JP2004254761A - Gasification method of environmental pollutant and apparatus therefor, and decomposition treatment method and apparatus therefor - Google Patents

Gasification method of environmental pollutant and apparatus therefor, and decomposition treatment method and apparatus therefor Download PDF

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JP2004254761A
JP2004254761A JP2003046210A JP2003046210A JP2004254761A JP 2004254761 A JP2004254761 A JP 2004254761A JP 2003046210 A JP2003046210 A JP 2003046210A JP 2003046210 A JP2003046210 A JP 2003046210A JP 2004254761 A JP2004254761 A JP 2004254761A
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pcb
superheated steam
environmental pollutants
solid
environmental
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JP3664716B2 (en
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Masazumi Kanazawa
正澄 金澤
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OEI KAIHATSU KOGYO KK
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OEI KAIHATSU KOGYO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide gasification and decomposition methods and apparatuses therefor which enable the efficient decomposition and removal of the environmental pollutants such as dioxin or PCB hard to decompose along with a low degree of dissolution into water and high in environmental persistence. <P>SOLUTION: In a gasification method of the environmental pollutants and an apparatus therefor, the PCB or other environmental pollutants are adsorbed by the activated charcoal and separated as gas components from the activated charcoal using the superheated steam and a decomposition treatment method, and in a method and apparatus for decomposition treatment of environmental pollutant, the gas components are subjected to the decomposition treatment by the superheated steam. The material to be decomposed with a higher water content contaminated by the PCB or other environmental pollutants is separated into liquid and solid components by a solid/liquid separation means, the PCB or other environmental pollutants contained in the liquid components are adsorbed by the activated charcoal and separated as the gas components from the activated charcoal using the superheated vapor. The gas components thus obtained are subjected to the decomposition treatment by the superheated steam. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は難分解性の環境汚染物質のガス化方法及びその装置並びにその分解処理方法及びその装置に関し、特にはPCB(ポリ塩化ビフェニール),ダイオキシン等の環境汚染物質を活性炭に吸着させ、過熱蒸気を利用して該活性炭からガス成分として分離するガス化方法と装置、及び分離したガス成分としての環境汚染物質を過熱蒸気を利用して分解する方法と装置に関するものである。
【0002】
【従来の技術】
PCBはビフェニールの水素が塩素に置換されたものの総称であり、わが国では1954年から生産が開始されて、その優れた電気的特性,不燃性,化学的安定性を利用して各種のコンデンサ,変圧器の絶縁油,蛍光灯等の安定器,柱上トランス,熱媒体,潤滑油,感圧紙等に使用されている。このPCBは難分解性であるとともに環境残留性が高く、水への溶解度が低い一方で脂溶性が高いため脂肪組織に蓄積されやすく、半揮発性で大気を経由して移動する揮散移動性があり、発ガン性及び免疫系への影響等の毒性が確認されている。
【0003】
このPCBを巡る問題については、非特許文献1にその概要がまとめられている。例えば、従来から知られている液状のPCBの処理方法として、1100℃以上の高温で熱分解する方法、化学反応によりPCB中の塩素を水素に置換してPCBではない物質に分解する脱塩素化法、高温高圧水によりPCBを分解する水熱酸化分解法、還元雰囲気の高温溶融金属(Ni−Cu)中に酸素とPCBを入れて高温溶融金属の持つ炭素を脱離させる触媒作用によって一酸化炭素,二酸化炭素及び塩酸に分解する還元熱化学分解法、PCBとアルカリ剤を混合して紫外線照射により脱塩素化を行い、触媒あるいはPCB分解菌により分解する光分解法(UV触媒法)等がある。
【0004】
更に固形状PCBの処理方法として、前記した高温での熱分解法、高温高圧水によりPCBが含浸・付着した有機物毎分解する水熱酸化分解法、汚染物を加熱して分解したPCBを還元状態で熱的/化学的に分解する還元熱化学分解法、PCB汚染物を真空状態で加熱してPCBを分離する真空加熱分離法、有機溶剤を用いて洗浄する溶剤洗浄法等がある。
【0005】
一方、本願出願人は先に特許文献1により、溶媒を加熱して溶媒蒸気を発生させ、該溶媒蒸気を更に所定の温度に加熱して溶媒過熱蒸気とし、該溶媒過熱蒸気を所定の温度に加熱された常圧(もしくは微負圧)の反応装置内に連続して供給し、この溶媒過熱蒸気の雰囲気中の反応装置内に被分解処理物を供給して所定の反応時間経過させて通過させることにより、被分解処理物を分解処理するようにした環境汚染物質の分解処理方法と装置を提案した。かかる分解処理方法によれば、フロンガス等の環境汚染物質が溶媒とともに蒸気となってから過熱されて常圧(もしくは微負圧)で温度のみが上昇した過熱蒸気となり、反応装置内を所定の反応時間かけて通過する際に分解処理され、過熱蒸気は冷却液化して排出される。これらの反応は全て反応装置の中でのクローズドシステムであるので二次汚染は生じないという作用が得られる。
【0006】
固形成分を含む環境汚染物質の場合は、上記反応装置内を移送装置により移送して分解処理し、分解処理後に残留する固体成分は反応装置から排出する。反応時間と温度を任意に設定することにより、分解の程度をコントロールすることができ、処理時には1秒以下から数十秒程度の短時間で100%の分解率が得られ、処理温度を任意に選ぶことで分解開始に必要な活性化エネルギーを供給できるとともに被分解物質によって溶媒蒸気を任意に選択できるので、分解速度、分解率等が安定しており、ほとんどの有機化合物を分解することができる。
【0007】
【特許文献1】
特許第3219689号
【非特許文献1】
PCB問題をめぐる動向について(トピックス環境事業団法改正の概要),http://www.jema−net.or.jp/Japanese/jyuden/pcb62.htm
【0008】
【発明が解決しようとする課題】
しかしながら、前記液状もしくは固形状PCBの各種処理方法は、何れも高い処理費を要するので、コスト面での難点がある外、上記従来の方法は被分解処理物を燃焼することが基本手段となっているため、一旦分解しても冷却時にPCBが再合成されることがあるという課題がある。また、液状として含有されている1〜3%程度のPCBの処理法は実績があるが、固形状PCBの処理方法に関しては実績がほとんどないのが実情である。
【0009】
更に前記高温焼却法は残渣中に発生するダイオキシン等に対する対策が問題であり、その他の処理方法においても被分解処理物によって反応過程を変えることは困難であるとともに専用の装置を必要とするため、ランニングコスト及びイニシャルコストが高い上、汎用性がないという欠点を有している。
【0010】
そこで本発明はPCB,ダイオキシン等の難分解性の環境汚染物質の分解を行うシステムにおける上記問題点を解消して、PCB等の環境汚染物質を活性炭に吸着させて効率的に除去し、該活性炭に付着したPCB等の環境汚染物質を過熱蒸気を利用して該活性炭からガス成分として分離し、更にガス成分を過熱蒸気を利用して分解するPCB等の環境汚染物質のガス化・分解方法及びその装置を提供することを目的とするものである。
【0011】
【課題を解決するための手段】
本発明は上記目的を達成するため、PCBその他の環境汚染物質を活性炭に吸着させ、該活性炭から過熱蒸気を使用してガス成分として分離する環境汚染物質のガス化方法とその装置、及び得られたガス成分を過熱蒸気による分解処理を行う環境汚染物質の分解処理方法とその装置を基本として提供する。PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物は、固液分離手段により液体成分と固体成分に分離し、液体成分に含まれるPCBその他の環境汚染物質を活性炭に吸着させ、該活性炭から過熱蒸気を使用してガス成分として分離し、得られたガス成分を過熱蒸気による分解処理を行う。また、PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物を固液分離手段により液体成分と固体成分に分離し、固体成分に含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分として分離し、得られたガス成分を過熱蒸気による分解処理を行う。
【0012】
更に、含水率の低い被分解処理物に含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分として分離し、得られたガス成分を過熱蒸気による分解処理を行う。オイルに含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分とし、得られたガス成分を過熱蒸気による分解処理を行う。固体成分に付着したPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分とし、得られたガス成分を過熱蒸気による分解処理を行う。
【0013】
かかる環境汚染物質のガス化方法及びその装置並びにその分解処理方法及びその装置によれば、PCBその他の環境汚染物質を活性炭に吸着させ、該活性炭から過熱蒸気を使用してガス成分として分離することができ、更に得られたガス成分を過熱蒸気による分解処理を行うことができる。従って難分解性であるとともに水への溶解度が低くて環境残留性が高いPCB等の環境汚染物質を効率的に分解除去することができるガス化・分解方法及びその装置を提供することができる。
【0014】
【発明の実施の形態】
以下図面に基づいて本発明にかかる環境汚染物質のガス化方法及びその装置並びにその分解処理方法及びその装置の具体的な実施形態をPCBのガス化・分解を例として説明する。図1は本発明を適用したPCB汚染物質処理フローチャート図であり、PCB汚染物質が[▲1▼含水率の高い場合][▲2▼含水率の低い場合][▲3▼PCB入りオイルの場合][▲4▼固体に付着したPCBの処理][▲5▼PCB吸着活性炭の処理]に分けて説明する。
【0015】
[▲1▼含水率の高い場合]及び[▲5▼PCB吸着活性炭の処理]
ステップ1に示したように、被分解処理物が例えば含水率の高いPCB汚染土である場合には、先ずステップ2で固液分離手段によりPCB汚染土の固液分離処理を行い、ステップ3で液体成分を得るとともにステップ4で固体成分を得る。液体成分はステップ5で活性炭に吸着してPCBを除去し、ステップ6で清浄化した液体として放流する。ステップ5でPCBを吸着した活性炭は吸着量が飽和状態に達すると、ステップ24に示すPCB吸着活性炭として処理する。このステップ24に示すPCB吸着活性炭に過熱蒸気8を供給することにより、PCB吸着活性炭からガス成分としてPCBを分離させ、ステップ11の分解装置に供給されて過熱蒸気8によって分解処理される。そして、PCBの除去された活性炭は再利用が可能である。
【0016】
更に、ステップ11で分解の終了したガス成分はステップ12で冷却することによりステップ13でガス成分を得るとともにステップ14で液体成分を得る。ステップ13で得たガス成分はステップ15で再度の活性炭による吸着処理を行ってからステップ16で安全なガスとして排気処理を行い、ステップ14で得た液体成分はステップ17で再度の活性炭による吸着処理を行ってPCBを除去し、ステップ18で清浄化した液体として放流する。尚、ステップ15とステップ17の活性炭による吸着処理は、系内でPCBを完全に除去するためにフューエルセーフ手段として行うものであって、分解そのものはステップ11で完了している。そのため、被分解処理物の性状に応じてステップ15とステップ17は省略することもできる。
【0017】
一方、ステップ4で得た固体成分はステップ7のガス化装置に送り込み、過熱蒸気8を供給することにより、ステップ9でガス成分を得るとともにステップ10で残渣成分を得る。このステップ9で得たガス成分はステップ11で過熱蒸気8による分解処理を行う。以降はPCB吸着活性炭から分離・分解したガス成分と同様にステップ12からステップ18までの工程を経て処理される。
【0018】
[▲2▼含水率の低い場合]
ステップ19に示したように被分解処理物が例えば含水率の低いPCB汚染土である場合には、ステップ2の固液分離処理は省略して直ちにステップ7のガス化装置に送り込み、過熱蒸気8を供給して以下同様に処理して安全なガスの排気処理とPCBの除去された残渣の処理を行う。
【0019】
[▲3▼PCB入りオイルの場合]
ステップ20に示したように被分解処理物が例えばPCB入りオイルである場合には、ステップ19と同様に固液分離処理は省略してステップ7のガス化装置に送り込み、過熱蒸気によりガス化して上記と同様に処理する。
【0020】
[▲4▼固体に付着したPCBの処理]
ステップ21に示したように被分解処理物が例えば固体に付着したPCBである場合は、500℃程度の加熱によって残渣が残る場合と残渣が残らずガス化可能な場合とに分けて処理をする。先ず、ステップ22に示す500℃程度の加熱によって残渣が残りガス化困難な固体成分はステップ7のガス化装置に送り込んで過熱蒸気8を供給して処理し、ガス化した成分はステップ11の分解装置で過熱蒸気8による分解処理を行ってから前記した通りに処理して安全なガスの排気処理と清浄化した液体の放流を行う。一方、ステップ23に示す500℃程度の加熱によって残渣が残らずガス化が可能な固体成分は直接ステップ11の分解装置に供給して過熱蒸気8による分解処理を行ってから前記した通りの処理を行う。
【0021】
図2は前記した図1のPCB汚染物質処理フローチャートにおける[▲1▼含水率の高い場合]及び[▲5▼PCB吸着活性炭の処理]を実施するための実施例を示すシステム図であり、主要な構成要素は以下の通りである。25は蒸気圧縮型脱水器、26はボイラ、27は液タンク、28はガス化装置、29は残渣タンク、30,31は活性炭塔、32は加熱器、33は分解装置、34は冷却器、35は活性炭塔、36は中和洗浄塔である。
【0022】
かかるシステム図の動作態様を説明する。先ずスラリーポンプを用いて被分解処理物としてのPCB汚染土40を蒸気圧縮型脱水器25内に投入するとともに溶媒としての水41をボイラ26で加熱して蒸気圧縮型脱水器25内に投入し、真空ポンプ42を稼働しながら撹拌器43によりPCB汚染土40と溶媒としての水41とを十分に混合する。そしてバルブ44を開いて液体成分を液タンク27に流下させ、濃縮されたスラッジ状の固体成分はバルブ45及びスラリーポンプ46を用いてガス化装置28内に投入される。
【0023】
液タンク27内に貯留された液体成分はポンプ47の稼働によってバルブ48,49を介して活性炭が充填された活性炭塔30,31内に送り込まれ、活性炭に吸着されて除去される。このとき、後述の過熱蒸気を供給するためのバルブ51,52は閉じておく。活性炭塔30,31を通過して無害化された液体成分はバルブ53,54を通過して放流端55から放流される。
【0024】
活性炭塔30,31に収納した活性炭の吸着能力が飽和状態になると、バルブ48,49を閉じて、液体成分の供給を停止し、環境汚染物質から吸着したPCBを分離する工程を行う。先ず、活性炭塔30,31をヒータ30a,31aにより予め400℃〜500℃に加熱しておき、同時に図外の過熱蒸気発生装置で得られた過熱蒸気50をバルブ51,52を介して両活性炭塔30,31内に供給する。
【0025】
過熱蒸気発生装置とは、ヒータを働かせて200℃〜300℃に加熱した蒸気発生装置で水,メタノール等の溶媒が蒸発して100℃以上の混合蒸気が発生し、この混合蒸気が発生する際に比体積が大きくなるため圧力が生じて数kg/cmの圧力となり、この蒸気圧によって過熱蒸気発生装置内に配置されたスパイラル状の配管に混合蒸気が移送されて生成される。この過熱蒸気発生装置はヒータにより被分解処理物を分解処理するために必要な過熱蒸気とするための所定温度に加熱される。分解処理するために必要な過熱蒸気の温度は被分解処理物によって異なるため、それぞれの被分解処理物に応じて設定する。活性炭に吸着したPCBを分離するためには、400℃〜600℃程度の過熱蒸気が適当である。
【0026】
過熱蒸気50で活性炭塔30,31から分離されたPCBを含むガス成分はバルブ56,57を介して加熱器32に送り込まれる。加熱器32には空気58と約500℃に加熱された蒸気59が供給されており、PCBを含むガス成分と混合加熱されて分解装置33に送り込まれる。
【0027】
分解装置33は予め図外のヒータの駆動によって過熱蒸気50の温度を維持するように加熱されて保持されている。即ち、分解装置33は過熱蒸気発生装置と略同じ温度に加熱しておくことが適当である。分解装置33内をPCBを含むガス成分が通過する間に過熱蒸気によって所定の反応時間保持され、PCBが分解処理されて無害化され、次段の冷却器34内に送り込まれる。
【0028】
分解装置33内は加圧されておらず、排出口側を開放した略常圧としている。つまり排出口にブロア等を設置し配管内の圧力は微負圧となっている。従って分解装置33は従来の高圧の水熱反応装置と異なって微負圧のもとで環境汚染物質を分解処理することができる。
【0029】
冷却器34は冷却水の入口34aから冷却水を供給して同出口34bから流出させることにより、分解装置33と連通する配管内で分解処理された被分解処理物のガスが冷却されて液化する。冷却装置内の温度は分解物のガスを液化できる温度であればよい。このように液化することにより副生成物の発生が防止され、ガス状のまま放出して大気中に飛散することによる2次汚染の心配がない。排液は再度活性炭塔35により残留PCBを含む成分が吸着されて中和洗浄塔36に送り込まれ、安全なガス成分だけがブロア60を経て大気中に放散される。前記したように活性炭塔35は系内でPCBを完全に除去するためにフューエルセーフ手段として設置されたものであって、被分解処理物に応じて該活性炭塔35は省略することもできる。
【0030】
次に蒸気圧縮型脱水器25により固液分離された固体成分の処理方法を説明すると、前記したようにPCBを含む固体成分はバルブ45及びスラリーポンプ46を介してガス化装置28内に投入される。このガス化装置28はヒータ61,62により予め400℃〜500℃に加熱してあり、図外の過熱蒸気発生装置で得られた過熱蒸気50が供給されている。そしてガス化装置28内に配置したスクリュー63がスクリュー駆動モータ64によって回転駆動されることにより固体成分が移送される間に過熱蒸気50によって固体成分に付着しているPCBがガス成分として分離され、蒸気流としてバルブ65を介して前記加熱器32に送り込まれ、以降は上記した動作態様に基づいて分解処理される。ガス化装置28内に残留する固体成分はバルブ66を介して残渣タンク29内に貯留されて無害物として廃棄処理される。
【0031】
図3は前記した図1のPCB汚染物質処理フローチャートにおける[▲3▼PCB入りオイルの場合]及び[▲4▼固体に付着したPCBの処理]を実施するための実施例を示すシステム図であり、基本的な構成は図2のシステム図とほぼ同一であるため、同一の符号を付して表示してある。図3において、70はPCBが吸着した固体を収納したバッチ式タンクである。
【0032】
PCB入りオイル71は、過熱蒸気50とともに予め400℃〜600℃に加熱されたガス化装置28内に流入し、スクリュー駆動モータ64で駆動されるスクリュー63によって移送される間に過熱蒸気50によってPCBがガス成分となり、蒸気流としてバルブ65を介して加熱器32に送り込まれ、上記した動作態様に基づいて加熱器32と分解装置33により分解処理され、分解装置33と連通する配管内で分解処理された被分解処理物のガスが冷却器34で冷却されて液化され、排液中のPCBを含む成分が活性炭塔30,31により吸着されてバルブ53,54を介して中和洗浄塔36に送り込まれ、安全なガス成分がブロア60を経て大気中に放散される。ガス化装置28内に残留する固体成分はバルブ66を介して残渣タンク29内に貯留されて無害物として廃棄処理される。前記したように活性炭塔35は系内でPCBを完全に除去するためにフューエルセーフ手段として設置されたものであって、被分解処理物に応じて該活性炭塔35は省略することもできる。
【0033】
バッチ式タンク70はヒータ70aによって予め400℃〜600℃に加熱されており、過熱蒸気50を供給することにより固体に付着しているPCBがガス成分となり、蒸気流としてバルブ72を介して加熱器32に送り込まれ、上記した動作態様に基づいて分解処理される。
【0034】
活性炭塔30,31に収納した活性炭の吸着能力が飽和状態になると、バルブ48,49を閉じて、液体成分の供給を停止し、環境汚染物質から吸着したPCBを分離する工程を行う。先ず、活性炭塔30,31をヒータ30a,31aにより予め400℃〜500℃に加熱しておき、同時に図外の過熱蒸気発生装置で得られた過熱蒸気50をバルブ51,52を介して両活性炭塔30,31内に供給する。
【0035】
過熱蒸気50で活性炭塔30,31から分離されたPCBを含むガス成分はバルブ56,57,67を介して加熱器32に送り込まれる。加熱器32には空気58と約500℃に加熱された蒸気59が供給されており、PCBを含むガス成分と混合加熱されて分解装置33に送り込まれる。
【0036】
ここで過熱蒸気50を生成する際の溶媒について説明すると、溶媒としては、水,メタノール,過酸化水素が利用可能である。水の場合には加水分解を主体として反応が進行し、溶媒がメタノールの場合には、約300℃でメタノール自身が熱分解して
CHOH → HO+H+C
となるため、Hによる還元反応分解とHOによる加水分解が同時に進行し、加水分解だけでは分解できないか反応速度がきわめて遅い被分解処理物に適用して有効である。尚、分解時間を十分に取らないと副生成物として有機物ができることがある。
【0037】
溶媒が過酸化水素の場合には、熱により容易に分解して
2H → 2HO+O
となるから、加水分解と酸化反応が同時に進行する。更に水蒸気雰囲気中での酸化は湿式燃焼と称され、有機物の炭素と反応してCOとなり、これは発熱反応であるため、連鎖的に分解反応が進行する。
【0038】
図4は本発明を適用した際のPCBを含んだ汚泥の処理データを示しており、ステップ80で用意したPCB汚泥(含水率81%,土19kg,水81kg,土比重1.14,容積97.7L,PCB500ppm=50g)をステップ81で蒸気圧縮型脱水器で固液分離したところ、ステップ82の脱水液中の含水率は99.99%(水66.7kg,土4g,PCB3.148ppm=0.21g)であり、ステップ83の脱水汚泥性状として含水率は42.95%(土18.996kg,水14.3kg,PCB1493.441ppm=49.79g)であった。
【0039】
次にステップ84で脱水液通過後の活性炭の性状を見たところ、活性炭1000g(土4g,水43.5g,PCB200.477ppm=0.21g)であり、ステップ85で活性炭通過後の液の状態をみると、土はなし,水66.6565kg,PCBは0.0005mg/lを下回っている。従って活性炭の吸着力によってPCBが効率よく除去されていることが分かる。
【0040】
ステップ86のガス化装置を利用して脱水汚泥をガス化処理し、ステップ87でガス化後の残渣の性状を見たところ、含水率は10.31%(土2.6085kg(強熱減量47.83%),水0.3kg,PCB0.0007mg/l)で基準値である0.003mg/lを下回っていることが判明した。また、ガス化装置で得たガス成分をステップ88で酸素雰囲気下600℃の過熱蒸気を用いた分解装置で分解処理した後の吸着後の活性炭の性状をステップ89でみたところ、活性炭4000g(土11.3g,水271.5g,PCB0.63ppm=0.0027g)であり、分解率は99.994%であることが判明した。ステップ90で排ガス洗浄水の性状をみたところ、ガス洗浄水20kg(凝縮水1.7kg)であり、PCBは0.0005mg/lを下回っている。洗浄後のガス成分は前記したようにブロア60を経て安全な排気ガスとして大気中に放散される。
【0041】
図5は本発明を適用した際のPCB入りオイルの分解処理データを示しており、ステップ91で用意したPCBで汚染された絶縁オイル495g(PCB5g=1%)をステップ92で1kg/hの流量でヒーターにより550℃に加熱されたガス化装置28に入れ、ステップ93で1000℃に加熱された分解装置33内に600℃の空気を150Nl/minの流量で添加しながら600℃の過熱蒸気を1kg/hの流量で添加して分解処理し、ステップ94で冷却器34で冷却した後、ステップ95で得られた活性炭の性状をみたところ、活性炭1000g(水36g,PCB0.115ppm=0.00012g)であり、分解率は99.998%であることが判明した。活性炭吸着後のガス成分は中和洗浄塔36に送り込まれ、安全なガス成分がブロア60を経て大気中に放散される。ステップ96で洗浄液の性状をみたところ、ガス洗浄液20kg,凝縮液1kgで、PCBは0.0005mg/lを下回っていることが判明した。なお、このデータは図3に示す加熱器32の工程を省略し、ガス化されたPCBで汚染された絶縁オイルを直接分解装置33に供給したものであるが、その前工程として加熱器32に供給して事前に加熱してもよいことはもとよりである。
【0042】
図6はPCBを吸着した活性炭の洗浄処理データを示しており、ステップ100で洗浄用蒸気を1kg/hの流量で600℃に加熱された加熱器68に入れ、ステップ101でPCBを吸着した活性炭をヒーターにより600℃に加熱し、ステップ102で1000℃に加熱された分解装置33内に600℃の空気を150Nl/minの流量で添加しながら600℃の過熱蒸気を1kg/hの流量で添加して分解処理し、ステップ103で冷却器34で冷却した後、ステップ104で得られた活性炭の性状をみたところ、PCBを吸着した当初の活性炭500g(土2g,水21.75g,PCB200.4ppm=0.105g)のものが、活性炭500g(土2g,水16.8g,PCBは<0.0005mg/l)となっており、活性炭からPCBが除去されていることが分かる。活性炭から分離されたPCBを含むガス成分は過熱蒸気によって分解装置33で分解され、分解されたガス成分は中和洗浄塔36に送り込まれ、安全なガス成分がブロア60を経て大気中に放散される。ステップ105で洗浄液の性状をみたところ、ガス洗浄水20kg,凝縮水1kg,PCBは0.0005mg/lを下回っており、分解率は99.99%以上であることが判明した。
【0043】
【発明の効果】
以上詳細に説明したように、本発明によれば環境汚染物質であるPCB,ダイオキシン等の被分解処理物から環境汚染物質を活性炭を使用して効率的に吸着・除去することができる。そして、活性炭に吸着したPCB或いは固体成分に付着したPCBは過熱蒸気を使用してガス化することができ、更に過熱蒸気により分解可能となる。特に液状として含有されている1〜3%程度のPCBの分解処理のみならず、固形状PCBの処理方法に関しても大きな効果が得られる。
【0044】
前記したように従来の高温焼却法は、残渣中に発生するダイオキシン等に対する対策が問題であり、その他の処理方法においても被分解処理物によって反応過程を変えることは困難であるとともに専用の装置を必要とするのに対して、本発明は従来の液状もしくは固形状PCBの各種処理方法と較べて処理費は低廉であり、ランニングコスト及びイニシャルコストが低くてコスト面で有利であるとともに被分解処理物を燃焼しないことにより分解したPCBが再合成される等の問題は生じることがない。
【0045】
更に本発明によれば、低圧で工程が進行するため所定の高温に耐えられる材質であれば構成部材の材質は任意に選択することができる上、機械的な強度及び引張応力とか熱応力に耐えるための設計は要求されず、汎用性が広いという効果がある。
【0046】
従って本発明によれば、難分解性であるとともに水への溶解度が低くて残留性が高い環境汚染物質であるダイオキシン,PCB等の環境汚染物質を効率的に分解除去することができるガス化・分解方法及びその装置を提供することができる。
【図面の簡単な説明】
【図1】本発明を適用したPCB汚染物質処理フローチャート図。
【図2】汚染物質処理フローチャートを実施するための実施例を示すシステム図。
【図3】PCB入りオイル及び固体に付着したPCBのガス化と分解処理を示すシステム図。
【図4】本発明を適用した際のPCBを含んだ汚泥の処理データを示す説明図。
【図5】本発明を適用した際のPCB入りオイルの分解処理データを示す説明図。
【図6】PCBを吸着した活性炭の洗浄処理データを示す説明図。
【符号の説明】
25…蒸気圧縮型脱水器
26…ボイラ
27…液タンク
28…ガス化装置
29…残渣タンク
30,31,35…活性炭塔
32…加熱器
33…分解装置
34…冷却器
36…中和洗浄塔
40…PCB汚染土
42…真空ポンプ
46…スラリーポンプ
50…過熱蒸気
60…ブロア
70…バッチ式タンク
71…PCB入りオイル
整理番号 P3587
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a gasification method and apparatus for a hardly decomposable environmental pollutant, and a decomposition treatment method and apparatus therefor, and in particular, adsorbs environmental pollutants such as PCB (polychlorinated biphenyl) and dioxin on activated carbon, and superheated steam. The present invention relates to a gasification method and apparatus for separating the activated carbon as a gas component, and a method and apparatus for decomposing environmental pollutants as separated gas components using superheated steam.
[0002]
[Prior art]
PCB is a collective term for biphenyl hydrogen replaced with chlorine. In Japan, production began in 1954, making use of its excellent electrical characteristics, nonflammability, and chemical stability to make various capacitors and transformers. It is used in insulation oil for ceramics, ballasts such as fluorescent lamps, pole transformers, heat transfer media, lubricating oil, and pressure sensitive paper. This PCB is highly degradable and has high environmental persistence, low solubility in water, but high fat solubility, so it is easy to accumulate in adipose tissue, and is semi-volatile and has volatilization mobility that moves through the atmosphere. Yes, toxicities such as carcinogenicity and effects on the immune system have been confirmed.
[0003]
Non-Patent Document 1 summarizes the outline of this PCB problem. For example, conventionally known methods for treating liquid PCBs include thermal decomposition at a high temperature of 1100 ° C. or higher, dechlorination in which chlorine in PCBs is replaced with hydrogen by chemical reaction and decomposed into non-PCB materials. Method, hydrothermal oxidative decomposition method that decomposes PCB with high-temperature and high-pressure water, and catalytic oxidation that desorbs carbon of high-temperature molten metal by putting oxygen and PCB into high-temperature molten metal (Ni-Cu) in reducing atmosphere Reduction thermochemical decomposition method that decomposes into carbon, carbon dioxide and hydrochloric acid, photodegradation method (UV catalytic method) in which PCB and alkaline agent are mixed, dechlorinated by ultraviolet irradiation, and decomposed by catalyst or PCB decomposition bacteria is there.
[0004]
Further, as a method for treating solid PCBs, the above-described thermal decomposition method at high temperature, hydrothermal oxidative decomposition method in which organic matter impregnated / attached with PCB by high-temperature and high-pressure water is decomposed, and PCB decomposed by heating contaminants is reduced. There are a reductive thermochemical decomposition method that decomposes thermally / chemically at room temperature, a vacuum heating separation method that separates PCB by heating PCB contaminants in a vacuum state, a solvent cleaning method that cleans using an organic solvent, and the like.
[0005]
On the other hand, according to Patent Document 1, the applicant of the present application previously heated a solvent to generate a solvent vapor, further heated the solvent vapor to a predetermined temperature to form a solvent superheated vapor, and brought the solvent superheated vapor to a predetermined temperature. Supply continuously into a heated normal pressure (or slightly negative pressure) reactor, supply the material to be decomposed into the reactor in the atmosphere of the solvent superheated steam, and pass it over a predetermined reaction time. In this way, a method and apparatus for decomposing an environmental pollutant that decomposes an object to be decomposed has been proposed. According to such a decomposition treatment method, environmental pollutants such as chlorofluorocarbon gas are vaporized together with the solvent and then heated to become superheated vapor whose temperature only rises at normal pressure (or slightly negative pressure), and a predetermined reaction is caused in the reactor. When passing over time, it is decomposed, and the superheated steam is liquefied and discharged. Since these reactions are all closed systems in the reaction apparatus, there is an effect that no secondary contamination occurs.
[0006]
In the case of an environmental pollutant containing a solid component, the inside of the reaction apparatus is transferred by a transfer device and decomposed, and the solid component remaining after the decomposition process is discharged from the reaction apparatus. By arbitrarily setting the reaction time and temperature, the degree of decomposition can be controlled. During processing, a 100% decomposition rate can be obtained in a short time of 1 second or less to several tens of seconds, and the processing temperature can be set arbitrarily. The activation energy required to start decomposition can be selected and the solvent vapor can be arbitrarily selected depending on the substance to be decomposed, so the decomposition rate, decomposition rate, etc. are stable, and most organic compounds can be decomposed. .
[0007]
[Patent Document 1]
Japanese Patent No. 3219689 [Non-Patent Document 1]
Trends in PCB issues (Summary of amendments to Topics Environmental Corporation Law), http: // www. jama-net. or. jp / Japanes / jyuden / pcb62. htm
[0008]
[Problems to be solved by the invention]
However, each of the various processing methods for the liquid or solid PCB requires a high processing cost. Therefore, in addition to the difficulty in cost, the conventional method is to burn the material to be decomposed. Therefore, there is a problem that PCB may be re-synthesized during cooling even if it is once decomposed. Moreover, although the processing method of about 1 to 3% of PCB contained as a liquid has a track record, there is almost no track record about the processing method of solid PCB.
[0009]
Furthermore, the high-temperature incineration method has a problem of measures against dioxins and the like generated in the residue, and in other treatment methods, it is difficult to change the reaction process depending on the material to be decomposed, and a dedicated device is required. The running cost and the initial cost are high, and there is a disadvantage that there is no versatility.
[0010]
Accordingly, the present invention solves the above problems in a system for decomposing difficult-to-decompose environmental pollutants such as PCB and dioxin, and adsorbs environmental pollutants such as PCB on activated carbon to efficiently remove the activated carbon. A method for gasifying and decomposing environmental pollutants such as PCBs, in which environmental pollutants such as PCBs attached to the substrate are separated from the activated carbon as gas components using superheated steam, and gas components are further decomposed using superheated steam, and The object is to provide such a device.
[0011]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the present invention adsorbs PCBs and other environmental pollutants on activated carbon and separates them from the activated carbon as gas components using superheated steam, an apparatus for gasifying the environmental pollutants, and an apparatus therefor obtained. We provide an environmental pollutant decomposition method and apparatus for decomposing gas components with superheated steam. Highly water-decomposed materials contaminated with PCBs and other environmental pollutants are separated into liquid and solid components by solid-liquid separation means, and the PCB and other environmental pollutants contained in the liquid components are adsorbed on activated carbon. The activated carbon is separated from the activated carbon as a gas component using superheated steam, and the obtained gas component is decomposed with superheated steam. In addition, the high-water-decomposition material contaminated with PCB and other environmental pollutants is separated into a liquid component and a solid component by solid-liquid separation means, and superheated steam is used to remove PCB and other environmental pollutants contained in the solid component. It isolate | separates as a gas component with the used gasifier, and decomposes | disassembles the obtained gas component by superheated steam.
[0012]
Further, PCBs and other environmental pollutants contained in the material to be decomposed with a low water content are separated as gas components by a gasifier using superheated steam, and the obtained gas components are decomposed by superheated steam. PCBs and other environmental pollutants contained in oil are converted into gas components by a gasifier using superheated steam, and the obtained gas components are decomposed by superheated steam. PCB and other environmental pollutants adhering to the solid component are converted into gas components by a gasifier using superheated steam, and the obtained gas components are decomposed by superheated steam.
[0013]
According to such an environmental pollutant gasification method and apparatus, and its decomposition treatment method and apparatus, PCB and other environmental pollutants are adsorbed on activated carbon and separated from the activated carbon as gas components using superheated steam. In addition, the obtained gas component can be decomposed with superheated steam. Accordingly, it is possible to provide a gasification / decomposition method and apparatus capable of efficiently decomposing and removing environmental pollutants such as PCB which are hardly decomposable and have low water solubility and high environmental persistence.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
A specific embodiment of a method and apparatus for gasifying an environmental pollutant and a decomposition method and apparatus for the same according to the present invention will now be described with reference to the drawings, taking PCB gasification and decomposition as an example. FIG. 1 is a flowchart of PCB pollutant processing to which the present invention is applied. When PCB pollutants are [1] high water content, [2] low water content, [3] PCB-containing oil ] [4] Treatment of PCB adhered to solid] [5] Treatment of PCB adsorbed activated carbon]
[0015]
[(1) Case of high water content] and [(5) Treatment of PCB-adsorbed activated carbon]
As shown in Step 1, when the material to be decomposed is, for example, PCB-contaminated soil having a high moisture content, first, in Step 2, solid-liquid separation processing of the PCB-contaminated soil is performed by solid-liquid separation means. A liquid component is obtained and a solid component is obtained in step 4. The liquid component is adsorbed on the activated carbon in Step 5 to remove the PCB, and discharged as the liquid cleaned in Step 6. The activated carbon that has adsorbed PCB in step 5 is treated as PCB adsorbed activated carbon shown in step 24 when the adsorption amount reaches a saturated state. By supplying the superheated steam 8 to the PCB-adsorbed activated carbon shown in step 24, the PCB is separated from the PCB-adsorbed activated carbon as a gas component, and is supplied to the decomposition apparatus in step 11 to be decomposed by the superheated steam 8. The activated carbon from which the PCB has been removed can be reused.
[0016]
Further, the gas component that has been decomposed in step 11 is cooled in step 12 to obtain a gas component in step 13 and a liquid component in step 14. The gas component obtained in step 13 is subjected to an adsorption process again with activated carbon in step 15 and then exhausted as a safe gas in step 16. The liquid component obtained in step 14 is subjected to an adsorption process again with activated carbon in step 17. To remove the PCB and discharge as the liquid cleaned in step 18. The adsorption treatment with activated carbon in step 15 and step 17 is performed as a fuel safe means in order to completely remove PCB in the system, and the decomposition itself is completed in step 11. Therefore, step 15 and step 17 can be omitted depending on the properties of the object to be decomposed.
[0017]
On the other hand, the solid component obtained in step 4 is sent to the gasifier in step 7 and superheated steam 8 is supplied to obtain a gas component in step 9 and a residue component in step 10. The gas component obtained in step 9 is decomposed by superheated steam 8 in step 11. Thereafter, the gas components separated and decomposed from the PCB-adsorbed activated carbon are processed through steps 12 to 18 in the same manner.
[0018]
[▲ 2 ▼ When moisture content is low]
If the material to be decomposed is PCB contaminated soil having a low water content, as shown in step 19, the solid-liquid separation process in step 2 is omitted and immediately sent to the gasifier in step 7, where superheated steam 8 Thereafter, the same processing is performed to perform safe gas exhaust processing and processing of the residue from which the PCB has been removed.
[0019]
[▲ 3 ▼ In case of oil containing PCB]
When the material to be decomposed is, for example, oil containing PCB as shown in step 20, the solid-liquid separation process is omitted as in step 19, and the gas is fed into the gasifier in step 7 and gasified with superheated steam. Process in the same manner as above.
[0020]
[(4) Treatment of PCB attached to solid]
As shown in step 21, when the material to be decomposed is PCB attached to a solid, for example, the residue is treated by heating at about 500 ° C. and when the residue can be gasified without residue. . First, the solid component that remains as a residue that is difficult to gasify by heating at about 500 ° C. shown in Step 22 is sent to the gasifier in Step 7 and supplied with superheated steam 8, and the gasified component is decomposed in Step 11. After the decomposition process with the superheated steam 8 is performed in the apparatus, the process is performed as described above to perform a safe gas exhaust process and the discharge of the cleaned liquid. On the other hand, the solid component which can be gasified without any residue by heating at about 500 ° C. shown in Step 23 is directly supplied to the decomposition apparatus in Step 11 and subjected to the decomposition treatment with the superheated steam 8 and then the treatment as described above. Do.
[0021]
FIG. 2 is a system diagram showing an embodiment for carrying out [(1) High moisture content] and [(5) PCB adsorbed activated carbon treatment] in the PCB pollutant treatment flowchart of FIG. The main components are as follows. 25 is a vapor compression dehydrator, 26 is a boiler, 27 is a liquid tank, 28 is a gasifier, 29 is a residue tank, 30 and 31 are activated carbon towers, 32 is a heater, 33 is a decomposition device, 34 is a cooler, 35 is an activated carbon tower, and 36 is a neutralization washing tower.
[0022]
The operation mode of the system diagram will be described. First, the PCB contaminated soil 40 as the material to be decomposed is put into the vapor compression dehydrator 25 using a slurry pump, and the water 41 as the solvent is heated by the boiler 26 and put into the vapor compression dehydrator 25. The PCB-contaminated soil 40 and the water 41 as the solvent are sufficiently mixed by the stirrer 43 while the vacuum pump 42 is operated. Then, the valve 44 is opened to allow the liquid component to flow down to the liquid tank 27, and the concentrated sludge solid component is introduced into the gasifier 28 using the valve 45 and the slurry pump 46.
[0023]
The liquid component stored in the liquid tank 27 is sent into the activated carbon towers 30 and 31 filled with activated carbon through the valves 48 and 49 by the operation of the pump 47, and is adsorbed and removed by the activated carbon. At this time, valves 51 and 52 for supplying superheated steam to be described later are closed. The liquid components rendered harmless by passing through the activated carbon towers 30 and 31 pass through valves 53 and 54 and are discharged from the discharge end 55.
[0024]
When the adsorption capacity of the activated carbon stored in the activated carbon towers 30 and 31 is saturated, the valves 48 and 49 are closed, the supply of liquid components is stopped, and the process of separating the adsorbed PCB from environmental pollutants is performed. First, the activated carbon towers 30 and 31 are preheated to 400 ° C. to 500 ° C. by the heaters 30a and 31a, and at the same time, superheated steam 50 obtained by a superheated steam generator (not shown) is supplied to both activated carbons via valves 51 and 52. Feed into towers 30,31.
[0025]
A superheated steam generator is a steam generator heated to 200 ° C to 300 ° C by operating a heater to generate a mixed steam of 100 ° C or higher by evaporating a solvent such as water or methanol. When this mixed steam is generated Since the specific volume increases, a pressure is generated, resulting in a pressure of several kg / cm 2 , and this steam pressure generates the mixed steam by being transferred to a spiral pipe disposed in the superheated steam generator. This superheated steam generator is heated by a heater to a predetermined temperature for making superheated steam necessary for decomposing the material to be decomposed. Since the temperature of the superheated steam necessary for the decomposition treatment varies depending on the object to be decomposed, it is set according to each object to be decomposed. In order to separate the PCB adsorbed on the activated carbon, superheated steam at about 400 ° C. to 600 ° C. is appropriate.
[0026]
The gas component containing PCB separated from the activated carbon towers 30 and 31 by the superheated steam 50 is sent to the heater 32 through valves 56 and 57. The heater 32 is supplied with air 58 and steam 59 heated to about 500 ° C., mixed and heated with a gas component containing PCB, and sent to the decomposition apparatus 33.
[0027]
The decomposition apparatus 33 is heated and held in advance so as to maintain the temperature of the superheated steam 50 by driving a heater (not shown). That is, it is appropriate that the cracking device 33 is heated to substantially the same temperature as the superheated steam generator. A predetermined reaction time is maintained by superheated steam while a gas component containing PCB passes through the decomposition apparatus 33, the PCB is decomposed and rendered harmless, and is sent into the cooler 34 of the next stage.
[0028]
The inside of the decomposition apparatus 33 is not pressurized, and is set to a substantially normal pressure with the discharge port side opened. That is, a blower or the like is installed at the discharge port, and the pressure in the pipe is a slight negative pressure. Therefore, unlike the conventional high-pressure hydrothermal reactor, the decomposition apparatus 33 can decompose environmental pollutants under a slight negative pressure.
[0029]
The cooler 34 supplies the cooling water from the inlet 34a of the cooling water and flows it out of the outlet 34b, so that the gas of the decomposition target decomposed in the pipe communicating with the decomposition apparatus 33 is cooled and liquefied. . The temperature in the cooling device may be any temperature that can liquefy the decomposed gas. By liquefying in this way, generation of by-products is prevented, and there is no concern about secondary contamination due to release in the gaseous state and scattering into the atmosphere. The waste liquid is again adsorbed with components including residual PCB by the activated carbon tower 35 and sent to the neutralization washing tower 36, and only safe gas components are diffused into the atmosphere through the blower 60. As described above, the activated carbon tower 35 is installed as a fuel safe means in order to completely remove PCB in the system, and the activated carbon tower 35 can be omitted depending on the object to be decomposed.
[0030]
Next, the processing method of the solid component separated into solid and liquid by the vapor compression dehydrator 25 will be described. As described above, the solid component containing PCB is introduced into the gasifier 28 through the valve 45 and the slurry pump 46. The The gasifier 28 is preheated to 400 ° C. to 500 ° C. by the heaters 61 and 62, and is supplied with superheated steam 50 obtained by a superheated steam generator not shown. Then, the PCB 63 attached to the solid component is separated as a gas component by the superheated steam 50 while the solid component is transferred by rotating the screw 63 arranged in the gasifier 28 by the screw drive motor 64, It is sent to the heater 32 as a steam flow through the valve 65, and thereafter is decomposed based on the operation mode described above. The solid component remaining in the gasifier 28 is stored in the residue tank 29 through the valve 66 and discarded as a harmless substance.
[0031]
FIG. 3 is a system diagram showing an embodiment for carrying out [(3) case of oil containing PCB] and [(4) treatment of PCB attached to solid] in the PCB pollutant treatment flowchart of FIG. 1 described above. Since the basic configuration is almost the same as the system diagram of FIG. 2, the same reference numerals are given. In FIG. 3, reference numeral 70 denotes a batch tank that contains a solid adsorbed by PCB.
[0032]
The oil 71 containing PCB flows into the gasifier 28 which is preheated to 400 ° C. to 600 ° C. together with the superheated steam 50 and is transferred by the superheated steam 50 while being transferred by the screw 63 driven by the screw drive motor 64. Becomes a gas component and is sent as a vapor stream to the heater 32 through the valve 65, decomposed by the heater 32 and the decomposition device 33 based on the above-described operation mode, and decomposed in a pipe communicating with the decomposition device 33. The gas of the decomposed material to be decomposed is cooled and liquefied by the cooler 34, and the component containing PCB in the drainage is adsorbed by the activated carbon towers 30 and 31, and is passed through the valves 53 and 54 to the neutralization washing tower 36. It is sent and safe gas components are diffused into the atmosphere through the blower 60. The solid component remaining in the gasifier 28 is stored in the residue tank 29 through the valve 66 and discarded as a harmless substance. As described above, the activated carbon tower 35 is installed as a fuel safe means in order to completely remove PCB in the system, and the activated carbon tower 35 can be omitted depending on the object to be decomposed.
[0033]
The batch tank 70 is preheated to 400 ° C. to 600 ° C. by the heater 70a, and the PCB adhering to the solid becomes a gas component by supplying the superheated steam 50. 32, and is disassembled based on the above-described operation mode.
[0034]
When the adsorption capacity of the activated carbon stored in the activated carbon towers 30 and 31 is saturated, the valves 48 and 49 are closed, the supply of liquid components is stopped, and the process of separating the adsorbed PCB from environmental pollutants is performed. First, the activated carbon towers 30 and 31 are preheated to 400 ° C. to 500 ° C. by the heaters 30a and 31a, and at the same time, superheated steam 50 obtained by a superheated steam generator (not shown) is supplied to both activated carbons via valves 51 and 52. Feed into towers 30,31.
[0035]
The gas component containing PCB separated from the activated carbon towers 30 and 31 by the superheated steam 50 is sent to the heater 32 through valves 56, 57 and 67. The heater 32 is supplied with air 58 and steam 59 heated to about 500 ° C., mixed and heated with a gas component containing PCB, and sent to the decomposition apparatus 33.
[0036]
Here, the solvent for generating the superheated steam 50 will be described. As the solvent, water, methanol, and hydrogen peroxide can be used. In the case of water, the reaction proceeds mainly by hydrolysis. When the solvent is methanol, methanol itself is thermally decomposed at about 300 ° C., and CH 3 OH → H 2 O + H 2 + C.
Since the hydrolysis proceeds simultaneously by reductive decomposition reaction and H 2 O by H 2, only hydrolysis is effectively applicable to the reaction rate or can not be decomposed very slowly under decomposition products. If sufficient decomposition time is not taken, organic substances may be formed as by-products.
[0037]
When the solvent is hydrogen peroxide, it is easily decomposed by heat and 2H 2 O 2 → 2H 2 O + O 2
Therefore, hydrolysis and oxidation reaction proceed simultaneously. Furthermore, oxidation in a water vapor atmosphere is called wet combustion, and reacts with organic carbon to become CO 2 , which is an exothermic reaction, and thus a decomposition reaction proceeds in a chain manner.
[0038]
4 shows the treatment data of the sludge containing PCB when the present invention is applied. The PCB sludge prepared in step 80 (water content 81%, soil 19 kg, water 81 kg, soil specific gravity 1.14, volume 97). 7L, PCB 500 ppm = 50 g) was subjected to solid-liquid separation with a vapor compression dehydrator in step 81, and the water content in the dehydrated liquid in step 82 was 99.99% (water 66.7 kg, soil 4 g, PCB 3.148 ppm = The water content of the dehydrated sludge in Step 83 was 42.95% (Soil 18.996 kg, Water 14.3 kg, PCB 1493.441 ppm = 49.79 g).
[0039]
Next, when the properties of the activated carbon after passing through the dehydrating liquid were observed in step 84, the activated carbon was 1000 g (4 g of soil, 43.5 g of water, PCB 20.0.477 ppm = 0.21 g), and the state of the liquid after passing through the activated carbon in step 85 As shown in the figure, there is no soil, water 66.6565 kg, PCB is less than 0.0005 mg / l. Therefore, it can be seen that PCB is efficiently removed by the adsorption force of the activated carbon.
[0040]
The dehydrated sludge was gasified using the gasifier in Step 86, and the properties of the residue after gasification were observed in Step 87. As a result, the water content was 10.31% (2.66085 kg of soil (47% loss on ignition)). 0.83%), water 0.3 kg, and PCB 0.0007 mg / l) were found to be below the standard value of 0.003 mg / l. Further, when the gas components obtained by the gasifier were decomposed in a decomposition apparatus using a superheated steam at 600 ° C. in an oxygen atmosphere in step 88, the properties of the activated carbon after adsorption were observed in step 89. 11.3 g, water 271.5 g, PCB 0.63 ppm = 0.527 g), and the decomposition rate was found to be 99.994%. When the properties of the exhaust gas cleaning water were examined in Step 90, the gas cleaning water was 20 kg (condensed water 1.7 kg), and the PCB was less than 0.0005 mg / l. As described above, the cleaned gas component passes through the blower 60 and is diffused into the atmosphere as a safe exhaust gas.
[0041]
FIG. 5 shows decomposition processing data of the PCB-containing oil when the present invention is applied. The insulating oil 495 g (PCB 5 g = 1%) contaminated with the PCB prepared in step 91 is flowed at 1 kg / h in step 92. In the gasifier 28 heated to 550 ° C. by the heater in step 93, 600 ° C. superheated steam was added to the cracker 33 heated to 1000 ° C. in step 93 while adding 600 ° C. air at a flow rate of 150 Nl / min. After adding and decomposing at a flow rate of 1 kg / h, cooling with the cooler 34 in step 94, and examining the properties of the activated carbon obtained in step 95, the activated carbon 1000g (water 36g, PCB 0.115ppm = 0.00012g) And the decomposition rate was found to be 99.998%. The gas component after the activated carbon adsorption is sent to the neutralization washing tower 36, and the safe gas component is diffused into the atmosphere through the blower 60. As a result of examining the properties of the cleaning liquid in Step 96, it was found that PCB was less than 0.0005 mg / l with 20 kg of gas cleaning liquid and 1 kg of condensate. In this data, the process of the heater 32 shown in FIG. 3 is omitted, and the insulating oil contaminated with the gasified PCB is directly supplied to the decomposition apparatus 33. Of course, it may be supplied and heated in advance.
[0042]
FIG. 6 shows cleaning processing data of activated carbon that has adsorbed PCB. In step 100, cleaning steam is put into a heater 68 heated to 600 ° C. at a flow rate of 1 kg / h, and activated carbon in which PCB is adsorbed in step 101. Is heated to 600 ° C. by a heater, and overheated steam at 600 ° C. is added at a flow rate of 1 kg / h while adding air at 600 ° C. at a flow rate of 150 Nl / min into the decomposition apparatus 33 heated to 1000 ° C. in step 102. Then, after cooling in the cooler 34 in Step 103 and examining the properties of the activated carbon obtained in Step 104, 500 g of the original activated carbon adsorbed PCB (2 g of soil, 21.75 g of water, 200.4 ppm of PCB) = 0.105 g) is 500 g of activated carbon (2 g of soil, 16.8 g of water, PCB is <0.0005 mg / l). It can be seen that the PCB from coal has been removed. The gas component containing PCB separated from the activated carbon is decomposed by the decomposition apparatus 33 by superheated steam, the decomposed gas component is sent to the neutralization washing tower 36, and the safe gas component is diffused into the atmosphere through the blower 60. The As a result of examining the properties of the cleaning liquid in Step 105, it was found that 20 kg of gas cleaning water, 1 kg of condensed water, and PCB were less than 0.0005 mg / l, and the decomposition rate was 99.99% or more.
[0043]
【The invention's effect】
As described above in detail, according to the present invention, environmental pollutants can be efficiently adsorbed and removed from activated substances by using the activated substances such as PCB and dioxin which are environmental pollutants. The PCB adsorbed on the activated carbon or the PCB adhering to the solid component can be gasified using superheated steam, and further decomposed by the superheated steam. In particular, not only the decomposition treatment of about 1 to 3% of PCB contained as a liquid but also a solid PCB treatment method can provide a great effect.
[0044]
As described above, the conventional high-temperature incineration method has a problem of measures against dioxins and the like generated in the residue, and in other treatment methods, it is difficult to change the reaction process depending on the material to be decomposed, and a dedicated device is used. On the other hand, the present invention has a lower processing cost than various conventional processing methods for liquid or solid PCBs, has low running costs and low initial costs, is advantageous in terms of cost, and is subject to decomposition treatment. There is no problem such as recombination of PCBs decomposed by not burning the product.
[0045]
Furthermore, according to the present invention, since the process proceeds at a low pressure, the material of the constituent member can be arbitrarily selected as long as it can withstand a predetermined high temperature, and it can withstand mechanical strength and tensile stress or thermal stress. Therefore, there is an effect that versatility is wide.
[0046]
Therefore, according to the present invention, it is possible to efficiently decompose and remove environmental pollutants such as dioxins and PCBs that are hardly decomposable and have low water solubility and high persistence. A decomposition method and an apparatus thereof can be provided.
[Brief description of the drawings]
FIG. 1 is a flowchart of PCB contaminant processing to which the present invention is applied.
FIG. 2 is a system diagram showing an embodiment for implementing a pollutant processing flowchart.
FIG. 3 is a system diagram showing gasification and decomposition treatment of PCB attached to oil and solids containing PCB.
FIG. 4 is an explanatory diagram showing treatment data of sludge containing PCB when the present invention is applied.
FIG. 5 is an explanatory diagram showing decomposition processing data of oil containing PCB when the present invention is applied.
FIG. 6 is an explanatory diagram showing cleaning processing data of activated carbon that has adsorbed PCB.
[Explanation of symbols]
25 ... Vapor compression dehydrator 26 ... Boiler 27 ... Liquid tank 28 ... Gasifier 29 ... Residue tanks 30, 31, 35 ... Activated carbon tower 32 ... Heater 33 ... Decomposition device 34 ... Cooler 36 ... Neutralization washing tower 40 ... PCB contaminated soil 42 ... Vacuum pump 46 ... Slurry pump 50 ... Superheated steam 60 ... Blower 70 ... Batch tank 71 ... PCB oil reference number P3587

Claims (17)

PCBその他の環境汚染物質を活性炭に吸着させ、該活性炭から過熱蒸気を使用してガス成分として分離することを特徴とする環境汚染物質のガス化方法。A method for gasifying an environmental pollutant comprising adsorbing PCB and other environmental pollutants on activated carbon, and separating the activated carbon from the activated charcoal as a gas component using superheated steam. PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物を固液分離手段により液体成分と固体成分に分離し、液体成分に含まれるPCBその他の環境汚染物質を活性炭に吸着させ、該活性炭から過熱蒸気を使用してガス成分として分離することを特徴とする環境汚染物質のガス化方法。A high-water-content decomposed material contaminated with PCB and other environmental pollutants is separated into a liquid component and a solid component by solid-liquid separation means, and the PCB and other environmental pollutants contained in the liquid component are adsorbed on activated carbon. A method for gasifying an environmental pollutant, wherein the activated carbon is separated from the activated carbon as a gas component using superheated steam. PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物を固液分離手段により液体成分と固体成分に分離し、固体成分に含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分として分離することを特徴とする環境汚染物質のガス化方法。A high-water-content decomposed material contaminated with PCB and other environmental pollutants is separated into a liquid component and a solid component by solid-liquid separation means, and superheated steam is used for PCB and other environmental pollutants contained in the solid component. A method for gasifying an environmental pollutant, wherein the gas component is separated as a gas component by a gasifier. 含水率の低い被分解処理物に含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分として分離することを特徴とする環境汚染物質のガス化方法。A method for gasifying an environmental pollutant, characterized in that PCBs and other environmental pollutants contained in a material to be decomposed with a low water content are separated as gas components by a gasifier using superheated steam. オイルに含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分とすることを特徴とする環境汚染物質のガス化方法。A method for gasifying an environmental pollutant, characterized in that a PCB or other environmental pollutant contained in oil is used as a gas component by a gasifier using superheated steam. 固体成分に付着したPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分とすることを特徴とする環境汚染物質のガス化方法。A method for gasifying environmental pollutants, characterized in that PCBs and other environmental pollutants attached to solid components are converted into gas components by a gasifier using superheated steam. PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物を液体成分と固体成分に分離する固液分離手段と、得られた液体成分に含まれるPCBその他の環境汚染物質を活性炭に吸着させる吸着手段と、該活性炭からPCBその他の環境汚染物質を過熱蒸気を使用してガス成分として分離する分離手段とを備えてなることを特徴とする環境汚染物質のガス化装置。Solid-liquid separation means that separates the high-water-degraded material contaminated by PCB and other environmental pollutants into liquid and solid components, and activated carbon as PCB and other environmental pollutants contained in the obtained liquid components An environmental pollutant gasification apparatus comprising: adsorption means for adsorbing; and separation means for separating PCB and other environmental pollutants from the activated carbon as gas components using superheated steam. 固液分離手段として蒸気圧縮型脱水器を用いた請求項7に記載の環境汚染物質のガス化装置。The gasifier for an environmental pollutant according to claim 7, wherein a vapor compression dehydrator is used as the solid-liquid separation means. PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物を液体成分と固体成分に分離する固液分離手段と、得られた固体成分に含まれるPCBその他の環境汚染物質をガス成分として分離する過熱蒸気を用いたガス化装置とを備えてなることを特徴とする環境汚染物質のガス化装置。Solid-liquid separation means for separating a high-moisture-decomposed material contaminated by PCB and other environmental pollutants into liquid components and solid components, and PCB and other environmental pollutants contained in the obtained solid components as gas components And a gasifier using superheated steam that is separated as an environmental pollutant gasifier. PCBその他の環境汚染物質を活性炭に吸着させ、該活性炭から過熱蒸気を使用してガス成分として分離し、得られたガス成分を過熱蒸気による分解処理を行うことを特徴とする環境汚染物質の分解処理方法。PCB or other environmental pollutants are adsorbed on activated carbon, separated from the activated carbon as a gas component using superheated steam, and the resulting gas component is decomposed by superheated steam. Processing method. PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物を固液分離手段により液体成分と固体成分に分離し、液体成分に含まれるPCBその他の環境汚染物質を活性炭に吸着させ、該活性炭から過熱蒸気を使用してガス成分として分離し、得られたガス成分を過熱蒸気による分解処理を行うことを特徴とする環境汚染物質の分解処理方法。A high-water-content decomposed material contaminated with PCB and other environmental pollutants is separated into a liquid component and a solid component by solid-liquid separation means, and the PCB and other environmental pollutants contained in the liquid component are adsorbed on activated carbon. A method for decomposing an environmental pollutant, wherein the activated carbon is separated from the activated carbon as a gas component by using superheated steam, and the resulting gas component is decomposed by superheated steam. PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物を固液分離手段により液体成分と固体成分に分離し、固体成分に含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分として分離し、得られたガス成分を過熱蒸気による分解処理を行うことを特徴とする環境汚染物質の分解処理方法。A high-water-content decomposed material contaminated with PCB and other environmental pollutants is separated into a liquid component and a solid component by solid-liquid separation means, and superheated steam is used for PCB and other environmental pollutants contained in the solid component. A method for decomposing an environmental pollutant, wherein the gas component is separated as a gas component by a gasifier, and the obtained gas component is decomposed by superheated steam. 含水率の低い被分解処理物に含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分として分離し、得られたガス成分を過熱蒸気による分解処理を行うことを特徴とする環境汚染物質の分解処理方法。It is characterized by separating PCB and other environmental pollutants contained in the material to be decomposed with a low water content as gas components by a gasifier using superheated steam, and subjecting the resulting gas components to decomposition treatment with superheated steam. To decompose environmental pollutants. オイルに含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分とし、得られたガス成分を過熱蒸気による分解処理を行うことを特徴とする環境汚染物質の分解処理方法。A method for decomposing environmental pollutants, characterized in that PCB and other environmental pollutants contained in oil are converted into gas components by a gasifier using superheated steam, and the obtained gas components are decomposed by superheated steam. 固体成分に付着したPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分とし、得られたガス成分を過熱蒸気による分解処理を行うことを特徴とする環境汚染物質の分解処理方法。A method for decomposing an environmental pollutant characterized in that a PCB or other environmental pollutant adhered to a solid component is converted into a gas component by a gasifier using superheated steam, and the resulting gas component is decomposed by superheated steam. . PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物を液体成分と固体成分に分離する固液分離手段と、得られた液体成分に含まれるPCBその他の環境汚染物質を活性炭に吸着させる吸着手段と、該活性炭からPCBその他の環境汚染物質を過熱蒸気を使用してガス成分として分離する分離手段と、得られたガス成分を過熱蒸気による分解処理を行う分解手段とを備えてなることを特徴とする環境汚染物質の分解処理装置。Solid-liquid separation means that separates the high-water-degraded material contaminated by PCB and other environmental pollutants into liquid and solid components, and activated carbon as PCB and other environmental pollutants contained in the obtained liquid components An adsorption means for adsorbing, a separation means for separating PCB and other environmental pollutants from the activated carbon as a gas component using superheated steam, and a decomposition means for decomposing the obtained gas component with superheated steam. An apparatus for decomposing environmental pollutants, characterized in that PCBその他の環境汚染物質に汚染された含水率の高い被分解処理物を液体成分と固体成分に分離する固液分離手段と、得られた固体成分に含まれるPCBその他の環境汚染物質を過熱蒸気を用いたガス化装置によりガス成分として分離する分離手段と、得られたガス成分を過熱蒸気による分解処理を行う分解手段とを備えてなることを特徴とする環境汚染物質の分解処理装置。Solid-liquid separation means that separates the high-water-decomposed material contaminated by PCB and other environmental pollutants into liquid and solid components, and superheated steam from PCBs and other environmental pollutants contained in the obtained solid components An apparatus for decomposing environmental pollutants, comprising: separation means for separating gas components using a gasifier using a gas; and decomposing means for decomposing the obtained gas components with superheated steam.
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JP2010051837A (en) * 2008-08-26 2010-03-11 Hoshimoto:Kk Contaminated soil treatment method and its device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010051837A (en) * 2008-08-26 2010-03-11 Hoshimoto:Kk Contaminated soil treatment method and its device

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