JP2004195971A - Food preserving method - Google Patents
Food preserving method Download PDFInfo
- Publication number
- JP2004195971A JP2004195971A JP2003404042A JP2003404042A JP2004195971A JP 2004195971 A JP2004195971 A JP 2004195971A JP 2003404042 A JP2003404042 A JP 2003404042A JP 2003404042 A JP2003404042 A JP 2003404042A JP 2004195971 A JP2004195971 A JP 2004195971A
- Authority
- JP
- Japan
- Prior art keywords
- epoxy resin
- storage method
- film
- manufactured
- sealed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 85
- 235000013305 food Nutrition 0.000 title claims abstract description 40
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- 239000010410 layer Substances 0.000 claims abstract description 51
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- 230000001070 adhesive effect Effects 0.000 claims abstract description 25
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- 238000007789 sealing Methods 0.000 claims abstract description 19
- 239000012790 adhesive layer Substances 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims description 47
- 239000003795 chemical substances by application Substances 0.000 claims description 37
- 239000000047 product Substances 0.000 claims description 37
- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 claims description 22
- 238000006243 chemical reaction Methods 0.000 claims description 22
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- 239000011347 resin Substances 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 17
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical group NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 claims description 17
- 239000007795 chemical reaction product Substances 0.000 claims description 16
- 125000003368 amide group Chemical group 0.000 claims description 15
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- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical group C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 claims description 12
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- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 8
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 6
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- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 claims description 5
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- QLBRROYTTDFLDX-UHFFFAOYSA-N [3-(aminomethyl)cyclohexyl]methanamine Chemical compound NCC1CCCC(CN)C1 QLBRROYTTDFLDX-UHFFFAOYSA-N 0.000 claims description 3
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 claims description 3
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Abstract
Description
本発明は、各種ガスバリア性、耐熱性、防湿性、耐酸性、ヒートシール性、耐ピンホール性、耐突き刺し性、透明性等に優れ、内容物の充填包装適性、保存適性等を有し、さらに環境適性や経済性等に極めて優れた包装材料を使用した食品の保存方法に関するものである。 The present invention has various gas barrier properties, heat resistance, moisture resistance, acid resistance, heat sealability, pinhole resistance, piercing resistance, excellent transparency, etc. Further, the present invention relates to a method for preserving food using a packaging material which is extremely excellent in environmental suitability and economy.
従来、食品を充填包装する包装用材料としては、防湿性等に優れ、特に、酸素ガス、水蒸気、香気成分等の透過を阻止するガスバリア性に優れていることが必要とされることから、ガスバリア性に優れたポリ塩化ビニリデン(PVDC)系樹脂を塗布したコートフィルムにシーラント層等を積層した積層フィルム等が使用され、これらを製袋して、種々の形態からなる充填包装用袋が製造されていた。しかしながら、ガスバリア性材料としてPVDC系樹脂を使用した場合においては、酸素や水蒸気等の各種ガスバリア性については高い効果が発現するが、包装用を使用後、例えば焼却処理等により廃棄処理すると塩素原子を含有していることから、焼却廃棄時にダイオキシン等の有毒ガス等を発生する原因となり、廃棄処理適性に欠けると共に環境破壊等の問題を引き起し、環境適性等にも欠けるという問題点があった。 Conventionally, packaging materials for filling and packaging foods are required to have excellent moisture barrier properties and, in particular, excellent gas barrier properties for preventing permeation of oxygen gas, water vapor, aroma components, and the like. Laminated films, etc., in which a sealant layer or the like is laminated on a coated film coated with polyvinylidene chloride (PVDC) resin, which has excellent properties, are used. These are made into bags, and filling and packaging bags of various forms are manufactured. I was However, when a PVDC-based resin is used as a gas barrier material, a high effect is exhibited with respect to various gas barrier properties such as oxygen and water vapor. Due to its inclusion, it causes toxic gases such as dioxin when incinerated and disposed of, causing problems such as lack of suitability for disposal and environmental destruction, as well as lack of environmental suitability. .
これに代わるガスバリア性材料としてポリビニルアルコールによるコートフィルムやエチレンービニルアルコール共重合体(EVOH)フィルムなどが使用されているが、これらのガスバリア性材料は、乾燥条件下においては非常に高いガスバリア性を有するものの、高湿度下条件下においては、そのガスバリア性は著しく低下するという問題点があった。また、これらのガスバリア性材料はPVDC系樹脂に比べ高価な材料である事から、包装用袋の製造においてコスト面で不利を被るものであった(例えば、特許文献1参照)。 Polyvinyl alcohol-coated films and ethylene-vinyl alcohol copolymer (EVOH) films have been used as alternative gas barrier materials, but these gas barrier materials have extremely high gas barrier properties under dry conditions. However, under high-humidity conditions, there is a problem that the gas barrier properties are significantly reduced. Further, since these gas barrier materials are more expensive than PVDC-based resins, they are disadvantageous in terms of cost in the production of packaging bags (for example, see Patent Document 1).
また、上記ガスバリア性材料と種々の熱可塑性樹脂などを積層させて積層フィルムを製造する場合には、水酸基等の活性水素基を有する主剤とイソシアネート基を有する硬化剤からなる二液型ポリウレタン系接着剤等を使用して積層を実施する方法が主流となっているが、これらの二液型ポリウレタン系接着剤は、一般にその硬化反応がそれほど速いものではないことから、十分な接着性を確保するために張り合わせ後に1日〜5日間の長時間におよぶエージングによる硬化を行う必要があった。また、イソシアネート基を有する硬化剤を使用することから、硬化後に未反応のイソシアネート基が残存した場合、この残存イソシアネート基は大気中の水分と反応して二酸化炭素を発生することから積層フィルム内に気泡が発生する等の問題があった。これらの問題を解決する方法として、ポリウレタン系接着剤に触媒やカップリング剤等を添加することが提案されている(特許文献2参照)が、触媒の添加によりポットライフが短くなり、作業性が悪くなるなどの問題点が挙げられる。 When a laminated film is produced by laminating the above gas barrier material and various thermoplastic resins, a two-component polyurethane adhesive comprising a main agent having an active hydrogen group such as a hydroxyl group and a curing agent having an isocyanate group is used. Although the method of performing lamination using an agent or the like has become mainstream, these two-component polyurethane adhesives generally ensure a sufficient adhesiveness since the curing reaction is not so fast. Therefore, after the lamination, it was necessary to perform curing by aging for a long time of 1 to 5 days. In addition, since a curing agent having an isocyanate group is used, if unreacted isocyanate groups remain after curing, the remaining isocyanate groups react with moisture in the air to generate carbon dioxide, and thus are contained in the laminated film. There were problems such as generation of bubbles. As a method for solving these problems, it has been proposed to add a catalyst or a coupling agent to the polyurethane-based adhesive (see Patent Document 2). However, the addition of the catalyst shortens the pot life and increases workability. There are problems such as worsening.
また、EVOH層を中間層とする積層フィルムをボイル処理すると、ボイル処理後のガスバリア性が劣化するばかりでなく、EVOH層の白化が問題となっていた。加えて、このような積層フィルムを構成するにあたり、一般的にはポリエステルポリオールとポリイソシアネート化合物を組み合わせた接着剤が知られている。しかしながら、このような接着剤はボイル・レトルト後の積み重ねなどの作業時において、不本意の折り曲げで部分的に接着不良が発生し、外観不良の状態になることや、耐内容物性における耐酸性、耐ボイル性および内容物や基材によっては経時的な性能面の劣化が問題になることがあった。これらの問題を解決する方法として、ポリエステル系接着剤を介した積層体が提案されている(特許文献3参照)が、高湿度下条件下においては、そのガスバリア性は著しく低下するという問題点は未解決のままである。 Further, when the laminated film having the EVOH layer as the intermediate layer is subjected to the boil treatment, not only the gas barrier property after the boil treatment is deteriorated, but also the whitening of the EVOH layer has been a problem. In addition, in forming such a laminated film, an adhesive in which a polyester polyol and a polyisocyanate compound are combined is generally known. However, during such operations as stacking after boiling and retorting, such adhesives may cause partial adhesion failure due to unintended bending, resulting in poor appearance, acid resistance in content resistance, Depending on the boil resistance and the contents or the base material, deterioration of the performance over time may become a problem. As a method for solving these problems, a laminate using a polyester-based adhesive has been proposed (see Patent Document 3). However, under the condition of high humidity, the gas barrier property is significantly reduced. Remains unresolved.
本発明の目的は、各種ガスバリア性、耐熱性、耐酸性、防湿性、ヒートシール性、透明性等に優れ、内容物の充填包装適性、保存適性等を有し、ボイル処理後の積層フィルムの変色、長期保存後のラミネート強度の低下を起こさず、さらに環境適性や経済性等に極めて優れた包装材料を使用した食品の保存方法を提供するものである。 The object of the present invention is to provide various gas barrier properties, heat resistance, acid resistance, moisture resistance, heat sealability, excellent transparency, etc., filling and packaging of contents, storage suitability, etc. An object of the present invention is to provide a method for preserving food using a packaging material which does not cause discoloration or decrease in laminate strength after long-term storage, and which is extremely excellent in environmental suitability and economy.
本発明者らは上記課題を解決するため鋭意検討した結果、特定のエポキシ樹脂組成物を主成分とする高ガスバリア性接着剤を用いて積層した積層フィルムを使用して包装用袋を作製し、食品を充填することで、各種ガスバリア性、耐熱性、耐酸性、防湿性、ヒートシール性、透明性等に優れ、内容物の充填包装適性、保存適性等を有し、ボイル処理後の積層フィルムの変色、長期保存後のラミネート強度の低下を起こさず、さらに環境適性や経済性等に極めて優れた食品の保存方法が得られる事を見出し、本発明を完成するに至った。 The present inventors have made intensive studies to solve the above problems, and produced a packaging bag using a laminated film laminated using a high gas barrier adhesive containing a specific epoxy resin composition as a main component, By filling with food, it is excellent in various gas barrier properties, heat resistance, acid resistance, moisture resistance, heat sealability, transparency, etc., has suitability for filling and packaging of contents, storage suitability, etc., laminated film after boil treatment The present inventors have found that a method for preserving food which does not cause discoloration or decrease in laminate strength after long-term storage and which is extremely excellent in environmental suitability and economic efficiency can be obtained, thereby completing the present invention.
すなわち、本発明は、熱可塑性樹脂からなる外層、ヒートシール性を有する熱可塑性樹脂からなる内層およびエポキシ樹脂組成物を主成分とする積層用接着剤を用いて形成した接着層を含むガスバリア性積層フィルムを用いて食品を密封する食品の保存方法であって、該エポキシ樹脂組成物により形成されるエポキシ樹脂硬化物中に(1)式の骨格構造を40重量%以上含有することを特徴とする保存方法に関するものである。 That is, the present invention provides a gas barrier laminate including an outer layer made of a thermoplastic resin, an inner layer made of a thermoplastic resin having a heat sealing property, and an adhesive layer formed using an adhesive for lamination containing an epoxy resin composition as a main component. A method for preserving food, wherein the food is sealed using a film, wherein the epoxy resin cured product formed from the epoxy resin composition contains 40% by weight or more of the skeleton structure of the formula (1). It relates to the storage method.
本発明の保存方法は、高いガスバリア性を有するエポキシ樹脂組成物を主成分とする積層用接着剤を実質的なガスバリア材料として使用したガスバリア性積層フィルムを作製し、該積層フィルムを用いて食品を保存することを特徴としている。該ガスバリア性積層フィルムは、低湿度条件から高湿度条件に至る広い範囲での酸素や水蒸気、香気成分などの各種ガスバリア性、およびそのラミネート強度、ヒートシール性、耐熱性、耐酸性、防湿性、耐油性、透明性、環境適合性、経済性等に優れており、該ガスバリア性積層フィルムおよび該積層フィルムを製袋して得られる包装用袋を使用することにより、乾燥食品から液状食品にいたるまでを充分に保護し、その貯蔵・保存安定性、充填包装適性、環境適性、経済性等に優れた保存方法を提供する事ができる。 The storage method of the present invention is to prepare a gas-barrier laminated film using a laminating adhesive containing a high-gas-barrier epoxy resin composition as a main component as a substantial gas barrier material, and use the laminated film to produce food. It is characterized by saving. The gas barrier laminate film has various gas barrier properties such as oxygen and water vapor and aroma components in a wide range from low humidity conditions to high humidity conditions, and its lamination strength, heat sealability, heat resistance, acid resistance, moisture resistance, It is excellent in oil resistance, transparency, environmental compatibility, economy, etc., and from dry food to liquid food by using the gas barrier laminate film and the packaging bag obtained by making the laminate film. And a storage method that is excellent in storage and storage stability, suitability for filling and packaging, environmental suitability, economy, and the like can be provided.
本発明の保存方法において、食品を密封する際に使用するガスバリア性積層フィルムは、熱可塑性樹脂からなる外層、およびヒートシール性を有する熱可塑性樹脂層を含むことが特徴であり、層構成を例示すると、熱可塑性樹脂からなる外層/接着層/ヒートシール性を有する熱可塑性樹脂からなる内層、熱可塑性樹脂からなる外層/接着層/熱可塑性樹脂からなる中間層/接着層/ヒートシール性を有する熱可塑性樹脂からなる内層などが挙げられるが、この限りではない。 In the storage method of the present invention, the gas barrier laminate film used when sealing food is characterized in that it includes an outer layer made of a thermoplastic resin, and a thermoplastic resin layer having heat sealability, and illustrates a layer configuration. Then, an outer layer made of a thermoplastic resin / an adhesive layer / an inner layer made of a thermoplastic resin having heat sealing properties, an outer layer made of a thermoplastic resin / an adhesive layer / an intermediate layer made of a thermoplastic resin / adhesive layer / having heat sealing properties. Examples include, but are not limited to, an inner layer made of a thermoplastic resin.
本発明の保存方法において用いるガスバリア性積層フィルムの、熱可塑性樹脂からなる外層および中間層としては、例えば低密度ポリエチレン、高密度ポリエチレン、直線状低密度ポリエチレン、ポリプロピレンなどのポリオレフィン系樹脂フィルム、ポリエチレンテレフタレート、ポリブチレンテレフタレートなどのポリエステル系樹脂フィルム、ナイロン6、ナイロン6,6、メタキシレンアジパミド(N-MXD6)などのポリアミド系樹脂フィルム、ポリアクリロニトリル系フィルム、ポリ(メタ)アクリル系フィルム、ポリスチレン系フィルム、ポリカーボネート系フィルム、エチレン−酢酸ビニル共重合体けん化物(EVOH)系フィルム、ポリビニルアルコール系フィルム、カートンなどの紙類、アルミや銅などの金属箔、およびこれらの材料にポリ塩化ビニリデン(PVDC)樹脂やポリビニルアルコール樹脂、エチレンービニルアルコール共重合体(EVOH)、アクリル系樹脂などの各種ポリマーを塗布したフィルム、シリカ、アルミナ、アルミなどの各種無機化合物あるいは金属を蒸着させたフィルム、無機フィラーなどを分散させたフィルム、酸素捕捉機能を付与したフィルムなどが使用できる。また、塗布する各種ポリマーについても無機フィラーを分散させることができる。無機フィラーとしては、シリカ、アルミナ、マイカ、タルク、アルミニウムフレーク、ガラスフレークなどが挙げられるが、モンモリロナイトなどの層状珪酸塩が好ましく、またその分散方法としては例えば押出混錬法や樹脂溶液への混合分散法など従来公知の方法が使用できる。酸素捕捉機能を付与させる方法としては、例えば、ヒンダードフェノール類、ビタミンC、ビタミンE、有機燐化合物、没食子酸、ピロガロール等の酸素と反応する低分子有機化合物や、コバルト、マンガン、ニッケル、鉄、銅等の遷移金属化合物等を含む組成物を少なくとも一部に使用する方法等が挙げられる。 The gas barrier laminated film used in the storage method of the present invention, the outer layer and the intermediate layer made of a thermoplastic resin, for example, low-density polyethylene, high-density polyethylene, linear low-density polyethylene, polyolefin resin film such as polypropylene, polyethylene terephthalate , Polyester resin films such as polybutylene terephthalate, polyamide resin films such as nylon 6, nylon 6,6, and meta-xylene adipamide (N-MXD6), polyacrylonitrile films, poly (meth) acrylic films, and polystyrene -Based film, polycarbonate-based film, saponified ethylene-vinyl acetate copolymer (EVOH) -based film, polyvinyl alcohol-based film, paper such as carton, metal foil such as aluminum and copper, and these materials Films coated with various polymers such as polyvinylidene chloride (PVDC) resin, polyvinyl alcohol resin, ethylene-vinyl alcohol copolymer (EVOH), acrylic resin, and various inorganic compounds or metals such as silica, alumina, and aluminum are deposited. Film, a film in which an inorganic filler or the like is dispersed, a film having an oxygen scavenging function, or the like can be used. In addition, the inorganic filler can be dispersed in various polymers to be applied. Examples of the inorganic filler include silica, alumina, mica, talc, aluminum flake, glass flake, and the like.A layered silicate such as montmorillonite is preferable, and examples of the dispersion method include an extrusion kneading method and mixing with a resin solution. A conventionally known method such as a dispersion method can be used. Examples of the method of imparting the oxygen scavenging function include, for example, hindered phenols, vitamin C, vitamin E, organophosphorus compounds, gallic acid, low molecular weight organic compounds that react with oxygen such as pyrogallol, and cobalt, manganese, nickel, and iron. And a method in which a composition containing a transition metal compound such as copper is used at least in part.
これらのフィルム材料の厚さとしては10〜300μm程度、好ましくは10〜100μm程度が実用的であり、プラスチックフィルムの場合は一軸ないし二軸方向に延伸されているものでもよい。 The thickness of these film materials is practically about 10 to 300 μm, preferably about 10 to 100 μm. In the case of a plastic film, it may be stretched in a uniaxial or biaxial direction.
熱可塑性樹脂からなる外層としては、無延伸フィルムに比べ強度が高い2軸延伸したポリオレフィン系樹脂フィルム、2軸延伸したポリエステル系樹脂フィルム、または2軸延伸したポリアミド系樹脂フィルムが好ましい。 As the outer layer made of a thermoplastic resin, a biaxially-stretched polyolefin-based resin film, a biaxially-stretched polyester-based resin film, or a biaxially-stretched polyamide-based resin film having higher strength than an unstretched film is preferable.
ヒートシール性を有する熱可塑性樹脂からなる内層としては、一般に使用されているヒートシール性を有する熱可塑性樹脂フィルムが同様に使用され得るが、良好なヒートシール性の発現を考慮した場合には、ポリエチレンフィルムやポリプロピレンフィルム、エチレン−酢酸ビニル共重合体などのポリオレフィン系樹脂フィルムを選択することが好ましい。 As the inner layer made of a thermoplastic resin having a heat sealing property, a thermoplastic resin film having a generally used heat sealing property can be used in the same manner, but in consideration of the development of a good heat sealing property, It is preferable to select a polyolefin-based resin film such as a polyethylene film, a polypropylene film, and an ethylene-vinyl acetate copolymer.
また、ガスバリア性積層フィルムの外層および内層の表面には、膜切れやはじきなどの欠陥のない接着層が形成されるように必要に応じて火炎処理やコロナ放電処理などの各種表面処理が実施されることが望ましい。また、必要に応じて各種プライマー層などを形成させても良い。このような処理は各種フィルム材料に対する接着層の良好な接着を促進する。 In addition, various surface treatments such as a flame treatment and a corona discharge treatment are performed on the surfaces of the outer layer and the inner layer of the gas barrier laminated film as necessary so that an adhesive layer without defects such as film breakage and repelling is formed. Is desirable. Further, various primer layers may be formed as necessary. Such treatment promotes good adhesion of the adhesive layer to various film materials.
また、ガスバリア性積層フィルムの外層および内層の表面には印刷処理が施されていても良い。印刷処理を施す場合には、グラビア印刷機、フレキソ印刷機、オフセット印刷機等の従来の熱可塑性樹脂フィルムへの印刷に用いられてきた一般的な印刷設備が同様に適用され得る。また、印刷層を形成するインキについても、アゾ系、フタロシアニン系などの顔料、ロジン、ポリアミド樹脂、ポリウレタンなどの樹脂、メタノール、酢酸エチル、メチルエチルケトンなどの溶剤等から形成される従来の熱可塑性樹脂フィルムへの印刷層に用いられてきたインキが同様に適用され得る。 Further, the surface of the outer layer and the inner layer of the gas barrier laminate film may be subjected to a printing treatment. When performing a printing process, general printing equipment used for printing on a conventional thermoplastic resin film, such as a gravure printing machine, a flexographic printing machine, and an offset printing machine, can be similarly applied. In addition, for the ink forming the printing layer, a conventional thermoplastic resin film formed from pigments such as azo-based and phthalocyanine-based, resins such as rosin, polyamide resin and polyurethane, and solvents such as methanol, ethyl acetate, and methyl ethyl ketone. Inks that have been used for the print layer on the ink may be applied as well.
ガスバリア性積層フィルムに、酸素捕捉機能を有する組成物から成る層が含まれていてもよい。酸素捕捉機能を有する組成物は例えば、ヒンダードフェノール類、ビタミンC、ビタミンE、有機燐化合物、没食子酸、ピロガロール等の酸素と反応する低分子有機化合物や鉄等の金属粉を樹脂に練り込んだ組成物や、ポリブタジエン、ポリイソプレン、ブタジエン/イソプレンコポリマー等の分子内に炭素−炭素二重結合を有するオレフィン系のポリマーやオリゴマー、メタキシリレン構造を有するポリアミドに酸化触媒としてコバルト、マンガン、ニッケル、鉄、銅等の遷移金属化合物を加えた酸素吸収性樹脂等が挙げられる。 The gas barrier laminated film may include a layer made of a composition having an oxygen scavenging function. The composition having an oxygen-scavenging function includes, for example, kneading a low-molecular-weight organic compound that reacts with oxygen, such as hindered phenols, vitamin C, vitamin E, an organic phosphorus compound, gallic acid, and pyrogallol, and a metal powder such as iron into a resin. Olefin polymers and oligomers having a carbon-carbon double bond in the molecule such as polybutadiene, polyisoprene, and butadiene / isoprene copolymers, and polyamides having a meta-xylylene structure. And an oxygen-absorbing resin to which a transition metal compound such as copper is added.
本発明の保存方法におけるガスバリア性積層フィルムは、熱可塑性樹脂からなる外層やヒートシール性を有する熱可塑性樹脂層などを積層したものであり、積層フィルムを構成する各層を積層するに際し、少なくとも1層の接着層が、エポキシ樹脂とエポキシ樹脂硬化剤からなるエポキシ樹脂組成物を主成分とする積層用接着剤で接着される。該積層用接着剤を使用する接着層以外の接着層については、ポリウレタン系接着剤等、他の接着剤を使用してもよいし、樹脂同士を溶着させてもよい。 The gas barrier laminate film in the storage method of the present invention is obtained by laminating an outer layer made of a thermoplastic resin or a thermoplastic resin layer having a heat seal property. When laminating each layer constituting the laminated film, at least one layer is formed. Is bonded with a laminating adhesive mainly composed of an epoxy resin composition comprising an epoxy resin and an epoxy resin curing agent. As for an adhesive layer other than the adhesive layer using the laminating adhesive, another adhesive such as a polyurethane adhesive may be used, or the resins may be welded to each other.
本発明の保存方法における積層用接着剤はエポキシ樹脂およびエポキシ樹脂硬化剤からなるエポキシ樹脂組成物を主成分とし、これらにより形成されるエポキシ樹脂硬化物中に上記(1)式の骨格構造が40重量%以上、好ましくは45重量%以上、より好ましくは50重量%以上含有されることを特徴としている。接着層を形成するエポキシ樹脂硬化物中に上記(1)式の骨格構造が高いレベルで含有されることにより、高いガスバリア性が発現する。以下に、エポキシ樹脂硬化物を形成するエポキシ樹脂およびエポキシ樹脂硬化剤について説明する。 The laminating adhesive in the preservation method of the present invention has an epoxy resin composition composed of an epoxy resin and an epoxy resin curing agent as a main component. % By weight, preferably 45% by weight or more, more preferably 50% by weight or more. When the skeleton structure of the above formula (1) is contained at a high level in the epoxy resin cured product forming the adhesive layer, high gas barrier properties are exhibited. Hereinafter, the epoxy resin and the epoxy resin curing agent that form the cured epoxy resin will be described.
本発明における積層用接着剤において、エポキシ樹脂は脂肪族化合物、脂環式化合物、芳香族化合物または複素環式化合物のいずれであってもよいが、高いガスバリア性の発現を考慮した場合には芳香族部位を分子内に含むエポキシ樹脂が好ましく、上記(1)式の骨格構造を分子内に含むエポキシ樹脂がより好ましい。具体的にはメタキシリレンジアミンから誘導されたグリシジルアミン部位を有するエポキシ樹脂、1,3-ビス(アミノメチル)シクロヘキサンから誘導されたグリシジルアミン部位を有するエポキシ樹脂、ジアミノジフェニルメタンから誘導されたグリシジルアミン部位を有するエポキシ樹脂、パラアミノフェノールから誘導されたグリシジルアミン部位および/またはグリシジルエーテル部位を有するエポキシ樹脂、ビスフェノールAから誘導されたグリシジルエーテル部位を有するエポキシ樹脂、ビスフェノールFから誘導されたグリシジルエーテル部位を有するエポキシ樹脂、フェノールノボラックから誘導されたグリシジルエーテル部位を有するエポキシ樹脂、レゾルシノールから誘導されたグリシジルエーテル部位を有するエポキシ樹脂などが使用できるが、中でもメタキシリレンジアミンから誘導されたグリシジルアミン部位を有するエポキシ樹脂、1,3-ビス(アミノメチル)シクロヘキサンから誘導されたグリシジルアミン部位を有するエポキシ樹脂、ビスフェノールFから誘導されたグリシジルエーテル部位を有するエポキシ樹脂およびレゾルシノールから誘導されたグリシジルエーテル部位を有するエポキシ樹脂が好ましい。 In the adhesive for lamination according to the present invention, the epoxy resin may be any of an aliphatic compound, an alicyclic compound, an aromatic compound or a heterocyclic compound. An epoxy resin containing a group moiety in the molecule is preferable, and an epoxy resin containing the skeleton structure of the above formula (1) in the molecule is more preferable. Specifically, an epoxy resin having a glycidylamine moiety derived from meta-xylylenediamine, an epoxy resin having a glycidylamine moiety derived from 1,3-bis (aminomethyl) cyclohexane, and a glycidylamine derived from diaminodiphenylmethane Epoxy resin having a glycidylamine site and / or a glycidyl ether site derived from para-aminophenol, epoxy resin having a glycidyl ether site derived from bisphenol A, and a glycidyl ether site derived from bisphenol F. Resin having a glycidyl ether moiety derived from phenol novolak, epoxy resin having a glycidyl ether moiety derived from resorcinol And the like. Among them, epoxy resin having a glycidylamine moiety derived from meta-xylylenediamine, epoxy resin having a glycidylamine moiety derived from 1,3-bis (aminomethyl) cyclohexane, and bisphenol F An epoxy resin having a glycidyl ether moiety and a epoxy resin having a glycidyl ether moiety derived from resorcinol are preferred.
更に、ビスフェノールFから誘導されたグリシジルエーテル部位を有するエポキシ樹脂やメタキシリレンジアミンから誘導されたグリシジルアミン部位を有するエポキシ樹脂を主成分として使用することがより好ましく、メタキシリレンジアミンから誘導されたグリシジルアミン部位を有するエポキシ樹脂を主成分として使用することが特に好ましい。 Further, it is more preferable to use an epoxy resin having a glycidyl ether moiety derived from bisphenol F or an epoxy resin having a glycidylamine moiety derived from meta-xylylenediamine as a main component, and is preferably derived from meta-xylylenediamine. It is particularly preferable to use an epoxy resin having a glycidylamine moiety as a main component.
また、柔軟性や耐衝撃性、耐湿熱性などの諸性能を向上させるために、上記の種々のエポキシ樹脂を適切な割合で混合して使用することもできる。 Further, in order to improve various properties such as flexibility, impact resistance, and wet heat resistance, the above various epoxy resins can be mixed and used at an appropriate ratio.
本発明におけるエポキシ樹脂は、各種アルコール類、フェノール類およびアミン類とエピハロヒドリンの反応により得られる。例えば、メタキシリレンジアミンから誘導されたグリシジルアミン部位を有するエポキシ樹脂は、メタキシリレンジアミンにエピクロルヒドリンを付加させることで得られる。 The epoxy resin in the present invention is obtained by the reaction of various alcohols, phenols and amines with epihalohydrin. For example, an epoxy resin having a glycidylamine moiety derived from metaxylylenediamine can be obtained by adding epichlorohydrin to metaxylylenediamine.
ここで、グリシジルアミン部位は、キシリレンジアミン中のジアミンの4つの水素原子と置換できる、モノ−、ジ−、トリ−および/またはテトラ−グリシジルアミン部位を含む。モノ−、ジ−、トリ−および/またはテトラ−グリシジルアミン部位の各比率はメタキシリレンジアミンとエピクロルヒドリンとの反応比率を変えることで変更することができる。例えば、メタキシリレンジアミンに約4倍モルのエピクロルヒドリンを付加反応させることにより、主としてテトラグリシジルアミン部位を有するエポキシ樹脂が得られる。 Here, the glycidylamine moiety includes a mono-, di-, tri- and / or tetra-glycidylamine moiety that can replace the four hydrogen atoms of the diamine in xylylenediamine. Each ratio of mono-, di-, tri- and / or tetra-glycidylamine sites can be changed by changing the reaction ratio between metaxylylenediamine and epichlorohydrin. For example, an epoxy resin having mainly a tetraglycidylamine site can be obtained by subjecting metaxylylenediamine to an addition reaction with about 4-fold molar amount of epichlorohydrin.
エポキシ樹脂は、各種アルコール類、フェノール類およびアミン類に対し過剰のエピハロヒドリンを水酸化ナトリウム等のアルカリ存在下、20〜140℃、好ましくはアルコール類、フェノール類の場合は50〜120℃、アミン類の場合は20〜70℃の温度条件で反応させ、生成するアルカリハロゲン化物を分離することにより合成される。 Epoxy resins are prepared by adding an excess of epihalohydrin to various alcohols, phenols and amines in the presence of an alkali such as sodium hydroxide at 20 to 140 ° C, preferably 50 to 120 ° C for alcohols and phenols and amines. In the case of the above, the reaction is carried out at a temperature of 20 to 70 ° C., and the resulting alkali halide is separated to synthesize.
生成したエポキシ樹脂の数平均分子量は各種アルコール類、フェノール類およびアミン類に対するエピハロヒドリンのモル比により異なるが、約80〜4000であり、約200〜1000であることが好ましく、約200〜500であることがより好ましい。 Although the number average molecular weight of the produced epoxy resin varies depending on the molar ratio of epihalohydrin to various alcohols, phenols and amines, it is about 80 to 4000, preferably about 200 to 1000, and more preferably about 200 to 500. Is more preferable.
本発明の保存方法における積層用接着剤において、エポキシ樹脂硬化剤は、脂肪族化合物、脂環式化合物、芳香族化合物または複素環式化合物のいずれであってもよく、ポリアミン類、フェノール類、酸無水物またはカルボン酸類などの一般に使用され得るエポキシ樹脂硬化剤を使用することができる。これらのエポキシ樹脂硬化剤は、積層フィルムの使用用途およびその用途における要求性能に応じて選択することが可能である。 In the laminating adhesive in the storage method of the present invention, the epoxy resin curing agent may be any of an aliphatic compound, an alicyclic compound, an aromatic compound or a heterocyclic compound, and may be a polyamine, a phenol, or an acid. Commonly used epoxy resin curing agents such as anhydrides or carboxylic acids can be used. These epoxy resin curing agents can be selected according to the intended use of the laminated film and the required performance in the intended use.
具体的には、ポリアミン類としてはエチレンジアミン、ジエチレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミンなどの脂肪族アミン、メタキシリレンジアミン、パラキシリレンジアミンなどの芳香環を有する脂肪族アミン、1,3-ビス(アミノメチル)シクロヘキサン、イソホロンジアミン、ノルボルナンジアミンなどの脂環式アミン、ジアミノジフェニルメタン、メタフェニレンジアミンなどの芳香族アミンが挙げられる。 Specifically, polyamines include aliphatic amines such as ethylenediamine, diethylenetriamine, triethylenetetramine, and tetraethylenepentamine; aliphatic amines having an aromatic ring such as metaxylylenediamine and paraxylylenediamine; and 1,3- Examples include alicyclic amines such as bis (aminomethyl) cyclohexane, isophoronediamine, norbornanediamine, and aromatic amines such as diaminodiphenylmethane and metaphenylenediamine.
また、これらのポリアミン類を原料とするエポキシ樹脂またはモノグリシジル化合物との反応生成物、炭素数2〜4のアルキレンオキシドとの反応生成物、エピクロロヒドリンとの付加反応物、これらのポリアミン類との反応によりアミド基部位を形成しオリゴマーを形成し得る、少なくとも1つのアシル基を有する多官能性化合物との反応生成物、これらのポリアミン類との反応によりアミド基部位を形成しオリゴマーを形成し得る、少なくとも1つのアシル基を有する多官能性化合物と、一価のカルボン酸および/またはその誘導体との反応生成物などが使用できる。 Reaction products of these polyamines with epoxy resins or monoglycidyl compounds, reaction products with alkylene oxides having 2 to 4 carbon atoms, addition products with epichlorohydrin, and polyamines of these Reaction product with a polyfunctional compound having at least one acyl group capable of forming an amide group site to form an oligomer by reacting with the amide group site, and forming an amide group site by forming a reaction with these polyamines to form an oligomer For example, a reaction product of a polyfunctional compound having at least one acyl group with a monovalent carboxylic acid and / or a derivative thereof can be used.
フェノール類としてはカテコール、レゾルシノール、ヒドロキノンなどの多置換基モノマー、およびレゾール型フェノール樹脂などが挙げられる。
また、酸無水物またはカルボン酸類としてはドデセニル無水コハク酸、ポリアジピン酸無水物などの脂肪族酸無水物、(メチル)テトラヒドロ無水フタル酸、(メチル)ヘキサヒドロ無水フタル酸などの脂環式酸無水物、無水フタル酸、無水トリメリット酸、無水ピロメリット酸などの芳香族酸無水物、およびこれらのカルボン酸などが使用できる。
Examples of the phenols include multi-substituted monomers such as catechol, resorcinol, and hydroquinone, and resol-type phenol resins.
Examples of the acid anhydrides or carboxylic acids include aliphatic acid anhydrides such as dodecenyl succinic anhydride and polyadipic anhydride, and alicyclic acid anhydrides such as (methyl) tetrahydrophthalic anhydride and (methyl) hexahydrophthalic anhydride. And aromatic acid anhydrides such as phthalic anhydride, trimellitic anhydride and pyromellitic anhydride, and carboxylic acids thereof.
高いガスバリア性の発現を考慮した場合には、芳香族部位を分子内に含むエポキシ樹脂硬化剤が好ましく、上記(1)式の骨格構造を分子内に含むエポキシ樹脂硬化剤がより好ましい。
具体的にはメタキシリレンジアミンまたはパラキシリレンジアミン、およびこれらを原料とするエポキシ樹脂またはモノグリシジル化合物との反応生成物、炭素数2〜4のアルキレンオキシドとの反応生成物、エピクロロヒドリンとの反応生成物、これらのポリアミン類との反応によりアミド基部位を形成しオリゴマーを形成し得る、少なくとも1つのアシル基を有する多官能性化合物との反応生成物、これらのポリアミン類との反応によりアミド基部位を形成しオリゴマーを形成し得る、少なくとも1つのアシル基を有する多官能性化合物と、一価のカルボン酸および/またはその誘導体との反応生成物などを使用することがより好ましい。
In consideration of the expression of high gas barrier properties, an epoxy resin curing agent containing an aromatic moiety in the molecule is preferable, and an epoxy resin curing agent containing the skeleton structure of the above formula (1) in the molecule is more preferable.
Specifically, meta-xylylenediamine or para-xylylenediamine, and reaction products thereof with epoxy resins or monoglycidyl compounds, reaction products with alkylene oxides having 2 to 4 carbon atoms, epichlorohydrin Reaction product with a polyfunctional compound having at least one acyl group capable of forming an amide group site to form an oligomer by reaction with these polyamines, and reaction with these polyamines It is more preferable to use a reaction product of a polyfunctional compound having at least one acyl group and a monovalent carboxylic acid and / or a derivative thereof, which can form an amide group site to form an oligomer.
高いガスバリア性および各種フィルム材料との良好な接着性を考慮した場合には、エポキシ樹脂硬化剤として、下記の(A)および(B)の反応生成物、または(A)、(B)、および(C)の反応生成物を用いることが特に好ましい。
(A)メタキシリレンジアミンまたはパラキシリレンジアミン
(B)ポリアミンとの反応によりアミド基部位を形成しオリゴマーを形成し得る、少なくとも1つのアシル基を有する多官能性化合物
(C)炭素数1〜8の一価カルボン酸および/またはその誘導体
In consideration of high gas barrier properties and good adhesion with various film materials, the following reaction products (A) and (B), or (A), (B), and It is particularly preferable to use the reaction product of (C).
(A) meta-xylylenediamine or para-xylylenediamine
(B) a polyfunctional compound having at least one acyl group capable of forming an amide group site by reaction with a polyamine to form an oligomer
(C) a monovalent carboxylic acid having 1 to 8 carbon atoms and / or a derivative thereof
(B)ポリアミンとの反応によりアミド基部位を形成しオリゴマーを形成し得る、少なくとも1つのアシル基を有する多官能性化合物としては、アクリル酸、メタクリル酸、マレイン酸、フマル酸、コハク酸、リンゴ酸、酒石酸、アジピン酸、イソフタル酸、テレフタル酸、ピロメリット酸、トリメリット酸などのカルボン酸およびそれらの誘導体、例えばエステル、アミド、酸無水物、酸塩化物などが挙げられ、特にアクリル酸、メタクリル酸およびそれらの誘導体が好ましい。 (B) Acrylic acid, methacrylic acid, maleic acid, fumaric acid, succinic acid, apple, and the like are polyfunctional compounds having at least one acyl group capable of forming an amide group site by reaction with a polyamine to form an oligomer. Acids, tartaric acid, adipic acid, isophthalic acid, terephthalic acid, pyromellitic acid, carboxylic acids such as trimellitic acid and derivatives thereof, for example, esters, amides, acid anhydrides, acid chlorides and the like, especially acrylic acid, Methacrylic acid and derivatives thereof are preferred.
また、蟻酸、酢酸、プロピオン酸、酪酸、乳酸、グリコール酸、安息香酸などの炭素数1〜8の一価のカルボン酸およびそれらの誘導体、例えばエステル、アミド、酸無水物、酸塩化物などを上記多官能性化合物と併用して開始ポリアミンと反応させてもよい。反応により導入されるアミド基部位は高い凝集力を有しており、エポキシ樹脂硬化剤中に高い割合でアミド基部位が存在することにより、より高い酸素バリア性および各種フィルム材料への良好な接着強度が得られる。 Further, monovalent carboxylic acids having 1 to 8 carbon atoms such as formic acid, acetic acid, propionic acid, butyric acid, lactic acid, glycolic acid, and benzoic acid and derivatives thereof, for example, esters, amides, acid anhydrides, acid chlorides and the like. The starting polyamine may be reacted with the above polyfunctional compound. The amide group site introduced by the reaction has a high cohesive force, and a high ratio of the amide group site in the epoxy resin curing agent provides higher oxygen barrier properties and good adhesion to various film materials. Strength is obtained.
(A)および(B)、または(A)、(B)、および(C)の反応モル比は、それぞれ、(A)に含有されるアミノ基の数に対する(B)に含有される反応性官能基の数の比、または(A)に含有されるアミノ基の数に対する(B)および(C)に含有される反応性官能基の合計数の比として、0.3〜0.97の範囲が好ましい。0.3より少ない比率では、エポキシ樹脂硬化剤中に十分な量のアミド基が生成せず、高いレベルのガスバリア性および各種フィルム材料に対する接着性が発現しない。また、エポキシ樹脂硬化剤中に残存する揮発性分子の割合が高くなり、得られる硬化物からの臭気発生の原因となる。また、エポキシ基とアミノ基の反応により生成する水酸基の硬化反応物中における割合が高くなるため、高湿度環境下での酸素バリア性が著しく低下する要因となる。一方、0.97より高い範囲ではエポキシ樹脂と反応するアミノ基の量が少なくなり優れた耐衝撃性や耐熱性などが発現せず、また各種有機溶剤あるいは水に対する溶解性も低下する。得られる硬化物の高いガスバリア性、高い接着性、臭気発生の抑制および高湿度環境下での高い酸素バリア性を特に考慮する場合には、ポリアミン成分に対する多官能性化合物のモル比が0.6〜0.97の範囲がより好ましい。より高いレベルの各種フィルム材料に対する接着性の発現を考慮した場合には、本発明のエポキシ樹脂硬化剤中に、該硬化剤の全重量を基準として、少なくとも6重量%のアミド基が含有されることが好ましい。 (A)および(B)、または(A)、(B)、および(C)との反応は、それぞれの化合物により異なるが、140〜230℃で進行し、カルボン酸あるいはエステルに由来する水あるいはアルコールを留去することが望ましい。得られる生成物の性状は、(A)、(B)、および(C)の分子量及び官能基数により様々であり、粘度は10mPa・s/25℃ないし固形であり、粘度を下げるために溶剤を加えてもよい。 The reaction molar ratio of (A) and (B) or (A), (B), and (C) is the reactivity of (B) with respect to the number of amino groups contained in (A), respectively. As a ratio of the number of functional groups, or a ratio of the total number of reactive functional groups contained in (B) and (C) to the number of amino groups contained in (A), 0.3 to 0.97 A range is preferred. When the ratio is less than 0.3, a sufficient amount of amide groups is not generated in the epoxy resin curing agent, and a high level of gas barrier properties and adhesion to various film materials is not exhibited. Further, the proportion of volatile molecules remaining in the epoxy resin curing agent increases, which causes odor generation from the obtained cured product. In addition, since the ratio of hydroxyl groups generated by the reaction between the epoxy groups and the amino groups in the cured product increases, the oxygen barrier property under a high humidity environment is significantly reduced. On the other hand, in the range higher than 0.97, the amount of the amino group which reacts with the epoxy resin is reduced, so that excellent impact resistance and heat resistance are not exhibited, and the solubility in various organic solvents or water is reduced. When particularly considering the high gas barrier property of the obtained cured product, high adhesion, suppression of odor generation and high oxygen barrier property under a high humidity environment, the molar ratio of the polyfunctional compound to the polyamine component is 0.6. The range of -0.97 is more preferable. Taking into account the development of higher levels of adhesion to various film materials, the epoxy resin curing agent of the present invention contains at least 6% by weight of amide groups based on the total weight of the curing agent. Is preferred. The reaction with (A) and (B), or (A), (B), and (C) varies depending on each compound, but proceeds at 140 to 230 ° C., and water or carboxylic acid or ester-derived water or It is desirable to distill off the alcohol. The properties of the obtained product vary depending on the molecular weight and the number of functional groups of (A), (B) and (C), and the viscosity is from 10 mPa · s / 25 ° C. to a solid. May be added.
本発明の積層用接着剤を使用して作製した積層フィルムは、積層直後に300mm/minの剥離速度でT型剥離をした場合のフィルム材料間の初期粘着力が30g/15mm以上であることが好ましく、40 g/15mm以上であることがより好ましく、50 g/15mm以上であることが特に好ましい。この粘着性が十分でない場合、積層フィルムのトンネリングやフィルムを巻き取る際の巻きズレなどの問題が発生する。 The laminated film produced using the laminating adhesive of the present invention has an initial adhesive force between the film materials of 30 g / 15 mm or more when T-peeled at a peeling speed of 300 mm / min immediately after lamination. It is more preferably 40 g / 15 mm or more, and particularly preferably 50 g / 15 mm or more. If the adhesiveness is not sufficient, problems such as tunneling of the laminated film and misalignment when winding the film occur.
高い粘着性の発現を考慮した場合には、例えばエポキシ樹脂硬化剤であるメタキシリレンジアミンまたはパラキシリレンジアミンと、該ポリアミンとの反応によりアミド基部位を形成しオリゴマーを形成し得る、少なくとも1つのアシル基を有する多官能性化合物との反応生成物の反応比を、ポリアミン成分に対する多官能性化合物のモル比で0.6〜0.97、好ましくは0.8〜0.97、特に好ましくは0.85〜0.97の範囲とし、反応生成物であるオリゴマーの平均分子量を高くしたエポキシ樹脂硬化剤を使用することが好ましい。
より好ましいエポキシ樹脂硬化剤は、メタキシリレンジアミンと、アクリル酸、メタクリル酸および/またはそれらの誘導体との反応生成物である。ここで、メタキシリレンジアミンに対するアクリル酸、メタクリル酸および/またはそれらの誘導体の反応モル比は0.8〜0.97の範囲が好ましい。
In consideration of the development of high tackiness, at least one of amide group sites and oligomers can be formed by reacting an epoxy resin curing agent such as meta-xylylenediamine or para-xylylenediamine with the polyamine. The reaction ratio of the reaction product with the polyfunctional compound having two acyl groups is 0.6 to 0.97, preferably 0.8 to 0.97, particularly preferably 0.8 to 0.9 in molar ratio of the polyfunctional compound to the polyamine component. Is in the range of 0.85 to 0.97, and it is preferable to use an epoxy resin curing agent in which the average molecular weight of the oligomer as a reaction product is increased.
A more preferred epoxy resin curing agent is the reaction product of meta-xylylenediamine with acrylic acid, methacrylic acid and / or their derivatives. Here, the reaction molar ratio of acrylic acid, methacrylic acid and / or a derivative thereof to meta-xylylenediamine is preferably in the range of 0.8 to 0.97.
本発明の保存方法における積層用接着剤の主成分であるエポキシ樹脂とエポキシ樹脂硬化剤の配合割合については、一般にエポキシ樹脂とエポキシ樹脂硬化剤との反応によりエポキシ樹脂硬化物を作製する場合の標準的な配合範囲であってよい。具体的には、エポキシ樹脂中のエポキシ基の数に対するエポキシ樹脂硬化剤中の活性水素数の比(活性水素/エポキシ基)が0.5〜5.0の範囲である。0.5より少ない範囲では残存する未反応のエポキシ基が、得られる硬化物のガスバリア性を低下させる原因となり、また5.0より多い範囲では残存する未反応のアミノ基が、得られる硬化物の耐湿熱性を低下させる原因となる。得られる硬化物のガスバリア性および耐湿熱性を特に考慮する場合には、0.8〜3.0の範囲がより好ましく、0.8〜1.4の範囲が特に好ましい。
また、得られる硬化物の高湿度環境下での高い酸素バリア性の発現を考慮した場合には、エポキシ樹脂中のエポキシ基の数に対するエポキシ樹脂硬化剤中の活性水素数の比が0.8〜1.4の範囲が好ましい。
The mixing ratio of the epoxy resin and the epoxy resin curing agent, which are the main components of the laminating adhesive in the storage method of the present invention, is generally a standard for preparing an epoxy resin cured product by the reaction between the epoxy resin and the epoxy resin curing agent. May be in a typical compounding range. Specifically, the ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the epoxy resin (active hydrogen / epoxy group) is in the range of 0.5 to 5.0. In the range of less than 0.5, the remaining unreacted epoxy groups cause the gas barrier property of the obtained cured product to decrease, and in the range of more than 5.0, the remaining unreacted amino groups cause the obtained cured product. Causes a decrease in wet heat resistance. When the gas barrier property and wet heat resistance of the obtained cured product are particularly considered, the range is more preferably from 0.8 to 3.0, and particularly preferably from 0.8 to 1.4.
In addition, when considering the development of high oxygen barrier properties of the obtained cured product in a high humidity environment, the ratio of the number of active hydrogens in the epoxy resin curing agent to the number of epoxy groups in the epoxy resin is 0.8. The range of -1.4 is preferable.
また、本発明において、積層用接着剤には、必要に応じて、本発明の効果を損なわない範囲で、ポリウレタン系樹脂組成物、ポリアクリル系樹脂組成物、ポリウレア系樹脂組成物等の熱硬化性樹脂組成物を混合してもよい。 In the present invention, the laminating adhesive may be, if necessary, a thermosetting polyurethane resin composition, a polyacrylic resin composition, a polyurea resin composition, or the like, as long as the effects of the present invention are not impaired. You may mix a hydrophilic resin composition.
本発明の保存方法における積層用接着剤には各種フィルム材料に塗布時の表面の湿潤を助けるために、必要に応じてシリコンあるいはアクリル系化合物といった湿潤剤を添加しても良い。適切な湿潤剤としては、ビック・ケミー社から入手しうるBYK331、BYK333、BYK348、BYK381、BYK380Nなどがある。これらを添加する場合には、積層用接着剤の全重量を基準として0.01重量%〜2.0重量%の範囲が好ましい。 If necessary, a wetting agent such as silicon or an acrylic compound may be added to the laminating adhesive in the preservation method of the present invention in order to assist the wetting of the surface during application to various film materials. Suitable wetting agents include BYK331, BYK333, BYK348, BYK381, BYK380N available from Big Chemie. When these are added, the content is preferably in the range of 0.01% by weight to 2.0% by weight based on the total weight of the laminating adhesive.
本発明の保存方法における積層用接着剤には各種フィルム材料に塗布直後の各種フィルム材料に対する粘着性を向上させるために、必要に応じてキシレン樹脂、テルペン樹脂、フェノール樹脂、ロジン樹脂などの粘着付与剤を添加しても良い。これらを添加する場合には、積層用接着剤の全重量を基準として0.01重量%〜5.0重量%の範囲が好ましい。 The laminating adhesive in the storage method of the present invention is provided with a tackifier such as a xylene resin, a terpene resin, a phenol resin, or a rosin resin, as needed, in order to improve the tackiness to various film materials immediately after being applied to the various film materials. An agent may be added. When these are added, the range is preferably 0.01% by weight to 5.0% by weight based on the total weight of the laminating adhesive.
また、本発明の保存方法における積層用接着剤により形成される接着層のガスバリア性、耐衝撃性、耐熱性などの諸性能を向上させるために、積層用接着剤の中にシリカ、アルミナ、マイカ、タルク、アルミニウムフレーク、ガラスフレークなどの無機充填剤を添加しても良い。
フィルムの透明性を考慮した場合には、このような無機フィラーが平板状であることが好ましい。これらを添加する場合には、積層用接着剤の全重量を基準として0.01重量%〜10.0重量%の範囲が好ましい。
Further, in order to improve various properties such as gas barrier properties, impact resistance and heat resistance of the adhesive layer formed by the laminating adhesive in the storage method of the present invention, silica, alumina, and mica are included in the laminating adhesive. , Talc, aluminum flakes, glass flakes and other inorganic fillers may be added.
In consideration of the transparency of the film, it is preferable that such an inorganic filler has a flat plate shape. When these are added, the range is preferably 0.01% by weight to 10.0% by weight based on the total weight of the laminating adhesive.
また、本発明の保存方法における積層用接着剤には、必要に応じて、酸素捕捉機能を有する化合物等を添加してもよい。酸素捕捉機能を有する化合物としては、例えば、ヒンダードフェノール類、ビタミンC、ビタミンE、有機燐化合物、没食子酸、ピロガロール等の酸素と反応する低分子有機化合物や、コバルト、マンガン、ニッケル、鉄、銅等の遷移金属化合物等が挙げられる。 Further, a compound having an oxygen-scavenging function or the like may be added to the laminating adhesive in the storage method of the present invention, if necessary. Examples of the compound having an oxygen scavenging function include, for example, hindered phenols, vitamin C, vitamin E, organic phosphorus compounds, gallic acid, low molecular weight organic compounds that react with oxygen such as pyrogallol, and cobalt, manganese, nickel, iron, Transition metal compounds such as copper are exemplified.
さらに、本発明の保存方法における積層用接着剤により形成される接着層の熱可塑性樹脂フィルム、金属箔、紙などの各種フィルム材料に対する接着性を向上させるために、積層用接着剤の中にシランカップリング剤、チタンカップリング剤などのカップリング剤を添加しても良い。これらを添加する場合には、積層用接着剤の全重量を基準として0.01重量%〜10.0重量%の範囲が好ましい。 Further, in order to improve the adhesiveness of the adhesive layer formed by the adhesive for lamination in the storage method of the present invention to various film materials such as thermoplastic resin films, metal foils, and paper, silane is contained in the adhesive for lamination. A coupling agent such as a coupling agent or a titanium coupling agent may be added. When these are added, the range is preferably 0.01% by weight to 10.0% by weight based on the total weight of the laminating adhesive.
本発明の保存方法における積層用接着剤を使用して、各種フィルム材料を積層する場合には、ドライ積層、ノンソルベント積層、押出し積層等公知の積層法を用いることが可能である。 When various film materials are laminated using the laminating adhesive in the storage method of the present invention, a known laminating method such as dry lamination, non-solvent lamination, and extrusion lamination can be used.
本発明の保存方法における積層用接着剤をフィルム材料に塗布し、積層する場合には、接着層となるエポキシ樹脂硬化物を得るのに十分なエポキシ樹脂組成物の濃度および温度で実施されるが、これは開始材料および積層方法の選択により変化し得る。すなわち、エポキシ樹脂組成物の濃度は選択した材料の種類およびモル比、積層方法などにより、溶剤を用いない場合から、ある種の適切な有機溶媒および/または水を用いて約5重量%程度の組成物濃度に希釈する場合までの様々な状態をとり得る。適切な有機溶媒としては、トルエン、キシレン、酢酸エチルなどの非水溶性系溶媒、2-メトキシエタノール、2-エトキシエタノール、2-プロポキシエタノール、2-ブトキシエタノール、1-メトキシ-2-プロパノール、1-エトキシ-2-プロパノール、1-プロポキシ-2-プロパノールなどのグリコールエーテル類、メタノール、エタノール、1-プロパノール、2-プロパノール、1-ブタノール、2-ブタノールなどのアルコール類、N, N-ジメチルホルムアミド、N, N-ジメチルアセトアミド、ジメチルスルホキシド、N-メチルピロリドンなどの非プロトン性極性溶媒などが挙げられるがメタノール、酢酸エチル、2-プロパノールなどの比較的低沸点溶剤が好ましい。また、溶剤を使用した場合には塗布後の溶媒乾燥温度は室温から約140℃までの様々なものであってよい。積層用接着剤をポリマーフィルムに塗布する際の塗装形式としては、ロール塗布やスプレー塗布、エアナイフ塗布、浸漬、はけ塗りなどの一般的に使用される塗装形式のいずれも使用され得る。ロール塗布またはスプレー塗布が好ましい。例えば、ポリウレタン系接着剤成分をポリマーフィルムに塗布し、積層する場合と同様のロールコートあるいはスプレー技術および設備が適用され得る。 When applying the laminating adhesive in the storage method of the present invention to a film material and laminating, the lamination is performed at a concentration and temperature of the epoxy resin composition sufficient to obtain an epoxy resin cured product to be an adhesive layer. This can vary with the choice of starting material and lamination method. That is, the concentration of the epoxy resin composition is about 5% by weight using a suitable organic solvent and / or water from a case where no solvent is used, depending on the kind and molar ratio of the selected material, a lamination method, and the like. Various states can be taken up to the case of dilution to the composition concentration. Suitable organic solvents include water-insoluble solvents such as toluene, xylene and ethyl acetate, 2-methoxyethanol, 2-ethoxyethanol, 2-propoxyethanol, 2-butoxyethanol, 1-methoxy-2-propanol, 1 Glycol ethers such as -ethoxy-2-propanol and 1-propoxy-2-propanol, alcohols such as methanol, ethanol, 1-propanol, 2-propanol, 1-butanol and 2-butanol, N, N-dimethylformamide And aprotic polar solvents such as N, N-dimethylacetamide, dimethylsulfoxide and N-methylpyrrolidone, and relatively low-boiling solvents such as methanol, ethyl acetate and 2-propanol are preferred. When a solvent is used, the drying temperature of the solvent after coating may vary from room temperature to about 140 ° C. As a coating method for applying the laminating adhesive to the polymer film, any of commonly used coating methods such as roll coating, spray coating, air knife coating, dipping, and brushing can be used. Roll coating or spray coating is preferred. For example, the same roll coating or spray technique and equipment as in the case of applying and laminating a polyurethane adhesive component on a polymer film can be applied.
続いて、各積層方法での具体的な操作について説明する。ドライ積層法の場合には、基材となるフィルム材料に本発明の積層用接着剤の有機溶剤および/または水による希釈溶液をグラビアロールなどのロールにより塗布後、溶剤を乾燥させ直ちにその表面に新たなフィルム材料を貼り合わせることにより積層フィルムを得ることができる。この場合、積層後に必要に応じて室温〜60℃で一定時間のエージングを行ない、硬化反応を完了することが望ましい。一定時間のエージングを行うことにより、十分な反応率でエポキシ樹脂硬化反応物が形成され、高いガスバリア性が発現する。 Subsequently, a specific operation in each lamination method will be described. In the case of the dry lamination method, a diluting solution of the laminating adhesive of the present invention with an organic solvent and / or water is applied to a film material serving as a substrate by a roll such as a gravure roll, and then the solvent is dried and immediately applied to the surface thereof. By laminating a new film material, a laminated film can be obtained. In this case, it is desirable that aging is performed at room temperature to 60 ° C. for a certain period of time as needed after lamination to complete the curing reaction. By performing aging for a certain period of time, an epoxy resin cured reactant is formed at a sufficient reaction rate, and high gas barrier properties are exhibited.
また、ノンソルベント積層法の場合には、基材となるフィルム材料に予め40℃〜100℃程度に加熱しておいた本発明の積層用接着剤を40℃〜120℃に加熱したグラビアロールなどのロールにより塗布後、直ちにその表面に新たなフィルム材料を貼り合わせることにより積層フィルムを得ることができる。この場合もドライ積層法の場合と同様に積層後に必要に応じて一定時間のエージングを行うことが望ましい。 In the case of the non-solvent laminating method, a gravure roll heated to 40 ° C. to 120 ° C. with the laminating adhesive of the present invention previously heated to about 40 ° C. to 100 ° C. on a film material serving as a base material is used. Immediately after coating with a roll, a new film material is stuck to the surface to obtain a laminated film. Also in this case, it is desirable to perform aging for a certain period of time as needed after lamination as in the case of the dry lamination method.
押出し積層法の場合には、基材となるフィルム材料に接着補助剤(アンカーコート剤)として本発明の積層用接着剤の主成分であるエポキシ樹脂およびエポキシ樹脂硬化剤の有機溶剤および/または水による希釈溶液をグラビアロールなどのロールにより塗布し、室温〜140℃で溶剤の乾燥、硬化反応を行った後に、押出し機により溶融させたポリマー材料を積層することにより積層フィルムを得ることができる。溶融させるポリマー材料としては低密度ポリエチレン樹脂や直線状低密度ポリエチレン樹脂、エチレン−酢酸ビニル共重合体樹脂などのポリオレフィン系樹脂が好ましい。
これらの積層法およびその他の一般的に使用されうる積層法は必要に応じて組み合わせることも可能であり、用途や形態に応じて積層フィルムの層構成は変化し得る。
In the case of the extrusion lamination method, an organic solvent and / or an epoxy resin and an epoxy resin curing agent, which are main components of the laminating adhesive of the present invention, are used as an adhesion auxiliary agent (anchor coating agent) for a film material as a base material. Is applied by a roll such as a gravure roll, the solvent is dried and cured at room temperature to 140 ° C., and then a polymer material melted by an extruder is laminated to obtain a laminated film. As the polymer material to be melted, polyolefin resins such as low-density polyethylene resin, linear low-density polyethylene resin, and ethylene-vinyl acetate copolymer resin are preferable.
These laminating methods and other commonly used laminating methods can be combined as necessary, and the layer structure of the laminated film can be changed depending on the application and form.
本発明の保存方法における積層用接着剤を各種フィルム材料等に塗布、乾燥、貼り合わせ、熱処理した後の接着層の厚さは0.1〜100μm、好ましくは0.5〜10μmが実用的である。0.1μm未満では十分なガスバリア性および接着性が発揮し難く、一方100μmを超えると均一な厚みの接着層を形成することが困難になる。 The thickness of the adhesive layer after applying the laminating adhesive in the storage method of the present invention to various film materials and the like, drying, bonding, and heat treatment is practically 0.1 to 100 μm, preferably 0.5 to 10 μm. is there. If it is less than 0.1 μm, it is difficult to exhibit sufficient gas barrier properties and adhesiveness, while if it exceeds 100 μm, it becomes difficult to form an adhesive layer having a uniform thickness.
本発明の保存方法における積層用接着剤は各種フィルム材料に対する好適な接着性能に加え、高いガスバリア性を有する事を特徴としており、低湿度条件から高湿度条件に至る広い範囲において高いガスバリア性を示す。このことから、該接着剤を使用した積層フィルムは、PVDCコート層やポリビニルアルコール(PVA)コート層、エチレン‐ビニルアルコール共重合体(EVOH)フィルム層、メタキシリレンアジパミドフィルム層、アルミナやシリカなどを蒸着した無機蒸着フィルム層などの一般に使用されているガスバリア性材料を使用することなく非常に高いレベルのガスバリア性が発現する。さらに、これら従来のガスバリア性材料と他の熱可塑性樹脂層とを貼り合せる接着剤として併用することにより、得られるフィルムのガスバリア性を著しく向上させることもできる。 The laminating adhesive in the storage method of the present invention is characterized by having a high gas barrier property in addition to a suitable adhesive property to various film materials, and exhibits a high gas barrier property in a wide range from low humidity conditions to high humidity conditions. . From this, the laminated film using the adhesive is a PVDC coat layer, a polyvinyl alcohol (PVA) coat layer, an ethylene-vinyl alcohol copolymer (EVOH) film layer, a meta-xylylene adipamide film layer, an alumina or A very high level of gas barrier property is exhibited without using a commonly used gas barrier material such as an inorganic vapor-deposited film layer on which silica or the like is vapor-deposited. Furthermore, by using these conventional gas barrier materials and other thermoplastic resin layers together as an adhesive for bonding, the resulting film can have significantly improved gas barrier properties.
また、エチレンービニルアルコール共重合体(EVOH)系フィルム、ポリビニルアルコール系フィルム、ポリビニルアルコールコートフィルム、無機フィラーを分散させたポリビニルアルコールコートフィルム、メタキシレンアジパミド(N-MXD6)フィルムなどのガスバリア性フィルムは、高湿度条件下では、そのガスバリア性が低下するという欠点があるが、該接着剤を使用して、これらのガスバリア性フィルムを含む積層フィルムを作製すると、この欠点を解消することができる。 Gas barriers such as ethylene-vinyl alcohol copolymer (EVOH) -based films, polyvinyl alcohol-based films, polyvinyl alcohol-coated films, polyvinyl alcohol-coated films with inorganic fillers dispersed, and meta-xylene adipamide (N-MXD6) films However, when the adhesive film is used to form a laminated film containing these gas barrier films, this disadvantage can be solved. it can.
さらに、本発明の保存方法におけるガスバリア性積層フィルム中の接着層を形成するエポキシ樹脂硬化物は、靭性、耐湿熱性に優れることから、耐衝撃性、耐煮沸処理性、耐レトルト処理性などに優れたガスバリア性積層フィルムが得られる。 Furthermore, the cured epoxy resin forming the adhesive layer in the gas barrier laminate film in the storage method of the present invention is excellent in toughness, wet heat resistance, impact resistance, boiling resistance, retort resistance, and the like. The resulting gas barrier laminated film is obtained.
本発明の保存方法におけるガスバリア性積層フィルムを使用して食品を保存する場合には、内容物の種類や使用環境、使用形態に応じてその使用状態は変化し得る。すなわち、該積層フィルムをそのまま多層包装材料として使用することもできるし、必要に応じて酸素吸収層や熱可塑性樹脂フィルム層、紙層、金属箔層などを該積層フィルムにさらに積層させることもできる。この際、本発明の保存方法における積層用接着剤を用いて積層させても良いし、他の接着剤やアンカーコート剤を用いて積層させても良い。 When a food is stored using the gas-barrier laminated film in the storage method of the present invention, the use state may vary depending on the type of the contents, the use environment, and the use form. That is, the laminated film can be used as it is as a multilayer packaging material, or an oxygen-absorbing layer or a thermoplastic resin film layer, a paper layer, a metal foil layer, and the like can be further laminated on the laminated film as needed. . At this time, the layers may be laminated using the laminating adhesive in the storage method of the present invention, or may be laminated using another adhesive or an anchor coat agent.
多層包装材料を使用して、食品を保存する方法としては従来公知の方法が利用できるが、多層包装材料を使用して包装用袋を製袋し、その中に食品を充填する方法が一般的である。包装用袋は、多層包装材料を使用し、そのヒートシール性樹脂層の面を対向して重ね合わせ、しかる後、その周辺端部をヒートシールしてシール部を形成して製造することができる。その製袋方法としては、例えば、前記多層包装材料を折り曲げるかあるいは重ね合わせて、その内層の面を対向させ、更にその周辺端部を、例えば、側面シール型、二方シール型、三方シール型、四方シール型、封筒貼りシール型、合掌貼りシール型(ピローシール型)、ひだ付シール型、平底シール型、角底シール型、ガゼット型、その他等のヒートシール形態によりヒートシールする方法が挙げられる。包装用袋は内容物や使用環境、使用形態に応じて種々の形態をとり得る。その他、例えば、自立性包装用袋(スタンディングパウチ)等も可能である。ヒートシールの方法としては、例えば、バーシール、回転ロールシール、ベルトシール、インパルスシール、高周波シール、超音波シール等の公知の方法で行うことができる。 A conventionally known method can be used as a method of storing food using a multilayer packaging material, but a method of using a multilayer packaging material to form a packaging bag and filling the food therein is common. It is. The packaging bag can be manufactured by using a multilayer packaging material, overlapping the surfaces of the heat-sealable resin layers facing each other, and then heat-sealing the peripheral edge to form a seal portion. . As the bag making method, for example, the above-mentioned multilayer packaging material is bent or overlapped, the surfaces of its inner layers are opposed to each other, and the peripheral end thereof is further sealed, for example, a side seal type, a two-side seal type, a three-side seal type. , Four-sided seal type, envelope-attached seal type, gasket-attached seal type (pillow seal type), pleated seal type, flat bottom seal type, square bottom seal type, gusset type, etc. Can be The packaging bag can take various forms depending on the contents, the use environment, and the use form. In addition, for example, a self-supporting packaging bag (standing pouch) can be used. As a heat sealing method, for example, a known method such as a bar seal, a rotary roll seal, a belt seal, an impulse seal, a high frequency seal, an ultrasonic seal, or the like can be used.
包装用袋にその開口部から内容物を充填し、しかる後、その開口部をヒートシールすることで、包装製品を製造することができる。充填方法としては含気充填、窒素等のガス置換充填法など公知の方法が適用できる。その際、酸素濃度は1%以下、好ましくは0.5%以下、更に好ましくは0.2%以下である。また、必要に応じて脱酸素機能を有する材料を包装袋内に併せて入れることもできる。
本発明の保存方法が適用され得る食品としては、その水分活性値が0.1程度の乾燥食品から0.95程度の半生食品、生食品、液状食品まで広範囲に至る。具体的にはパン、スナックめん、即席めん、乾めん、パスタ、無菌包装米飯、ぞうすい、おかゆ、包装もち、シリアルフーズなどのステープル類、米菓、豆菓子、ナッツ類、スナック類、キャンディ、チョコレート、ビスケット・クッキー、ウェハース菓子、カステラ、マシュマロ、パイ、饅頭、羊羹、半生ケーキ類などの菓子類、ハム類、ベーコン、ソーセージ類、チキン加工品、コーンビーフ類などの畜産加工品類、魚肉ハム・ソーセージ、水産練製品、かまぼこ、のり、佃煮、かつおぶし、塩辛、スモークサーモン、辛子明太子、とろろ昆布などの水産加工品類、カレー、液体スープ、煮物、シチュー、食酢、醤油、ソース、味噌等の液状加工食品に代表される液状食品類が挙げられるが、この限りではない。
A packaged product can be manufactured by filling the contents into the packaging bag through the opening and then heat-sealing the opening. As the filling method, a known method such as an aerated filling method or a gas replacement filling method with nitrogen or the like can be applied. At that time, the oxygen concentration is 1% or less, preferably 0.5% or less, more preferably 0.2% or less. If necessary, a material having a deoxygenating function can also be put in the packaging bag.
Foods to which the storage method of the present invention can be applied include a wide range from dry foods having a water activity value of about 0.1 to semi-raw foods, raw foods, and liquid foods having a water activity value of about 0.95. Specifically, bread, snack noodles, instant noodles, dried noodles, pasta, aseptic packaged rice, porridge, rice porridge, packaging sticky, staples such as cereal foods, rice confectionery, beans, nuts, snacks, candy, chocolate, Biscuits, cookies, wafer confectionery, castella, marshmallow, pies, buns, yokan, half-baked cakes and other sweets, hams, bacon, sausages, chicken processed products, livestock processed products such as corn beef, fish meat ham and sausages , Fishery products, kamaboko, glue, boiled tsukudani, bonito, salted fish, smoked salmon, spicy mentaiko, tororo kelp, curry, liquid soup, boiled food, stew, vinegar, soy sauce, sauce, miso, etc. , But not limited thereto.
本発明の保存方法におけるガスバリア性積層フィルムは、高いガスバリア性を有するエポキシ樹脂組成物を主成分とする積層用接着剤を実質的なガスバリア材料として使用していることから、低湿度条件から高湿度条件に至る広い範囲での酸素や水蒸気、香気成分などの各種ガスバリア性、およびその積層強度、ヒートシール性、耐熱性、防湿性、耐酸性、耐油性、透明性、環境適合性、経済性等に優れるばからいでなく、ボイル処理後の積層フィルムの変色、保存後のラミネート強度の低下を起こさない。そして、本発明のガスバリア性積層フィルムおよび該積層フィルムを製袋して得られる包装用袋を使用することにより、食品類を充分に保護し、その貯蔵・保存安定性、充填包装適性、環境適性、経済性等に優れた保存方法を提供する事ができる。 The gas barrier laminate film in the storage method of the present invention uses a laminating adhesive containing an epoxy resin composition having a high gas barrier property as a main component as a substantial gas barrier material. Various gas barrier properties such as oxygen, water vapor, and aroma components in a wide range of conditions, and their lamination strength, heat sealability, heat resistance, moisture resistance, acid resistance, oil resistance, transparency, environmental compatibility, economy, etc. In addition, it does not cause discoloration of the laminated film after the boil treatment or decrease in the lamination strength after storage. By using the gas-barrier laminated film of the present invention and the packaging bag obtained by producing the laminated film, foods are sufficiently protected, and their storage and storage stability, filling and packaging suitability, and environmental suitability are ensured. In addition, it is possible to provide a storage method which is excellent in economy and the like.
以下に本発明の実施例を紹介するが、本発明はこれらの実施例により何ら制限されるものではない。 Examples of the present invention will be described below, but the present invention is not limited to these examples.
積層フィルムの初期粘着力の測定方法は次の通りである。
<初期粘着力の測定方法>
積層した直後のフィルムを長さ300mm、幅15mmの短冊状に切り取り、試験片とし、JISK−6854に指定されている方法を用いて300mm/minの剥離速度でT型剥離をした。
The method for measuring the initial adhesive strength of the laminated film is as follows.
<Method of measuring initial adhesive strength>
The film immediately after lamination was cut into a strip having a length of 300 mm and a width of 15 mm, used as a test piece, and subjected to T-type peeling at a peeling rate of 300 mm / min by using a method specified in JIS K-6854.
<エポキシ樹脂硬化剤a>
反応容器に1モルのメタキシリレンジアミンを仕込んだ。窒素気流下60℃に昇温し、0.93モルのアクリル酸メチルを1時間かけて滴下した。滴下終了後120℃で1時間攪拌し、さらに、生成するメタノールを留去しながら3時間で160℃まで昇温した。100℃まで冷却し、固形分濃度が70重量%になるように所定量のメタノールを加え、エポキシ樹脂硬化剤aを得た。エポキシ樹脂硬化剤a中のアミド基の含有率は21重量%であった。
<Epoxy resin curing agent a>
A reaction vessel was charged with 1 mole of metaxylylenediamine. The temperature was raised to 60 ° C. in a nitrogen stream, and 0.93 mol of methyl acrylate was added dropwise over 1 hour. After completion of the dropwise addition, the mixture was stirred at 120 ° C. for 1 hour, and further heated to 160 ° C. in 3 hours while distilling off generated methanol. After cooling to 100 ° C., a predetermined amount of methanol was added so that the solid content concentration became 70% by weight, to obtain an epoxy resin curing agent a. The amide group content in the epoxy resin curing agent a was 21% by weight.
<積層フィルムA>
メタキシリレンジアミンから誘導されたグリシジルアミン部位を有するエポキシ樹脂(三菱ガス化学(株)製;TETRAD−X)を50重量部およびエポキシ樹脂硬化剤aを146重量部含むメタノール/酢酸エチル=7/3溶液(固形分濃度;35重量%)を作製し、そこにアクリル系湿潤剤(ビック・ケミー社製;BYK381)を0.4重量部加え、よく攪拌し、塗布液を得た。
この塗布液を厚み20μmの延伸ポリプロピレンフィルムにバーコーターNo.6を使用して塗布し(塗布量:3.5 g/m2(固形分))、85℃で10秒乾燥させた後、厚み40μmの無延伸ポリプロピレンフィルムをニップロールにより貼り合わせ、40℃で4日間エージングすることにより積層フィルムAを得た。初期粘着力は70 g/15mm、接着層(エポキシ樹脂硬化物)中の(1)式の骨格構造の含有率は62.0重量%であった。
<Laminated film A>
Methanol / ethyl acetate = 7 / containing 50 parts by weight of an epoxy resin having a glycidylamine moiety derived from meta-xylylenediamine (manufactured by Mitsubishi Gas Chemical Co., Ltd .; TETRAD-X) and 146 parts by weight of an epoxy resin curing agent a Three solutions (solid content: 35% by weight) were prepared, and 0.4 parts by weight of an acrylic wetting agent (manufactured by BYK-Chemie; BYK381) was added thereto and stirred well to obtain a coating solution.
This coating solution was applied to a stretched polypropylene film having a thickness of 20 μm using a bar coater No. 6 (coating amount: 3.5 g / m 2 (solid content)), dried at 85 ° C. for 10 seconds, and then dried. A 40 μm non-stretched polypropylene film was adhered by a nip roll, and aged at 40 ° C. for 4 days to obtain a laminated film A. The initial adhesive strength was 70 g / 15 mm, and the content of the skeleton structure of the formula (1) in the adhesive layer (cured epoxy resin) was 62.0% by weight.
<積層フィルムB>
厚み20μmの延伸ポリプロピレンフィルムの代わりに、厚み15μmの延伸ナイロンフィルムを用い、厚み40μmの無延伸ポリプロピレンフィルムの代わりに、厚み40μmの直鎖状低密度ポリエチレンフィルムを用いた以外は積層フィルムAと同様の方法で積層フィルムBを得た。初期粘着力は70 g/15mmであった。
<Laminated film B>
The same as the laminated film A except that a stretched nylon film having a thickness of 15 μm was used instead of the stretched polypropylene film having a thickness of 20 μm, and a linear low-density polyethylene film having a thickness of 40 μm was used instead of the unstretched polypropylene film having a thickness of 40 μm. To obtain a laminated film B. The initial tack was 70 g / 15 mm.
<積層フィルムC>
厚み20μmの延伸ポリプロピレンフィルムの代わりに、厚み12μmのポリエチレンテレフタレートフィルムを用い、厚み40μmの無延伸ポリプロピレンフィルムの代わりに、厚み40μmの直鎖状低密度ポリエチレンフィルムを用いた以外は積層フィルムAと同様の方法で積層フィルムCを得た。初期粘着力は90 g/15mmであった。
<Laminated film C>
Instead of the stretched polypropylene film having a thickness of 20 μm, a polyethylene terephthalate film having a thickness of 12 μm was used, and instead of the unstretched polypropylene film having a thickness of 40 μm, the same as the laminated film A except that a linear low-density polyethylene film having a thickness of 40 μm was used. To obtain a laminated film C. The initial tack was 90 g / 15 mm.
<積層フィルムD>
厚み40μmの無延伸ポリプロピレンフィルムの代わりに、厚み40μmの直鎖状低密度ポリエチレンフィルムを用いた以外は積層フィルムAと同様の方法で積層フィルムDを得た。初期粘着力は70 g/15mmであった。
<Laminated film D>
Laminated film D was obtained in the same manner as for laminated film A, except that a linear low-density polyethylene film having a thickness of 40 μm was used instead of the unstretched polypropylene film having a thickness of 40 μm. The initial tack was 70 g / 15 mm.
<積層フィルムE>
厚み20μmの延伸ポリプロピレンフィルムの代わりに、厚み15μmの延伸ナイロンフィルムを用い、厚み40μmの無延伸ポリプロピレンフィルムの代わりに、厚み40μmの直鎖状低密度ポリエチレンフィルムを用いた以外は積層フィルムAと同様の方法で積層フィルムEを得た。初期粘着力は90 g/15mmであった。
<Laminated film E>
The same as the laminated film A except that a stretched nylon film having a thickness of 15 μm was used instead of the stretched polypropylene film having a thickness of 20 μm, and a linear low-density polyethylene film having a thickness of 40 μm was used instead of the unstretched polypropylene film having a thickness of 40 μm. To obtain a laminated film E. The initial tack was 90 g / 15 mm.
<積層フィルムF>
厚み20μmの延伸ポリプロピレンフィルムの代わりに、厚み15μmの延伸ナイロンフィルムを用いた以外は積層フィルムAと同様の方法で積層フィルムFを得た。初期粘着力は90 g/15mmであった。
<Laminated film F>
A laminated film F was obtained in the same manner as for the laminated film A, except that a stretched nylon film having a thickness of 15 μm was used instead of the stretched polypropylene film having a thickness of 20 μm. The initial tack was 90 g / 15 mm.
<実施例1>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から食パンを酸素濃度1%となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 1>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. From the opening of the three-side sealed type packaging bag, bread is filled with nitrogen gas so as to have an oxygen concentration of 1%, and the opening is heat-sealed to form an upper seal portion. Was manufactured.
<実施例2>
積層フィルムB2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から半生ラーメンを酸素濃度1%となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 2>
Two laminated films B are prepared, the linear low-density polyethylene films are superposed on each other with their surfaces facing each other, and the outer peripheral edge is heat-sealed on three sides to form a seal portion. A sealed packaging bag was manufactured. In the manufactured three-side sealed type packaging bag, the half-life ramen is filled with nitrogen gas from its opening so as to have an oxygen concentration of 1%, and the opening is heat-sealed to form an upper sealing portion. Manufactured product.
<実施例3>
積層フィルムC2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から半生ラーメンを酸素濃度1%となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 3>
Two laminated films C are prepared, the surfaces of the linear low-density polyethylene films are superimposed on each other, and the outer peripheral edge is heat-sealed on three sides to form a seal portion. A sealed packaging bag was manufactured. In the manufactured three-side sealed type packaging bag, the half-life ramen is filled with nitrogen gas from its opening so as to have an oxygen concentration of 1%, and the opening is heat-sealed to form an upper sealing portion. Manufactured product.
<実施例4>
積層フィルムB2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からもちを充填包装し、脱酸素剤(三菱ガス化学(株)製;エージレス)を入れて、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 4>
Two laminated films B are prepared, the linear low-density polyethylene films are superposed on each other with their surfaces facing each other, and the outer peripheral edge is heat-sealed on three sides to form a seal portion. A sealed packaging bag was manufactured. In the manufactured three-side seal type packaging bag, the moist is filled and packed from the opening, and a deoxidizer (manufactured by Mitsubishi Gas Chemical Co., Ltd .; Ageless) is put in, and the opening is heat-sealed and sealed upward. A packaged product was manufactured by forming a part.
<実施例5>
積層フィルムC2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からもちを充填包装し、脱酸素剤(三菱ガス化学(株)製;エージレス)を入れて、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 5>
Two laminated films C are prepared, the surfaces of the linear low-density polyethylene films are superimposed on each other, and the outer peripheral edge is heat-sealed on three sides to form a seal portion. A sealed packaging bag was manufactured. In the manufactured three-side seal type packaging bag, the rice cake is filled and sealed from its opening, and a deoxidizer (Mitsubishi Gas Chemical Co., Ltd .; Ageless) is put in, and the opening is heat-sealed and sealed upward. A packaged product was manufactured by forming a part.
<実施例6>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からバターピーナッツを酸素濃度1%となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 6>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. Butter peanuts are filled with nitrogen gas from the opening of the three-side sealed type packaging bag so as to have an oxygen concentration of 1%, and the opening is heat-sealed to form an upper sealing portion. Manufactured product.
<実施例7>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からバターピーナッツを充填包装し、脱酸素剤(三菱ガス化学(株)製;エージレス)を入れて、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 7>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. Butter peanuts are filled and packaged from the opening in the manufactured three-side seal type packaging bag, an oxygen scavenger (Mitsubishi Gas Chemical Co., Ltd .; Ageless) is put in, and the opening is heat-sealed and A packaged product was manufactured by forming a seal portion.
<実施例8>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からフィナンシェを酸素濃度1%となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
Example 8
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. In the manufactured three-side seal type packaging bag, the financier is filled with nitrogen gas from its opening so as to have an oxygen concentration of 1%, and the opening is heat-sealed to form an upper sealing portion, thereby forming a packaged product. Was manufactured.
<実施例9>
積層フィルムB2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からカステラを酸素濃度1%となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 9>
Two laminated films B are prepared, the linear low-density polyethylene films are superposed on each other with their surfaces facing each other, and the outer peripheral edge is heat-sealed on three sides to form a seal portion. A sealed packaging bag was manufactured. In the manufactured three-side seal type packaging bag, the castella is filled with nitrogen gas from its opening so as to have an oxygen concentration of 1%, and the opening is heat-sealed to form an upper sealing portion, thereby forming a packaged product. Was manufactured.
<実施例10>
積層フィルムC2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からカステラを酸素濃度1%となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 10>
Two laminated films C are prepared, the surfaces of the linear low-density polyethylene films are superimposed on each other, and the outer peripheral edge is heat-sealed on three sides to form a seal portion. A sealed packaging bag was manufactured. In the manufactured three-side seal type packaging bag, the castella is filled with nitrogen gas from its opening so as to have an oxygen concentration of 1%, and the opening is heat-sealed to form an upper sealing portion, thereby forming a packaged product. Was manufactured.
<実施例11>
積層フィルムD2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からスライスハムを酸素濃度1%となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 11>
Two laminated films D are prepared, the linear low-density polyethylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat-sealed three-way to form a seal portion. A sealed packaging bag was manufactured. From the opening, the sliced ham is filled with nitrogen gas so as to have an oxygen concentration of 1% in the manufactured three-side seal type packaging bag, and the opening is heat-sealed to form an upper seal portion. Manufactured product.
<実施例12>
積層フィルムD2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からスライスハムを酸素濃度0.1%以下となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 12>
Two laminated films D are prepared, the linear low-density polyethylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat-sealed three-way to form a seal portion. A sealed packaging bag was manufactured. From the opening, the sliced ham is filled with nitrogen gas so as to have an oxygen concentration of 0.1% or less in the manufactured three-side seal type packaging bag, and the opening is heat-sealed to form an upper seal portion. This produced a packaged product.
<実施例13>
積層フィルムD2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からスライスハムを充填包装し、脱酸素剤(三菱ガス化学(株)製;エージレス)を入れて、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 13>
Two laminated films D are prepared, the linear low-density polyethylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat-sealed three-way to form a seal portion. A sealed packaging bag was manufactured. The sliced ham is filled and packaged from the opening in the manufactured three-side seal type packaging bag, an oxygen scavenger (manufactured by Mitsubishi Gas Chemical Co., Ltd .; Ageless) is put in, and the opening is heat-sealed and upward. A packaged product was manufactured by forming a seal portion.
<実施例14>
積層フィルムE2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からとろろ昆布を酸素濃度0.1%以下となるように窒素ガス充填包装し、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 14>
Two laminated films E are prepared, the surfaces of the linear low-density polyethylene films are superimposed on each other, and the outer peripheral edge is heat-sealed on three sides to form a seal portion. A sealed packaging bag was manufactured. In the manufactured three-side seal type packaging bag, the melted kelp is filled with nitrogen gas through the opening so that the oxygen concentration is 0.1% or less, and the opening is heat-sealed to form an upper seal portion. This produced a packaged product.
<実施例15>
積層フィルムE2枚を用意し、その直鎖状低密度ポリエチレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部からとろろ昆布を充填包装し、脱酸素剤(三菱ガス化学(株)製;エージレス)を入れて、その開口部をヒートシールして上方シール部を形成することにより包装製品を製造した。
<Example 15>
Two laminated films E are prepared, the surfaces of the linear low-density polyethylene films are superimposed on each other, and the outer peripheral edge is heat-sealed on three sides to form a seal portion. A sealed packaging bag was manufactured. In the manufactured three-side seal type packaging bag, fill and package the tororo kelp from the opening, put an oxygen scavenger (Mitsubishi Gas Chemical Co., Ltd .; Ageless), heat seal the opening, and A packaged product was manufactured by forming a seal portion.
製造した包装製品について、包装後、バターピーナッツ包装品は30℃無加湿恒温槽に放置した後、ガスクロマトグラフィーで袋内の酸素濃度を測定し、内容食品の過酸化物価(POV)及び酸価(AV)の測定と、官能評価を行った。食パン、フィナンシェ、半生ラーメン、カステラ包装品は25℃室内に放置した後、ガスクロマトグラフィーで袋内の酸素濃度を測定し、内容食品の官能評価を行った。スライスハム包装品は冷蔵オープンショーケース(約10℃、4000ルクス蛍光灯下)に放置した後、ガスクロマトグラフィーで袋内の酸素濃度を測定し、内容食品の一般生菌数及び酵母数の測定と、官能評価を行った。とろろ昆布は、25℃室内、1000ルクス蛍光灯下に放置した後、ガスクロマトグラフィーで袋内の酸素濃度を測定し、内容食品の官能評価を行った。結果を表1−8に示す。 After packaging, the buttered peanut packaged product was left in a 30 ° C non-humidified thermostat, and the oxygen concentration in the bag was measured by gas chromatography to determine the peroxide value (POV) and acid value of the content food. (AV) and sensory evaluation were performed. The bread, the financier, the half-boiled ramen, and the castella packaged product were allowed to stand in a room at 25 ° C., and then the oxygen concentration in the bag was measured by gas chromatography, and the sensory evaluation of the content food was performed. After leaving the sliced ham package in a refrigerated open showcase (about 10 ° C, under 4000 lux fluorescent light), measure the oxygen concentration in the bag by gas chromatography and measure the number of general viable bacteria and yeast in the content food. And a sensory evaluation was performed. The tororo kelp was left under a 1000 lux fluorescent lamp in a room at 25 ° C., and then the oxygen concentration in the bag was measured by gas chromatography, and the sensory evaluation of the content food was performed. The results are shown in Table 1-8.
過酸化物価(POV)及び酸価(AV)の測定と、一般生菌数、酵母数、官能評価の方法は以下の通り。 The method of measuring the peroxide value (POV) and the acid value (AV), the number of general viable bacteria, the number of yeasts, and the sensory evaluation are as follows.
<過酸化物価(POV)>
包装製品内の食品を粉砕後、珪藻土と塩化メチレン/メタノール(2/1;vol)を適量加え、常温、暗室下、約15時間静置する。ろ過後、溶媒を留去した後、塩化メチレンと酢酸に溶解し、飽和沃化カリウム水溶液を加えた後、滴定液にチオ硫酸ナトリウム水溶液を使用した京都電子(株)製自動滴定装置APB-10により、過酸化物価(POV)を測定した。
<Peroxide value (POV)>
After pulverizing the food in the packaged product, diatomaceous earth and an appropriate amount of methylene chloride / methanol (2/1; vol) are added, and the mixture is allowed to stand at room temperature in a dark room for about 15 hours. After filtration, after distilling off the solvent, dissolving in methylene chloride and acetic acid, adding a saturated potassium iodide aqueous solution, and then using an automatic titrator APB-10 manufactured by Kyoto Electronics Co., Ltd. using a sodium thiosulfate aqueous solution as a titrant. , The peroxide value (POV) was measured.
<酸価(AV)>
包装製品内の食品を粉砕後、珪藻土と塩化メチレン/メタノール混合液を適量加え、常温、暗室下、約15時間静置する。ろ過後、溶媒を留去した後、塩化メチレン/メタノール混合液に溶解した後、滴定液にチオ硫酸ナトリウム水溶液を使用した京都電子(株)製自動滴定装置APB-10により、酸価(AV)を測定した。
<Acid value (AV)>
After pulverizing the food in the packaged product, an appropriate amount of diatomaceous earth and a methylene chloride / methanol mixture are added, and the mixture is allowed to stand at room temperature in a dark room for about 15 hours. After filtration, the solvent was distilled off, the residue was dissolved in a methylene chloride / methanol mixture, and the acid value (AV) was determined by an automatic titrator APB-10 manufactured by Kyoto Electronics Co., Ltd. using a sodium thiosulfate aqueous solution as a titrant. Was measured.
<一般生菌数>
袋内の食品適量に滅菌生理食塩水を加え混合希釈後、細菌用標準寒天培地に注ぎ、35℃48時間培養後、集落数を数え、食品1gあたりの菌数を算出する。
<General bacteria count>
Sterile physiological saline is added to the appropriate amount of food in the bag, mixed and diluted, poured into a standard agar medium for bacteria, cultured at 35 ° C. for 48 hours, the number of colonies is counted, and the number of bacteria per gram of food is calculated.
<酵母数>
袋内の食品適量に滅菌生理食塩水を加え混合希釈後、酵母・カビ用培養用のクロラムフェニコール0.01%添加ポテトデキストロース寒天培地に注ぎ、25℃96時間培養後、集落数を数え、食品1gあたりの菌数を算出する。
<Yeast count>
Sterile physiological saline is added to the appropriate amount of food in the bag, mixed and diluted, poured into a potato dextrose agar medium containing 0.01% chloramphenicol for yeast and mold culture, cultured at 25 ° C for 96 hours, and the number of colonies is counted. Calculate the number of bacteria per gram of food.
<外観>
食品の外観を観察し3段階で評価する。
○:外観変化なし △:退色あり ×:著しい退色あり
<Appearance>
The appearance of the food is observed and evaluated in three steps.
○: No change in appearance △: There is fading ×: There is significant fading
<臭い・味>
食品の臭いと味を5段階で評価する。
5:臭い・味とも良好
4:臭い・味ともやや低下
3:臭い・味とも低下
2:やや臭気(腐敗臭・酸化臭・変質臭・包材臭・発酵臭)あり
1:著しい臭気(腐敗臭・酸化臭・変質臭・包材臭・発酵臭)あり、食見せず
<Smell / taste>
The odor and taste of food are evaluated on a five-point scale.
5: Both smell and taste are good 4: Both smell and taste are slightly reduced 3: Both smell and taste are reduced 2: Slight odor (rot odor, oxidation odor, altered odor, packaging odor, fermentation odor) 1: Notable odor (rot) Odor, oxidation odor, altered odor, packaging odor, fermentation odor)
注2:初期AV0.5 mgKOH/g
Note 2: Initial AV 0.5 mgKOH / g
注2:初期酵母数300cfu/g
Note 2: Initial yeast count 300 cfu / g
上記の表1−8に示す試験結果より明らかなように、本発明は風味、臭いを変わらずに食品を保存する方法である。 As is clear from the test results shown in the above Tables 1-8, the present invention is a method for preserving food without changing the flavor and odor.
また、積層フィルムのラミネート強度の評価方法は以下の通りである。
<ラミネート強度 (g/15mm)>
JIS K―6854に指定されている方法を用い、積層フィルムのラミネート強度をT型剥離試験により100mm/minの剥離速度で測定した。
<ボイル処理後の変色>
ボイル処理前の積層フィルムと比較し、目視により判定した。
The method for evaluating the lamination strength of the laminated film is as follows.
<Lamination strength (g / 15mm)>
Using the method specified in JIS K-6854, the lamination strength of the laminated film was measured at a peel speed of 100 mm / min by a T-type peel test.
<Discoloration after boiling>
The film was compared with the laminated film before the boiling treatment, and visually judged.
<参考例1>
積層フィルムAのラミネート強度を評価した。結果を表9に示す。
<Reference Example 1>
The laminate strength of the laminated film A was evaluated. Table 9 shows the results.
<参考例2>
積層フィルムAを90℃/30分間ボイル処理をした後、変色およびラミネート強度を評価した。結果を表9に示す。
<Reference Example 2>
After the laminated film A was boiled at 90 ° C. for 30 minutes, discoloration and laminate strength were evaluated. Table 9 shows the results.
<実施例16>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの水を充填し、ヘッドスペース空気が0となるよう密封した後、23℃/60%RHの条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表9に示す。
<Example 16>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. 200 g of water is filled into the manufactured three-side seal type packaging bag through the opening, and the head space is sealed so that the air becomes zero. Then, the bag is stored under the condition of 23 ° C./60% RH for one month, and discolored. And the laminate strength was evaluated. Table 9 shows the results.
<実施例17>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの水を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、23℃/60%RHの条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表9に示す。
<Example 17>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. 200 g of water is filled from the opening into the manufactured three-side seal type packaging bag, the headspace air is sealed so that the air becomes 0, boiled at 90 ° C./30 minutes, and then 23 ° C./60% It was stored for one month under the condition of RH, and the discoloration and the laminate strength were evaluated. Table 9 shows the results.
<実施例18>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの水を充填し、ヘッドスペース空気が0となるよう密封した後、40℃の温水浸漬条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表9に示す。
<Example 18>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. 200 g of water was filled from the opening into the manufactured three-side seal type packaging bag, the head space was sealed so that the air became 0, and then stored for one month under the condition of immersion in hot water at 40 ° C., discoloration and lamination. The strength was evaluated. Table 9 shows the results.
<実施例19>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの水を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、40℃の温水浸漬条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表9に示す。
<Example 19>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. 200 g of water is filled into the manufactured three-side seal type packaging bag from the opening, the headspace air is sealed so that the air becomes zero, boiled at 90 ° C. for 30 minutes, and then immersed in hot water at 40 ° C. After storage under the conditions for one month, discoloration and laminate strength were evaluated. Table 9 shows the results.
<実施例20>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、変色およびラミネート強度を評価した。結果を表9に示す。
<Example 20>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. 200 g of a 3% by weight aqueous acetic acid solution is filled into the manufactured three-side seal type packaging bag from the opening, sealed so that the headspace air becomes zero, boiled at 90 ° C. for 30 minutes, and then discolored. And the laminate strength was evaluated. Table 9 shows the results.
<実施例21>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封した後、23℃/60%RHの条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表9に示す。
<Example 21>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. 200 g of a 3% by weight acetic acid aqueous solution is filled into the manufactured three-side seal type packaging bag from the opening thereof, and the headspace air is sealed so that the air becomes zero. It was stored and evaluated for discoloration and laminate strength. Table 9 shows the results.
<実施例22>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、23℃/60%RHの条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表9に示す。
<Example 22>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. 200 g of a 3 wt% acetic acid aqueous solution was filled into the manufactured three-side seal type packaging bag from the opening thereof, the head space air was sealed so that the air became 0, and after boil treatment at 90 ° C./30 minutes, 23 It was stored for one month under the conditions of ° C / 60% RH, and the discoloration and the lamination strength were evaluated. Table 9 shows the results.
<実施例23>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封した後、40℃の温水浸漬条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表9に示す。
<Example 23>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. 200 g of a 3% by weight acetic acid aqueous solution was filled into the manufactured three-side seal type packaging bag from the opening thereof, and the headspace was sealed so that the air in the space was reduced to zero. , Discoloration and laminate strength were evaluated. Table 9 shows the results.
<実施例24>
積層フィルムA2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、40℃の温水浸漬条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表9に示す。
<Example 24>
Two laminated films A were prepared, the unstretched polypropylene films were superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge was heat sealed three-way to form a seal portion, and a three-side seal type having an opening above was formed. A packaging bag was manufactured. 200 g of a 3 wt% acetic acid aqueous solution was filled into the manufactured three-side seal type packaging bag from the opening, sealed so that the headspace air became 0, and subjected to boil treatment at 90 ° C./30 minutes. It was stored for one month under the condition of immersion in hot water at ℃, and the discoloration and the laminate strength were evaluated. Table 9 shows the results.
<参考例3>
積層フィルムFのラミネート強度を評価した。結果を表10に示す。
<Reference Example 3>
The laminate strength of the laminated film F was evaluated. Table 10 shows the results.
<参考例4>
積層フィルムFを90℃/30分間ボイル処理をした後、変色およびラミネート強度を評価した。結果を表10に示す。
<Reference example 4>
After the laminated film F was boiled at 90 ° C. for 30 minutes, discoloration and laminate strength were evaluated. Table 10 shows the results.
<実施例25>
積層フィルムF2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの水を充填し、ヘッドスペース空気が0となるよう密封した後、23℃/60%RHの条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表10に示す。
<Example 25>
Two laminated films F are prepared, the unstretched polypropylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat sealed three-way to form a seal portion. A packaging bag was manufactured. 200 g of water is filled into the manufactured three-side seal type packaging bag through the opening, and the head space is sealed so that the air becomes zero. Then, the bag is stored under the condition of 23 ° C./60% RH for one month, and discolored. And the laminate strength was evaluated. Table 10 shows the results.
<実施例26>
積層フィルムF2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの水を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、23℃/60%RHの条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表10に示す。
<Example 26>
Two laminated films F are prepared, the unstretched polypropylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat sealed three-way to form a seal portion. A packaging bag was manufactured. 200 g of water is filled from the opening into the manufactured three-side seal type packaging bag, the headspace air is sealed so that the air becomes 0, boiled at 90 ° C./30 minutes, and then 23 ° C./60% It was stored for one month under the condition of RH, and the discoloration and the laminate strength were evaluated. Table 10 shows the results.
<実施例27>
積層フィルムF2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの水を充填し、ヘッドスペース空気が0となるよう密封した後、40℃の温水浸漬条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表10に示す。
<Example 27>
Two laminated films F are prepared, the unstretched polypropylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat sealed three-way to form a seal portion. A packaging bag was manufactured. 200 g of water was filled from the opening into the manufactured three-side seal type packaging bag, the head space was sealed so that the air became 0, and then stored for one month under the condition of immersion in hot water at 40 ° C., discoloration and lamination. The strength was evaluated. Table 10 shows the results.
<実施例28>
積層フィルムF2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの水を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、40℃の温水浸漬条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表10に示す。
<Example 28>
Two laminated films F are prepared, the unstretched polypropylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat sealed three-way to form a seal portion. A packaging bag was manufactured. 200 g of water is filled into the manufactured three-side seal type packaging bag from the opening, the headspace air is sealed so that the air becomes zero, boiled at 90 ° C. for 30 minutes, and then immersed in hot water at 40 ° C. After storage under the conditions for one month, discoloration and laminate strength were evaluated. Table 10 shows the results.
<実施例29>
積層フィルムF2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、変色およびラミネート強度を評価した。結果を表10に示す。
<Example 29>
Two laminated films F are prepared, the unstretched polypropylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat sealed three-way to form a seal portion. A packaging bag was manufactured. 200 g of a 3% by weight aqueous acetic acid solution is filled into the manufactured three-side seal type packaging bag from the opening, sealed so that the headspace air becomes zero, boiled at 90 ° C. for 30 minutes, and then discolored. And the laminate strength was evaluated. Table 10 shows the results.
<実施例30>
積層フィルムF2枚を用意し、その無延伸ポQリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封した後、23℃/60%RHの条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表10に示す。
<Example 30>
Two laminated films F are prepared, and the unstretched polypropylene film is superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat-sealed on three sides to form a seal portion. A sealed packaging bag was manufactured. 200 g of a 3% by weight acetic acid aqueous solution is filled into the manufactured three-side seal type packaging bag from the opening thereof, and the headspace air is sealed so that the air becomes zero. It was stored and evaluated for discoloration and laminate strength. Table 10 shows the results.
<実施例31>
積層フィルムF2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、23℃/60%RHの条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表10に示す。
<Example 31>
Two laminated films F are prepared, the unstretched polypropylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat sealed three-way to form a seal portion. A packaging bag was manufactured. 200 g of a 3 wt% acetic acid aqueous solution was filled into the manufactured three-side seal type packaging bag from the opening thereof, the head space air was sealed so that the air became 0, and after boil treatment at 90 ° C./30 minutes, 23 It was stored for one month under the conditions of ° C / 60% RH, and the discoloration and the lamination strength were evaluated. Table 10 shows the results.
<実施例32>
積層フィルムF2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封した後、40℃の温水浸漬条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表10に示す。
<Example 32>
Two laminated films F are prepared, the unstretched polypropylene films are superimposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat sealed three-way to form a seal portion, and a three-side seal type having an opening at the top is formed. A packaging bag was manufactured. 200 g of a 3% by weight acetic acid aqueous solution was filled into the manufactured three-side seal type packaging bag from the opening thereof, and the headspace was sealed so that the air in the space was reduced to zero. , Discoloration and laminate strength were evaluated. Table 10 shows the results.
<実施例33>
積層フィルムF2枚を用意し、その無延伸ポリプロピレンフィルムの面を対向させて重ね合わせ、その外周周辺の端部を三方ヒートシールしてシール部を形成させ、上方に開口部を有する三方シール型の包装用袋を製造した。製造した三方シール型の包装用袋内に、その開口部から200gの3重量%酢酸水溶液を充填し、ヘッドスペース空気が0となるよう密封し、90℃/30分間ボイル処理をした後、40℃の温水浸漬条件下一ヵ月保存し、変色およびラミネート強度を評価した。結果を表10に示す。
<Example 33>
Two laminated films F are prepared, the unstretched polypropylene films are superposed on each other with the surfaces thereof facing each other, and the outer peripheral edge is heat sealed three-way to form a seal portion. A packaging bag was manufactured. 200 g of a 3 wt% acetic acid aqueous solution was filled into the manufactured three-side seal type packaging bag from the opening, sealed so that the headspace air became 0, and subjected to boil treatment at 90 ° C./30 minutes. It was stored for one month under the condition of immersion in hot water at ℃, and the discoloration and the laminate strength were evaluated. Table 10 shows the results.
上記の表9、10に示す試験結果より明らかなように、本発明は内容物が水、3重量%酢酸いずれにおいてもボイル処理後の積層フィルムの変色もなく、良好なラミネート強度を保持する包装用袋を用いることにより、液状食品を長期保存する方法である。 As is clear from the test results shown in Tables 9 and 10, the present invention does not cause discoloration of the laminated film after the boil treatment even if the content is any of water and 3% by weight acetic acid, and the packaging maintains good lamination strength. This is a method for preserving a liquid food for a long time by using a bag.
Claims (14)
(A)メタキシリレンジアミンまたはパラキシリレンジアミン
(B)ポリアミンとの反応によりアミド基部位を形成しオリゴマーを形成し得る、少なくとも1つのアシル基を有する多官能性化合物
(C)炭素数1〜8の一価カルボン酸および/またはその誘導体 The storage method according to claim 3, wherein the epoxy resin curing agent is a reaction product of the following (A) and (B) or a reaction product of (A), (B) and (C).
(A) meta-xylylenediamine or para-xylylenediamine
(B) a polyfunctional compound having at least one acyl group capable of forming an amide group site by reaction with a polyamine to form an oligomer
(C) a monovalent carboxylic acid having 1 to 8 carbon atoms and / or a derivative thereof
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US9676976B2 (en) | 2010-06-21 | 2017-06-13 | Dic Corporation | Oxygen-barrier film and adhesive |
WO2011162160A1 (en) | 2010-06-21 | 2011-12-29 | Dic株式会社 | Oxygen-barrier film and adhesive |
JP2012097255A (en) * | 2010-10-07 | 2012-05-24 | Nippon Shokubai Co Ltd | Thermally conductive adhesive |
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