
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Denso Corp
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Denso Corp
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Priority to JP2003080313A priority Critical patent/JP4045988B2/en
Publication of JP2004286644A publication Critical patent/JP2004286644A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pressure sensor, making it possible to mount a chip component to be connected to the connector pin, without deteriorating productivity and also increasing the number of parts. <P>SOLUTION: In the connector housing 13, the pressure detection element 16 is installed and its output is taken out from a connector pin 19 through a bonding wire 18. Then, terminals 19a1 to 19c1 of the terminal 19 are arranged in the bottom of a recess 27, formed in the connector housing 13. A chip capacitor 28 for noise preventing measures is soldered or welded with these terminals 19a1 to 19c1 with silver paste at these terminals 19a1 to 19c1 in the bottom surface of the recess 27. In this case, the productivity is enhanced because the chip capacitor 28 can be installed directly, for instance by using a chip mounter, without decomposing the connector housing 13. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、コネクタピンと接続されたチップ部品を備えた圧力センサに関する。
【0002】
【発明が解決しようとする課題】
従来、圧力センサのノイズ対策として、図4に示すように圧力センサのコネクタ内部のコネクタピン2間にチップコンデンサ3を半田付けより実装するようにしているが、実装方法が半田付けでは信頼性が低い。
このような信頼性の低い半田付けに代えて、信頼性の高い銀ペーストにより実装することが行われている。
【0003】
しかしながら、図4に示すように圧力センサのコネクタ1内部のスペースは非常に狭く、チップコンデンサ2を銀ペーストで接合・接着するためには、図5に示すようにコネクタ1を図示一点鎖線で2つのコネクタ1a,1bに分割し、コネクタ1aにチップコンデンサ3を銀ペーストにより加熱硬化後、コネクタ1bをコネクタ1aに一体化する方法があるが、それでは、生産性の低下、部品点数の増加となり、総じてコストアップとなる。
【0004】
本発明は上記事情に鑑みてなされたものであり、その目的は、コネクタピンに接続するチップ部品を、生産性が低下せず、しかも部品点数が増加することなく搭載することができる圧力センサを提供することにある。
【0005】
【課題を解決するための手段】
請求項1の発明によれば、第2のハウジングの単体の状態では、圧力検出素子が搭載された面は外部に露出しているので、その同一面に、チップ部品をコネクタピンと金属ペーストにより容易に電気的に接続することができる。また、保護部材によりチップ部品を保護しているので、圧力伝達媒体からチップ部品を隔離することができる。
【0006】
【発明の実施の形態】
以下、本発明の一実施の形態を図1ないし図3に基づいて説明する。
図2は圧力センサの全体概略を示す断面図である。この図2において、圧力センサ11は、金属製の本体ハウジング(第1のハウジングに相当)12と樹脂製のコネクタハウジング(第2のハウジングに相当)13とをかしめにより一体化して構成されている。コネクタハウジング13の図示下面には陥没部14が形成されていると共に、その陥没部14の中央に凹部15が形成されており、その凹部15に圧力検出素子16が配置されている。つまり、圧力検出素子16は、ガラス台座17に陽極接合された状態でコネクタハウジング13の凹部15に接着剤で固定されており、その電極はボンディングワイヤ18を通じて圧力検出素子16を囲繞するように設けられた各コネクタピン19のグランド端子19a、Vcc端子19b、Vout端子19c(図1(c)参照)と接続されている。
【0007】
金属製の本体ハウジング12には圧力導入孔20が形成されている。この本体ハウジング12の図示上面には、圧力導入孔20を閉鎖するように金属製の薄肉円盤状のシールダイヤフラム21が添設され、そのシールダイヤフラム21の外周部に金属製の円環状の押さえ部材22が添設されている。この押さえ部材22の全周はシールダイヤフラム21を介して本体ハウジング12に溶接されており、これにより圧力導入孔20の一端はシールダイヤフラム21により液密に閉鎖されていることになる。
【0008】
本体ハウジング12とコネクタハウジング13とが一体化された状態では、シールダイヤフラム21とコネクタハウジング13の陥没部14との間で液体封入空間23が形成され、その液体封入空間23に圧力伝達媒体である例えばシリコンオイル24が封入されている。
【0009】
本体ハウジング12とコネクタハウジング13とはかしめにより単に外周部が密着しているだけであることから、液体封入空間23を液密に封止する手段としてコネクタハウジング13に形成された溝部25にOリング26を配置し、各ハウジング12,13をかしめで一体化する際にシールダイヤフラム21を押さえる金属製フランジ状の押さえ部材22でOリング26を潰すことによりシリコンオイル24の密閉を図るようにしている。
【0010】
ここで、コネクタハウジング13の陥没部14には凹部27が形成されており、その凹部27の底面に、各コネクタピン19のグランド端子19a1、Vcc端子19b1、Vout端子19c1が設けられている。つまり、各コネクタピン19は、圧力検出素子16を囲繞するように位置する各端子19a〜19cを有すると共に、凹部27の底面に位置する各端子19a1〜19c1を有するようにその形状が設定されている。この場合、凹部27に位置する端子19a1〜19c1としては、グランド端子19aが中央に位置し、その両側にVcc端子19b及びVout端子19cが位置しており、Vcc端子19bとグランド端子19a間及びVout端子19cとグランド端子19a間にノイズ対策用のチップコンデンサ(チップ部品に相当)28が銀ペースト(金属ペーストに相当)によりそれぞれ接合・接着されている。
【0011】
コネクタハウジング13を断面にして示す図3において、各端子19a〜19c、19a1〜19c1には保護部材としてのシール材29がポッティングされており、これによりシリコンオイル24に対するコネクタピン19の液密が図られていると共に、チップコンデンサ28がシリコンオイル24から隔離されるように保護されている。
【0012】
次に、上記構成の圧力センサの製造方法について説明する。
まずコネクタハウジング12の凹部15にガラス台座17、圧力検出素子16を固着し、コネクタピン19との間でボンディングワイヤ18により電気的に接続する。
【0013】
次に、凹部27の底面に位置する各端子19a〜19cにディスペンサにより銀ペーストを塗布してから、チップマウンタによりチップコンデンサ28を搭載する。
そして、加熱硬化により、チップコンデンサ28を各端子19a〜19cに接合・接着してから(図1(b)参照)、各端子部19a〜19c、19a1〜19c1にシール材29をポッティングする(図1(c)参照)。
【0014】
次に、Oリング26を図1に示す位置に配置し、コネクタハウジング13の圧力検出素子16側を上にして(図2の上下を逆向きにする)、コネクタハウジング13の凹部15の上方からシリコンオイル24を一定重量測っておき、ディスペンサ等にて定量注入する。またコネクタハウジング13を重量計の上に載せシリコンオイル24を注入して、一定重量増加時点で注入を止め、一定量のシリコンオイル量とすることもできる。この場合の一定量とはシリコンオイル24が封入された場合、シールダイヤフラム21が圧力センサ11として理想的なダイヤフラム形状になる量である。
【0015】
次に、シールダイヤフラム21が全周溶接された本体ハウジング12を上から水平を保ったままコネクタハウジング13に嵌合するようおろし、コネクタハウジング13の上端面13aと押さえ部材22が十分接するまで押え、本体ハウジング12を全周かしめて固定する。
以上のようにして圧力センサ11を製造することができる。
【0016】
このような実施の形態によれば、コネクタハウジング13において圧力検出素子16が搭載されている同一面にノイズ対策用のチップコンデンサ28を搭載するようにしたので、チップコンデンサ28を銀ペーストによりコネクタピン19の各端子19a1〜19c1に容易に接合・接着することができ、チップコンデンサ28の接続の信頼性を確保することができる。従って、チップコンデンサをコネクタハウジング内に銀ペーストで搭載するためにコネクタハウジングを分割している従来例のものと違って、コネクタハウジング13を分割することなくチップコンデンサ28を搭載することができ、生産性が低下することなく圧力センサを生産することができる。
しかも、圧力検出素子16と同一面にチップコンデンサ28を搭載する結果、圧力検出素子16搭載に続けてチップマウンタによるチップコンデンサ28の搭載が可能となり、生産性を一層高めることができる。
【0017】
本発明は、上記実施の形態に限定されることなく、回路構成に応じてチップコンデンサ以外のチップ部品の搭載に適用するようにしてもよい。
【図面の簡単な説明】
【図1】本発明の一実施の形態における製造手順を示すコネクタハウジングの平面図
【図2】圧力センサの断面図
【図3】コネクタハウジングの要部の断面図
【図4】従来例を示すコネクタの平面図
【図5】コネクタの断面図
【符号の説明】
11は圧力センサ、12は本体ハウジング(第1のハウジング)、13はコネクタハウジング(第2のハウジング)、19はコネクタピン、23は液体封入空間、24はシリコンオイル(圧力伝達媒体)、28はチップコンデンサ(チップ部品)、28はシール材(保護部材)である。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a pressure sensor having a chip component connected to a connector pin.
[0002]
[Problems to be solved by the invention]
Conventionally, as a countermeasure against noise of the pressure sensor, as shown in FIG. 4, a chip capacitor 3 is mounted between the connector pins 2 inside the connector of the pressure sensor by soldering. Low.
Instead of such low-reliability soldering, mounting with a highly reliable silver paste is performed.
[0003]
However, as shown in FIG. 4, the space inside the connector 1 of the pressure sensor is very narrow, and in order to join and bond the chip capacitor 2 with silver paste, as shown in FIG. There is a method in which the connector 1a is divided into two connectors 1a and 1b, and the chip capacitor 3 is heated and hardened with silver paste on the connector 1a, and then the connector 1b is integrated with the connector 1a. Overall, the cost increases.
[0004]
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a pressure sensor that can mount chip components connected to connector pins without reducing productivity and without increasing the number of components. To provide.
[0005]
[Means for Solving the Problems]
According to the first aspect of the present invention, when the second housing is in a single state, the surface on which the pressure detecting element is mounted is exposed to the outside, so that the chip component can be easily mounted on the same surface with the connector pins and the metal paste. Can be electrically connected to Further, since the chip component is protected by the protection member, the chip component can be isolated from the pressure transmitting medium.
[0006]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
FIG. 2 is a cross-sectional view schematically illustrating the entire pressure sensor. In FIG. 2, the pressure sensor 11 is formed by caulking a metal body housing (corresponding to a first housing) 12 and a resin connector housing (corresponding to a second housing) 13 by caulking. . A depression 14 is formed in the lower surface of the connector housing 13 in the figure, and a depression 15 is formed in the center of the depression 14, and a pressure detecting element 16 is arranged in the depression 15. That is, the pressure detecting element 16 is fixed to the concave portion 15 of the connector housing 13 with an adhesive while being anodically bonded to the glass pedestal 17, and its electrode is provided so as to surround the pressure detecting element 16 through the bonding wire 18. The ground terminal 19a, the Vcc terminal 19b, and the Vout terminal 19c (see FIG. 1C) of the respective connector pins 19 are connected.
[0007]
A pressure introduction hole 20 is formed in the main body housing 12 made of metal. A metal thin disk-shaped sealing diaphragm 21 is attached to the upper surface of the main body housing 12 so as to close the pressure introducing hole 20, and a metal annular pressing member is provided on the outer periphery of the sealing diaphragm 21. 22 is attached. The entire periphery of the pressing member 22 is welded to the main housing 12 via the seal diaphragm 21, whereby one end of the pressure introducing hole 20 is closed by the seal diaphragm 21 in a liquid-tight manner.
[0008]
In a state where the main body housing 12 and the connector housing 13 are integrated, a liquid sealing space 23 is formed between the seal diaphragm 21 and the recessed portion 14 of the connector housing 13, and the liquid sealing space 23 is a pressure transmitting medium. For example, silicone oil 24 is sealed.
[0009]
Since the main body housing 12 and the connector housing 13 are merely brought into close contact with each other by crimping, an O-ring is formed in the groove 25 formed in the connector housing 13 as a means for sealing the liquid filling space 23 in a liquid-tight manner. When the housings 12 and 13 are integrated by caulking, the silicon oil 24 is sealed by crushing the O-ring 26 with a metal flange-shaped pressing member 22 that presses the seal diaphragm 21. .
[0010]
Here, a concave portion 27 is formed in the concave portion 14 of the connector housing 13, and a ground terminal 19 a 1, a Vcc terminal 19 b 1, and a Vout terminal 19 c 1 of each connector pin 19 are provided on the bottom surface of the concave portion 27. That is, each connector pin 19 has its terminals 19a to 19c located so as to surround the pressure detecting element 16 and its shape is set to have each terminal 19a1 to 19c1 located at the bottom surface of the concave portion 27. I have. In this case, as the terminals 19a1 to 19c1 located in the concave portion 27, the ground terminal 19a is located at the center, the Vcc terminal 19b and the Vout terminal 19c are located on both sides thereof, and between the Vcc terminal 19b and the ground terminal 19a and between the Vcc terminal 19a and the Vout terminal. A chip capacitor (corresponding to a chip component) 28 for noise suppression is joined and adhered between the terminal 19c and the ground terminal 19a with a silver paste (corresponding to a metal paste).
[0011]
In FIG. 3 showing the connector housing 13 in cross section, a sealing material 29 as a protection member is potted on each of the terminals 19a to 19c and 19a1 to 19c1, thereby ensuring the liquid tightness of the connector pin 19 with respect to the silicon oil 24. And the chip capacitor 28 is protected so as to be isolated from the silicon oil 24.
[0012]
Next, a method of manufacturing the pressure sensor having the above configuration will be described.
First, the glass pedestal 17 and the pressure detecting element 16 are fixed to the concave portion 15 of the connector housing 12, and are electrically connected to the connector pins 19 by the bonding wires 18.
[0013]
Next, a silver paste is applied to the terminals 19a to 19c located on the bottom surface of the concave portion 27 by a dispenser, and then a chip capacitor 28 is mounted by a chip mounter.
Then, the chip capacitor 28 is bonded and adhered to the terminals 19a to 19c by heat curing (see FIG. 1B), and then the sealing material 29 is potted to the terminal portions 19a to 19c and 19a1 to 19c1 (FIG. 1 (c)).
[0014]
Next, the O-ring 26 is disposed at the position shown in FIG. 1, and the pressure detecting element 16 side of the connector housing 13 is turned up (upside down in FIG. 2). The silicon oil 24 is weighed at a constant weight, and is metered by a dispenser or the like. Alternatively, the connector housing 13 may be placed on a weighing machine, and the silicone oil 24 may be injected, and the injection may be stopped when the weight increases by a certain amount, so that the amount of the silicon oil becomes a certain amount. The certain amount in this case is an amount in which the seal diaphragm 21 becomes an ideal diaphragm shape as the pressure sensor 11 when the silicone oil 24 is sealed.
[0015]
Next, the main body housing 12 to which the seal diaphragm 21 is welded all around is lowered so as to fit into the connector housing 13 while keeping the horizontal from above, and is pressed until the upper end surface 13a of the connector housing 13 and the pressing member 22 are sufficiently in contact with each other. The main body housing 12 is fixed by caulking all around.
The pressure sensor 11 can be manufactured as described above.
[0016]
According to such an embodiment, the chip capacitor 28 for noise suppression is mounted on the same surface of the connector housing 13 on which the pressure detecting element 16 is mounted. 19 can be easily joined and bonded to the 19 terminals 19a1 to 19c1, and the connection reliability of the chip capacitor 28 can be ensured. Therefore, unlike the conventional example in which the connector housing is divided in order to mount the chip capacitor in the connector housing with silver paste, the chip capacitor 28 can be mounted without dividing the connector housing 13, and the production is improved. A pressure sensor can be produced without deterioration in performance.
Moreover, as a result of mounting the chip capacitor 28 on the same surface as the pressure detecting element 16, the chip capacitor 28 can be mounted by the chip mounter following mounting of the pressure detecting element 16, and productivity can be further improved.
[0017]
The present invention is not limited to the above embodiment, and may be applied to mounting of chip components other than chip capacitors according to the circuit configuration.
[Brief description of the drawings]
FIG. 1 is a plan view of a connector housing showing a manufacturing procedure according to an embodiment of the present invention. FIG. 2 is a cross-sectional view of a pressure sensor. FIG. 3 is a cross-sectional view of a main part of the connector housing. Top view of connector [Figure 5] Cross-sectional view of connector [Explanation of reference numerals]
11 is a pressure sensor, 12 is a main body housing (first housing), 13 is a connector housing (second housing), 19 is a connector pin, 23 is a liquid sealing space, 24 is silicone oil (pressure transmission medium), and 28 is A chip capacitor (chip component) 28 is a sealing material (protective member).

Claims (2)

外部から導入される圧力作用媒体の圧力に応じて変位するダイヤフラムを有した第1のハウジングと、
印加した圧力を信号に変換して出力する圧力検出素子を有した第2のハウジングと、
前記第1のハウジングと前記第2のハウジングとが一体化された状態で前記ダイヤフラムと前記第2のハウジングとにより閉鎖される液体封入空間と、
この液体封入空間に封入される圧力伝達媒体と、
前記第2のハウジングに設けられ、前記圧力検出素子からの信号を出力するコネクタピンと、
このコネクタピンと接続されたチップ部品とを備えた圧力センサにおいて、
前記チップ部品は、前記第2のハウジングにおいて前記圧力検出素子が搭載された同一面に前記コネクタピンと金属ペーストにより電気的に接続され且つ保護部材により前記圧力伝達媒体から隔離された状態で搭載されていることを特徴とする圧力センサ。
A first housing having a diaphragm that is displaced in accordance with the pressure of a pressure working medium introduced from outside;
A second housing having a pressure detection element that converts the applied pressure into a signal and outputs the signal,
A liquid sealing space closed by the diaphragm and the second housing in a state where the first housing and the second housing are integrated;
A pressure transmission medium sealed in the liquid sealing space;
A connector pin provided on the second housing, for outputting a signal from the pressure detecting element;
In the pressure sensor including the connector pin and the connected chip component,
The chip component is mounted on the same surface of the second housing on which the pressure detecting element is mounted, electrically connected to the connector pin and metal paste, and separated from the pressure transmitting medium by a protection member. Pressure sensor.
前記チップ部品は、チップコンデンサであることを特徴とする請求項1記載の圧力センサ。The pressure sensor according to claim 1, wherein the chip component is a chip capacitor.
JP2003080313A 2003-03-24 2003-03-24 Pressure sensor Expired - Fee Related JP4045988B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008108615A (en) * 2006-10-26 2008-05-08 Denso Corp Connector-integrated sensor, and its manufacturing method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6809285B2 (en) 2017-02-23 2021-01-06 富士電機株式会社 Manufacturing method of physical quantity sensor device and physical quantity sensor device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008108615A (en) * 2006-10-26 2008-05-08 Denso Corp Connector-integrated sensor, and its manufacturing method
JP4737032B2 (en) * 2006-10-26 2011-07-27 株式会社デンソー Connector integrated sensor
DE102007000813B4 (en) 2006-10-26 2018-05-09 Denso Corporation With a connector integrated sensor and method of making this

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