JP2004270468A - Abnormality determining device for nox sensor - Google Patents

Abnormality determining device for nox sensor Download PDF

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Publication number
JP2004270468A
JP2004270468A JP2003059006A JP2003059006A JP2004270468A JP 2004270468 A JP2004270468 A JP 2004270468A JP 2003059006 A JP2003059006 A JP 2003059006A JP 2003059006 A JP2003059006 A JP 2003059006A JP 2004270468 A JP2004270468 A JP 2004270468A
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nox
reduction rate
sensor
abnormality
storage catalyst
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JP2003059006A
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JP4273306B2 (en
Inventor
Shinji Nakayama
真治 中山
Yoshiki Tanabe
圭樹 田邊
Susumu Koketsu
晋 纐纈
Minehiro Murata
峰啓 村田
Daisuke Haruhara
大輔 春原
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Mitsubishi Fuso Truck and Bus Corp
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Mitsubishi Fuso Truck and Bus Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Abstract

<P>PROBLEM TO BE SOLVED: To provide an abnormality determining device for an NOx sensor capable of reliably determining an abnormality of the NOx sensor so as to effect the proper regeneration of an NOx occluded catalyst. <P>SOLUTION: The abnormality determining device for the NOx sensor is provided in the exhaust gas passage of an internal combustion engine with an NOx occluded catalyst to occlude NOx in exhaust gas during lean operation and discharge and reduce occluded NOx by performing rich operation and the Ox sensor is situated on the side situated downstream of the exhaust gas of the NOx occlusion catalyst, and comprises an NOx discharging means (S202) to forcibly create a state wherein NOx in the NOx occluded catalyst is discharged; a real NOx reduction rate computing means (S203) to compute the actual NOx reduction rate of the NOx occlusion catalyst in a state that NOx is discharged by the NOx discharging means; a reference NOx reduction rate setting means (S205) to preset a reference NOx reduction rate based on an engine operating state; and an abnormality determining means (S206) to compare the actual NOx reduction rate with the reference NOx reduction rate and determine the abnormality of the NOx sensor. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、NOxセンサの異常判定装置に係り、詳しくは、NOx吸蔵触媒に吸蔵されるNOx吸蔵量の推定に適用されるNOxセンサの異常判定装置に関する。
【0002】
【従来の技術】
一般に、NOx吸蔵触媒は、排気空燃比が希薄(リーン)のときに排気中のNOx(窒素酸化物)を吸蔵し、排気空燃比が過濃(リッチ)のときに吸蔵したNOxを放出還元する吸蔵型のNOx触媒である。
具体的には、酸素過剰状態(酸化雰囲気)において排ガス中のNOxを硝酸塩として吸蔵し、この吸蔵したNOxを一酸化炭素過剰状態(還元雰囲気)で窒素に還元させる特性を有している。
【0003】
ここで、図5(a)は、NOx吸蔵触媒の性能を示す図である。同図に示すように、NOx吸蔵触媒は、NOx吸蔵量が少ないときにはNOx浄化性能の指標たるNOx低減率(NOx吸蔵触媒のNOx浄化率に相当)は高くなるのに対し、NOx吸蔵量が多くなると、NOx低減率が急激に低くなる性能を有している。よって、内燃機関(以下、エンジン)では、NOx吸蔵量が飽和する前に排気空燃比を理論空燃比又はその近傍値に制御する如くの空気過剰率が低い(低λ)状態のリッチ運転へ切り換えるようにし、該リッチ運転とリーン運転とを定期的に切り換えるリッチスパイクを行うようにしている。これにより、燃費増大が生ずるものの、吸蔵したNOxを放出還元させてNOx吸蔵触媒の再生が図られ、排ガスの浄化が良好に行われる。そして、上記NOx吸蔵量の検出には、NOx吸蔵触媒の下流側に配設されたNOxセンサを用いることが知られている。
【0004】
このように、NOx吸蔵触媒には再生が必要不可欠なものであるが、その再生では、燃費増大を抑制させるためにリッチ運転を必要最小限度に抑えることが重要となる。そして、リッチ運転を必要最小限度に抑えるには、上記NOxセンサによるNOx吸蔵量の検出を正確に行うことが必要であり、当該NOxセンサには、その破損若しくは出力の異常等を防止することが要求される。
【0005】
そこで、排気中のNOxの濃度を検出するNOxセンサの劣化に伴うセンサ出力のずれを補正するための排ガス浄化装置の技術が提案されている(例えば、特許文献1参照)。
当該装置では、NOx吸蔵触媒の下流側のNOxの濃度がほぼゼロになったときのセンサ出力と実際のセンサ出力との偏差をなくす補正を行っており、これにより、NOxの検出精度の向上が図られている。
【0006】
【特許文献1】
特開2000−282942号公報(段落番号0010、図5等)
【0007】
【発明が解決しようとする課題】
ところで、上記排ガス浄化装置の技術では、アイドル時の軽負荷運転又は燃料カット運転の如く、NOx吸蔵触媒を通過した排気中のNOx濃度がほぼゼロになる運転状態を選んでNOx濃度を検出し、センサ出力のドリフト分をリセットするかのように補正している。
【0008】
しかし、NOx低減率は、上述したように、NOx吸蔵量が多くなればその浄化性能が急に低くなる如く、NOx吸蔵量に対して変動するものであり、NOxセンサが異常であるか否かをより正確に判定するためには、当該NOx低減率がNOx吸蔵量に応じて変化してしまう点にも配慮しなければならない。
つまり、従来の技術では、例えばNOx低減率が高いときのように、NOx低減率が変動せずに一定で維持されている場合には、その時点のNOx吸蔵量も変化しないので、NOx吸蔵量を把握することなく上記補正を行ってもNOx濃度の検出精度の向上を図ることができるものの、例えばNOx吸蔵量が多くなり、NOx低減率が変動し始める時点以降には、例えば上記アイドル時の軽負荷運転を行ったとしても、NOx吸蔵触媒下流側のNOx濃度が必ずしもゼロにならない可能性があり、このような状況で上記補正を行ってもNOx濃度の検出精度の向上を図ることができず、すなわち、NOxセンサの異常判定可能な範囲が限定されるとの問題がある。
【0009】
換言すれば、従来の技術では、NOx吸蔵触媒を通過した排気中のNOxの濃度が確実にほぼゼロになるエンジン運転状態に至らない限りセンサ出力のドリフト分を補正することができず、NOxセンサの異常判定時期が制限され、NOxセンサの異常が看過され易くなるとの問題がある。
図5(b)は、上記従来の装置におけるリッチ運転のタイミングチャートである。
【0010】
図示のように、NOx吸蔵触媒の下流側に配設されたNOxセンサ出力は、実線で示される正常時には、リーン運転からリッチ運転に切り換わるまでは、NOx吸蔵量に伴ってNOx濃度が微量ながら増加傾向に出力され、次に、リッチ運転からリーン運転に戻されると、NOxの放出還元によってセンサ出力が減少傾向に出力される。
【0011】
ここで、上述したようにNOxセンサの異常が看過され、例えば、NOxセンサの出力が低めに検出される如くの一点鎖線で示された異常時には、現実には、NOx低減率が低く、つまりNOx吸蔵量が多くてNOx吸蔵触媒の再生が直ちに必要であるにも拘わらず、NOxセンサの異常によってNOx低減率が高く、つまりNOx吸蔵量が未だ少ないかのように検出され、NOx吸蔵触媒の再生が不要であるとの誤判定を行うことになる。
【0012】
すなわち、NOxセンサからの情報に基づいてNOx吸蔵触媒の適切な再生を行うには、NOxセンサの異常を適切に判定できなければならないが、前記従来の技術では、NOxセンサの異常判定範囲に制約があり、NOxセンサの異常を確実に判定する点については依然として課題が残されている。
本発明は、このような課題に鑑みてなされたもので、NOx吸蔵触媒の適切な再生を行うべく、NOxセンサの異常を確実に判定することができるNOxセンサの異常判定装置を提供することを目的とする。
【0013】
【課題を解決するための手段】
上記の目的を達成するべく、請求項1記載のNOxセンサの異常判定装置は、内燃機関の排気通路に設けられ、リーン運転時に排気中のNOxを吸蔵するとともに吸蔵したNOxをリッチ運転を行うことにより放出還元するNOx吸蔵触媒と、NOx吸蔵触媒の排気下流側に設けられ、NOx量を検出するNOxセンサと、NOx吸蔵触媒中のNOxを放出した状態を強制的に生じさせるNOx放出手段と、NOx放出手段によりNOxが放出された状態にてNOx吸蔵触媒の実際のNOx低減率を演算する実NOx低減率演算手段と、エンジン運転状態に応じて基準のNOx低減率を予め設定する基準NOx低減率設定手段と、実際のNOx低減率と基準のNOx低減率とを比較し、NOxセンサの異常を判定する異常判定手段とを備えることを特徴としている。
【0014】
したがって、請求項1記載のNOxセンサの異常判定装置によれば、NOx吸蔵触媒にてNOxがほとんど吸蔵されていないフレッシュな状態を意図的に生じさせるべく、センサの異常判定を行える状況を強制的に生起させ、この状態で実際のNOx低減率と基準のNOx低減率とを比較することでNOxセンサの異常判定を行っているので、NOx吸蔵触媒の浄化性能たるNOx低減率が如何なる値の場合でも異常判定可能な状況を作り出すことができ、異常判定可能な範囲の制約を受けることなく、NOx低減率の高い時点から低い時点に至る広範囲に亘って異常判定が行える。そして、常に異常判定が可能なことから異常判定精度が一層向上し、これにより、NOx吸蔵量がより正確に把握される。具体的には、リッチ運転の頻度が多くなることによる燃費の増大や、逆にリッチ運転が実施されないことによるNOx低減率の低下が確実に抑制される。
【0015】
また、請求項2記載の発明では、NOx放出手段は、リッチ運転を短い間隔で複数回行い、NOx吸蔵触媒中のNOxを放出した状態を強制的に生じさせることを特徴としている。
これにより、低λで継続されるリッチ運転がなされる場合に比して燃焼による熱負荷が低減され、例え長期のNOx放出処理によって燃焼による熱負荷が増加され得る状況が生じても黒煙の悪化が防止されるとともに、NOx吸蔵触媒中のNOxがほぼ確実に放出される。
【0016】
さらに、請求項3記載の発明では、基準NOx低減率設定手段は、触媒温度に基づいて基準のNOx低減率を予め設定することを特徴としている。
これにより、基準のNOx低減率を正確に設定することが可能になり、また、上記異常判定手段によって異常と判定されたときに、当該基準のNOx低減率からNOx吸蔵量を推定すれば、上記燃費の増大やNOx低減率の低下がより確実に抑制される。
【0017】
【発明の実施の形態】
以下、図面により本発明の実施形態について説明する。
図1を参照すると、本発明の一実施形態に係るNOxセンサの異常判定装置が適用されるディーゼル機関(以下、単にエンジンという)1を備えたエンジンシステム構成図が示されており、以下図1に基づき本発明に係るNOxセンサの異常判定装置の構成を説明する。
【0018】
同図に示すように、エンジン1の各気筒2には、燃料噴射装置を有した燃料供給系16と、吸気弁6の開弁により燃焼室4に新気(吸入空気)を導入させる吸気通路8と、排気弁18の開弁により燃焼室4からの排ガスを導出させる排気通路20とが接続されている。
この吸気通路8の上流側には、過給機14が介装され、吸気通路の8の先端部にはエアクリーナ(図示せず)が接続されている。また、吸気通路8には、給気スロットル10が配設され、さらに、インタークーラ12が介装されている。このインタークーラ12は、吸気通路8内を通る新気を冷却してその体積効率を高めている。
【0019】
一方、排気通路20の下流側にはNOx吸蔵触媒22が接続されている。NOx吸蔵触媒22は、排気空燃比がリーンのときに排気中のNOxを吸蔵し、排気空燃比がリッチ等で排ガス中にHCやCOが存在するときに、吸蔵したNOxの放出還元を行うものであり、このNOx吸蔵触媒は公知の構成である。
また、排気通路20からは排気循環通路(EGR通路)24が分岐して延びており、このEGR通路24の先端は、吸気通路8の給気スロットル10の配設位置よりも下流側にて吸気通路8に接続されている。このEGR通路24は、排ガスの一部(EGRガス)を吸気通路8内に再循環させてNOxの排出を抑制させる。EGR通路24には、EGRガスの冷却を図るEGRクーラ26と、ECU36に電気的に接続されたEGRバルブ28とが設けられ、EGRバルブ28によってEGR通路24の流路面積が調節される。
【0020】
なお、給気スロットル10もまたECU36に電気的に接続されており、吸気通路8の流路面積が調節されることにより、筒内リッチの際のEGRガス量を調整し、EGR通路24と吸気通路8との合流後の給気量を調整する。
エアクリーナからの新気は、過給機14を介して吸気通路8に入ってインタークーラ12に達し、給気スロットル10で調整された後、EGRガスと合流して給気となって各気筒2の燃焼室4内に導かれる。そして、燃料供給系16から供給される燃料の燃焼により、クランク軸34及びフライホイール35を作動させる。燃焼が終了すると、排ガスは排気通路20に排出され、NOx吸蔵触媒22に送られる。
【0021】
ここで、排気通路20において、NOx吸蔵触媒22の下流側の適宜位置には、出力電圧に基づきNOx濃度、すなわちNOx量を検出するNOxセンサ30が配設されており、ECU36に電気的に接続されている。なお、本実施形態では、NOx吸蔵触媒22の上流側にはNOxセンサが配設されていない。これは、NOx吸蔵触媒22の入口側におけるNOxの濃度は、電子コントロールユニット(ECU)36に備えられ、エンジン運転条件から予め求められたマップに基づいて設定されるからである。但し、必ずしもこの実施形態に限定されるものではなく、NOx吸蔵触媒22の入口側のNOxの濃度を検出すべく、NOx吸蔵触媒22の上流側に別途NOxセンサを配設しても良い。
【0022】
ECU36の入力側には、上述のNOxセンサ30の他、クランク角センサ32等のエンジン1の運転状態を検出する各種センサが電気的に接続されている。これに対してECU36の出力側には、上述の燃料供給系16、給気スロットル10並びにEGRバルブ28等の各種アクチュエータが電気的に接続されている。また、NOxセンサ30の異常を運転者に知らせる警報手段42も接続されている。
【0023】
そして、ECU36は、酸化雰囲気にて排ガス中のNOxをNOx吸蔵触媒22に吸蔵する一方、定期的にリッチ運転を行わせる。すなわち、エンジン1に対して定期的に低λ状態で一定とし、吸蔵したNOxを還元雰囲気で放出還元させてNOx吸蔵触媒22の再生を図っている。本実施形態におけるリッチ運転としては、大量EGRを実施、つまり、EGRバルブ28及び給気スロットル10を用い、不完全燃焼による一酸化炭素の排出を利用する筒内リッチによってリッチ運転の条件を作り、この条件が成立すればNOxの放出還元を行う。
【0024】
ここで、ECU36には、NOx吸蔵触媒22中のNOxを可能な限り放出した状態を強制的に生じさせるNOx放出部(NOx放出手段)38と、NOx放出部38によりNOxが放出された状態にてNOx吸蔵触媒22の実際のNOx低減率を演算する実NOx低減率演算部と、NOx吸蔵触媒22の触媒温度及び排ガス流量(SV)から基準のNOx低減率を予め設定する基準NOx低減率設定部と、実際のNOx低減率と基準のNOx低減率とを比較し、NOxセンサ30の異常を判定する異常判定部(異常判定手段)40とを備えているとともに、異常判定部40によりNOxセンサ30が異常であると判定されたとき、前記基準NOx低減率設定部による基準のNOx低減率からNOx吸蔵量を推定する異常時NOx吸蔵量推定部とを備えている。
【0025】
図2には、NOxセンサの異常判定装置における異常判定制御のフローチャートが示されており、以下、上記のように構成されたNOxセンサの異常判定装置の制御手順について説明する。
図示のように、ステップS201では、エンジン1を搭載した車両の走行距離が所定の規定距離を超えているか否かを判別する。これはNOxセンサ30の異常判定を行う時期を決定するものであり、上記走行距離で判別することの他、走行時間で判別するものであっても良い。そして、車両の走行距離がNOxセンサ30の異常判定を要する程度の所定の規定距離を超えていると判定された場合、すなわちYESのときにはステップS202に進み、一方、上記所定の規定距離を超えていないと判定された場合には、上記所定の規定距離を超えるまで上記判別が繰り返される。
【0026】
ステップS202では、NOx放出部38にて、各リッチ運転同士の間隔の短いリッチ運転を複数回連続して実施し、NOx吸蔵触媒22内に吸蔵されたNOxを完全に放出還元させる。すなわち、NOx吸蔵触媒22を強制的にフレッシュな状態にして異常判定可能な状況を積極的に作り出すようにする。
図3を参照すると、NOx放出部38における異常判定時のリッチ運転を行った場合のタイムチャートが示されている。
【0027】
上述のように、NOx吸蔵触媒22の一般の再生時においては、エンジン1に対して低λ状態一定を継続してリッチ運転が行われるのに対し、NOx放出部38における異常判定時のリッチ運転では、同図に示すように、NOxセンサ30の異常判定時において、間隔が短く断続的なリッチ運転、すなわち、エンジン1に対して低λ状態と低λ以外の高λ状態とを頻繁に繰り返させるようにする。
【0028】
より詳細には、NOx放出部38でのNOxセンサ30の異常判定時におけるリッチ運転は、NOx吸蔵触媒22の一般の再生時におけるリッチ運転が一回行われる期間を略等間隔に分割し、分割された短い間隔のリッチ運転を複数回繰り返して行うことでNOx吸蔵触媒22を再生させる。例えば、同図に示すように、一般の再生時におけるリッチ運転が一回行われる場合の期間を略等間隔に11分割し、そのうち短い間隔のリッチ運転を6回行って、NOx吸蔵触媒22を再生させる。
【0029】
このようにすれば、NOxセンサ30の異常判定状況を生起させるにあたり、長期のリッチ運転が必要とされる場合であったとしても、低λ状態一定で継続されるリッチ運転がなされる場合に比して燃焼による熱負荷が低減され、黒煙の悪化を防止しながら、NOx吸蔵量を徐々に減らしてNOx吸蔵触媒22を強制的にフレッシュな状態とし、異常判定可能な状況を積極的に作り出すようにすることができる。
【0030】
ステップS203では、実NOx低減率演算部にて、エンジン1の通常のリーン運転条件下において、上記フレッシュな状態のNOx吸蔵触媒22における上流側及び下流側のNOxの濃度から、実際のNOx低減率η(実際値)を次式(1)の如く演算してステップS204に進む。
η=(入口側のNOx濃度−出口側のNOx濃度)/入口側のNOx濃度…(1)
ここで、入口側のNOx濃度はECU36に記憶された上記マップ値で設定され、出口側のNOx濃度がNOxセンサ30で検出される。
【0031】
ステップS204では、NOx吸蔵触媒22の触媒温度と排ガス流量(SV)とを読み込み、ステップS205では、基準NOx低減率設定部にて、NOx吸蔵触媒22の触媒温度とSVとから基準のNOx低減率(基準値)を基準値設定マップにより設定する。
図4は、基準NOx低減率設定部における基準値設定マップを示す図である。
【0032】
このように、基準値である基準のNOx低減率は、NOx吸蔵触媒22の触媒温度とSVとに基づいて、ECU36に備えられた当該基準値設定マップで予め設定される。つまり、基準NOx低減率設定部では、エンジン1の運転状態から触媒温度とSVとが検出されると、図示の如くの三次元の基準値設定マップの曲面上の点を基準値として設定する。
【0033】
なお、上記基準値は、NOx吸蔵触媒22の触媒温度に代えて排気通路20の排気温度及びSVから予め設定するものであっても良い。
ステップS206では、異常判定部40にて、実際値と基準値とを比較する、具体的には、前記実際値と前記基準値とが等しいか否かを判別する。そして、実際値が上記基準曲面たる基準値から大きく逸脱しておらず、実際値と基準値とが等しいと判定された場合、すなわちYESのときにはステップS207に進んでNOxセンサ30は正常であると判定し、次回の異常判定に備える。
【0034】
一方、ステップS206にて、実際値が基準値から大きく逸脱し、実際値と基準値とが等しくないと判定された場合には、ステップS208に進み、NOxセンサ30は異常であると判定し、ステップS209に進む。このNOxセンサ30の異常には、実際値が基準値よりも大きい場合と、実際値が基準値よりも小さい場合とがある。実際値が基準値よりも大きければ、NOxセンサ30が低めに出力される異常であり、逆に、実際値が基準値よりも小さければ、NOxセンサ30が高めに出力される異常であると判定する。
【0035】
ステップS209では、異常判定部40が、NOxセンサ30の異常があることを運転者に知らせるべく警報手段42に対して信号を出力し、ステップS210に進む。
ステップS210では、NOxセンサ30に異常があることから、異常判定部40が、異常時NOx吸蔵量推定部に対して、NOx吸蔵量の推定には上記基準値を使用し、NOxセンサ30による検出値を使用しないように命令し、次回の異常判定に備える。
【0036】
以上のように、本発明では、NOx吸蔵触媒22中にNOxが吸蔵されないフレッシュな状態を強制的に生じさせるNOx放出部38を備えているので、異常判定可能な範囲の制約を受けることなく、異常判定要求に応じて常にNOxセンサ30の異常判定を行うことができる。
しかも、NOx放出部38は、NOxセンサ30の異常判定時には、エンジン1に対して低λ状態と高λ状態とを頻繁に繰り返させる複数回のリッチ運転を行っていることから、NOxセンサ30の異常判定状況の生起において長期のリッチ運転が必要であったとしても、低λ状態一定で継続されるリッチ運転が行われる場合に比して黒煙の悪化を防止することができる。
【0037】
また、NOx吸蔵触媒22の触媒温度及びSVから基準のNOx低減率を予め設定する基準NOx低減率設定部を備えているので、正確な基準値を設定することができる。
さらに、異常判定部40によりNOxセンサ30が異常であると判定されたとき、基準値からNOx吸蔵量を推定する異常時NOx吸蔵量推定部を備えていることから、正常ではない値によるリッチ運転を確実に防止することができる。
【0038】
さらにまた、異常判定部40によりNOxセンサ30が異常であると判定されたとき、NOxセンサ30の異常を知らせる警報手段42を備えているので、運転者はNOxセンサ30の異常に対して迅速に対応することができる。
これにより、NOxセンサ30からの情報に基づいてNOx吸蔵触媒22の適切な再生を行うことが可能である。
【0039】
以上で本発明の一実施形態についての説明を終えるが、本発明は上記実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更ができるものである。
例えば、リッチ化の方法は、本実施形態の如く大量EGRによるリッチ運転を行い、不完全燃焼による一酸化炭素の排出を利用する筒内リッチの他、未燃燃料(HC)を排気行程中にポスト噴射により供給する筒内リッチ、又はHCをNOx吸蔵触媒に供給する筒外リッチでも良いものである。
【0040】
また、ディーゼルエンジンが好ましいが、これに限定されるものではなく、本発明のNOxセンサの異常判定装置は、排気通路にNOx吸蔵触媒を備え、リッチ運転可能な全てのエンジンシステムに適用させることができる。
【0041】
【発明の効果】
以上の説明から理解できるように、請求項1記載の本発明のNOxセンサの異常判定装置によれば、NOx吸蔵触媒にてNOxがほとんど吸蔵されていないフレッシュな状態を意図的に生じさせるべく、センサの異常判定を行う状況を強制的に生起させ、この状態で実際のNOx低減率と基準のNOx低減率とを比較してNOxセンサの異常判定を行っているので、NOx吸蔵触媒の浄化性能たるNOx低減率が如何なる値の場合でも異常判定可能な状況を作り出すことができ、異常判定可能な範囲の制約を受けることなく、NOx低減率の高い時点から低い時点に至る広範囲に亘って異常判定を行うことができる。
【0042】
したがって、常に異常判定が可能なことから異常判定精度が一層向上し、これにより、NOx吸蔵量をより正確に把握することができる。具体的には、リッチ運転の頻度が多くなることによる燃費の増大や、逆にリッチ運転が実施されないことによるNOx低減率の低下を確実に抑制させることができる。
また、請求項2記載の発明によれば、低λで継続されるリッチ運転がなされる場合に比して燃焼による熱負荷が低減され、例え長期のリッチ運転によって燃焼による熱負荷が増加され得る状況が生じても黒煙の悪化を防止することができる。
【0043】
さらに、請求項3記載の発明によれば、基準のNOx低減率を正確に設定することが可能になり、また、上記異常判定手段によって異常と判定されたときに、当該基準のNOx低減率からNOx吸蔵量を推定すれば、上記燃費の増大やNOx低減率の低下をより確実に抑制させることができる。
【図面の簡単な説明】
【図1】本発明の一実施形態に係るNOxセンサの異常判定装置が適用されるエンジンシステム構成図である。
【図2】図1のNOxセンサの異常判定装置における制御フローチャートである。
【図3】図1のNOxセンサの異常判定装置における異常判定時のリッチ運転のタイミングチャートである。
【図4】図1のNOxセンサの異常判定装置における基準値設定を示す図である。
【図5】(a)はNOx吸蔵触媒の性能を示す図であり、(b)は従来の装置におけるリッチ運転のタイミングチャートである。
【符号の説明】
22 NOx吸蔵触媒
30 NOxセンサ
36 電子コントロールユニット(ECU)
38 NOx放出部(NOx放出手段)
40 異常判定部(異常判定手段)
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an abnormality determination device for a NOx sensor, and more particularly, to an abnormality determination device for a NOx sensor applied to estimating the amount of NOx stored in a NOx storage catalyst.
[0002]
[Prior art]
In general, the NOx storage catalyst stores NOx (nitrogen oxide) in exhaust gas when the exhaust air-fuel ratio is lean, and releases and reduces the stored NOx when the exhaust air-fuel ratio is rich. It is a storage type NOx catalyst.
Specifically, it has a characteristic of storing NOx in exhaust gas as a nitrate in an oxygen excess state (oxidizing atmosphere) and reducing the stored NOx to nitrogen in a carbon monoxide excess state (reducing atmosphere).
[0003]
Here, FIG. 5A is a diagram showing the performance of the NOx storage catalyst. As shown in the figure, when the NOx storage amount is small, the NOx reduction rate (corresponding to the NOx purification rate of the NOx storage catalyst), which is an index of the NOx purification performance, increases when the NOx storage amount is small, whereas the NOx storage amount is large. Then, the NOx reduction rate has a performance of rapidly decreasing. Therefore, in the internal combustion engine (hereinafter, the engine), the operation is switched to the rich operation in which the excess air ratio is low (low λ) such that the exhaust air-fuel ratio is controlled to the stoichiometric air-fuel ratio or a value close to the stoichiometric air-fuel ratio before the NOx storage amount is saturated. In this way, a rich spike for periodically switching between the rich operation and the lean operation is performed. As a result, although the fuel efficiency is increased, the stored NOx is released and reduced to regenerate the NOx storage catalyst, and the exhaust gas is purified well. It is known that a NOx sensor disposed downstream of the NOx storage catalyst is used to detect the NOx storage amount.
[0004]
As described above, the regeneration is indispensable for the NOx storage catalyst, and in the regeneration, it is important to suppress the rich operation to a necessary minimum in order to suppress an increase in fuel consumption. In order to suppress the rich operation to the necessary minimum, it is necessary to accurately detect the NOx occlusion amount by the NOx sensor, and the NOx sensor is required to prevent damage or abnormal output. Required.
[0005]
Therefore, there has been proposed a technology of an exhaust gas purifying apparatus for correcting a shift in sensor output due to deterioration of a NOx sensor that detects the concentration of NOx in exhaust gas (for example, see Patent Document 1).
In this device, the correction is performed to eliminate the deviation between the sensor output when the concentration of NOx on the downstream side of the NOx storage catalyst becomes substantially zero and the actual sensor output, thereby improving the detection accuracy of NOx. It is planned.
[0006]
[Patent Document 1]
JP-A-2000-282942 (paragraph number 0010, FIG. 5, etc.)
[0007]
[Problems to be solved by the invention]
By the way, in the technology of the exhaust gas purifying device, the operating state in which the NOx concentration in the exhaust gas passing through the NOx storage catalyst becomes almost zero, such as a light load operation or a fuel cut operation at the time of idling, is detected, and the NOx concentration is detected. The correction is made as if the drift of the sensor output was reset.
[0008]
However, as described above, the NOx reduction rate fluctuates with respect to the NOx storage amount so that the purification performance suddenly decreases as the NOx storage amount increases, and the NOx sensor determines whether the NOx sensor is abnormal. In order to judge more accurately, it is necessary to consider that the NOx reduction rate changes according to the NOx storage amount.
That is, according to the conventional technique, when the NOx reduction rate is maintained constant without fluctuating, for example, when the NOx reduction rate is high, the NOx storage amount at that time does not change. Even if the above correction is performed without grasping the NOx concentration, the detection accuracy of the NOx concentration can be improved, but, for example, after the NOx storage amount increases and the NOx reduction rate starts to fluctuate, Even if the light load operation is performed, there is a possibility that the NOx concentration downstream of the NOx storage catalyst does not always become zero, and the detection accuracy of the NOx concentration can be improved even if the above correction is performed in such a situation. That is, there is a problem that the range in which the abnormality determination of the NOx sensor is possible is limited.
[0009]
In other words, in the conventional technique, the drift amount of the sensor output cannot be corrected unless the engine operation state in which the concentration of NOx in the exhaust gas that has passed through the NOx storage catalyst becomes almost zero is not reached. However, there is a problem that the abnormality determination time is limited, and the abnormality of the NOx sensor is easily overlooked.
FIG. 5B is a timing chart of the rich operation in the conventional device.
[0010]
As shown in the figure, the output of the NOx sensor disposed downstream of the NOx storage catalyst shows a small amount of NOx concentration along with the NOx storage amount during normal operation indicated by the solid line until switching from the lean operation to the rich operation. When the output is increased and then the operation is returned from the rich operation to the lean operation, the sensor output is output in a decreasing trend due to the reduction of NOx.
[0011]
Here, as described above, when the abnormality of the NOx sensor is overlooked, for example, when the output of the NOx sensor is abnormally indicated by a dashed line such that the output of the NOx sensor is detected lower, the NOx reduction rate is actually low, that is, NOx Although the storage amount is large and the regeneration of the NOx storage catalyst is required immediately, the NOx reduction rate is detected by the abnormality of the NOx sensor, that is, it is detected as if the NOx storage amount is still small, and the regeneration of the NOx storage catalyst is performed. Is erroneously determined to be unnecessary.
[0012]
That is, in order to properly regenerate the NOx storage catalyst based on the information from the NOx sensor, it is necessary to be able to appropriately determine the abnormality of the NOx sensor. However, there still remains a problem in that abnormality of the NOx sensor is reliably determined.
The present invention has been made in view of such a problem, and provides an abnormality determination device for a NOx sensor that can reliably determine an abnormality of a NOx sensor in order to appropriately reproduce a NOx storage catalyst. Aim.
[0013]
[Means for Solving the Problems]
To achieve the above object, an abnormality determination device for a NOx sensor according to claim 1 is provided in an exhaust passage of an internal combustion engine to store NOx in exhaust gas during a lean operation and perform rich operation of the stored NOx. A NOx storage catalyst that releases and reduces the NOx, a NOx sensor that is provided downstream of the NOx storage catalyst and detects the amount of NOx, and a NOx release unit that forcibly generates a state where NOx in the NOx storage catalyst is released. An actual NOx reduction rate calculating means for calculating an actual NOx reduction rate of the NOx storage catalyst in a state where NOx is released by the NOx releasing means, and a reference NOx reduction for presetting a reference NOx reduction rate according to an engine operating state. Rate setting means, and abnormality determination means for comparing the actual NOx reduction rate with a reference NOx reduction rate and determining an abnormality of the NOx sensor. It is characterized by a door.
[0014]
Therefore, according to the abnormality determination device for a NOx sensor according to the first aspect, in order to intentionally generate a fresh state in which the NOx storage catalyst hardly stores NOx, the condition in which the abnormality determination of the sensor can be performed is forcibly set. The abnormality determination of the NOx sensor is performed by comparing the actual NOx reduction rate with the reference NOx reduction rate in this state, so that the NOx reduction rate as the purification performance of the NOx storage catalyst is any value. However, a situation in which an abnormality can be determined can be created, and the abnormality can be determined over a wide range from a point in time when the NOx reduction rate is high to a point in time when the NOx reduction rate is low, without being restricted by the range in which the abnormality can be determined. Since the abnormality determination is always possible, the accuracy of the abnormality determination is further improved, whereby the NOx occlusion amount is more accurately grasped. Specifically, an increase in fuel efficiency due to an increase in the frequency of the rich operation and a decrease in the NOx reduction rate due to the fact that the rich operation is not performed are reliably suppressed.
[0015]
Further, the invention according to claim 2 is characterized in that the NOx releasing means performs the rich operation a plurality of times at short intervals and forcibly generates a state in which NOx in the NOx storage catalyst is released.
As a result, the heat load due to combustion is reduced as compared with the case where the rich operation is continued at a low λ, and even if a situation in which the heat load due to combustion can be increased by long-term NOx release processing occurs, black smoke is generated. Deterioration is prevented, and NOx in the NOx storage catalyst is almost certainly released.
[0016]
Further, the invention according to claim 3 is characterized in that the reference NOx reduction rate setting means presets a reference NOx reduction rate based on the catalyst temperature.
This makes it possible to accurately set the reference NOx reduction rate. Further, when the abnormality determination unit determines that the abnormality is abnormal, the NOx storage amount is estimated from the reference NOx reduction rate. An increase in fuel efficiency and a decrease in the NOx reduction rate are more reliably suppressed.
[0017]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
Referring to FIG. 1, there is shown an engine system configuration diagram including a diesel engine (hereinafter, simply referred to as an engine) 1 to which an abnormality determination device for a NOx sensor according to an embodiment of the present invention is applied. The configuration of the abnormality determination device for a NOx sensor according to the present invention will be described based on FIG.
[0018]
As shown in FIG. 1, a fuel supply system 16 having a fuel injection device and an intake passage for introducing fresh air (intake air) into the combustion chamber 4 by opening an intake valve 6 are provided in each cylinder 2 of the engine 1. 8 and an exhaust passage 20 through which exhaust gas from the combustion chamber 4 is led out by opening the exhaust valve 18.
An upstream side of the intake passage 8 is provided with a supercharger 14, and an air cleaner (not shown) is connected to a distal end of the intake passage 8. The intake passage 8 is provided with an air supply throttle 10 and an intercooler 12. The intercooler 12 cools fresh air passing through the intake passage 8 to increase its volumetric efficiency.
[0019]
On the other hand, a NOx storage catalyst 22 is connected downstream of the exhaust passage 20. The NOx storage catalyst 22 stores NOx in the exhaust gas when the exhaust air-fuel ratio is lean, and releases and reduces the stored NOx when the exhaust air-fuel ratio is rich and HC or CO is present in the exhaust gas. The NOx storage catalyst has a known configuration.
An exhaust gas circulation passage (EGR passage) 24 branches off and extends from the exhaust passage 20, and the tip of the EGR passage 24 is provided at the intake passage 8 on the downstream side of the position where the air supply throttle 10 is provided. It is connected to the passage 8. The EGR passage 24 recirculates a part of the exhaust gas (EGR gas) into the intake passage 8 to suppress the emission of NOx. The EGR passage 24 is provided with an EGR cooler 26 for cooling the EGR gas and an EGR valve 28 electrically connected to the ECU 36. The EGR valve 28 regulates the flow area of the EGR passage 24.
[0020]
The air supply throttle 10 is also electrically connected to the ECU 36, and the flow path area of the intake passage 8 is adjusted to adjust the amount of EGR gas at the time of in-cylinder rich operation. The air supply amount after merging with the passage 8 is adjusted.
Fresh air from the air cleaner enters the intake passage 8 via the supercharger 14, reaches the intercooler 12, is adjusted by the air supply throttle 10, and then joins with the EGR gas to form air supply to each cylinder 2 Is guided into the combustion chamber 4. Then, the combustion of the fuel supplied from the fuel supply system 16 causes the crankshaft 34 and the flywheel 35 to operate. When the combustion is completed, the exhaust gas is discharged to the exhaust passage 20 and sent to the NOx storage catalyst 22.
[0021]
Here, a NOx sensor 30 for detecting a NOx concentration, that is, a NOx amount based on an output voltage is disposed at an appropriate position downstream of the NOx storage catalyst 22 in the exhaust passage 20, and is electrically connected to the ECU 36. Have been. In the present embodiment, no NOx sensor is provided upstream of the NOx storage catalyst 22. This is because the NOx concentration on the inlet side of the NOx storage catalyst 22 is provided in the electronic control unit (ECU) 36 and is set based on a map previously obtained from engine operating conditions. However, the present invention is not necessarily limited to this embodiment. In order to detect the concentration of NOx on the inlet side of the NOx storage catalyst 22, a separate NOx sensor may be provided upstream of the NOx storage catalyst 22.
[0022]
In addition to the NOx sensor 30 described above, various sensors for detecting the operating state of the engine 1, such as the crank angle sensor 32, are electrically connected to the input side of the ECU. On the other hand, on the output side of the ECU 36, various actuators such as the fuel supply system 16, the air supply throttle 10, and the EGR valve 28 are electrically connected. Further, alarm means 42 for notifying the driver of the abnormality of the NOx sensor 30 is also connected.
[0023]
Then, the ECU 36 stores NOx in the exhaust gas in the oxidizing atmosphere in the NOx storage catalyst 22 while periodically performing the rich operation. That is, the NOx storage catalyst 22 is regenerated by periodically keeping the engine 1 constant in the low λ state and releasing and reducing the stored NOx in a reducing atmosphere. As the rich operation in the present embodiment, a large amount of EGR is performed, that is, the condition of the rich operation is created by using the EGR valve 28 and the air supply throttle 10 and in-cylinder rich utilizing the emission of carbon monoxide due to incomplete combustion. If this condition is satisfied, NOx is released and reduced.
[0024]
Here, the ECU 36 includes a NOx releasing section (NOx releasing means) 38 for forcibly generating a state in which NOx in the NOx storage catalyst 22 is released as much as possible, and a state in which NOx is released by the NOx releasing section 38. An actual NOx reduction rate calculation unit for calculating an actual NOx reduction rate of the NOx storage catalyst 22, and a reference NOx reduction rate setting for presetting a reference NOx reduction rate from the catalyst temperature of the NOx storage catalyst 22 and the exhaust gas flow rate (SV). And an abnormality determination unit (abnormality determination unit) 40 that compares the actual NOx reduction rate with the reference NOx reduction rate and determines whether the NOx sensor 30 is abnormal. When it is determined that 30 is abnormal, the abnormal NOx storage amount estimating unit estimates the NOx storage amount from the reference NOx reduction ratio by the reference NOx reduction ratio setting unit. It is equipped with a door.
[0025]
FIG. 2 shows a flowchart of abnormality determination control in the NOx sensor abnormality determination device. Hereinafter, a control procedure of the NOx sensor abnormality determination device configured as described above will be described.
As shown in the drawing, in step S201, it is determined whether or not the traveling distance of the vehicle equipped with the engine 1 exceeds a predetermined specified distance. This is to determine the time when the abnormality determination of the NOx sensor 30 is performed, and the determination may be made based on the travel time in addition to the determination based on the travel distance. When it is determined that the traveling distance of the vehicle exceeds a predetermined specified distance that requires the determination of an abnormality of the NOx sensor 30, that is, when the determination is YES, the process proceeds to step S202. If it is determined that there is no such distance, the above determination is repeated until the distance exceeds the predetermined distance.
[0026]
In step S202, the NOx releasing unit 38 continuously performs the rich operation with a short interval between the rich operations a plurality of times to completely release and reduce the NOx stored in the NOx storage catalyst 22. In other words, the NOx storage catalyst 22 is forcibly made to be in a fresh state so as to positively create a situation where an abnormality can be determined.
FIG. 3 shows a time chart in a case where the rich operation is performed at the time of abnormality determination in the NOx releasing unit 38.
[0027]
As described above, during the general regeneration of the NOx storage catalyst 22, the rich operation is performed on the engine 1 while the low λ state is kept constant, whereas the rich operation when the NOx emission unit 38 determines that there is an abnormality is performed. As shown in the figure, when the abnormality of the NOx sensor 30 is determined, the intermittent rich operation with a short interval is performed, that is, the low λ state and the high λ state other than the low λ state are frequently repeated with respect to the engine 1. To make it work.
[0028]
More specifically, the rich operation at the time of abnormality determination of the NOx sensor 30 in the NOx releasing unit 38 is performed by dividing a period in which the rich operation is performed once during the general regeneration of the NOx storage catalyst 22 into substantially equal intervals, and dividing the period. The NOx storage catalyst 22 is regenerated by repeatedly performing the rich operation at a short interval as described above a plurality of times. For example, as shown in the figure, the period in which the rich operation at the time of the general regeneration is performed once is divided into 11 at substantially equal intervals, and the rich operation with the short interval is performed six times in order to reduce the NOx storage catalyst 22. Play it.
[0029]
In this way, even when a long-term rich operation is required to cause the abnormality determination state of the NOx sensor 30, a case where the rich operation is continued in the low λ state is performed. As a result, the heat load due to combustion is reduced, and while preventing the deterioration of black smoke, the NOx storage amount is gradually reduced to forcibly bring the NOx storage catalyst 22 into a fresh state, thereby actively creating a situation in which abnormality can be determined. You can do so.
[0030]
In step S203, the actual NOx reduction rate calculation unit calculates the actual NOx reduction rate from the upstream and downstream NOx concentrations in the fresh NOx storage catalyst 22 under the normal lean operating conditions of the engine 1. η (actual value) is calculated as in the following equation (1), and the process proceeds to step S204.
η = (NOx concentration on the inlet side−NOx concentration on the outlet side) / NOx concentration on the inlet side ... (1)
Here, the NOx concentration on the inlet side is set based on the map value stored in the ECU 36, and the NOx concentration on the outlet side is detected by the NOx sensor 30.
[0031]
In step S204, the catalyst temperature of the NOx storage catalyst 22 and the exhaust gas flow rate (SV) are read. In step S205, the reference NOx reduction rate setting unit sets the reference NOx reduction rate based on the catalyst temperature of the NOx storage catalyst 22 and SV. (Reference value) is set using a reference value setting map.
FIG. 4 is a diagram showing a reference value setting map in the reference NOx reduction rate setting section.
[0032]
As described above, the reference NOx reduction rate, which is the reference value, is set in advance in the reference value setting map provided in the ECU 36 based on the catalyst temperature of the NOx storage catalyst 22 and the SV. That is, when the catalyst temperature and the SV are detected from the operating state of the engine 1, the reference NOx reduction rate setting section sets a point on a curved surface of a three-dimensional reference value setting map as a reference value.
[0033]
The reference value may be set in advance from the exhaust gas temperature in the exhaust passage 20 and the SV, instead of the catalyst temperature of the NOx storage catalyst 22.
In step S206, the abnormality determination unit 40 compares the actual value with the reference value, specifically, determines whether or not the actual value is equal to the reference value. Then, when it is determined that the actual value does not greatly deviate from the reference value as the reference curved surface and the actual value is equal to the reference value, that is, when the determination is YES, the process proceeds to step S207, and the NOx sensor 30 is determined to be normal. Make a judgment and prepare for the next abnormality judgment.
[0034]
On the other hand, if it is determined in step S206 that the actual value greatly deviates from the reference value and the actual value is not equal to the reference value, the process proceeds to step S208, where the NOx sensor 30 is determined to be abnormal, Proceed to step S209. The abnormality of the NOx sensor 30 includes a case where the actual value is larger than the reference value and a case where the actual value is smaller than the reference value. If the actual value is larger than the reference value, it is determined that the NOx sensor 30 is output lower, whereas if the actual value is smaller than the reference value, it is determined that the NOx sensor 30 is output higher. I do.
[0035]
In step S209, the abnormality determination unit 40 outputs a signal to the alarm unit 42 to notify the driver of the abnormality of the NOx sensor 30, and the process proceeds to step S210.
In step S210, since there is an abnormality in the NOx sensor 30, the abnormality determining unit 40 uses the above-described reference value for estimating the NOx occlusion amount with respect to the abnormal-time NOx occlusion amount estimating unit. Command not to use the value and prepare for the next abnormality judgment.
[0036]
As described above, in the present invention, since the NOx releasing unit 38 that forcibly generates a fresh state in which NOx is not stored in the NOx storage catalyst 22 is provided, the NOx storing catalyst 22 is not restricted by the range in which abnormality can be determined. The abnormality determination of the NOx sensor 30 can be always performed in response to the abnormality determination request.
In addition, when the NOx release unit 38 determines that the NOx sensor 30 is abnormal, the NOx release unit 38 performs a plurality of rich operations that cause the engine 1 to frequently repeat the low λ state and the high λ state. Even if a long-term rich operation is necessary in the occurrence of the abnormality determination situation, the deterioration of black smoke can be prevented as compared to a case where the rich operation is continued in the low λ state.
[0037]
In addition, since a reference NOx reduction rate setting unit that presets a reference NOx reduction rate from the catalyst temperature and SV of the NOx storage catalyst 22 is provided, an accurate reference value can be set.
Further, when the abnormality determination unit 40 determines that the NOx sensor 30 is abnormal, the abnormal operation NOx storage amount estimation unit that estimates the NOx storage amount from the reference value is provided. Can be reliably prevented.
[0038]
Further, when the abnormality determination unit 40 determines that the NOx sensor 30 is abnormal, the alarm means 42 for notifying the abnormality of the NOx sensor 30 is provided. Can respond.
Thereby, it is possible to perform appropriate regeneration of the NOx storage catalyst 22 based on the information from the NOx sensor 30.
[0039]
The description of one embodiment of the present invention is finished above, but the present invention is not limited to the above embodiment, and various changes can be made without departing from the spirit of the present invention.
For example, in the method of enrichment, rich operation is performed by a large amount of EGR as in the present embodiment, and in-cylinder rich utilizing the emission of carbon monoxide due to incomplete combustion, and unburned fuel (HC) during the exhaust stroke. The in-cylinder rich supplied by post injection or the out-of-cylinder rich supplied HC to the NOx storage catalyst may be used.
[0040]
Further, a diesel engine is preferable, but the present invention is not limited to this. The NOx sensor abnormality determination device of the present invention can be applied to all engine systems that include a NOx storage catalyst in an exhaust passage and can perform a rich operation. it can.
[0041]
【The invention's effect】
As can be understood from the above description, according to the abnormality determination device for a NOx sensor of the present invention described in claim 1, in order to intentionally generate a fresh state in which the NOx storage catalyst hardly stores NOx. Since a situation in which the sensor abnormality determination is performed is forcibly generated, and in this state, the actual NOx reduction rate is compared with the reference NOx reduction rate to determine the abnormality of the NOx sensor, the purification performance of the NOx storage catalyst is determined. It is possible to create a situation in which an abnormality can be determined regardless of the value of the NOx reduction rate, and the abnormality determination can be performed over a wide range from a time point when the NOx reduction rate is high to a time point when the NOx reduction rate is low, without being restricted by the range in which the abnormality can be determined. It can be performed.
[0042]
Therefore, the abnormality determination accuracy can be further improved because the abnormality determination can always be performed, and as a result, the NOx storage amount can be grasped more accurately. Specifically, it is possible to reliably suppress an increase in fuel efficiency due to an increase in the frequency of the rich operation and a decrease in the NOx reduction rate due to the fact that the rich operation is not performed.
Further, according to the second aspect of the present invention, the heat load due to combustion is reduced as compared with the case where the rich operation is continued at a low λ, and the heat load due to combustion can be increased, for example, due to the long-term rich operation. Even if a situation arises, the deterioration of black smoke can be prevented.
[0043]
Furthermore, according to the third aspect of the present invention, it is possible to accurately set the reference NOx reduction rate, and when the abnormality determination means determines that there is an abnormality, the reference NOx reduction rate is calculated from the reference NOx reduction rate. By estimating the NOx storage amount, it is possible to more reliably suppress the increase in the fuel efficiency and the decrease in the NOx reduction rate.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of an engine system to which an abnormality determination device for a NOx sensor according to an embodiment of the present invention is applied.
FIG. 2 is a control flowchart in the NOx sensor abnormality determination device of FIG. 1;
FIG. 3 is a timing chart of the rich operation at the time of abnormality determination in the abnormality determination device of the NOx sensor of FIG. 1;
FIG. 4 is a diagram showing a reference value setting in the abnormality determination device for the NOx sensor of FIG. 1;
FIG. 5A is a diagram showing the performance of a NOx storage catalyst, and FIG. 5B is a timing chart of a rich operation in a conventional device.
[Explanation of symbols]
22 NOx storage catalyst 30 NOx sensor 36 Electronic control unit (ECU)
38 NOx emission part (NOx emission means)
40 abnormality judgment unit (abnormality judgment means)

Claims (3)

内燃機関の排気通路に設けられ、リーン運転時に排気中のNOxを吸蔵するとともに該吸蔵したNOxをリッチ運転を行うことにより放出還元するNOx吸蔵触媒と、
該NOx吸蔵触媒の排気下流側に設けられ、NOx量を検出するNOxセンサと、
前記NOx吸蔵触媒中のNOxを放出した状態を強制的に生じさせるNOx放出手段と、
該NOx放出手段によりNOxが放出された状態にて前記NOx吸蔵触媒の実際のNOx低減率を演算する実NOx低減率演算手段と、
エンジン運転状態に応じて基準のNOx低減率を予め設定する基準NOx低減率設定手段と、
前記実際のNOx低減率と前記基準のNOx低減率とを比較し、前記NOxセンサの異常を判定する異常判定手段と、
を備えることを特徴とするNOxセンサの異常判定装置。
A NOx storage catalyst that is provided in an exhaust passage of the internal combustion engine and stores NOx in exhaust gas during a lean operation and releases and reduces the stored NOx by performing a rich operation;
A NOx sensor that is provided downstream of the NOx storage catalyst and that detects the amount of NOx;
NOx releasing means for forcibly generating a state of releasing NOx in the NOx storage catalyst;
Actual NOx reduction rate calculation means for calculating an actual NOx reduction rate of the NOx storage catalyst in a state where NOx is released by the NOx release means;
Reference NOx reduction rate setting means for presetting a reference NOx reduction rate according to an engine operating state;
Abnormality determining means for comparing the actual NOx reduction rate with the reference NOx reduction rate and determining an abnormality of the NOx sensor;
An abnormality determination device for a NOx sensor, comprising:
前記NOx放出手段は、前記リッチ運転を短い間隔で複数回行い、前記NOx吸蔵触媒中のNOxを放出した状態を強制的に生じさせることを特徴とする請求項1記載のNOxセンサの異常判定装置。2. The NOx sensor abnormality determination device according to claim 1, wherein the NOx releasing means performs the rich operation a plurality of times at short intervals to forcibly generate a state in which NOx in the NOx storage catalyst is released. . 前記基準NOx低減率設定手段は、触媒温度に基づいて前記基準のNOx低減率を予め設定することを特徴とする請求項1又は2記載のNOxセンサの異常判定装置。3. The NOx sensor abnormality determination device according to claim 1, wherein the reference NOx reduction rate setting means sets the reference NOx reduction rate in advance based on a catalyst temperature.
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