JP2004232148A - Water-repellent thermal transfer sheet and transfer method - Google Patents
Water-repellent thermal transfer sheet and transfer method Download PDFInfo
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- JP2004232148A JP2004232148A JP2003023361A JP2003023361A JP2004232148A JP 2004232148 A JP2004232148 A JP 2004232148A JP 2003023361 A JP2003023361 A JP 2003023361A JP 2003023361 A JP2003023361 A JP 2003023361A JP 2004232148 A JP2004232148 A JP 2004232148A
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、電子画像形成装置の1つであるインクジェットプリンター等に主に使用されている水性インクを熱転写シート上に受容させ、上からアイロン等で加熱・加圧することで表面をプラスチック樹脂層で覆い、熱転写シートの表面が撥水し、耐水及び耐光性を有すようにした熱転写シート及びその転写方法に関するものである。
【0002】
【従来の技術】
近年においては特に個性化の傾向が進み、商品の多種小ロット生産を余儀なくされている。しかし、製造コストは抑制される為に、Tシャツ等の布地面に形成する模様や図形を如何に簡単に低コストにて製作するかが大きな課題である。そこで、この要求を満たすプリント方法として電子画像形成装置を利用し、この装置によって熱転写シートに所定の画像を映し出し、熱転写シートを布地面に当てがってアイロン等を使用して高温加圧することでプリントすることが出来る。
【0003】
この場合、上記画像はコンピュータにて容易に作成することが出来、作成した画像は電子画像形成装置から出力して上記熱転写シートに移される。ところで、この種の技術として、特開平3−48860号に係る「トナー像受容体の製造方法」、特開平9−87980号に係る「電子画像のプリント方法及び熱転写シート」、特開平10−325087号に係る「電子画像形成出力装置を用いた熱転写シートによるプリント物製造方法」等が従来から知られている。
【0004】
上記「電子画像形成出力装置を用いた熱転写シートによるプリント物製造方法」は、転写層が加熱溶融するポリウレタン樹脂からなり、転写シート基材上より引き剥がし、引き剥がされた面をTシャツ等の被転写面に相対させ、この状態で加熱したアイロンをかけて熱転写する方法である。
この方法は、カラートナー画像を樹脂層に食い込ませ、同時に被転写物に接着層がアンカー状に強固に接着される為に、洗濯しても褪色が殆ど無く堅牢であり、又ポリウレタン樹脂の為に風合いも良好となる。
【0005】
このように、所定の図柄を形成した熱転写シートを被転写物に相対した状態でアイロンをかけることでカラートナーは樹脂層内部に食い込む(含浸)ことになるが、ただし一部は被転写物の表面に露出した状態にある。そして、この露出したカラートナーが洗濯の回数と共に僅かづつ褪色し、又強い太陽光線が長時間にわたって直接当ることで褪色してしまう。
【0006】
【発明が解決しようとする課題】
このように、従来のプリント方法には上記のごとき問題がある。本発明が解決しようとする課題はこの問題点であって、被転写物に転写された転写シートのカラートナー画像が表面化しないようにすることで、一段と耐水性及び耐光性に優れた熱転写シート及び転写方法を提供する。
【0007】
【課題を解決する為の手段】
本発明に係る熱転写シートは、片面にシリコーン層を形成した基材に溶剤系ポリウレタン樹脂を塗布した乾燥塗膜にて形成したa層、水溶性ポリウレタン樹脂に酸化チタン15部と多孔性シリカ混入品50部と熱可塑性粉体等を混入したウレタン樹脂製の水性インク受容層を乾燥塗膜として形成したb層、多孔性シリカ混入品と熱可塑性粉体等を混入したウレタン樹脂を塗布した乾燥塗膜を形成したc層にて構成している。
【0008】
そして、上記基材を剥がし、引き剥がされた面を被転写面に相対させて熱転写する。すなわち、基材から樹脂フイルムを指で剥がし取り、剥がした面を被転写対象物(例えば黒Tシャツ)に相対させて置き、上部に離型紙を充て、高温に加熱したアイロンを当てて強く押えるならば、転写シート表面上にある熱可塑性粉体は、水性インクを吸収した多孔性シリカの表面で潰れて溶け、一枚のプラスチック層を形成した撥水性の樹脂被膜で水性インク受容層をサンドイッチする形態に構成することになり、その結果、耐洗濯性及び耐光性が向上する。以下、本発明に係る実施例を図面に基づいて詳細に説明する。
【0009】
【実施例】
図1は本発明に係る熱転写シートを表わす断面図であり、この熱転写シートはa層、b層、及びc層から構成されている。三菱製紙社製アート紙(商品名:特菱アート)104.7g/m2に、シルクスクリーン印刷機で信越化学工業社製シリコーン(商品名:KS603)を塗布し、乾燥塗膜8g/m2を形成した。この方法にて作られた片面シリコーン紙を基材として、シリコーン塗布面の上に大日本インキ社製(商品面:クリスボンAH500)の溶剤系ポリウレタン樹脂を塗布して40μ厚さの乾燥塗膜を形成する。これが上記熱転写シートを構成するa層となる。
【0010】
次に、大日精化工業社製(商品名:SeikapreneUD710)の水溶性ポリウレタン樹脂に酸化チタン15部と大日本インキ社製(商品名:パテラコールIJ150)の多孔性シリカ混入品50部と東京インキ社製(平均粒度44μのパウダーレジン)の熱可塑性粉体等を混入したウレタン樹脂製の水性インク受容層を乾燥塗膜として形成する。厚さは25μであり、これが上記熱転写シートのb層となる。
【0011】
更に、上記塗布面に、大日本インキ社製のパテラコールIJ100多孔性シリカ混入品と東京インキ社製(パウダーレジン平均粒度44μ)の熱可塑性粉体等を混入したウレタン樹脂を塗布して25μの乾燥塗膜を形成する。これが上記熱転写シートのc層である。
【0012】
ところで、上記乾燥塗膜を表層面上に塗布することで、比重に格差が発生して、水性インク受容部である、鉱物で出来た多孔性シリカ(黒丸)は乾燥前に比重の軽いプラスチック粉体である熱可塑性紛体(白い多角形)の下側に多く沈み込み、図1に示す熱転写シートが形成される。
【0013】
そこで、上記の熱転写シートをエプソン社製インクジェットプリンターPM−800にて画像出力すると、水性インクは熱可塑性粉体を通して多孔性シリカに吸収されて鮮明な画像をシート上に形成する。
【0014】
鮮明な画像を形成したシートを上記転写シート基材上より引き剥がし、図2に示すように引き剥がされた面を被転写面に相対させて熱転写する。すなわち、基材から樹脂フイルムを指で剥がし取り、剥がした面を被転写対象物(例えば黒Tシャツ)に相対させて置き、上部に基材である離型紙を充て、高温のアイロンにて約20秒間強く押えて離型紙を剥がす。そこで、転写シート表面上にある熱可塑性粉体は、水性インクを吸収した多孔性シリカの表面で潰れて溶け、一枚のプラスチック層を形成した撥水性の樹脂被膜で水性インク受容層をサンドイッチする形態となり、耐洗濯性及び耐光性が向上する。
【0015】
前記図1に示す熱転写シートをインクジェットプリンターPM−800にて画像出力する場合、該熱転写シートは紙送り装置によって送られるが、この際に先端がシリコーン層から剥離して捲れ上がる。そこで、図3に示すように先端側縁にシリコーン層を無くして固着し、捲れ上がりを防止することが出来る。ここで、熱転写シートは前記図1に示しているように、a層、b層、及びc層にて構成されている。
【0016】
以上述べたように、本発明の熱転写シートは片面にシリコーン層を形成した基材に溶剤系ポリウレタン樹脂を塗布した乾燥塗膜にて形成したa層、水溶性ポリウレタン樹脂に酸化チタン15部と多孔性シリカ混入品50部と熱可塑性粉体等を混入したウレタン樹脂製の水性インク受容層を乾燥塗膜として形成したb層、多孔性シリカ混入品と熱可塑性粉体等を混入したウレタン樹脂を塗布した乾燥塗膜を形成したc層にて構成したものであり、次のような効果を得ることが出来る。
【0017】
【発明の効果】
本発明に係る熱転写シートは、インクジェットプリンターにて所望の画像がプリントアウトされる。この場合、水性インクは熱可塑性紛体を通して多孔性シリカに吸収されて鮮明な画像がシート上に形成される。そして、基材から樹脂フイルムを剥がして黒Tシャツ等の被転写対象物に相対させて置き、上に離型紙を当てて加熱したアイロンに押さえることで、該樹脂フイルムは被転写対象物の表面に貼り付けられる。
【0018】
ここで、転写シート面上にある熱可塑性紛体は、水性インクを吸収した多孔性シリカの表面で潰れて溶け、一枚のプラスチックそうが形成される。これは撥水性の樹脂皮膜で水性インク受容層をサンドイッチする形態を構成することになり、耐洗濯性及び耐光性が大きく向上する。
【図面の簡単な説明】
【図1】本発明に係る熱転写シートを示す断面図。
【図2】熱転写シートをTシャツに貼り付けた場合。
【図3】本発明に係る熱転写シートを示す断面図。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention is to receive an aqueous ink mainly used in an ink jet printer or the like, which is one of the electronic image forming apparatuses, on a thermal transfer sheet, and heat and press with an iron or the like from above to form a plastic resin layer on the surface. BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thermal transfer sheet in which the surface of a cover and a thermal transfer sheet is water-repellent and has water resistance and light resistance, and a method for transferring the same.
[0002]
[Prior art]
In recent years, the tendency of individualization has been particularly advanced, and it has been necessary to produce various kinds of small lots of products. However, since the manufacturing cost is suppressed, it is a major issue how to easily produce a pattern or a figure to be formed on a cloth surface such as a T-shirt at a low cost. Therefore, an electronic image forming apparatus is used as a printing method that satisfies this requirement, a predetermined image is projected on the thermal transfer sheet by this apparatus, and the thermal transfer sheet is applied to the cloth ground and pressed at a high temperature using an iron or the like. You can print.
[0003]
In this case, the image can be easily created by a computer, and the created image is output from the electronic image forming apparatus and transferred to the thermal transfer sheet. By the way, as a technique of this kind, "a method for manufacturing a toner image receptor" disclosed in JP-A-3-48860, "a method for printing an electronic image and a thermal transfer sheet" described in JP-A-9-87980, and JP-A-10-325087. And the like, "a method for producing a printed matter using a thermal transfer sheet using an electronic image forming and outputting apparatus" and the like have been conventionally known.
[0004]
The above-mentioned “method of manufacturing a printed matter using a thermal transfer sheet using an electronic image forming output device” is such that the transfer layer is made of a polyurethane resin which is heated and melted, and is peeled off from the transfer sheet substrate, and the peeled surface is used for a T-shirt or the like. This is a method in which heat transfer is performed by applying a heated iron in this state to face the transfer target surface.
According to this method, the color toner image is cut into the resin layer, and at the same time, the adhesive layer is firmly adhered to the transfer object in an anchor-like manner. The texture is also good.
[0005]
As described above, when the thermal transfer sheet on which the predetermined pattern is formed is ironed in a state facing the object to be transferred, the color toner bites (impregnates) into the resin layer. It is exposed on the surface. Then, the exposed color toner fades little by little with the number of washings, and fades due to direct exposure to strong sunlight for a long time.
[0006]
[Problems to be solved by the invention]
As described above, the conventional printing method has the above problems. The problem to be solved by the present invention is this problem, and by preventing the surface of the color toner image of the transfer sheet transferred to the transfer object, a heat transfer sheet having more excellent water resistance and light resistance can be obtained. A transfer method is provided.
[0007]
[Means for solving the problem]
The thermal transfer sheet according to the present invention is an a layer formed by a dry coating film in which a solvent-based polyurethane resin is applied to a base material having a silicone layer formed on one surface, a water-soluble polyurethane resin mixed with 15 parts of titanium oxide and porous silica. B-layer in which a water-based ink receiving layer made of a urethane resin mixed with 50 parts and a thermoplastic powder is formed as a dry coating film, and a dry coating in which a porous silica mixed product and a urethane resin mixed with a thermoplastic powder are coated It is composed of a layer c on which a film is formed.
[0008]
Then, the base material is peeled off, and the surface that has been peeled off is thermally transferred with the surface to be transferred facing. That is, the resin film is peeled off from the base material with a finger, the peeled surface is placed facing a transfer target (for example, a black T-shirt), a release paper is applied to an upper portion, and a high-temperature heated iron is applied to press strongly. Then, the thermoplastic powder on the surface of the transfer sheet is crushed and melted on the surface of the porous silica that has absorbed the aqueous ink, and the aqueous ink receiving layer is sandwiched by a water-repellent resin film that forms a single plastic layer. As a result, washing resistance and light resistance are improved. Hereinafter, embodiments according to the present invention will be described in detail with reference to the drawings.
[0009]
【Example】
FIG. 1 is a sectional view showing a thermal transfer sheet according to the present invention. This thermal transfer sheet is composed of an a layer, a b layer, and a c layer. 104.7 g / m 2 of art paper (trade name: Tokishi Art) manufactured by Mitsubishi Paper Mills was coated with silicone (trade name: KS603) manufactured by Shin-Etsu Chemical Co., Ltd. using a silk screen printing machine, and a dry coating film of 8 g / m 2 was applied. Was formed. Using a single-sided silicone paper made by this method as a base material, a solvent-based polyurethane resin manufactured by Dainippon Ink Co., Ltd. (product surface: Chrisbon AH500) is applied onto the silicone-coated surface to form a dry coating film having a thickness of 40 μm. Form. This is the layer a constituting the thermal transfer sheet.
[0010]
Next, a water-soluble polyurethane resin manufactured by Dainichi Seika Kogyo Co., Ltd. (trade name: Seikaprene UD710) was mixed with 15 parts of titanium oxide and 50 parts of a porous silica mixed product of Dainippon Ink Co., Ltd. (trade name: Pateracol IJ150) and Tokyo Ink Co., Ltd. A water-based ink receiving layer made of a urethane resin mixed with a thermoplastic powder or the like (powder resin having an average particle size of 44 μm) is formed as a dry coating film. The thickness is 25 μ, and this becomes the b layer of the thermal transfer sheet.
[0011]
Further, a urethane resin containing a mixture of porous silica mixed with Pateracol IJ100 manufactured by Dainippon Ink and a thermoplastic powder manufactured by Tokyo Ink (powder resin average particle size: 44 μm) was applied to the coated surface and dried by 25 μm. Form a coating. This is the c layer of the thermal transfer sheet.
[0012]
By the way, by applying the above-mentioned dried coating film on the surface layer, a difference occurs in specific gravity, and the porous silica (black circle) made of mineral, which is an aqueous ink receiving portion, is made of a plastic powder having a light specific gravity before drying. It sinks much below the thermoplastic powder (white polygon) that is the body, and the thermal transfer sheet shown in FIG. 1 is formed.
[0013]
Therefore, when an image is output from the above thermal transfer sheet with an ink jet printer PM-800 manufactured by Epson Corporation, the aqueous ink is absorbed by the porous silica through the thermoplastic powder and a clear image is formed on the sheet.
[0014]
The sheet on which a clear image has been formed is peeled off from the transfer sheet substrate, and thermal transfer is performed with the peeled surface facing the transfer surface as shown in FIG. That is, the resin film is peeled off from the base material with a finger, and the peeled surface is placed so as to be opposed to an object to be transferred (for example, a black T-shirt). Remove the release paper by pressing strongly for 20 seconds. Therefore, the thermoplastic powder on the transfer sheet surface is crushed and melted on the surface of the porous silica that has absorbed the aqueous ink, and the aqueous ink receiving layer is sandwiched by a water-repellent resin film that forms a single plastic layer. It becomes a form, and washing resistance and light resistance improve.
[0015]
When the thermal transfer sheet shown in FIG. 1 is output as an image by the ink jet printer PM-800, the thermal transfer sheet is fed by a paper feeding device. At this time, the leading end is peeled off from the silicone layer and rolled up. Then, as shown in FIG. 3, the silicone layer can be fixed to the front end side edge without the silicone layer to prevent the curling up. Here, as shown in FIG. 1, the thermal transfer sheet includes an a layer, a b layer, and a c layer.
[0016]
As described above, the thermal transfer sheet of the present invention has an a layer formed of a dry coating obtained by applying a solvent-based polyurethane resin to a base material having a silicone layer formed on one surface, a water-soluble polyurethane resin having 15 parts of titanium oxide and a porous layer. B layer formed as a dry coating film of a water-based ink-receiving layer made of urethane resin mixed with 50 parts of porous silica mixed product and thermoplastic powder, and urethane resin mixed with porous silica mixed product and thermoplastic powder etc. It is composed of a layer c having a dried coating film formed thereon, and the following effects can be obtained.
[0017]
【The invention's effect】
With the thermal transfer sheet according to the present invention, a desired image is printed out by an inkjet printer. In this case, the water-based ink is absorbed by the porous silica through the thermoplastic powder, and a clear image is formed on the sheet. Then, the resin film is peeled off from the base material, placed against a transfer target object such as a black T-shirt, placed on a release paper, and pressed by a heated iron, so that the resin film is placed on the surface of the transfer target object. Pasted in.
[0018]
Here, the thermoplastic powder on the transfer sheet surface is crushed and melted on the surface of the porous silica that has absorbed the aqueous ink, and a single plastic layer is formed. This constitutes a form in which the water-based ink receiving layer is sandwiched by a water-repellent resin film, and the washing resistance and light resistance are greatly improved.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a thermal transfer sheet according to the present invention.
FIG. 2 shows a case where a thermal transfer sheet is attached to a T-shirt.
FIG. 3 is a sectional view showing a thermal transfer sheet according to the present invention.
Claims (3)
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JP2003023361A JP4072901B2 (en) | 2003-01-31 | 2003-01-31 | Water-repellent thermal transfer sheet and transfer method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005298979A (en) * | 2004-04-06 | 2005-10-27 | Daicel Chem Ind Ltd | Method for transferring image by using a transfer sheet |
US20140041543A1 (en) * | 2011-05-18 | 2014-02-13 | Kaoru Yamamoto | Transfer printing method of electronic image and transfer sheet |
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2003
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005298979A (en) * | 2004-04-06 | 2005-10-27 | Daicel Chem Ind Ltd | Method for transferring image by using a transfer sheet |
US20140041543A1 (en) * | 2011-05-18 | 2014-02-13 | Kaoru Yamamoto | Transfer printing method of electronic image and transfer sheet |
US9643449B2 (en) | 2011-05-18 | 2017-05-09 | Yugen Kaisha Kowatechnoa | Transfer printing method of electronic image and transfer sheet |
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