JP3937156B2 - Coke oven lid for promoting temperature rise near the coke carbonization oven lid - Google Patents

Coke oven lid for promoting temperature rise near the coke carbonization oven lid Download PDF

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JP3937156B2
JP3937156B2 JP2002210272A JP2002210272A JP3937156B2 JP 3937156 B2 JP3937156 B2 JP 3937156B2 JP 2002210272 A JP2002210272 A JP 2002210272A JP 2002210272 A JP2002210272 A JP 2002210272A JP 3937156 B2 JP3937156 B2 JP 3937156B2
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furnace
coke
lid
carbonization
shielding
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JP2004018852A5 (en
JP2004018852A (en
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今朝夫 山▲崎▼
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菊竹 政信
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Priority to PL03373157A priority patent/PL373157A1/en
Priority to CA002489081A priority patent/CA2489081A1/en
Priority to KR1020047020123A priority patent/KR100649069B1/en
Priority to CNB038137569A priority patent/CN100352891C/en
Priority to EP03764117A priority patent/EP1533357A1/en
Priority to US10/519,509 priority patent/US7341647B2/en
Priority to PCT/JP2003/007480 priority patent/WO2004007639A1/en
Priority to RU2005100518/15A priority patent/RU2005100518A/en
Priority to AU2003244118A priority patent/AU2003244118A1/en
Publication of JP2004018852A publication Critical patent/JP2004018852A/en
Publication of JP2004018852A5 publication Critical patent/JP2004018852A5/ja
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Description

【0001】
【発明の属する技術分野】
本発明は、コークスを製造するコークス炭化室(炉)の出入口(炉蓋)近傍部に装入された石炭粒子を昇温し、コークス化を促進するコークス炉蓋に関するものである。
【0002】
【従来の技術】
コークス炉において、炭化炉の出入口を開閉する炉蓋は、炭化炉内に装入された石炭粒子を900℃以上の高温度で乾留する製造条件から、高温度に耐え、しかも高い熱を炭化炉内で消費するために、例えば特公昭60−25072号公報や実開平5−56940号公報など多くの特許公報で掲載される様に、炭化炉の炉内側に大きな重量の耐火煉瓦で封印し、その周辺部にナイフエッジ状断面のシール用押圧条片を設けた、密閉式の構造物である。実に、剛強な鋼鉄製フレーム構造に作られた炉蓋である。しかしながら、厚さ400mm程度の大きな重量の耐火煉瓦が、炭化炉に隣接する加熱室(炉)から石炭粒子を乾留するために供給された高温度の熱を吸熱し、特に炉蓋を閉塞した後の昇温時にかなりの熱を吸熱する。このため炭化炉の出入口側すなわち炉蓋近傍部に装入された石炭粒子は、充分な乾留温度と乾留時間が得られず不良コークスのまま他の乾留コークスに混ざり込ん で窯出しされるため、コークスの品質劣化を招く原因から、コークス選別作業を行わねばならないなど、生産性に大きな影響を及ぼす問題があった。
【0003】
この様な問題を解消する理由から、炭化炉内の熱効率を向上するコースス炭化炉蓋の開発が多く試みられ、多くの特許後方がある。例えば特公平3−40074号公報(昭和55年出願)には「装入物から生成する熱い気体を、該装入物と接触する少なくとも一つの扉の熱伝導性金属隔壁で炭化室の内部と分離する扉の中の垂直な通路を通して送気管へ送り、該気体の通路での上昇と該隔壁の熱伝導性によって、該隔壁を介し該隔壁接触する上記装入物の上末端領域に該気体の熱の一部を移して該装入物をコークス化する方法」が開示されている。この方法に基づいて、特公昭61−49353号公報(昭和57年出願)には「炉内側に、スペーサ片を介してコーキングプレートを結合した個々の遮蔽部材を重なり合う様に設けた炉内発生ガス通過用の遮蔽体を取り付けた、コークス炉」、特開昭62−72782号公報(昭和60年出願)には「遮蔽体を、高さ方向に区分されたU字状断面をもつ複数の遮蔽体で構成した、コークス炉の炉蓋」、実公平6−43146号公報には「金属製ガス通路遮蔽体のコークス炉壁に対向する両側に、耐熱性で可撓性を有するパッキンを取付けたコークス炉の炉蓋」、特許第2894065号公報には「金属製ガス通路構成部材の装入炭接する部分の内面を、温度差の大きい気体との接触から保護する断熱材で被覆した、コークス炉の炉蓋」、さらにはガス通路を構成するコーキングプレートに、厚さ25mm以下のセラミックスを使用する「実開平2−69946号公報」、酸化亜鉛あるいはアルミナファイバーを含有するコーディエライト複合体セラミックスを使用する「実開平3−18150号公報」など、多くの構造と適用材質の技術が特許公報によって開示されている。
【0004】
【発明が解決しようとする課題】
この様に炉内発生ガスを通過させる空間ボックス型の遮蔽体技術の出現によって、高温度の熱を保有する炉内発生ガスの熱損失は、それ以前の炉蓋に較べ、軽減されている。しかしながら、実用化に供されていないのが現状である。
その理由は定かではないが、本発明者らの推測によると、次の様な問題があったものと考えられる。実開平1−147236号公報の様に、断熱板の炉内側に炉内発生ガスを通過させる遮蔽体を設け、その炉内側に耐火煉瓦の内張りを施した炭化炉では、炉内発生ガスの高い保有熱を効果的に消費しているが、耐火煉瓦の吸熱量が依然と大きいため、炉蓋近傍部に装入された石炭粒子の加熱温度が上がらず、不良コークスが製造される問題がある。さらに、炉蓋の開閉作業の際に耐火煉瓦が何かに衝突して一部を剥離する問題、剥離した耐火煉瓦の破片がコークスに混ざり込む問題があったものと考えられる。
【0005】
また、上記した特公平3−40074号公報などの様にガス通気口の小さい遮蔽体では、炉内ガスの流通量が抑制されるため、遮蔽体内の温度が低く、炉蓋近傍部の石炭粒子の加熱温度もそれ程上昇されない問題がある。また遮蔽体は巾広い金属板の遮蔽部材で製作されているため、遮蔽部材が、コークスを取出す毎に繰り返される高温度(膨張)から急冷(収縮)される際の多大な熱応力の影響を受けて歪に変形し、ガス通気口を閉塞しあるいは一層狭くする問題がある。さらに乾留中に生成した泥状のタールが通気口に流れ込んで凝固し閉塞する問題、変形やタールが密着して閉塞された通気口の開口作業や浄化作業を高い熱を保有する環境の中で手短に行わねばならない問題など、これから解決しなければならない多くの問題を抱えているものと考えられる。
【0006】
本発明者らは、上記の様に今日までに多く開発された遮蔽体が使用されない理由の問題点を探索し、さらにその問題点を解消する事を目的に実験と検討を重ねた結果、金属製の遮蔽用短冊部材で、しかも隣接する該遮蔽用短冊部材の左右に微小な通気用隙間を設けて縦横に並べて遮蔽壁とする構造の炉内発生ガス回遊隔離室をコークス炉蓋の炭化炉側に内設する事によって、炭化炉内で発生した高温度の熱を保有する多量の炉内発生ガスが、石炭粒子間を通って回遊隔離室へ流動する際に、炉蓋近傍部に装入された石炭粒子を直接的に加熱する。また、高温度の炉内発生ガスは、遮蔽用短冊部材の左右に設けた微小な通気用隙間から何の流動抑制を受ける事もなく流入させる事によって、炉内発生ガス回遊隔離室内を高温度に昇温し、高温度となった該室内の熱が、遮蔽壁を通して炉蓋近傍の石炭粒子を間接的に加熱する。つまり、本発明者らは、炉蓋近傍部に装入された石炭粒子を、炉内側と炉蓋側の両方向から熱で挟み込む加熱方式のコークス炉蓋構造に改善する事によって、炉蓋近傍部の石炭粒子のコークス化を促進し、同時にタールの発生や付着が著しく抑制する事を知見した。
【0007】
【課題を解決するための手段】
本発明はこの知見に基づいて構成したもので、その要旨は、石炭粒子を装入する炭化炉の炉口枠を押圧するナイフエッジ断面形状のフランジ部材を周縁部に接合したシールプレートを介して炭化炉の出入口を開閉する炉蓋構造体の炉内側に断熱ボックスを設け、さらに該断熱ボックスの炉高方向を複数段に分割する位置に間隔横体枠を設けると共に、該間隔横体枠の上下離隔間に石炭粒子侵入遮蔽用短冊板を左右に微小な通気用間隙を設けて縦横に並列しかつ該石炭粒子侵入遮蔽用短冊板の上方端部を間隔横体枠に遊動可能に吊設した石炭粒子侵入遮蔽用短冊板遮蔽壁と前記断熱ボックス(11)で囲まれた無底構造の炉内発生ガス回遊隔離室(15)を付設したコークス炭化炉蓋近傍部の昇温促進用コークス炉蓋である。
【0008】
【発明の実施の形態】
以下、本発明について図面を参照しながら、詳細に説明する。
図1は、本発明の一実施例を炉高方向の断面図で示す。図2は、図1のA−A線断面の一部省略拡大斜視図を示す。図中において、1は、コークス炉の炭化炉である。2は、炭化炉1に装入された石炭粒子である。3は炉蓋構造体で、炭化炉1の出入口4を開閉するものである。炉蓋構造体3は、枠体フレームとその他必要な部分にフランジ部材で補強した鋼鉄製枠体フレーム5の炭化炉側に炭化炉1の炉口枠6を押圧する肉薄なシールプレート7を介して炭化炉1の出入口4を開閉する構造に組立てられている。8は閂で、鋼鉄製枠体フレーム5を炭化炉1の出入口4に強く押圧し締結するもので、圧縮バネや螺子ボルトなどの締結用部材を組合わせて構成されている。またシールプレート7の周縁部には、ナイフエッジ断面形状(先細断面形状)のフランジ部材9を接合すると共に、該フランジ部材9を炉口枠6へ押圧するシリンダーやスプリングなどを使用した進退自在な押圧治具10が設けられている。すなわち、本発明における炉蓋構造体3は、炭化炉1の炉口枠6を押圧しつつ炭化炉1内を密閉するシールプレート7を介して炭化炉1の出入口4を閉塞し、また炉蓋構造体3の進退駆動操作によって出入口4を開閉する構造に設けられている。
【0009】
11は、断熱ボックスである。断熱ボックス11は、金属製の耐熱ボックス12にアルミナシリケート、イソライト類、カーボンウッド、セラミックス材など一般に使用される断熱効果の高い耐火断熱材を充填したもので、シールプレート7を介して炉蓋構造体3に、また炉内プレート13とシールプレート7あるいはさらにスライドプレート14を介して炉蓋構造体3に設けられる。図は、断熱ボックス11を炉内プレート13とシールプレート7さらにスライドプレート14を介して炉蓋構造体3に、ボルト継手(図示せず)で取付けた場合の一実施例を示す。すなわち、断熱ボックス11は、シールプレート7を熱から防護すると共に、炉蓋構造体3に伝熱して放出する熱を防止し、炭化炉1の炉蓋側を循環する炉内発生ガスが高温度の熱を維持する作用効果を奏するものである。
【0010】
さらに本発明においては、上記の様な構造に組立てられた炉蓋構造体3の炉内側に、断熱ボックス11を介して炭化炉1で発生した高温度の熱を保有するガスを流通(回遊)する無底構造の炉内発生ガス回遊隔離室15を設けている。無底構造の炉内発生ガス回遊隔離室15は、炉高方向を複数段に分割する位置に袋状、筒状などの抱持形状あるいは任意な形状の中空フレーム部材に加工または組立てられて石炭粒子2の押圧力やその他の外圧に変形する事がない耐熱性の鋼鉄製あるいはその他の耐熱性金属材料製の間隔横体枠16を断熱ボックス11に取付けると共に、該間隔横体枠16に、同様の該材料からなる石炭粒子進入遮蔽用短冊板17を左右に微小な通気用の隙間18を設けて図示する様な格子状の配列にあるいは上下交互に間欠する配列で並列し、さらにコークス窯出し毎に繰り返される高温度から低温度に冷却される際に必然的に起こる金属の特性すなわち熱応力による石炭粒子侵入遮蔽用短冊板17の歪な変形を防止するために、該石炭粒子侵入遮蔽用短冊板17の上方端部間隔横体枠16にボルトやその他の係合具19を介して下方端部を拘束する事なく揺動可能に吊設している。尚、本発明においては、石炭粒子侵入遮蔽用短冊板17を縦横に並列する場合、縦方向の上下間で板の膨脹代に相当する隙間を設ける事が好ましく、横方向の通気用隙間18についても、該短冊板の膨脹代と石炭粒子2が侵入しない程度の大きさ考慮して設ける事が好ましい。また無底構造の炉内発生ガス回遊隔離室15には、炉内発生ガスが円滑に流入しかつ回遊する様に、必要によっては上方側に炉内発生ガスの排気パイプを設けてもよい。すなわち、本発明における無底構造の炉内発生ガス回遊隔離室15は、間隔横体枠16に遊動可能に吊設した石炭粒子侵入遮蔽用短冊板17の遮蔽壁と断熱ボックス(11)に囲まれた空間の炉内ガス流通室で、炭化炉1流動する炉内発生ガス左右に隣接する石炭粒子侵入遮蔽用短冊板17微小な通気用隙間18から該炉内ガス流通室内に流入し回遊した後、別の通気用隙間18から炭化炉1にあるいは排気パイプに流出する構造に設けられている。
【0011】
上記の様に構成された本発明のコークス炉蓋は、従来のコークス化操業と同様に、炭化炉1の出入口4をシールプレート7で密閉しつつ炉蓋構造体3で閉塞した後、石炭粒子2を炭化炉1に装入する。炭化炉1に装入された石炭粒子2は、隣接する加熱炉から供給される高温度の熱で乾留されながら、徐々にコークス化する。このとき炭化炉1の中央部に装入された石炭粒子2から発生した高温度の炉内発生ガスは、石炭粒子侵入遮蔽用短冊板17流動しつつ、乾留温度に未到達の石炭粒子2を加熱しまた昇温しながら石炭粒子侵入遮蔽用短冊板17の微小な通気用隙間18から無底構造の炉内発生ガス回遊隔離室15に流入する。炉内発生ガスの流入で高温度に昇温された無底構造の炉内発生ガス回遊隔離室15は、石炭粒子侵入遮蔽用短冊板17を介して、炉蓋近傍部に装入された石炭粒子2を加熱する。この様に炉蓋近傍部に装入された石炭粒子2は、炉内発生ガスが炭化炉1の中央部から無底構造の炉内発生ガス回遊隔離室15へ流動する際に加熱され、高温度に加熱された該隔離室の石炭粒子侵入遮蔽用短冊板17から放出する熱によって加熱される。すなわち、本発明は、炉蓋近傍部に装入された石炭粒子2を炉内側と炉蓋側の両方向から熱で挟み込む加熱方式の炉蓋構造に構成されているため、炉蓋近傍部の石炭粒子2の乾留を促進し、炭化炉1の中央部に装入された石炭粒子に追従して早い時期にコークス化温度に到達する作用を奏する。また低温域で生成する泥状のタールは、凝固する事なくガス化するか、無底構造の炉内発生ガス回遊隔離室15の底部から外部へ自然排出される。
【0012】
【発明の効果】
以上説明した様に、石炭粒子侵入遮蔽用短冊板を吊設した炉内発生ガス回遊隔離室を炉蓋構造体の炉内側に設けた本発明のコークス炉蓋は、炉蓋近傍部に装入された石炭粒子を、炭化炉内の中央部に装入された石炭粒子の加熱速度に追従して昇温するため、不良コークスの発生を著しく低減し、均一な品質のコークスを製造する。また乾留中の低温域で生成したタールは、自然排出するため、コークス取出し毎のタール清掃作業が著しく減り、その清掃時間も短縮する効果を奏する。また本発明においては、無底構造の炉内発生ガス回遊隔離室がそれぞれ独立した石炭粒子侵入遮蔽用短冊板を縦横に並べしかも着脱自在な構造に製作されているため、損傷の激しい隔離室部分については該短冊板を簡単に取替える事で修復でき、またタールが通気用隙間を閉塞した場合でも上記した短冊板の表面を軽く擦る事で取除く事で復元できる特長がある。さらには石炭粒子侵入遮蔽用短冊板に耐熱性金属板を使用するため、損傷した一部を切削加工する事で再利用され、例え取替え廃棄処分材になっても鉄鋼業において再資源として活用される特長もある。
【図面の簡単な説明】
【図1】本発明の一実施例を炉高方向の断面図です。
【図2】図1のA−A線断面の一部省略拡大斜視図を示す。
【符号の説明】
1 炭化炉
2 石炭粒子
3 炉蓋構造体
4 出入口
6 炉口枠
7 シールプレート
11 断熱ボックス
15 炉内発生ガス回遊隔離室
16 間隔横体枠
17 石炭粒子侵入遮蔽用短冊板
18 通気用隙間
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a coke oven lid that raises the temperature of coal particles charged in the vicinity of an inlet / outlet (furnace lid) of a coke carbonization chamber (furnace) for producing coke to promote coking.
[0002]
[Prior art]
In the coke oven, the furnace lid that opens and closes the inlet / outlet of the carbonization furnace is resistant to high temperatures and high heat from the production conditions in which the coal particles charged in the carbonization furnace are carbonized at a high temperature of 900 ° C. or higher. For example, as disclosed in many patent publications such as Japanese Patent Publication No. 60-25072 and Japanese Utility Model Publication No. 5-56940, the inside of the furnace is sealed with a large weight of refractory bricks. It is a hermetically sealed structure provided with a pressing strip for sealing having a knife-edge cross section in the periphery. Indeed, it is a hearth made of a rigid steel frame structure. However, after the refractory brick with a large weight of about 400 mm absorbs the high-temperature heat supplied to dry-coal the coal particles from the heating chamber (furnace) adjacent to the carbonization furnace, especially after closing the furnace lid It absorbs a lot of heat in during heating. For this reason, the coal particles charged in the entrance / exit side of the carbonization furnace, that is, the vicinity of the furnace lid, are not obtained with sufficient carbonization temperature and carbonization time, and are mixed into other carbonization coke while remaining in poor coke, and are discharged from the kiln. There is a problem that has a great influence on productivity, such as the coke sorting operation that causes the quality deterioration of the coke.
[0003]
In order to solve such problems, many attempts have been made to develop a coarse carbonization furnace lid that improves the thermal efficiency in the carbonization furnace, and there are many patents behind. For example, Japanese Examined Patent Publication No. 3-40074 (filed in 1980) states that "the hot gas generated from the charge is separated from the inside of the carbonization chamber by a thermally conductive metal partition wall of at least one door in contact with the charge. through the vertical passage in the door to separate feed into the flue, the thermal conductivity of the rise and the partition wall in a passage of the gas, the upper side end region of the charge in contact with the partition wall through the partition wall A method of coking the charge by transferring part of the heat of the gas is disclosed. Based on this method, Japanese Examined Patent Publication No. 61-49353 (filed in 1982) stated that “gas generated in the furnace in which individual shielding members combined with caulking plates via spacer pieces were provided inside the furnace in an overlapping manner. “Coke oven equipped with a passage shield”, Japanese Patent Application Laid-Open No. Sho 62-72782 (filed in 1985) “The shield is divided into a plurality of shields having a U-shaped section divided in the height direction. Coke oven cover made up of a body ", Japanese Utility Model Publication No. 6-43146," Metal gas passage shields with heat resistant and flexible packings on both sides facing the coke oven wall ""Coke oven cover", Japanese Patent No. 2894065 discloses "Coke in which the inner surface of the metal gas passage component in contact with the charged coal is coated with a heat insulating material that protects it from contact with a gas having a large temperature difference. Furnace hearth " For example, “Caikaihei 2-69946” uses ceramics having a thickness of 25 mm or less for the caulking plate constituting the gas passage, and “Caikaihei” uses cordierite composite ceramics containing zinc oxide or alumina fibers. Patent No. 3-18150 discloses many structures and techniques of applied materials.
[0004]
[Problems to be solved by the invention]
Thus, with the advent of the space box type shield technology that allows the gas generated in the furnace to pass through, the heat loss of the gas generated in the furnace having high temperature heat is reduced as compared with the previous furnace lid. However, the current situation is that it has not been put into practical use.
The reason for this is not clear, but according to the estimations of the present inventors, it is considered that there were the following problems. As in Japanese Utility Model Laid-Open No. 1-174736, in a carbonization furnace in which a shield for allowing the gas generated in the furnace to pass is provided inside the furnace of the heat insulating plate and a refractory brick lining is applied to the inside of the furnace, the gas generated in the furnace is high. Although the retained heat is consumed effectively, the heat absorption amount of the refractory brick is still large, so the heating temperature of the coal particles charged in the vicinity of the furnace lid does not rise, and there is a problem that defective coke is produced . Furthermore, problems refractory bricks during opening and closing operations of the furnace lid is peeled part collides with something, it is believed that debris exfoliated refractory brick had mixed Zari writing problems coke.
[0005]
In addition, in a shield with a small gas vent, such as the above-mentioned Japanese Patent Publication No. 3-40074, the amount of gas in the furnace is suppressed, so the temperature inside the shield is low, and the coal particles in the vicinity of the furnace lid There is a problem that the heating temperature is not so increased. In addition, since the shield is made of a wide metal plate shielding member, the influence of the great thermal stress when the shielding member is rapidly cooled (shrinked) from a high temperature (expanded) repeated every time the coke is taken out. In response to this, there is a problem that the gas is deformed into a strain and the gas vent is blocked or further narrowed. In addition, mud tar generated during dry distillation flows into the vent and solidifies and closes, and the opening and cleaning work of the vent that is blocked by deformation and close contact with the tar is in an environment with high heat. It is thought that there are many problems that need to be solved in the future, such as problems that must be done briefly.
[0006]
As a result of searching for the problem of the reason why the shield developed so far as described above is not used as described above, and further repeating experiments and examinations for the purpose of eliminating the problem, the present inventors A carbonization furnace for a coke oven lid with a gas recycle isolation chamber in the furnace having a structure in which a small ventilation gap is provided on the left and right sides of the adjacent shielding strip members and the shielding walls are arranged vertically and horizontally as shielding walls. By installing it in the side of the furnace lid, when a large amount of the gas generated in the carbonization furnace that has generated high-temperature heat flows through the coal particles to the floating isolation chamber, The charged coal particles are heated directly. In addition, the high temperature gas generated in the furnace is introduced into the furnace gas separation chamber by passing through the small ventilation gaps on the left and right sides of the shielding strip without any flow restriction. The heat in the room raised to a high temperature indirectly heats the coal particles near the furnace lid through the shielding wall. In other words, the present inventors improved the coke oven lid structure of the heating method in which the coal particles charged in the vicinity of the furnace lid are sandwiched by heat from both the inside of the furnace and the side of the furnace lid. It has been found that coking of coal particles is promoted and at the same time tar generation and adhesion are remarkably suppressed.
[0007]
[Means for Solving the Problems]
The present invention is configured on the basis of this finding, and the gist of the present invention is through a seal plate in which a flange member having a knife edge cross-sectional shape that presses the furnace opening frame of a carbonization furnace charged with coal particles is joined to the peripheral portion. A heat insulating box is provided inside the furnace of the furnace lid structure that opens and closes the entrance and exit of the carbonization furnace, and further, a spacing horizontal body frame is provided at a position where the furnace height direction of the heat insulating box is divided into a plurality of stages. Coal particle intrusion shielding strips are arranged vertically and horizontally between vertical and horizontal gaps, and the upper ends of the coal particle intrusion shielding strips are suspended so as to be freely slidable from the gap horizontal frame. coal particles entering the the shielding strip plate shielding wall insulation box (11) bottomless furnace gas generated migratory isolation chamber structure (15) the temperature increase promotion coke coke carbonization furnace lid part near that attaching a surrounded by It is a furnace lid.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the drawings.
FIG. 1 shows an embodiment of the present invention in a sectional view in the furnace height direction. FIG. 2 shows an enlarged perspective view with a part omitted of the cross section taken along the line AA of FIG. In the figure, 1 is a carbonizing furnace of a coke oven. Reference numeral 2 denotes coal particles charged into the carbonization furnace 1. 3 is a furnace lid structure which opens and closes the entrance / exit 4 of the carbonization furnace 1. The furnace lid structure 3 is provided with a thin seal plate 7 that presses the furnace port frame 6 of the carbonization furnace 1 to the carbonization furnace side of a steel frame frame 5 reinforced with flange members at the frame frame and other necessary portions. Thus, it is assembled in a structure that opens and closes the entrance / exit 4 of the carbonization furnace 1. 8 is a scissors, which strongly presses and fastens the steel frame 5 to the inlet / outlet 4 of the carbonization furnace 1 and is configured by combining fastening members such as compression springs and screw bolts. In addition, a flange member 9 having a knife edge cross-sectional shape (tapered cross-sectional shape) is joined to the peripheral portion of the seal plate 7 and can be moved forward and backward using a cylinder or a spring that presses the flange member 9 against the furnace port frame 6. A pressing jig 10 is provided. That is, the furnace lid structure 3 in the present invention closes the entrance / exit 4 of the carbonization furnace 1 via the seal plate 7 that seals the inside of the carbonization furnace 1 while pressing the furnace port frame 6 of the carbonization furnace 1, and It is provided in a structure that opens and closes the entrance / exit 4 by an advance / retreat driving operation of the structure 3.
[0009]
11 is a heat insulation box. The heat insulating box 11 is a metal heat resistant box 12 filled with a generally used fire resistant heat insulating material having a high heat insulating effect such as alumina silicate, isolites, carbon wood, ceramic material, etc. It is provided in the furnace lid structure 3 via the body 3 and via the furnace plate 13 and the seal plate 7 or further the slide plate 14. The figure shows an embodiment in which the heat insulating box 11 is attached to the furnace lid structure 3 via a furnace plate 13, a seal plate 7, and a slide plate 14 with a bolt joint (not shown). That is, the heat insulation box 11 protects the seal plate 7 from heat, prevents heat released to the furnace lid structure 3 and releases it, and the generated gas in the furnace circulating in the furnace lid side of the carbonization furnace 1 has a high temperature. This has the effect of maintaining the heat.
[0010]
Furthermore, in the present invention, a gas having high-temperature heat generated in the carbonization furnace 1 through the heat insulating box 11 is circulated (moved) through the inside of the furnace lid structure 3 assembled in the above-described structure. the furnace gas generated migratory isolation chamber 15 of a bottomless structure is provided for. The bottomless gas generating and isolating chamber 15 is processed or assembled into a hollow frame member of a holding shape such as a bag shape or a cylindrical shape or an arbitrary shape at a position where the furnace height direction is divided into a plurality of stages. A spacing horizontal body frame 16 made of heat-resistant steel or other heat-resistant metal material that does not deform into the pressing force of the particles 2 or other external pressure is attached to the heat insulating box 11, and the spacing horizontal body frame 16 is Coal particle ingress shielding strips 17 made of the same material are juxtaposed in a grid-like arrangement as shown in the figure with minute ventilation gaps 18 on the left and right, or in an intermittent arrangement alternately above and below, and a coke kiln. In order to prevent the deformation of the strip 17 for shielding the coal particle intrusion due to the characteristics of the metal that occurs inevitably when it is cooled from a high temperature to a low temperature repeated every time it is taken out, the coal particle intrusion shielding is prevented. Short for Via bolts or other engaging member 19 the upper end to the spacing transverse body frame 16 of the plate 17 is swingably suspended without restraining the lower end. In the present invention, when the coal particle intrusion shielding strips 17 are juxtaposed in the vertical and horizontal directions, it is preferable to provide a gap corresponding to the expansion allowance of the plate between the upper and lower sides in the vertical direction. However, it is preferable that the strip plate is provided in consideration of the expansion allowance and the size that the coal particles 2 do not enter. Further, if necessary, an exhaust pipe for the in-furnace generated gas may be provided in the bottomless gas generating and isolating chamber 15 so that the in-furnace generated gas smoothly flows in and flows. That is, the bottomless gas generating and isolating chamber 15 of the bottomless structure according to the present invention is defined by the shielding wall of the intrusion shielding strip 17 and the heat insulation box (11) suspended from the space frame 16 so as to be freely movable. in furnace gas flow chamber of the enclosed space, the furnace the gas flow chamber from minute ventilation gap 18 of coal particles entering the shielding strip plate 17 furnace generating the gas flowing through the carbonization furnace 1 is adjacent to the left and right After entering and migrating, it is provided in a structure that flows out from another ventilation gap 18 to the carbonization furnace 1 or to the exhaust pipe.
[0011]
The coke oven lid of the present invention configured as described above is similar to the conventional coking operation. After the inlet / outlet 4 of the carbonization furnace 1 is closed with the seal plate 7 and sealed with the furnace lid structure 3, the coal particles 2 is charged into the carbonization furnace 1. The coal particles 2 charged in the carbonization furnace 1 gradually coke while being carbonized with high-temperature heat supplied from an adjacent heating furnace . At this time, the high-temperature in-furnace gas generated from the coal particles 2 charged in the center of the carbonization furnace 1 flows to the coal particle intrusion shielding strip 17 and the coal particles 2 that have not reached the dry distillation temperature. As the temperature rises and the temperature rises, the gas flows from the minute ventilation gap 18 of the coal particle intrusion shielding strip 17 into the gas-separated separation chamber 15 generated in the bottomless structure. Coal furnace gas generated migratory isolation chamber 15 of a bottomless structure is heated in flowing furnace gas generated in high temperature, through the coal particles entering the shielding strip plate 17, which is charged to the furnace roof vicinity Particle 2 is heated. The coal particles 2 charged in the vicinity of the furnace lid in this way are heated when the in-furnace generated gas flows from the central part of the carbonization furnace 1 to the in-furnace generated gas recirculation separation chamber 15 having a bottom structure. It is heated by the heat released from the coal particle intrusion shielding strip 17 in the isolation chamber heated to the temperature. That is, the present invention is, because it is composed of coal particles 2 are charged into the furnace lid vicinity of both the furnace interior and furnace lid side to the furnace cover structure heating system sandwiching a thermal, furnace roof vicinity of coal It promotes the dry distillation of the particles 2 and follows the coal particles charged in the center of the carbonization furnace 1 to reach the coking temperature at an early stage. Further, the mud tar generated in the low temperature region is gasified without solidifying, or is naturally discharged to the outside from the bottom of the in-furnace generated gas recirculation and separation chamber 15.
[0012]
【The invention's effect】
As described above, the coke oven lid according to the present invention in which the gas generation isolation chamber in the furnace in which the strip for shielding the coal particle intrusion is suspended is provided inside the furnace lid structure is inserted in the vicinity of the furnace lid. Since the heated coal particles are heated to follow the heating rate of the coal particles charged in the central portion of the carbonization furnace, the generation of defective coke is remarkably reduced, and coke with uniform quality is produced. Further, since tar generated in a low temperature region during dry distillation is naturally discharged, the tar cleaning work for each coke removal is remarkably reduced, and the cleaning time is shortened. Further, in the present invention, the bottomless gas generating and isolating chamber in the furnace is constructed in such a manner that the coal particle intrusion shielding strips are arranged vertically and horizontally and are detachable, so that the severely damaged isolation chamber portion Can be repaired by simply replacing the strip, and even when tar closes the ventilation gap, it can be restored by lightly rubbing the surface of the strip. Furthermore, because heat-resistant metal plates are used for the coal particle intrusion shielding strips, they can be reused by cutting some damaged parts, and even if they become replacement waste disposal materials, they are used as resources in the steel industry. There is also a feature.
[Brief description of the drawings]
FIG. 1 is a sectional view in the furnace height direction according to an embodiment of the present invention.
2 is a partially omitted enlarged perspective view of a cross section taken along line AA of FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Carbonization furnace 2 Coal particle 3 Furnace structure 4 Entrance / exit 6 Furnace frame 7 Seal plate 11 Heat insulation box 15 Gas circulation isolation chamber 16 Space | interval horizontal body frame 17 Coal particle intrusion shielding strip 18 Ventilation clearance

Claims (1)

石炭粒子(2)を装入する炭化炉(1)の炉口枠(6)を押圧するナイフエッジ断面形状のフランジ部材(9)を周縁部に接合したシールプレート(7)を介して炭化炉(1)の出入口(4)を開閉する炉蓋構造体(3)の炉内側に断熱ボックス(11)を設け、さらに該断熱ボックス(11)の炉高方向を複数段に分割する位置に間隔横体枠(16)を設けると共に、該間隔横体枠(16)の上下離隔間に石炭粒子侵入遮蔽用短冊板(17)を左右に微小な通気用間隙(18)を設けて縦横に並列しかつ該石炭粒子侵入遮蔽用短冊板(17)の上方端部を間隔横体枠(16)に遊動可能に吊設した石炭粒子侵入遮蔽用短冊板遮蔽壁と前記断熱ボックス(11)で囲まれた無底構造の炉内発生ガス回遊隔離室(15)を付設した事を特徴とするコークス炭化炉蓋近傍部の昇温促進用コークス炉蓋。Carbonization furnace through a seal plate (7) joined to the peripheral edge of a flange member (9) having a knife edge cross-sectional shape that presses the furnace port frame (6) of the carbonization furnace (1) charged with coal particles (2). A heat insulation box (11) is provided inside the furnace of the furnace lid structure (3) that opens and closes the entrance / exit (4) of (1), and further, the furnace height direction of the heat insulation box (11) is spaced at a position where it is divided into a plurality of stages. A horizontal frame (16) is provided, and a strip (17) for shielding and intruding coal particles is provided in the vertical and horizontal directions with minute ventilation gaps (18) on the left and right sides between the vertical spaces of the horizontal frame (16). In addition, the upper end of the coal particle intrusion shielding strip (17 ) is surrounded by a coal particle intrusion shielding strip shielding wall suspended in a freely movable manner on the interval horizontal frame (16) and the heat insulating box (11). be characterized in that annexed furnace gas generated migratory isolation chamber of a bottomless structure (15) which Coke oven lid promotes Atsushi Nobori of the coke carbonization furnace lid vicinity.
JP2002210272A 2002-06-13 2002-06-13 Coke oven lid for promoting temperature rise near the coke carbonization oven lid Expired - Lifetime JP3937156B2 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
JP2002210272A JP3937156B2 (en) 2002-06-13 2002-06-13 Coke oven lid for promoting temperature rise near the coke carbonization oven lid
RU2005100518/15A RU2005100518A (en) 2002-06-13 2003-06-12 DOOR OF THE COKE FURNACE, ENSURING TO INCREASE THE TEMPERATURE NEAR IT (OPTIONS)
KR1020047020123A KR100649069B1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
CNB038137569A CN100352891C (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
EP03764117A EP1533357A1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
US10/519,509 US7341647B2 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
PL03373157A PL373157A1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
CA002489081A CA2489081A1 (en) 2002-06-13 2003-06-12 Coke oven doors for promoting temperature increase in the vicinity thereof
AU2003244118A AU2003244118A1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover
PCT/JP2003/007480 WO2004007639A1 (en) 2002-06-13 2003-06-12 Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002210272A JP3937156B2 (en) 2002-06-13 2002-06-13 Coke oven lid for promoting temperature rise near the coke carbonization oven lid

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JP2004018852A5 JP2004018852A5 (en) 2005-04-21
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