JP2004224565A - Inversion and transfer device for weakly adhesive daily dishes - Google Patents

Inversion and transfer device for weakly adhesive daily dishes Download PDF

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Publication number
JP2004224565A
JP2004224565A JP2003057827A JP2003057827A JP2004224565A JP 2004224565 A JP2004224565 A JP 2004224565A JP 2003057827 A JP2003057827 A JP 2003057827A JP 2003057827 A JP2003057827 A JP 2003057827A JP 2004224565 A JP2004224565 A JP 2004224565A
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JP
Japan
Prior art keywords
roller
belt
vacuum
weakly adhesive
vacuum suction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2003057827A
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Japanese (ja)
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JP2004224565A5 (en
Inventor
Yasukuni Kishimoto
康邦 岸本
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Individual
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP2003057827A priority Critical patent/JP2004224565A/en
Publication of JP2004224565A publication Critical patent/JP2004224565A/en
Publication of JP2004224565A5 publication Critical patent/JP2004224565A5/ja
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To perform inversion, transfer and alignment of weakly adhesive daily dishes without causing deformation and a stretch. <P>SOLUTION: A vacuum room of a hollow part is provided on an axis of a roller, a plurality of evacuation through holes leading to a roller periphery are formed, and articles are sucked and attracted. When the articles are inverted, a vacuum is broken and the articles are dropped and transferred. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【産業上の利用分野】
本発明は,かき揚げ風さつま揚げ,具沢山のさつま揚げ,具が大きいさつま揚げ,かき揚げ,寄せ揚げ,その他の粘着性の弱い総菜等の,反転及び移載装置に利用される。
【0002】
【従来の技術】
従来のさつま揚げの場合のときで説明すると,すり身の粘着性が非常に強いので,ベルトで移送したものを,先端部のローラーで反転さし,下部に来たときに,ワイヤーカットで,剥離さし反転が容易であった。
【0003】
従来の方法で,形成されたかき揚げ風さつま揚げを,製造しょうとする場合,具が大きく,具沢山ですり身の量が少ないため粘着性が弱く,ベルトからの離れが速くなり,反転のときの落差が大きくなる。衝撃のため表面のおうとつが無くなり,表面が平面状になり,養食感がまったくなくなり,従来からのさつま揚げと同じようになる。
【0004】
また,粘着性が弱いので,滑って品物が頭から落ちたり,原料の練り方やレピシ等で落下が一定せず,形が不安定で商品価値をなくす。
【0005】
かき揚げ風のさつま揚げ造るには,人手による方法しかなく,諸々の問題点が多く,また連続製法が皆無で,基本的に流通市場にのらないため,商品化されていないのが現状である。
【0006】
【発明が解決しょうとする課題】
かき揚げ風のさつま揚げを製造しょうとする場合は,人海作業を余儀なくされる。今,問題となっている0−157やウイルス及び菌等の混入や増殖を防ぐ方法が不可欠であった。手で触れることで異物混入の問題点があったが,そこで,人手に触れることなく,フライヤーや蒸し機に移載ができるようにした。
【0007】
本発明は,具が大きい,具沢山のかき揚げ風さつま揚げや,いろいろの具材の組合せの寄せ揚げや総菜が容易にでき,新商品の開発ができ,食生活を豊にする。
【0008】
人員を無くして省人化でコストダウンをはかり,安全な食品の提供を目的とする。
【0009】
【発明を解決するための手段】
定量形成機で落下したとき,おうとつ面が底になるので,かき揚げ風のさつま揚げを製造しょうとする場合,反転の機構を余儀なくされた。
【0010】
上記目的を達成するため,本発明は,定量形成された粘着性の弱い,品物を反転及び移載する機構をもうけた。
【0011】
また,その当該のコンベアー先端部のローラー中空部に,真空ファンで連続吸引し,中空部に真空室をし有したローラーをもうけた。
【0012】
ベルト上の製品が接する部分に,複数の真空吸込導通孔をもうけた。
【0013】
また,中空部の真空室とベルトの真空吸込導通孔に導通するように,複数の真空吸込導通孔をもうけた。
【0014】
当該の,ローラーの真空吸込導通孔と,ベルトの非接触部に真空吸込導通孔を遮断する隔壁をもうけた。
【0015】
【作用】
上記のように構成され,粘着性の弱い物がベルト上にのって,先端のローラー部に来ると,中空部孔の真空室と品物の底部が真空吸込導通孔で,導通されるため,品物は吸引され吸着される。
【0016】
回転が進行して,品物が反転しつつも,吸着されているので落下はしない。
【0017】
さらに,回転が進行して,ベルトとローターが非接触の個所にくると,真空が破壊されると同時に落下する。
【0018】
また,ローターのみの場合は,隔壁で真空が破壊されると同時に落下する。
【0019】
コンベアを首振り方式にして,落差を最小のすき間にできるので,衝撃の変形はなく,先端のローラーを次の工程の,フライヤーや蒸しのコンベアー上に設置すると,反転と移載及び整列が可能となる。
【0020】
【実施例】
従来のさつま揚げの揚合は,具が小さく,またすり身の量が多いため,分配式の形成機で複数の定量形成は可能である。がしかし,かき揚げ風のさつま揚げの場合は,具が大きく具沢山で,分配式では複数の定量形成は,論理的に定量性が定まらず,不可能であった。そこで,1個づつ定量形成された品物を,フライヤーや蒸しのベルトに移載して整列が不可欠である。そのため小スペースが余儀なくされる。そこで,定量形成機の下に移載用の首振り式コンベアーをもうけ,フライヤーや蒸し機のコンベヤーに平面上に整列し並べるようにした。その,実施例について説明すると,図1から図3において,定量形成機の下のコンベアーベルト上1に落下して,品物5は進行する。ベルトコンベアーのローター4の軸心9にもうけた軸10の中空部2の開口ぐち3は,別途にもうけた真空ファンとロータリージョイトで接続されており,連続的に吸引ならしめている。ローター4の外周15には,一部切欠き16を有し筒11が,ローラーの回転自在にゆるく嵌め入れられている。その,筒11の両端は,蓋12で塞いである。切り欠き部の幅13は,ベルト1が余裕をもって入ればよい。品物5が,先端のローラー4にくると,品物5の底6は,ベルトの真空吸引導通孔7及びローラー4の真空吸引導通孔8と中空部2が導通するため,品物5は真空で吸引され吸着されたまま,反転が進行する。真下に来たところで,ベルト1とローラー4が非接触となると同時に,真空状態が破壊され落下する。コンベアーは首振りにしてあるため,先端のローラー4は円弧を描いて,次の工程のフライヤーや蒸し機のコンベヤー上面に,整列され並べられる。先端が許容スペース一杯になれば,コンベアーの首振りは反復される。品物は連続的に必要な時間処理され工程は完了し,かき揚げ風のさっま揚げの製造工程は終了する。
【0021】
【発明の効果】
本発明は,以上説明したように構成されているので,以下に記載されているように効果を奏す。
【0022】
そして,本発明は構成全体が簡単である。本発明は小さなスペースで出来るのと,安価のため小企業でも使用が可能である。
【0023】
水産練り製品から,総菜の市場分野の方向に,変えられ経済効果を奏す。
【0024】
新しい商品の開発が容易となる。
【0025】
省人化につながる。
【図面の簡単な説明】
【図1】この発明の実施例を示す全体の側面図。
【図2】当該のローラーの縦断面図である。
【図3】当該のローラーの斜視図ある。
【符号の説明】
1,ベルト 2,中空部 3.開口ぐち 4,ローラー
5,品物 6,底 7,ベルト孔 8,真空吸込導通孔
9,軸心 10,軸 11,筒 12,蓋
13,切り欠幅 14,隔壁 15,ローラー外周
[0001]
[Industrial applications]
INDUSTRIAL APPLICABILITY The present invention is used in a reversing and transferring apparatus such as a kakiage style fish fry, a lot of fish fry, a large fish cake fry, a kakiage, a deep fried food, and other side dishes with weak adhesiveness.
[0002]
[Prior art]
Explaining in the case of conventional Satsuage, the surimi is very sticky, so the thing transported by the belt is turned over by the roller at the tip, and when it comes to the bottom, it is peeled off by wire cutting. It was easy to reverse.
[0003]
When manufacturing kakiage-style fish cakes formed by the conventional method, the ingredients are large, a lot of ingredients are used, and the amount of surimi is small, the adhesiveness is weak, the separation from the belt is fast, and the head when reversing Becomes larger. Due to the impact, the diaper on the surface disappears, the surface becomes flat, and there is no eating feeling at all, and it is the same as conventional Satsuage.
[0004]
In addition, since the adhesiveness is weak, the product slips from the head by slipping, the falling is not constant due to the method of kneading the raw material or the recipe, etc., the shape is unstable and the commercial value is lost.
[0005]
At present, it is not commercialized because there is only a manual method for making the katsuage-style Satsuma-age and there are many problems, and there is no continuous production method and basically it does not enter the secondary market.
[0006]
[Problems to be solved by the invention]
Manufacture of seafood is required to produce a katsuage-style fish cake. At the present time, a method for preventing contamination and proliferation of 0-157, viruses, bacteria, and the like, which is a problem, has been indispensable. There was a problem of foreign matter contamination by touching with hands, so we made it possible to transfer to a fryer or steamer without touching it manually.
[0007]
INDUSTRIAL APPLICABILITY The present invention makes it possible to easily cook a large amount of ingredients such as kakiage-style sashimi-fried fish, to fry various combinations of ingredients and to prepare a side dish, to develop new products, and to enrich the eating habits.
[0008]
The aim is to provide safe foods by eliminating personnel and reducing labor costs.
[0009]
[Means for Solving the Invention]
When dropped by the metering machine, the face of the diaper goes to the bottom, so if you want to make a stir-fry with a kakiage style, you have to invert the mechanism.
[0010]
In order to achieve the above object, the present invention has a mechanism for inverting and transferring a fixedly formed, weakly adhered article.
[0011]
In addition, continuous suction was performed by a vacuum fan into the roller hollow at the end of the conveyor, and a roller having a vacuum chamber in the hollow was provided.
[0012]
A plurality of vacuum suction holes were made where the product on the belt was in contact.
[0013]
Also, a plurality of vacuum suction holes were provided so as to be connected to the vacuum chamber in the hollow portion and the vacuum suction holes in the belt.
[0014]
The vacuum suction passage hole of the roller and a partition wall for blocking the vacuum suction passage hole were formed at the non-contact portion of the belt.
[0015]
[Action]
With the above configuration, when a weakly sticky object is placed on the belt and comes to the roller at the tip, the vacuum chamber of the hollow hole and the bottom of the product are electrically connected by the vacuum suction through hole, The goods are sucked and adsorbed.
[0016]
As the rotation proceeds, the item is turned over but does not drop because it is being sucked.
[0017]
Furthermore, as the rotation progresses and the belt and the rotor come to a non-contact portion, the vacuum breaks and drops at the same time.
[0018]
In the case of only the rotor, the vacuum is broken at the partition wall and the rotor falls at the same time.
[0019]
The conveyor can be swung and the head can be minimized so that there is no deformation of the impact. If the roller at the tip is installed on the fryer or steaming conveyor in the next process, reversal, transfer and alignment are possible. It becomes.
[0020]
【Example】
In the conventional satsuage fry, since the ingredients are small and the amount of surimi is large, multiple quantity formation is possible with a distribution type forming machine. However, in the case of Katsuage-style Satsuage-fried fish, the ingredients are large and numerous, and multiple quantitative formations cannot be logically determined by the distribution formula because it is not logically determined. Therefore, it is indispensable that the articles formed in a fixed quantity one by one are transferred to a fryer or a steaming belt and aligned. Therefore, a small space is required. Therefore, a swinging conveyor for transfer was provided under the quantitative forming machine, and it was arranged in a plane on the conveyor of a fryer or a steamer. The embodiment will be described. In FIGS. 1 to 3, the article 5 is dropped on a conveyor belt 1 below a fixed quantity forming machine, and the article 5 advances. The opening gusset 3 of the hollow portion 2 of the shaft 10 formed on the shaft center 9 of the rotor 4 of the belt conveyor is connected to a separately formed vacuum fan by a rotary joy for continuous suction leveling. On the outer periphery 15 of the rotor 4, a cylinder 11 having a cutout 16 is loosely fitted so that the roller can rotate freely. Both ends of the cylinder 11 are closed with lids 12. The width 13 of the cutout portion may be such that the belt 1 has enough space. When the article 5 comes to the roller 4 at the tip, the bottom 6 of the article 5 is connected to the vacuum suction hole 7 of the belt and the vacuum suction hole 8 of the roller 4 and the hollow part 2, so that the article 5 is sucked by vacuum. The reversal proceeds while being sucked. Immediately below, the belt 1 and the roller 4 come into non-contact, and at the same time, the vacuum state is broken and drops. Since the conveyor is swung, the roller 4 at the tip draws an arc and is arranged and arranged on the upper surface of the fryer or steamer conveyor in the next process. When the tip is full of allowable space, the conveyor swings repeatedly. The goods are continuously processed for the required time, and the process is completed, and the manufacturing process of the scallop-like fried chicken is completed.
[0021]
【The invention's effect】
Since the present invention is configured as described above, it has effects as described below.
[0022]
Further, the present invention has a simple structure as a whole. The present invention can be used in a small company because of its small space and low cost.
[0023]
It can be changed from seafood kneaded products to the market area of delicatessen and has economic effects.
[0024]
Development of new products becomes easier.
[0025]
It leads to labor saving.
[Brief description of the drawings]
FIG. 1 is an overall side view showing an embodiment of the present invention.
FIG. 2 is a longitudinal sectional view of the roller.
FIG. 3 is a perspective view of the roller.
[Explanation of symbols]
1, belt 2, hollow part 3. Opening edge 4, Roller 5, Article 6, Bottom 7, Belt hole 8, Vacuum suction conduction hole 9, Shaft center 10, Shaft 11, Tube 12, Cover 13, Notch width 14, Partition wall 15, Roller periphery

Claims (3)

ベルトコンベアー等のローター軸心にもうけた,開口された中空部から,ローターの外周及びベルトに通じる真空吸込導通孔をもうけた。当該の軸心の開口ぐちから,真空吸込ならしめたことを特徴とする,粘着性弱の総菜等の反転と移載装置。From the opened hollow portion provided in the rotor shaft center of the belt conveyor and the like, a vacuum suction conduction hole communicating with the outer periphery of the rotor and the belt was formed. A reversing and transfer device for weakly adhesive side dishes, etc., characterized in that a vacuum is sucked in from the opening of the shaft center. 当該の,ローターの外周の一部に真空吸込導通孔を遮断する隔壁を設け,軸心の開口ぐちから,真空吸込ならしめたことを特徴とする,粘着性弱の総菜等の反転と移載装置。A part of the outer periphery of the rotor is provided with a partition wall to block the vacuum suction hole, and vacuum suction is performed from the opening of the shaft center. apparatus. 当該の,コンベアーの先端部を,円弧を描く首振り機構にした,粘着性弱の総菜等の反転と移載装置。A reversing and transferring device for weakly adhesive side dishes, etc., in which the tip of the conveyor has a swinging mechanism that draws an arc.
JP2003057827A 2003-01-27 2003-01-27 Inversion and transfer device for weakly adhesive daily dishes Pending JP2004224565A (en)

Priority Applications (1)

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JP2003057827A JP2004224565A (en) 2003-01-27 2003-01-27 Inversion and transfer device for weakly adhesive daily dishes

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Application Number Priority Date Filing Date Title
JP2003057827A JP2004224565A (en) 2003-01-27 2003-01-27 Inversion and transfer device for weakly adhesive daily dishes

Publications (2)

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JP2004224565A true JP2004224565A (en) 2004-08-12
JP2004224565A5 JP2004224565A5 (en) 2005-09-22

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Family Applications (1)

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Country Status (1)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010126335A (en) * 2008-11-28 2010-06-10 Fuji Mach Co Ltd Aligning/feeding device
JP2011037527A (en) * 2009-08-06 2011-02-24 Omori Mach Co Ltd Method and apparatus for overlapping ptp sheet
CN110723511A (en) * 2019-10-24 2020-01-24 福耀集团(上海)汽车玻璃有限公司 Turnover device
WO2020107695A1 (en) * 2018-11-30 2020-06-04 广州超音速自动化科技股份有限公司 Electrode sheet turning mechanism
RU2730807C1 (en) * 2016-12-16 2020-08-26 Кимберли-Кларк Ворлдвайд, Инк. Vacuum end roller

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010126335A (en) * 2008-11-28 2010-06-10 Fuji Mach Co Ltd Aligning/feeding device
JP2011037527A (en) * 2009-08-06 2011-02-24 Omori Mach Co Ltd Method and apparatus for overlapping ptp sheet
RU2730807C1 (en) * 2016-12-16 2020-08-26 Кимберли-Кларк Ворлдвайд, Инк. Vacuum end roller
US10781046B2 (en) 2016-12-16 2020-09-22 Kimberly-Clark Worldwide, Inc. Vacuum nose roll
WO2020107695A1 (en) * 2018-11-30 2020-06-04 广州超音速自动化科技股份有限公司 Electrode sheet turning mechanism
US11407592B2 (en) 2018-11-30 2022-08-09 Guangzhou Supersonic Automation Technology Co., Ltd. Electrode sheet turning mechanism
CN110723511A (en) * 2019-10-24 2020-01-24 福耀集团(上海)汽车玻璃有限公司 Turnover device
CN110723511B (en) * 2019-10-24 2021-04-09 福耀集团(上海)汽车玻璃有限公司 Turnover device

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