JP2004224018A - Soft resin material for multicolor injection molding improving adhesiveness on interface between rigid resin material and soft resin material - Google Patents
Soft resin material for multicolor injection molding improving adhesiveness on interface between rigid resin material and soft resin material Download PDFInfo
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- JP2004224018A JP2004224018A JP2003046556A JP2003046556A JP2004224018A JP 2004224018 A JP2004224018 A JP 2004224018A JP 2003046556 A JP2003046556 A JP 2003046556A JP 2003046556 A JP2003046556 A JP 2003046556A JP 2004224018 A JP2004224018 A JP 2004224018A
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- resin material
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Abstract
Description
【0001】
【発明の属する技術分野】本発明は自動車内外装用の多色射出成形部品に関し、詳しくは、軟質な触感を必要とする自動車のダッシュボード、ドアトリムおよびフロアコンソール、また変形機能を必要とするシートシールドトリムなどに関する。
【0002】
【従来の技術】異種材質を同時あるいは連続して成形する多色射出成形の中で、自動車用途として最も良く使われている材料の組み合わせが、硬質樹脂材側にポリオレフィン系樹脂、軟質樹脂材側にポリオレフィン系熱可塑性エラストマーである。しかしながら、このポリオレフィン系熱可塑性エラストマーは、軟質化およびコスト低減等の理由により、材料中に多量の可塑剤(以下、オイル成分という)を取り入れる必要がある。このため、多色射出成形をした場合に硬質樹脂層との接着界面にこのオイルが析出し、これが両材料間の接着力を低下させる問題がある。また、この他に、成形品表面への析出による表面のべとつき、耐傷付き性の低下など商品性を損ねる問題もある。
【0003】
【発明が解決しようとする課題】本発明の目的は、軟質樹脂材側にその材料中にオイル成分を含まず、なおかつ硬質樹脂材であるポリオレフィン系樹脂との相溶性を上げたSEBSまたはSEBCの単体、若しくはポリオレフィン系樹脂とのブレンド材料を適用することにより、硬質樹脂材との接着性を向上し、また軟質かつ耐傷付き性に優れた軟質樹脂材を提供することにある。
【0004】
【課題を解決させる為の手段】上記目的を達成させるため、SEBSまたはSEBCの共役ジエン部分の二重結合の飽和度(以下、飽和度という)を60%以上飽和にすることにより、ポリオレフィン系樹脂との相溶性を上げ、多色射出成形での二材料の界面での接着性を向上させる。
【0005】
【実施例】以下、実施例を挙げて本発明を更に具体的に説明するが、本発明は、その要旨を超えない限り、これらの実施例に何ら制約されるものではない。
【0006】硬質樹脂材としてポリプロピレン、軟質樹脂としてSEBSを、二つの射出ユニットからなる二色成形機を用い図1の試験片を作製し、その接合強度を評価した。SEBSは、共役ジエン部分の二重結合の飽和度が異なる数種を準備した。なお、比較として軟質樹脂材にショアA硬度70のポリオレフィン系熱可塑性樹脂を適用した試験片を準備した。これら試験片の両端を掴み、50mm/minの速度で引き伸ばし、接合界面に荷重を加え破壊した後、その破壊形態を観察した。接着性の良否については、以下の基準で判断にした。
○:100%凝集破壊(硬質樹脂材若しくは軟質樹脂材が破壊)
△:凝集破壊と界面破壊が混在
×:100%界面破壊(硬質樹脂材と軟質樹脂材との界面で剥離)
飽和度の異なるSEBSでは、飽和度が40%を超えた辺りより硬質樹脂材との接着性に改善が見られ、60%を超えた時点で安定化が見られた。一方、ポリオレフィン系熱可塑性樹脂に対しては、著しい改善が見られた。評価結果を図2に示す。
【図面の簡単な説明】
【図1】接着性を評価した試験片の図である。
【図2】評価結果の図である。[0001]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a multicolor injection-molded part for the interior and exterior of an automobile, and more particularly to a dashboard, a door trim and a floor console of an automobile requiring a soft touch, and a seat shield requiring a deformable function. Trim etc.
[0002]
2. Description of the Related Art Among multicolor injection moldings in which different materials are molded simultaneously or successively, a combination of materials most frequently used for automobiles has a polyolefin resin and a soft resin material on a hard resin material side. Is a polyolefin-based thermoplastic elastomer. However, this polyolefin-based thermoplastic elastomer needs to incorporate a large amount of a plasticizer (hereinafter referred to as an oil component) into the material for reasons such as softening and cost reduction. Therefore, when multicolor injection molding is performed, this oil precipitates at the bonding interface with the hard resin layer, and this causes a problem that the adhesive strength between the two materials is reduced. In addition, there are also problems such as stickiness of the surface due to precipitation on the surface of the molded product and deterioration of the scratch resistance, which impairs the merchantability.
[0003]
SUMMARY OF THE INVENTION An object of the present invention is to provide a soft resin material having no oil component in the material and having improved compatibility with a polyolefin resin which is a hard resin material. An object of the present invention is to provide a soft resin material which improves the adhesiveness to a hard resin material and is soft and excellent in scratch resistance by applying a simple substance or a blend material with a polyolefin resin.
[0004]
Means for Solving the Problems To achieve the above object, the polyolefin resin is made to have a saturation of the double bond of the conjugated diene portion of SEBS or SEBC (hereinafter referred to as "saturation") of 60% or more. And the adhesion at the interface between the two materials in multicolor injection molding.
[0005]
EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to these examples unless it exceeds the gist thereof.
A test piece shown in FIG. 1 was prepared using a two-color molding machine comprising two injection units, using polypropylene as a hard resin material and SEBS as a soft resin, and evaluating the joining strength. SEBS prepared several kinds from which the saturation of the double bond of a conjugated diene part differs. For comparison, a test piece prepared by applying a polyolefin-based thermoplastic resin having a Shore A hardness of 70 to the soft resin material was prepared. Both ends of these test pieces were gripped, stretched at a speed of 50 mm / min, and a load was applied to the joint interface to break the test piece. The quality of the adhesiveness was determined based on the following criteria.
:: 100% cohesive failure (hard resin material or soft resin material is broken)
△: Cohesive failure and interfacial fracture mixed ×: 100% interfacial fracture (peeling off at interface between hard resin material and soft resin material)
In the case of SEBS having different degrees of saturation, the adhesiveness to the hard resin material was improved from a point where the degree of saturation exceeded 40%, and stabilization was observed when the degree of saturation exceeded 60%. On the other hand, a remarkable improvement was observed for the polyolefin-based thermoplastic resin. FIG. 2 shows the evaluation results.
[Brief description of the drawings]
FIG. 1 is a diagram of a test piece for evaluating adhesiveness.
FIG. 2 is a diagram of an evaluation result.
Claims (1)
なお、この組成物には必要に応じて各種添加剤、例えば老化防止剤、耐光材、光安定剤、タルク等の補強材等を含むこともある。
(イ)ポリオレフィン系樹脂
(ロ)共役ジエン系共重合体の共役ジエン部分の二重結合が60%以上飽和された、数平均分子量が5万〜70万である水添ジエン系共重合体。例えば、スチレンエチレンブタジエンスチレンブロックコポリマー(以下、SEBSという)またはスチレンエチレンブタジエンオレフィン結晶ブロックコポリマー(以下、SEBCという)をいう。A multicolor injection-molded article in which the following (A) is a hard resin material, and a composition comprising (A) 0 to 95% by mass and (B) 100 to 5% by mass is a soft resin material.
The composition may optionally contain various additives such as an antioxidant, a light-resistant material, a light stabilizer, and a reinforcing material such as talc.
(A) Polyolefin-based resin (b) A hydrogenated diene-based copolymer having a number average molecular weight of 50,000 to 700,000, wherein the double bond of the conjugated diene portion of the conjugated diene-based copolymer is saturated by 60% or more. For example, it refers to a styrene ethylene butadiene styrene block copolymer (hereinafter, referred to as SEBS) or a styrene ethylene butadiene olefin crystal block copolymer (hereinafter, referred to as SEBC).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2003046556A JP2004224018A (en) | 2003-01-21 | 2003-01-21 | Soft resin material for multicolor injection molding improving adhesiveness on interface between rigid resin material and soft resin material |
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JP2003046556A JP2004224018A (en) | 2003-01-21 | 2003-01-21 | Soft resin material for multicolor injection molding improving adhesiveness on interface between rigid resin material and soft resin material |
Publications (1)
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JP2004224018A true JP2004224018A (en) | 2004-08-12 |
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JP2003046556A Pending JP2004224018A (en) | 2003-01-21 | 2003-01-21 | Soft resin material for multicolor injection molding improving adhesiveness on interface between rigid resin material and soft resin material |
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JP (1) | JP2004224018A (en) |
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2003
- 2003-01-21 JP JP2003046556A patent/JP2004224018A/en active Pending
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