JP2004265906A - Method of manufacturing semiconductor wafer - Google Patents

Method of manufacturing semiconductor wafer Download PDF

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Publication number
JP2004265906A
JP2004265906A JP2003018159A JP2003018159A JP2004265906A JP 2004265906 A JP2004265906 A JP 2004265906A JP 2003018159 A JP2003018159 A JP 2003018159A JP 2003018159 A JP2003018159 A JP 2003018159A JP 2004265906 A JP2004265906 A JP 2004265906A
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Japan
Prior art keywords
polishing
wafer
semiconductor wafer
cleaning
particles
Prior art date
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Granted
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JP2003018159A
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Japanese (ja)
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JP4467241B2 (en
Inventor
Yukio Nakajima
幸夫 中嶋
Takahiro Kida
隆広 木田
Mamoru Okada
守 岡田
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Shin Etsu Handotai Co Ltd
Nagano Electronics Industrial Co Ltd
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Shin Etsu Handotai Co Ltd
Nagano Electronics Industrial Co Ltd
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Application filed by Shin Etsu Handotai Co Ltd, Nagano Electronics Industrial Co Ltd filed Critical Shin Etsu Handotai Co Ltd
Priority to JP2003018159A priority Critical patent/JP4467241B2/en
Priority to PCT/JP2004/000679 priority patent/WO2004068569A1/en
Publication of JP2004265906A publication Critical patent/JP2004265906A/en
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Publication of JP4467241B2 publication Critical patent/JP4467241B2/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02043Cleaning before device manufacture, i.e. Begin-Of-Line process
    • H01L21/02052Wet cleaning only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/04Lapping machines or devices; Accessories designed for working plane surfaces
    • B24B37/042Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02002Preparing wafers
    • H01L21/02005Preparing bulk and homogeneous wafers
    • H01L21/02008Multistep processes
    • H01L21/0201Specific process step
    • H01L21/02024Mirror polishing

Abstract

<P>PROBLEM TO BE SOLVED: To provide a wafer manufacturing method capable of reducing particles attached to the surface of a semiconductor wafer such as a silicon wafer or the like, and preventing the semiconductor wafer from being locally etched. <P>SOLUTION: The semiconductor wafer manufacturing method comprises a finishing polish process of feeding a polishing agent to a polishing cloth as the polishing cloth stuck on a surface plate is rotated, and carrying out finishing polish by sliding the semiconductor wafer on the polishing cloth as it is brought into close contact with the cloth; and a cleaning process of introducing the semiconductor wafer subjected to the finishing polish process into a cleaning tank for cleaning. After the semiconductor wafer is subjected to the finishing polish process, the semiconductor wafer is introduced into the cleaning tank within 40 seconds. Or, a drizzle shower of water or a water shower of low pressure is applied on the semiconductor wafer subjected to the finishing polish process, and then the semiconductor wafer is introduced into the cleaning tank as its surface is coated with the polishing agent. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、シリコンウエーハ等の半導体ウエーハ(以下単に「ウエーハ」ということもある。)の製造方法に関し、特に仕上げ研磨工程後、洗浄工程までの処理に関する。
【0002】
【従来の技術】
従来、メモリーデバイスなどに用いられる半導体基板材料としてシリコンウェーハが製造されている。シリコンウエーハの製造は、主に、チョクラルスキー(Czochralski;CZ)法や浮遊帯域溶融(Floating Zone;FZ)法等を使用して単結晶インゴットを製造する単結晶成長工程と、この単結晶インゴットをスライスし、少なくとも一主面を鏡面状に加工するウエーハ製造(加工)工程から構成されている。そして、鏡面状にされたウエーハは、デバイス製造工程において、主面にデバイスが形成されることになる。
【0003】
ウエーハ製造(加工)工程についてさらに詳しく説明すると、単結晶インゴットをスライスして薄円板状のウエーハを得るスライス工程と、スライス工程によって得られたウエーハの割れ、欠けを防止するためにその外周部を面取りする面取り工程と、ウエーハを平坦化するラッピング工程と、面取り及びラッピングされたウエーハに残留する加工歪みを除去するエッチング工程と、そのウエーハの表面を研磨して鏡面化する研磨(ポリッシング)工程と、研磨されたウエーハの表面に付着した研磨剤や異物を除去する洗浄工程等から構成される。なお、これらの工程は主な工程を示したもので、他に熱処理工程が加わったり、工程順を入れ換えたり、同じ工程を多段で行なう場合もある。例えば、研磨工程では、1次、2次、仕上げと3段程度の研磨が行われるのが通常であり、洗浄工程についても、1次洗浄、仕上げ洗浄など複数段行われている。
【0004】
研磨工程では、研磨装置を用い、定盤に貼り付けた研磨布を回転させながら研磨布に研磨剤(研磨液)を供給するとともに、研磨布にエッチング済みのシリコンウエーハを適切な圧力で接触(摺接)させて研磨を行う。この際、研磨剤としては、コロイダルシリカを含有したアルカリ溶液が一般的に用いられている。このような研磨剤を研磨布とシリコンウエーハの接触面に供給することにより、研磨剤とシリコンウエーハがメカノケミカル作用を起こし研磨が進行する。
【0005】
研磨装置には様々な形態のものが用いられており、例えば、1つの研磨ヘッド(研磨プレート)に複数枚のウエーハを保持した状態で研磨するバッチ式のもの、あるいは1つの研磨ヘッドに1枚のウエーハを保持して研磨する枚様式のものなどがある。また、ウエーハの保持方法も、真空吸着により保持するもの、ワックスにより貼り付けるもの、水の表面張力等を利用して貼り付けるものなど種々の形態がある。
【0006】
現状では、主に図7に示すような形態の装置31が使われている。この研磨装置31では、複数のウエーハWをワックスを用いて研磨プレート33に貼り付け、定盤30に貼り付けた研磨布32を回転させるとともに研磨液供給ノズル34から研磨布32上に研磨剤39を供給する。このようにしてウエーハWを研磨布に摺接させることでウエーハの片面を鏡面状に仕上げることができる。
なお、上記のような研磨装置31はウエーハを片面ずつ研磨する、いわゆる片面研磨装置であるが、上下の定盤を具備し、各定盤に貼り付けられた上下の研磨布でウエーハを挟んで両面を同時に研磨する両面研磨装置もある。
【0007】
上記のように研磨された後のウエーハの表面は活性面(疎水性)となり、微粒子(パーティクル)が付着し易くなる。ウエーハの表面にパーティクルが付着すると、デバイス製造工程での歩留りが低下することから、ウエーハ表面へのパーティクルの付着を低減するとともに、付着したパーティクルを除去することが必要とされている。
また、仕上げ研磨直後のウエーハ研磨面(活性面)に付着している研磨剤等が乾燥し、凝固してしまうと、次の洗浄工程において表面の研磨剤や他の異物などが除去し難くなる。
【0008】
そこで、従来では、研磨剤の乾燥等を防止するためウエーハ表面のウェット状態を保持することとし、研磨工程後、洗浄工程までの間でシャワーリングが行われている。図5は従来の研磨工程から洗浄工程にかけて行われる作業のフローを示したものである。例えば、ウエーハをワックスでプレートに貼り付けて研磨を行う場合、研磨終了後、プレートからウエーハを剥がし、一旦カセットに収納され、保管用水とよばれる水槽中(ストック槽)に保管される。その後、ウエーハは洗浄工程に搬送され、洗浄(1次洗浄)が行われる。そして、これらの収納、保管、搬送の各工程間で、ウエーハに対し、図6に示すようなシャワー本体11から一定の水圧(例えば、ノズル径0.1〜20mmに対し、数MPa〜10MPa程度)で純水12を噴きつけてシャワーリングが行われる。
【0009】
【発明が解決しようとする課題】
上記のようにシャワーリングを行って、ウエーハの表面から研磨剤を部分的にあるいは全体的に除去し、その後、洗浄工程において洗浄を行ってもウエーハの表面に多数のパーティクルが残存したり、局所的なエッチング作用により表面粗さが悪化して、デバイス製造工程での歩留りが低下するという問題があった。
【0010】
そこで本発明では、シリコンウエーハ等の半導体ウエーハの表面へのパーティクルの付着を低減するとともに、局所的なエッチングを防ぐことができるウエーハの製造方法を提供することを目的とする。
【0011】
【課題を解決するための手段】
前記目的を達成するため、本発明によれば、少なくとも、定盤に貼り付けた研磨布を回転させながら該研磨布に研磨剤を供給するとともに、前記研磨布に半導体ウエーハを摺接させることにより仕上げ研磨を行う仕上げ研磨工程と、前記仕上げ研磨された半導体ウエーハを洗浄槽に投入して洗浄を行う洗浄工程とを有する半導体ウエーハの製造方法において、前記半導体ウエーハを仕上げ研磨した後、40秒以内に前記洗浄槽に投入することを特徴とする半導体ウエーハの製造方法が提供される(請求項1)。
【0012】
このように、仕上げ研磨終了後、洗浄(1次洗浄)を開始するまでの時間を40秒以内とすれば、その間、シャワー洗浄を行うか否かにかかわらずパーティクルはほとんど付着せず、その後の洗浄工程において表面から研磨剤等も除去される。これにより、研磨剤やパーティクルの付着(洗浄残り)が極めて少なく、局所的なエッチング作用による表面粗さを悪化させた部位のない清浄なウエーハを製造することができる。また、研磨から洗浄までの時間が短縮されるので、全体の製造時間も短くなり、生産性が向上するという利点もある。
【0013】
なお、仕上げ研磨から洗浄までの時間は、その間の工程や、特に研磨工程の装置形態等により許容される時間が異なり、40秒以上かかったとしてもパーティクルがそれほど増えない場合もある。しかし、例えば研磨装置自体に簡単な洗浄機構が存在するなどパーティクルが生じ易い場合には、特に時間的な管理が重要であり、仕上げ研磨終了後、又はカセット収納後から洗浄槽に投入するまでの時間をできるだけ短くする必要がある。そこで、特に仕上げ研磨終了後から洗浄槽に投入するまでの時間を40秒以下とすれば、どのような工程や研磨装置を用いてもパーティクルの発生を効果的に抑えることができる。
【0014】
また、本発明によれば、少なくとも、定盤に貼り付けた研磨布を回転させながら該研磨布に研磨剤を供給するとともに、前記研磨布に半導体ウエーハを摺接させることにより仕上げ研磨を行う仕上げ研磨工程と、前記仕上げ研磨された半導体ウエーハを洗浄槽に投入して洗浄を行う洗浄工程とを有する半導体ウエーハの製造方法において、前記仕上げ研磨された半導体ウエーハを、表面が研磨剤で覆われた状態で前記洗浄槽に投入することを特徴とする半導体ウエーハの製造方法が提供される(請求項2)。
【0015】
このように、仕上げ研磨された半導体ウエーハを、表面が研磨剤で覆われた状態で洗浄槽に投入すれば、研磨後、洗浄槽に投入されるまでの間、研磨剤が保護膜のようにウエーハの全面を覆っているので、パーティクルがウエーハの表面に直接付着するのを防ぐことができるとともに、局所的なエッチング作用を防ぐことができる。そして、洗浄工程でウエーハ全体から研磨剤等を除去することで、パーティクル等の付着が極めて少ない清浄なウエーハを得ることができる。
なお、従来、研磨剤は、研磨後なるべく早く除去することが望まれていたが、仕上げ研磨後はウエーハ表面に研磨剤が付着している方がパーティクルの付着を防止できるため、本発明ではあえて研磨剤が付着した状態を洗浄工程まで維持することとした。
【0016】
これらの場合、前記半導体ウエーハを仕上げ研磨した後、直接、前記洗浄槽に投入するようにしても良い(請求項3)。
すなわち、研磨後のウエーハに対し、従来のようなストック槽保管やシャワーリングを行わず、直接、洗浄槽に投入すれば、研磨工程後、洗浄工程までの間、研磨剤がウエーハの全面を確実に覆って保護膜のように機能し、パーティクルの付着を防止することができる。また、作業時間も短くなり、生産性を一層向上させることができる。
【0017】
また、前記仕上げ研磨工程後、洗浄工程に入る前に、前記仕上げ研磨された半導体ウエーハに対し、水を霧状にしたシャワー及び水圧をノズル径0.1〜20mmに対して0.25MPa以下とした低圧のシャワーのうち少なくとも1種類のシャワーを施しても良い(請求項4)。
【0018】
このように、仕上げ研磨された半導体ウエーハに対し、研磨工程後、洗浄工程までの間に霧状シャワーあるいは低圧シャワーを施せば、ウエーハ表面を覆っている研磨剤は徐々には除去されるものの、部分的に完全に除去してしまうことはなく、また、研磨剤の乾燥を防ぐことができる。従って、研磨剤が保護膜のように長時間機能するため、パーティクルの付着が防止される。また、洗浄工程に入る段階で、研磨剤や研磨カスが乾燥することなく、かつ、ある程度除去されているので、洗浄によってウエーハ表面の研磨剤等を容易に除去することができ、一層効率的となる。
【0019】
さらに、この場合、前記シャワーする水として、0.1μm以上の大きさを有するパーティクルを100個/リットル以下で含む純水を用いることが好ましい(請求項5)。
このように微小なパーティクルを極めて少ない量で含む純水を用いて霧状シャワー、あるいは低圧シャワーを施すことで、ウエーハに付着するパーティクルの数を一層低減させることができ、洗浄後極めて清浄なウエーハを得ることができる。
【0020】
以下、本発明についてさらに詳しく説明する。
本発明者らは、シリコンウエーハを製造する際、仕上げ研磨したウエーハに対して十分洗浄を行っても、ウエーハの表面に多数のパーティクルが残留したり、不均一にエッチングされる原因について鋭意検討を行った。そして、精査を重ねたところ、研磨後、洗浄工程に入るまでの間に、ウエーハの表面を覆っていた研磨剤が部分的に除去されてしまうことが主な原因であることが分かった。
【0021】
すなわち、研磨ウエーハの表面を覆う研磨剤は、パーティクルの付着を防止する保護膜のように作用しており、洗浄工程に入るまでに施されるシャワーの条件(水圧等)によりウエーハの表面を覆っている研磨剤の一部が完全に除去され、その結果、研磨剤が除去された部分、すなわち、保護膜が剥がされた部分への微少パーティクルの付着が多くなり、洗浄工程で除去しきれない、といった不具合が生じてしまうこととなる。
そこで、本発明者らは、ウエーハを仕上げ研磨した後、洗浄槽に投入するまでの間、パーティクルの付着を防ぐことによって極めて清浄なウエーハを製造することができることを知見し、諸条件を見出すことにより本発明を完成させた。
【0022】
【発明の実施の形態】
以下、本発明に係る半導体ウエーハの製造方法に関し、実施の形態について具体的に説明する。なお、好適な態様として、シリコンウエーハに対し、片面研磨装置を用いて仕上げ研磨(以下単に「研磨」という場合がある。)を行った後、洗浄を行うまでについて説明する。
【0023】
図1は、本発明の第一の態様を示したものである。図1に示すように、ウエーハを研磨した後、洗浄するまでの間、従来行われていた保管水(ストック槽)へのストック等を省略し、仕上げ研磨したウエーハを、直接、洗浄槽に投入する。このとき、使用する研磨剤にもよるが、本発明者らが精査したところ、ウエーハを研磨布から離脱させた後、洗浄槽に投入するまでに40秒を過ぎると、表面に付着している研磨剤が乾燥したり、不均一なエッチングが生じてしまうおそれがあることが分かった。そこで、ウエーハを仕上げ研磨した後、すなわち、ウエーハを研磨布から離脱させた後、40秒以内に洗浄槽に投入するようにする。
【0024】
このようにウエーハを研磨した後、短時間で洗浄槽に投入するには、例えば、仕上げ研磨装置と洗浄装置(洗浄槽)を合体させるか、あるいは隣接させた研磨・洗浄システムを採用すれば良い。このようなシステムを用いてウエーハの仕上げ研磨を行い、研磨を終了したウエーハをプレートから剥がして、ストック槽中で保管することなく、そのまま洗浄槽に投入する形態とすれば良い。
【0025】
この場合、仕上げ研磨後、40秒以内に洗浄槽に投入するのであれば、仕上げ研磨したウエーハに対して、洗浄槽に投入する前に、シャワーを行っても良いし、省略しても良い。例えば、研磨装置と洗浄装置との間にシャワー装置を設け、従来と同様のシャワーを施した場合、ウエーハの表面を覆っている研磨剤が部分的に除去されることになるが、ストック槽への保管等は行われずに非常に短い時間で洗浄槽に投入されるため、パーティクルはほとんど付着することがない。
【0026】
このような流れにより、ウエーハを研磨した後、40秒以内に洗浄槽に投入することができ、その間、パーティクルはほとんど付着することはないし、表面の研磨剤が乾燥し、固化してしまうこともない。また、研磨後、短時間で洗浄槽に投入されるので、表面に残留している研磨剤により局所的にエッチングされることもない。次いで、洗浄工程で洗浄されたウエーハは、研磨剤や研磨カス等の異物が全体から除去され、極めて清浄なウエーハとすることができる。
また、この態様では、研磨から洗浄までの時間が極めて短くなるので、生産性を向上させることにもなる。
【0027】
図2は、本発明の他の態様を示したものである。ここでは、仕上げ研磨された半導体ウエーハに対し、研磨後、従来と同様に、カセット収納、ストック槽保管、搬送、洗浄の各工程を通過させても良いが、仕上げ研磨された半導体ウエーハを、表面全体が研磨剤で覆われた状態で洗浄槽に投入するようにする。
【0028】
例えば、各工程間で低い水圧でシャワーを施すことで、表面全体が研磨剤で覆われた状態を保つことができる。具体的には、ノズル径0.1〜20mmに対して0.25MPa以下とすれば、ウエーハに対して低い圧力で水がかかることになる。このような低圧シャワーを施せば、ウエーハ表面を覆っている研磨剤は全体的にある程度除去されるものの、部分的に除去されるのを防ぐことができる。従って、この態様では、研磨工程後、ウエーハの表面が濡れた研磨剤で覆われた状態を維持したまま洗浄工程へと送られて洗浄槽に投入されることになり、この間、研磨剤が保護膜のように作用し、ウエーハの表面に直接パーティクルが付着するのを防止することができる。
【0029】
なお、仕上げ研磨された半導体ウエーハに対し、低圧シャワーを省略するとなると、洗浄工程に入る前にウエーハ表面上の研磨剤が乾燥し、固化してしまうおそがある。そこで、低圧シャワーを省略する場合は、搬送速度を上げるほか、作業エリア内を加湿することによって研磨剤が乾燥するのを防ぐようにすれば良い。
【0030】
図3は、さらに別の態様を示したものであり、カセット収納、ストック槽保管、搬送、洗浄の各工程間において純水を霧状にしたシャワーを施すものである。霧状シャワーは、図4に示すように、シャワー本体1のノズルから純水2を霧状に噴出させるようにすれば良い。例えば、霧状シャワーに使用するノズルの形状(噴射角)を10〜180°とし、噴出口より出る水の粒径が、1μm〜500μmの範囲となるようにすれば良い。
【0031】
このように霧状シャワーを施せば、研磨剤はウエーハの表面からある程度流されるが、局所的に除去されてしまうことはなく、ウエーハの表面全体が、ウェット状態が維持されたまま、かつ研磨剤で覆われた状態で洗浄工程に送ることができる。そのため、たとえ研磨終了後40秒経過したとしても、パーティクルの付着を防止できるとともに、研磨剤が乾燥して固化してしまうことも防ぐことができ、また、局所的なエッチングを引き起こすこともない。そして、次の洗浄工程において、研磨剤、研磨カス等を除去することで、極めて清浄なウエーハとすることができる。
【0032】
なお、本発明で研磨後のウエーハに対してシャワーを行う場合には、パーティクルを極力含まない純水を使用することが好ましい。例えば、フィルターなどを使用して純水中の微小パーティクルも除去し、シャワーする水として、0.1μm以上の大きさを有するパーティクルを100個/リットル以下で含む純水(超純水)を用いて霧状シャワーを施すことが望ましい。上記のようなレベルの微小パーティクルは付着すると特に除去することが難しくなるが、このように、微小パーティクルの数が非常に少なくなるように管理された純水を用いて霧状シャワーを施すようにすれば、洗浄前のパーティクルの付着を一層抑制することができる。
なお、霧状シャワーに限らず、低圧シャワー、あるいは図1に示した、仕上げ研磨後、40秒以内に洗浄槽に投入する間に通常のシャワーを行う場合でも、上記のような超純水を用いてシャワーを行うことが好ましい。
【0033】
以上のような低圧シャワーや霧状シャワーは、研磨後、時間的短縮が難しい場合に特に有効である。すなわち、研磨後、従来と同様に、カセット収納、ストック槽保管、搬送を行う場合であっても、各工程間において、低圧シャワー及び霧状シャワーのうち少なくとも1種類のシャワーを施すことで、ウエーハの表面を覆う研磨剤を乾かすことなく、かつ、水圧等による研磨剤の除去が行われず、表面全体が研磨剤で覆われた状態を長時間保つことができる。そして、このようにして仕上げ研磨後のウエーハ表面を研磨剤で覆った状態で1次洗浄へ送ることで、パーティクルの付着を著しく低減させることができ、また、不均一なエッチングを防ぐことができる。
【0034】
なお、低圧シャワーや霧状シャワーを長時間行った場合、その時間の長さによってはウエーハ表面の研磨剤が完全に除去されてしまう場合もある。このような場合は研磨剤が除去された後、速やかに(40秒以内)洗浄槽に投入するようにすることでパーティクルの付着を低減することができる。
【0035】
【実施例】
以下、本発明の実施例及び比較例について説明する。
(実施例1)
図7に示すような片面研磨装置を用い、直径200mmのシリコンウエーハの研磨(仕上げ研磨)を行った。この研磨工程では、研磨剤としてコロイダルシリカを含有したアルカリ溶液を使用した。
研磨後、プレートからウエーハを剥がし、シャワーを施すことなく、直接、洗浄槽にウエーハを投入した。研磨後、洗浄前のウエーハ表面を観察したところ、研磨剤が均一に付着しており、研磨後のウエーハの表面は研磨剤で覆われた状態で洗浄工程に送られて洗浄槽に投入されたことになる。なお、ウエーハを研磨布から離脱させてから洗浄槽に投入するまでの時間は約35秒であった。
【0036】
洗浄工程では、SC−1液(アンモニア、過酸化水素及び水の混合液)を用いて、20分間洗浄を行った。洗浄後、ウエーハの表面上のパーティクルとして、サイズが0.065μm以上のパーティクル数をパーティクルカウンターで測定したところ、約25個/ウエーハ(密集なし)であった。
【0037】
(比較例1)
実施例1と同様に研磨されたウエーハを、図5に示す従来の方法で処理した。
具体的には、研磨終了後、プレートからウエーハを剥がし、カセットにウエーハを収納後、保管用水(ストック槽)に30分間保管し、その後搬送(約2分)されて洗浄工程へと送られた。なお、研磨、カセット収納、ストック槽保管、搬送、及び洗浄の各工程間でシャワーを施した。シャワーリングは、水圧をノズル径5mmに対して5MPaとし、各工程間で1分程度行った。ウエーハを研磨布から離脱させてから洗浄槽に投入するまでの時間は約40分であった。なお、洗浄前にウエーハ表面を観察したところ、研磨剤が付着していない部分が見られた。
【0038】
洗浄工程では、実施例1と同様に洗浄を行った。洗浄後、ウエーハの表面上のパーティクルとして、サイズが0.065μm以上のパーティクル数を測定したところ、約1000個/ウエーハ(密集なし)であった。
【0039】
(実施例2)
実施例1と同様に研磨されたウエーハを図3に示すような工程で処理した。
具体的には、研磨、カセット収納、ストック槽保管、搬送、及び洗浄の各工程は従来と同様に行ったが、各工程間では霧状のシャワーを施した。霧状のシャワーは図4に示すようなもので、霧状シャワーに使用するノズルの形状(噴射角)を約150°とし、噴出口より噴出される純水の粒径が1μm〜500μmの範囲となる霧状とした。
実施例1と同様に洗浄を行った後、ウエーハの表面上のパーティクルとして、サイズが0.065μm以上のパーティクル数を測定したところ、約30個/ウエーハ(密集なし)であった。
【0040】
(実施例3)
シャワーに使用する水として、超純水のようなグレードの高い水を使い、さらに、純水の経路に(ユースポイント近辺)微小パーティクルを除去できる濾過径のフィルターを設けた。これにより、0.1μm以上の大きさを有するパーティクル個数が100個/リットル以下で含む純水となるようにした。
仕上げ研磨後の試料ウエーハに対し、上記条件で処理した純水を用いて実施例2と同様の霧状シャワーを施し、ウェット状態を維持したまま洗浄工程に投入して洗浄を行った。
【0041】
実施例1と同様に洗浄を行った後、ウエーハの表面上のパーティクルとして、サイズが0.065μm以上のパーティクル数を測定したところ、約25個/ウエーハ(密集なし)であった。すなわち、純水中の微小パーティクルを低減した霧状シャワーにより、ウエーハ表面上のパーティクルをさらに低減させることができることが分かった。
【0042】
本発明は、上記実施形態に限定されるものではない。上記実施形態は、単なる例示であり、本発明の特許請求の範囲に記載された技術的思想と実質的に同一な構成を有し、同様な作用効果を奏するものは、いかなるものであっても本発明の技術的範囲に包含される。
【0043】
例えば、仕上げ研磨後、ウエーハを洗浄槽に投入するまでの時間を40秒以内とするとともに、その間、研磨後のウエーハに対して霧状のシャワーを施すこともできる。これにより、時間の短縮とパーティクルの低減を同時に達成することができ、極めて効率的である。
また、上記実施形態では、シリコンウエーハを片面研磨装置で研磨する場合について説明したが、シリコンウエーハに限らず、他の半導体ウエーハにも適用することができるし、また、両面研磨したウエーハについても適用することができることは言うまでもない。
【0044】
【発明の効果】
以上のように、本発明によれば、ウエーハの研磨後、洗浄を行うまでの間の各工程を省いて時間を極めて短縮することで洗浄後の微小パーティクルの付着を大幅に低減させることができるとともに、局所的なエッチング作用による表面粗さを悪化させた部位のない清浄なウエーハを製造することができる。また、ウエーハの研磨後、洗浄を行うまでの間の各工程を省かなくても、霧状シャワーもしくは低圧シャワーを施してウエーハの表面を覆う研磨剤の部分的な除去を防ぐようにすることで、上記と同様に清浄なウエーハを製造することができる。そして、このようにウエーハ表面のパーティクルの付着や局所的なエッチングが大幅に低減される結果、デバイスの歩留りを向上させることができる。
【図面の簡単な説明】
【図1】本発明に係る半導体ウエーハの製造方法の一例を示す説明図である。
【図2】本発明に係る半導体ウエーハの製造方法の別の例を示す説明図である。
【図3】本発明に係る半導体ウエーハの製造方法のさらに別の例を示す説明図である。
【図4】本発明に係る霧状のシャワーの例を示す概略図である。
【図5】従来の半導体ウエーハの製造方法を示す説明図である。
【図6】従来のシャワーの例を示す概略図である。
【図7】片面研磨装置の一例を示す概略図である。
【符号の説明】
1…シャワー本体、 2…純水、 11…シャワー本体、 12…純水、30…定盤、 31…片面研磨装置、 32…研磨布、 33…研磨プレート、34…研磨液供給ノズル、 39…研磨剤。
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for manufacturing a semiconductor wafer such as a silicon wafer (hereinafter sometimes simply referred to as “wafer”), and more particularly to a process from a finish polishing step to a cleaning step.
[0002]
[Prior art]
Conventionally, silicon wafers have been manufactured as semiconductor substrate materials used for memory devices and the like. The production of a silicon wafer is mainly performed by a single crystal growth step of producing a single crystal ingot using a Czochralski (CZ) method, a floating zone melting (FZ) method, or the like, and a single crystal ingot. Is sliced and at least one principal surface is mirror-finished. Then, in the device manufacturing process, a device is formed on the main surface of the mirror-finished wafer.
[0003]
The wafer manufacturing (processing) process will be described in more detail. A slice process of slicing a single crystal ingot to obtain a thin disk-shaped wafer, and an outer peripheral portion of the wafer obtained by the slicing process in order to prevent cracking and chipping of the wafer. Chamfering step, lapping step for flattening the wafer, etching step for removing processing distortion remaining on the chamfered and wrapped wafer, and polishing (polishing) step for polishing the surface of the wafer to make it mirror-finished And a cleaning step for removing abrasives and foreign matter adhering to the polished wafer surface. Note that these steps show main steps, and there may be cases where a heat treatment step is added, the order of the steps is changed, or the same step is performed in multiple stages. For example, in the polishing step, it is usual to carry out polishing of about three stages of primary, secondary and finishing, and the cleaning step is also performed in a plurality of stages such as primary cleaning and finish cleaning.
[0004]
In the polishing step, an abrasive (polishing liquid) is supplied to the polishing cloth while rotating the polishing cloth attached to the platen using a polishing apparatus, and the etched silicon wafer is brought into contact with the polishing cloth at an appropriate pressure ( (Sliding contact) and polishing. At this time, an alkaline solution containing colloidal silica is generally used as a polishing agent. By supplying such a polishing agent to the contact surface between the polishing cloth and the silicon wafer, the polishing agent and the silicon wafer cause a mechanochemical action, and the polishing proceeds.
[0005]
Various types of polishing apparatuses are used, for example, a batch type apparatus in which a plurality of wafers are held on one polishing head (polishing plate) or one wafer per polishing head. Wafer type that holds and polish the wafer. Also, there are various types of wafer holding methods, such as a method of holding by vacuum suction, a method of attaching with wax, and a method of attaching using the surface tension of water.
[0006]
At present, an apparatus 31 having a configuration as shown in FIG. 7 is mainly used. In this polishing apparatus 31, a plurality of wafers W are attached to a polishing plate 33 using wax, the polishing cloth 32 attached to the surface plate 30 is rotated, and an abrasive 39 is supplied from the polishing liquid supply nozzle 34 onto the polishing cloth 32. Supply. By bringing the wafer W into sliding contact with the polishing cloth in this manner, one side of the wafer can be mirror-finished.
The above-described polishing apparatus 31 is a so-called single-side polishing apparatus for polishing a wafer one surface at a time, but includes upper and lower platens, and sandwiches the wafer with upper and lower polishing cloths attached to each platen. There is also a double-side polishing apparatus for polishing both sides simultaneously.
[0007]
The surface of the wafer after being polished as described above becomes an active surface (hydrophobic), and fine particles (particles) easily adhere thereto. If particles adhere to the surface of the wafer, the yield in the device manufacturing process decreases. Therefore, it is necessary to reduce the adhesion of particles to the wafer surface and to remove the adhered particles.
In addition, if the abrasive or the like adhering to the wafer polishing surface (active surface) immediately after the final polishing is dried and solidified, it becomes difficult to remove the abrasive and other foreign substances on the surface in the next cleaning step. .
[0008]
Therefore, conventionally, in order to prevent the polishing agent from drying or the like, the wafer surface is kept in a wet state, and showering is performed between the polishing step and the cleaning step. FIG. 5 shows a flow of work performed from a conventional polishing process to a cleaning process. For example, when polishing is performed by attaching a wafer to a plate with wax, after the polishing is completed, the wafer is peeled off from the plate, temporarily stored in a cassette, and stored in a water tank (stock tank) called storage water. Thereafter, the wafer is transported to a cleaning step, where cleaning (primary cleaning) is performed. Then, during each of these storing, storing, and transporting steps, a constant water pressure is applied to the wafer from the shower body 11 as shown in FIG. 6 (for example, several MPa to 10 MPa for a nozzle diameter of 0.1 to 20 mm). The showering is performed by spraying the pure water 12 in ().
[0009]
[Problems to be solved by the invention]
By performing showering as described above, the abrasive is partially or entirely removed from the surface of the wafer, and thereafter, even if the cleaning process is performed, many particles remain on the surface of the wafer, There is a problem that the surface roughness is deteriorated due to a typical etching action, and the yield in the device manufacturing process is reduced.
[0010]
Accordingly, an object of the present invention is to provide a wafer manufacturing method capable of reducing adhesion of particles to the surface of a semiconductor wafer such as a silicon wafer and preventing local etching.
[0011]
[Means for Solving the Problems]
To achieve the above object, according to the present invention, at least, an abrasive is supplied to the polishing cloth while rotating the polishing cloth attached to the surface plate, and a semiconductor wafer is brought into sliding contact with the polishing cloth. In a method of manufacturing a semiconductor wafer having a final polishing step of performing final polishing, and a cleaning step of performing cleaning by putting the semiconductor wafer subjected to final polishing into a cleaning tank, within 40 seconds after the final polishing of the semiconductor wafer A method for manufacturing a semiconductor wafer is provided, wherein the semiconductor wafer is charged into the cleaning tank (claim 1).
[0012]
As described above, if the time until the start of the cleaning (primary cleaning) after the end of the final polishing is set to 40 seconds or less, particles hardly adhere during that time regardless of whether the shower cleaning is performed or not. Abrasives and the like are also removed from the surface in the cleaning step. This makes it possible to manufacture a clean wafer having extremely little adhesion of abrasives and particles (remaining after washing) and having no portion that deteriorates the surface roughness due to local etching. Further, since the time from polishing to cleaning is shortened, there is an advantage that the entire manufacturing time is shortened and the productivity is improved.
[0013]
Note that the time from the final polishing to the cleaning varies depending on the process during the process, and particularly on the type of the polishing process, and the particles may not increase so much even if it takes more than 40 seconds. However, when particles are likely to be generated, for example, when a simple cleaning mechanism is present in the polishing apparatus itself, time management is particularly important. Time should be as short as possible. Therefore, in particular, if the time from the completion of the finish polishing to the introduction into the cleaning tank is set to 40 seconds or less, the generation of particles can be effectively suppressed regardless of any process or polishing apparatus.
[0014]
Further, according to the present invention, at least a polishing agent is supplied to the polishing pad while rotating the polishing pad attached to the surface plate, and a finish polishing is performed by bringing a semiconductor wafer into sliding contact with the polishing pad. In a method for manufacturing a semiconductor wafer having a polishing step and a cleaning step in which the finish-polished semiconductor wafer is put into a cleaning tank to perform cleaning, the surface of the finish-polished semiconductor wafer is covered with an abrasive. There is provided a method for manufacturing a semiconductor wafer, wherein the method is charged into the cleaning tank in a state (claim 2).
[0015]
In this way, if the semiconductor wafer that has been finish-polished is put into the cleaning tank with the surface covered with the abrasive, after polishing, the abrasive is applied like a protective film until it is put into the cleaning tank. Since the entire surface of the wafer is covered, it is possible to prevent particles from directly adhering to the surface of the wafer and to prevent a local etching action. Then, by removing the polishing agent and the like from the entire wafer in the cleaning step, a clean wafer with very little adhesion of particles and the like can be obtained.
Conventionally, it has been desired that the abrasive be removed as soon as possible after the polishing. However, after the final polishing, the abrasive is more likely to adhere to the surface of the wafer, so that particles can be prevented from adhering. The state in which the abrasive was adhered was maintained until the cleaning step.
[0016]
In these cases, after the semiconductor wafer is finish-polished, it may be directly charged into the cleaning tank (claim 3).
In other words, if the polished wafer is put directly into the cleaning tank without storing the stock tank and showering as in the past, the polishing agent ensures that the entire surface of the wafer is polished between the polishing step and the cleaning step. And functions like a protective film to prevent adhesion of particles. Further, the working time is shortened, and the productivity can be further improved.
[0017]
In addition, after the finish polishing step, before entering the cleaning step, the shower and the water pressure of the atomized water for the finish-polished semiconductor wafer are set to 0.25 MPa or less for a nozzle diameter of 0.1 to 20 mm. At least one type of low pressure shower may be provided (claim 4).
[0018]
In this way, if the semiconductor wafer that has been finish-polished is subjected to a mist shower or a low-pressure shower between the polishing step and the cleaning step, the abrasive covering the wafer surface is gradually removed, It is not possible to completely remove the abrasive partially, and it is possible to prevent the abrasive from drying. Therefore, since the polishing agent functions for a long time like the protective film, adhesion of particles is prevented. Also, at the stage of entering the cleaning step, the abrasive and polishing residue are not dried and are removed to some extent, so that the abrasive and the like on the wafer surface can be easily removed by cleaning, which is more efficient. Become.
[0019]
Further, in this case, it is preferable to use pure water containing particles having a size of 0.1 μm or more at 100 particles / liter or less as the water for showering (claim 5).
By performing a mist shower or a low-pressure shower using pure water containing a very small amount of fine particles as described above, the number of particles adhering to the wafer can be further reduced, and the extremely clean wafer after cleaning. Can be obtained.
[0020]
Hereinafter, the present invention will be described in more detail.
The present inventors have conducted intensive studies on the cause of a large number of particles remaining on the surface of the wafer and uneven etching even when the wafer that has been finish-polished is sufficiently cleaned when manufacturing a silicon wafer. went. After close examination, it was found that the main cause was that the polishing agent covering the surface of the wafer was partially removed after polishing and before the cleaning step.
[0021]
In other words, the abrasive covering the surface of the polishing wafer acts as a protective film for preventing the adhesion of particles, and the surface of the wafer is covered by shower conditions (water pressure, etc.) applied before the cleaning step. Part of the abrasive that has been removed is completely removed, and as a result, fine particles adhere to the portion where the abrasive has been removed, that is, the portion where the protective film has been removed, and cannot be completely removed in the cleaning process And the like.
Therefore, the present inventors have found that, after finishing polishing a wafer and before putting it into a cleaning tank, it is possible to manufacture an extremely clean wafer by preventing adhesion of particles, and to find out various conditions. Have completed the present invention.
[0022]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the method for manufacturing a semiconductor wafer according to the present invention will be specifically described. In addition, as a preferred embodiment, a description will be given of a process from finishing polishing (hereinafter sometimes simply referred to as “polishing”) on a silicon wafer using a single-side polishing apparatus to cleaning.
[0023]
FIG. 1 shows a first embodiment of the present invention. As shown in FIG. 1, after the wafer is polished, the stock or the like in the storage water (stock tank), which has been conventionally performed, is omitted until the wafer is washed, and the finish-polished wafer is directly put into the washing tank. I do. At this time, although it depends on the polishing agent used, the present inventors have conducted a close inspection and found that the wafer adhered to the surface after 40 seconds after the wafer was detached from the polishing cloth and then put into the cleaning tank. It has been found that the abrasive may be dried or uneven etching may occur. Therefore, after the wafer is finish-polished, that is, after the wafer is separated from the polishing pad, the wafer is put into the cleaning tank within 40 seconds.
[0024]
To pouring the wafer into the cleaning tank in a short time after polishing the wafer, for example, a finish polishing apparatus and a cleaning apparatus (cleaning tank) may be combined, or a polishing / cleaning system in which the polishing apparatus and the polishing apparatus are adjacent to each other may be employed. . The wafer may be subjected to finish polishing using such a system, and the wafer after polishing may be peeled off from the plate, and may be directly charged into the cleaning tank without being stored in the stock tank.
[0025]
In this case, if the wafer is put into the cleaning tank within 40 seconds after the final polishing, the wafer that has been subjected to the final polishing may be showered before being put into the cleaning tank, or may be omitted. For example, if a shower device is provided between the polishing device and the cleaning device and a shower similar to the conventional one is performed, the abrasive covering the surface of the wafer will be partially removed. Since the particles are put into the cleaning tank in a very short time without being stored, particles hardly adhere.
[0026]
By such a flow, after the wafer is polished, it can be put into the cleaning tank within 40 seconds, during which the particles hardly adhere, and the abrasive on the surface may dry and solidify. Absent. In addition, since the wafer is put into the cleaning tank in a short time after polishing, it is not locally etched by the abrasive remaining on the surface. Next, the wafer cleaned in the cleaning step is free of foreign substances such as abrasives and polishing debris from the whole, and can be made into an extremely clean wafer.
Further, in this aspect, the time from polishing to cleaning is extremely short, so that productivity is also improved.
[0027]
FIG. 2 shows another embodiment of the present invention. Here, the finish-polished semiconductor wafer may be passed through the respective steps of cassette storage, stock tank storage, transport, and cleaning after polishing, as in the related art. The whole is covered with the abrasive and put into the cleaning tank.
[0028]
For example, by performing showering at a low water pressure between each step, the state where the entire surface is covered with the abrasive can be maintained. Specifically, if the pressure is 0.25 MPa or less for a nozzle diameter of 0.1 to 20 mm, water is applied to the wafer at a low pressure. By applying such a low-pressure shower, although the polishing agent covering the wafer surface is entirely removed to some extent, it can be prevented from being partially removed. Therefore, in this embodiment, after the polishing step, the wafer is sent to the cleaning step and charged into the cleaning tank while the surface of the wafer is kept covered with the wet abrasive, during which the abrasive is protected. It acts like a film and can prevent particles from directly adhering to the surface of the wafer.
[0029]
If the low-pressure shower is omitted for the semiconductor wafer that has been polished, the abrasive on the wafer surface may dry and solidify before entering the cleaning step. Therefore, when the low-pressure shower is omitted, the conveying speed may be increased, and the work area may be humidified to prevent the abrasive from drying.
[0030]
FIG. 3 shows still another embodiment in which a shower in which mist of pure water is atomized is provided between the steps of cassette storage, stock tank storage, transport, and cleaning. As for the mist shower, as shown in FIG. 4, the pure water 2 may be ejected from the nozzle of the shower main body 1 in a mist. For example, the shape (injection angle) of the nozzle used for the mist shower may be set to 10 to 180 °, and the particle diameter of water emitted from the outlet may be in the range of 1 μm to 500 μm.
[0031]
When the mist shower is applied in this manner, the abrasive is flowed to some extent from the surface of the wafer, but is not locally removed, and the entire surface of the wafer is maintained in a wet state, and the abrasive is removed. It can be sent to the cleaning process in a state covered with. Therefore, even if 40 seconds have elapsed after the completion of polishing, it is possible to prevent particles from adhering, to prevent the polishing agent from drying and solidifying, and not to cause local etching. Then, in the next cleaning step, an extremely clean wafer can be obtained by removing the abrasive, the polishing residue, and the like.
[0032]
In the present invention, when a shower is performed on the polished wafer, it is preferable to use pure water containing as little particles as possible. For example, fine particles in pure water are also removed using a filter or the like, and pure water (ultra pure water) containing particles having a size of 0.1 μm or more at 100 particles / liter or less is used as shower water. It is desirable to give a mist shower. Small particles of the above level are particularly difficult to remove when they adhere, but in this way, a mist shower using pure water controlled so that the number of fine particles is very small Then, the adhesion of particles before cleaning can be further suppressed.
In addition, not only the mist shower but also a low pressure shower, or even when performing a normal shower while putting it into the cleaning tank within 40 seconds after the final polishing as shown in FIG. It is preferable to use the shower.
[0033]
The low pressure shower and the mist shower as described above are particularly effective when it is difficult to reduce the time after polishing. That is, even if the cassette is stored, the stock tank is stored, and transported as in the conventional case, at least one of a low-pressure shower and a mist-like shower is applied between each process, so that the wafer is polished. Without drying the abrasive covering the surface, and without removing the abrasive by water pressure or the like, the state in which the entire surface is covered with the abrasive can be maintained for a long time. Then, by sending the wafer surface after the final polishing to the first cleaning with the surface of the wafer covered with the polishing agent, the adhesion of particles can be significantly reduced, and uneven etching can be prevented. .
[0034]
When the low pressure shower or the mist shower is performed for a long time, the polishing agent on the wafer surface may be completely removed depending on the length of the time. In such a case, it is possible to reduce the adhesion of particles by immediately (within 40 seconds) putting the cleaning agent into the cleaning tank after the abrasive is removed.
[0035]
【Example】
Hereinafter, examples and comparative examples of the present invention will be described.
(Example 1)
Polishing (finish polishing) of a silicon wafer having a diameter of 200 mm was performed using a single-side polishing apparatus as shown in FIG. In this polishing step, an alkaline solution containing colloidal silica was used as a polishing agent.
After polishing, the wafer was peeled off from the plate, and the wafer was directly put into the cleaning tank without showering. After polishing, the surface of the wafer before cleaning was observed, and the abrasive was uniformly adhered. The surface of the wafer after polishing was sent to the cleaning step in a state covered with the abrasive, and was put into the cleaning tank. Will be. The time from detaching the wafer from the polishing cloth to charging the wafer into the cleaning tank was about 35 seconds.
[0036]
In the cleaning step, cleaning was performed for 20 minutes using SC-1 solution (a mixed solution of ammonia, hydrogen peroxide and water). After the washing, the number of particles having a size of 0.065 μm or more measured as particles on the surface of the wafer with a particle counter was about 25 particles / wafer (no congestion).
[0037]
(Comparative Example 1)
A wafer polished in the same manner as in Example 1 was processed by the conventional method shown in FIG.
Specifically, after polishing, the wafer was peeled off from the plate, the wafer was stored in a cassette, stored in storage water (stock tank) for 30 minutes, and then transported (about 2 minutes) and sent to the cleaning step. . A shower was provided between each of the steps of polishing, cassette storage, stock tank storage, transport, and washing. The showering was performed at a water pressure of 5 MPa for a nozzle diameter of 5 mm, and was performed for about 1 minute between each process. The time from the removal of the wafer from the polishing cloth to the introduction into the cleaning tank was about 40 minutes. In addition, when the wafer surface was observed before cleaning, a portion to which no abrasive was attached was found.
[0038]
In the cleaning step, cleaning was performed in the same manner as in Example 1. After the cleaning, the number of particles having a size of 0.065 μm or more was measured as particles on the surface of the wafer. As a result, it was about 1000 particles / wafer (no congestion).
[0039]
(Example 2)
The wafer polished in the same manner as in Example 1 was processed in the steps shown in FIG.
Specifically, each of the steps of polishing, cassette storage, stock tank storage, transport, and cleaning was performed in the same manner as in the related art, but a mist shower was provided between the respective steps. The mist shower is as shown in FIG. 4. The nozzle used for the mist shower has a shape (injection angle) of about 150 °, and the particle size of pure water ejected from the ejection port ranges from 1 μm to 500 μm. It was a mist.
After cleaning was performed in the same manner as in Example 1, the number of particles having a size of 0.065 μm or more was measured as particles on the surface of the wafer. As a result, it was about 30 particles / wafer (no density).
[0040]
(Example 3)
High-grade water such as ultrapure water was used as the water used for the shower, and a filter having a filtration diameter capable of removing fine particles (near the use point) was provided in the path of the pure water. Thereby, pure water containing particles having a size of 0.1 μm or more at 100 particles / liter or less was obtained.
The sample wafer after the finish polishing was subjected to the same mist shower as in Example 2 using the pure water treated under the above conditions, and the wafer was put into a cleaning step while maintaining a wet state to perform cleaning.
[0041]
After cleaning was performed in the same manner as in Example 1, the number of particles having a size of 0.065 μm or more was measured as particles on the surface of the wafer. As a result, it was about 25 particles / wafer (no congestion). That is, it was found that particles on the wafer surface can be further reduced by the mist shower in which the fine particles in pure water are reduced.
[0042]
The present invention is not limited to the above embodiment. The above-described embodiment is merely an example, and has substantially the same configuration as the technical idea described in the claims of the present invention, and any device having the same function and effect can be provided. It is included in the technical scope of the present invention.
[0043]
For example, after finishing polishing, the time until the wafer is put into the cleaning tank is set to within 40 seconds, and during that time, the polished wafer may be subjected to a mist shower. As a result, the time can be reduced and the particles can be reduced at the same time, which is extremely efficient.
Further, in the above embodiment, the case where the silicon wafer is polished by the single-side polishing apparatus has been described. However, the present invention is not limited to the silicon wafer, and can be applied to other semiconductor wafers. It goes without saying that you can do it.
[0044]
【The invention's effect】
As described above, according to the present invention, it is possible to greatly reduce the adhesion of fine particles after cleaning by omitting each step from polishing of the wafer to cleaning. At the same time, it is possible to manufacture a clean wafer having no part where the surface roughness is deteriorated due to the local etching action. In addition, a mist shower or a low-pressure shower should be applied to prevent partial removal of the abrasive covering the surface of the wafer without omitting each step from the polishing of the wafer to the cleaning. Thus, a clean wafer can be manufactured as described above. As a result, adhesion of particles on the wafer surface and local etching are greatly reduced, thereby improving the yield of the device.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing one example of a method for manufacturing a semiconductor wafer according to the present invention.
FIG. 2 is an explanatory view showing another example of the method for manufacturing a semiconductor wafer according to the present invention.
FIG. 3 is an explanatory view showing still another example of the method for manufacturing a semiconductor wafer according to the present invention.
FIG. 4 is a schematic view showing an example of a mist shower according to the present invention.
FIG. 5 is an explanatory view showing a conventional method for manufacturing a semiconductor wafer.
FIG. 6 is a schematic view showing an example of a conventional shower.
FIG. 7 is a schematic view showing an example of a single-side polishing apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Shower body, 2 ... Pure water, 11 ... Shower body, 12 ... Pure water, 30 ... Surface plate, 31 ... Single-side polishing apparatus, 32 ... Polishing cloth, 33 ... Polishing plate, 34 ... Polishing liquid supply nozzle, 39 ... Abrasive.

Claims (5)

少なくとも、定盤に貼り付けた研磨布を回転させながら該研磨布に研磨剤を供給するとともに、前記研磨布に半導体ウエーハを摺接させることにより仕上げ研磨を行う仕上げ研磨工程と、前記仕上げ研磨された半導体ウエーハを洗浄槽に投入して洗浄を行う洗浄工程とを有する半導体ウエーハの製造方法において、前記半導体ウエーハを仕上げ研磨した後、40秒以内に前記洗浄槽に投入することを特徴とする半導体ウエーハの製造方法。At least, a polishing agent is supplied to the polishing cloth while rotating the polishing cloth attached to the surface plate, and a final polishing step of performing final polishing by sliding a semiconductor wafer on the polishing cloth; A semiconductor wafer manufacturing method having a cleaning step of performing cleaning by charging the semiconductor wafer into a cleaning tank, wherein the semiconductor wafer is finished and polished, and then charged into the cleaning tank within 40 seconds. Wafer manufacturing method. 少なくとも、定盤に貼り付けた研磨布を回転させながら該研磨布に研磨剤を供給するとともに、前記研磨布に半導体ウエーハを摺接させることにより仕上げ研磨を行う仕上げ研磨工程と、前記仕上げ研磨された半導体ウエーハを洗浄槽に投入して洗浄を行う洗浄工程とを有する半導体ウエーハの製造方法において、前記仕上げ研磨された半導体ウエーハを、表面が研磨剤で覆われた状態で前記洗浄槽に投入することを特徴とする半導体ウエーハの製造方法。At least, a polishing agent is supplied to the polishing cloth while rotating the polishing cloth attached to the surface plate, and a final polishing step of performing final polishing by sliding a semiconductor wafer on the polishing cloth; A semiconductor wafer manufacturing method having a cleaning step of performing the cleaning by charging the semiconductor wafer into the cleaning tank, wherein the finish-polished semiconductor wafer is charged into the cleaning tank in a state where the surface is covered with the abrasive. A method for manufacturing a semiconductor wafer, comprising: 前記半導体ウエーハを仕上げ研磨した後、直接、前記洗浄槽に投入することを特徴とする請求項1又は請求項2に記載の半導体ウエーハの製造方法。The method according to claim 1, wherein after the semiconductor wafer is finish-polished, the semiconductor wafer is directly charged into the cleaning tank. 前記仕上げ研磨工程後、洗浄工程に入る前に、前記仕上げ研磨された半導体ウエーハに対し、水を霧状にしたシャワー及び水圧をノズル径0.1〜20mmに対して0.25MPa以下とした低圧のシャワーのうち少なくとも1種類のシャワーを施すことを特徴とする請求項1又は請求項2に記載の半導体ウエーハの製造方法。After the finish polishing step and before the cleaning step, the finish-polished semiconductor wafer is subjected to a shower in which water is atomized and the water pressure is set to 0.25 MPa or less for a nozzle diameter of 0.1 to 20 mm. 3. The method for producing a semiconductor wafer according to claim 1, wherein at least one type of shower is applied. 前記シャワーする水として、0.1μm以上の大きさを有するパーティクルを100個/リットル以下で含む純水を用いることを特徴とする請求項4に記載の半導体ウエーハの製造方法。The method for producing a semiconductor wafer according to claim 4, wherein pure water containing particles having a size of 0.1 µm or more at 100 particles / liter or less is used as the water for showering.
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JPWO2008133286A1 (en) * 2007-04-20 2010-07-29 株式会社荏原製作所 Polishing apparatus and program thereof
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