JP2004256625A - Polyester film for packaging - Google Patents
Polyester film for packaging Download PDFInfo
- Publication number
- JP2004256625A JP2004256625A JP2003047216A JP2003047216A JP2004256625A JP 2004256625 A JP2004256625 A JP 2004256625A JP 2003047216 A JP2003047216 A JP 2003047216A JP 2003047216 A JP2003047216 A JP 2003047216A JP 2004256625 A JP2004256625 A JP 2004256625A
- Authority
- JP
- Japan
- Prior art keywords
- film
- polyester film
- coating
- packaging
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920006267 polyester film Polymers 0.000 title claims abstract description 39
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 50
- 239000011248 coating agent Substances 0.000 claims abstract description 45
- 239000002952 polymeric resin Substances 0.000 claims abstract description 27
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 27
- 125000003118 aryl group Chemical group 0.000 claims abstract description 22
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 18
- 230000009477 glass transition Effects 0.000 claims abstract description 8
- 229920001225 polyester resin Polymers 0.000 claims description 21
- 239000004645 polyester resin Substances 0.000 claims description 21
- 239000007788 liquid Substances 0.000 claims description 17
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 10
- 229920000877 Melamine resin Polymers 0.000 claims description 8
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 7
- 229910052787 antimony Inorganic materials 0.000 claims description 3
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 16
- 239000002184 metal Substances 0.000 abstract description 16
- 229910044991 metal oxide Inorganic materials 0.000 abstract description 16
- 150000004706 metal oxides Chemical class 0.000 abstract description 16
- 230000004888 barrier function Effects 0.000 abstract description 12
- 230000000903 blocking effect Effects 0.000 abstract description 9
- 238000001035 drying Methods 0.000 abstract description 6
- 239000005022 packaging material Substances 0.000 abstract description 4
- 238000009835 boiling Methods 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 abstract description 2
- 239000012530 fluid Substances 0.000 abstract 1
- 238000007790 scraping Methods 0.000 abstract 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 229920000728 polyester Polymers 0.000 description 13
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 230000035699 permeability Effects 0.000 description 12
- 238000007789 sealing Methods 0.000 description 11
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 10
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 10
- -1 polyethylene terephthalate Polymers 0.000 description 10
- 239000002253 acid Substances 0.000 description 9
- 239000007789 gas Substances 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 7
- 239000004593 Epoxy Substances 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 238000005299 abrasion Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000011247 coating layer Substances 0.000 description 4
- 238000004040 coloring Methods 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- MBHRHUJRKGNOKX-UHFFFAOYSA-N [(4,6-diamino-1,3,5-triazin-2-yl)amino]methanol Chemical class NC1=NC(N)=NC(NCO)=N1 MBHRHUJRKGNOKX-UHFFFAOYSA-N 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 235000019441 ethanol Nutrition 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
- 238000006068 polycondensation reaction Methods 0.000 description 3
- 239000005033 polyvinylidene chloride Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005809 transesterification reaction Methods 0.000 description 3
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 2
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 229920006280 packaging film Polymers 0.000 description 2
- 239000012785 packaging film Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 150000007519 polyprotic acids Polymers 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- CMCBDXRRFKYBDG-UHFFFAOYSA-N 1-dodecoxydodecane Chemical compound CCCCCCCCCCCCOCCCCCCCCCCCC CMCBDXRRFKYBDG-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 1
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- USDJGQLNFPZEON-UHFFFAOYSA-N [[4,6-bis(hydroxymethylamino)-1,3,5-triazin-2-yl]amino]methanol Chemical compound OCNC1=NC(NCO)=NC(NCO)=N1 USDJGQLNFPZEON-UHFFFAOYSA-N 0.000 description 1
- YGCOKJWKWLYHTG-UHFFFAOYSA-N [[4,6-bis[bis(hydroxymethyl)amino]-1,3,5-triazin-2-yl]-(hydroxymethyl)amino]methanol Chemical compound OCN(CO)C1=NC(N(CO)CO)=NC(N(CO)CO)=N1 YGCOKJWKWLYHTG-UHFFFAOYSA-N 0.000 description 1
- SYDYRFPJJJPJFE-UHFFFAOYSA-N [[4,6-bis[bis(hydroxymethyl)amino]-1,3,5-triazin-2-yl]amino]methanol Chemical compound OCNC1=NC(N(CO)CO)=NC(N(CO)CO)=N1 SYDYRFPJJJPJFE-UHFFFAOYSA-N 0.000 description 1
- SUPOBRXPULIDDX-UHFFFAOYSA-N [[4-amino-6-(hydroxymethylamino)-1,3,5-triazin-2-yl]amino]methanol Chemical compound NC1=NC(NCO)=NC(NCO)=N1 SUPOBRXPULIDDX-UHFFFAOYSA-N 0.000 description 1
- WEAJVJTWVRAPED-UHFFFAOYSA-N [[4-amino-6-[bis(hydroxymethyl)amino]-1,3,5-triazin-2-yl]-(hydroxymethyl)amino]methanol Chemical compound NC1=NC(N(CO)CO)=NC(N(CO)CO)=N1 WEAJVJTWVRAPED-UHFFFAOYSA-N 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 238000007754 air knife coating Methods 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- BTVWZWFKMIUSGS-UHFFFAOYSA-N dimethylethyleneglycol Natural products CC(C)(O)CO BTVWZWFKMIUSGS-UHFFFAOYSA-N 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- 239000012776 electronic material Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 238000009459 flexible packaging Methods 0.000 description 1
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium oxide Inorganic materials O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 description 1
- 238000007756 gravure coating Methods 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 229940071125 manganese acetate Drugs 0.000 description 1
- UOGMEBQRZBEZQT-UHFFFAOYSA-L manganese(2+);diacetate Chemical compound [Mn+2].CC([O-])=O.CC([O-])=O UOGMEBQRZBEZQT-UHFFFAOYSA-L 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- PVADDRMAFCOOPC-UHFFFAOYSA-N oxogermanium Chemical compound [Ge]=O PVADDRMAFCOOPC-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005596 polymer binder Polymers 0.000 description 1
- 239000002491 polymer binding agent Substances 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Wrappers (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Laminated Bodies (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
Description
【0001】
【発明の属する技術分野】
本発明は包装用ポリエステルフィルムに関する。更に詳しくはオリゴマー封止性、金属及び金属酸化物接着性、耐ブロッキング性、耐削れ性並びに回収性に優れた、ガスバリア性を必要とする包装用材料、電子材料、磁気記録材料(例えばオーディオテープ、ビデオテープ等の磁気テープやフロッピーディスク等の磁気ディスク)に有用なポリエステルフィルムに関する。
【0002】
【従来の技術】
ポリエステルフィルム、特にポリエチレンテレフタレートフィルムは、その機械強度、熱寸法安定性等の利点から、多くの軟包装用フィルムの構成体として用いられている。その中で、食品や薬品は、酸素や水蒸気によって腐敗や変質が促進されるため、長期保管するためには外気からの酸素や水蒸気の侵入を遮断する効果を持った、いわゆるガスバリア性に優れた材料で包装を行う必要がある。ガスバリア性に優れたフィルムとしてポリ塩化ビニリデンやエチレンビニルアルコール共重合体を積層したものが知られており、また、金属酸化物を高分子フィルム基材上に形成したものが知られている。例えば、酸化アルミニウムをポリエステルフィルム上に形成したものが特公昭62−179935号公報により知られている。
【0003】
しかし、ポリ塩化ビニリデンやエチレンビニルアルコール共重合体を積層したものでは耐熱性が乏しく、レトルト処理などの高温湿熱処理によりガスバリア性が劣化する欠点を有する。更に、ポリ塩化ビニリデンは焼却時に塩素ガスの発生があり、地球環境への影響が懸念されている。
【0004】
また、金属酸化物をポリエステルフィルム上に形成する場合、熱処理によって表面に析出する低分子化合物やオリゴマーを低減するとガスバリア性が良好になることが特開2000−108285号公報により知られている。しかし、基材としてポリエステルフィルムを用いた場合、一般的にポリエステルフィルムは金属酸化物との接着性に乏しく、界面における剥離を生じ、ガスバリア性が劣化する欠点を有する。
【0005】
包装用フィルムは食品包装に使用される場合、食品の殺菌処理のために約100℃の熱水によるボイル処理、高圧下での約130℃の熱水によるレトルト処理を行うことが多く、特開平8−311221号公報において、ガラス転移温度が0〜80℃のポリエステル樹脂とメラミン化合物を主成分とする混合物からなる塗膜層によって水中での金属、金属酸化物への接着性を付与しているが、約130℃での熱水によるレトルト処理には対応できない。更に、特開平9−40904号公報においてはポリウレタン樹脂によりボイル処理までは対応可能だが、レトルト処理には耐えられない。特開平10−128936号公報においてもポリエステル樹脂及び/又はウレタン樹脂及びアクリル樹脂及びエポキシ化合物からなる塗布層が提案されているが、これも同様にレトルト処理には耐えられない。
【0006】
また、製品とならない屑フィルム(例えば製品から切断除去したフィルム端部等)を回収し、フィルム製造用の再生材料として使用すると、溶融製膜の際に再生材料中に含まれる塗膜成分が熱劣化し、得られたフィルムが著しく着色してしまい、実用性に欠ける(回収性が劣る)ものとなる等の問題がある。更に、フィルム同士が剥離し難い(ブロッキング)欠点や塗膜が剥がれやすい欠点等があり、その解決が望まれている。
【0007】
【特許文献1】
特公昭62−179935号公報
【0008】
【特許文献2】
特開2000−108285号公報
【0009】
【特許文献3】
特開平8−311221号公報
【0010】
【特許文献4】
特開平9−40904号公報
【0011】
【特許文献5】
特開平10−128936号公報
【0012】
【発明が解決しようとする課題】
本発明の目的は、かかる従来技術の問題点を解消し、オリゴマー封止性、金属及び金属酸化物接着性、耐ブロッキング性、耐削れ性、回収性に優れ、かつボイル処理、レトルト処理を受けてもガスバリア性、金属及び金属酸化物接着性に優れた、包装用ポリエステルフィルムを提供することにある。
【0013】
【課題を解決するための手段】
本発明者らは、上記課題を解決すべく鋭意検討を重ねた結果、特定の塗膜を形成すれば、上記課題を解決できることを見出し、本発明を完成するに至った。
【0014】
すなわち、芳香族ポリエステルフィルムの少なくとも一方の表面に、ガラス転移温度が100℃から160℃の範囲である高分子樹脂(A)および架橋剤(B)を主たる構成成分とする塗液を塗布し、乾燥、延伸して塗膜を設けたことを特徴とする包装用ポリエステルフィルムである。
【0015】
本発明は、好ましい態様として以下の態様を包含する。
高分子樹脂(A)がポリエステル樹脂である態様。
架橋剤(B)が水溶性メラミン架橋剤である態様。
高分子樹脂(A)と該架橋剤(B)の比率が下記式(1)を満足する態様。
A/B=50/1〜5/1 (1)
【0016】
芳香族ポリエステルフィルム中のアンチモン量が全ジカルボン酸成分当たり10mmol%以下である態様。
【0017】
以下、本発明を詳細に説明する。
【0018】
[芳香族ポリエステルフィルム]
本発明において芳香族ポリエステルフィルムを構成する芳香族ポリエステルは、芳香族ジカルボン酸成分とグリコール成分とからなる線状飽和ポリエステルである。この芳香族ジカルボン酸成分としてはテレフタル酸、イソフタル酸、2,6−ナフタレンジカルボン酸、ヘキサヒドロテレフタル酸、4,4’−ジフェニルジカルボン酸を例示することができる。これらの芳香族ジカルボン酸成分のうち、フィルムの機械的性質の点からテレフタル酸、2,6−ナフタレンジカルボン酸が特に好ましい。
【0019】
グリコール成分としてはエチレングリコール、ジエチレングリコール、プロピレングリコール、1,3−プロパンジオール、1,4−ブタンジオール、ネオペンチルグリコール、1,6−ヘキサンジオール、シクロヘキサンジメタノール、ポリエチレングリコールを例示することができる。これらのグリコール成分のうち、フィルムの剛直性の点からエチレングリコールが特に好ましい。
【0020】
芳香族ポリエステルは、第3成分(主たる成分以外の成分)としてジカルボン酸成分あるいはグリコール成分を共重合したコポリエステルであってもよく、三官能以上の多価カルボン酸成分あるいはポリオール成分を、得られるポリエステルが実質的に線状となる範囲(例えば5モル%以下)で少量共重合したポリエステルであってもよい。
【0021】
かかる芳香族ポリエステルは常法により作ることができ、ポリエステルの固有粘度(オルトクロロフェノール中、35℃)が0.45dl/g以上であるとフィルムの剛性が高いなどの機械的特性が良好となるため好ましい。
【0022】
かかる芳香族ポリエステルは、着色剤、帯電防止剤、酸化防止剤、有機滑剤を含有することもできる。
【0023】
フィルムの芳香族ポリエステル中のアンチモン量が全ジカルボン酸成分当たり10mmol%以下であると、フィルムの透明性が高くなり好ましい。同様の理由で、フィルムの芳香族ポリエステル中の重縮合金属触媒残渣は、150ppm未満であることが好ましい。
【0024】
本発明において芳香族ポリエステルフィルムは二軸延伸フィルムであることが好ましく、その厚さは好ましくは1μm以上、さらに好ましくは5〜500μm、特に好ましくは9〜350μmである。この厚さが1μm未満ではフィルムを製膜する際に切断が多発して好ましくない。また、500μmを超えるとフィルムに腰がありすぎ、製膜性が劣る傾向が見られ好ましくない。
【0025】
芳香族ポリエステルフィルムは単相構造であっても、共押出法等による2層以上の多層構造であってもよい。
【0026】
[塗膜]
本発明では、上記芳香族ポリエステルフィルムの少なくとも一方の表面に、二次転移温度(ガラス転移温度)が100℃から160℃の範囲である高分子樹脂(A)と架橋剤(B)を主たる構成成分として含有する塗液を塗布し、乾燥、延伸してつくられた塗膜が設けられている。このため、本発明の包装用積層フィルムは、オリゴマー封止性、金属及び金属酸化物接着性、耐ブロッキング性、耐削れ性、回収性に優れ、かつボイル処理、レトルト処理を受けても優れたバリア性、金属及び金属酸化物接着性を有する。
【0027】
[高分子樹脂(A)]
高分子樹脂(A)は金属及び金属酸化物に対する接着性の点からポリエステル樹脂が好ましい。このポリエステル樹脂として、下記の多塩基酸成分とジオール成分から得られるポリエステルを用いることができる。すなわち、多価塩基成分としては、例えば、テレフタル酸、イソフタル酸、フタル酸、無水フタル酸、2、6−ナフタレンジカルボン酸、1、4−シクロヘキサンジカルボン酸、アジピン酸、セバシン酸、トリメリット酸、ピロメリット酸、ダイマー酸、5−ナトリウムスルホイソフタル酸を例示することができる。高分子バインダーを構成するポリエステル樹脂としては、2種以上のジカルボン酸成分を用いた共重合ポリエステルを用いることが好ましい。ポリエステル樹脂には、若干量であればマレイン酸、イタコン酸等の不飽和多塩基酸成分が、或いはp−ヒドロキシ安息香酸等の如きヒドロキシカルボン酸成分が含まれていてもよい。なお、ガラス転移温度を100〜160℃の範囲にするために、酸成分の主成分は2,6−ナフタレンジカルボン酸が好ましい。
【0028】
耐熱水性を向上させるためには、高分子樹脂(A)のポリエステル樹脂には、スルホン酸塩を含有する酸成分が含有されていないことが好ましく、レトルト耐性を上げるためにもスルホン酸塩を含有する酸成分が含有されていないことが好ましい。
【0029】
高分子樹脂(A)のポリエステル樹脂には、共重合成分としては特にピロメリット酸が水分散性、回収性が優れているため好ましい。ピロメリット酸を用いる場合全酸成分の1〜10モル%の範囲であることが好ましい。1%未満であると水分散性が無く、10%より多いと架橋点が増え、フィルム回収後に異物が増加し回収性が悪化するので好ましくない。
【0030】
高分子樹脂(A)のポリエステル樹脂には、多価カルボン酸塩基を有する化合物が共重合成分として含有されることが好ましく、この場合は、共重合後にアルカリ金属化合物やアミン化合物を作用させてカルボン酸塩基として、水分散化する。
【0031】
高分子樹脂樹脂(A)のポリエステル樹脂のジオール成分としては、例えばエチレングリコール、1、4−ブタンジオール、ジエチレングリコール、ジプロピレングリコール、1、6−ヘキサンジオール、1、4−シクロヘキサンジメタノール、キシレングリコール、ジメチロールプロパンや、ポリ(エチレンオキシド)グリコール、ポリ(テトラメチレンオキシド)グリコールを例示することができる。
【0032】
高分子樹脂(A)のポリエステル樹脂の固有粘度は、好ましくは0.4以上0.7未満、さらに好ましくは0.5以上0.7未満である。固有粘度が0.4未満であるとポリエステル樹脂の分子量が低くなり、塗布層の凝集力が低くなり、接着性が悪化する。固有粘度が0.7以上であるとポリエステル樹脂の重合が困難となり、好ましくない。
【0033】
高分子樹脂(A)のポリエステル樹脂は、例えば次の方法で製造することができる。ジカルボン酸成分とジオール成分をエステル交換反応器に仕込み、触媒を添加して窒素雰囲気下で温度を230℃に制御して生成するメタノールを留去させてエステル交換反応を行う。次いで、温度を徐々に255℃まで上昇させ、系内を減圧下にして重縮合反応を行い、ポリエステル樹脂を得ることができる。重縮合時に分子量が上昇してくると溶融粘度が高くなり、系内の攪拌が難しくなる。塗布層に使用されるポリエステル樹脂はホモのポリエチレンテレフタレートと比較すると分子量が低い割に溶融粘度が高くなり、系内の攪拌が非常に難しく、攪拌設備のモーターのトルクを上げること、羽根の形状を工夫すること、重合時間を延ばすこと等で固有粘度を上げることができる。
【0034】
また、高分子樹脂(A)のポリエステル樹脂は、水に可溶性または分散性のものが好ましいが、多少の有機溶剤を含有する水に可溶なものも用いることができる。
【0035】
[架橋剤]
本発明では、耐熱水性を向上させ、高分子樹脂(A)の金属及び金属酸化物に対する接着性を向上する観点から、架橋剤(B)として水溶性メラミン架橋剤を用いることが好ましい。
【0036】
水溶性メラミン架橋剤としては、メラミンとホルムアルデヒドを縮合して得られるメチロールメラミン誘導体に低級アルコールとしてメチルアルコール、エチルアルコール、イソプロピルアルコール等を反応させてエーテル化した化合物及びそれらの混合物が好ましい。
【0037】
メチロールメラミン誘導体としては、例えば、モノメチロールメラミン、ジメチロールメラミン、トリメチロールメラミン、テトラメチロールメラミン、ペンタメチロールメラミン、ヘキサメチロールメラミンが挙げられる。特に、水に可溶なメラミンは他の樹脂との混合しやすく、塗膜形成時に均一に存在し、延伸追随性が良く、好ましい。
【0038】
本発明の塗膜中の高分子樹脂(A)と架橋剤(B)の比率は、A/B=50/1〜5/1の範囲が好ましく、A/B=40/1〜10/1の範囲がさらに好ましい。A/Bの比率が50/1より大きいと架橋度が低くなり、オリゴマー封止性や耐熱水性が悪化し、好ましくない。A/Bの比率が5/1より小さくなると、架橋度が高くなり、フィルム回収時の異物が増加し、回収性が悪化し、好ましくない。
【0039】
本発明における塗膜を形成させる塗液には、塗膜とポリエステルフィルムとの接着性を調節するため、上記以外の高分子樹脂を配合してもよい。かかる高分子樹脂としては、アクリル樹脂、ポリウレタン樹脂、エポキシ樹脂、ビニル樹脂、ポリエーテル樹脂、水溶性樹脂を挙げることができる。
【0040】
同様に接着性を調整するために上記以外の架橋剤を配合することができる。かかる架橋剤としては、エポキシ、オキサゾリン、イソシアネート、カップリング剤を例示することができる。
【0041】
本発明における塗膜を形成させる塗液には、塗液、特に水性塗液の安定性を向上させ、塗液をポリエステルフィルムに塗布する際の濡れ性を向上させるため、界面活性剤(C)を配合することができる。界面活性剤(C)としては、例えばアルキレンオキサイド単独重合体、アルキレンオキサイド共重合体、脂肪族アルコール・アルキレンオキサイド付加物、多価アルコール脂肪酸エステル、長鎖脂肪族アミドアルコール等のノニオン系界面活性剤、4級アンモニウム塩を有する化合物、アルキルピリジニウム塩を有する化合物、スルホン酸塩を有する化合物などのカチオン系またはアニオン系界面活性剤を例示することができ、特にノニオン系界面活性剤が好ましい。
【0042】
本発明における塗液の固形分濃度は0.5〜30重量%であることが好ましい。この固形分濃度が0.5重量%未満であると、ポリエステルフィルムへの濡れ性が不足し、また30重量%を超えると塗布外観が悪化する傾向がある。なお、塗液の主たる構成成分とは、固形分に占める割合が例えば50重量%以上、好ましくは70重量%以上であることをいう。
【0043】
[製造方法]
本発明において、前述の各成分を含む塗液を、芳香族ポリエステルフィルムの少なくとも片面に塗布する。芳香族ポリエステルフィルムとしては、配向結晶が完了する前のポリエステルフィルムが好ましい。配向結晶が完了する前のポリエステルフィルムとしては、ポリエステルを熱溶融してそのままフィルム状と成した未延伸状フィルム、未延伸フィルムを縦方向または横方向のいずれか一方に配向せしめた一軸延伸フィルム、縦方向および横方向の二方向に低倍率延伸配向せしめたもの(最終的に縦方向および横方向に再延伸せしめて配向結晶化を完了せしめる前の二軸延伸フィルム)を例示することができる。
【0044】
[塗工方法]
芳香族ポリエステルフィルムへの塗液の塗布方法としては、公知の任意の塗工法が適用できる。例えばロールコート法、グラビアコート法、マイクログラビアコート法、リバースコート法、ロールブラッシュ法、スプレーコート法、エアーナイフコート法、含浸法およびカーテンコート法等を単独または組み合わせて適用すると良い。なお、水性塗液を用いる場合には、塗液の安定性を助ける目的で若干量の有機溶剤を含ませてもよい。
【0045】
塗布量は走行しているフィルム1m2あたり、好ましくは0.5〜50g、更に好ましくは5〜30gである。最終乾燥塗膜の厚さとしては、0.01〜1μmが好ましく、更に好ましくは0.01〜0.8μmである。塗膜の厚さが0.01μm未満であると、金属及び金属酸化物接着性が不十分となり、他方1μmを超えると、耐ブロッキング性が低下する傾向がある。塗布は、フィルムの用途に応じて片面のみに行うことも両面に行うこともできる。塗布後、乾燥することにより均一な塗膜となる。
【0046】
本発明においては、ポリエステルフィルムに塗液を塗布した後、乾燥、好ましくは延伸処理を行うことが好ましいが、乾燥は90〜130℃で2〜20秒間行うのが好ましい。乾燥は延伸処理の余熱処理ないし延伸時の加熱処理を兼ねる事ができる。ポリエステルフィルムの延伸処理は、温度70〜140℃で縦方向に2.5〜7倍、横方向に2.5〜7倍、面積倍率で8倍以上、更には9〜28倍延伸するのが好ましい。再延伸する場合には、1.05〜3倍の倍率で延伸するのが好ましい(但し、面積倍率は前記と同じ)。延伸後の熱固定処理は、最終延伸温度より高く融点以下の温度で1〜30秒行うのが好ましい。例えばポリエチレンテレフタレートフィルムでは170〜240℃で2〜30秒熱固定するのが好ましい。
【0047】
かくして得られたポリエステルフィルムは、オリゴマー封止性、金属及び金属酸化物接着性、耐ブロッキング性、耐削れ性、回収性に優れ、かつボイル処理、レトルト処理を受けてもバリア性、金属及び金属酸化物接着性に優れ、特に包装材料用フィルムとして極めて有用である。
【0048】
【実施例】
以下、実施例により本発明を具体的に説明する。本発明における評価は次に示す方法で行った。
【0049】
(1)オリゴマー封止性
150mm×100mmに切断したサンプルフィルムを乾燥機で150℃において1hr加熱処理を行った後、サンプルフィルムの表面に指などが触れないように十分注意して静置することで室温まで冷却した。得られたサンプルフィルムの表面を顕微鏡(反射、倍率:50倍、200倍)で観測し、オリゴマー封止性を下記の基準で評価した。
◎: オリゴマーの発生が無い (オリゴマー封止性良好)
○: オリゴマーがやや発生する (オリゴマー封止性やや良好)
×: 多量のオリゴマーが発生する (オリゴマー封止性不良)
【0050】
(2)接着性
・常温接着性
250mm×150mmに切断したサンプルフィルムの塗膜塗設面にAl蒸着を行う。次に、Al蒸着面にエポキシ系接着剤を塗り、その上に厚み50μmのポリエチレンテレフタレートフィルムを張り合わせ、温度80℃、速度60m/min、ニップ圧3.0barの条件でラミネートする。得られたラミネートサンプルを60℃において48時間エージングした後、エポキシ系接着剤によって張り合わせたフィルムを剥離し、剥離力を測定することで下記の基準で評価した。
・ボイル処理後接着性
48時間エージング後のラミネートサンプルをボイル処理(100℃、30分)をし、エポキシ系接着剤によって張り合わせたフィルムを剥離し、剥離力を測定することで下記の基準で評価した。
・レトルト処理後接着性
48時間エージング後のラミネートサンプルをボイル処理(125℃、30分)をし、エポキシ系接着剤によって張り合わせたフィルムを剥離し、剥離力を測定することで下記の基準で評価した。
◎: N/5cm<剥離力 (接着性極めて良好)
○: N/5cm<剥離力≦N/5cm (接着性良好)
△: N/5cm<剥離力≦N/5cm(接着性やや良好)
×: 剥離力≦N/5cm (接着性不良)
【0051】
(3)ガスバリア性
接着性評価で作成したサンプル、ボイル処理及びレトルト処理したサンプルの酸素透過度(JIS K7126)及び水蒸気透過度(JIS K7129)をJIS規格に準じて測定し、下記の基準で評価した。
・酸素透過度
◎: 酸素透過度<0.5cc/m2・24h・atm
○:0.5cc/m2・24h・atm≦酸素透過度<1.0cc/m2・24h・atm
△:1.0cc/m2・24h・atm≦酸素透過度<5.0cc/m2・24h・atm
×:5.0cc/m2・24h・atm≦酸素透過度
・水蒸気透過度
◎: 水蒸気透過度<0.5g/m2・24h
○:0.5g/m2・24h≦水蒸気透過度<1.0g/m2・24h
△:1.0g/m2・24h≦水蒸気透過度<5.0g/m2・24h
×:5.0g/m2・24h≦水蒸気透過度
【0052】
(4)回収性
塗膜を設けないフィルムを粉砕し、押し出し機にて約300℃で溶融しチップ化した。次いで、得られたチップで溶融製膜を行い、ブランクフィルムを作成した。このフィルムの着色度をブランクとした。一方、塗膜を設けたサンプルフィルムを粉砕し、押し出し機にて約300℃で溶融しチップ化した。続いて、得られたチップで溶融製膜を行い、再生フィルムを作成した。このフィルムの着色度を下記の基準により評価した。
◎: 着色度がブランクフィルム並で異物が無い (回収性極めて良好)
○: フィルムがやや着色し、もしくは異物がやや存在する (回収性良好)
×: フィルムの着色度が大もしくは異物が多量に存在し、実用性に欠ける (回収性不良)
【0053】
(5)固有粘度
固有粘度([η]dl/g)は、25℃のo−クロロフェノール溶液で測定した。
【0054】
(6)ガラス転移温度
サンプル約10mgを測定用のアルミニウム製パンに封入して示差熱量計(デュポン社製・V4.OB2000型DSC)に装着し、25℃から20℃/分の速度で300℃まで昇温させ、300℃で5分間保持した後取出し、直ちに氷の上に移して急冷する。このパンを再度示差熱量計に装着し、25℃から20℃/分の速度で昇温させてガラス転移温度(Tg:℃)を測定する。
【0055】
(7)水性塗液の固形分組成
高分子樹脂1:
酸成分が2,6−ナフタレンジカルボン酸モル90%/イソフタル酸5モル%/ピロメリット酸5モル%、グリコール成分がエチレングリコール90モル%/ジエチレングリコール10モル%で構成されている(Tg=110℃、平均分子量13000)。なお、高分子樹脂は、特開昭60−209073号公報、特開昭53−98336号公報、特開昭56−116718号公報に記載の方法に準じて製造した。
【0056】
高分子樹脂2:
酸成分がテレフタル酸66モル%/イソフタル酸14モル%/ トリメリット酸20モル%、グリコール成分がエチレングリコール30モル%/ネオペンチルグリコール35モル%、1,4−ブタンジオール35モル%で構成されている(Tg=20℃、平均分子量12000)。なお、高分子樹脂2は、特開昭60−209073号公報、特開昭53−98336号公報、特開昭56−116718号公報に記載の方法に準じて製造した。
【0057】
高分子樹脂3:
酸成分がテレフタル酸60モル%/イソフタル酸30モル%/5−ナトリウムスルホイソフタル酸10モル%、グリコール成分がエチレングリコール90モル%/ジエチレングリコール10モル%で構成されている(Tg=45℃、平均分子量14000)。なお、高分子樹脂3は、特開平06−116487号公報の実施例1に記載の方法に準じて製造した。
【0058】
架橋剤:メチロール化メラミン (株式会社三和ケミカル製 商品名MX−035)
濡れ剤:ポリオキシエチレン(n=7)ラウリルエーテル (三洋化成株式会社製 商品名ナロアクティーN−70)
【0059】
[実施例1、2、比較例1〜3]
ジメチルテレフタレートとエチレングリコールとを、エステル交換触媒として酢酸マンガンを、重合触媒として酸化ゲルマニウムを、安定剤として亜燐酸を、更に滑剤として凝集粒子である平均粒径0.9μmの多孔質シリカ粒子をポリマーに対して20ppmになるように添加して常法により重合し、固有粘度(オルソクロロフェノール、35℃)0.64dl/gのポリエチレンテレフタレート(Tg:78℃)を得た。このポリエチレンテレフタレートのペレットを170℃で3時間乾燥後、押出機にて溶融温度295℃で溶融し、不織布型フィルターで濾過し、スリット状ダイから表面温度20℃の回転冷却ドラム上に押出し、未延伸フィルムを得た。続いて、この未延伸フィルムを75℃に予熱し、低速ローラーと高速ローラーの間で加熱して縦方向に3.6倍延伸し、急冷した後、表1記載の固形分組成の1.5重量%水性塗液を上記フィルムの片面にロールコーターで塗布した。
【0060】
【表1】
【0061】
続いてステンターに供給し、120℃にて横方向に3.7倍に延伸した。得られた2軸配向フィルムを235℃の温度で5秒間熱固定し、この間に1.5%幅弛緩し、更にフィルム温度が100℃付近に低下したところで把持具から切り離して、塗膜を有するポリエステルフィルムを得た。乾燥後の塗膜の膜厚は0.02μmであった。得られたフィルムの評価結果を表2に示す。
【0062】
【表2】
【0063】
【発明の効果】
本発明によれば、オリゴマー封止性、金属及び金属酸化物接着性、耐ブロッキング性、耐削れ性、回収性に優れ、かつボイル処理、レトルト処理を受けてもガスバリア性、金属及び金属酸化物接着性に優れた特に包装用材料に有用なポリエステルフィルムを提供することができる。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a polyester film for packaging. More specifically, packaging materials, electronic materials, magnetic recording materials (for example, audio tapes) that require gas barrier properties and have excellent oligomer sealing properties, metal and metal oxide adhesion properties, blocking resistance, abrasion resistance, and recoverability. And a magnetic tape such as a video tape and a magnetic disk such as a floppy disk.
[0002]
[Prior art]
Polyester films, particularly polyethylene terephthalate films, are used as components of many flexible packaging films because of their advantages such as mechanical strength and thermal dimensional stability. Among them, foods and chemicals are spoiled and deteriorated by oxygen and water vapor, so they have an effect of blocking the intrusion of oxygen and water vapor from the outside air for long-term storage, so they have excellent gas barrier properties. Packaging must be done with materials. As a film having excellent gas barrier properties, a film obtained by laminating polyvinylidene chloride or an ethylene vinyl alcohol copolymer is known, and a film obtained by forming a metal oxide on a polymer film substrate is known. For example, a structure in which aluminum oxide is formed on a polyester film is known from Japanese Patent Publication No. 62-179935.
[0003]
However, those obtained by laminating polyvinylidene chloride or ethylene vinyl alcohol copolymer have poor heat resistance, and have a drawback that gas barrier properties are deteriorated by high-temperature moist heat treatment such as retort treatment. Furthermore, polyvinylidene chloride generates chlorine gas when incinerated, and there is a concern that it will affect the global environment.
[0004]
It is known from Japanese Patent Application Laid-Open No. 2000-108285 that when a metal oxide is formed on a polyester film, gas barrier properties are improved by reducing low molecular compounds or oligomers precipitated on the surface by heat treatment. However, when a polyester film is used as a base material, the polyester film generally has poor adhesion to a metal oxide, causes delamination at an interface, and has a disadvantage of deteriorating gas barrier properties.
[0005]
When packaging films are used for food packaging, boil treatment with hot water at about 100 ° C. and retort treatment with hot water at about 130 ° C. under high pressure are often performed for sterilizing foods. In Japanese Patent Application Laid-Open No. 8-31221, adhesion to metals and metal oxides in water is imparted by a coating layer composed of a mixture mainly composed of a polyester resin having a glass transition temperature of 0 to 80 ° C. and a melamine compound. However, it cannot cope with retort treatment with hot water at about 130 ° C. Further, in Japanese Patent Application Laid-Open No. 9-40904, it is possible to cope with boil treatment with a polyurethane resin, but it cannot withstand retort treatment. Japanese Patent Application Laid-Open No. 10-128936 also proposes a coating layer made of a polyester resin and / or a urethane resin, an acrylic resin, and an epoxy compound, but also cannot withstand retort treatment.
[0006]
In addition, if a scrap film that does not become a product (for example, an end of a film cut and removed from a product) is collected and used as a reclaimed material for film production, the coating film component contained in the reclaimed material during the melt-forming process may be thermally damaged. There is a problem that the film is deteriorated and the obtained film is markedly colored, which makes the film less practical (has poor recoverability). Further, there are defects such as difficulty in peeling the films from each other (blocking) and disadvantages in which the coating film is easily peeled.
[0007]
[Patent Document 1]
JP-B-62-179935
[0008]
[Patent Document 2]
JP 2000-108285 A
[0009]
[Patent Document 3]
JP-A-8-31221
[0010]
[Patent Document 4]
JP-A-9-40904
[0011]
[Patent Document 5]
JP-A-10-128936
[0012]
[Problems to be solved by the invention]
An object of the present invention is to solve the problems of the prior art, to have excellent oligomer sealing properties, metal and metal oxide adhesion, blocking resistance, abrasion resistance, and recoverability, and to undergo boil treatment and retort treatment. Another object of the present invention is to provide a polyester film for packaging excellent in gas barrier properties and adhesion to metals and metal oxides.
[0013]
[Means for Solving the Problems]
The present inventors have conducted intensive studies to solve the above problems, and as a result, have found that the above problems can be solved by forming a specific coating film, and have completed the present invention.
[0014]
That is, a coating liquid containing a polymer resin (A) having a glass transition temperature in the range of 100 ° C. to 160 ° C. and a crosslinking agent (B) as main components is applied to at least one surface of the aromatic polyester film, A polyester film for packaging, characterized by being provided with a coating film by drying and stretching.
[0015]
The present invention includes the following embodiments as preferred embodiments.
An embodiment in which the polymer resin (A) is a polyester resin.
An embodiment in which the crosslinking agent (B) is a water-soluble melamine crosslinking agent.
An embodiment in which the ratio between the polymer resin (A) and the crosslinking agent (B) satisfies the following formula (1).
A / B = 50/1 to 5/1 (1)
[0016]
An embodiment in which the amount of antimony in the aromatic polyester film is 10 mmol% or less based on all dicarboxylic acid components.
[0017]
Hereinafter, the present invention will be described in detail.
[0018]
[Aromatic polyester film]
In the present invention, the aromatic polyester constituting the aromatic polyester film is a linear saturated polyester comprising an aromatic dicarboxylic acid component and a glycol component. Examples of the aromatic dicarboxylic acid component include terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, hexahydroterephthalic acid, and 4,4′-diphenyldicarboxylic acid. Of these aromatic dicarboxylic acid components, terephthalic acid and 2,6-naphthalenedicarboxylic acid are particularly preferred in view of the mechanical properties of the film.
[0019]
Examples of the glycol component include ethylene glycol, diethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, neopentyl glycol, 1,6-hexanediol, cyclohexanedimethanol, and polyethylene glycol. Among these glycol components, ethylene glycol is particularly preferred in view of the rigidity of the film.
[0020]
The aromatic polyester may be a copolyester obtained by copolymerizing a dicarboxylic acid component or a glycol component as a third component (a component other than the main component), and a trifunctional or higher polyvalent carboxylic acid component or a polyol component is obtained. The polyester which is copolymerized in a small amount in a range where the polyester becomes substantially linear (for example, 5 mol% or less) may be used.
[0021]
Such an aromatic polyester can be produced by a conventional method. When the intrinsic viscosity of the polyester (in ortho-chlorophenol, 35 ° C.) is 0.45 dl / g or more, the mechanical properties such as high rigidity of the film are improved. Therefore, it is preferable.
[0022]
Such aromatic polyesters can also contain colorants, antistatic agents, antioxidants, and organic lubricants.
[0023]
When the amount of antimony in the aromatic polyester of the film is 10 mmol% or less based on the total dicarboxylic acid components, the transparency of the film is preferably increased. For the same reason, the polycondensation metal catalyst residue in the aromatic polyester of the film is preferably less than 150 ppm.
[0024]
In the present invention, the aromatic polyester film is preferably a biaxially stretched film, and its thickness is preferably 1 μm or more, more preferably 5 to 500 μm, and particularly preferably 9 to 350 μm. If the thickness is less than 1 μm, the film is undesirably cut frequently when the film is formed. On the other hand, if it exceeds 500 μm, the film is too stiff and tends to have poor film-forming properties, which is not preferable.
[0025]
The aromatic polyester film may have a single-phase structure or a multilayer structure of two or more layers by a coextrusion method or the like.
[0026]
[Coating]
In the present invention, at least one surface of the aromatic polyester film is mainly composed of a polymer resin (A) having a secondary transition temperature (glass transition temperature) in the range of 100 ° C. to 160 ° C. and a crosslinking agent (B). A coating film formed by applying a coating liquid contained as a component, drying and stretching is provided. For this reason, the laminated film for packaging of the present invention is excellent in oligomer sealing property, metal and metal oxide adhesion, blocking resistance, abrasion resistance, recoverability, and even when subjected to boil treatment and retort treatment. Has barrier properties, metal and metal oxide adhesion.
[0027]
[Polymer resin (A)]
The polymer resin (A) is preferably a polyester resin from the viewpoint of adhesion to metals and metal oxides. As the polyester resin, a polyester obtained from the following polybasic acid component and diol component can be used. That is, as the polyvalent base component, for example, terephthalic acid, isophthalic acid, phthalic acid, phthalic anhydride, 2,6-naphthalenedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, adipic acid, sebacic acid, trimellitic acid, Examples include pyromellitic acid, dimer acid, and 5-sodium sulfoisophthalic acid. As the polyester resin constituting the polymer binder, it is preferable to use a copolymerized polyester using two or more dicarboxylic acid components. The polyester resin may contain an unsaturated polybasic acid component such as maleic acid or itaconic acid, or a hydroxycarboxylic acid component such as p-hydroxybenzoic acid in a small amount. The main component of the acid component is preferably 2,6-naphthalenedicarboxylic acid in order to keep the glass transition temperature in the range of 100 to 160 ° C.
[0028]
In order to improve the hot water resistance, it is preferable that the polyester resin of the polymer resin (A) does not contain an acid component containing a sulfonic acid salt. It is preferable that no acid component is contained.
[0029]
In the polyester resin of the polymer resin (A), pyromellitic acid is particularly preferable as a copolymer component because of its excellent water dispersibility and recoverability. When pyromellitic acid is used, it is preferably in the range of 1 to 10 mol% of the total acid component. If it is less than 1%, there is no water dispersibility, and if it is more than 10%, the number of crosslinking points increases, and after collecting the film, foreign substances increase and the recoverability deteriorates.
[0030]
The polyester resin of the polymer resin (A) preferably contains a compound having a polyvalent carboxylic acid group as a copolymer component. In this case, after the copolymerization, an alkali metal compound or an amine compound is allowed to act to form the carboxylic acid. It is dispersed in water as an acid base.
[0031]
Examples of the diol component of the polyester resin of the polymer resin resin (A) include ethylene glycol, 1,4-butanediol, diethylene glycol, dipropylene glycol, 1,6-hexanediol, 1,4-cyclohexanedimethanol, and xylene glycol. , Dimethylolpropane, poly (ethylene oxide) glycol, and poly (tetramethylene oxide) glycol.
[0032]
The intrinsic viscosity of the polyester resin of the polymer resin (A) is preferably 0.4 or more and less than 0.7, and more preferably 0.5 or more and less than 0.7. When the intrinsic viscosity is less than 0.4, the molecular weight of the polyester resin is reduced, the cohesive force of the coating layer is reduced, and the adhesiveness is deteriorated. When the intrinsic viscosity is 0.7 or more, polymerization of the polyester resin becomes difficult, which is not preferable.
[0033]
The polyester resin of the polymer resin (A) can be produced, for example, by the following method. The dicarboxylic acid component and the diol component are charged into a transesterification reactor, a catalyst is added, and the produced methanol is distilled off by controlling the temperature at 230 ° C. under a nitrogen atmosphere to carry out a transesterification reaction. Next, the temperature is gradually raised to 255 ° C., and the polycondensation reaction is performed under reduced pressure in the system to obtain a polyester resin. When the molecular weight increases during polycondensation, the melt viscosity increases, and it becomes difficult to stir the system. The polyester resin used for the coating layer has a higher melt viscosity in spite of its lower molecular weight compared to homopolyethylene terephthalate, making it very difficult to stir the system, increasing the motor torque of the stirrer, and improving the shape of the blades. The intrinsic viscosity can be increased by devising or extending the polymerization time.
[0034]
The polyester resin of the polymer resin (A) is preferably a water-soluble or dispersible polyester resin, but a water-soluble polyester resin containing some organic solvent can also be used.
[0035]
[Crosslinking agent]
In the present invention, it is preferable to use a water-soluble melamine crosslinking agent as the crosslinking agent (B) from the viewpoint of improving the hot water resistance and improving the adhesion of the polymer resin (A) to metals and metal oxides.
[0036]
As the water-soluble melamine crosslinking agent, a compound obtained by reacting a methylol melamine derivative obtained by condensing melamine and formaldehyde with methyl alcohol, ethyl alcohol, isopropyl alcohol or the like as a lower alcohol, and a mixture thereof are preferable.
[0037]
Examples of the methylol melamine derivative include monomethylol melamine, dimethylol melamine, trimethylol melamine, tetramethylol melamine, pentamethylol melamine, and hexamethylol melamine. In particular, water-soluble melamine is preferable because it is easily mixed with other resins, exists uniformly at the time of forming a coating film, and has good stretchability.
[0038]
The ratio of the polymer resin (A) to the crosslinking agent (B) in the coating film of the present invention is preferably in the range of A / B = 50/1 to 5/1, and A / B = 40/1 to 10/1. Is more preferable. When the ratio of A / B is more than 50/1, the degree of cross-linking becomes low, and the oligomer sealing property and hot water resistance are deteriorated, which is not preferable. If the ratio of A / B is less than 5/1, the degree of cross-linking is increased, foreign matter during film recovery increases, and the recoverability deteriorates, which is not preferable.
[0039]
In the coating liquid for forming the coating film in the present invention, a polymer resin other than the above may be blended in order to adjust the adhesiveness between the coating film and the polyester film. Examples of such a polymer resin include an acrylic resin, a polyurethane resin, an epoxy resin, a vinyl resin, a polyether resin, and a water-soluble resin.
[0040]
Similarly, a crosslinking agent other than the above can be blended to adjust the adhesiveness. Examples of such a crosslinking agent include epoxy, oxazoline, isocyanate, and coupling agent.
[0041]
The coating liquid for forming a coating film in the present invention includes a surfactant (C) to improve the stability of the coating liquid, particularly an aqueous coating liquid, and to improve the wettability when applying the coating liquid to a polyester film. Can be blended. Examples of the surfactant (C) include nonionic surfactants such as alkylene oxide homopolymers, alkylene oxide copolymers, aliphatic alcohol / alkylene oxide adducts, polyhydric alcohol fatty acid esters, and long-chain aliphatic amide alcohols. Examples thereof include cationic or anionic surfactants such as compounds having a quaternary ammonium salt, compounds having an alkylpyridinium salt, and compounds having a sulfonate, and nonionic surfactants are particularly preferable.
[0042]
The solid content concentration of the coating liquid in the present invention is preferably 0.5 to 30% by weight. If the solid content is less than 0.5% by weight, the wettability to the polyester film is insufficient, and if it exceeds 30% by weight, the appearance of the coating tends to deteriorate. The main constituent of the coating liquid means that the proportion of the solid content in the coating liquid is, for example, 50% by weight or more, preferably 70% by weight or more.
[0043]
[Production method]
In the present invention, the coating liquid containing each of the above components is applied to at least one surface of the aromatic polyester film. As the aromatic polyester film, a polyester film before the completion of the oriented crystal is preferable. As the polyester film before the completion of the oriented crystal, an unstretched film obtained by directly melting the polyester to form a film, a uniaxially stretched film in which the unstretched film is oriented in either the longitudinal direction or the transverse direction, An example is a biaxially stretched film that has been stretched and oriented at a low magnification in two directions, that is, a longitudinal direction and a lateral direction (finally, it is stretched again in a longitudinal direction and a lateral direction to complete oriented crystallization).
[0044]
[Coating method]
As a method for applying the coating liquid to the aromatic polyester film, any known coating method can be applied. For example, a roll coating method, a gravure coating method, a microgravure coating method, a reverse coating method, a roll brush method, a spray coating method, an air knife coating method, an impregnation method, a curtain coating method, or the like may be applied alone or in combination. When an aqueous coating liquid is used, a slight amount of an organic solvent may be contained for the purpose of assisting the stability of the coating liquid.
[0045]
Coating amount is 1m of running film 2 The weight is preferably 0.5 to 50 g, more preferably 5 to 30 g. The thickness of the final dried coating film is preferably from 0.01 to 1 μm, and more preferably from 0.01 to 0.8 μm. When the thickness of the coating film is less than 0.01 μm, the adhesion to metal and metal oxide becomes insufficient, and when it exceeds 1 μm, the blocking resistance tends to decrease. Coating can be performed on only one side or both sides depending on the use of the film. After coating, the coating is dried to form a uniform coating.
[0046]
In the present invention, after applying the coating liquid to the polyester film, it is preferable to perform drying, preferably stretching treatment, but it is preferable to perform drying at 90 to 130 ° C. for 2 to 20 seconds. Drying can also serve as a residual heat treatment of the stretching treatment or a heat treatment at the time of stretching. The stretching of the polyester film is performed at a temperature of 70 to 140 ° C. in the longitudinal direction by 2.5 to 7 times, in the transverse direction by 2.5 to 7 times, and in an area magnification of 8 times or more, and more preferably 9 to 28 times. preferable. When re-stretching, it is preferable to stretch at a magnification of 1.05 to 3 times (however, the area magnification is the same as described above). The heat setting after the stretching is preferably performed at a temperature higher than the final stretching temperature and lower than the melting point for 1 to 30 seconds. For example, in the case of a polyethylene terephthalate film, it is preferable to heat set at 170 to 240 ° C. for 2 to 30 seconds.
[0047]
The polyester film thus obtained has excellent oligomer sealing properties, metal and metal oxide adhesion, blocking resistance, abrasion resistance, and recoverability, and has a barrier property even when subjected to boil treatment and retort treatment, metal and metal. It has excellent oxide adhesion and is extremely useful as a film for packaging materials.
[0048]
【Example】
Hereinafter, the present invention will be specifically described with reference to examples. The evaluation in the present invention was performed by the following method.
[0049]
(1) Oligomer sealing property
The sample film cut into a size of 150 mm × 100 mm was subjected to a heat treatment at 150 ° C. for 1 hour with a drier, and was then allowed to stand with sufficient care so that a finger or the like did not touch the surface of the sample film to cool to room temperature. The surface of the obtained sample film was observed under a microscope (reflection, magnification: 50 times, 200 times), and the oligomer sealing property was evaluated according to the following criteria.
:: No generation of oligomer (good oligomer sealing property)
:: Oligomer is slightly generated (oligomer sealing property is slightly good)
×: A large amount of oligomer is generated (poor oligomer sealing property)
[0050]
(2) Adhesiveness
・ Normal temperature adhesion
Al deposition is performed on the coated surface of the sample film cut into a size of 250 mm × 150 mm. Next, an epoxy-based adhesive is applied to the Al-deposited surface, a 50 μm-thick polyethylene terephthalate film is laminated thereon, and laminated at a temperature of 80 ° C., a speed of 60 m / min, and a nip pressure of 3.0 bar. After aging the obtained laminate sample at 60 ° C. for 48 hours, the laminated film was peeled off with an epoxy-based adhesive, and the peeling force was measured to evaluate the laminate according to the following criteria.
・ Adhesiveness after boiling treatment
The laminated sample after aging for 48 hours was subjected to a boil treatment (100 ° C., 30 minutes), the laminated film was peeled off with an epoxy-based adhesive, and the peeling force was measured to evaluate according to the following criteria.
・ Adhesion after retort treatment
The laminated sample after aging for 48 hours was subjected to a boil treatment (125 ° C., 30 minutes), the bonded film was peeled off with an epoxy-based adhesive, and the peeling force was measured to evaluate according to the following criteria.
◎: N / 5 cm <peel force (adhesiveness is very good)
:: N / 5cm <peeling force ≦ N / 5cm (good adhesion)
Δ: N / 5cm <peeling force ≦ N / 5cm (adhesion is slightly good)
×: Peeling force ≦ N / 5cm (poor adhesion)
[0051]
(3) Gas barrier properties
The oxygen permeability (JIS K7126) and the water vapor permeability (JIS K7129) of the sample prepared in the evaluation of adhesiveness, the sample subjected to the boil treatment and the retort treatment were measured in accordance with JIS standards, and evaluated according to the following criteria.
・ Oxygen permeability
A: Oxygen permeability <0.5 cc / m 2 ・ 24h ・ atm
:: 0.5 cc / m 2 ・ 24h ・ atm ≦ oxygen permeability <1.0cc / m 2 ・ 24h ・ atm
Δ: 1.0 cc / m 2 ・ 24h ・ atm ≦ oxygen permeability <5.0cc / m 2 ・ 24h ・ atm
×: 5.0 cc / m 2 ・ 24h ・ atm ≦ oxygen permeability
・ Water vapor permeability
◎: water vapor permeability <0.5 g / m 2 ・ 24h
:: 0.5 g / m 2 ・ 24h ≦ water vapor permeability <1.0g / m 2 ・ 24h
Δ: 1.0 g / m 2 ・ 24h ≦ water vapor permeability <5.0 g / m 2 ・ 24h
×: 5.0 g / m 2 ・ 24h ≦ water vapor permeability
[0052]
(4) Collectability
The film without the coating film was pulverized, melted at about 300 ° C. with an extruder and formed into chips. Next, a melt film was formed using the obtained chips to prepare a blank film. The coloring degree of this film was defined as a blank. On the other hand, the sample film provided with the coating film was pulverized, melted at about 300 ° C. by an extruder and formed into chips. Subsequently, a melt film was formed using the obtained chips to produce a recycled film. The coloring degree of this film was evaluated according to the following criteria.
:: Coloring degree is equivalent to that of blank film and there is no foreign matter (recoverability is very good)
:: The film is slightly colored or a foreign substance is slightly present (good recoverability)
×: The film has a high degree of coloring or a large amount of foreign substances, and lacks practicality (poor recoverability)
[0053]
(5) Intrinsic viscosity
Intrinsic viscosity ([η] dl / g) was measured with an o-chlorophenol solution at 25 ° C.
[0054]
(6) Glass transition temperature
About 10 mg of the sample was sealed in an aluminum pan for measurement, attached to a differential calorimeter (V4.OB2000 type DSC manufactured by DuPont), and heated from 25 ° C. to 300 ° C. at a rate of 20 ° C./min. After keeping at 5 ° C. for 5 minutes, remove, immediately transfer to ice and quench. The pan is mounted on the differential calorimeter again, and the temperature is raised from 25 ° C. at a rate of 20 ° C./min to measure the glass transition temperature (Tg: ° C.).
[0055]
(7) Solid composition of aqueous coating liquid
Polymer resin 1:
The acid component is composed of 2,6-naphthalenedicarboxylic acid mole 90% / isophthalic acid 5 mole% / pyromellitic acid 5 mole%, and the glycol component is ethylene glycol 90 mole% / diethylene glycol 10 mole% (Tg = 110 ° C.). , Average molecular weight 13000). The polymer resin was produced according to the method described in JP-A-60-209073, JP-A-53-98336, and JP-A-56-116718.
[0056]
Polymer resin 2:
The acid component is composed of 66 mol% of terephthalic acid / 14 mol% of isophthalic acid / 20 mol% of trimellitic acid, and the glycol component is composed of 30 mol% of ethylene glycol / 35 mol% of neopentyl glycol and 35 mol% of 1,4-butanediol. (Tg = 20 ° C., average molecular weight 12000). The polymer resin 2 was produced according to the method described in JP-A-60-209073, JP-A-53-98336, and JP-A-56-116718.
[0057]
Polymer resin 3:
The acid component is composed of 60 mol% of terephthalic acid / 30 mol% of isophthalic acid / 5 mol% of 5-sodium sulfoisophthalic acid, and the glycol component is composed of 90 mol% of ethylene glycol / 10 mol% of diethylene glycol (Tg = 45 ° C., average Molecular weight 14000). In addition, the polymer resin 3 was manufactured according to the method described in Example 1 of JP-A-06-116487.
[0058]
Crosslinking agent: Methylolated melamine (trade name MX-035, manufactured by Sanwa Chemical Co., Ltd.)
Wetting agent: polyoxyethylene (n = 7) lauryl ether (Naroacty N-70, manufactured by Sanyo Chemical Industries, Ltd.)
[0059]
[Examples 1 and 2, Comparative Examples 1 to 3]
Dimethyl terephthalate and ethylene glycol, manganese acetate as a transesterification catalyst, germanium oxide as a polymerization catalyst, phosphorous acid as a stabilizer, and a porous silica particle having an average particle size of 0.9 μm as a lubricant as a polymer are polymerized. And polymerized by a conventional method to obtain polyethylene terephthalate (Tg: 78 ° C.) having an intrinsic viscosity (orthochlorophenol, 35 ° C.) of 0.64 dl / g. This polyethylene terephthalate pellet was dried at 170 ° C. for 3 hours, melted at a melting temperature of 295 ° C. by an extruder, filtered by a nonwoven fabric filter, extruded from a slit die onto a rotating cooling drum having a surface temperature of 20 ° C. A stretched film was obtained. Subsequently, the unstretched film was preheated to 75 ° C., stretched 3.6 times in the machine direction by heating between a low-speed roller and a high-speed roller, and quenched. A weight% aqueous coating solution was applied to one surface of the above film using a roll coater.
[0060]
[Table 1]
[0061]
Subsequently, it was supplied to a stenter and stretched 3.7 times in the horizontal direction at 120 ° C. The obtained biaxially oriented film was heat-set at a temperature of 235 ° C. for 5 seconds, during which the width was relaxed by 1.5%, and when the film temperature dropped to around 100 ° C., the film was cut off from the gripper to have a coating film. A polyester film was obtained. The thickness of the dried coating film was 0.02 μm. Table 2 shows the evaluation results of the obtained films.
[0062]
[Table 2]
[0063]
【The invention's effect】
Advantageous Effects of Invention According to the present invention, oligomer sealing properties, metal and metal oxide adhesion, blocking resistance, abrasion resistance, excellent recoverability, and gas barrier properties even when subjected to boil treatment and retort treatment, metal and metal oxides It is possible to provide a polyester film having excellent adhesiveness and particularly useful as a packaging material.
Claims (5)
A/B=50/1〜5/1 (1)The packaging polyester film according to claim 1, wherein the ratio of the polymer resin (A) and the crosslinking agent (B) satisfies the following formula (1).
A / B = 50/1 to 5/1 (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003047216A JP2004256625A (en) | 2003-02-25 | 2003-02-25 | Polyester film for packaging |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003047216A JP2004256625A (en) | 2003-02-25 | 2003-02-25 | Polyester film for packaging |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2004256625A true JP2004256625A (en) | 2004-09-16 |
Family
ID=33113519
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2003047216A Pending JP2004256625A (en) | 2003-02-25 | 2003-02-25 | Polyester film for packaging |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2004256625A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008099595A1 (en) | 2007-02-13 | 2008-08-21 | Unitika Ltd. | Highly adhesive film |
WO2011125978A1 (en) | 2010-04-06 | 2011-10-13 | 三菱樹脂株式会社 | Laminated polyester film |
JP2011230502A (en) * | 2010-04-06 | 2011-11-17 | Mitsubishi Plastics Inc | Laminated polyester film |
JP2012096411A (en) * | 2010-10-29 | 2012-05-24 | Dainippon Printing Co Ltd | Polyester resin composition laminate |
JP2015193258A (en) * | 2015-06-03 | 2015-11-05 | 大日本印刷株式会社 | Barrier film and laminate using the same |
US9458342B2 (en) | 2010-04-06 | 2016-10-04 | Mitsubishi Plastics, Inc. | Laminated polyester film |
JP2017081175A (en) * | 2017-02-07 | 2017-05-18 | 大日本印刷株式会社 | Barrier film and laminate using the same |
-
2003
- 2003-02-25 JP JP2003047216A patent/JP2004256625A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008099595A1 (en) | 2007-02-13 | 2008-08-21 | Unitika Ltd. | Highly adhesive film |
WO2011125978A1 (en) | 2010-04-06 | 2011-10-13 | 三菱樹脂株式会社 | Laminated polyester film |
JP2011230502A (en) * | 2010-04-06 | 2011-11-17 | Mitsubishi Plastics Inc | Laminated polyester film |
CN102844186A (en) * | 2010-04-06 | 2012-12-26 | 三菱树脂株式会社 | Laminated polyester film |
CN102844186B (en) * | 2010-04-06 | 2015-12-16 | 三菱树脂株式会社 | Laminated polyester film |
US9458342B2 (en) | 2010-04-06 | 2016-10-04 | Mitsubishi Plastics, Inc. | Laminated polyester film |
JP2012096411A (en) * | 2010-10-29 | 2012-05-24 | Dainippon Printing Co Ltd | Polyester resin composition laminate |
JP2015193258A (en) * | 2015-06-03 | 2015-11-05 | 大日本印刷株式会社 | Barrier film and laminate using the same |
JP2017081175A (en) * | 2017-02-07 | 2017-05-18 | 大日本印刷株式会社 | Barrier film and laminate using the same |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5728442B2 (en) | Multilayer sealant film | |
JP4971703B2 (en) | Polyester film for organic EL display substrate and gas barrier laminated polyester film for organic EL display substrate comprising the same | |
JP2017209996A (en) | Heat-sealable and peelable polyester film and, use thereof and process for production thereof | |
US11186072B2 (en) | Peelable polyester film, use thereof and process for production thereof | |
KR20060048529A (en) | Extrusion-coatable polyester film comprising poly(m-xyleneadipamide) | |
KR19990078210A (en) | Polyester film with surface topography matched to the intended use, the use of the film and process for its production | |
JP3909268B2 (en) | Highly transparent and easily adhesive polyester film | |
JP2007281071A (en) | Biaxial orientation polyester film for amorphous silicon solar battery board | |
KR20180053249A (en) | Biaxially oriented, heat-sealable and peelable polyester film, process for production thereof and use thereof | |
JP5494269B2 (en) | Polyester film for solar cell back surface protective film | |
KR20200022351A (en) | Polyester film with coating | |
JP3942494B2 (en) | Highly transparent and easily adhesive polyester film | |
JP2004256625A (en) | Polyester film for packaging | |
JP2003137337A (en) | Polyester film for packaging | |
JP2003012841A (en) | Laminated polyester film for packaging | |
JP4169546B2 (en) | Laminated polyester film | |
JP2001058372A (en) | Laminate | |
JP4386386B2 (en) | Easy tear laminated polyester film | |
JP4300957B2 (en) | Laminated polyester film | |
JP4182579B2 (en) | Laminated polyester film | |
JP2003266535A (en) | Packaging polyester film | |
JP2003211608A (en) | Packaging polyester film | |
JP4172233B2 (en) | Biaxially oriented polyester film | |
JP2016124218A (en) | Laminated polyester film | |
KR20110066677A (en) | Solvent- soluble crystalline hot-melt adhesive type copolyester composition |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20050811 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20071004 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20080219 |
|
A521 | Written amendment |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20080404 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20090303 |