JP2004359920A - Welding material for repairing broken part of resin, having improved bonding property with rigid resin material - Google Patents
Welding material for repairing broken part of resin, having improved bonding property with rigid resin material Download PDFInfo
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- JP2004359920A JP2004359920A JP2003193192A JP2003193192A JP2004359920A JP 2004359920 A JP2004359920 A JP 2004359920A JP 2003193192 A JP2003193192 A JP 2003193192A JP 2003193192 A JP2003193192 A JP 2003193192A JP 2004359920 A JP2004359920 A JP 2004359920A
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- resin
- broken part
- bonding property
- welding material
- polyolefin
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Abstract
Description
【0001】
【発明の属する技術分野】本発明はポリオレフィン系樹脂を使用した自動車内外装用の射出成形部品に関し、詳しくは、自動車のバンパー、エアロパーツ、ダッシュボード、ドアトリム、トリムおよびフロアコンソールなどに関する。
【0002】
【従来の技術】自動車用内外装部品に多用されるポリオレフィン樹脂は、難接着のため、衝突等で破損した場合、板金部品等で見られる溶接のような適切な補修方法が無く、よってその殆どが廃棄処分されている。一部では、同質の材料を使用し、熱風等での溶着が試みられているが、両材料間の相溶性がないため、十分な強度が得られず、適用拡大が見られない。一方、昨今の環境への配慮より、廃棄物低減が急務となり、補修に関する関心が高まっている。このような状況を背景として、ポリオレフィン樹脂部品の適切な補修用材料が求められている。
【0003】
【発明が解決しようとする課題】本発明の目的は、補修用樹脂溶接材側に、その材料中にオイル成分を含まず、なおかつ硬質樹脂材であるポリオレフィン系樹脂との相溶性を上げたSEBSまたはSEBCの単体、若しくはポリオレフィン系樹脂とのブレンド材料を適用することにより、ホットエアー、赤外線照射等により用意に溶融し、かつ相手側の硬質樹脂材との高い接着性を有す補修用溶接材を提供する。
【0004】
【課題を解決させる為の手段】上記目的を達成させるため、SEBSまたはSEBCの共役ジエン部分の二重結合の飽和度(以下、飽和度という)を60%以上飽和することにより、ポリオレフィン系樹脂との相溶性を上げ、界面での接着性を向上させる。
【0005】
【実施例】以下、実施例を挙げて本発明を更に具体的に説明するが、本発明は、その要旨を超えない限り、これらの実施例に何ら制約されるものではない。
【0006】補修用溶接材としてSEBS、ポリオレフィン、タルクを混練し、押出し機にて棒状の成形品を準備する。一方、射出成形機にて成形した、ポリオレフィン硬質樹脂二枚を付き合せ、その間を熱風で溶融した補修用溶接材にて図1の様に接着し、接合強度を評価した。SEBSは、共役ジエン部分の二重結合の飽和度が異なる数種を準備した。なお、比較として相手側となるポリオレフィン硬質樹脂その物を溶接材として適用した試験片を準備した。これら試験片の両端を掴み、50mm/minの速度で引き伸ばし、接合界面に荷重を加え破壊した後、その破壊形態を観察した。接着性の良否については、以下の基準で判断にした。
○:100%凝集破壊(パテ材が破壊)
△:凝集破壊と界面破壊が混在
×:100%界面破壊(硬質樹脂材とパテ材との界面で剥離)
飽和度の異なるSEBSでは、飽和度が40%を超えた辺りより硬質樹脂材との接着性に改善が見られ、60%を超えた時点で安定化が見られた。一方、ポリオレフィン系硬質樹脂を溶接材とした物については、100%界面剥離が発生し、全く接着性が見られなかった。評価結果を図2に示す。
【図面の簡単な説明】
【図1】接着性を評価した試験片の図である。
【図2】評価結果の図である。[0001]
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an injection molded part for automobile interior and exterior using a polyolefin resin, and more particularly, to an automobile bumper, an aero part, a dashboard, a door trim, a trim and a floor console.
[0002]
2. Description of the Related Art Polyolefin resins frequently used in automotive interior and exterior parts are difficult to adhere to each other, and when damaged by collision or the like, there is no appropriate repair method such as welding for sheet metal parts. Has been disposed of. Some have attempted to use materials of the same quality and weld them with hot air or the like. However, since there is no compatibility between the two materials, sufficient strength cannot be obtained and the application cannot be expanded. On the other hand, due to recent environmental considerations, waste reduction has become an urgent task, and interest in repairs is increasing. Against this background, there is a demand for a suitable repair material for polyolefin resin parts.
[0003]
SUMMARY OF THE INVENTION It is an object of the present invention to provide a repair resin welding material having an oil component which does not contain an oil component and which has improved compatibility with a polyolefin resin which is a hard resin material. Alternatively, by applying SEBC alone or a blended material with polyolefin resin, it can be easily melted by hot air, infrared irradiation, etc., and has high adhesion to the hard resin material on the mating side for repair. I will provide a.
[0004]
Means for Solving the Problems In order to achieve the above object, the saturation of the double bond of the conjugated diene portion of SEBS or SEBC (hereinafter referred to as the saturation) is saturated by 60% or more, so that the polyolefin resin and To improve the compatibility at the interface.
[0005]
EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to these examples unless it exceeds the gist thereof.
[0006] SEBS, polyolefin, and talc are kneaded as a repair welding material, and a rod-shaped molded product is prepared using an extruder. On the other hand, two polyolefin hard resins molded by an injection molding machine were attached to each other, and the area between them was bonded as shown in FIG. 1 with a repair welding material melted by hot air to evaluate the bonding strength. SEBS prepared several kinds from which the saturation of the double bond of a conjugated diene part differs. For comparison, a test piece was prepared in which a polyolefin hard resin serving as a mating partner was used as a welding material. Both ends of these test pieces were gripped, stretched at a speed of 50 mm / min, and a load was applied to the joint interface to cause breakage. The quality of the adhesiveness was determined based on the following criteria.
:: 100% cohesive failure (putty material destroyed)
△: Cohesive failure and interfacial fracture mixed ×: 100% interfacial fracture (peeling off at interface between hard resin material and putty material)
In the case of SEBS having different degrees of saturation, the adhesiveness to the hard resin material was improved from a point where the degree of saturation exceeded 40%, and stabilization was observed when the degree of saturation exceeded 60%. On the other hand, in the case where the polyolefin-based hard resin was used as the welding material, 100% interfacial peeling occurred, and no adhesiveness was observed. FIG. 2 shows the evaluation results.
[Brief description of the drawings]
FIG. 1 is a diagram of a test piece for evaluating adhesiveness.
FIG. 2 is a diagram of an evaluation result.
Claims (1)
なお、この組成物には必要に応じて各種添加剤、例えば老化防止剤、耐光材、光安定剤、タルク等の補強材等を含むこともある。
(イ)ポリオレフィン系樹脂
(ロ)共役ジエン系共重合体の共役ジエン部分の二重結合が60%以上飽和された、数平均分子量が5万〜70万である水添ジエン系共重合体。例えば、スチレンエチレンブタジエンスチレンブロックコポリマー(以下、SEBSという)またはスチレンエチレンブタジエンオレフィン結晶ブロックコポリマー(以下、SEBCという)をいう。The following (A) is defined as a mating hard resin material, and a composition comprising (A) 0 to 95% by mass and (B) 100 to 5% by mass is defined as a repair resin welding material.
The composition may contain various additives as necessary, for example, an antioxidant, a light-resistant material, a light stabilizer, and a reinforcing material such as talc.
(A) Polyolefin-based resin (b) A hydrogenated diene-based copolymer having a number average molecular weight of 50,000 to 700,000, wherein the double bond of the conjugated diene portion of the conjugated diene-based copolymer is saturated by 60% or more. For example, it refers to a styrene ethylene butadiene styrene block copolymer (hereinafter, referred to as SEBS) or a styrene ethylene butadiene olefin crystal block copolymer (hereinafter, referred to as SEBC).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003193192A JP2004359920A (en) | 2003-06-04 | 2003-06-04 | Welding material for repairing broken part of resin, having improved bonding property with rigid resin material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003193192A JP2004359920A (en) | 2003-06-04 | 2003-06-04 | Welding material for repairing broken part of resin, having improved bonding property with rigid resin material |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2004359920A true JP2004359920A (en) | 2004-12-24 |
Family
ID=34055597
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2003193192A Pending JP2004359920A (en) | 2003-06-04 | 2003-06-04 | Welding material for repairing broken part of resin, having improved bonding property with rigid resin material |
Country Status (1)
Country | Link |
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JP (1) | JP2004359920A (en) |
-
2003
- 2003-06-04 JP JP2003193192A patent/JP2004359920A/en active Pending
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