JP2004268457A - Method and apparatus for splicing strip-like material - Google Patents

Method and apparatus for splicing strip-like material Download PDF

Info

Publication number
JP2004268457A
JP2004268457A JP2003063839A JP2003063839A JP2004268457A JP 2004268457 A JP2004268457 A JP 2004268457A JP 2003063839 A JP2003063839 A JP 2003063839A JP 2003063839 A JP2003063839 A JP 2003063839A JP 2004268457 A JP2004268457 A JP 2004268457A
Authority
JP
Japan
Prior art keywords
conveyor
cut
take
feed
strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2003063839A
Other languages
Japanese (ja)
Other versions
JP4281862B2 (en
Inventor
Masahiko Soma
正彦 相馬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yokohama Rubber Co Ltd
Original Assignee
Yokohama Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yokohama Rubber Co Ltd filed Critical Yokohama Rubber Co Ltd
Priority to JP2003063839A priority Critical patent/JP4281862B2/en
Publication of JP2004268457A publication Critical patent/JP2004268457A/en
Application granted granted Critical
Publication of JP4281862B2 publication Critical patent/JP4281862B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Landscapes

  • Tyre Moulding (AREA)
  • Nonmetal Cutting Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a strip-like material splicing method capable of certainly splicing cut pieces in a connection part and capable of automating the splicing of the strip-like material in synchronous relation to a molding cycle, and a splicing apparatus therefor. <P>SOLUTION: The splicing apparatus is constituted so as to arrange feed conveyors 4a and 4b equipped with cutters 3 for cutting the strip-like material W into a predetermined length, a feed conveyor 5 provided so as to cross the feed direction of the feed conveyors 4a and 4b at a right angle and the forwardly and reversely rotatable take-over conveyor 6 directly connected to a molding drum 2 between a supply means 1 for the strip-like material W and the molding drum 2 in series. A laminator 8 for splicing the uncut end edge parts Wx<SB>1</SB>and Wx<SB>2</SB>of the cut piece Wa of the strip-like material W is arranged to the connection part X of the feed conveyor 5 and the take-over conveyor 6 and a feed means 9 for biaxial combination for sucking and holding the cut piece Wa to transfer the same is installed between the feed conveyor 4b and the feed conveyor 5 as well as between the feed conveyor 4b and the take-over conveyor 6 through a support frame 10. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
この発明は、帯状材料の継合わせ方法及びその装置に係わり、更に詳しくは補強コードをゴム被覆した細幅の帯状材料をタイヤ成形幅に対応する長さに切断し、この切断した帯状材料の切断片を、成形ドラムと直結する引取コンベヤ及び搬送コンベヤ上において非切断端縁部を順次継合わせてタイヤ一本分の長さに成形する帯状材料の継合わせ方法及びその装置に関するものである。
【0002】
【従来の技術】
従来、平行に配設した補強コードをゴム材料により被覆して成る長尺状の帯状材料を、搬送コンベヤ上で所定の長さに切断し、この切断片の非切断端縁を貼合わせ装置により互いに継ぎ合わせてタイヤ一本分の帯状材料を成形するタイヤ成形装置が知られている(例えば、特許文献1参照)。
【0003】
【特許文献1】
特開2000−141510号公報(第2〜3頁、図1)
【0004】
【発明が解決しようとする課題】
然しながら、このような従来の成形装置では、切断片の非切断端縁を互いに継ぎ合わせる場合に、切断片の継ぎ合わせ部の上下面から一対の継ぎ合わせローラを圧着させながら作業を行う必要があり、従ってこの貼合わせ装置を配置するためには搬送コンベヤを2分割する必要があった。
【0005】
しかし、搬送コンベヤを2分割すると、この分割したコンベヤ間の部分に隙間が発生し、この隙間に長手方向に剛性を持たない切断片の非切断端縁が脱落し、非切断端縁の貼合わせにトラブルを生じたり、帯状材料の継合わせを自動化させることが難しいと言う問題があった。
【0006】
この発明はかかる従来の問題点に着目し、帯状材料から所定の長さに切断した切断片を搬送コンベヤと引取コンベヤとの接続部において確実に継合わせを行うことが出来、成形サイクルに同期して、成形ドラムに供給する帯状材料の継合わせを自動化させることが出来る帯状材料の継合わせ方法及びその装置を提供することを目的とするものである。
【0007】
【課題を解決するための手段】
この発明は上記目的を達成するため、この発明の帯状材料の継合わせ方法は、帯状材料の供給手段から送り出された帯状材料を送りコンベヤ上においてタイヤ成形幅に対応する長さに切断し、この切断した帯状材料の切断片を、搬送手段を介して成形ドラムと直結する引取コンベヤ及び搬送コンベヤ上の所定位置に移載させながら非切断端縁部を順次貼合わせてタイヤ一本分の長さに成形する帯状材料の継合わせ方法であって、最初に切断した帯状材料の切断片を、搬送手段を介して成形ドラムと直結する引取コンベヤ上の所定位置に移載させた後、この引取コンベヤを逆転駆動させて切断片の非切断端縁部を貼合わせ位置まで後退させ、次に切断した帯状材料の第2の切断片を搬送手段を介して搬送コンベヤ上の所定位置に移載させ、この搬送コンベヤを正転駆動させて第2の切断片の非切断端縁部を貼合わせ位置まで搬送し、最初に切断した切断片と第2の切断片との非切断端縁部を貼合わせ装置により継合わせ、第3番目以降の切断片は、前記継合わせた帯状材料を引取コンベヤにより成形ドラム側に所定距離搬送すると共に、第2切断片と同様に搬送手段を介して切断片を搬送コンベヤ上の所定位置に順次移載させ、前記貼合わせ装置により切断片の非切断端縁部同志を順次継合わせてタイヤ一本分の長さまで成形することを要旨とするものである。
【0008】
ここで、前記帯状材料とは、平行に配設した補強コードの表裏面にゴム材料を被覆したタイヤカーカス材等を使用するものである。
【0009】
このように、最初に切断した帯状材料の切断片の非切断端縁を貼合わせ位置まで後退させ、次に切断した帯状材料の非切断端縁と突き合わせて貼合わせ装置により継合わせることで、搬送コンベヤと引取コンベヤとの隙間に切断片の非切断端縁が脱落することなく、切断した切断片を搬送コンベヤと引取コンベヤとの接続部において確実に継合わせを行うことが出来るため、継合わせ工程におけるトラブルを回避させることが出来、帯状材料の継合わせを自動化させることが可能である。
【0010】
また、この発明の帯状材料の継合わせ装置は、平行に配設した補強コードの表裏面にゴム材料を被覆した帯状材料の供給手段とタイヤ成形ドラムとの間に、前記帯状材料を所定の長さに切断する切断装置を備えた送りコンベヤと、この送りコンベヤの搬送方向と直交する向きに、搬送コンベヤと成形ドラムに直結する正転または逆転可能な引取コンベヤとを直列に配設し、搬送コンベヤと引取コンベヤとの接続部に、帯状材料の切断片の非切断端縁部を継合わせるための貼合わせ装置を設置し、前記送りコンベヤと搬送コンベヤとの間、及び送りコンベヤと引取コンベヤとの間に、切断した帯状材料の切断片を吸着保持して移載させる搬送手段をそれぞれ設置したことを要旨とするものである。
【0011】
ここで、前記貼合わせ装置としては、搬送コンベヤと引取コンベヤとの接続部に帯状材料の搬送方向と直交する向きに往復移動する上下一対の回転自在な引き寄せローラにより構成したものである。
【0012】
このように、送りコンベヤと直交する向きに、搬送コンベヤと成形ドラムに直結する正転または逆転可能な引取コンベヤとを直列に配設し、更に搬送コンベヤと引取コンベヤとの接続部に、帯状材料の切断片の非切断端縁部を継合わせるための貼合わせ装置を設置し、前記送りコンベヤと搬送コンベヤとの間、及び送りコンベヤと引取コンベヤとの間に、切断した帯状材料の切断片を吸着保持して移載させる搬送手段をそれぞれ設置した構成により、切断した切断片の非切断端縁部を搬送コンベヤと引取コンベヤとの接続部において確実に継合わせを行うことが出来、成形サイクルに同期して、簡素で安価な機構により帯状材料の継合わせを自動化させることが出来るものである。
【0013】
【発明の実施の形態】
以下、添付図面に基づき、この発明の実施形態を説明する。
【0014】
図1は、この発明にかかる帯状材料の継合わせ方法を実施するための継合わせ装置全体の概略構成図を示し、この継合わせ装置は、帯状材料Wの供給手段1とタイヤの成形ドラム2との間に、前記帯状材料Wを所定の長さに切断する切断装置3を備えたエンドレス状のベルトから構成される送りコンベヤ4a,4bと、この送りコンベヤ4a,4bの搬送方向と直交する向きにエンドレス状のベルトから構成される搬送コンベヤ5と、成形ドラム2に直結する正転または逆転可能なエンドレス状のベルトから構成される引取コンベヤ6とを直列に配設し、これらの送りコンベヤ4a,4b、搬送コンベヤ5、引取コンベヤ6は、制御装置7からの信号に基づき図示しないパルスモータの回転駆動により搬送速度や正転または逆転駆動が制御されるようになっている。
【0015】
また、搬送コンベヤ5と引取コンベヤ6との接続部Xには、帯状材料Wの切断片Waの非切断端縁部Wx,Wxを継合わせるための貼合わせ装置8が設置してあり、更に、前記送りコンベヤ4bと搬送コンベヤ5との間、及び送りコンベヤ4bと引取コンベヤ6との間には、切断した帯状材料Wの切断片Waを切断状態の向きで吸着保持し、送りコンベヤ4b上から引取コンベヤ6及び搬送コンベヤ5上の所定位置に移載させる二軸組合せ用の搬送手段9が支持フレーム10を介して設置されている。
【0016】
前記供給手段1の巻出しロール11から巻出される帯状材料Wとしては、この実施形態では、平行に配設した図示しない補強コードの表裏面にゴム材料を被覆した長尺状のタイヤ用のカーカス材料であるが、他の帯状材料を使用することも可能であり、巻出しロール11に巻付けられている帯状材料Wは、フェスツーナ等の張力調整装置12を介して帯状材料Wが前記送りコンベヤ4a上に所定の張力を保持した状態で送り出されるように構成されている。
【0017】
前記送りコンベヤ4a,4b間に設置される切断装置3は、図2〜図4に示すように、モータ13により回転駆動される丸刃14が送りコンベヤ4a,4b間の幅方向に設置された切断ガイド15に沿って走行し、送りコンベヤ4a上を搬送されて来た帯状材料Wを押え手段16により押さえた状態で所定の長さに切断するものである。
【0018】
次に、前記搬送コンベヤ5と引取コンベヤ6との接続部Xに設置した貼合わせ装置8は、図1及び図5,図6に示すように、搬送方向と直交する向きにガイド部材17に沿って往復移動する上下一対の回転自在な2個の引き寄せローラ18a,18bと、切断片Waの非切断端縁部Wx,Wxの近傍を押さえる押さえ装置19a,19bとにより構成され、上下一対の引き寄せローラ18a,18bは、円錐台状に形成されて非切断端縁部Wx,Wxの継合わせ中心に向かって傾斜して取付けられている。
【0019】
この上下一対の引き寄せローラ18a,18bは、シリンダー等の昇降装置20により昇降し、切断片Waの非切断端縁部Wx,Wxを上下から挟み込んで互いに圧着させながらガイド部材17に沿って走行するもので、ガイド部材17の下方には、引き寄せローラ18a,18bをガイドレール17aに沿って走行させるための駆動モータM及び駆動チェーンSから成る駆動手段21が設けられている。
【0020】
また前記押さえ装置19a,19bは、支持ブラケット22に鉛直向きに取付けられた押さえシリンダー23a,23bのロッドの先端に取付けられ、前後の非切断端縁部Wx,Wxの近傍をガイド部材17上に押し付けて固定し、この状態で前記引き寄せローラ18a,18bにより非切断端縁部Wx,Wxを引き寄せながら貼合わせて圧着させるものである。
【0021】
また、前記送りコンベヤ4bと搬送コンベヤ5との間に設置された二軸組合せ用の搬送手段9は、送りコンベヤ4a,4bと平行に立設された支持フレーム10にガイドレール24を備えたガイドフレーム25a,25bが取付けられ、このガイドフレーム25a,25bのガイドレール24には、送りコンベヤ4a,4bの搬送方向と平行に往復移動する走行フレーム26が架設されている。
【0022】
この走行フレーム26は、前記ガイドフレーム25a,25bに組み込まれた図示しないロッドレスシリンダーにより往復移動し、また走行フレーム26に敷設されたガイドレール27には、バキューム手段28が図示しないロッドレスシリンダーを介して移動可能に吊設されている。
【0023】
このバキューム手段28は、前記走行フレーム26のガイドレール27に昇降シリンダー29を介して支持プレート30が水平に吊設され、この支持プレート30の底面の数箇所には、シリンダー31を介して昇降するバキュームパッド32が取付けられている。
【0024】
従って、上記バキューム手段28は、走行フレーム26により送りコンベヤ4a,4bの搬送方向と平行に移動可能で、かつ走行フレーム26のガイドレール27に沿って引取コンベヤ6及び搬送コンベヤ5の搬送方向と平行に移動することが可能であり、前記切断装置3により定尺切断された切断片Waを送りコンベヤ4b上から吸着保持して、引取コンベヤ6及び搬送コンベヤ5の所定位置まで搬送して移載させることが可能である。
【0025】
次に、上記のような構成から成る帯状材料Wの継合わせ装置による継合わせ方法を、図1及び図9を参照しながらについて説明する。
【0026】
帯状材料Wの継合わせ装置による継合わせ方法の第1実施形態としては、最初に切断された帯状材料Wの切断片Waの搬送経路を変えたもので、この実施形態では、最初に切断された帯状材料Wの切断片Waは、送りコンベヤ4b上のA2の位置から図9の(1) に待機する二軸組合せ用の搬送手段9のバキューム手段28が下降してバキュームパッド32により吸着保持すると共に上昇し、この状態で走行フレーム26は、その位置で停止し、搬送手段9のバキューム手段28が走行フレーム26のガイドレール27に沿って引取コンベヤ6の移載位置ラインY−Y上の図9の(4) の位置まで移動する。
【0027】
次いで、走行フレーム26は、ガイドフレーム25a,25bに沿って引取コンベヤ6のセンター位置Z−Zにおける貼合わせ装置8の近傍位置、即ち、図9の(3) 位置まで移動して、バキュームパッド32により吸着保持されていた最初に切断された帯状材料Wの切断片Waを引取コンベヤ6のB1位置の図9の(3) に移載する。
【0028】
引取コンベヤ6の図9の(3) 位置に切断片Waが移載され、切断片Waを開放すると、引取コンベヤ6は制御装置7からの出力信号によりパルスモータを介して逆転駆動し、切断片Waの非切断端縁部Wxを搬送コンベヤ5と引取コンベヤ6との接続部Xにおける貼合わせ位置まで後退移動させる。
【0029】
次に、切断片Waを開放した搬送手段9のバキューム手段28は、走行フレーム26がガイドフレーム25a,25bに沿って引取コンベヤ6の移載位置ラインY−Y上の図9の(4) の位置まで後退移動した後、走行フレーム26のガイドレール27に沿って送りコンベヤ4b上の図9の(1) に待機位置に戻る。
【0030】
そして、帯状材料Wから切断された第2の切断片Waについては、上記第1実施形態と同様に、送りコンベヤ4bから図9の(1) に待機する二軸組合せ用の搬送手段9のバキューム手段28が下降してバキュームパッド32により吸着保持すると共に上昇し、この状態で走行フレーム26は、ガイドフレーム25a,25bに沿って引取コンベヤ6及び搬送コンベヤ5のセンター位置Z−Zの(2) の位置まで移動し、バキュームパッド32により吸着保持されていた第2の切断片Waをそのままの向きで搬送コンベヤ5のセンター位置Z−Zに載置させる。
【0031】
第2の切断片Waが搬送コンベヤ5のセンター位置Z−Zの(2) 位置に移載されると、搬送コンベヤ5は制御装置7からの出力信号によりパルスモータを介して正転駆動により、切断片Waの非切断端縁部Wxを搬送コンベヤ5のC2上、即ち、引取コンベヤ6との接続部Xにおける貼合わせ位置まで移動させる。
【0032】
そして、最初に切断した切断片Waの非切断端縁部Wxと、第2の切断片Waの非切断端縁部Wxとが接続部Xにおいて突き合わされた後、貼合わせ装置8の上下一対の回転自在な2個の引き寄せローラ18a,18bにより非切断端縁部Wx,Wxを引き寄せながら貼合わせて圧着させるものである。
【0033】
このようにして、最初に切断した切断片Waの非切断端縁部Wxと、第2の切断片Waの非切断端縁部Wxとが貼合わされたら、引取コンベヤ6をパルスモータを介して正転駆動し、第2の切断片Waの先ほど接続した非切断端縁部Wxと反対側の非切断端縁部Wxの端末部が搬送コンベヤ5と引取コンベヤ6との接続部Xにおける貼合わせ位置まで移動させる。
【0034】
そして、第3以降の切断片Waは、上記第1実施形態と同様の操作により順次搬送させて継合わせることでタイヤ一本分の長さまで成形し、その後は引取コンベヤ6のB2位置からタイヤ成形ドラム2上に供給してタイヤの成形を行うものである。
【0035】
このように、送りコンベヤ4a,4bと直交する向きに、搬送コンベヤ5とタイヤ成形ドラム2に直結する正転または逆転可能な引取コンベヤ6とを直列に配設し、更に搬送コンベヤ5と引取コンベヤ6との接続部Xに、帯状材料Wの切断片Waの非切断端縁部Wx1,Wxを継合わせるための貼合わせ装置8を設置し、更に前記送りコンベヤ4bと搬送コンベヤ5との間、及び送りコンベヤ4bと引取コンベヤ6との間に、切断した帯状材料Wの切断片Waを吸着保持して移載させる搬送手段9,10をそれぞれ設置した構成により、切断した切断片Waの非切断端縁部Wx1,Wxを搬送コンベヤ5と引取コンベヤ6との接続部Xにおいて確実に継合わせを行うことが出来るものである。
【0036】
次に、帯状材料Wの継合わせ装置による継合わせ方法の第2実施形態としては、先ず供給手段1の巻出しロール11から巻出された帯状材料Wの幅は、タイヤ一本分の長さ(成形ドラム2の周長)の1/nの幅に切断されたものであり、この帯状材料Wをn枚接続させることによりタイヤ一本の長さに形成するものである。
【0037】
即ち、巻出しロール11から巻出された帯状材料Wは、図1に示す張力調整装置12を介して送りコンベヤ4aのA1上に送り出され、送りコンベヤ4a,4bの回転駆動により送りコンベヤ4b上に1回でタイヤ成形幅Hだけ乗るように搬送され、その後に切断する。
【0038】
切断位置から切断幅(タイヤ成形幅H)分だけ出た帯状材料Wは、押え手段16により切断時に帯状材料Wが移動しないように押えられた状態で、切断装置3によりタイヤ成形幅Hの長さに切断される。切断された帯状材料Wの切断片Waは、送りコンベヤ4bによってA2上の所定位置まで搬送される。
【0039】
そして、最初に切断された帯状材料Wの切断片Waは、図1における送りコンベヤ4b上のA2の位置から図9の(1) に待機する二軸組合せ用の搬送手段9のバキューム手段28が下降し、バキュームパッド32により吸着保持すると共に上昇し、この状態で走行フレーム26は、ガイドフレーム25a,25bに沿って引取コンベヤ6及び搬送コンベヤ5のセンター位置Z−Zの(2) の位置まで移動し、バキュームパッド32により吸着保持されていた切断片Waをそのままの向きで搬送コンベヤ5のセンター位置Z−Zに載置させる。
【0040】
なお、この実施形態は、継合わせ方法において、最初に切断した切断片Waの非切断端縁部Wxと、第2の切断片Waの非切断端縁部Wxとが逆になり、最初に切断した切断片Waの非切断端縁部Wx、第2の切断片Waの非切断端縁部Wxとなる。
【0041】
次に、上記と同様にして帯状材料Wから切断された第2の切断片Waは、前記搬送コンベヤ5のセンター位置Z−Zから図9の(1) に戻った搬送手段9のバキューム手段28が送りコンベヤ4bからバキューム手段28が下降してバキュームパッド32により吸着保持され、バキューム手段28が上昇後、走行フレーム26のガイドレール27に沿って図9の(4) の位置まで移動し、走行フレーム26は引取コンベヤ6の貼合わせ装置8の近傍位置、即ち、図9の(3) 位置まで移動して図1に示す引取コンベヤ6のB1位置に第2の切断片Waを移載する。
【0042】
引取コンベヤ6の(3) 位置に切断片Waが移載されると、引取コンベヤ6は制御装置7からの出力信号によりパルスモータを介して逆転駆動し、切断片Waの非切断端縁部Wxを搬送コンベヤ5と引取コンベヤ6との接続部Xにおける貼合わせ位置まで後退移動させる。
【0043】
この状態で、搬送コンベヤ5は制御装置7からの出力信号によりパルスモータを介して正転駆動により、最初の切断片Waの非切断端縁部Wxを搬送コンベヤ5のC2上、即ち、引取コンベヤ6との接続部Xにおける貼合わせ位置まで移動させる。そして、最初に切断した切断片Waの非切断端縁部Wxと、第2の切断片Waの非切断端縁部Wxとが接続部Xにおいて突き合わされた後、切断片Waの非切断端縁部Wx,Wxの近傍をそれぞれ押さえ装置19a,19bにより動かないように押圧する。
【0044】
このような状態から貼合わせ装置8の上下一対の回転自在な2個の引き寄せローラ18a,18bが搬送方向と直交する向きに配設されたガイド部材17に沿って移動すると共に、上下一対の回転自在な2個の引き寄せローラ18a,18bにより非切断端縁部Wx,Wxを引き寄せながら貼合わせて圧着させる。
【0045】
このようにして、最初に切断した切断片Waの非切断端縁部Wxと、第2の切断片Waの非切断端縁部Wxとが貼合わされ、継合わされら、引取コンベヤ6をパルスモータを介して正転駆動し、第2の切断片Waの非切断端縁部Wxの端末部が搬送コンベヤ5と引取コンベヤ6との接続部Xにおける貼合わせ位置まで移動させる。
【0046】
そして第3番目以降の切断片Waは、第1の切断片Waと同様に、送りコンベヤ4bのA2の(1) 位置から二軸組合せ用の搬送手段9のバキューム手段28が下降してバキュームパッド32により吸着保持すると共に上昇し、この状態で走行フレーム26は、ガイドフレーム25a,25bに沿って引取コンベヤ6及び搬送コンベヤ5のセンター位置Z−Zの(2) の位置まで移動し、バキュームパッド32により吸着保持されていた第3の切断片Waをそのままの向きで搬送コンベヤ5のセンター位置Z−Zに載置させ、更に搬送コンベヤ5を正転駆動させて第3の切断片Waの非切断端縁部Wxの端末部が搬送コンベヤ5と引取コンベヤ6との接続部Xにおける貼合わせ位置まで移動させる。
【0047】
この後は、上記と同様に貼合わせ装置8により最初の切断片Waの非切断端縁部Wxと第3の切断片Waの非切断端縁部Wxの端末部とが貼合わされる。
【0048】
このような操作を繰返し行い、切断片Waの非切断端縁部Wx,Wxを順次継合わせてタイヤ一本分の長さまで成形した後は、引取コンベヤ6のB2位置からタイヤ成形ドラム2上に供給してタイヤの成形を行うものである。
【0049】
以上のように、供給手段1の巻出しロール11から巻出されたタイヤ一本分の長さ(成形ドラム2の周長)の1/nの幅に形成された帯状材料Wをタイヤ成形幅Hに切断し、この帯状材料Wをn枚接続させることによりタイヤ一本の長さに形成するもので、切断枚数n枚は、タイヤユニフォミティーを考慮した場合、素数枚切断して継合わせるのが好ましい。
【0050】
【発明の効果】
この発明は、上記のように最初に切断した帯状材料の切断片を、搬送手段を介して成形ドラムと直結する引取コンベヤ上の所定位置に移載させた後、この引取コンベヤを逆転駆動させて切断片の非切断端縁部を貼合わせ位置まで後退させ、次に切断した帯状材料の第2の切断片を搬送手段を介して搬送コンベヤ上の所定位置に移載させ、この搬送コンベヤを正転駆動させて第2の切断片の非切断端縁部を貼合わせ位置まで搬送し、最初に切断した切断片と第2の切断片との非切断端縁部を貼合わせ装置により継合わせ、第3番目以降の切断片は、前記継合わせた帯状材料を引取コンベヤにより成形ドラム側に所定距離搬送すると共に、第2切断片と同様に搬送手段を介して切断片を搬送コンベヤ上の所定位置に順次移載させ、前記貼合わせ装置により切断片の非切断端縁部同志を順次継合わせてタイヤ一本分の長さまで成形するので、搬送コンベヤと引取コンベヤとの隙間に切断片の非切断端縁が脱落することなく、切断した切断片を搬送コンベヤと引取コンベヤとの接続部において確実に継合わせを行うことが出来、帯状材料の継合わせを自動化させることが出来る。
【0051】
また、この発明の帯状材料の継合わせ装置は、平行に配設した補強コードの表裏面にゴム材料を被覆した帯状材料の供給手段とタイヤ成形ドラムとの間に、前記帯状材料を所定の長さに切断する切断装置を備えた送りコンベヤと、この送りコンベヤの搬送方向と直交する向きに、搬送コンベヤと成形ドラムに直結する正転または逆転可能な引取コンベヤとを直列に配設し、搬送コンベヤと引取コンベヤとの接続部に、帯状材料の切断片の非切断端縁部を継合わせるための貼合わせ装置を設置し、前記送りコンベヤと搬送コンベヤとの間、及び送りコンベヤと引取コンベヤとの間に、切断した帯状材料の切断片を吸着保持して移載させる搬送手段をそれぞれ設置したので、切断した切断片の非切断端縁部を搬送コンベヤと引取コンベヤとの接続部において確実に継合わせを行うことが出来、成形サイクルに同期して、簡素な安価な機構により帯状材料の継合わせを自動化させることが出来る効果がある。
【図面の簡単な説明】
【図1】この発明にかかる帯状材料の継合わせ方法を実施するための継合わせ装置全体の概略構成図である。
【図2】送りコンベヤと切断した帯状材料の切断片を吸着保持して移載させる搬送手段との一部拡大正面図である。
【図3】図2の平面図である。
【図4】切断装置の一部拡大側面図である。
【図5】貼合わせ装置の一部拡大側面図である。
【図6】図5の貼合わせ装置の概略側面図である。
【図7】搬送手段のバキューム手段の一部拡大正面図である。
【図8】バキューム手段の要部拡大正面図である。
【図9】帯状材料の切断片の搬送経路を示す説明図である。
【符号の説明】
1 帯状材料の供給手段 2 成形ドラム
3 切断装置 4a,4b 送りコンベヤ
5 搬送コンベヤ 6 引取コンベヤ
7 制御装置 8 貼合わせ装置
9 二軸組合せ用の搬送手段 10 支持フレーム
11 巻出しロール 12 張力調整装置
13 モータ 14 丸刃
15 切断ガイド 16 押え手段
17 ガイド部材 17a ガイドレール
M 駆動モータ S 駆動チェーンS
18a,18b 引き寄せローラ
19a,19b 押さえ装置 20 昇降装置
21 駆動手段 22 支持ブラケット
23a,23b 押さえシリンダー 24 ガイドレール
25a,25b ガイドフレーム
26 走行フレーム 27 ガイドレール
28 バキューム手段 29 昇降シリンダー
30 支持プレート 31 シリンダー
32 バキュームパッド W 帯状材料
Wa 切断片 Wx1,Wx非切断端縁部
X 接続部
[0001]
TECHNICAL FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for joining a strip material, and more particularly, to cutting a narrow strip material having a reinforcing cord covered with rubber into a length corresponding to a tire forming width, and cutting the cut strip material. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for joining strip-shaped materials in which pieces are formed into a length of one tire by sequentially joining non-cut edge portions on a take-up conveyor and a transport conveyor directly connected to a forming drum.
[0002]
[Prior art]
Conventionally, a long strip-shaped material formed by covering a reinforcing cord arranged in parallel with a rubber material is cut to a predetermined length on a conveyor, and the non-cut edge of the cut piece is attached by a bonding device. 2. Description of the Related Art A tire forming apparatus that forms a belt-shaped material for one tire by joining together is known (for example, see Patent Document 1).
[0003]
[Patent Document 1]
JP-A-2000-141510 (pages 2-3, FIG. 1)
[0004]
[Problems to be solved by the invention]
However, in such a conventional molding apparatus, when joining the non-cut edges of the cut pieces to each other, it is necessary to perform the operation while pressing a pair of joining rollers from the upper and lower surfaces of the joint portion of the cut pieces. Therefore, in order to arrange this bonding apparatus, it was necessary to divide the transport conveyor into two parts.
[0005]
However, when the conveyor is divided into two, a gap is generated between the divided conveyors, and the non-cut edges of the cut pieces having no rigidity in the longitudinal direction fall into the gaps, and the non-cut edges are bonded. However, there is a problem that it is difficult to automate the joining of the band-shaped materials.
[0006]
The present invention pays attention to such a conventional problem, and can reliably join a cut piece cut to a predetermined length from a belt-shaped material at a connection portion between a conveyor and a take-up conveyor, and synchronizes with a molding cycle. Accordingly, it is an object of the present invention to provide a method and an apparatus for splicing strip materials which can automate splicing of strip materials supplied to a forming drum.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a method for joining strip materials, comprising cutting a strip material fed from a strip material supply means into a length corresponding to a tire forming width on a feed conveyor. While transferring the cut pieces of the band-shaped material to predetermined positions on the take-up conveyor and the transfer conveyor directly connected to the forming drum via the transfer means, the non-cut edge portions are sequentially bonded to each other to lengthen the length of one tire. A method for joining strip materials to be formed into a plurality of pieces, wherein a cut piece of the strip material cut first is transferred to a predetermined position on a pickup conveyor directly connected to a forming drum via a conveying means. The reverse cutting drive to retreat the non-cut edge of the cut piece to the bonding position, and then transfer the second cut piece of the cut strip-shaped material to a predetermined position on the transfer conveyor via the transfer means, this A non-cutting edge of the second cut piece is conveyed to the bonding position by driving the feed conveyor to rotate in a normal direction, and a non-cutting edge of the first cut piece and the non-cut edge of the second cut piece are bonded together. The third and subsequent cut pieces are conveyed by the take-up conveyor to the forming drum side by a predetermined distance, and the cut pieces are conveyed to the forming drum side via the conveying means in the same manner as the second cut pieces. The gist is to sequentially transfer the non-cut edge portions of the cut pieces to the predetermined position on the upper side, and to join the non-cut edge portions of the cut pieces sequentially to form a length of one tire.
[0008]
Here, the band-shaped material is a tire carcass material or the like in which rubber materials are coated on the front and back surfaces of reinforcing cords arranged in parallel.
[0009]
In this manner, the non-cut edge of the cut piece of the band-shaped material that has been cut first is retracted to the bonding position, and then the non-cut edge of the cut band-shaped material is abutted with the bonding device to be conveyed. Since the non-cut edges of the cut pieces do not fall into the gap between the conveyor and the take-up conveyor, the cut pieces can be reliably joined at the connection between the transport conveyor and the take-up conveyor, so that the joining process is performed. Can be avoided, and the joining of the band-shaped materials can be automated.
[0010]
Also, the band-like material joining apparatus of the present invention is characterized in that the belt-like material is provided with a predetermined length between a tire-forming drum and a belt-like material supply means in which the front and back surfaces of reinforcing cords arranged in parallel are coated with a rubber material. A feed conveyor provided with a cutting device for cutting the feed conveyor, and a transfer conveyor and a forward or reverse rotatable take-off conveyor directly connected to the forming drum are arranged in series in a direction orthogonal to the transfer direction of the feed conveyor, and the transfer is performed. At the connection between the conveyor and the take-up conveyor, a bonding device for joining the non-cut edges of the cut pieces of the band-shaped material is installed, between the feed conveyor and the transfer conveyor, and between the feed conveyor and the take-up conveyor. In the meantime, it is the gist that transport means for sucking, holding, and transferring the cut pieces of the cut strip-shaped material are provided.
[0011]
Here, the laminating apparatus is configured by a pair of upper and lower rotatable pulling rollers that reciprocate in a direction orthogonal to the conveying direction of the belt-shaped material at a connecting portion between the conveying conveyor and the take-up conveyor.
[0012]
In this way, the transport conveyor and the forward or reverse reversible take-up conveyor directly connected to the forming drum are arranged in series in a direction orthogonal to the feed conveyor, and further, at the connection between the transport conveyor and the take-up conveyor, a belt-shaped material is provided. A laminating device for joining the non-cut edges of the cut pieces of the cut piece is installed, and between the feed conveyor and the transport conveyor, and between the feed conveyor and the take-up conveyor, the cut pieces of the cut band-shaped material are cut. With a configuration in which transport means for suction holding and transferring are installed respectively, the non-cut edges of the cut pieces can be reliably joined at the connection between the transport conveyor and the take-up conveyor, and the Synchronously, the joining of the strip-shaped materials can be automated by a simple and inexpensive mechanism.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
[0014]
FIG. 1 is a schematic diagram showing the entire structure of a joining apparatus for carrying out a joining method of a strip material according to the present invention. Between the endless belts provided with a cutting device 3 for cutting the strip material W to a predetermined length, and a direction orthogonal to the conveying direction of the feed conveyors 4a and 4b. A conveyor 5 composed of an endless belt and a take-up conveyor 6 composed of an endless belt that can be directly rotated or reversely connected directly to the forming drum 2 are arranged in series. , 4b, the conveyor 5 and the take-up conveyor 6 are controlled by the rotation of a pulse motor (not shown) based on a signal from the control device 7 to control the transport speed and the forward or reverse rotation. It has become to so that.
[0015]
Also, the connection part X between the conveyor 5 and the take-off conveyor 6, Yes in laminating device 8 for splicing the non-cutting end of the cutting piece Wa of the material web W edge Wx 1, Wx 2 is installed, Further, between the feed conveyor 4b and the transfer conveyor 5, and between the feed conveyor 4b and the take-up conveyor 6, the cut pieces Wa of the cut strip-shaped material W are suction-held in the cut state, and the feed conveyor 4b A transfer means 9 for biaxial combination to be transferred to a predetermined position on the take-up conveyor 6 and the transfer conveyor 5 from above is provided via a support frame 10.
[0016]
In this embodiment, the strip-shaped material W unwound from the unwinding roll 11 of the supply means 1 is a carcass for a long tire in which rubber materials are coated on the front and back surfaces of reinforcing cords (not shown) arranged in parallel. Although it is a material, it is also possible to use another belt-like material, and the belt-like material W wound around the unwinding roll 11 is fed to the feed conveyor via a tension adjusting device 12 such as a fes tuner. It is configured to be sent out while maintaining a predetermined tension on 4a.
[0017]
As shown in FIGS. 2 to 4, the cutting device 3 installed between the feed conveyors 4a and 4b has a round blade 14 rotationally driven by a motor 13 installed in the width direction between the feed conveyors 4a and 4b. The belt-like material W that travels along the cutting guide 15 and is conveyed on the feed conveyor 4a is cut to a predetermined length while being pressed by the pressing means 16.
[0018]
Next, as shown in FIGS. 1, 5, and 6, the bonding device 8 installed at the connection portion X between the transport conveyor 5 and the take-up conveyor 6 moves along the guide member 17 in a direction orthogonal to the transport direction. two attracted rollers 18a freely pair of upper and lower rotating that reciprocates Te, and 18b, the non-cutting edges Wx 1, press the vicinity of Wx 2 hold-down device 19a of the cut piece Wa, is composed of a 19b, upper and lower pairs of attraction roller 18a, 18b are mounted to be inclined towards the seaming center is formed in a truncated cone shape uncut edges Wx 1, Wx 2.
[0019]
The upper and lower pair of drawn roller 18a, 18b is moved vertically by a lifting device 20 such as a cylinder, along the guide member 17 while crimp each other sandwiching the non-cutting edges Wx 1, Wx 2 of cut pieces Wa from the upper and lower Below the guide member 17, a drive means 21 comprising a drive motor M and a drive chain S for moving the pulling rollers 18a, 18b along the guide rail 17a is provided below the guide member 17.
[0020]
Also the pressing device 19a, 19b is pressing cylinder 23a attached to the vertically oriented to the support bracket 22 is attached to the tip of 23b of the rod, the front and rear non-cutting edge section Wx 1, guides the vicinity of Wx 2 member 17 In this state, the non-cut edge portions Wx 1 and Wx 2 are stuck and pressed together while being pulled by the pulling rollers 18a and 18b.
[0021]
The conveying means 9 for biaxial combination installed between the feed conveyor 4b and the transfer conveyor 5 is a guide provided with a guide rail 24 on a support frame 10 erected in parallel with the feed conveyors 4a and 4b. Frames 25a and 25b are mounted, and a traveling frame 26 that reciprocates in parallel with the transport direction of the feed conveyors 4a and 4b is provided on the guide rails 24 of the guide frames 25a and 25b.
[0022]
The traveling frame 26 is reciprocated by a rodless cylinder (not shown) incorporated in the guide frames 25a and 25b. A guide rail 27 laid on the traveling frame 26 is provided with a rodless cylinder (not shown) by a vacuum means 28. It is suspended so as to be movable.
[0023]
In the vacuum means 28, a support plate 30 is horizontally hung on a guide rail 27 of the traveling frame 26 via an elevating cylinder 29, and moves up and down at several places on the bottom surface of the support plate 30 via a cylinder 31. A vacuum pad 32 is attached.
[0024]
Accordingly, the vacuum means 28 can be moved by the traveling frame 26 in parallel with the transport direction of the feed conveyors 4a and 4b, and can be moved along the guide rails 27 of the traveling frame 26 in parallel with the transport direction of the take-up conveyor 6 and the transport conveyor 5. The cut piece Wa cut to a fixed size by the cutting device 3 is suction-held from the feed conveyor 4b, and is conveyed to predetermined positions of the take-up conveyor 6 and the transfer conveyor 5 for transfer. It is possible.
[0025]
Next, a joining method using the joining device for the strip-shaped material W having the above-described configuration will be described with reference to FIGS.
[0026]
In the first embodiment of the joining method using the joining device for the strip material W, the transport path of the cut piece Wa of the strip material W cut first is changed, and in this embodiment, the cut piece Wa is cut first. The cut piece Wa of the band-shaped material W is lowered from the position A2 on the feed conveyor 4b by the vacuum means 28 of the transport means 9 for the two-axis combination waiting at (1) in FIG. The traveling frame 26 stops at that position in this state, and the vacuum means 28 of the conveying means 9 moves along the guide rail 27 of the traveling frame 26 on the transfer position line Y-Y of the take-up conveyor 6. Move to the position of (4) of No.9.
[0027]
Next, the traveling frame 26 moves along the guide frames 25a and 25b to a position near the bonding device 8 at the center position Z-Z of the take-up conveyor 6, that is, the position (3) in FIG. Then, the cut piece Wa of the strip-shaped material W, which has been cut and held first, is transferred to the take-up conveyor 6 at the position B1 in FIG.
[0028]
When the cut pieces Wa are transferred to the position (3) in FIG. 9 of the take-up conveyor 6 and the cut pieces Wa are released, the take-up conveyor 6 is driven in reverse rotation via a pulse motor by an output signal from the control device 7, and the uncut edges Wx 1 of Wa moved backward to the adhesion position of the connection part X between the conveyor 5 and the take-off conveyor 6.
[0029]
Next, the vacuum means 28 of the transporting means 9 having released the cut pieces Wa, the traveling frame 26 moves along the guide frames 25a, 25b on the transfer position line Y-Y of the take-up conveyor 6 as shown in FIG. After retreating to the position, it returns to the standby position shown in FIG. 9A on the feed conveyor 4b along the guide rail 27 of the traveling frame 26.
[0030]
As for the second cut piece Wa cut from the band-shaped material W, similarly to the first embodiment, the vacuum of the conveying means 9 for the two-axis combination waiting from the feed conveyor 4b at (1) in FIG. The means 28 is lowered to be sucked and held by the vacuum pad 32 and raised. In this state, the traveling frame 26 moves along the guide frames 25a and 25b to the center position Z-Z of the take-up conveyor 6 and the conveyor 5 (2). And the second cut piece Wa sucked and held by the vacuum pad 32 is placed at the center position Z-Z of the conveyor 5 in the same direction.
[0031]
When the second cut piece Wa is transferred to the position (2) of the center position Z-Z of the transport conveyor 5, the transport conveyor 5 is driven by a forward rotation drive via a pulse motor by an output signal from the control device 7, The non-cut edge Wx of the cut piece Wa is moved onto C2 of the conveyor 5, that is, to the bonding position at the connection X with the take-up conveyor 6.
[0032]
Then, the non-cutting edges Wx 1 of the cut piece Wa that cut first, after which the non-cutting edge portion Wx 2 of the second cut piece Wa is butted at connection X, the upper and lower laminating device 8 The non-cut end edges Wx 1 , Wx 2 are attached and crimped together while being attracted by a pair of rotatable two attracting rollers 18a, 18b.
[0033]
In this way, through the non-cutting edges Wx 1 of the cut piece Wa that cut first, if the non-cutting edge portion Wx 2 of the second cut piece Wa is stuck, the pulse motor take-off conveyor 6 Te to forward drive, the connection portion between the second cutting piece Wa uncut edges Wx 2 and the terminal portion of the non-cutting edges Wx 1 opposite to the conveyor 5 take-up conveyor 6 that was just connected to X To the bonding position in.
[0034]
Then, the third and subsequent cut pieces Wa are sequentially conveyed and joined by the same operation as in the first embodiment to form the length of one tire, and thereafter, the tire is formed from the B2 position of the take-up conveyor 6. The tire is supplied onto the drum 2 to form a tire.
[0035]
In this way, the transport conveyor 5 and the forward or reverse reversible take-up conveyor 6 directly connected to the tire building drum 2 are arranged in series in a direction orthogonal to the feed conveyors 4a and 4b. the connection part X between 6 established a laminating device 8 for splicing the non-cutting edges Wx 1, Wx 2 cut piece Wa of the strip material W, further the conveyor 5 and the feed conveyor 4b Between the feeding conveyor 4b and the take-up conveyor 6, the transporting means 9 and 10 are provided, respectively, for sucking, holding, and transferring the cut pieces Wa of the cut band-shaped material W. it is intended that can reliably perform seaming at connection X of the non-cutting edges Wx 1, Wx 2 and conveyor 5 and the take-off conveyor 6.
[0036]
Next, as a second embodiment of the joining method using the joining device for the strip material W, first, the width of the strip material W unwound from the unwind roll 11 of the supply means 1 is equal to the length of one tire. It is cut to a width of 1 / n of (the circumferential length of the forming drum 2), and is formed to have a length of one tire by connecting n belt-shaped materials W.
[0037]
That is, the strip-shaped material W unwound from the unwinding roll 11 is sent out onto the feed conveyor 4a A1 via the tension adjusting device 12 shown in FIG. 1, and is rotated on the feed conveyor 4a by rotating the feed conveyors 4a and 4b. Is transported so as to ride the tire forming width H only once, and then cut.
[0038]
The band-shaped material W that has been extended from the cutting position by the cutting width (tire forming width H) is pressed by the pressing means 16 so that the band-shaped material W does not move at the time of cutting. Cut into pieces. The cut piece Wa of the cut band-shaped material W is transported to a predetermined position on A2 by the feed conveyor 4b.
[0039]
The cut piece Wa of the strip-shaped material W cut first is transferred from the position A2 on the feed conveyor 4b in FIG. 1 to the vacuum means 28 of the transport means 9 for the two-axis combination, which stands by in FIG. The traveling frame 26 descends, is sucked and held by the vacuum pad 32, and rises. In this state, the traveling frame 26 moves along the guide frames 25a and 25b to the position (2) of the center position Z-Z of the take-up conveyor 6 and the conveyance conveyor 5. Then, the cut piece Wa sucked and held by the vacuum pad 32 is placed at the center position Z-Z of the conveyor 5 in the same direction.
[0040]
In this embodiment, the seaming process, the non-cutting edges Wx 1 of the cut piece Wa that cut first, and non-cutting edges Wx 2 of the second cut piece Wa is reversed, first uncut edges Wx second cutting piece Wa cut in, the non-cutting edges Wx 1 of the second cut piece Wa.
[0041]
Next, the second cut piece Wa cut from the strip-shaped material W in the same manner as described above is transferred from the center position Z-Z of the conveyor 5 to the vacuum unit 28 of the conveyor 9 returning to (1) in FIG. The vacuum means 28 descends from the feed conveyor 4b and is sucked and held by the vacuum pad 32. After the vacuum means 28 rises, it moves along the guide rail 27 of the traveling frame 26 to the position shown in FIG. The frame 26 moves to a position near the laminating device 8 of the take-up conveyor 6, that is, the position (3) in FIG. 9, and transfers the second cut piece Wa to the position B1 of the take-up conveyor 6 shown in FIG.
[0042]
When the cut piece Wa is transferred to the position (3) of the take-up conveyor 6, the take-up conveyor 6 is driven in reverse rotation via a pulse motor by an output signal from the control device 7, and the non-cut edge Wx of the cut piece Wa is 2 is moved backward to the bonding position at the connection portion X between the conveyor 5 and the take-up conveyor 6.
[0043]
In this state, the forward rotation driven through the pulse motor by the output signal from the conveyor 5 the control device 7, the non-cutting edges Wx 1 of the first cut pieces Wa on C2 of the conveyor 5, that is, the take-up It is moved to the bonding position at the connection portion X with the conveyor 6. Then, after the non-cut edge Wx1 of the cut piece Wa cut first and the non-cut edge Wx2 of the second cut piece Wa are butted at the connection portion X, the non-cut edge of the cut piece Wa is cut. The vicinity of the edge portions Wx 1 and Wx 2 is pressed by the pressing devices 19a and 19b so as not to move.
[0044]
From such a state, the pair of upper and lower rotatable pulling rollers 18a and 18b of the laminating device 8 move along the guide member 17 disposed in a direction orthogonal to the transport direction, and the pair of upper and lower rotatable rollers. The non-cut edge portions Wx 1 and Wx 2 are stuck together and crimped while being pulled by two free pulling rollers 18a and 18b.
[0045]
In this way, the non-cutting edges Wx 1 of the cut piece Wa that cut first, and non-cutting edges Wx 2 of the second cut piece Wa is stuck, relay Awasarera, the take-off conveyor 6 pulses The motor is driven to rotate forward through the motor, and the terminal portion of the non-cut edge Wx2 of the second cut piece Wa is moved to the bonding position at the connection portion X between the transport conveyor 5 and the take-up conveyor 6.
[0046]
Similarly to the first cut piece Wa, the third and subsequent cut pieces Wa are lowered from the position (1) of A2 of the feed conveyor 4b by the vacuum means 28 of the transport means 9 for the two-axis combination, and In this state, the traveling frame 26 is moved along the guide frames 25a and 25b to the position (2) of the center position Z-Z of the take-up conveyor 6 and the transfer conveyor 5, and the vacuum pad is moved. The third cut piece Wa sucked and held by 32 is placed at the center position Z-Z of the transport conveyor 5 in the same direction, and the transport conveyor 5 is further driven to rotate forward so that the third cut piece Wa is not rotated. terminal portion of the cutting edge portion Wx 2 moves to the adhesion position of the connection part X between the conveyor 5 and the take-off conveyor 6.
[0047]
After this, the non-cutting edges Wx 1 of the first cut piece Wa and the third terminal of the non-cutting edges Wx 2 cut piece Wa is stuck by laminating device 8 as described above.
[0048]
Such operations are repeated, and the non-cut edge portions Wx 1 , Wx 2 of the cut pieces Wa are sequentially joined to form a length of one tire, and then the tire forming drum 2 is moved from the B2 position of the take-up conveyor 6. It is supplied to the upper part to form a tire.
[0049]
As described above, the band-shaped material W formed to have a width of 1 / n of the length of one tire unwound from the unwinding roll 11 of the supply means 1 (peripheral length of the forming drum 2) is used as the tire forming width. H is cut into pieces, and n pieces of the strip-shaped material W are connected to form a single tire. The number n of cut pieces is a number of pieces cut and joined in consideration of tire uniformity. Is preferred.
[0050]
【The invention's effect】
According to the present invention, the cut piece of the band-shaped material cut first as described above is transferred to a predetermined position on the take-up conveyor directly connected to the forming drum via the conveying means, and then the take-up conveyor is driven in reverse. The non-cut edge of the cut piece is retracted to the bonding position, and the second cut piece of the cut strip-shaped material is transferred to a predetermined position on the transfer conveyor via the transfer means. The non-cut edge of the second cut piece is transported to the bonding position by being driven to rotate, and the non-cut edge of the first cut piece and the second cut piece are joined by a bonding device, The third and subsequent cut pieces are transported by the take-up conveyor to the forming drum by the predetermined distance by the take-up conveyor, and the cut pieces are moved to the predetermined position on the conveyor by the same transport means as the second cut pieces. To the laminating device Since the non-cut edges of the cut pieces are sequentially joined together and formed to the length of one tire, the cut pieces are cut without falling off the non-cut edges in the gap between the conveyor and the take-up conveyor. The cut pieces can be reliably spliced at the connection between the transport conveyor and the take-up conveyor, and the splicing of the strip material can be automated.
[0051]
Also, the band-like material joining apparatus of the present invention is characterized in that the belt-like material is provided with a predetermined length between a tire-forming drum and a belt-like material supply means in which the front and back surfaces of reinforcing cords arranged in parallel are coated with a rubber material. A feed conveyor provided with a cutting device for cutting the feed conveyor, and a transfer conveyor and a forward or reverse rotatable take-off conveyor directly connected to the forming drum are arranged in series in a direction orthogonal to the transfer direction of the feed conveyor, and the transfer is performed. At the connection between the conveyor and the take-up conveyor, a bonding device for joining the non-cut edges of the cut pieces of the band-shaped material is installed, between the feed conveyor and the transfer conveyor, and between the feed conveyor and the take-up conveyor. In the meantime, the conveying means for sucking, holding, and transferring the cut pieces of the strip-shaped material is installed, so that the non-cut edge of the cut pieces is connected to the transfer conveyor and the take-up conveyor. In reliably can perform seaming, in synchronism with the molding cycle, there is an effect that it is possible to automate the seaming of the belt-like material by a simple inexpensive mechanism.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of an entire joining apparatus for carrying out a method for joining band materials according to the present invention.
FIG. 2 is a partially enlarged front view of a feed conveyor and a transporting unit that sucks, holds, and transfers a cut piece of a strip-shaped material.
FIG. 3 is a plan view of FIG. 2;
FIG. 4 is a partially enlarged side view of the cutting device.
FIG. 5 is a partially enlarged side view of the bonding apparatus.
FIG. 6 is a schematic side view of the bonding apparatus of FIG.
FIG. 7 is a partially enlarged front view of the vacuum means of the transport means.
FIG. 8 is an enlarged front view of a main part of the vacuum means.
FIG. 9 is an explanatory diagram showing a transport path of a cut piece of a band-shaped material.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Supply means of strip-shaped material 2 Forming drum 3 Cutting device 4a, 4b Feed conveyor 5 Transport conveyor 6 Take-up conveyor 7 Control device 8 Laminating device 9 Transport means for biaxial combination 10 Support frame 11 Unwinding roll 12 Tension adjusting device 13 Motor 14 Round blade 15 Cutting guide 16 Holding means 17 Guide member 17a Guide rail M Drive motor S Drive chain S
18a, 18b Pulling rollers 19a, 19b Holding device 20 Lifting device 21 Drive means 22 Support bracket 23a, 23b Holding cylinder 24 Guide rails 25a, 25b Guide frame 26 Running frame 27 Guide rail 28 Vacuum means 29 Lifting cylinder 30 Support plate 31 Cylinder 32 vacuum pads W strip material Wa cuttings Wx 1, Wx 2 uncut edges X connecting portion

Claims (4)

帯状材料の供給手段から送り出された帯状材料を送りコンベヤ上においてタイヤ成形幅に対応する長さに切断し、この切断した帯状材料の切断片を、搬送手段を介して成形ドラムと直結する引取コンベヤ及び搬送コンベヤ上の所定位置にに移載させながら非切断端縁部を順次貼合わせてタイヤ一本分の長さに成形する帯状材料の継合わせ方法であって、
最初に切断した帯状材料の切断片を、搬送手段を介して成形ドラムと直結する引取コンベヤ上の所定位置に移載させた後、この引取コンベヤを逆転駆動させて切断片の非切断端縁部を貼合わせ位置まで後退させ、次に切断した帯状材料の第2の切断片を搬送手段を介して搬送コンベヤ上の所定位置に移載させ、この搬送コンベヤを正転駆動させて第2の切断片の非切断端縁部を貼合わせ位置まで搬送し、最初に切断した切断片と第2の切断片との非切断端縁部を貼合わせ装置により継合わせ、第3番目以降の切断片は、前記継合わせた帯状材料を引取コンベヤにより成形ドラム側に所定距離搬送すると共に、第2切断片と同様に搬送手段を介して切断片を搬送コンベヤ上の所定位置に順次移載させ、前記貼合わせ装置により切断片の非切断端縁部同志を順次継合わせてタイヤ一本分の長さまで成形することを特徴とする帯状材料の継合わせ方法。
The belt-like material fed from the belt-like material supply means is cut into a length corresponding to the tire forming width on a feed conveyor, and the cut piece of the cut-like material is directly connected to the forming drum via the conveying means. A method of joining a band-shaped material that is sequentially bonded to a non-cut edge while being transferred to a predetermined position on a conveyor, and formed into a length of one tire,
After transferring the cut piece of the band-shaped material cut first to a predetermined position on the take-up conveyor directly connected to the forming drum via the conveying means, the take-up conveyor is driven to rotate in the reverse direction, and the non-cut edge of the cut piece is driven. Is moved back to the bonding position, and the second cut piece of the band-shaped material that has been cut is transferred to a predetermined position on the transport conveyor via the transport means, and the transport conveyor is driven to rotate forward to perform the second cutting. The non-cut edge of the piece is transported to the bonding position, and the non-cut edge of the first cut piece and the second cut piece are joined by a bonding device. Transporting the spliced band-shaped material to the forming drum side by a take-up conveyor for a predetermined distance, and sequentially transferring the cut pieces to a predetermined position on the transfer conveyor via a transfer means in the same manner as the second cut piece, Non-cut end of cut piece by aligning device How seaming of the belt-like material, which comprises forming to a length of one minute tire parts comrades combined sequentially splicing.
前記帯状材料が、平行に配設した補強コードの表裏面にゴム材料を被覆したタイヤカーカス材である請求項1に記載の帯状材料の継合わせ方法。The method according to claim 1, wherein the band-shaped material is a tire carcass material in which rubber materials are coated on front and back surfaces of reinforcing cords arranged in parallel. 平行に配設した補強コードの表裏面にゴム材料を被覆した帯状材料の供給手段とタイヤ成形ドラムとの間に、前記帯状材料を所定の長さに切断する切断装置を備えた送りコンベヤと、この送りコンベヤの搬送方向と直交する向きに、搬送コンベヤと成形ドラムに直結する正転または逆転可能な引取コンベヤとを直列に配設し、搬送コンベヤと引取コンベヤとの接続部に、帯状材料の切断片の非切断端縁部を継合わせるための貼合わせ装置を設置し、前記送りコンベヤと搬送コンベヤとの間、及び送りコンベヤと引取コンベヤとの間に、切断した帯状材料の切断片を吸着保持して移載させる搬送手段をそれぞれ設置したことを特徴とする帯状材料の継合わせ装置。A feed conveyor provided with a cutting device for cutting the band-shaped material to a predetermined length, between the supply means for the band-shaped material coated on the front and back surfaces of the reinforcing cords coated with the rubber material and the tire forming drum; In a direction orthogonal to the transport direction of the feed conveyor, a transport conveyor and a take-off conveyor that can be rotated forward or reverse, which is directly connected to the forming drum, are arranged in series. A laminating device for joining the non-cut edges of the cut pieces is installed, and the cut pieces of the cut strip material are sucked between the feed conveyor and the transport conveyor and between the feed conveyor and the take-up conveyor. A belt-like material splicing device, wherein transport means for holding and transferring are installed. 前記貼合わせ装置は、搬送コンベヤと引取コンベヤとの接続部に帯状材料の搬送方向と直交する向きに往復移動する上下一対の回転自在な引き寄せローラにより構成した請求項3に記載の帯状材料の継合わせ装置。4. The splicing device according to claim 3, wherein the bonding device includes a pair of upper and lower rotatable pulling rollers that reciprocate in a direction orthogonal to a conveying direction of the strip material at a connecting portion between the transport conveyor and the take-up conveyor. Matching device.
JP2003063839A 2003-03-10 2003-03-10 Banding material joining method and apparatus Expired - Fee Related JP4281862B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003063839A JP4281862B2 (en) 2003-03-10 2003-03-10 Banding material joining method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003063839A JP4281862B2 (en) 2003-03-10 2003-03-10 Banding material joining method and apparatus

Publications (2)

Publication Number Publication Date
JP2004268457A true JP2004268457A (en) 2004-09-30
JP4281862B2 JP4281862B2 (en) 2009-06-17

Family

ID=33125320

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003063839A Expired - Fee Related JP4281862B2 (en) 2003-03-10 2003-03-10 Banding material joining method and apparatus

Country Status (1)

Country Link
JP (1) JP4281862B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007007405A1 (en) * 2005-07-13 2007-01-18 Toyo Tire & Rubber Co., Ltd. Method and device for producing carcass ply
EP1745920A1 (en) * 2005-07-21 2007-01-24 Karl Eugen Fischer GmbH Maschinenfabrik Apparatus for cutting and splicing of sections of a sticky strip, in particular cord strip, preferably textile cord strip
DE112007003344T5 (en) 2007-02-14 2009-12-24 Toyo Tire & Rubber Co., Ltd., Osaka-shi Perforating device for a tire component
WO2013069235A1 (en) * 2011-11-08 2013-05-16 株式会社ブリヂストン Butt joint device for sheet-form members, and method of using same
JP2014117820A (en) * 2012-12-13 2014-06-30 Sumitomo Rubber Ind Ltd Manufacturing apparatus of ply for tire
CN115206838A (en) * 2022-06-15 2022-10-18 广东华奕激光技术有限公司 Automatic equipment for cutting paster

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007007405A1 (en) * 2005-07-13 2007-01-18 Toyo Tire & Rubber Co., Ltd. Method and device for producing carcass ply
JP4600937B2 (en) * 2005-07-13 2010-12-22 東洋ゴム工業株式会社 Carcass ply material production equipment
JPWO2007007405A1 (en) * 2005-07-13 2009-01-29 東洋ゴム工業株式会社 Method and apparatus for producing carcass ply material
KR100891033B1 (en) * 2005-07-21 2009-03-31 카를 오이겐 피셔 게엠베하 Apparatus and method for cutting and splicing band section of an adhesive band, especially of a cord-, preferably of a textile cord band
CN1900407B (en) * 2005-07-21 2010-09-15 卡尔欧根菲舍尔有限公司机械厂 Apparatus for cutting and splicing of sections of a sticky strip, in particular cord strip, preferably textile cord strip
EP1745920A1 (en) * 2005-07-21 2007-01-24 Karl Eugen Fischer GmbH Maschinenfabrik Apparatus for cutting and splicing of sections of a sticky strip, in particular cord strip, preferably textile cord strip
DE112007003344T5 (en) 2007-02-14 2009-12-24 Toyo Tire & Rubber Co., Ltd., Osaka-shi Perforating device for a tire component
WO2013069235A1 (en) * 2011-11-08 2013-05-16 株式会社ブリヂストン Butt joint device for sheet-form members, and method of using same
CN103930261A (en) * 2011-11-08 2014-07-16 株式会社普利司通 Butt joint device for sheet-form members, and method of using same
JP5576992B2 (en) * 2011-11-08 2014-08-20 株式会社ブリヂストン Sheet-like member butt joint device and method of using the same
JP2014117820A (en) * 2012-12-13 2014-06-30 Sumitomo Rubber Ind Ltd Manufacturing apparatus of ply for tire
CN115206838A (en) * 2022-06-15 2022-10-18 广东华奕激光技术有限公司 Automatic equipment for cutting paster
CN115206838B (en) * 2022-06-15 2023-08-15 广东华奕激光技术有限公司 Automatic cutting patch equipment

Also Published As

Publication number Publication date
JP4281862B2 (en) 2009-06-17

Similar Documents

Publication Publication Date Title
JP3625483B2 (en) Strip material alignment splicing apparatus and method
CN110087872B (en) Cutting device and method for cutting a length in a continuous strip to form a tyre component
JP2013082173A (en) Method and apparatus for molding tire component
JP4600937B2 (en) Carcass ply material production equipment
JP2012116601A (en) Raw fabric splicing device
JP2004268457A (en) Method and apparatus for splicing strip-like material
JPH08300511A (en) Method and apparatus for supply of belt material
JP3494269B2 (en) Method and apparatus for attaching band-shaped material
JP2001009929A (en) Method for removing odd of belt member and device therefor
JPH11192664A (en) Method and device for laminating film
JP3662375B2 (en) Method and apparatus for feeding strip material
JPH11221860A (en) Method and device for forming tire constitutional member
JP2002348004A (en) Paper splicing preparation method in paper splicing device
JP2017048030A (en) Web splicing method and web splicing device
JP2004017499A (en) Manufacturing method for strip piece joined object and manufacturing apparatus for strip piece joined used therefor
TWI555690B (en) And a supply means for the tape member, a bonding means for the adhesive tape, and a supply means for the belt member
JP4773405B2 (en) Supply device for adhesive tape for new and old web bonding
JPH08156129A (en) Method of feeding and adhering belt-like material
JP5695432B2 (en) Belt ply forming method
JPH08300510A (en) Method and apparatus for treatment of short length of banded sheet material
KR200277619Y1 (en) Horizontal cutting device of automatic preparing machine for paper rolls
JP2001322186A (en) Method and equipment for manufacturing sheetlike member
JP4657069B2 (en) Adhesive label attaching apparatus and method
JP3002194B1 (en) Method and apparatus for attaching film to concrete form dam
JPS5938019A (en) Bonding and cutting device for film

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20051221

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20081201

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20081209

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20090113

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20090303

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20090310

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120327

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120327

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120327

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130327

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130327

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130327

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140327

Year of fee payment: 5

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees