JP2004196909A - Heat-sealing material for easily openable container and easily openable container using the same - Google Patents

Heat-sealing material for easily openable container and easily openable container using the same Download PDF

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Publication number
JP2004196909A
JP2004196909A JP2002365354A JP2002365354A JP2004196909A JP 2004196909 A JP2004196909 A JP 2004196909A JP 2002365354 A JP2002365354 A JP 2002365354A JP 2002365354 A JP2002365354 A JP 2002365354A JP 2004196909 A JP2004196909 A JP 2004196909A
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Prior art keywords
heat
polymer
sealing material
openable container
propylene
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JP2002365354A
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Japanese (ja)
Inventor
Mutsuko Ikeda
睦子 池田
Hiroyuki Nakayama
弘之 中山
Yoshinobu Yada
義信 矢田
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Mitsubishi Chemical Corp
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Mitsubishi Chemical Corp
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Priority to JP2002365354A priority Critical patent/JP2004196909A/en
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  • Graft Or Block Polymers (AREA)
  • Packages (AREA)
  • Closures For Containers (AREA)
  • Laminated Bodies (AREA)
  • Sealing Material Composition (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat-sealing material for an easily openable container which has sufficient sealing strength even by heat sealing at low temperatures and, simultaneously, can form a heat-sealed portion easy to open on opening, and an easily openable container. <P>SOLUTION: The heat-sealing material for an easily openable container comprises a modified propylene polymer obtained by subjecting 30-95 wt.% crystalline propylene polymer which satisfies condition (1) of a melting point [T<SB>m</SB>(°C)], measured by a differential scanning calorimeter, of 110-160°C, condition (2) of a ratio [M<SB>w</SB>/M<SB>n</SB>] of the weight average molecular weight [M<SB>w</SB>] to the number average molecular weight [M<SB>n</SB>] of 2.5-4.0, and condition (3) of a growth rate [S(μm/sec)] of the spherulite radius having the relationship of formula (Ia): 0.140<S, when the solidification treatment temperature is taken as [T<SB>m</SB>-30°C], and 70-5 wt.% vinyl monomer to graft reaction conditions. The easily openable container has a heat-sealed structure in which the heat-sealing material for the openable container and the surface of a propylene resin are heat-sealed. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、低温での熱封着でも充分な封着力を有すると共に、開封時の開封が容易な熱封着部を形成することができる易開封性容器用熱封着材及びそれを用いた易開封性容器に関し、特に、プロピレン系樹脂を熱封着面に有する包装容器又は包装袋等に好適に用いられる易開封性容器用熱封着材及びそれを用いた易開封性容器に関する。
【0002】
【従来の技術】
従来より、樹脂容器本体を樹脂フィルム状蓋材で熱封着して包装するシールパック包装が、乳製品、菓子、果汁飲料等の主に飲食品の包装に盛んに用いられており、樹脂包装袋と共に重要な地位を占めるに到っている。そして、それらの熱封着材としては、従来より溶液型接着剤やホットメルト型接着剤が用いられてきたが、これらは、開封時に熱封着材が延性破壊を起こして糸状物を形成するため、開封が必ずしも容易ではなかったり、剥離面の外観が良くない等の易開封性に欠けるという問題があり、又、耐熱性不足のために、高温下で剥離してしまう等の封着性に欠けるという問題があった。
【0003】
こうした問題を改良すべく、封着性と易開封性を兼ね備えた熱封着材が、種々提案され、用いられている。例えば、エチレン−酢酸ビニル共重合体に粘着付与剤を配合した組成物があり、又、オレフィン系重合体を芳香族ビニル単量体で改質した改質オレフィン系重合体を主成分とする材料(例えば、特許文献1参照。)等がある。又、プロピレン系樹脂を芳香族ビニル単量体で改質した改質プロピレン系樹脂を主成分とする熱封着材を、プロピレン系樹脂を熱封着面に有する包装容器等の該プロピレン系樹脂面に熱封着した易開封性容器等も提案されている(例えば、特許文献2、特許文献3参照。)。
【0004】
【特許文献1】
特公平1−42967号公報。
【特許文献2】
特開平11−100483号公報。
【特許文献3】
特開2000−177079号公報。
【0005】
しかしながら、本発明者等の検討によると、それらに開示される易開封性容器は、低温での熱封着性において改良の余地を残すものであることが判明した。
【0006】
【発明が解決しようとする課題】
本発明は、易開封性容器用熱封着材及び易開封性容器における前述の従来技術に鑑みてなされたものであって、従って、本発明は、低温での熱封着でも充分な封着力を有すると共に、開封時の開封が容易な熱封着部を形成することができる易開封性容器用熱封着材及びそれを用いた易開封性容器を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明者等は、前述の課題を解決すべく鋭意検討した結果、特定の改質プロピレン系重合体を用いることにより、前記目的を達成できることを見出し本発明を完成したもので、即ち、本発明は、下記の条件(1)、(2)、及び(3)を満足する結晶性プロピレン系重合体30〜95重量%と、ビニル単量体70〜5重量%をグラフト反応条件に付して得られた改質プロピレン系重合体を含有する易開封性容器用熱封着材、及び、該易開封性容器用熱封着材とプロピレン系樹脂表面とが熱封着されてなる熱封着構造を有する易開封性容器、を要旨とする。
【0008】
(1)示差走査熱量計で測定した融点〔Tm (℃)〕が110〜160℃であること。
(2)重量平均分子量〔Mw 〕の数平均分子量〔Mn 〕に対する比〔Mw /Mn 〕が2.5〜4.0であること。
(3)固化処理温度を〔Tm −30℃〕としたときの球晶半径の成長速度〔S(μm/秒)〕が以下の式(Ia)の関係を有すること。
0.140<S (Ia)
【0009】
【発明の実施の形態】
本発明の易開封性容器用熱封着材を構成する改質プロピレン系重合体における結晶性プロピレン系重合体としては、プロピレン単独重合体、又は、プロピレンと他のα−オレフィンとの共重合体のいずれであってもよく、そのプロピレン以外のα−オレフィンとしては、通常、炭素数2〜20、好ましくは炭素数2〜10のもの、具体的には、例えば、エチレン、1−ブテン、3−メチル−1−ブテン、1−ペンテン、4−メチル−1−ペンテン、1−ヘキセン、1−オクテン等が挙げられる。又、プロピレン−α−オレフィン共重合体としては、二元又は三元以上であっても、ランダム又はブロック共重合体のいずれであってもよい。本発明におけるプロピレン−α−オレフィン共重合体としては、プロピレン−エチレンランダム共重合体、ブロピレン−エチレン−他α−オレフィンランダム共重合体等のプロピレン−エチレン系共重合体、又は、プロピレン−1−ブテンランダム共重合体等のプロピレン−1−ブテン系共重合体が好ましく、プロピレン−エチレン系ランダム共重合体が特に好ましい。
【0010】
そして、本発明における結晶性プロピレン系重合体は、条件(1)において、示差走査熱量計で測定した融点〔Tm (℃)〕が110〜160℃であることが必須であり、115〜150℃であるのが好ましく、120〜140℃であるのが特に好ましい。この融点〔Tm 〕が前記範囲未満では、易開封性容器用熱封着材として耐熱性が劣り、一方、前記範囲超過では、低温での熱封着性が劣ることとなる。
【0011】
更に、本発明における結晶性プロピレン系重合体は、条件(2)において、重量平均分子量〔Mw 〕の数平均分子量〔Mn 〕に対する比〔Mw /Mn 〕が2.5〜4.0であることが必須であり、2.6〜3.8であるのが好ましく、2.7〜3.6であるのが特に好ましい。前記比Mw /Mn が前記範囲未満では、易開封性容器用熱封着材として低温での熱封着性が劣ることとなり、一方、前記範囲超過では、開封性がが劣ることとなる。尚、本発明において、重量平均分子量〔Mw 〕及び数平均分子量〔Mn 〕は、ゲルパーミエーションクロマトグラフィーにより測定したものである。
【0012】
更に、本発明における結晶性プロピレン系重合体は、条件(3)において、固化処理温度を〔Tm −30℃〕としたときの球晶半径の成長速度〔S(μm/秒)〕が以下の式(Ia)の関係を有することが必須であり、以下の式(Ib)の関係を有するのが好ましく、以下の式(Ic)の関係を有するのが特に好ましい。
【0013】
0.140<S (Ia)
0.160<S (Ib)
0.180<S (Ic)
【0014】
ここで、前記式は、結晶性プロピレン系重合体を後述する改質により易開封性容器用熱封着材として用いたとき、球晶サイズによって熱封着材表面に生ずる微細な凹凸が、開封性及び熱封着性に影響を及ぼすことを意味し、球晶半径の成長速度〔S〕が前記範囲以下では、易開封性容器用熱封着材として低温での熱封着性が劣ることとなる。
【0015】
尚、本発明において、球晶半径の成長速度〔S(μm/秒〕は、厚み20μmのアルミニウム箔をスペーサーとして設置した2枚のガラス板で重合体試料を挟み、200℃のホットプレート上で5分間加熱して十分な溶融状態を形成した後、温度調整槽(リンカム社製「TC−600Ph」)に移し、窒素雰囲気下、200℃で1分間保持し、次いで、槽の温度を、固化処理温度としての、重合体の融点〔Tm 〕より30℃低い温度〔Tm −30℃〕、まで75℃/分の速度で降温し、同温度±1℃での結晶化状態を、例えば顕微鏡等で観察し、経過時間に対する球晶半径を測定することにより、球晶半径の成長速度〔S(μm/秒〕を求めることができる。
【0016】
又、前記条件(1)、(2)、及び(3)を満足する結晶性プロピレン系重合体は、JIS K6921に準拠して温度230℃、荷重21.18Nで測定したメルトフローレートが、0.5〜200g/10分であるのが好ましく、1〜100g/10分であるのが更に好ましく、2〜50g/10分であるのが特に好ましい。
【0017】
本発明における前記結晶性プロピレン系重合体の製造方法は、前記条件(1)、(2)、及び(3)を満足する限り特に限定されるものではなく、従来公知の方法によることができ、例えば、代表的には、チタン含有化合物等の遷移金属化合物、或いは、該遷移金属化合物をマグネンウム含有化合物等の担体に担持させた担体担持化合物を主触媒とし、有機アルミニウム化合物等の有機金属化合物を助触媒とするチーグラー・ナッタ系触媒、又は、代表的には、2個の架橋された共役5員環配位子を含む周期表第4族遷移金属元素であるチタン族元素(チタン、ジルコニウム、ハフニウム)の化合物を主触媒とし、モンモリロナイト等のイオン交換性層状珪酸塩、或いは更に有機アルミニウム化合物等の有機金属化合物等を助触媒とするメタロセン系触媒等の触媒の存在下、スラリー法、バルク法、溶液法、或いは気相法等による連続或いは回分式等の各種重合方式により製造される。中で、本発明においては、メタロセン系触媒により重合されたものが好ましい。
【0018】
又、重合において分子量調節剤として水素を用いることができ、重合条件としては、通常−78〜160℃、好ましくは0〜150℃の範囲の重合温度で、通常、常圧〜9MPa、好ましくは0.5〜5MPaの範囲の重合圧力が採られる。
【0019】
尚、以上の本発明における結晶性プロピレン系重合体は、低温ヒートシール性、耐ブロッキング性、及びスクラッチ性が共に優れたフィルムを得ることができる重合体として、例えば、特開2001−354717号公報等によって知られているものである。
【0020】
又、本発明の易開封性容器用熱封着材を構成する改質プロピレン系重合体におけるビニル単量体としては、例えば、スチレン、α−メチルスチレン、2−メチルスチレン、3−メチルスチレン、4−メチルスチレン、ジメチルスチレン、クロロスチレン等の芳香族ビニル化合物類、酢酸ビニル、プロピオン酸ビニル等のビニルエステル類、(メタ)アクリル酸〔ここで、「(メタ)アクリル」とは、「アクリル」又は/及び「メタクリル」を意味するものとする。〕、メチル(メタ)アクリレート、エチル(メタ)アクリレート、i−プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、sec−ブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ドデシル(メタ)アクリレート、グリシジル(メタ)アクリレート等の(メタ)アクリル酸又はそのエステル類、無水マレイン酸、ジメチルマレエート、ジ(2−エチルヘキシル)マレエート等の他の不飽和カルボン酸又はそのエステル類、(メタ)アクリロニトリル等の不飽和ニトリル類、塩化ビニル、塩化ビニリデン等の不飽和モノ又はジハライド類等を挙げることができ、中で、芳香族ビニル化合物類が好ましく、スチレン、2−メチルスチレンが特に好ましく、就中、スチレンが好ましい。尚、本発明において、これらのビニル単量体は2種以上が併用されていてもよい。
【0021】
本発明において、改質プロピレン系重合体は、前記結晶性プロピレン系重合体30〜95重量%、好ましくは40〜70重量%、特に好ましくは45〜65重量%と、前記ビニル単量体70〜5重量%、好ましくは60〜30重量%、特に好ましくは55〜35重量%をグラフト反応条件に付して得られたものであり、ビニル単量体がこの範囲未満では、熱封着材として封着力が強過ぎて易開封性容器としての開封が困難となり、一方、この範囲超過では、均質性が損なわれ実用に供し得ない。
【0022】
又、本発明において、グラフト反応条件としては、基本的には、従来公知の溶融混練下、溶液下、水性懸濁下等での、電子線照射或いはラジカル発生剤添加等による方法を採り得るが、本発明においては、ラジカル発生剤添加での水性懸濁法によるのが好ましい。
【0023】
ラジカル発生剤添加での水性懸濁法について、具体的に述べれば、ラジカル発生剤としては、分解温度が好ましくは50℃以上、特に好ましくは50〜130℃であって、油溶性であるものが好ましい。分解温度が50℃未満のものでは、ビニル単量体の重合が異常に進行して均質な改質重合体が得られにくい傾向となる。尚、ここで、分解温度とは、ベンゼン1リットル中にラジカル発生剤0.1モルを添加して10時間放置したときにラジカル発生剤の50%が分解するときの温度、所謂、「10時間半減期温度」である。
【0024】
本発明において、そのラジカル発生剤としては、例えば、2,4−ジクロロベンゾイルパーオキサイド(分解温度53℃)、t−ブチルパーオキシピバレート(分解温度55℃)、3,5,5−トリメチルヘキサノイルパーオキサイド(分解温度59.5℃)、オクタノイルパーオキサイド(分解温度62℃)、t−ブチルパーオキシ−2−エチルヘキサノエート(分解温度72.5℃)、o−メチルベンゾイルパーオキサイド(分解温度73℃)、ベンゾイルパーオキサイド(分解温度74℃)、シクロヘキサノンパーオキサイド(分解温度97℃)、2,5−ジメチル−2,5−ジ(ベンゾイルパーオキシ)ヘキサン(分解温度100℃)、t−ブチルパーオキシベンゾエート(分解温度104℃)、ジ−t−ブチル−ジパーオキシフタレート(分解温度107℃)、メチルエチルケトンパーオキサイド(分解温度109℃)、ジクミルパーオキサイド(分解温度117℃)、ジ−t−ブチルパーオキサイド(分解温度124℃)等の有機過酸化物、アゾビス(2,4−ジメチルバレロニトリル)(分解温度52℃)、アゾビスイソブチロニトリル(分解温度79℃)等のアゾ化合物等が挙げられる。尚、本発明において、これらのラジカル発生剤は2種以上が併用されていてもよい。
【0025】
前記ラジカル発生剤の添加量は、前記ビニル単量体の使用量100重量部に対して0.01〜10重量部程度であり、この範囲より少ないと反応が円滑に進まず、この範囲より多いと改質重合体中にゲルが発生し易い傾向となる。
【0026】
本発明において好適な水性懸濁グラフト反応条件としては、前記結晶性プロピレン系重合体、前記ビニル単量体、及び前記ラジカル発生剤の所定量を含む水性懸濁液を、ラジカル発生剤の分解が実質的に起こらない温度に昇温してビニル単量体を結晶性プロピレン系重合体に含浸させた後、更に昇温してグラフト反応を完結させた方法である。
【0027】
ここで、水性懸濁液は、結晶性プロピレン系重合体の水性懸濁液に、ラジカル発生剤を溶存させたビニル単量体を加えて攪拌するか、ラジカル発生剤を溶存させたビニル単量体の水性懸濁液に、結晶性プロピレン系重合体を加えて攪拌するいずれかの方法によって作製するのが好ましい。
【0028】
又、その水性懸濁液中の結晶性プロピレン系重合体及びビニル単量体の含有量は、水100重量部に対して5〜100重量部程度であり、安定な分散状態を保つために、例えば、ポリビニルアルコール、メチルセルロース、ヒドロキシセルロース等の水溶性高分子、アルキルベンゼンスルホネート等の陰イオン性界面活性剤、ポリオキシエチレンアルキルエーテル等の非イオン性界面活性剤、或いは、酸化マグネシウム、燐酸カルシウム等の水不溶性の無機塩等の懸濁安定剤を、単独で又は併用して、水100重量部に対して0.01〜10重量部程度用いることが好ましい。
【0029】
結晶性プロピレン系重合体へのビニル単量体の含浸は、攪拌下、一般的には室温〜100℃、好ましくは70〜100℃で、遊離のビニル単量体がビニル単量体全量の20重量%以下、好ましくは5重量%以下となる程度まで、通常は2〜8時間程度でなされる。結晶性プロピレン系重合体はビニル単量体と比較的相溶性があるので、反応開始前にこの程度のビニル単量体が遊離していても、反応中にこれらのビニル単量体は結晶性プロピレン系重合体に含浸し、均質な改質重合体が得られる。
【0030】
グラフト反応は、一般的には、攪拌下、50〜150℃程度の温度、常圧〜1MPa程度の圧力で、2〜10時間程度でなされるが、その間の温度及び圧力は、一定である必要はない。尚、反応に用いられる結晶性プロピレン系重合体は、粉粒状で用いられるが、平均粒径が1〜8mm、特には3〜7mmの粒子状であるのが好ましい。
【0031】
本発明において、改質プロピレン系重合体としては、熱封着材としての封着力と易開封性の面から、前記結晶性プロピレン系重合体のマトリックスに、前記ビニル単量体の重合体が0.2〜3μmの粒子径で粒子分散し、その界面に前記ビニル単量体がグラフト重合した結晶性プロピレン系重合体が存在する分散構造を有するものが好ましい。
【0032】
以上の改質プロピレン系重合体を含有する本発明の易開封性容器用熱封着材は、低温での熱封着性、及び易開封性を向上させること等を目的として、更に、前記改質プロピレン系重合体以外のオレフィン系重合体、又は/及び、ビニル単量体の重合体を含有していてもよい。
【0033】
ここで、そのオレフィン系重合体としては、例えば、エチレン、プロピレン、1−ブテン等の炭素数2〜8程度のα−オレフィンの単独重合体、それらのα−オレフィンと、エチレン、プロピレン、1−ブテン、3−メチル−1−ブテン、1−ペンテン、4−メチル−1−ペンテン、4,4−ジメチル−1−ペンテン、1−ヘキセン、4−メチル−1−ヘキセン、1−ヘプテン、1−オクテン、1−デセン、1−オクタデセン等の炭素数2〜18程度の他のα−オレフィンや、酢酸ビニル、(メタ)アクリル酸、(メタ)アクリル酸エステル等との共重合体等が挙げられ、具体的には、例えば、分岐状低密度ポリエチレン、直鎖状高密度ポリエチレン等のエチレン単独重合体、エチレン−プロピレン共重合体、エチレン−1−ブテン共重合体、エチレン−プロピレン−1−ブテン共重合体、エチレン−4−メチル−1−ペンテン共重合体、エチレン−1−ヘキセン共重合体、エチレン−1−オクテン共重合体等の直鎖状低・中・高密度エチレン−α−オレフィン共重合体、及び、エチレン−酢酸ビニル共重合体、エチレン−(メタ)アクリル酸共重合体、エチレン−(メタ)アクリル酸エチル共重合体等のエチレン系樹脂、プロピレン単独重合体、プロピレン−エチレン共重合体、プロピレン−エチレン−1−ブテン共重合体等のプロピレン系樹脂、及び、1−ブテン単独重合体、1−ブテン−エチレン共重合体、1−ブテン−プロピレン共重合体等の1−ブテン系樹脂等が挙げられる。中で、分岐状低密度ポリエチレンが特に好ましい。尚、本発明において、これらのオレフィン系重合体は2種以上が併用されていてもよい。
【0034】
又、そのビニル単量体の重合体としては、前記改質プロピレン系重合体において挙げたビニル単量体と同様のビニル単量体の重合体及び共重合体が挙げられ、中で、ポリスチレンが特に好ましい。
【0035】
本発明において、前記改質プロピレン系重合体に含有されるこれらのオレフィン系重合体又は/及びビニル単量体の重合体の含有量は、改質プロピレン系重合体100重量部に対して、両者の合計量として800重量部以下であるのが好ましく、1〜700重量部であるのが更に好ましく、5〜600重量部であるのが特に好ましい。
【0036】
前記改質プロピレン系重合体、又は、更に前記改質プロピレン系重合体以外の前記オレフィン系重合体、又は/及び、前記ビニル単量体の重合体を含有する本発明の易開封性容器用熱封着材において、結晶性プロピレン系重合体の前記改質時に生成したビニル単量体のグラフト及びホモ重合体、並びに、更に含有させた前記ビニル単量体の重合体の全含有量は、5〜70重量%であるのが好ましく、6〜60重量%であるのが更に好ましく、7〜50重量%であるのが特に好ましい。ビニル単量体の重合体の全含有量がこの範囲未満では、熱封着材として封着力が強過ぎて開封が困難な傾向となり、一方、この範囲超過では、均質性が損なわれ実用に供し得ない。
【0037】
尚、本発明の易開封性容器用熱封着材には、前記改質プロピレン系重合体、前記オレフィン系重合体又は/及び前記ビニル単量体の重合体の外に、本発明の効果を損なわない範囲で、これら以外の熱可塑性樹脂やゴム、及び、酸化防止剤、紫外線吸収剤、光安定剤、帯電防止剤、ブロッキング防止剤、滑剤、可塑剤、顔料等の添加剤、充填材等が配合されていてもよい。これらの配合は、改質に供する結晶性プロピレン系重合体に予め加えておくとか、オレフィン系重合体やビニル単量体重合体に加えておくとか、熱封着材の調製時に加えるとかの外、改質プロピレン系重合体の製造時に、例えば、ビニル単量体にラジカル発生剤と共に加える等の方法によってもよい。
【0038】
本発明の易開封性容器用熱封着材は、前記改質プロピレン系重合体、必要に応じて用いられる前記オレフィン系重合体又は/及び前記ビニル単量体の重合体、並びに、他の熱可塑性樹脂やゴム、添加剤等を、タンブラーブレンダー、リボンブレンダー、V型ブレンダー、ヘンシェルミキサー等により均一に混合した後、一軸又は二軸押出機、ロール、バンバリーミキサー、ニーダー、ブラベンダー等により溶融混練することにより調製される。
【0039】
本発明の易開封性容器用熱封着材は、その熱封着材単層で、易開封性容器としての容器蓋体或いは容器本体に用いられてもよいが、実用上は、例えば、ポリアミド系樹脂、ポリエステル系樹脂、エチレン−酢酸ビニル共重合体鹸化物、ポリカーボネート系樹脂、ポリスチレン系樹脂、アクリル系樹脂、ポリオレフィン系樹脂等の各種熱可塑性樹脂のフィルム、アルミニウム箔、紙等の基材との積層体として用いられ、その積層方法としては、グルーラミネート法、押出ラミネート法、及び前記各種熱可塑性樹脂との共押出法等の従来公知の方法が採られる。尚、その際の本発明の熱封着材層の厚みは、5〜100μm程度とするのが好ましい。
【0040】
本発明の易開封性容器は、前記易開封性容器用熱封着材と被着材表面とが熱封着されてなる熱封着構造を有するものである。その被着材としては、特に限定されるものではないが、プロピレン系樹脂であるのが好ましく、そのプロピレン系樹脂としては、前記改質プロピレン系重合体以外のオレフィン系重合体として挙げたと同様のプロピレン系樹脂が挙げられ、そのプロピレン系樹脂が表面を形成しているものであれば、単層或いは積層状態のいずれでも構わない。
【0041】
本発明において、具体的な易開封性容器の形態を、被着材をプロピレン系樹脂として挙げれば、例えば、(1) 容器本体と蓋材からなる包装容器として、(a) 本発明の易開封性容器用熱封着材を蓋材側に用いた場合であって、プロピレン系樹脂を熱封着面に有する容器本体と、該熱封着材を熱封着面に有する蓋材とからなる易開封性容器、(b) 本発明の易開封性容器用熱封着材を容器本体側に用いた場合であって、該熱封着材を熱封着面に有する容器本体と、プロピレン系樹脂を熱封着面に有する蓋材とからなる易開封性容器、(2) 包装袋として、(a) 本発明の易開封性容器用熱封着材を袋の両面に用いた場合であって、該熱封着材を熱封着面に有する袋部材の熱封着材同士を対向させて熱封着した袋体である易開封性容器、及び、(b) 本発明の易開封性容器用熱封着材を袋の一方の面に用い、他方の面にプロピレン系樹脂を熱封着面に有する袋部材を用いた場合であって、該熱封着材を熱封着面に有する袋部材と、プロピレン系樹脂を熱封着面に有する袋部材のプロピレン系樹脂表面とを熱封着した袋体である易開封性容器、等が挙げられる。
【0042】
【実施例】
以下、本発明を実施例によりさらに具体的に説明するが、本発明はその要旨を越えない限り、以下の実施例に限定されるものではない。尚、実施例及び比較例に用いた結晶性プロピレン系重合体を以下に示す。
【0043】
<結晶性プロピレン系重合体(A)の製造例>
内容積1リットルの攪拌式オートクレーブ内をプロピレンで十分に置換し、脱水、脱酸素したn−ヘプタン230ミリリットルを導入して系内温度を40℃に維持した後、特開2001−354717号公報記載の方法により化学処理したモンモリロナイト10gをトルエンスラリーとして添加し、更に、同公報記載の方法により合成・精製したジメチルシリレンビス〔1−{2−メチル−4−(4−クロロフェニル)−4H−アズレニル}〕ジロコニウムジクロリドのラセミ体0.15ミリモルとトリイソブチルアルミニウム1.5ミリモルのトルエン溶液を添加し、次いで、プロピレンを10g/時間の速度で120分間導入し、その後120分間重合を継続した後、窒素下で溶媒を除去し、乾燥させることにより、固体成分1g当たり1.9gのブロピレン単独重合体を含有する固体触媒成分を調製した。
【0044】
一方、内容積200リットルの攪拌式オートクレーブ内をプロピレンで十分に置換した後、十分に脱水した液化プロピレン45kgを導入し、更に、トリイソブチルアルミニウムのn−ヘプタン溶液500ミリリットル(0.12ミリモル)、エチレン2.25g、及び水素8.0リットル(標準状態の体積として)を加え、系内温度を30℃に維持して前記で調製した固体触媒成分1.2gをアルゴンで圧入して重合を開始させ、30分かけて65℃に昇温して1時間同温度を維持した後、エタノール100ミリリットルを添加して反応を停止させ、残ガスをパージし、生成物を濾過、乾燥させることにより、結晶性プロピレン−エチレン共重合体(A)を製造した。
【0045】
得られた結晶性プロピレン−エチレン共重合体(A)について、以下に示す方法で測定した、メルトフローレートは7.0g/10分、融点〔Tm 〕は125.0℃、重量平均分子量〔Mw 〕の数平均分子量〔Mn 〕に対する比〔Mw /Mn 〕は2.9、固化処理温度を〔Tm −30℃〕として95℃としたときの球晶半径の成長速度(S)は0.180μm/秒であった。
【0046】
<メルトフローレート>
JIS K6921に準拠し、温度230℃、荷重21.18Nにて測定した。
<融点>
示差走査熱量計(セイコーインスツルメンツ社製)を用いて、JIS 7121に準拠し、試料5.0mgを200℃で5分間保持した後、40℃まで10℃/分の降温速度で降温して結晶化させ、次いで、10℃/分の昇温速度で昇温して融解させたときに観測される融解ピークのトップ温度を融点〔Tm (℃)〕とした。
<重量平均分子量、数平均分子量〕
ゲルパーミエーションクロマトグラフィー(ウォーターズ社製「GPC150C型」)を用い、カラム(昭和電工社製「AD80M/S」)3本、o−ジクロロベンゼンを溶媒とし、濃度2mg/1ml、温度140℃で、ポリスチレン換算の重量平均分子量〔Mw 〕、及び数平均分子量〔Mn 〕を測定した。
【0047】
<球晶半径の成長速度>
厚み20μmのアルミニウム箔をスペーサーとして設置した2枚のガラス板で重合体試料を挟み、200℃のホットプレート上で5分間加熱して十分な溶融状態を形成した後、温度調整槽(リンカム社製「TC−600Ph」)に移し、窒素雰囲気下、200℃で1分間保持し、次いで、槽の温度を、固化処理温度としての、重合体の融点〔Tm 〕より30℃低い温度〔Tm −30℃〕、まで75℃/分の速度で降温し、同温度±1℃での結晶化状態を観察する。観察装置としては、顕微鏡(オリンパス光学社製「BH−2」)にCCDカメラ(同社製「FDC−725」)を取り付け、得られた画像データを National Institute of Health より提供されているフリーウェアソフトNIMイメージを用いて解析し、経過時間に対する球晶半径をプロットして得られる直線の勾配から、球晶半径の成長速度〔S(μm/秒〕を求め、この操作20回の平均値とした。
【0048】
<結晶性プロピレン系重合体(B)の製造例>
内容積200リットルの攪拌式オートクレーブ内をプロピレンで十分に置換した後、脱水、脱酸素したn−ヘプタン60リットルを導入し、更に、ジエチルアルミニウムクロリド45g及び三塩化チタン(エム・アンド・エム社製)16gを、プロピレン雰囲気下で55℃で導入し、引き続いて、気相水素濃度を5.5容量%に保ちながら、55℃で、プロピレンを5.8kg/時間、及びエチレンを0.36kg/時間の速度で4時間導入し、更に1時間重合を継続した後、残ガスをパージし、生成物を濾過、乾燥させることにより、結晶性プロピレン−エチレン共重合体(B)を製造した。
【0049】
得られた結晶性プロピレン−エチレン共重合体(B)について、前記と同様の方法で測定した、メルトフローレートは5.1g/10分、融点〔Tm 〕は135.0℃、重量平均分子量〔Mw 〕の数平均分子量〔Mn 〕に対する比〔Mw /Mn 〕は4.1、固化処理温度を〔Tm −30℃〕として105℃としたときの球晶半径の成長速度(S)は0.125μm/秒であった。
【0050】
実施例1〜3、比較例1〜3
50リットル容量のオートクレーブに、水20kgと、懸濁剤としてドデシルベンゼンスルホン酸ナトリウム0.6gと、懸濁助剤として第三燐酸カルシウム0.6kgとを入れて水性媒体とし、これに、前記各結晶性プロピレン−エチレン共重合体(A)、又は(B)の平均粒径3〜4mmの粒子各6kgを加え、攪拌して水性懸濁液とした。この水性懸濁液に、ラジカル発生剤として3,5,5−トリメチルヘキサノイルパーオキサイド15.6gとベンゾイルパーオキサイド9gとを溶解したスチレンモノマー6kgを加え、オートクレーブ内に窒素を導入して系内を0.5kg/cm2 に加圧した後、オートクレーブ内を65℃に昇温し、この温度で6時間攪拌して、ラジカル発生剤を含むスチレンモノマーの全量をプロピレン系重合体粒子中に含浸させた。引き続いて、オートクレーブ内を100℃に昇温し、この温度で3時間攪拌してグラフト反応を行い、更に120℃に昇温し、この温度で12時間攪拌して反応を完結させた。冷却後、反応固形物を取り出して水洗し、粒子状の各改質プロピレン−エチレン共重合体(A’)、又は(B’)の各粒子12kgを得た。得られた改質プロピレン−エチレン共重合体(A’)及び(B’)は、それぞれ、ポリスチレン50重量%を含有するものであった。
【0051】
前記で得られた各改質プロピレン−エチレン共重合体(A’)及び(B’)のペレットを、或いは、更に、該改質プロピレン−エチレン共重合体100重量部に対して、低密度ポリエチレン(密度0.913g/cm3 、190℃、荷重21.18Nで測定したメルトフローレート7g/10分)、又は、ポリスチレン(密度1.1g/cm3 、200℃、荷重49.03Nで測定したメルトフローレート6g/10分)を表1に示す量で加える場合には、それらを一軸押出機に供給して210℃で溶融混練してペレット化したペレットを、Tダイを備えた35mm径のフィルム成形機(プラコー社製)に供給し、230℃で溶融押出して冷却することにより、厚み30μmのフィルムを成形し、該フィルムを、イソシアネート系アンカーコート剤を用いて厚み20μmのポリエチレンテレフタレートフィルムと接着し2層積層フィルムを作製した。
【0052】
一方、厚み200μmのポリプロピレン樹脂のシートから熱成形して作製した角形の容器本体のフランジ部に、前記の積層フィルムを蓋材として用い、その改質プロピレン−エチレン共重合体層を接着面として、以下に示す条件で熱封着して易開封性容器を作製し、得られた各容器について、以下に示す方法でその剥離強度を測定し、結果を表1に示した。
【0053】
<剥離強度>
熱板式ヒートシーラーを用い、温度140℃、160℃、又は180℃、圧力1.96×105 Pa、時間0.5秒で、蓋材を容器本体フランジ部に5mm幅で熱圧着し、その接着部を15mm長さでサンプリングし、インストロン型引張試験機を用い、長さに直角方向に、23℃で、引張速度300mm/分で剥離することにより180度剥離強度(g/15mm)を測定した。
【0054】
【表1】

Figure 2004196909
【0055】
【発明の効果】
本発明によれば、低温での熱封着でも充分な封着力を有すると共に、開封時の開封が容易な熱封着部を形成することができる易開封性容器用熱封着材及びそれを用いた易開封性容器を提供することができる。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention uses a heat-sealing material for an easily-openable container, which has a sufficient sealing force even at a low-temperature heat-sealing and can form a heat-sealed portion which can be easily opened at the time of opening, and the same. More particularly, the present invention relates to a heat-sealing material for an easily-openable container suitably used for a packaging container or a packaging bag having a propylene-based resin on a heat-sealing surface, and an easily-openable container using the same.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, seal pack packaging, in which a resin container body is heat-sealed with a resin film-like lid material and packaged, has been widely used mainly for packaging food and beverage products such as dairy products, confectionery, fruit juice beverages, and the like. Together with the bag, it has taken on an important position. As the heat sealing material, a solution-type adhesive or a hot-melt type adhesive has conventionally been used, but these heat-sealing materials cause ductile destruction at the time of opening to form a thread. Therefore, there is a problem that the opening is not always easy, or the peeling surface has a poor appearance, such as poor appearance. Also, due to lack of heat resistance, the sealing property such as peeling at high temperatures. There was a problem that lacked.
[0003]
In order to improve such problems, various heat sealing materials having both sealing properties and easy-opening properties have been proposed and used. For example, there is a composition in which a tackifier is mixed with an ethylene-vinyl acetate copolymer, and a material mainly composed of a modified olefin polymer obtained by modifying an olefin polymer with an aromatic vinyl monomer. (For example, refer to Patent Document 1). Further, a heat sealing material mainly composed of a modified propylene resin obtained by modifying a propylene resin with an aromatic vinyl monomer, the propylene resin such as a packaging container having a propylene resin on a heat sealing surface. An easily-openable container or the like heat-sealed on its surface has also been proposed (for example, see Patent Documents 2 and 3).
[0004]
[Patent Document 1]
Japanese Patent Publication No. 1-42967.
[Patent Document 2]
JP-A-11-100483.
[Patent Document 3]
JP-A-2000-177079.
[0005]
However, examinations by the present inventors have revealed that the easily-openable containers disclosed therein leave room for improvement in heat sealability at low temperatures.
[0006]
[Problems to be solved by the invention]
The present invention has been made in view of the above-mentioned prior art in a heat-sealing material for an easily-openable container and an easily-openable container. Therefore, the present invention provides a sufficient sealing force even at a low-temperature heat sealing. It is an object of the present invention to provide a heat-sealing material for an easily-openable container which can form a heat-sealing portion which can be easily opened at the time of opening, and an easily-openable container using the same.
[0007]
[Means for Solving the Problems]
The present inventors have conducted intensive studies to solve the above-mentioned problems, and as a result, have found that the above object can be achieved by using a specific modified propylene-based polymer, and have completed the present invention. Is obtained by subjecting 30 to 95% by weight of a crystalline propylene polymer satisfying the following conditions (1), (2) and (3) and 70 to 5% by weight of a vinyl monomer to a graft reaction condition. A heat-sealing material for an easily-openable container containing the obtained modified propylene-based polymer, and heat-sealing obtained by heat-sealing the heat-sealing material for the easily-openable container and the propylene-based resin surface. An easy-open container having a structure is provided.
[0008]
(1) The melting point [T m (° C.)] measured by a differential scanning calorimeter is 110 to 160 ° C.
(2) Weight average molecular weight The number average molecular weight of [M w] ratio [M n] [M w / M n] is from 2.5 to 4.0.
(3) The growth rate [S (μm / sec)] of the spherulite radius when the solidification temperature is [T m −30 ° C.] has the relationship of the following formula (Ia).
0.140 <S (Ia)
[0009]
BEST MODE FOR CARRYING OUT THE INVENTION
As the crystalline propylene-based polymer in the modified propylene-based polymer constituting the heat-sealing material for the easily-openable container of the present invention, a propylene homopolymer, or a copolymer of propylene and another α-olefin The α-olefin other than propylene is usually one having 2 to 20 carbon atoms, preferably 2 to 10 carbon atoms, specifically, for example, ethylene, 1-butene, 3 -Methyl-1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene and the like. Further, the propylene-α-olefin copolymer may be a binary or ternary or higher copolymer, or may be a random or block copolymer. As the propylene-α-olefin copolymer in the present invention, a propylene-ethylene random copolymer, a propylene-ethylene-based copolymer such as propylene-ethylene-other α-olefin random copolymer, or propylene-1- A propylene-1-butene copolymer such as a butene random copolymer is preferred, and a propylene-ethylene random copolymer is particularly preferred.
[0010]
In the crystalline propylene polymer according to the present invention, it is essential that the melting point [T m (° C.)] measured by a differential scanning calorimeter is 110 to 160 ° C. under the condition (1), and 115 to 150 ° C. C., preferably from 120 to 140C. If the melting point [T m ] is less than the above range, the heat sealing properties of the heat-sealing material for an easily-openable container will be poor, while if it exceeds the above range, the heat sealing properties at low temperatures will be poor.
[0011]
Furthermore, in the crystalline propylene polymer of the present invention, the ratio [ Mw / Mn ] of the weight average molecular weight [ Mw ] to the number average molecular weight [ Mn ] under the condition (2) is 2.5 to 4.0. It is essential that it is 0, preferably 2.6 to 3.8, and particularly preferably 2.7 to 3.6. When the ratio M w / M n is less than the above range, the heat sealing material at a low temperature is inferior as a heat sealing material for an easily-openable container. . In the present invention, the weight average molecular weight [M w ] and the number average molecular weight [M n ] are measured by gel permeation chromatography.
[0012]
Further, in the crystalline propylene-based polymer of the present invention, the growth rate [S (μm / sec)] of the spherulite radius when the solidification temperature is [T m −30 ° C.] under the condition (3) is as follows: It is essential to have the relationship of the following formula (Ia), preferably the relationship of the following formula (Ib), and particularly preferably the relationship of the following formula (Ic).
[0013]
0.140 <S (Ia)
0.160 <S (Ib)
0.180 <S (Ic)
[0014]
Here, when the crystalline propylene polymer is used as a heat-sealing material for an easily-openable container by a modification described below, fine irregularities generated on the heat-sealing material surface due to the spherulite size are unsealed. When the growth rate of the spherulite radius [S] is less than the above range, the heat sealing property at low temperature is inferior as a heat sealing material for an easily-openable container. It becomes.
[0015]
In the present invention, the growth rate of the spherulite radius [S (μm / sec) is determined by sandwiching the polymer sample between two glass plates provided with a 20 μm-thick aluminum foil as a spacer, and placing the sample on a 200 ° C. hot plate. After heating for 5 minutes to form a sufficiently molten state, the mixture was transferred to a temperature adjusting tank (“TC-600Ph” manufactured by Linkham Inc.), kept at 200 ° C. for 1 minute under a nitrogen atmosphere, and then the temperature of the tank was solidified. The temperature is lowered at a rate of 75 ° C./min to a temperature [T m −30 ° C.] lower than the melting point [T m ] of the polymer by 30 ° C. as a treatment temperature, and the crystallization state at the same temperature ± 1 ° C. By observing with a microscope or the like and measuring the spherulite radius with respect to the elapsed time, the growth rate [S (μm / sec)] of the spherulite radius can be obtained.
[0016]
The crystalline propylene polymer satisfying the above conditions (1), (2) and (3) has a melt flow rate of 0 measured at a temperature of 230 ° C. and a load of 21.18 N according to JIS K6921. It is preferably from 0.5 to 200 g / 10 min, more preferably from 1 to 100 g / 10 min, and particularly preferably from 2 to 50 g / 10 min.
[0017]
The method for producing the crystalline propylene-based polymer in the present invention is not particularly limited as long as the conditions (1), (2), and (3) are satisfied, and may be a conventionally known method. For example, typically, a transition metal compound such as a titanium-containing compound, or a carrier-supported compound in which the transition metal compound is supported on a carrier such as a magnum-containing compound is used as a main catalyst, and an organometallic compound such as an organoaluminum compound is used. Ziegler-Natta catalysts as co-catalysts, or, typically, titanium group elements (titanium, zirconium, and zirconium, which are transition metal elements of group 4 of the periodic table containing two bridged conjugated 5-membered ring ligands) Hafnium) as a main catalyst and an ion-exchangeable layered silicate such as montmorillonite, or an organic metal compound such as an organoaluminum compound as a co-catalyst. The presence of a catalyst such as Sen-based catalyst, slurry method, bulk, solution, or are prepared by various polymerization methods such as continuous or batchwise by a gas phase method. Among them, in the present invention, those polymerized with a metallocene catalyst are preferable.
[0018]
Hydrogen can be used as a molecular weight regulator in the polymerization. The polymerization conditions are usually at a polymerization temperature in the range of -78 to 160 ° C, preferably 0 to 150 ° C, and usually normal pressure to 9 MPa, preferably 0 to A polymerization pressure in the range from 0.5 to 5 MPa is employed.
[0019]
In addition, the crystalline propylene-based polymer in the present invention is a polymer capable of obtaining a film having excellent low-temperature heat-sealing properties, anti-blocking properties, and scratch properties, for example, JP-A-2001-354717. And so on.
[0020]
Further, as the vinyl monomer in the modified propylene polymer constituting the heat-sealing material for the easily-openable container of the present invention, for example, styrene, α-methylstyrene, 2-methylstyrene, 3-methylstyrene, Aromatic vinyl compounds such as 4-methylstyrene, dimethylstyrene, and chlorostyrene; vinyl esters such as vinyl acetate and vinyl propionate; and (meth) acrylic acid [herein, “(meth) acryl” means “acryl” "And / or" methacryl ". ], Methyl (meth) acrylate, ethyl (meth) acrylate, i-propyl (meth) acrylate, n-butyl (meth) acrylate, sec-butyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) (Meth) acrylic acid or its esters such as acrylate, octyl (meth) acrylate, dodecyl (meth) acrylate, and glycidyl (meth) acrylate; maleic anhydride, dimethyl maleate, and other di (2-ethylhexyl) maleate Examples thereof include unsaturated carboxylic acids or esters thereof, unsaturated nitriles such as (meth) acrylonitrile, and unsaturated mono- or dihalides such as vinyl chloride and vinylidene chloride. Among them, aromatic vinyl compounds are preferable. , Styrene, 2-methylstyrene It is particularly preferred, especially, styrene is preferred. In the present invention, two or more of these vinyl monomers may be used in combination.
[0021]
In the present invention, the modified propylene-based polymer contains 30 to 95% by weight of the crystalline propylene-based polymer, preferably 40 to 70% by weight, particularly preferably 45 to 65% by weight, and the vinyl monomer 70 to 95% by weight. It is obtained by subjecting 5% by weight, preferably 60 to 30% by weight, particularly preferably 55 to 35% by weight, to graft reaction conditions. If the vinyl monomer is less than this range, it may be used as a heat sealing material. Since the sealing force is too strong, it becomes difficult to open the container as an easily-openable container. On the other hand, if it exceeds this range, the homogeneity is impaired and the container cannot be put to practical use.
[0022]
In the present invention, as the graft reaction conditions, basically, conventionally known methods such as electron beam irradiation or addition of a radical generator under melt-kneading, under solution, under aqueous suspension or the like can be adopted. In the present invention, it is preferable to use an aqueous suspension method with the addition of a radical generator.
[0023]
For the aqueous suspension method with the addition of a radical generator, specifically, as the radical generator, those having a decomposition temperature of preferably 50 ° C. or higher, particularly preferably 50 to 130 ° C., and being oil-soluble are preferred. preferable. When the decomposition temperature is lower than 50 ° C., the polymerization of the vinyl monomer proceeds abnormally, and it tends to be difficult to obtain a homogeneous modified polymer. Here, the decomposition temperature is a temperature at which 50% of the radical generator is decomposed when 0.1 mol of the radical generator is added to 1 liter of benzene and left for 10 hours, so-called "10 hours". Half-life temperature ".
[0024]
In the present invention, examples of the radical generator include 2,4-dichlorobenzoyl peroxide (decomposition temperature 53 ° C.), t-butyl peroxypivalate (decomposition temperature 55 ° C.), and 3,5,5-trimethylhexa. Noyl peroxide (decomposition temperature 59.5 ° C), octanoyl peroxide (decomposition temperature 62 ° C), t-butylperoxy-2-ethylhexanoate (decomposition temperature 72.5 ° C), o-methylbenzoyl peroxide (Decomposition temperature 73 ° C), benzoyl peroxide (decomposition temperature 74 ° C), cyclohexanone peroxide (decomposition temperature 97 ° C), 2,5-dimethyl-2,5-di (benzoylperoxy) hexane (decomposition temperature 100 ° C) , T-butyl peroxybenzoate (decomposition temperature 104 ° C), di-t-butyl-diperoxy phthalate Organic peroxides such as methyl carbonate (decomposition temperature 107 ° C.), methyl ethyl ketone peroxide (decomposition temperature 109 ° C.), dicumyl peroxide (decomposition temperature 117 ° C.), di-t-butyl peroxide (decomposition temperature 124 ° C.), Examples include azo compounds such as azobis (2,4-dimethylvaleronitrile) (decomposition temperature 52 ° C.) and azobisisobutyronitrile (decomposition temperature 79 ° C.). In the present invention, two or more of these radical generators may be used in combination.
[0025]
The amount of the radical generator to be added is about 0.01 to 10 parts by weight based on 100 parts by weight of the vinyl monomer. If the amount is less than this range, the reaction does not proceed smoothly, and the amount is more than this range. And a gel tends to be easily generated in the modified polymer.
[0026]
Aqueous suspension graft reaction conditions suitable in the present invention include an aqueous suspension containing the crystalline propylene polymer, the vinyl monomer, and a predetermined amount of the radical generator, and decomposition of the radical generator. In this method, the vinyl monomer is impregnated with the crystalline propylene polymer by raising the temperature to a temperature that does not substantially occur, and then the temperature is further raised to complete the graft reaction.
[0027]
Here, the aqueous suspension is prepared by adding a vinyl monomer having a radical generator dissolved therein to an aqueous suspension of a crystalline propylene-based polymer and stirring the mixture or stirring the vinyl monomer having the radical generator dissolved therein. It is preferably prepared by any method of adding a crystalline propylene-based polymer to an aqueous suspension of a body and stirring the mixture.
[0028]
Further, the content of the crystalline propylene polymer and the vinyl monomer in the aqueous suspension is about 5 to 100 parts by weight with respect to 100 parts by weight of water, in order to maintain a stable dispersion state, For example, polyvinyl alcohol, methylcellulose, water-soluble polymers such as hydroxycellulose, anionic surfactants such as alkyl benzene sulfonate, nonionic surfactants such as polyoxyethylene alkyl ether, or magnesium oxide, calcium phosphate and the like It is preferable to use a suspension stabilizer such as a water-insoluble inorganic salt, alone or in combination, in an amount of about 0.01 to 10 parts by weight based on 100 parts by weight of water.
[0029]
The impregnation of the vinyl monomer into the crystalline propylene polymer is generally carried out at room temperature to 100 ° C., preferably 70 to 100 ° C., with stirring, and the free vinyl monomer is 20% of the total amount of the vinyl monomer. It is carried out to a level of not more than 5% by weight, preferably not more than 5% by weight, usually for about 2 to 8 hours. Since crystalline propylene-based polymers are relatively compatible with vinyl monomers, even if such vinyl monomers are liberated before the reaction starts, these vinyl monomers remain crystalline during the reaction. By impregnating the propylene-based polymer, a homogeneous modified polymer is obtained.
[0030]
The grafting reaction is generally performed under stirring at a temperature of about 50 to 150 ° C. and a pressure of about normal pressure to about 1 MPa for about 2 to 10 hours, and the temperature and pressure during that time need to be constant. There is no. The crystalline propylene-based polymer used in the reaction is used in the form of powder, and is preferably in the form of particles having an average particle size of 1 to 8 mm, particularly preferably 3 to 7 mm.
[0031]
In the present invention, as the modified propylene polymer, from the viewpoint of the sealing force as a heat sealing material and the ease of opening, the polymer of the vinyl monomer is contained in the matrix of the crystalline propylene polymer in an amount of 0%. It is preferable that the particles have a dispersed structure in which particles are dispersed with a particle diameter of 0.2 to 3 μm, and a crystalline propylene polymer in which the vinyl monomer is graft-polymerized is present at the interface.
[0032]
The heat-sealing material for an easily-openable container of the present invention containing the above-mentioned modified propylene-based polymer, the heat-sealing property at a low temperature, and for the purpose of improving the easy-opening property, etc. It may contain an olefin polymer other than the propylene polymer and / or a vinyl monomer polymer.
[0033]
Here, as the olefin-based polymer, for example, a homopolymer of an α-olefin having about 2 to 8 carbon atoms such as ethylene, propylene and 1-butene, and those α-olefins and ethylene, propylene, 1- Butene, 3-methyl-1-butene, 1-pentene, 4-methyl-1-pentene, 4,4-dimethyl-1-pentene, 1-hexene, 4-methyl-1-hexene, 1-heptene, 1- Other alpha-olefins having about 2 to 18 carbon atoms, such as octene, 1-decene, and 1-octadecene, and copolymers with vinyl acetate, (meth) acrylic acid, (meth) acrylate, and the like are included. Specifically, for example, branched low-density polyethylene, ethylene homopolymer such as linear high-density polyethylene, ethylene-propylene copolymer, ethylene-1-butene copolymer, Linear low, medium, etc., such as a tylene-propylene-1-butene copolymer, an ethylene-4-methyl-1-pentene copolymer, an ethylene-1-hexene copolymer, and an ethylene-1-octene copolymer. High-density ethylene-α-olefin copolymer, ethylene-vinyl acetate copolymer, ethylene- (meth) acrylic acid copolymer, ethylene-based resin such as ethylene-ethyl (meth) acrylate copolymer, propylene Homopolymer, propylene resin such as propylene-ethylene copolymer, propylene-ethylene-1-butene copolymer, and 1-butene homopolymer, 1-butene-ethylene copolymer, 1-butene-propylene Examples thereof include 1-butene resins such as copolymers. Among them, branched low-density polyethylene is particularly preferred. In the present invention, two or more of these olefin polymers may be used in combination.
[0034]
Examples of the polymer of the vinyl monomer include polymers and copolymers of the same vinyl monomer as the vinyl monomer mentioned in the modified propylene-based polymer. Particularly preferred.
[0035]
In the present invention, the content of the olefin polymer and / or the polymer of the vinyl monomer contained in the modified propylene polymer is based on 100 parts by weight of the modified propylene polymer. Is preferably 800 parts by weight or less, more preferably 1 to 700 parts by weight, and particularly preferably 5 to 600 parts by weight.
[0036]
The heat for an easily-openable container of the present invention containing the modified propylene-based polymer, or the olefin-based polymer other than the modified propylene-based polymer, and / or the polymer of the vinyl monomer. In the sealing material, the graft and homopolymer of the vinyl monomer generated during the modification of the crystalline propylene-based polymer, and the total content of the polymer of the vinyl monomer further contained is 5%. It is preferably from 70 to 70% by weight, more preferably from 6 to 60% by weight, and particularly preferably from 7 to 50% by weight. If the total content of the vinyl monomer polymer is less than this range, the sealing force tends to be too strong as a heat sealing material to make opening difficult.On the other hand, if the content exceeds this range, the homogeneity is impaired and practical use is impaired. I can't get it.
[0037]
In addition, in addition to the modified propylene-based polymer, the olefin-based polymer and / or the vinyl monomer polymer, the heat-sealing material for an easily-openable container of the present invention has the effect of the present invention. To the extent not impaired, other thermoplastic resins and rubbers, and additives such as antioxidants, ultraviolet absorbers, light stabilizers, antistatic agents, antiblocking agents, lubricants, plasticizers, pigments, fillers, etc. May be blended. These compounds are added in advance to the crystalline propylene polymer to be modified, added to an olefin polymer or a vinyl monomer polymer, or added at the time of preparing a heat sealing material, During the production of the modified propylene-based polymer, for example, it may be added to a vinyl monomer together with a radical generator.
[0038]
The heat-sealing material for an easily-openable container according to the present invention comprises the modified propylene-based polymer, the olefin-based polymer or / and the polymer of the vinyl monomer used as needed, and other heat-resistant materials. After uniformly mixing a plastic resin, rubber, additives, etc. with a tumbler blender, ribbon blender, V-type blender, Henschel mixer, etc., melt kneading with a single or twin screw extruder, roll, Banbury mixer, kneader, Brabender, etc. It is prepared by
[0039]
The heat-sealing material for an easily-openable container of the present invention may be a single layer of the heat-sealing material, which may be used for a container lid or a container body as an easily-openable container. Resin, polyester resin, saponified ethylene-vinyl acetate copolymer, polycarbonate resin, polystyrene resin, acrylic resin, polyolefin resin and other thermoplastic resin films, aluminum foil, paper and other substrates As a laminating method, a conventionally known method such as a glue laminating method, an extruding laminating method, and a co-extrusion method with the above-mentioned various thermoplastic resins is employed. In this case, the thickness of the heat sealing material layer of the present invention is preferably about 5 to 100 μm.
[0040]
The easy-open container of the present invention has a heat-sealing structure in which the heat-sealing material for the easy-open container and the surface of the adherend are heat-sealed. The adherend is not particularly limited, but is preferably a propylene-based resin, and the propylene-based resin is the same as the olefin-based polymer other than the modified propylene-based polymer. A propylene-based resin may be used, and any single-layer or laminated state may be used as long as the propylene-based resin forms a surface.
[0041]
In the present invention, the specific form of the easy-open container, if the adherend is a propylene-based resin, for example, (1) as a packaging container comprising a container body and a lid, (a) the easy-open container of the present invention In the case where the heat-sealing material for a heat-resistant container is used on the lid material side, the heat-sealing material comprises a container body having a propylene-based resin on the heat sealing surface, and a lid material having the heat sealing material on the heat sealing surface. Easy-open container, (b) when the heat-sealing material for easy-open container of the present invention is used on the container body side, a container body having the heat-sealing material on the heat sealing surface, a propylene-based (2) As a packaging bag, (a) the case where the heat sealing material for an easily opening container of the present invention is used on both sides of a bag. An easy-open container that is a bag body heat-sealed with the heat-sealing material facing the heat-sealing materials of the bag member having the heat-sealing material on the heat-sealing surface, and (b) the easy-sealing container of the present invention. A case in which a heat sealing material for containers is used on one side of a bag, and a bag member having a propylene-based resin on the heat sealing surface is used on the other surface, and the heat sealing material is applied to the heat sealing surface. An easy-open container that is a bag body in which the bag member having the propylene-based resin and the propylene-based resin surface of the bag member having the propylene-based resin on the heat-sealing surface is heat-sealed.
[0042]
【Example】
Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the following examples unless departing from the gist of the present invention. The crystalline propylene polymers used in Examples and Comparative Examples are shown below.
[0043]
<Production Example of Crystalline Propylene Polymer (A)>
After sufficiently replacing the inside of a 1-liter stirred autoclave with propylene, introducing 230 ml of dehydrated and deoxygenated n-heptane and maintaining the temperature in the system at 40 ° C., JP-A-2001-354717 describes 10 g of montmorillonite chemically treated by the above method was added as a toluene slurry, and dimethylsilylenebis [1- {2-methyl-4- (4-chlorophenyl) -4H-azulenyl} synthesized and purified by the method described in the publication. A toluene solution of 0.15 mmol of racemic diloconium dichloride and 1.5 mmol of triisobutylaluminum is added, and then propylene is introduced at a rate of 10 g / hour for 120 minutes, and then polymerization is continued for 120 minutes. By removing the solvent under nitrogen and drying A solid catalyst component containing a Buropiren homopolymer .9g was prepared.
[0044]
On the other hand, after sufficiently replacing the inside of a 200-liter stirred autoclave with propylene, 45 kg of fully dehydrated liquefied propylene were introduced, and further, 500 ml (0.12 mmol) of a triisobutylaluminum n-heptane solution, 2.25 g of ethylene and 8.0 liters of hydrogen (as a standard volume) were added, and the temperature of the system was maintained at 30 ° C., and 1.2 g of the solid catalyst component prepared above was injected with argon to initiate polymerization. After raising the temperature to 65 ° C. over 30 minutes and maintaining the same temperature for 1 hour, the reaction was stopped by adding 100 ml of ethanol, the residual gas was purged, and the product was filtered and dried, whereby A crystalline propylene-ethylene copolymer (A) was produced.
[0045]
About the obtained crystalline propylene-ethylene copolymer (A), the melt flow rate was measured by the following method, the melt flow rate was 7.0 g / 10 minutes, the melting point [ Tm ] was 125.0 ° C, and the weight average molecular weight [ The ratio [ Mw / Mn ] of the number [ Mw ] to the number average molecular weight [ Mn ] is 2.9, and the growth rate of the spherulite radius when the solidification temperature is [ Tm- 30 ° C] and 95 ° C ( S) was 0.180 μm / sec.
[0046]
<Melt flow rate>
The measurement was performed at a temperature of 230 ° C. and a load of 21.18 N according to JIS K6921.
<Melting point>
Using a differential scanning calorimeter (manufactured by Seiko Instruments Inc.), 5.0 mg of a sample was held at 200 ° C. for 5 minutes in accordance with JIS 7121, and then cooled to 40 ° C. at a rate of 10 ° C./min for crystallization. Then, the melting point [T m (° C.)] was defined as the top temperature of the melting peak observed when the sample was melted by heating at a rate of 10 ° C./min.
<Weight average molecular weight, number average molecular weight>
Using gel permeation chromatography ("GPC150C" manufactured by Waters), three columns ("AD80M / S" manufactured by Showa Denko KK), o-dichlorobenzene as a solvent, a concentration of 2 mg / 1 ml, and a temperature of 140 ° C, The polystyrene-equivalent weight average molecular weight [M w ] and number average molecular weight [M n ] were measured.
[0047]
<Growth rate of spherulite radius>
A polymer sample is sandwiched between two glass plates provided with a 20-μm-thick aluminum foil as a spacer, and heated on a hot plate at 200 ° C. for 5 minutes to form a sufficiently molten state. transferred to a "TC-600Ph"), under a nitrogen atmosphere, held for one minute at 200 ° C., then the temperature of the bath, as solidification temperature, the polymer melting point [T m] from 30 ° C. lower temperature [T m −30 ° C.], at a rate of 75 ° C./min, and observe the crystallization state at the same temperature ± 1 ° C. As an observation device, a CCD camera (“FDC-725” manufactured by Olympus Optical) was attached to a microscope (“BH-2” manufactured by Olympus Optical), and the obtained image data was used as freeware software provided by the National Institute of Health. The growth rate [S (μm / sec)] of the spherulite radius was determined from the slope of a straight line obtained by analyzing the NIM image and plotting the spherulite radius with respect to the elapsed time, and the average value of the 20 operations was obtained. .
[0048]
<Production example of crystalline propylene polymer (B)>
After sufficiently replacing the inside of the stirred autoclave having an internal volume of 200 liters with propylene, 60 liters of dehydrated and deoxygenated n-heptane were introduced, and further, 45 g of diethylaluminum chloride and titanium trichloride (manufactured by M & M Co., Ltd.). ) 16 g were introduced at 55 ° C under a propylene atmosphere and subsequently 5.8 kg / h propylene and 0.36 kg / h ethylene at 55 ° C, while maintaining the gas phase hydrogen concentration at 5.5% by volume. After introducing for 4 hours at a time rate and further continuing polymerization for 1 hour, a crystalline propylene-ethylene copolymer (B) was produced by purging the remaining gas, filtering and drying the product.
[0049]
The obtained crystalline propylene-ethylene copolymer (B) was measured in the same manner as described above, having a melt flow rate of 5.1 g / 10 min, a melting point [T m ] of 135.0 ° C., and a weight average molecular weight. The ratio [ Mw / Mn ] of [ Mw ] to the number average molecular weight [ Mn ] is 4.1, and the growth rate of the spherulite radius when the solidification temperature is [ Tm- 30 ° C] and 105 ° C. (S) was 0.125 μm / sec.
[0050]
Examples 1-3, Comparative Examples 1-3
In an autoclave having a capacity of 50 liters, 20 kg of water, 0.6 g of sodium dodecylbenzenesulfonate as a suspending agent, and 0.6 kg of tribasic calcium phosphate as a suspending aid were added to form an aqueous medium. 6 kg of particles of the crystalline propylene-ethylene copolymer (A) or (B) having an average particle diameter of 3 to 4 mm were added, and stirred to form an aqueous suspension. To this aqueous suspension, 6 kg of a styrene monomer in which 15.6 g of 3,5,5-trimethylhexanoyl peroxide and 9 g of benzoyl peroxide were dissolved as a radical generator were added, and nitrogen was introduced into the autoclave to allow the system to react. After pressurizing to 0.5 kg / cm 2 , the inside of the autoclave was heated to 65 ° C., and stirred at this temperature for 6 hours to impregnate the propylene-based polymer particles with the entire amount of the styrene monomer including the radical generator. I let it. Subsequently, the inside of the autoclave was heated to 100 ° C., and the graft reaction was performed by stirring at this temperature for 3 hours. The temperature was further raised to 120 ° C., and stirring was performed at this temperature for 12 hours to complete the reaction. After cooling, the reaction solid was taken out and washed with water to obtain 12 kg of each particle of each modified propylene-ethylene copolymer (A ′) or (B ′). The resulting modified propylene-ethylene copolymers (A ′) and (B ′) each contained 50% by weight of polystyrene.
[0051]
The pellets of each of the modified propylene-ethylene copolymers (A ′) and (B ′) obtained above or low-density polyethylene are further added to 100 parts by weight of the modified propylene-ethylene copolymer. (Melt flow rate measured at a density of 0.913 g / cm 3 at 190 ° C. under a load of 21.18 N: 7 g / 10 min) or polystyrene (density 1.1 g / cm 3 , measured at 200 ° C. under a load of 49.03 N) When a melt flow rate of 6 g / 10 minutes is added in the amount shown in Table 1, they are fed to a single-screw extruder, melt-kneaded at 210 ° C., and pelletized to form a pellet having a diameter of 35 mm with a T die. It is supplied to a film forming machine (manufactured by Placo), melt-extruded at 230 ° C. and cooled to form a 30 μm-thick film. It was adhered to a 20 μm-thick polyethylene terephthalate film using an agent to prepare a two-layer laminated film.
[0052]
On the other hand, on the flange portion of a rectangular container body produced by thermoforming from a 200 μm-thick polypropylene resin sheet, the laminated film was used as a lid, and the modified propylene-ethylene copolymer layer was used as an adhesive surface, The container was heat-sealed under the following conditions to prepare an easily-openable container. The peel strength of each of the obtained containers was measured by the following method. The results are shown in Table 1.
[0053]
<Peel strength>
Using a hot plate type heat sealer, the lid material was thermocompression bonded to the container body flange at a temperature of 140 ° C., 160 ° C., or 180 ° C., a pressure of 1.96 × 10 5 Pa, and a time of 0.5 second with a width of 5 mm. The bonded portion was sampled at a length of 15 mm, and peeled in a direction perpendicular to the length at a temperature of 23 ° C. at a tensile speed of 300 mm / min using an Instron tensile tester to obtain a 180 ° peel strength (g / 15 mm). It was measured.
[0054]
[Table 1]
Figure 2004196909
[0055]
【The invention's effect】
According to the present invention, a heat-sealing material for an easily-openable container and a heat-sealing material that can form a heat-sealing portion that can be easily opened at the time of opening while having a sufficient sealing force even at a low-temperature heat sealing, and An easily openable container used can be provided.

Claims (8)

下記の条件(1)、(2)、及び(3)を満足する結晶性プロピレン系重合体30〜95重量%と、ビニル単量体70〜5重量%をグラフト反応条件に付して得られた改質プロピレン系重合体を含有することを特徴とする易開封性容器用熱封着材。
(1)示差走査熱量計で測定した融点〔Tm (℃)〕が110〜160℃であること。
(2)重量平均分子量〔Mw 〕の数平均分子量〔Mn 〕に対する比〔Mw /Mn 〕が2.5〜4.0であること。
(3)固化処理温度を〔Tm −30℃〕としたときの球晶半径の成長速度〔S(μm/秒)〕が以下の式(Ia)の関係を有すること。
0.140<S (Ia)
It is obtained by subjecting 30 to 95% by weight of a crystalline propylene polymer satisfying the following conditions (1), (2) and (3) and 70 to 5% by weight of a vinyl monomer to a graft reaction condition. A heat sealing material for an easily-openable container, comprising a modified propylene-based polymer.
(1) The melting point [T m (° C.)] measured by a differential scanning calorimeter is 110 to 160 ° C.
(2) Weight average molecular weight The number average molecular weight of [M w] ratio [M n] [M w / M n] is from 2.5 to 4.0.
(3) The growth rate [S (μm / sec)] of the spherulite radius when the solidification temperature is [T m −30 ° C.] has the relationship of the following formula (Ia).
0.140 <S (Ia)
結晶性プロピレン系重合体がプロピレン−エチレン系共重合体である請求項1に記載の易開封性容器用熱封着材。The heat sealing material for an easily-openable container according to claim 1, wherein the crystalline propylene-based polymer is a propylene-ethylene-based copolymer. ビニル単量体が芳香族ビニル化合物である請求項1又は2に記載の易開封性容器用熱封着材。The heat sealing material for an easily-openable container according to claim 1 or 2, wherein the vinyl monomer is an aromatic vinyl compound. 改質プロピレン系重合体のグラフト反応条件が、結晶性プロピレン系重合体、ビニル単量体、及びラジカル発生剤を含む水性懸濁液を、ラジカル発生剤の分解が実質的に起こらない温度に昇温してビニル単量体を結晶性プロピレン系重合体に含浸させた後、更に昇温してグラフト反応を完結させてなるものである請求項1乃至3のいずれかに記載の易開封性容器用熱封着材。The graft reaction conditions of the modified propylene polymer are raised to an temperature at which the aqueous suspension containing the crystalline propylene polymer, vinyl monomer, and radical generator does not substantially decompose the radical generator. The easy-open container according to any one of claims 1 to 3, wherein the vinyl monomer is impregnated into the crystalline propylene polymer by heating, and then the temperature is further raised to complete the graft reaction. Heat sealing material. 更に、改質プロピレン系重合体以外のオレフィン系重合体、又は/及び、ビニル単量体の重合体を含有する請求項1乃至4のいずれかに記載の易開封性容器用熱封着材。The heat sealing material for an easily-openable container according to any one of claims 1 to 4, further comprising an olefin polymer other than the modified propylene polymer, and / or a vinyl monomer polymer. 改質プロピレン系重合体以外のオレフィン系重合体が低密度ポリエチレンであり、ビニル単量体の重合体がポリスチレンである請求項5に記載の易開封性容器用熱封着材。The heat sealing material for an easily-openable container according to claim 5, wherein the olefin polymer other than the modified propylene polymer is low-density polyethylene, and the polymer of the vinyl monomer is polystyrene. 改質プロピレン系重合体、又は、更に、改質プロピレン系重合体以外のオレフィン系重合体、又は/及び、ビニル単量体の重合体を含有する易開封性容器用熱封着材におけるビニル単量体の重合体の含有量が5〜70重量%である請求項1乃至6のいずれかに記載の易開封性容器用熱封着材。Vinyl monomer in a heat-sealing material for an easily-openable container containing a modified propylene polymer, or an olefin polymer other than the modified propylene polymer, and / or a polymer of a vinyl monomer; The heat-sealing material for an easily-openable container according to any one of claims 1 to 6, wherein the content of the monomeric polymer is 5 to 70% by weight. 請求項1乃至7のいずれかに記載の易開封性容器用熱封着材とプロピレン系樹脂表面とが熱封着されてなる熱封着構造を有することを特徴とする易開封性容器。An easily-openable container having a heat-sealing structure in which the heat-sealing material for an easily-openable container according to any one of claims 1 to 7 and a propylene-based resin surface are heat-sealed.
JP2002365354A 2002-12-17 2002-12-17 Heat-sealing material for easily openable container and easily openable container using the same Pending JP2004196909A (en)

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