【０００１】
【発明の属する技術分野】
本発明は、自動車の三角窓（クオータウインド）におけるガラスシール、保持に用いるドアクオータシールのような三角形枠状シール材の包装装置に関する。
【０００２】
【従来の技術】
国際特許分類を調査分野として、先行技術文献情報の調査を実施したが、該当する文献を見出すことができなかった。本発明が、極めて特殊な分野の技術であることがその理由と思われる。
そこで、本発明者等は、先行技術文献に代えて、従来の技術を図面を用いて説明する。
【０００３】
図６は、自動車１００の外観を示す側面図である。
自動車１００の後部ドア１０１には、面積の大きい矩形の前部窓１０２と、面積がこれよりも小さく、側面視が直角三角形状の三角窓（ドアクオータウインド）１０３とを備える形式がある。
ところで、三角窓１０３のガラス１０４を、ドアの三角形の窓開口部１０５に、三角形枠状シール材（ドアクオータシール）１を介在させてガラス１０４を該開口部１０５に保持、シールしている。
【０００４】
図７は、ドアクオータシールと称される三角形枠状シール材の単体を示す図であり、図８は図７の８−８線に沿った拡大断面図、図９は図７の９−９線に沿った拡大断面図である。
これらの図７〜図９によりシール材１を説明する。
シール材１１は全体としてゴムで形成されており、外形は略直角三角形状である。シール材１１は、直線状の縦杆部１２、直線状の横杆部１３及び縦杆部１２、横杆部１３の上端部及び後端部間を繋ぐ弧状の斜杆部１４からなり、これらは一体に形成されて三角形枠状体からなるシール材を構成する。
【０００５】
シール材１１の横杆部３の断面形状は図９に示す通りで、窓開口部１０５の下側を構成するサッシュの下枠部１０５ａは上方を向いた凹状であり、横杆部１３はガラス板挟持溝を形成した基部１３ａに内外にシールリップ１３ｂ，１３ｃを突設しており、凹状下枠部１０５ａの溝１０５ｂの内外の内面に当接、シールする。基部１３ａには上端部に車室内側に彎曲したリップを形成した起立片１３ｄを一体に備える。
【０００６】
シール材１１の縦杆部１２は、車体のリヤピラーに設けたサッシュ１０５ｃのガラス摺動溝１０５ｄの反対側に凹状部１０５ｅを備え、この部分に断面が凸状の形状をなし、凸状基部部２ａが凹状部１０５ｅ内に係合し、弧状凸面からなる先部１２ｂ内には変形を許容する中空部１２ｃを有し、これの先部にチャンネル状の芯材１２ｄが埋設されている。
以上の各部を備えて芯材を埋設して形状保持及び補強し、三角形で枠状のシール材１を形成している。
【０００７】
図１０は、従来の三角形枠状シール材の包装状態を示す縦断面図である。
梱包箱１０６内に三角形枠状シール材１…（…は複数を表す。以下同じ）を厚さ方向が上下を向くように上下に複数個積み重ねる。
上下の積み重ねに際し、前記した縦杆部１３のリップ１３ｂがこの向きでは突出量が大きいので、一段づつ左右を逆にして積み重ね、平坦となるように積層し、収容後、リッド１０６ａを折り畳み、閉蓋してテープ１０６ｂを貼着し、梱包する。
【０００８】
【発明が解決しようとする課題】
以上の従来の三角形枠状シール材を梱包箱内で該シール材の一部が接触するように積み重ねて収納、包装する方式では、積み重ねたシール材に上から順次加重した荷重が作用し、シール材を傷めること、シール材表面が接触し、また擦れたりし、外観の艶が無くなり、外観性が低下する。
特にシール材は、自動車の窓の外観の一部を構成する外観製品であることから、シール材はクオータウインドガラスの周囲を囲むようにドア外面に露出し、クオータウインドの外観性が低下し、商品性を損ねる。
また、最下位のシール材は段ボール紙製の梱包箱１０６の底に接触することで、傷ついたり、艶が無くなったりし、輸送においてシール材は相互に擦れたり、段ボール紙との間で擦れたりし、傷付きや艶の消失に伴う外観性の低下は一層大きくなる。
【０００９】
本発明は、以上の課題を解決すべくなされたもので、その目的とする処は、三角形枠状シール材を複数個を包装した際、シール材相互間の擦れや傷付きの発生を可及的に防止し、外観性良好な状態で包装することができ、車両に装着した状態で美麗な状態を維持し、外観性を良好に維持することができ、また、梱包状態で輸送した場合においても、シール材の擦れや傷付きを可及的に防止することができる三角形枠状シール材の包装装置を提供する。
また本発明の目的とする処は、構造が簡単で、組み立て、シール材の包装作業が簡単、容易である三角形枠状シール材の包装装置を提供し、更に本発明は、合成樹脂を用いることなく、全てを段ボール紙のみで構成することができ、使用後の後処理が環境に優しく、使用後の再使用、再生上も有利であり、環境上においても好ましい三角形枠状シール材の包装装置をも提供する。
【００１０】
【課題を解決するための手段】
上記目的を達成するために請求項１は、三角形枠状のシール材の包装において、断面が逆三角形筒状であって、三角形枠状シール材の内法寸法よりも十分に小さい断面の段ボール紙製の梁部材と、該梁部材を梱包箱内に収容し、該梁部材を該梱包箱内においてその前後を支持する段ボール紙製の支持板とからなり、前記梁部材に、三角形枠状シール材の平坦部を該梁部材の平坦部に平行させ、頂部を下向きにして該梁部材の長さ方向に複数並列させて嵌合保持するようしたことを特徴とする。
【００１１】
請求項１では、梱包箱内に収容配置した支持板により、前後を支持された断面が逆三角形筒状の梁部材に、三角形枠状シール材の平坦部を梁部材の平坦部に平行させ、頂部を下向きにして梁部材の長さ方向に複数並列させて嵌合保持するようしたので、各シール材は上下に積み重ねられることが無く、縦向きに吊り下げられることとなる。
【００１２】
請求項２は、請求項１において、三角形枠状シール材を嵌合保持する梁部材は、梱包箱内において離間して複数本備えることを特徴とする。
【００１３】
請求項２では、三角形枠状のシール材を複数本の梁部材で吊下げ、保持することができ、梱包箱内へ包装、収容するシール材の数が大幅に多くなる。
【００１４】
請求項３は、請求項１又は請求項２において、梁部材は、外面に合成樹脂製フィルムを介在させたことを特徴とする。
【００１５】
請求項３では、梁部材の外面に三角形枠状シール材の内側部が段ボール紙製の梁部材に直接接触しない。
【００１６】
請求項４は、請求項１において、梱包箱内に収容する支持板は、段ボール紙製の起立保持板で所定間隔を維持して起立保持するようにしたことを特徴とする。
【００１７】
請求項４では、梱包箱内で複数の三角形枠状シール材を収納する梁部材を支持する支持板は、起立保持板で起立保持される。
【００１８】
【発明の実施の形態】
本発明の実施の形態を添付図に基づいて以下に説明する。なお、図面は符号の向きに見るものとする。
図１は、本発明に係る包装装置の構成要素を示す分解斜視図である。
１は包装箱で、立方箱状体であり、開放部の４辺に折り畳み自在に蓋体を構成する４枚のリッド１ａ…が一体に設けられ、段ボール紙製である。
２は起立保持板で、矩形板状をなし、横方向の寸法は梱包箱１の左右方向の内法寸法と略一致し、横方向の左右両端部に近い部分には上向きに開放した細幅の切れ目２ａ，２ａが切り欠かれており、該起立保持板２は段ボール紙製である。
【００１９】
３は２枚で一組をなす支持板である。支持板３，３の各前後端部には、９０°折曲した当て片３ｂ，３ｂを備え、当て片３ｂ，３ｂ間の外寸法は、梱包箱１の前後方向の内法寸法と略一致する。
当て片３ｂ，３ｂ間には板状の中間片３ｃが形成されている、該中間片３ｃには前後に離間して上方に開放するＶ形の２個の支承部４，４が形成されている。また中間片３ｃの前後方向中間部で、上記したＶ形支承部４，４間には、下方に向いて開放した細幅の切れ目３ａが切り欠かれており、該支持板３は段ボール紙製である。
【００２０】
５は梁部材で、段ボール紙製である。
梁部材５は図１とともに、図２でその成形の過程を斜視図で示しているので、これを説明する。
図において（ａ）は台紙の斜視図、（ｂ）は折り畳み第１段階の図、（ｃ）は同第２段階の図、同（ｄ）は完成した梁部材の斜視図である。
段ボール紙製の台紙５１に平行する折り線５２，５３，５４を設け，折り線ｄｅ区画された細幅のフラップ５５，５６，５７，５８を設けておく（図２ａ参照）。
図２の（ａ）の折り線５２を山折りしてフラップ５５を下方に折る（図２ｂ参照）。
【００２１】
次に折り線５２を下にした三角形の下端頂部を構成するように折り線５３を折り、フラップ６５を斜辺として外側に臨ませ、前記フラップ５５は上方に斜めに立ち上げる（図２の（ｃ）参照）。
図２の（ｃ）のフラップ５８を折り線５４で山折りし、フラップ５５の外面に重ね、斜辺のフラップ５６と５８とで形成される山形の下端頂部の軸方向前後の部分にテープ５９，５９を貼着して保形し、断面三角形の梁部材５を形成する（図２の（ｄ）参照）。
【００２２】
以上により、上面が平坦な保持面５ａとし、下端を尖鋭な頂部５ｂとした略逆三角筒状の梁部材５を形成する。かかる梁部材５は、図示した実施の形態では２本備え、従って支持板３は、２本の梁部材に５，５に対応してＶ形の支承部を２個４，４備える。
ところで、上記した梁部材５の外周面には、梁部材５の外周と三角形枠状シール部材１１の内周との間の接触、擦れ等による傷発生を防止するため、例えば、高密度ポリエチレン製袋を被せることで合成樹脂製フィルム６を介在させる。
これにより、梁部材の外面に表面が比較的粗面である段ボール紙が裸で露出することを防止し、三角形枠状シール部材１１の内側面に擦り傷等の発生を防止する。
【００２３】
図３は、梱包箱１内に支持板３，３を起立保持板２を介して起立保持して収容し、支持板３，３のＶ形の支承部４，４に三角形枠状シール材１１…を嵌合、保持した梁部材５，５を支持させる状態を示す透視分解斜視図である。
図１に示した起立保持板２の左右に設けた２個の上向きの細幅の切れ目２ａ，２ａに、上から左右の支持板３，３の中間片３ｃに下向きに形成した切れ目３ａを矢印▲１▼のように係合し、かかる組立体３Ａを梱包箱１内に収容する。
【００２４】
梱包箱１内において、左右の支持板３，３の前後の当て片３ｂ，３ｂは、梱包箱１の内壁面の左右の部分の前後の部分に当接し、梱包箱１内において組立体３Ａの前後方向の位置決めを行ない、また左右の支持板３，３の当て片３ｂ，３ｂの外端部及び起立保持板２の両端部が梱包箱１内において左右の内壁に当接し、左右方向の位置決めを行なう。
【００２５】
上面を平坦な保持面５ａとし、下端部を頂部５ｂとした梁部材５に、前記した三角形枠状シール材１１…を複数個嵌合、保持させる。シール材１１…は、図７の横杆部１３の内側部を保持面５ａに載せるようにして嵌合し、該シール材１１…は梁部材５の長さ方向（軸方向）に複数個並置する。
実施の形態では梱包箱１内に収容した組立体３Ａは、支持板３，３に前後に２個のＶ形の支承部４，４を有するので、梁部材５を２個とし、各梁部材５，５の左右両端部の下端部の頂部５ｂ，５ｂを、支承部４，４の谷部４ａ，４ａと合致するように上から矢印▲２▼で示すように係合する。
【００２６】
図４は、梱包箱１内に組立体３Ａを介して三角形枠状シール材１１を、梁部材により収容、保持した状態を示す縦断側面図で片側のみを示した図である。
梱包箱１の内側壁面１ｂに支持板３の当て片３ｂの端縁部３ｄが当接し、支持片３の前後が規制されていることが理解できる。また、梁部材５は逆三角形の状態で支持板３のＶ形支承部４に係合、支持されており、シール材１１は図７に示した窓への取付状態を正常とした場合、下を上とし逆向き状態で、横杆部１３の内側（取付状態におけるガラスを嵌合、保持する側）が下向きとなって梁部材５の平坦な保持面３上に載っていることが理解できる。
梁部材５の断面は、シール材１１の内径部よりも十分に小さいことが理解できる。
【００２７】
図５は、図４の５−５線断面図である。
支持板３，３（組立体３Ａ）で梱包箱１内の左右方向に架設、支持された梁部材５には、図の左右方向（長さ方向）に複数個のシール材１１…が、枠内の三角形の空間を通して嵌合、保持されていることが理解できる。
そして、図４と併せて図５においても理解し得るように、梁部材５の表面には前記した通り合成樹脂フィルム６が被されている。従って、合成樹脂フィルム６がシール材１１の内径部と接触していることとなり、シール材１１…と梁部材５との摩擦が極めて少なく、段ボール紙によるゴム製シール材１１…の内径部の擦れ傷等の発生や、擦れによる艶の低下による外観性の低下は防止できる。
ところで、シール材１１…は、梱包箱１内において、輸送等の揺れでシール材相互が接触する虞があるが、従来と異なり、上下に重ね合わせて相互の荷重が作用するような包装とは異なるので、シール材１１…相互を傷つけたり、艶を減少させたり、艶を失わせるような擦れは少ない。
【００２８】
以上、実施の形態を説明したが、支持板間で支持される梁部材は１本でも良く、また３本、或いはそれ以上でも良いことは勿論である。
また実施の形態では、シール材をドアクオータシールとしたが、シール材はこれに限られず、外形が三角形枠状のシール材で、外観性を重要視するシール材であれば用いることができる。
【００２９】
【発明の効果】
本発明は上記構成により次の効果を発揮する。
請求項１は、三角形枠状のシール材の包装において、断面が逆三角形筒状であって、三角形枠状シール材の内法寸法よりも十分に小さい断面の段ボール紙製の梁部材と、該梁部材を梱包箱内に収容し、該梁部材を該梱包箱内においてその前後を支持する段ボール紙製の支持板とからなり、前記梁部材に、三角形枠状シール材の平坦部を該梁部材の平坦部に平行させ、頂部を下向きにして該梁部材の長さ方向に複数並列させて嵌合保持するようした。
【００３０】
請求項１では、梱包箱内に収容配置した支持板により、前後を支持された断面が逆三角形筒状の梁部材に、三角形枠状シール材の平坦部を梁部材の平坦部に平行させ、頂部を下向きにして梁部材の長さ方向に複数並列させて嵌合保持するようにしたので、各シール材は上下に積み重ねられることが無く、縦向きに吊り下げられることとなる。
従って、複数個の三角形枠状シール材を、相互に夫々の荷重を作用させることなく、また相互の接触を可及的に防止して包装することができる。
このため、梱包箱内に多数個の三角形枠状シール材を包装、収容しつつ、該シール材の傷付きの無い、擦れることで外観性が低下することにない、梱包、輸送しても品質良好で、外観性に優れた三角形枠状シール材を得ることができる。
【００３１】
また、梱包箱内に支持板を収容配置し、梁部材に複数個の三角形枠状シール材を通し、梁部材を支持板間に掛け渡すことで包装装置を構成することができるので、構造簡単で包装作業も容易である。
そして本発明は、合成樹脂を用いることなく、全てを段ボール紙のみで構成することができ、使用後の後処理が環境に優しく、使用後の再使用、再生上も有利であり、環境上においても好ましい三角形枠状シール材の包装装置を得ることができる。
【００３２】
請求項２は、請求項１において、三角形枠状シール材を嵌合保持する梁部材は、梱包箱内において離間して複数本備える。
【００３３】
請求項２では、三角形枠状のシール材を複数本の梁部材で吊下げ、保持することができ、梱包箱内へ包装、収容するシール材の数が大幅に多くなる。
梁部材は平行させて配置することで、梱包箱内のスペースを目一杯、有効に利用して多数の三角形枠状のシール材を収容し、包装、梱包することができ、また多数個のシール材の包装、収容を、支持板間に複数本の梁部材を架設することで行え、構造が簡素で、作業も容易である。
【００３４】
請求項３は、請求項１又は請求項２において、梁部材は、外面に合成樹脂製フィルムを介在させた。
【００３５】
請求項３では、梁部材の外面に三角形枠状シール材の内側部が段ボール紙製の梁部材に直接接触しない。
従って、段ボール紙で構成される梁部材に嵌合し、吊下げた三角形枠状シール材の内側部が接触したり、輸送で梁部材の長さ方向に摺動することで発生した擦り傷を防止することができ、外観性が良好な状態で三角形枠状シール材を包装、梱包し、輸送することができる。
【００３６】
請求項４は、請求項１において、梱包箱内に収容する支持板は、段ボール紙製の起立保持板で所定間隔を維持して起立保持するようにした。
【００３７】
請求項４では、梱包箱内で複数の三角形枠状シール材を嵌合、収納する梁部材を支持する支持板は、起立保持板で起立保持される。
従って、支持板を包装箱内において包装箱に負担させることなく、包装箱の構造を複雑化することなく、包装箱内で起立保持することができ、簡単な支持板の起立支持構造で、複数の三角形枠状シール材を嵌合、収納する梁部材を向かう合う支持板で確実に支持することができる。
【図面の簡単な説明】
【図１】本発明に係る包装装置の構成要素を示す分解斜視図
【図２】梁部材の成形過程を斜視図で、（ａ）は台紙の斜視図、（ｂ）は折り畳み第１段階の図、（ｃ）は同第２段階の図、同（ｄ）は完成した梁部材の斜視図
【図３】梱包箱内に支持板を起立保持板を介して起立保持して収容し、支持板のＶ形の支承部に三角形枠状シール材を嵌合、保持した梁部材を支持させる状態を示す透視分解斜視図
【図４】梱包箱内に組立体を介して三角形枠状シール材を、梁部材により収容、保持した状態を示す縦断側面図で片側のみを示した図
【図５】図４の５−５線断面図
【図６】自動車の外観を示す側面図
【図７】ドアクオータシールと称される三角形枠状シール材の単体を示す図、
【図８】図７の８−８線に沿った拡大断面図
【図９】図７の９−９線に沿った拡大断面図
【図１０】従来の三角形枠状シール材の包装状態を示す縦断面図
【符号の説明】
１…梱包箱、 ２…起立保持板、 ３…支持板、 ５…梁部材、 ６…合成樹脂フィルム、 １１…三角形枠状シール。[0001]
TECHNICAL FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for packaging a triangular frame-shaped sealing material such as a door seal used for holding and holding a glass seal in a triangular window (quarter window) of an automobile.
[0002]
[Prior art]
A search of prior art document information was conducted with the international patent classification as the search field, but no corresponding document could be found. The reason is that the present invention is a technology in a very specific field.
Therefore, the present inventors will describe a conventional technique using drawings instead of the prior art document.
[0003]
FIG. 6 is a side view showing the appearance of the automobile 100.
The rear door 101 of the automobile 100 is of a type including a rectangular front window 102 having a large area and a triangular window (door quarter window) 103 having a smaller area and a right triangle in side view.
By the way, the glass 104 of the triangular window 103 is held and sealed in the triangular window opening 105 of the door with the triangular frame-shaped sealing material (door quota seal) 1 interposed therebetween.
[0004]
FIG. 7 is a diagram showing a triangular frame-shaped sealing material called a door quota seal, FIG. 8 is an enlarged sectional view taken along line 8-8 in FIG. 7, and FIG. 9 is 9-9 in FIG. It is an expanded sectional view along a line.
The sealing material 1 will be described with reference to FIGS.
The sealing material 11 is entirely formed of rubber, and has an outer shape of a substantially right triangle. The seal material 11 is composed of a straight vertical rod portion 12, a straight horizontal rod portion 13 and a vertical rod portion 12, and an arc-shaped oblique rod portion 14 connecting the upper end portion and the rear end portion of the horizontal rod portion 13. Are integrally formed to form a seal member made of a triangular frame.
[0005]
The cross-sectional shape of the horizontal rod portion 3 of the sealing material 11 is as shown in FIG. 9. The lower frame portion 105 a of the sash constituting the lower side of the window opening 105 is concave upward and the horizontal rod portion 13 is made of glass. Sealing lips 13b and 13c are protruded from the inside and outside of the base 13a having the plate holding groove, and abut against and seal the inside and outside of the groove 105b of the concave lower frame portion 105a. The base portion 13a is integrally provided with a standing piece 13d having a lip that is curved toward the vehicle interior at the upper end.
[0006]
The vertical rod portion 12 of the sealing material 11 has a concave portion 105e on the opposite side of the glass sliding groove 105d of the sash 105c provided on the rear pillar of the vehicle body, and this portion has a convex cross section, and has a convex base portion. 2a is engaged with the concave portion 105e, and has a hollow portion 12c which allows deformation in a tip portion 12b formed of an arc-shaped convex surface, and a channel-shaped core material 12d is embedded in the tip portion.
A core material is buried in each of the above-described parts to maintain and reinforce the shape, thereby forming a triangular frame-shaped sealing material 1.
[0007]
FIG. 10 is a longitudinal sectional view showing a packaging state of a conventional triangular frame-shaped sealing material.
In the packing box 106, a plurality of triangular frame-shaped sealing materials 1 (... represents a plurality, the same applies hereinafter) are stacked one on top of the other so that the thickness direction faces up and down.
At the time of vertical stacking, the lip 13b of the vertical rod portion 13 has a large amount of protrusion in this direction. Therefore, the lip 13b is stacked one by one on the left and right sides, stacked so as to be flat, and stored, and then the lid 106a is folded and closed. Cover and attach tape 106b and pack.
[0008]
[Problems to be solved by the invention]
In the conventional method of stacking and storing and packing the conventional triangular frame-shaped sealing materials in a packing box so that a part of the sealing materials are in contact with each other, a load sequentially applied from above is applied to the stacked sealing materials, and the sealing is performed. Damage to the material, contact of the surface of the sealing material, rubbing, loss of luster in appearance, and deterioration in appearance.
In particular, since the sealing material is an appearance product that constitutes a part of the appearance of an automobile window, the sealing material is exposed on the outer surface of the door so as to surround the quarter window glass, and the appearance of the quarter window is reduced. Deteriorating the merchantability.
In addition, the lowermost sealing material comes into contact with the bottom of the corrugated cardboard packaging box 106, so that the sealing material is damaged or loses luster. In the transportation, the sealing materials rub against each other or rub against the corrugated paper. However, the deterioration in appearance due to scratching and loss of gloss is further increased.
[0009]
The present invention has been made to solve the above problems, and an object of the present invention is to reduce the occurrence of rubbing and scratching between sealing materials when packaging a plurality of triangular frame-shaped sealing materials. Can be packaged with good appearance, can maintain a beautiful state when mounted on a vehicle, can maintain good appearance, and when transported in a packed state Another object of the present invention is to provide a packaging device for a triangular frame-shaped sealing material that can prevent rubbing and scratching of the sealing material as much as possible.
Further, the object of the present invention is to provide a packaging device for a triangular frame-shaped sealing material, which has a simple structure, is easy and easy to assemble and pack the sealing material, and furthermore, the present invention uses a synthetic resin. It can be composed entirely of corrugated cardboard, the post-processing after use is environmentally friendly, the reuse and recycling after use is advantageous, and the environmentally-friendly triangular frame-shaped sealing material packaging device Also provide.
[0010]
[Means for Solving the Problems]
In order to achieve the above object, a first aspect of the present invention is a packaging material for a triangular frame-shaped sealing material, wherein the cross-section is an inverted triangular cylindrical shape and the cross-section is sufficiently smaller than the inner dimension of the triangular frame-shaped sealing material. And a support plate made of corrugated cardboard that accommodates the beam member in a packing box and supports the beam member in the packing box before and after the beam member. The flat part of the material is made parallel to the flat part of the beam member, and a plurality of the flat members are arranged in parallel with each other in the longitudinal direction of the beam member with the apex facing downward.
[0011]
According to the first aspect, the flat portion of the triangular frame-shaped sealing material is made parallel to the flat portion of the beam member, the cross section of which is supported in the front and rear by the support plate housed and arranged in the packing box, and the cross section of which is inverted triangular. Since a plurality of the sealing members are fitted and held in parallel in the length direction of the beam member with the top portions facing downward, the sealing members are suspended vertically without being stacked vertically.
[0012]
A second aspect of the present invention is characterized in that, in the first aspect, a plurality of beam members for fitting and holding the triangular frame-shaped sealing material are provided apart from each other in the packing box.
[0013]
According to the second aspect, the seal member having a triangular frame shape can be hung and held by a plurality of beam members, and the number of seal materials packaged and housed in the packing box is greatly increased.
[0014]
Claim 3 is characterized in that, in claim 1 or claim 2, the beam member has a synthetic resin film interposed on the outer surface.
[0015]
According to the third aspect, the inside of the triangular frame-shaped sealing material does not directly contact the corrugated cardboard beam member on the outer surface of the beam member.
[0016]
A fourth aspect of the present invention is characterized in that, in the first aspect, the support plate housed in the packing box is held upright at a predetermined interval by an upright holding plate made of corrugated paper.
[0017]
According to the fourth aspect, the support plate that supports the beam member that stores the plurality of triangular frame-shaped seal members in the packing box is held upright by the upright holding plate.
[0018]
BEST MODE FOR CARRYING OUT THE INVENTION
An embodiment of the present invention will be described below with reference to the accompanying drawings. The drawings should be viewed in the direction of reference numerals.
FIG. 1 is an exploded perspective view showing components of the packaging device according to the present invention.
Reference numeral 1 denotes a packaging box, which is a cubic box-like body. Four lids 1a... Constituting a foldable lid are integrally provided on four sides of the open portion, and are made of corrugated paper.
Reference numeral 2 denotes an upright holding plate having a rectangular plate shape, the lateral dimension of which is substantially equal to the lateral inner dimension of the packing box 1, and a narrow width which is open upward at a portion near both lateral left and right ends. Cuts 2a, 2a are cut out, and the upright holding plate 2 is made of corrugated paper.
[0019]
Reference numeral 3 denotes a pair of supporting plates. At the front and rear ends of the support plates 3, 3, the contact pieces 3 b, 3 b bent at 90 ° are provided, and the outer dimension between the contact pieces 3 b, 3 b substantially matches the inner dimension of the packing box 1 in the front-rear direction. I do.
A plate-shaped intermediate piece 3c is formed between the contact pieces 3b, 3b, and two V-shaped support portions 4, 4 which are separated from each other in front and rear and open upward are formed in the intermediate piece 3c. I have. A narrow cut 3a opened downward is cut out between the V-shaped support portions 4 and 4 at the intermediate portion in the front-rear direction of the intermediate piece 3c, and the support plate 3 is made of corrugated paper. It is.
[0020]
Reference numeral 5 denotes a beam member made of corrugated paper.
The beam member 5 is shown in a perspective view in FIG. 2 together with FIG.
In the figures, (a) is a perspective view of the mount, (b) is a view of the first stage of folding, (c) is a view of the second stage, and (d) is a perspective view of the completed beam member.
Fold lines 52, 53, 54 are provided in parallel with the cardboard mount 51, and narrow flaps 55, 56, 57, 58 defined by the fold lines de are provided (see FIG. 2A).
The folding line 52 in FIG. 2A is mountain-folded, and the flap 55 is folded downward (see FIG. 2B).
[0021]
Next, the fold line 53 is folded so as to form a lower end apex of the triangle with the fold line 52 down, and the fold line 53 faces outward with the flap 65 as a hypotenuse, and the flap 55 rises obliquely upward (FIG. 2C )reference).
2 (c) is mountain-folded at the fold line 54 and overlapped on the outer surface of the flap 55, and tapes 59 and 59 are attached to the front and rear portions in the axial direction of the top of the lower end of the mountain formed by the oblique flaps 56 and 58. 59 is stuck and shape-retained to form a beam member 5 having a triangular cross section (see FIG. 2 (d)).
[0022]
As described above, the substantially inverted triangular cylindrical beam member 5 having the flat holding surface 5a and the lower end having the sharp top 5b is formed. In the embodiment shown, two such beam members 5 are provided, so that the support plate 3 is provided with two V-shaped support portions 4, 4 corresponding to the five beam members 5 and 5, respectively.
Meanwhile, on the outer peripheral surface of the beam member 5 described above, for example, a high-density polyethylene made of high-density polyethylene is used in order to prevent the occurrence of scratches due to the contact between the outer periphery of the beam member 5 and the inner periphery of the triangular frame-shaped seal member 11 and rubbing. By covering the bag, the synthetic resin film 6 is interposed.
This prevents the corrugated paper having a relatively rough surface from being exposed barely on the outer surface of the beam member, and prevents the inner surface of the triangular frame-shaped seal member 11 from being scratched.
[0023]
FIG. 3 shows a state in which the support plates 3 and 3 are accommodated in the packing box 1 while being held upright via the upright holding plate 2 and the V-shaped support portions 4 and 4 of the support plates 3 and 3 are provided with a triangular frame-shaped sealing material FIG. 6 is a perspective exploded perspective view showing a state in which the beam members 5, 5 in which...
The two upwardly-facing narrow cuts 2a, 2a provided on the left and right of the upright holding plate 2 shown in FIG. 1, and the downwardly formed cuts 3a on the intermediate pieces 3c of the left and right support plates 3, 3 are indicated by arrows. The assembly 3A is engaged as shown in (1), and the assembly 3A is housed in the packing box 1.
[0024]
In the packing box 1, the contact pieces 3 b, 3 b before and after the left and right support plates 3, 3 abut against the front and rear portions of the left and right portions of the inner wall surface of the packing box 1. Positioning in the front-rear direction is performed, and the outer ends of the abutment pieces 3b, 3b of the left and right support plates 3, 3 and both ends of the upright holding plate 2 abut on the left and right inner walls in the packing box 1, thereby positioning in the left-right direction. Perform
[0025]
A plurality of the triangular frame-shaped seal members 11 are fitted and held in the beam member 5 having an upper surface as a flat holding surface 5a and a lower end as a top 5b. The sealing members 11 are fitted so that the inner portion of the horizontal rod portion 13 of FIG. 7 is placed on the holding surface 5a, and a plurality of the sealing members 11 are juxtaposed in the length direction (axial direction) of the beam member 5. I do.
In the embodiment, the assembly 3A housed in the packing box 1 has two V-shaped support portions 4, 4 on the support plates 3, 3 before and after, so that two beam members 5 are used, and each beam member 5 is provided. The tops 5b, 5b at the lower ends of the right and left ends of the right and left ends of the bearings 5, 5 are engaged from the top as indicated by arrows {2} so as to match the valleys 4a, 4a of the bearings 4, 4, respectively.
[0026]
FIG. 4 is a vertical sectional side view showing a state in which the triangular frame-shaped sealing material 11 is accommodated and held by the beam member in the packing box 1 via the assembly 3A, and only one side is shown.
It can be understood that the edge 3d of the contact piece 3b of the support plate 3 is in contact with the inner wall surface 1b of the packing box 1 and the front and rear of the support piece 3 is regulated. The beam member 5 is engaged with and supported by the V-shaped support portion 4 of the support plate 3 in an inverted triangular state, and the seal member 11 moves downward when the state of attachment to the window shown in FIG. It can be understood that the inside of the horizontal rod portion 13 (the side on which the glass is fitted and held in the mounted state) faces downward and is placed on the flat holding surface 3 of the beam member 5 in an inverted state with. .
It can be understood that the cross section of the beam member 5 is sufficiently smaller than the inner diameter portion of the sealing material 11.
[0027]
FIG. 5 is a sectional view taken along line 5-5 in FIG.
A plurality of sealing members 11 are mounted on the beam member 5 supported and supported in the horizontal direction in the packing box 1 by the support plates 3 and 3 (assembly 3A) in the horizontal direction (length direction) of the drawing. It can be understood that they are fitted and held through the triangular space inside.
As can be understood from FIG. 5 in addition to FIG. 4, the surface of the beam member 5 is covered with the synthetic resin film 6 as described above. Therefore, the synthetic resin film 6 is in contact with the inner diameter of the sealing material 11, the friction between the sealing material 11 and the beam member 5 is extremely small, and the inner diameter of the rubber sealing material 11 is rubbed by corrugated paper. Occurrence of scratches and the like and reduction in appearance due to reduction in gloss due to rubbing can be prevented.
By the way, the sealing materials 11 are likely to come into contact with each other due to shaking during transportation or the like in the packing box 1. Since the sealing materials 11 are different from each other, there is little rubbing that damages each other, reduces gloss, or loses gloss.
[0028]
Although the embodiment has been described, the number of beam members supported between the support plates may be one, three, or more.
In the embodiment, the seal material is a door quota seal. However, the seal material is not limited to this, and any seal material having a triangular frame-like outer shape and giving importance to appearance can be used.
[0029]
【The invention's effect】
The present invention has the following effects by the above configuration.
Claim 1 is a packaging material for a triangular frame-shaped sealing material, wherein a cross-section is an inverted triangular cylindrical shape, and a beam member made of corrugated cardboard having a cross-section sufficiently smaller than an inner dimension of the triangular frame-shaped sealing material. The beam member is accommodated in a packing box, and a supporting plate made of corrugated cardboard is provided for supporting the beam member in the packing box at the front and rear thereof. The flat portion of the triangular frame-shaped sealing material is provided on the beam member. A plurality of the beam members were fitted and held in parallel in the longitudinal direction of the beam member with the top parallel to the flat portion and the top facing downward.
[0030]
According to the first aspect, the flat portion of the triangular frame-shaped sealing material is made parallel to the flat portion of the beam member, the cross section of which is supported in the front and rear by the support plate housed and arranged in the packing box, and the cross section of which is inverted triangular. Since the plurality of the sealing members are fitted and held in parallel in the length direction of the beam member with the top portions facing downward, the sealing members are suspended vertically without being stacked vertically.
Therefore, a plurality of triangular frame-shaped seal materials can be packaged without applying a load to each other and preventing mutual contact as much as possible.
For this reason, while packing and accommodating a large number of triangular frame-shaped sealing materials in a packing box, the sealing materials are not damaged, and the appearance is not deteriorated by rubbing. A good triangular frame-shaped sealing material having excellent appearance can be obtained.
[0031]
In addition, since a supporting plate is housed and arranged in the packing box, a plurality of triangular frame-shaped sealing materials are passed through the beam member, and the beam member is bridged between the supporting plates, the packaging device can be configured. The packaging work is also easy.
And, the present invention can be composed entirely of corrugated cardboard without using a synthetic resin, the post-processing after use is environmentally friendly, the reuse after use, the recycling is advantageous, and It is possible to obtain a preferable packaging device for a triangular frame-shaped sealing material.
[0032]
According to a second aspect of the present invention, in the first aspect, a plurality of beam members for fitting and holding the triangular frame-shaped sealing material are provided apart from each other in the packing box.
[0033]
According to the second aspect, the seal member having a triangular frame shape can be hung and held by a plurality of beam members, and the number of seal materials packaged and housed in the packing box is greatly increased.
By arranging the beam members in parallel, the space inside the packing box can be fully utilized, and can be used effectively to accommodate, pack, and pack a large number of triangular frame-shaped sealing materials. The packaging and storage of the material can be performed by installing a plurality of beam members between the support plates, and the structure is simple and the work is easy.
[0034]
In a third aspect, in the first or second aspect, the beam member has a synthetic resin film interposed on an outer surface.
[0035]
According to the third aspect, the inside of the triangular frame-shaped sealing material does not directly contact the corrugated cardboard beam member on the outer surface of the beam member.
Therefore, the abrasion caused by the inner portion of the suspended triangular frame-shaped sealing material which is fitted to the beam member made of corrugated paper and is slid in the length direction of the beam member during transportation is prevented. It is possible to wrap, pack, and transport the triangular frame-shaped sealing material with good appearance.
[0036]
According to a fourth aspect of the present invention, in the first aspect, the support plate housed in the packing box is held upright at predetermined intervals by an upright holding plate made of corrugated paper.
[0037]
According to the fourth aspect, the support plate that supports the beam member that fits and accommodates the plurality of triangular frame-shaped seal members in the packing box is held upright by the upright holding plate.
Therefore, the support plate can be supported upright in the packaging box without burdening the packaging box with the packaging box and without complicating the structure of the packaging box. The beam member that fits and accommodates the triangular frame-shaped sealing material can be reliably supported by the facing support plate.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing components of a packaging device according to the present invention. FIG. 2 is a perspective view showing a forming process of a beam member, (a) is a perspective view of a mount, and (b) is a first stage of folding. FIG. 3 (c) is a view of the second stage, and FIG. 3 (d) is a perspective view of the completed beam member. FIG. 3 is a diagram illustrating a completed support member. FIG. 4 is a perspective exploded perspective view showing a state in which a triangular frame-shaped sealing material is fitted to a V-shaped support portion of a plate and a beam member held by the triangular frame-shaped sealing material is supported. FIG. 5 is a longitudinal sectional side view showing a state of being housed and held by a beam member, showing only one side. FIG. 5 is a sectional view taken along line 5-5 in FIG. 4 FIG. 6 is a side view showing an appearance of an automobile FIG. A diagram showing a triangular frame-shaped sealing material called a quota seal,
8 is an enlarged sectional view taken along line 8-8 in FIG. 7; FIG. 9 is an enlarged sectional view taken along line 9-9 in FIG. 7; FIG. Longitudinal cross section [Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Packing box, 2 ... Standing holding plate, 3 ... Support plate, 5 ... Beam member, 6 ... Synthetic resin film, 11 ... Triangular frame-shaped seal.
