JP2004149749A - Oven door for heating of coke carbonization furnace - Google Patents

Oven door for heating of coke carbonization furnace Download PDF

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JP2004149749A
JP2004149749A JP2002353107A JP2002353107A JP2004149749A JP 2004149749 A JP2004149749 A JP 2004149749A JP 2002353107 A JP2002353107 A JP 2002353107A JP 2002353107 A JP2002353107 A JP 2002353107A JP 2004149749 A JP2004149749 A JP 2004149749A
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Prior art keywords
furnace
carbonization
carbonization furnace
heating
coal
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JP2002353107A
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JP3985154B2 (en
Inventor
Kesao Yamazaki
今朝夫 山▲崎▼
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Yamazaki Corp
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Yamazaki Corp
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Priority to JP2002353107A priority Critical patent/JP3985154B2/en
Application filed by Yamazaki Corp filed Critical Yamazaki Corp
Priority to CA002489081A priority patent/CA2489081A1/en
Priority to PCT/JP2003/007480 priority patent/WO2004007639A1/en
Priority to US10/519,509 priority patent/US7341647B2/en
Priority to AU2003244118A priority patent/AU2003244118A1/en
Priority to PL03373157A priority patent/PL373157A1/en
Priority to CNB038137569A priority patent/CN100352891C/en
Priority to RU2005100518/15A priority patent/RU2005100518A/en
Priority to EP03764117A priority patent/EP1533357A1/en
Priority to KR1020047020123A priority patent/KR100649069B1/en
Publication of JP2004149749A publication Critical patent/JP2004149749A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an oven door for the heating of a coke carbonization furnace provided with a circulation separation chamber of a gas generated in the furnace to promote the heating of coal particles 2 charged to a part near the oven door of the carbonization furnace 1 and reduce the formation of tar in heating. <P>SOLUTION: The heating oven lid has a circulating and separating chamber 16 of gas generated in the oven and containing coal particle intrusion shielding rectangular members 17 arranged in longitudinal and lateral directions. The adjacent side end of the shielding rectangular member 17 of at least at the inside of the carbonization chamber is superposed in a stepped joint form of a narrow bent ventilation channel 18 to a heat-insulation box 11 placed at the inside of the furnace of the furnace door structure 3 to close the inlet port 7 of the carbonization furnace 1 through a seal plate 6 pressed against a furnace door frame 5 of the carbonization furnace 1 charged with coal particles 2. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、コークス炉の炭化室(炉)に装入された石炭粒子の微粒子の侵入を阻みながら、該炭化炉の出入口(又は炉蓋)近傍部に装入された石炭粒子の加熱を促進する、炉内発生ガス回遊隔離室を設けたコークス炭化炉の昇温用炉蓋に関するものである。
【0002】
【従来の技術】
コークスを製造するコークス炉の炭化炉の出入口を開閉する炉蓋は、炭化炉に装入された石炭粒子を900℃以上の高温度で乾留する製造条件から、高温度の熱に耐えられる様に、頑丈な鋼鉄製フレーム構造体の炉内側に大きなブロック状の耐火煉瓦の内張が施されている。また、ここ数年前から世界中が地球環境保全の基盤が進められる中で、乾留中の石炭粒子から発生するCOやCHなどの汚染ガスのリークを防止した、ガスシール性の高い炉蓋が開発され使用されている。例えば特公昭60−25072号公報、特開2001−288472号公報その他多くの特許公報によって紹介される様に、炭化炉の出入口を大きな重量の耐火煉瓦で封印し、その周辺部の隙間をナイフエッジ断面の押圧条片でシールする炉内密閉構造の炉蓋が使用されている。地球環境の保全において、何ら問題を生じる事のない炉蓋である。しかしながら、炉蓋構造物の耐熱性の要求から内張された厚さ400mm程度の大きな耐火煉瓦が、炭化炉に隣接する加熱室(炉)から石炭粒子を乾留するために供給した高温度の熱を、吸収する。これが原因となって、炭化炉の炉蓋近傍部に装入された石炭粒子から充分に乾留が行われない不良コークスを製造し、コークス歩留の低下を来す問題があった。また不良コークスは他の乾留コークスと共に窯出しされるため、乾留コークスに混ざった不良コークスがコークスの品質劣化を招くため、その後においてコークスの選別作業を行わねばならず、生産性に大きく影響する問題があった。
【0003】
これらの問題を解消する目的から、炭化炉の炉蓋近傍部に装入された石炭粒子を加熱し、不良コークスを少なめる炉蓋の開発が試みられ、多くの特許公報で紹介されている。例えば特公平3−40074号公報(昭和55年出願)には「炭化室の装入物から生成する熱い気体を、該装入物と接触する少なくとも一つの扉の熱伝導性金属隔壁によって炭化室の内部と分離する扉の中の垂直な通路を通して送気管へ送り、該気体の通路での上昇と該隔壁の熱伝導性によって、該隔壁を介して該隔壁に接触する上記装入物の上方末端領域に、前記の熱い気体の一部を移して該装入物をコークス化する方法」が開示されている。この方法に基づいて開発されたのが特公平61−49353号公報(昭和57年出願)で、「扉体の炉内側に、スペース片を介してコーキングプレートを結合した個々の遮蔽部材が重なり合う炉内発生ガス通過用の遮蔽体を取り付けた、コークス炉蓋」がある。さらに特開昭62−72782号公報(昭和60年出願)には「炉壁の内側に取り付けた遮蔽体を、高さ方向に区分されたU字状の断面をもつ複数の遮蔽体で構成した、コークス炉蓋」、この他に金属製遮蔽体に耐熱性パッキンを取り付けた炉蓋の実公平6−43146号公報やコーキングプレートにセラミックスを使用した実開平2−69946号公報など、多くの昇温式炉蓋が開発されている。また特公平5−38795号公報の第1図で掲示される様に「炉蓋に付設した断熱材と炉内側に設けた加熱板との間に設けたガススペースで、乾留発生ガスの可燃性ガスの一部をノズルから吹き込む空気や酸素で燃焼させ、該ガススペースの温度を上昇させる加熱式の炉蓋」も開発されている。
【0004】
【発明が解決しようとする課題】
この様に炉内発生ガスを通過させる遮蔽体やガススペースなどの空間ボックスを炉蓋に付設する事によって、従来から廃棄された炉内発生ガスが保有する高温度の熱を利用し炉蓋近傍部に装入された石炭粒子を加熱するため、不良コークスの発生を軽減する効果が期待される。しかしながら、実用化に供されていないのが現状である。
その理由は定かでないが、本発明者らの推測によると、次の様な問題があったものと考えられる。上記した様な遮蔽体は、ガス通気口が極端に少ないため、炉内発生ガスの流入量が制限され、該遮蔽体内の温度が上がらず、炉蓋近傍部の石炭粒子の加熱温度がそれほど上昇されない。乾留中に発生した泥状のタールが狭隘なガス通気口に流れ込んで凝固し閉塞する問題、タールで閉塞されたガス通気口の浄化作業を高い熱を保有する環境の中で行わねばならない作業上の問題があった。さらには遮蔽体が、金属板を溶接法で接合する組立構造物に製作されているため、コークスの窯出し毎に繰り返される熱変化によって起こる過大な熱応力の影響を受けて歪に変形し、溶接接合部から亀裂の発生を起こすなど構造上の問題があったものと考えられる。
【0005】
本発明者らは、こうした問題を解消するため、溶接法に依らない遮蔽体を設けたコークス炭化炉の昇温用炉蓋を、先に開発した。つまり、金属製の石炭粒子侵入遮蔽用短冊板を縦横に並列しかつ並列する該短冊板の左右に微小な通気用間隙を設けて炉内発生ガスを積極的に流入する炉内発生ガス回遊隔離室、さらに必要によっては空気や酸素などの燃焼用ガス吹込ノズルまたはCOやCなどの燃焼性ガス吹込ノズルを設けた炉内発生ガス回遊隔離室を、炉体構造体の炉内側に断熱ボックスを介して付設した、コークス炭化炉の昇温炉蓋を開発した。
さらに本発明者らは、先に開発した溶接法に依らない遮蔽体つまり炉内発生ガス回遊隔離室に、炭化炉に石炭粒子を装入する際に石炭粒子同志が衝突して発生しまたは浮遊する石炭微細子の侵入を阻み、石炭微細子による該回遊隔離室でのタール化を防止した目的のコークス炭化炉の昇温用炉蓋を提供するものである。
【0006】
【課題が解決するための手段】
本発明はその目的を達成したもので、その要旨は、石炭粒子を装入する炭化炉の炉口枠に押圧するシールプレートを介して炭化炉の出入口を開閉する炉蓋構造体の炉内側に断熱ボックスを設け、さらに該断熱ボックスの炉高方向を複数段に分割する位置に横体枠を設けると共に、該横体枠の上下離隔間に石炭粒子侵入遮蔽用短冊部材を縦横に並べかつ遊動可能に吊設して形成された炉内発生ガス回遊隔離室の少なくとも炭化炉内側に並ぶ石炭粒子侵入遮蔽用短冊部材の隣接側端部を狭隘な通気用曲折間隙路の段差付継手形状で接合したコークス炭化炉の昇温用炉蓋である。
【0007】
【発明の実施の形態】
以下、本発明について図面を参照しながら、詳細に説明する。
図1は、本発明の一実施例で、炉高方向の断面図を示す。図1において、1はコークス炉の炭化炉である。2は炭化炉1に装入された石炭粒子である。3は、炉蓋構造体である。炉蓋構造体3は、炉体フレームと必要な箇所にフランジ部材で補強した鋼鉄製枠体フレーム4で、炭化炉1の炉口枠5を押圧する薄肉のシールプレート6を介して、炭化炉1の出入口7を開閉する構造に組み立てられている。8は閂である。閂8は、鋼鉄製枠体フレーム4を炭化炉1の出入口7に強く押圧して締結するもので、圧縮バネや螺子ボルトなどの締結用部材を組み合わせて構成されている。またシールプレート6の周縁部には、ナイフエッジ断面形状のフランジ部材9を接合すると共に、該フランジ部材9を炉口枠5に押圧するシリンダーやバネなどを使用した進退自在な押圧機具10が設けられている。すなわち、本発明における炉蓋構造体3は、炭化炉1の出入口7を開閉しかつ締結する構造に設けられている。
【0008】
11は、断熱ボックスである。断熱ボックス11は、金属製耐熱ボックス12にアルミナシリケートやカーボンウッドなど一般に使用される断熱効果の高い耐火断熱材を充填したもので、シールプレート6あるいは炉内ブレート13とシールプレート6とさらにスライドプレート14を介して炉蓋構造体3に設けられている。すなわち、断熱ボックス11は、シールプレート6を熱から保護すると共に、炉蓋構造体3から放出する熱を防止し、炭化炉1の炉蓋側を流通する炉内発生ガスの高温度の熱を保持する作用効果を奏するものである。
【0009】
さらに本発明においては、炉蓋構造体3に設けた断熱ボックス11の炉内側には、断熱ボックス11の炉高方向を複数段に分割する位置に、鉄鋼またはその他耐熱性金属材料の横体枠15が設けられている。横体枠15は、後述する炉内発生ガス回遊隔離室を断熱ボックス11に付設するもので、その形状については特に限定するものでない。
【0010】
16は、前記した炉内発生ガス回遊隔離室である。炉内発生ガス回遊隔離室16は、炭化炉1で発生した高温度の炉内発生ガスを流動(回遊)するもので、図2および図3で示す様に、鉄鋼またはその他耐熱性金属の板状やブロック状あるいはこれらを任意な形状に曲げ加工した石炭粒子侵入遮蔽用短冊部材17を、横体枠15に遊動可能に吊設しながら、上下離隔間を周面に沿って縦横に並べた壁面体の有底または無底のボックス構造に製作されている。また炉内発生ガス回遊隔離室16を形成する少なくとも炭化炉内側に並列された石炭粒子浸入遮蔽用短冊部材17の隣接側端部は、狭隘な通気用曲折間隙路18を形成する段差付継手構造で接合されている。さらに炉内発生ガス回遊隔離室16の上方端部には、必要によっては天板19あるいは排気パイプ(図示せず)に連通する排気口を設けてもよく、該室内には空気や酸素あるいは可燃性ガスを吹き込むノズルを1個または炉高方向に2個以上を設けてもよい。すなわち、炉内発生ガス回遊隔離室16を形成する石炭粒子侵入遮蔽用短冊部材17の加熱時に起こる膨張による変形は、横体枠15に遊動可能に吊設する逃避構造で解消し、隣接する該部材17の通気用間隙から侵入しタール化し易い石炭微細子は、図2あるいは図3で示す様に、突出部と切欠部の双方を突き合わせた狭隘な通気用曲折間隙路18を形成する段差付継手形状を重合する様に接合する事によって阻止する構造に製作されている。
【0011】
さらに本発明においては、コークス炉の操業中または窯出し中に何かの障害で損傷した石炭粒子侵入遮蔽用短冊部材17のみを簡単に取り替え易い様に、ボルトナット締結具による固定の他に、横体枠15に安定に吊設する着脱自在機構の係留構造に設けてもよい。図4は、係合構造の一実施例を図1のA−A線に相当する炭化炉側横断面の斜視図を示したものである。下段側石炭粒子侵入遮蔽用短冊部材17Aの上端部側には、上部側を凹凸面に成形した横体枠15の凹部20に係留する鉤型形状の2条の離隔引掛片21を設けて横方向への移動を拘束すると共に、その反対の下端部側すなわち図中においては上段側石炭粒子侵入遮蔽用短冊部材17Bの下端部と前記した石炭粒子侵入遮蔽用短冊部材17Aの上端部とを切欠断面段付継手構造で縦合し、さらに双方の切欠突出片側には、石炭粒子侵入遮蔽用短冊部材17の膨張による長手方向の伸びを収容しかつ該短冊部材17の着脱作業時に使用される摺動用空間Sを設けた継手構造に構成されている。すなわち、継手構造は、損傷した石炭粒子侵入遮蔽用短冊部材17を下方から上方に突き上げながら摺動用空間Sを上昇させつつ、該短冊部材17の離隔引掛片21を横体枠15から掛け離した後、下側から外側に回転させながら取り外す構造に設けられている。また石炭粒子侵入遮蔽用短冊部材17の下方側には、何らかの衝突で該短冊部材17が異常突き上げられて横体枠15から不必要に離脱する事を防止する、突上離脱防止用突起物22が設けられている。該突起物22の形状については、横体枠15の下端部に衝止する高さであればよく、特に限定するものでない。図は、矩形断面の突起条物を示す。尚、図4の18Aおよび18Bは、通気用曲折間隙路18の一側端面形状を示す。
【0012】
上記の様に構成された本発明のコークス炉蓋は、従来のコークス化操業に従って、炭化炉1の出入口7をシールプレート6で密閉しつつ炉蓋構造体3で閉塞した後、石炭粒子2を炭化炉1に装入する。炭化炉1に装入された石炭粒子2は、隣接する加熱炉から供給される高温度の熱で乾留されながら、徐々にコークス化する。このとき炭化炉1の中央部に装入された石炭粒子2から発生する高温度の熱を保有する炉内発生ガスは、石炭粒子侵入遮蔽用短冊部材17側へ流動しながら炉蓋近傍部に装入された石炭粒子2を加熱し、炉内発生ガス回遊隔離室16の狭隘な通気用曲折間隙路18を通過しながら、該回遊隔離室16に流入する。このとき狭隘な通気用曲折間隙路18の直前で、流入する炉内発生ガスに減圧作用を呈して該ガス中に混在する石炭微細子の流入が阻まれ、炉内発生ガスのみが流入し、炉内発生ガス回遊隔離室16でタールの生成を著しく軽減する作用効果を奏する。炉内発生ガス回遊隔離室16に流入した炉内発生ガスは、該回遊隔離室16を回遊しながら石炭粒子侵入遮蔽用短冊部材17を加熱しまたその一部のガスを排気処分しながら、該短冊部材17を介して炉蓋近傍部に装入された石炭粒子2を加熱する。
本発明において炉内発生ガス回遊隔離室16が、通気用曲折間隙路18を介して石炭粒子侵入遮蔽用短冊部材17を並列する組み立て構造に製作されているため、炉蓋近傍部に装入された石炭粒子2を急速に加熱する。従って、石炭粒子2の乾留速度が速められ、早い時期に乾留コークスが製造される。また低温時の石石炭粒子侵入遮蔽用短冊部材17の通気用曲折間隙路18直前で生成した泥状タールも、高温度に曝されながら凝固する事なく、早い時期にガス化する効果も奏する。
【0013】
【発明の効果】
以上述べた様に鉄鋼またはその他の耐熱性金属材料で組み立てられた本発明のコークス炉蓋によれば、石炭粒子侵入遮蔽用短冊部材17を縦横に並べた炉内発生ガス回遊隔離室16を炉蓋構造体3に付設する構造であるため、炉蓋付近に装入された石炭粒子2を急速に加熱し、例え石炭粒子侵入遮蔽用短冊部材17の一本が損傷した場合でも直ちに新部材に取り替えられる作業上の特長がある。また損傷し取り替えられた石炭粒子侵入遮蔽用短冊部材17は、損傷した箇所を矯正加工を施して再使用する事も出来、鉄鋼業において再資源として活用できる。さらにまた本発明における炉内発生ガス回遊隔離室16は、並列した石炭粒子侵入遮蔽用短冊部材17の隣接側にタール化し易い石炭微粒子の流入を阻む通気用曲折間隙路18を設ける接合構造に組み立てられているため、炉蓋のクリーナ作業を頻繁に行う必要もない等、多くの利点や特長を有する。
【図面の簡単な説明】
【図1】本発明の一実施例で、炉高方向の断面図を示す。
【図2】図1における炉蓋構造体の炭化炉側を拡大した断面斜視図を示す。
【図3】図1における別の一実施例で、炉蓋構造体の炭化炉側を拡大した断面斜視図を示す。
【図4】本発明における石炭粒子侵入遮蔽用短冊部材17の継手部分の一実施例を斜視図で示す。
【符号の説明】
1 炭化炉
2 石炭粒子
3 炉蓋構造体
5 炉口枠
6 シールプレート
7 出入口
11 断熱ボックス
15 横体枠
16 炉内発生ガス回遊隔離室
17 石炭粒子侵入遮蔽用短冊部材
18 通気用曲折間隙路
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention promotes the heating of coal particles charged near the inlet / outlet (or furnace lid) of the coking furnace while preventing the penetration of fine particles of the coal particles charged into the coking chamber (furnace) of the coke oven. The present invention relates to a furnace cover for raising the temperature of a coke carbonization furnace provided with a generated gas migration isolation chamber in the furnace.
[0002]
[Prior art]
The furnace lid that opens and closes the inlet and outlet of the carbonization furnace of the coke oven that produces coke is designed to withstand high-temperature heat from the production conditions where carbon particles charged into the carbonization furnace are carbonized at a high temperature of 900 ° C or more. The inside of the furnace of a sturdy steel frame structure is lined with large block-shaped refractory bricks. Moreover, where in the several years all over the world proceeds foundation of global environmental conservation, to prevent leakage of contaminated gases, such as CO and CH 4 generated from the coal particles in the dry distillation, high furnace lid with gas sealability Has been developed and used. For example, as disclosed in Japanese Patent Publication No. 60-25072, Japanese Patent Application Laid-Open No. 2001-288472 and many other patent publications, the entrance and exit of the carbonization furnace are sealed with a heavy-weight refractory brick, and the gap around the periphery is knife-edge. Furnace lids with a closed-in-furnace structure sealed with a pressing strip having a cross section are used. A furnace lid that does not cause any problems in preserving the global environment. However, a large refractory brick of about 400 mm in thickness lined with the requirement of the heat resistance of the furnace lid structure is supplied with high-temperature heat supplied to carbonize coal particles from a heating chamber (furnace) adjacent to the carbonization furnace. Is absorbed. Due to this, there is a problem that a coke that is not sufficiently carbonized is produced from coal particles charged in the vicinity of the furnace lid of the carbonization furnace, and the coke yield is reduced. In addition, since defective coke is kiln-fired together with other carbonized coke, defective coke mixed with carbonized coke causes deterioration of coke quality.Therefore, coke must be sorted out afterwards, which has a major effect on productivity. was there.
[0003]
For the purpose of solving these problems, attempts have been made to develop a furnace lid that heats coal particles charged in the vicinity of the furnace lid of a carbonization furnace to reduce defective coke, and has been introduced in many patent publications. For example, Japanese Patent Publication No. Hei 3-40074 (filed in 1980) states, "Hot gas generated from a charge in a carbonization chamber is cooled by a heat conductive metal partition wall of at least one door in contact with the charge. Through a vertical passage in a door that separates from the interior of the door to the air duct, above the charge contacting the partition through the partition due to the rise in the gas path and the thermal conductivity of the partition. A method of transferring a portion of the hot gas to the end region to coke the charge "is disclosed. Japanese Patent Publication No. 61-49353 (filed in 1982), which has been developed based on this method, discloses a furnace in which individual shielding members in which a caulking plate is connected to the inside of a door body via a space piece are overlapped. There is a coke oven lid with a shield for the passage of internally generated gas. Further, Japanese Patent Application Laid-Open No. 62-72782 (filed in 1985) states that "a shield attached to the inside of a furnace wall is composed of a plurality of shields having a U-shaped cross section divided in the height direction. , A coke oven lid ", a furnace lid in which a heat-resistant packing is attached to a metal shield, Japanese Utility Model Publication No. 6-43146, and Japanese Utility Model Laid-Open Publication No. 2-69946 using ceramics for a coking plate. Hot furnace lids have been developed. In addition, as shown in FIG. 1 of Japanese Patent Publication No. 5-38995, “the gas space provided between the heat insulating material attached to the furnace lid and the heating plate provided inside the furnace, the flammability of the carbonized gas A heating type furnace lid that raises the temperature of the gas space by burning a part of the gas with air or oxygen blown from a nozzle has also been developed.
[0004]
[Problems to be solved by the invention]
In this way, by attaching a space box such as a shield or gas space through which the gas generated in the furnace passes to the furnace lid, the high temperature heat held by the conventionally generated gas in the furnace is used to make the vicinity of the furnace lid Heating the coal particles charged in the section is expected to have the effect of reducing the generation of defective coke. However, at present it is not provided for practical use.
The reason is not clear, but according to the guess of the present inventors, it is considered that the following problem has occurred. The above-mentioned shield has an extremely small number of gas vents, so that the amount of gas generated in the furnace is limited, the temperature inside the shield does not rise, and the heating temperature of coal particles near the furnace lid rises so much. Not done. The problem that muddy tar generated during carbonization flows into a narrow gas vent and solidifies and blocks it, and the work of purifying the gas vent blocked by tar must be performed in an environment with high heat. There was a problem. Furthermore, since the shield is manufactured in an assembled structure that joins metal plates by welding, it is deformed into strain under the influence of excessive thermal stress caused by thermal change repeated every time coke is discharged from the kiln, It is considered that there was a structural problem such as generation of a crack from the welded joint.
[0005]
In order to solve such a problem, the present inventors have previously developed a heating lid for a coke carbonization furnace provided with a shield independent of a welding method. In other words, strips of metal-made coal particles are shielded in parallel in the vertical and horizontal directions, and minute ventilation gaps are provided on the left and right sides of the strips. A chamber and, if necessary, a gas injection nozzle for combustion such as air or oxygen or a nozzle for injecting generated gas such as CO or C 2 H 2 into the furnace, are provided inside the furnace of the furnace body structure. A heating furnace lid for a coke carbonization furnace was developed, which was attached via an insulated box.
Furthermore, the present inventors have found that coal particles collide with each other when coal particles are charged into a carbonization furnace into a shielding body that does not depend on the welding method developed earlier, that is, a gas migration isolation chamber in the furnace, and generate or float. It is an object of the present invention to provide a heating lid for a coke carbonization furnace for preventing coal fines from entering and preventing tar from being generated by the coal fines in the migration isolation chamber.
[0006]
[Means for Solving the Problems]
The present invention has achieved the object, and the gist of the invention is that the inside of a furnace lid structure that opens and closes the entrance and exit of a carbonization furnace through a seal plate that presses against a furnace frame of a carbonization furnace charged with coal particles is provided. A heat insulating box is provided, and a horizontal frame is further provided at a position where the furnace height direction of the heat insulating box is divided into a plurality of stages, and strip members for shielding coal particle intrusion are arranged vertically and horizontally between the upper and lower spaces of the horizontal body frame and move freely. At least the adjacent side end of the strip member for shielding and shielding of coal particles, which is lined inside the carbonization furnace, of the generated gas migration and isolation chamber which is suspended and formed in the furnace, is joined in the form of a stepped joint with a narrow bent gap path for ventilation. This is a furnace lid for heating a coke carbonization furnace.
[0007]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the drawings.
FIG. 1 is a sectional view in a furnace height direction according to an embodiment of the present invention. In FIG. 1, reference numeral 1 denotes a carbonization furnace of a coke oven. Reference numeral 2 denotes coal particles charged into the carbonization furnace 1. 3 is a furnace lid structure. The furnace lid structure 3 is a furnace body frame and a steel frame body frame 4 which is reinforced with a flange member at a necessary place, and is provided with a carbonization furnace through a thin seal plate 6 which presses a furnace opening frame 5 of the carbonization furnace 1. It is assembled in a structure that opens and closes one entrance 7. 8 is a bar. The bar 8 is used to fasten the steel frame body frame 4 to the entrance 7 of the carbonization furnace 1 by strongly pressing the steel frame frame 4, and is constituted by combining fastening members such as compression springs and screw bolts. A flange member 9 having a knife-edge cross-sectional shape is joined to the periphery of the seal plate 6, and a retractable pressing device 10 using a cylinder or a spring for pressing the flange member 9 against the furnace opening frame 5 is provided. Have been. That is, the furnace lid structure 3 in the present invention is provided in a structure that opens and closes the entrance 7 of the carbonization furnace 1 and fastens the same.
[0008]
11 is a heat insulation box. The heat-insulating box 11 is a metal heat-resistant box 12 filled with a generally used fire-resistant heat-insulating material such as alumina silicate or carbon wood, which has a high heat-insulating effect. The seal plate 6 or the in-furnace plate 13, the seal plate 6, and the slide plate It is provided on the furnace lid structure 3 via 14. That is, the heat-insulating box 11 protects the seal plate 6 from heat, prevents the heat released from the furnace lid structure 3, and removes the high-temperature heat of the gas generated in the furnace flowing through the furnace lid side of the carbonization furnace 1. This has the effect of retaining.
[0009]
Further, in the present invention, a horizontal frame made of steel or other heat-resistant metal material is provided inside the furnace of the heat insulating box 11 provided in the furnace lid structure 3 at a position where the furnace height direction of the heat insulating box 11 is divided into a plurality of stages. 15 are provided. The horizontal frame 15 is provided with an in-furnace generated gas migration isolation chamber, which will be described later, in the heat insulating box 11, and its shape is not particularly limited.
[0010]
Reference numeral 16 denotes the above-mentioned furnace generated gas migration isolation chamber. The in-furnace generated gas migration isolation chamber 16 is used to flow (migrate) the in-furnace generated gas generated in the carbonization furnace 1 at a high temperature. As shown in FIGS. 2 and 3, a plate made of steel or other heat-resistant metal is used. The strip members 17 for shielding coal particles, which are bent into a shape or a block shape or an arbitrary shape, are arranged vertically and horizontally along the peripheral surface while hanging freely on the horizontal frame 15. It is manufactured in a boxed structure with or without a wall. Also, at least the adjacent side end of the strip member 17 for shielding coal particle infiltration arranged in parallel with the inside of the carbonization furnace forming the in-furnace generated gas migration isolation chamber 16 has a stepped joint structure forming a narrow bent air gap 18 for ventilation. Are joined. Further, an exhaust port communicating with a top plate 19 or an exhaust pipe (not shown) may be provided at the upper end of the gas generation and isolation chamber 16 in the furnace, if necessary. One or two or more nozzles for blowing the reactive gas may be provided in the furnace height direction. That is, the deformation caused by the expansion of the strip member 17 for shielding coal particle intrusion, which forms the in-furnace generated gas migration and isolation chamber 16, when the strip member 17 is heated is eliminated by the escape structure that is movably suspended on the horizontal frame 15 and is adjacent thereto. As shown in FIG. 2 or FIG. 3, the fine coal particles that easily enter into the ventilation gap of the member 17 and turn into tar are formed with a step to form a narrow bent ventilation gap path 18 in which both the protruding portion and the cutout portion abut each other. It is manufactured in a structure that prevents the joint shape from joining by overlapping.
[0011]
Furthermore, in the present invention, in addition to fixing with the bolt and nut fasteners, it is easy to easily replace only the strip member 17 for shielding the coal particle intrusion that has been damaged due to some obstacle during the operation of the coke oven or during the discharge from the kiln, It may be provided in a mooring structure of a detachable mechanism that is stably suspended from the horizontal frame 15. FIG. 4 is a perspective view of an embodiment of the engagement structure, taken along a line AA in FIG. At the upper end side of the lower-side coal particle intrusion shielding strip member 17A, there are provided two hook-shaped separation hooking pieces 21 which are moored in the recesses 20 of the horizontal frame 15 having an upper surface formed into an uneven surface. The upper end of the strip member 17B for shielding coal particle intrusion and the upper end portion of the strip member 17A for shielding coal particle intrusion are cut out at the opposite lower end, that is, in the drawing, the lower end of the strip member 17B for shielding coal particle intrusion. A longitudinally extending joint structure having a stepped cross section is provided. Further, both notch protruding sides accommodate longitudinal expansion due to expansion of the strip member 17 for shielding coal particle intrusion, and are used when attaching and detaching the strip member 17. The joint structure is provided with a working space S. In other words, in the joint structure, the sliding member S of the strip member 17 is hooked and separated from the horizontal frame 15 while raising the sliding space S while pushing up the damaged coal particle intrusion shielding strip member 17 upward from below. Later, it is provided in a structure to be removed while rotating outward from below. A protrusion 22 for preventing the strip member 17 from being unnecessarily dislodged from the horizontal frame 15 due to some sort of collision is provided below the coal particle intrusion shielding strip member 17. Is provided. The shape of the projection 22 is not particularly limited as long as it is at a height at which it abuts on the lower end of the horizontal frame 15. The figure shows a projection with a rectangular cross section. In addition, 18A and 18B of FIG. 4 show one side end surface shape of the bent gap passage 18 for ventilation.
[0012]
The coke oven lid of the present invention configured as described above closes the entrance 7 of the carbonization furnace 1 with the seal plate 6 and closes the coal particles 2 after closing the entrance 7 with the seal plate 6 according to the conventional coking operation. Charge into the carbonization furnace 1. The coal particles 2 charged into the carbonization furnace 1 are gradually coke while being carbonized by high-temperature heat supplied from an adjacent heating furnace. At this time, the in-furnace generated gas having high-temperature heat generated from the coal particles 2 charged in the central portion of the carbonization furnace 1 flows toward the coal particle intrusion shielding strip member 17 side, and flows in the vicinity of the furnace lid. The charged coal particles 2 are heated and flow into the migration isolation chamber 16 while passing through the narrow ventilation gap path 18 of the furnace generated gas migration isolation chamber 16. At this time, just before the narrow ventilation gap passage 18 for ventilation, the generated gas in the furnace has a depressurizing effect to prevent the inflow of the coal fine particles mixed in the gas, and only the gas generated in the furnace flows in. The effect of significantly reducing the generation of tar in the gas migration and isolation chamber 16 in the furnace is exhibited. The in-furnace generated gas that has flowed into the in-furnace gas migration and isolation chamber 16 heats the coal particle intrusion shielding strip member 17 while migrating in the migration and isolation chamber 16 and exhausts and discharges a part of the gas. The coal particles 2 charged in the vicinity of the furnace lid via the strip members 17 are heated.
In the present invention, since the generated gas migration and isolation chamber 16 in the furnace is manufactured in an assembly structure in which the strip members 17 for shielding and shielding the coal particles are arranged in parallel through the bent gap path 18 for ventilation, the chamber 16 is inserted near the furnace lid. Rapidly heated coal particles 2. Therefore, the carbonization speed of the coal particles 2 is increased, and carbonized coke is produced at an early stage. Further, the muddy tar generated immediately before the bent bent gap path 18 of the strip member 17 for blocking coal and coal particles at low temperature also has an effect of being gasified at an early stage without being solidified while being exposed to a high temperature.
[0013]
【The invention's effect】
As described above, according to the coke oven lid of the present invention assembled from steel or other refractory metal material, the generated gas migration isolation chamber 16 in which the strip members 17 for shielding coal particle intrusion are arranged vertically and horizontally is provided. Since the structure is attached to the lid structure 3, the coal particles 2 charged near the furnace lid are rapidly heated, and even if one of the strip members 17 for shielding the penetration of coal particles is damaged, it is immediately replaced with a new member. There are operational features that can be replaced. In addition, the strip member 17 for shielding and shielding the coal particle penetration that has been damaged and replaced can be reused after straightening the damaged portion, and can be used as a resource in the steel industry. Furthermore, the generated gas migration isolation chamber 16 in the present invention is assembled into a joint structure in which a bent bent gap path 18 for blocking the inflow of coal fine particles which is liable to tar is provided on the adjacent side of the parallel strip member 17 for shielding coal particle intrusion. Because of this, there are many advantages and features, such as the necessity of frequent cleaning of the furnace lid.
[Brief description of the drawings]
FIG. 1 is a sectional view in a furnace height direction according to an embodiment of the present invention.
FIG. 2 is an enlarged cross-sectional perspective view of the furnace lid structure in FIG. 1 on the carbonization furnace side.
FIG. 3 is a cross-sectional perspective view in which the carbonization furnace side of the furnace lid structure is enlarged in another embodiment of FIG.
FIG. 4 is a perspective view showing an embodiment of a joint portion of the strip member 17 for shielding coal particles from entering according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Carbonization furnace 2 Coal particles 3 Furnace lid structure 5 Furnace opening frame 6 Seal plate 7 Inlet / outlet 11 Insulation box 15 Horizontal frame 16 Furnace generated gas migration isolation room 17 Strip member for shielding of coal particles 18 Bending gap for ventilation

Claims (1)

石炭粒子(2)を装入する炭化炉(1)の炉口枠(5)に押圧するシールプレート(6)を介して炭化炉(1)の出入口(7)を開閉する炉蓋構造体(3)の炉内側に断熱ボックス(11)を設け、さらに該断熱ボックス(11)の炉高方向を複数段に分割する位置に横体枠(15)を設けると共に、該横体枠(15)の上下離隔間に石炭粒子浸入遮蔽用短冊板(17)を縦横に並べかつ遊動可能に吊設して形成した炉内発生ガス回遊隔離室(16)の少なくとも炭化炉内側に並ぶ石炭粒子侵入遮蔽用短冊部材(17)の隣接側端部を狭隘な通気用曲折間隙路(18)の段差付継手で接合した事を特徴とするコークス炭化炉の昇温用炉蓋。Furnace lid structure for opening / closing the entrance / exit (7) of the carbonization furnace (1) via a seal plate (6) pressed against the furnace opening frame (5) of the carbonization furnace (1) into which the coal particles (2) are charged. 3) A heat insulating box (11) is provided inside the furnace, and a horizontal frame (15) is provided at a position where the furnace height direction of the heat insulating box (11) is divided into a plurality of stages, and the horizontal frame (15) is provided. Coal particle infiltration shielding arranged in at least the inside of the carbonization furnace of the in-furnace generated gas migration isolation chamber (16) formed by vertically arranging strip-shaped plates (17) for coal particle infiltration and movably suspended between the upper and lower spaces. A heating lid for a coke carbonization furnace, characterized in that adjacent end portions of the strip member (17) are joined by a stepped joint of a narrow bent gap passage (18) for ventilation.
JP2002353107A 2002-06-13 2002-10-29 Coke carbonization furnace temperature rise furnace lid Expired - Fee Related JP3985154B2 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
JP2002353107A JP3985154B2 (en) 2002-10-29 2002-10-29 Coke carbonization furnace temperature rise furnace lid
EP03764117A EP1533357A1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
US10/519,509 US7341647B2 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
AU2003244118A AU2003244118A1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
PL03373157A PL373157A1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
CNB038137569A CN100352891C (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
CA002489081A CA2489081A1 (en) 2002-06-13 2003-06-12 Coke oven doors for promoting temperature increase in the vicinity thereof
PCT/JP2003/007480 WO2004007639A1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
KR1020047020123A KR100649069B1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
RU2005100518/15A RU2005100518A (en) 2002-06-13 2003-06-12 DOOR OF THE COKE FURNACE, ENSURING TO INCREASE THE TEMPERATURE NEAR IT (OPTIONS)

Applications Claiming Priority (1)

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JP2002353107A JP3985154B2 (en) 2002-10-29 2002-10-29 Coke carbonization furnace temperature rise furnace lid

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JP2004149749A true JP2004149749A (en) 2004-05-27
JP3985154B2 JP3985154B2 (en) 2007-10-03

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