JP2004190657A - リニアモータの運転制御装置及びその方法 - Google Patents

リニアモータの運転制御装置及びその方法 Download PDF

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JP2004190657A
JP2004190657A JP2003206318A JP2003206318A JP2004190657A JP 2004190657 A JP2004190657 A JP 2004190657A JP 2003206318 A JP2003206318 A JP 2003206318A JP 2003206318 A JP2003206318 A JP 2003206318A JP 2004190657 A JP2004190657 A JP 2004190657A
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linear motor
coil
windings
control signal
current value
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JP4354753B2 (ja
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Jae-Mo Lee
ジェ−モ リー
Kyung-Bum Heo
キュン−ブン ホ
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P25/00Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
    • H02P25/02Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the kind of motor
    • H02P25/06Linear motors

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Abstract

【課題】リニア圧縮機に設置されたリニアモータに供給される交流電源を制御するトライアックにより発生する高調波損失を低減して、リニア圧縮機の効率を増加し得るリニアモータの運転制御装置及びその方法を提供する。
また、リニア圧縮機のリニアモータが過負荷状態のとき、リニアモータを安定に駆動し得るリニアモータの運転制御装置及びその方法を提供する。
【解決手段】リニア圧縮機に設置されたリニアモータ200に印加される電流値を検出する電流検出部201と、この検出された電流値に基づいて制御信号を出力する制御部202と、上記の制御部202の制御信号に基づいてリニアモータ200のコイルの巻線数を可変にするスイッチ203と、を含んでリニアモータの運転制御装置を構成する。
【選択図】 図1

Description

【0001】
【発明の属する技術分野】
本発明は、モータに係るもので、詳しくは、リニア圧縮機に装着されたリニアモータの運転を制御する装置及びその方法に関するものである。
【0002】
【従来の技術】
一般に、リニア圧縮機に設置されたリニアモータは、回転運動を直線運動に変換するクランクシャフト(Crankshaft)がなくて摩擦損失が少ないため、リニア圧縮機は一般の圧縮機より圧縮効率が高いという特徴がある。
【0003】
また、リニアモータ圧縮機が冷蔵庫やエアコンディショナに使用される場合、リニアモータに入力されるストローク電圧(Stroke Voltage)を可変にして、リニア圧縮機の圧縮比を可変にすることができるため、冷蔵庫の冷力(Freezing Capacity)を制御することができる。以下、このようなリニア圧縮機について、図3に基づいて説明する。
【0004】
図3は従来のリニア圧縮機の構成を示した断面図であって、図示されたように、従来のリニア圧縮機においては、ガス吸入管5及びガス吐出管1を連通させるように設置されたケーシング2と、ケーシング2の内部に設置されたフレームユニット6と、フレームユニットに固定されて直線運動を行うリニアモータ100と、リニアモータ100の可動子100-3に結合される可動部とフレームユニット6に支持される固定部からなる圧縮ユニット7と、リニアモータ100の可動子100-3を直線運動方向に弾性的に支持して共振運動を誘導する共振スプリングユニット4と、を包含して構成され、このとき、リニアモータ100は、可動子100-3と、外側固定子100-1と、内側固定子100-2と、から構成されている。
【0005】
一方、リニア圧縮機内に設置されたリニアモータ100は、複数の巻線数を有する一つのコイルで構成され、図4に示されたように、予め定められた巻線数を有する一つのコイルLのインダクタンスと抵抗Rとからその等価回路が構成される。このとき、リニアモータのコイルLの巻線数は標準負荷に対応するように設計される。
【0006】
【発明が解決しようとする課題】
然るに、このような従来のリニア圧縮機においては、リニアモータのコイルの巻線数が標準負荷に対応するように予め定められた個数で設計され、リニアモータを標準モードで運転するときは、このリニアモータに供給される交流電源を制御するトライアック(triac)(図示せず)によって発生する高調波損失により、圧縮機の効率が低下する。即ち、従来のリニアモータは、コイルの巻線数を可変し得ないため、高調波損失により圧縮機の効率が低下するという不都合な点があった。
【0007】
また、従来のリニア圧縮機に装着された一つのコイルを有するリニアモータは、通常、過負荷の状態では停止するので、リニアモータを駆動するための電流を増加し得ないという不都合な点があった。
【0008】
本発明は、このような従来の課題に鑑みてなされたもので、リニア圧縮機に設置されたリニアモータに印加される電流値に基づいてリニアモータのコイルの巻線数を可変にすることにより、リニア圧縮機の効率を増加し得るリニアモータの運転制御装置及びその方法を提供することを目的とする。
【0009】
また、リニアモータに印加される電流値に基づいてリニアモータコイルの巻線数を可変にすることにより、リニアモータが過負荷状態のときでも、リニアモータを安定に駆動し得るリニアモータの運転制御装置及びその方法を提供することを目的とする。
【0010】
【課題を解決するための手段】
このような目的を達成するため、本発明に係るリニアモータの運転制御装置は、リニア圧縮機に設置されたリニアモータに印加される電流を検出する電流検出部と、該電流検出部から検出された電流値に基づいて制御信号を出力する制御部と、該制御部から出力される制御信号に基づいて前記リニアモータのコイルの巻線数を可変にするスイッチと、を含んで構成されることを特徴とする。
【0011】
また、本発明に係るリニアモータの運転制御方法においては、リニアモータに印加される電流を検出する段階と、該検出された電流値に基づいて制御信号を発生する段階と、該制御信号に基づいて前記リニアモータのコイルの巻線数を可変にする段階と、を順次行うことを特徴とする。
【0012】
【発明の実施の形態】
以下、本発明の実施形態について、図面に基づいて説明する。
【0013】
図1は本発明に係るリニアモータの運転制御装置を示したブロック図で、図示されたように、本発明に係るリニアモータの運転制御装置の第1実施形態においては、運転制御装置は、リニアモータ200に印加される電流を実時間で検出する電流検出部201と、この検出された電流値に基づいてスイッチング制御信号を出力する制御部202と、交流電源ACの供給を受けて、上記のスイッチング制御信号によってリニアモータ200の巻線数を可変にするスイッチ203と、を含んで構成されている。また、リニアモータ200は、予め定められた巻線数で巻線された第1コイルL1と、この第1コイルと直列に連結されて、予め定められた巻線数で巻線された第2コイルL2と、から構成されている。また、リニアモータ200の等価回路は、予め定められた各巻線数を有する二つのコイルL1,L2の各インダクタンスと抵抗Rとで構成される。
【0014】
従って、スイッチ203は、上記の制御信号に基づいて交流電源ACを第1コイルL1に供給したり、あるいは、第1コイルL1とそれに直列に連結された第2コイルL2に供給したりすることにより、リニアモータ200に印加される電流を制御することができる。即ち、スイッチ203を、第1コイルL1に連結したり、あるいは、第1コイルL1と直列に連結された第2コイルL2に連結することにより、リニアモータのコイルの巻線数を可変にすることができる。また、リニアモータのコイルを二つより多い複数個形成することもできる。
【0015】
以下、このようなリニアモータの運転制御装置の動作について、図2の(A)、(B)に基づいて説明する。
【0016】
図2の(A)、(B)は図1の電流検出部から検出された電流の波形を示した図で、まず、電流検出部201は、リニアモータ200に印加される電流を連続的に検出し、この検出された電流値を制御部202に出力する。
【0017】
また、制御部202は、圧縮機に設置されたリニアモータ200が初期に駆動されるときは、リニアモータ200を"高効率モード"で運転するための第1制御信号をスイッチ203に出力するが、このときの高効率モードとは、リニアモータ200の駆動時に、第1コイルL1と、この第1コイルL1と直列に連結された第2コイルL2とを通して交流電源ACを供給するモードである。即ち、上記の高効率モードとは、リニアモータのコイルの巻線数を増加させて、モータ200に印加される電流を減少させることにより、リニアモータ200に供給される交流電源を制御するトライアック(図示なし)による高調波損失を減少させて、圧縮機の効率を増加させるモードである。
【0018】
この場合、スイッチ203は、上記の第1制御信号を受信して第2コイルL2に接続されたB接点と連結される。即ち、リニアモータ200は、第1コイルL1と、この第1コイルL1と直列に連結された第2コイルL2とを通して交流電源ACの供給を受けて運転される。このとき、スイッチ203としては、リレー(Relay)を使用することが好ましい。
【0019】
従って、上記の高効率モードでリニアモータ200を運転すると、従来のトライアックによる高調波損失を減少させて、圧縮機の効率を増加させることができる。
【0020】
一方、制御部202は、電流検出部201から出力された電流値中に、図2(A)に示したように、電流値が零の区間(Current dead zone)が存在しないか、又は、電流値が零の区間が予め定められた時間以下であるとき、リニアモータの状態を過負荷状態と認識して、リニアモータ200を"過負荷対応モード"で運転するための第2制御信号をスイッチ203に出力する。このとき、上記の過負荷対応モードとは、モータの過負荷による不足電圧だけの電圧を補償することにより電圧不足現象を回避するためのモードである。即ち、この過負荷対応モードとは、リニアモータ200が過負荷状態の時、リニアモータのコイルの巻線数を減少させて、そのモータ200に印加される電流を増加させることにより、リニアモータ200を安定に駆動し得るモードである。
【0021】
この場合、スイッチ203は、上記の第2制御信号を受信して、第1コイルL1と第2コイルL2の間の接続点に接続されたA接点と連結され、このとき、リニアモータ200は、第1コイルL1のみを通して交流電源ACの供給を受けて運転される。即ち、スイッチ203は、上記の第2制御信号に基づいて、"高効率モード"から"過負荷対応モード"に切換えられてコイルのB接点からA接点に切換えられることによって、モータコイルの巻線数を減少させて、過負荷によるモータの電圧不足現象を回避して、リニアモータを安定に運転させることができる。即ち、リニアモータが過負荷状態のときは、リニアモータコイルの巻線数を変えてそのモータに印加される電流を制御することにより、モータを安定に駆動することができる。
【0022】
その後、制御部202は、電流検出部201から出力された電流値中に、図2(B)に示したように、電流値が零の区間(電流零区間)が予め定められた時間の間存在するとき、リニアモータ200を"高効率モード"で運転するための第1制御信号をスイッチ203に出力し、スイッチ203は、この第1制御信号を受信して第2コイルL2のB接点と連結される。即ち、リニアモータ200は、第1コイルと、この第1コイルと直列に連結された第2コイルとを通して交流電源ACの供給を受けて運転される。
【0023】
この場合、リニアモータのモードが"高効率モード"であることを制御部202で容易に認識し得るように、リニアモータに印加される電流の電流値が"零"の区間を所定時間以上に増加させて、この増加された電流零区間に対応する電流値を電流検出器201により検出して制御部202に出力することもできる。
【0024】
【発明の効果】
以上説明したように、本発明に係るリニアモータの運転制御装置及びその方法においては、リニア圧縮機に設置されたリニアモータに供給される電流値に基づいてリニアモータコイルの巻線数を可変にすることにより、リニアモータ200に供給される交流電源を制御するトライアックによる高調波損失を減少させて、圧縮機の効率を増加し得るという効果がある。即ち、リニア圧縮機に設置されたリニアモータに供給される電流値が零の区間(Current dead zone)が予め定められた時間の間存在するとき、リニアモータのコイルの巻線数を増加させて、そのリニアモータに印加される電流を減少させることにより、リニアモータ200に供給される交流電源を制御するトライアックによる高調波損失を減少させて、リニア圧縮機の効率を増加し得るという効果がある。
【0025】
また、リニア圧縮機に設置されたモータに供給される電流値に基づいてリニアモータコイルの巻線数を可変にすることにより、リニアモータが過負荷状態の時、リニアモータを安定的に駆動し得るという効果がある。即ち、リニア圧縮機に設置されたリニアモータに供給される電流値が零の区間が存在しないか、又は、その区間が予め定められた時間以下の間で、この電流零区間が存在しない過負荷状態のとき、リニアモータコイルの巻線数を減少させて、そのリニアモータに印加される電流を増加させることにより、リニアモータが過負荷状態のときも、リニアモータを安定に駆動し得るという効果がある。
【図面の簡単な説明】
【図1】本発明に係るリニアモータの運転制御装置を示したブロック図である。
【図2】(A)、(B)は図1の電流検出部から検出された電流の波形を示した図である。
【図3】従来のリニア圧縮機の構成を示した断面図である。
【図4】従来のリニア圧縮機内に設置されたモータの等価回路図である。
【符号の説明】
200…リニアモータ
201…電流検出部
202…制御部
203…スイッチ

Claims (13)

  1. リニア圧縮機に設置されたリニアモータに印加される電流を検出する電流検出部と、
    前記の検出された電流の値に基づいて制御信号を出力する制御部と、
    前記制御信号に基づいて前記リニアモータのコイルの巻線数を可変にするスイッチと、を含んで構成されることを特徴とするリニアモータの運転制御装置。
  2. 前記リニアモータは、
    予め定められた巻線数で巻線された第1コイルと、
    該第1コイルと直列に連結されて、予め定められた巻線数で巻線された第2コイルと、を含んで構成されることを特徴とする請求項1に記載のリニアモータの運転制御装置。
  3. 前記制御部は、
    前記検出された電流値中、電流値が零の区間が予め定められた時間の間存在するとき、前記リニアモータのコイルの巻線数を増加するための第1制御信号を前記スイッチに出力するように構成されたことを特徴とする請求項1に記載のリニアモータの運転制御装置。
  4. 前記制御部は、
    前記検出された電流値中、電流値が零の区間が存在しないか、又は、前記電流値が零の区間が予め定められた時間以下であるとき、前記リニアモータのコイルの巻線数を減少するための第2制御信号を前記スイッチに出力するように構成されたことを特徴とする請求項1に記載のリニアモータの運転制御装置。
  5. 前記制御部は、
    前記検出された電流値中、電流値が零の区間が予め定められた時間の間存在するとき、前記リニアモータのコイルの巻線数を増加するための第1制御信号を前記スイッチに出力し、また、前記検出された電流値中、電流値が零の区間が存在しないか、前記電流が零の区間が予め定められた時間以下の間であるとき、前記リニアモータのコイルの巻線数を減少するための第2制御信号を前記スイッチに出力するように構成されたことを特徴とする請求項1に記載のリニアモータの運転制御装置。
  6. 前記スイッチは、
    前記第1制御信号が受信される時に前記コイルの第1コイルと第2コイルとを通して電源を供給し、前記第2制御信号が受信される時に前記第1コイルにのみ電源を供給し、このとき、前記第2コイルは、前記第1コイルと直列に連結されることを特徴とする請求項5に記載のリニアモータの運転制御装置。
  7. 前記スイッチは、
    前記制御信号に基づいて前記リニアモータのコイルの巻線数を可変にすることにより、前記リニアモータに印加される電流を可変にすることを特徴とする請求項1に記載のリニアモータの運転制御装置。
  8. 前記スイッチは、
    リレーであることを特徴とする請求項1に記載のリニアモータの運転制御装置。
  9. リニア圧縮機に設置されたリニアモータに印加される電流を検出する段階と、
    前記の検出された電流の値に基づいて制御信号を発生する段階と、
    前記制御信号に基づいて前記リニアモータのコイルの巻線数を可変にする段階と、を順次行うことを特徴とするリニアモータの運転制御方法。
  10. 前記リニアモータは、
    予め定められた巻線数で巻線された第1コイルと、
    該第1コイルと直列に連結されて、予め定められた巻線数で巻線された第2コイルと、を含んで構成されることを特徴とする請求項9に記載のリニアモータの運転制御方法。
  11. 前記制御信号を発生する段階は、
    前記検出された電流値中、電流値が零の区間が予め定められた時間の間存在するとき、前記リニアモータのコイルの巻線数を増加させるための第1制御信号を発生し、また、前記検出された電流値中、電流値が零の区間が存在しないか、前記電流値が零の区間が予め定められた時間以下であるとき、前記リニアモータのコイルの巻線数を減少させるための第2制御信号を発生することを特徴とする請求項10に記載のリニアモータの運転制御方法。
  12. 前記リニアモータのコイルの巻線数を可変にする段階は、前記第1制御信号が受信される時、前記リニアモータに印加される電源を前記第1コイルと第2コイルとを通して供給する段階と、
    前記第2制御信号が受信される時、前記リニアモータに印加される電源を前記第1コイルを通して供給する段階と、を行うことを特徴とする請求項11に記載のリニアモータの運転制御方法。
  13. 前記リニアモータのコイルの巻線数を可変にする段階は、前記制御信号に基づいて前記リニアモータのコイルの巻線数を可変にすることにより、前記リニアモータに印加される電流を可変にすることを特徴とする請求項9に記載のリニアモータの運転制御方法。
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BR0302458B1 (pt) 2012-01-24
US6998736B2 (en) 2006-02-14
JP4354753B2 (ja) 2009-10-28
DE10334213A1 (de) 2004-07-15
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KR20040049583A (ko) 2004-06-12

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