JP2004130333A - Multi-cavity compacting press - Google Patents

Multi-cavity compacting press Download PDF

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Publication number
JP2004130333A
JP2004130333A JP2002296012A JP2002296012A JP2004130333A JP 2004130333 A JP2004130333 A JP 2004130333A JP 2002296012 A JP2002296012 A JP 2002296012A JP 2002296012 A JP2002296012 A JP 2002296012A JP 2004130333 A JP2004130333 A JP 2004130333A
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JP
Japan
Prior art keywords
powder
hopper
hoppers
weighing
molding
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JP2002296012A
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Japanese (ja)
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JP3648564B2 (en
Inventor
Toshiyuki Suganuma
菅沼 利行
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Iwatani Corp
Kohtaki Precision Machine Co Ltd
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Iwatani International Corp
Kohtaki Precision Machine Co Ltd
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Priority to JP2002296012A priority Critical patent/JP3648564B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a multi-cavity compacting press with which height dimensions and the accuracy of density variation are improved and productivity is increased. <P>SOLUTION: This press is provided with a tool set 1 having a plurality of dies, a feeder device 2 for filling each die with molding powder in each hopper by integrally horizontally moving powder feeding hoppers of the same number and the same arrangement pattern as the dies onto die holders, weighing hoppers of the same number and the same arrangement pattern as the feeder device which are provided on the upper part of the powder feeding hoppers in the standby position, first stage transfer hoppers of the same number and powder feeding chutes of the same number provided between both hoppers. The press is constituted of a weighing device 3 for housing weighed molding powder in each hopper, a hopper device 4 for distributing and feeding the molding powder to each first stage transfer hopper with the powder hopper provided in the upper part of the weighing device 3 and a sub-hopper device 5 for feeding the molding powder of a prescribed weight in the each weighing hopper to each powder feeding hopper with the second transfer hoppers of the same number which are vertically moved between each weighing hopper and each powder feeding hopper. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、粉末冶金における粉末成形プレスに関し、特に成形粉末を両押成形(フローティングダイ法、ウィズドロアル法の両方法を含む)することによって1個の金型で複数個の圧粉成形品を同時に得るための多数個取り粉末成形プレスに関する。
【0002】
【従来の技術】
多数個取り粉末成形プレスにおけるツールセットについての基本的な構造については、既に広く知られるところである。
また、成形に際して重量秤量・重量充填方式で行わせるものとしては、同様に知られるところである(例えば、特許文献1参照。)。
【0003】
【特許文献1】
特開2002−1592号公報(第4頁左欄の第1行〜第20行及び図3)
【0004】
従来周知の構造の多数個取り粉末成形プレスにおいて成形粉末のダイへの供給方法は体積充填方式によるものであって、構造が簡単であること、生産性の向上を図る点で好ましいことなどから専らこの方式が採用されていたのである。
【0005】
体積充填方式としては、設定された充填深さに粉末の自重落下によって行う「落し込み充填」と、抜出し状態でフィーダをダイホルダ上に移動させた後、ダイ上昇又は下パンチ下降によって行う「吸込み充填」とがあるが、何れも充填された粉末の質量にバラツキが生じて、圧粉体の高さ寸法、密度バラツキ精度が低下する問題がある。
【0006】
ところで、従来の体積充填方式による多数個取り粉末成形プレスに対して、特許文献1に示される如き重量秤量・重量充填方式のものを採用することが一応考えられるが、この場合、多数個のダイに対して、正確な重量秤量を実施した粉末を同時の一斉にしかも生産性良く確実に充填させ得ることは、従来の技術手段では容易には行えないものであって、この点がネックとなって現状ではこうした重量秤量・重量充填方式の多数個取り粉末成形プレスは今以て提供されるに至っていないと言うのが実状である。
【0007】
【発明が解決しようとする課題】
このような問題点を解決するべく本発明は成されたものであって、従って、本発明の目的は、高さ寸法、密度バラツキ精度の向上を図るとともに、生産性の増強を果たし得る自動粉末成形が可能な多数個取り粉末成形プレスを提供することにある。
【0008】
【課題を解決するための手段】
しかして本出願人は、上記課題を解決するためとして、請求項1の発明は、成形粉末を加圧成形して複数個の圧粉成形品を同時に得るための多数個取り粉末成形プレスであって、所定の配列パターンで配設される複数個のダイ7、各ダイ7を一体に保持するダイホルダ8、各ダイ7に対応して上下動可能に設けられる複数個の上パンチ9及び複数個の下パンチ10からなる金型を備えるツールセット1と、前記各ダイ7と同じ配列パターンで設けられる複数個の給粉ホッパ11を備え、ダイホルダ8の上面に沿う合心位置に側方の待機位置から一体に横移動させて、各給粉ホッパ11内の所定重量の成形粉末を各ダイ7に充填させる給粉フィーダ装置2と、重量検出器18を有し前記待機位置にある複数個の給粉ホッパ11の上方に同じ配列パターンで設けられる複数個の秤量ホッパ12、その周りに設けられる同数の第1段中継ホッパ13、両ホッパ12、13間に亘って設けられる供給量が調節可能な複数個の給粉シュート14を備え、第1段中継ホッパ13及び給粉シュート14を経て各秤量ホッパ12内に所定重量の成形粉末をそれぞれ収容させる秤量装置3と、秤量ホッパ12と同数の分配底口23を有し秤量ホッパ12の上方に設けられる粉末ホッパ15を備え、各分配底口23を各第1段中継ホッパ13にそれぞれ連絡して粉末ホッパ15内の成形粉末を各第1段中継ホッパ13に分配供給するホッパ装置4と、複数個の秤量ホッパ12と給粉ホッパ11の間に同じ配列パターンで一体に上下移動可能に設けられる複数個の第2段中継ホッパ16を備え、各秤量ホッパ12内の所定重量の成形粉末を受渡しにより各給粉ホッパ11に供給するサブホッパ装置5とを含んでいて、成形粉末がホッパ装置4から秤量装置3、サブホッパ装置5、給粉フィーダ装置2を順に経ることで実行される多数個同時重量秤量・重量充填が成された後において粉末成形が行われるようになっていることを特徴とする多数個取り粉末成形プレスを提供するものである。
【0009】
上記粉末成形プレスにおいて、予め数回分の加圧成形に見合った量の成形粉末がホッパ装置4の粉末ホッパ15内に送入されて底部に隙間なく均整に充填されているものとして、各分配底口23により等分配され放出された成形粉末を、秤量装置3の各第1段中継ホッパ13内に送らせ、この各中継ホッパ13内に適宜の量の成形粉末を一旦貯留させる。
【0010】
各秤量ホッパ12に溜まっている成形粉末を、各給粉シュート14内を経て供給量を調節しながら各秤量ホッパ12に送り込ませる。その際、各秤量ホッパ12側では重量検出器18の秤量作動が個々に行われるため、金型の各ダイ7での加圧成形分に見合った正確な重量の成形粉末を貯留することができ、一方、各給粉シュート14での給送は停止する。
【0011】
こうして、各秤量ホッパ12における重量秤量の下での粉末貯留が終わると、次に、各底口を開かせて、各秤量ホッパ12内の貯留粉末をその直下位置に配設しているサブホッパ装置5の各第2段中継ホッパ16内に送り込ませる。続いて、サブホッパ装置5を給粉フィーダ装置2の直上位置まで降下動させ、各第2段中継ホッパ16が各給粉ホッパ11の直真上位置に至ったところで、各底口を開かせて、各第2段中継ホッパ16内の貯留粉末を各給粉ホッパ11内にそれぞれ送り込ませる。
【0012】
各給粉ホッパ11への給粉フィーダ装置2からの粉末受渡しが成された時点で、次に、それらの給粉ホッパ11を前記ダイホルダ8の上面に沿う合心位置に側方の待機位置から一体に横移動させて、各給粉ホッパ11の底口が各ダイ7に対して合心位置に揃ったところで、それらの底口を開かせて給粉ホッパ11内の所定重量の成形粉末を対応する各ダイ7に充填させるようにする。かくして、一連の動作に基づく多数個同時重量秤量及び重量充填が確実かつ円滑に行われるものである。
【0013】
このように、本発明の粉末成形プレスによれば、複数個のダイ7におけると同様の所定の配列パターンで配設してなる複数個の給粉ホッパ11、秤量ホッパ12及び第2段中継ホッパ16を備えた構成としたこと、各秤量ホッパ12での確実な重量秤量を一斉に行わせ得る構成としたこととによって、「重量充填」方式に基づく多数個取り粉末成形プレスを容易に提供することが可能となったものである。
【0014】
また、上記課題を解決するためとして、請求項2の発明は、上記粉末成形プレスにおける秤量装置3の複数個の給粉シュート14が、該シュート14を給粉方向に振動させるリニアフィーダ20と、このリニアフィーダ20を少なくとも高速・中速・低速の3段に振動させる振動速度調節手段21とを備える構成とした多数個取り粉末成形プレスを提供するものである。
【0015】
上記粉末成形プレスにおいて、複数個の給粉シュート14での給粉の際に、リニアフィーダ20の振動速度を高速・中速・低速の3段に速度調節可能とすることにより、例えば、初めは高速振動で短時間に多量の粉末を給送し、中速・低速と順次振動速度を下げて、最終段階には給送量の微調整を行わせるなどの給送量コントロールが簡単かつ精確にできることから、重量秤量を精度よく、しかもスピーディに行える多数個取り粉末成形プレスを提供できる。
【0016】
【発明の実施の形態】
以下、本発明に係る多数個取り粉末成形プレスの実施形態について、各図面を参照しながら逐次説明する。
図1は、本発明の粉末成形プレスにおける第1の実施形態の外観示正面図を示し、また図2は、同じく外観示右側面図を示す。両図に図示の粉末成形プレスは、ツールセット1と、給粉フィーダ装置2と、秤量装置3と、ホッパ装置4と、サブホッパ装置5とを要素機構として備え、更に、ワーク搬出装置6を付帯機構として備える。
以上の各装置は、1基の多数個取り粉末成形プレスとしてシステム化されていて、左側中程にある操作ボックス25により全体の動作制御を集中管理できるようになっている。なお、この粉末成形プレスは、例えば同形の7個の円柱状圧粉成形品を同時に製造し得るように構成されている。
【0017】
ツールセット1の構成
図3は、ツールセット1の一部断面示する正面図、図4は、図3の矢示線A、Cから見た上・下パンチ9、10の平面図、図5は、図3の矢示線Bから見たダイホルダ8部の断面図である。ツールセット1は、従来からある「ウィズドロアル法」による両押成形の多数個取りツールセットと基本的な構成は同じであって、所定の配列パターンで配設される7個のダイ7、各ダイ7を一体に保持するダイホルダ8、このダイホルダ8を取り巻いて支持するダイプレート50、各ダイ7に対応して上下動可能に設けられる7個の上パンチ9及び7個の下パンチ10を要素部材とする金型を備える。この場合、各ダイ7の配列パターンとしては、例えばダイホルダ8の中心に1点と、その周りの一つの仮想円周上の6等分周位置の6点との7位置を持つパターンに設定され、これに対応して7個の上パンチ9及び7個の下パンチ10が上パンチホルダ26及び下パンチホルダ27に取り付けられ、一方、ダイホルダ8は、加圧成形時に図3の中心線より右半部の最上位置と左半部の最下位置との間を下降動するようになっている。
【0018】
給粉フィーダ装置2の構成
図6は、給粉フィーダ装置2の一部省略示・機能示する平面図、図7は、同じく一部省略示・機能示する正面図である。給粉フィーダ装置2は、7個の給粉ホッパ11と、それらホッパ11を一体に横移動させるアクチュエータとしてのエアシリンダ28と、各ホッパ11に共通させて各底口を一斉に開閉口可能に設けた1枚のシャッタ17と、該シャッタ17を開閉口のために横摺動させるアクチュエータとしてのエアシリンダ29とを備える。
【0019】
ダイホルダ8を支持するダイプレート50に対して一対の水平レール31がフィーダテーブル51とセットで一体的に取付けられており、さらに、この一対の水平レール31に案内されて張り板30が水平移動可能に設けられていて、この張り板30に7個の給粉ホッパ11が各底口を等水平レベルの下向きに開口させて取り付けられている。この取付け状態では、前記各ダイ7と略同一の円形状を成している各底口が各ダイ7の配列パターンと同じパターン配列になっている。一方、上記張り板30と水平レール31の間にエアシリンダ28を亘らせて取り付けていて、このエアシリンダ28のロッド伸縮作動に伴って張り板30を水平移動させて、7個の給粉ホッパ11をダイホルダ8の直近側方の図2に示される待機位置からダイホルダ8の上面に沿う合心位置に、即ち、7個の各ダイ7と7個の各底口とが合心する位置に水平往復移動できるようになっている。
【0020】
一方、7個の給粉ホッパ11の直下部には、前記シャッタ17と、前記エアシリンダ29とが設けられている。シャッタ17は、図6に示すように7個の給粉ホッパ11の底口と略同一の円形状に形成した7個の孔32をそれら底口と同じ配列パターンの位置に穿孔させていて、エアシリンダ29のロッド伸縮作動に伴ってシャッタ17を水平移動させて、7個の孔32を各底口に全て合致させる一斉開口状態と図6に示す一斉閉口状態とに切り替え作動し得るようになっており、当然のことながら、この一斉開口状態は7個の給粉ホッパ11をダイホルダ8の上面に沿う合心位置にさせた充填動作の際に同期して行わせ、一斉閉口状態は充填操作以外の時期において行わせるものであるのは言うまでもない。なお、図6、7において33は、張り板30に取付けたガイド筒であり、また、34は、ガイド筒33に挿通してシャッタ17に取付けたガイド棒である。
【0021】
秤量装置3の構成
図8は、秤量装置3及びサブホッパ装置5の平面図を、図9は、同じく正面図を、図10は、秤量装置3の1単位構造体の正面図をそれぞれ示す。図示の秤量装置3は、7個の秤量ホッパ12と、7個の第1段中継ホッパ13と、7個の給粉シュート14と、各秤量ホッパ12に設けられるロードセルで実現される重量検出器18と、同じく各秤量ホッパ12に設けられるシャッタ19と、7個の給粉シュート14に設けられる加振動機構としてのリニアフィーダ20と、各リニアフィーダ20に付設される振動速度調節手段21とを備える。
【0022】
各秤量ホッパ12、各第1段中継ホッパ13、各給粉シュート14、各ロードセル18、各リニアフィーダ20及び各振動速度調節手段21の要素部材は、ベース35上に所定の配置でそれぞれ取付けられる。このベース35は、前記待機位置の給粉フィーダ装置2の真上方位置において架台36及びブラケット37を介して成形プレス本体枠に水平固定されている。
【0023】
7個の秤量ホッパ12は、各底口を等水平レベルの下向きに開口させてベース35の中央部に各ロードセル18を介して上下方向にレベル移動可能にそれぞれ取り付けられている。この取付け状態では、円形状を成している各底口が前記配列パターンと同じパターン配列であって、給粉フィーダ装置2の7個の給粉ホッパ11に対して真上方位置でそれぞれ合心した配置態様をとっている。それらの秤量ホッパ12は図10に示すように、楔形のシャッタ19が底口に開閉可能に介設されていて、アクチュエータとしてのエアシリンダ38によってシャッタ19を上下動させ底口を開閉するようになっている。
【0024】
7個の第1段中継ホッパ13は、対応する各秤量ホッパ12の周りに配置して各底口が秤量ホッパ12の頂部側入口に比して若干高レベル位置となるように高さを決めてベース35にそれぞれ固定させる。この場合、例えば図8に示すように、中心部の1個の秤量ホッパ12に対応する第1段中継ホッパ13はその手前側に配置し、左側の3個の各秤量ホッパ12に対応する3個の第1段中継ホッパ13はその左側に配置し、右側の3個の各秤量ホッパ12に対応する3個の第1段中継ホッパ13はその左側に配置することにより、コンパクトに纏まった取付けができる。
【0025】
一方、7個の給粉シュート14は、角ダクト状に形成した筒体がそれぞれ用いられていて、対関係にある第1段中継ホッパ13の底口と秤量ホッパ12の頂部側入口との間に亘らせて、図示しないが緩衝材などを介して微振動が可能に水平状に配設されている。この各給粉シュート14の下部には、リニアフィーダ20と振動速度調節手段21とを一体させて形成してなる加振動機構が取付けられていて、リニアフィーダ20を駆動し振動速度調節することにより、各給粉シュート14を長手側の給粉方向に振動させて給粉シュート14に送り込ませる粉末の供給量を増減調節することができるようになっている。なお、図10中の39は、給粉シュート14の中間部に配設した開口量調整用の調整ゲートである。
【0026】
ホッパ装置4の構成
図11は、ホッパ装置4の正面図を、図12は、同じく縦断右側面図をそれぞれ示す。ホッパ装置4は1個の粉末ホッパ15を備えていて、秤量装置3の上方位置において成形プレス本体枠に取付けられる。この粉末ホッパ15は、底口部が秤量ホッパ12と同数(本実施態様では7個)で等形状の分配出口23を横一列に並べて開口してなる複出口形ホッパに形成されているとともに、本体内の適当な個所にはエアノッカ40とレベルスイッチ41とが取付けられている。エアノッカ40はホッパ15内の成形粉末が偏ったまま滞留することのないように、空気力を利用して各分配出口23上方に隙間なく均一にかつ安定した状態で成形粉末を貯留させるためのものであり、一方、レベルスイッチ41はホッパ15内の成形粉末の貯留量を一定に保持させるための検出器として設けられたものである。このように形成してなる粉末ホッパ15は、可とう性を有する例えばゴムホースからなる連絡管24を各分配出口23に接続して、この各ホース24端口を下方位置に存する各秤量ホッパ12の頂部入口にそれぞれ連結しており、このようにすることにより、粉末ホッパ15内の成形粉末を各秤量ホッパ12に均等に分配供給できるようになっている。
【0027】
サブホッパ装置5の構成
図13には、サブホッパ装置5の一部省略示底面図が表示される。図8、9及び図13を併せ参照して、サブホッパ装置5は、7個の第2段中継ホッパ16と、それらホッパ16を一体に上下移動させるアクチュエータとしてのエアシリンダ43と、上下移動の際の案内機構としてのガイド筒44及びガイド棒45からなるガイド部材と、各ホッパ16に共通させて各底口を一斉に開閉口可能に設けた1枚のシャッタ22と、該シャッタ22を開閉口のために横摺動させるアクチュエータとしてのエアシリンダ47とを備え、秤量装置3に関連してその直下部に設けて、装置全体としてエアシリンダ43と前記ガイド部材とによって前記ベース35に対し上下移動可能に取付けている。
【0028】
水平配置したホッパ取付板42はエアシリンダ43と前記ガイド部材とを介して前記ベース35に対し上下移動可能に取付けられ、このホッパ取付板42に7個の第2段中継ホッパ16が各底口を等水平レベルの下向きに開口させて固定されている。この取付け状態では、7個の第2段中継ホッパ16の各頂部ホッパ口が各秤量ホッパ12の底口に対してその配列パターンと同じパターン配列で合心し、一方、各底口が下方の各給粉ホッパ11に対してその配列パターンと同じパターン配列で合心するように位置付けられている。このように取付けられてなる7個の第2段中継ホッパ16は、エアシリンダ43のロッド伸縮作動に伴って、7個の各秤量ホッパ12と7個の各給粉ホッパ11との間で上下往復移動できるようになっている。
【0029】
一方、7個の第2段中継ホッパ16の各底口の直下部には、前記シャッタ22と、前記エアシリンダ47とが設けられている。シャッタ22は、図13に示すように7個の第2段中継ホッパ16の底口と略同一の円形状に形成した7個の孔46をそれら底口と同じ配列パターンの位置に穿孔させていて、前記ホッパ取付板42とシャッタ22とに亘って取付けたエアシリンダ47のロッド伸縮作動に伴ってシャッタ22を水平移動させて、7個の孔46を各底口に全て合致させる一斉開口状態と図13に示す一斉閉口状態とに切り替え作動し得るようになっている。なお、図13において48は、ホッパ取付板42に取付けたガイド筒であり、また、49は、ガイド筒48に挿通してシャッタ22に取付けたガイド棒である。
【0030】
粉末成形プレスの動作
予め所要回数分の加圧成形に見合った量の成形粉末がホッパ装置4の粉末ホッパ15内に送入されて底部に隙間なく均整に充填されているものとして、各分配底口23により等分配され放出された成形粉末を、秤量装置3の各第1段中継ホッパ13内に送らせ、この各中継ホッパ13内に適宜の量の成形粉末を一旦貯留させる。
【0031】
各中継ホッパ13に溜まっている成形粉末を、各給粉シュート14内を経て供給量を調節しながら各秤量ホッパ12に送り込ませる。その際、各給粉シュート14側では、リニアフィーダ20の振動速度を高速・中速・低速の3段に速度調節可能とすることにより、例えば、初めは高速振動で短時間に多量の粉末を給送し、中速・低速と順次振動速度を下げて、最終段階には給送量の微調整を行わせるなどの給送量コントロールが行われ、一方、各秤量ホッパ12側では重量検出器18による秤量作動が個々に行われ、これらによって、金型の各ダイ7での加圧成形分に見合った正確な重量の成形粉末を各秤量ホッパ12に貯留することができ、一方、各給粉シュート14での給送は停止する。
【0032】
こうして、各秤量ホッパ12における重量秤量の下での粉末貯留が終わると、次に、各底口を開かせて、各秤量ホッパ12内の貯留粉末をその直下位置に配設しているサブホッパ装置5の各第2段中継ホッパ16内に送り込ませる。続いて、サブホッパ装置5を給粉フィーダ装置2の直上位置まで降下動させ、各第2段中継ホッパ16が各給粉ホッパ11の直真上位置に至ったところで、各底口を開かせて、各第2段中継ホッパ16内の貯留粉末を各給粉ホッパ11内にそれぞれ送り込ませる。
【0033】
給粉フィーダ装置2の各給粉ホッパ11への粉末受渡しが成された時点で、次に、それらの給粉ホッパ11を前記ダイホルダ8の上面に沿う合心位置に側方の待機位置から一体に横移動させて、各給粉ホッパ11の底口が各ダイ7に対して合心位置に揃ったところで、それらの底口を開かせて給粉ホッパ11内の所定重量の成形粉末を対応する各ダイ7に充填させるようにする。かくして、一連の動作に基づく多数個同時重量秤量及び重量充填が確実かつ円滑に繰り返し行われるものである。
【0034】
【発明の効果】
本発明の多数個取り粉末成形プレスによれば、複数個のダイ7におけると同様の所定の配列パターンで配設してなる複数個の給粉ホッパ、秤量ホッパ及び第2段中継ホッパを備えた構成としたこと、各秤量ホッパでの確実な重量秤量を一斉に行わせ得る構成としたこととによって、「重量充填」方式に基づく多数個取り粉末成形プレスを容易に提供することが可能である。
【0035】
このように「重量充填」方式に基づく多数個取りが行えることにより、圧粉体の高さ寸法のバラツキを最小限に抑え得ることで、後工程(研磨など)の時間を短縮もしくは削減できて、生産性向上に寄与するところ多大である。また、圧粉体の密度バラツキを最小限に抑え得ることにより、製品としての性能向上が図れる利点がある。
【0036】
また、本発明は、秤量装置3の複数個の給粉シュートが、該シュートを給粉方向に振動させるリニアフィーダと、このリニアフィーダを少なくとも高速・中速・低速の3段に振動させる振動速度調節手段とを備える構成としたことにより、給送量コントロールが簡単かつ精確にできて重量秤量を精度よく、しかもスピーディに行える多数個取り粉末成形プレスを提供できる利点がある。
【図面の簡単な説明】
【図1】本発明の粉末成形プレスにおける第1の実施形態の外観示正面図。
【図2】本発明の粉末成形プレスにおける第1の実施形態の外観示右側面図。
【図3】ツールセット1の一部断面示する正面図。
【図4】図3の矢示線A,Cから見た上・下パンチ9,10の平面図。
【図5】図3の矢示線Bから見たダイホルダ8部の断面図。
【図6】給粉フィーダ装置2の一部省略示・機能示する平面図。
【図7】給粉フィーダ装置2の一部省略示・機能示する正面図。
【図8】秤量装置3及びサブホッパ装置5の平面図。
【図9】秤量装置3及びサブホッパ装置5の正面図。
【図10】秤量装置3の1単位構造体の正面図。
【図11】ホッパ装置4の正面図。
【図12】ホッパ装置4の縦断右側面図。
【図13】サブホッパ装置5の一部省略示底面図。
【符号の説明】
1…ツールセット    2…給粉フィーダ装置  3…秤量装置
4…ホッパ装置     5…サブホッパ装置   6…ワーク搬出装置
7…ダイ        8…ダイホルダ     9…上パンチ
10…下パンチ     11…給粉ホッパ    12…秤量ホッパ
13…第1段中継ホッパ 14…給粉シュート   15…粉末ホッパ
16…第2段中継ホッパ 17…シャッタ     18…重量検出器
19…シャッタ     20…リニアフィーダ  21…振動速度調節手段
22…シャッタ     23…分配底口     24…連絡管
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a powder molding press in powder metallurgy, and in particular, to form a plurality of green compacts simultaneously with a single mold by performing double pressing (including both a floating die method and a withdrawal method) on molding powder. The invention relates to a multi-cavity powder molding press for obtaining.
[0002]
[Prior art]
The basic structure of a tool set in a multi-cavity powder molding press is already widely known.
In addition, it is also known that molding is performed by a weight weighing / weight filling method (for example, see Patent Document 1).
[0003]
[Patent Document 1]
JP-A-2002-1592 (1st line to 20th line on the left column on page 4 and FIG. 3)
[0004]
In the conventional multi-cavity powder molding press, the method of supplying molding powder to the die is based on the volume filling method, and is exclusively used because of its simple structure and favorable point of improving productivity. This method was adopted.
[0005]
As the volume filling method, there are two methods: "drop filling" performed by dropping the powder to its set filling depth by its own weight, and "suction filling" performed by moving the feeder onto the die holder in the withdrawn state and raising the die or lowering the lower punch. However, in both cases, there is a problem that the mass of the filled powder varies and the height dimension and density variation accuracy of the green compact are reduced.
[0006]
By the way, it is conceivable to adopt a weight weighing / weight filling method as shown in Patent Document 1 for a conventional multi-piece powder molding press by a volume filling method. On the other hand, it is not possible to fill powders weighed accurately at the same time and simultaneously with good productivity, and this cannot be easily achieved by conventional technical means. However, at present, such a multi-powder molding press of the weight weighing / filling type has not been provided.
[0007]
[Problems to be solved by the invention]
The present invention has been made in order to solve such problems, and accordingly, an object of the present invention is to improve the height dimension, the density variation accuracy, and to improve the productivity of the automatic powder. An object of the present invention is to provide a multi-cavity powder molding press capable of molding.
[0008]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the applicant of the present invention provides a multi-cavity powder molding press for simultaneously molding a molding powder to obtain a plurality of compacts. A plurality of dies 7 arranged in a predetermined array pattern, a die holder 8 for holding the dies 7 integrally, a plurality of upper punches 9 and a plurality of upper punches 9 provided movably up and down corresponding to the dies 7 A tool set 1 having a die composed of a lower punch 10 and a plurality of powder feeding hoppers 11 provided in the same arrangement pattern as the respective dies 7, and a side standby at a center position along the upper surface of the die holder 8. A plurality of powder feeders 2 having a weight detector 18 and a powder feeder device 2 for horizontally moving from the position to fill each die 7 with a predetermined weight of molding powder in each powder hopper 11; Same arrangement above the feed hopper 11 A plurality of weighing hoppers 12 provided in turns, an equal number of first-stage relay hoppers 13 provided therearound, and a plurality of powder feeding chutes 14 provided between the two hoppers 12 and 13 and having an adjustable supply amount are provided. A weighing hopper having the same number of distribution bottom ports 23 as the weighing hoppers 12, each having a predetermined weight of formed powder in each weighing hopper 12 via the first-stage relay hopper 13 and the powder feeding chute 14; A hopper 15 provided above the hopper 12, and each distribution bottom port 23 is connected to each of the first-stage relay hoppers 13 to distribute and supply the molding powder in the powder hopper 15 to each of the first-stage relay hoppers 13. The apparatus has a plurality of second-stage relay hoppers 16 which are integrally and vertically movable in the same arrangement pattern between the plurality of weighing hoppers 12 and the powder feeding hoppers 11. And a sub-hopper device 5 for supplying a predetermined weight of the molding powder in the feeding unit 12 to each of the powder feeding hoppers 11 by passing the molding powder from the hopper device 4 to the weighing device 3, the sub-hopper device 5, and the powder feeding feeder device 2 in this order. It is intended to provide a multi-cavity powder molding press characterized in that powder molding is performed after multiple simultaneous weight weighing and weight filling are performed.
[0009]
In the above powder compacting press, it is assumed that the amount of compacting powder corresponding to several press moldings in advance is fed into the powder hopper 15 of the hopper device 4 and the bottom is uniformly filled without gaps. The molding powder equally distributed and discharged through the port 23 is sent into each first-stage relay hopper 13 of the weighing device 3, and an appropriate amount of the molding powder is temporarily stored in each relay hopper 13.
[0010]
The molding powder stored in each weighing hopper 12 is fed into each weighing hopper 12 while adjusting the supply amount through each powder feeding chute 14. At this time, since the weighing operation of the weight detectors 18 is individually performed on each weighing hopper 12 side, it is possible to store a molding powder having an accurate weight corresponding to the amount of pressure molding in each die 7 of the mold. On the other hand, the feeding in each of the feeding chutes 14 is stopped.
[0011]
When the powder storage under the weight weighing in each of the weighing hoppers 12 is completed in this way, the sub-hopper device which opens the respective bottom ports and arranges the stored powder in each of the weighing hoppers 12 at a position immediately below the powder hoppers 12. 5 is fed into each second-stage relay hopper 16. Subsequently, the sub hopper device 5 is moved down to a position immediately above the powder feeder device 2, and when each of the second-stage relay hoppers 16 has reached a position immediately above each powder hopper 11, each bottom port is opened. Then, the powder stored in each second-stage relay hopper 16 is fed into each of the powder supply hoppers 11.
[0012]
When the powder has been delivered from the feeder feeder 2 to each of the feed hoppers 11, the feed hoppers 11 are then moved from the side standby position to a centered position along the upper surface of the die holder 8. When the bottoms of the respective feeding hoppers 11 are aligned with the respective dies 7, the bottoms of the respective feeding hoppers 11 are opened so that the molding powder having a predetermined weight in the feeding hopper 11 is removed. Each corresponding die 7 is filled. Thus, simultaneous multiple weight weighing and weight filling based on a series of operations can be performed reliably and smoothly.
[0013]
As described above, according to the powder molding press of the present invention, the plurality of powder feeding hoppers 11, the weighing hoppers 12, and the second-stage relay hoppers arranged in the same predetermined arrangement pattern as in the plurality of dies 7 are provided. 16 and a configuration capable of simultaneously performing reliable weight weighing in each weighing hopper 12, thereby easily providing a multi-cavity powder molding press based on the “weight filling” method. It is now possible.
[0014]
In order to solve the above-mentioned problem, the invention of claim 2 is characterized in that a plurality of powder feeding chutes 14 of the weighing device 3 in the powder molding press include a linear feeder 20 that vibrates the chutes 14 in a powder feeding direction; This invention provides a multi-cavity powder molding press having a configuration including vibration speed adjusting means 21 for vibrating the linear feeder 20 at least in three stages of high speed, medium speed and low speed.
[0015]
In the powder compacting press, when powder is supplied by a plurality of powder supply chutes 14, the linear feeder 20 can be adjusted to three speeds of a high speed, a medium speed, and a low speed by, for example, Easy and precise feeding amount control, such as feeding a large amount of powder in a short time with high-speed vibration, gradually lowering the vibration speed from medium speed to low speed, and finely adjusting the feeding amount in the final stage Therefore, it is possible to provide a multi-cavity powder molding press that can accurately and speedily perform weight weighing.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of a multi-cavity powder molding press according to the present invention will be sequentially described with reference to the drawings.
FIG. 1 is a front view showing the appearance of a first embodiment of the powder molding press of the present invention, and FIG. 2 is a right side view showing the same appearance. The powder molding press shown in both figures includes a tool set 1, a powder feeder device 2, a weighing device 3, a hopper device 4, and a sub hopper device 5 as element mechanisms, and further includes a work unloading device 6. Provide as a mechanism.
Each of the above devices is systematized as one multi-cavity powder molding press, and the operation control of the whole can be centrally managed by the operation box 25 in the middle on the left side. The powder compacting press is configured so that, for example, seven columnar compacts of the same shape can be manufactured simultaneously.
[0017]
Configuration of tool set 1 :
FIG. 3 is a front view showing a partial cross section of the tool set 1, FIG. 4 is a plan view of the upper and lower punches 9 and 10 viewed from arrows A and C in FIG. 3, and FIG. It is sectional drawing of the die holder 8 part seen from arrow line B. The tool set 1 has the same basic configuration as a conventional multi-cavity multi-cavity tool set by the “withdrawal method”, and includes seven dies 7 arranged in a predetermined arrangement pattern, A die holder 8 for integrally holding the die 7, a die plate 50 surrounding and supporting the die holder 8, and seven upper punches 9 and seven lower punches 10 movably provided up and down corresponding to the respective dies 7 are element members. Is provided. In this case, the array pattern of each die 7 is set to a pattern having seven positions, for example, one point at the center of the die holder 8 and six points at six equally divided positions on one virtual circle around the die holder 8. Correspondingly, seven upper punches 9 and seven lower punches 10 are attached to the upper punch holder 26 and the lower punch holder 27, while the die holder 8 is located at the right of the center line in FIG. It moves downward between the uppermost position of the half and the lowermost position of the left half.
[0018]
Configuration of the feeder 2 :
FIG. 6 is a plan view showing a part of the powder feeder device 2 partially omitted and showing functions, and FIG. The powder feeder device 2 includes seven powder feed hoppers 11, an air cylinder 28 as an actuator for moving the hoppers 11 together, and a common opening for all the hoppers 11. A shutter 17 is provided, and an air cylinder 29 is provided as an actuator for horizontally sliding the shutter 17 for opening and closing.
[0019]
A pair of horizontal rails 31 are integrally attached to the die plate 50 supporting the die holder 8 in a set with the feeder table 51. Further, the upholstery plate 30 can be moved horizontally by being guided by the pair of horizontal rails 31. , And seven feeding hoppers 11 are attached to the upholstered plate 30 so that each bottom opening is opened downward at an equal horizontal level. In this mounting state, each bottom opening having a substantially identical circular shape to each die 7 has the same pattern arrangement as the arrangement pattern of each die 7. On the other hand, an air cylinder 28 is mounted between the upholstery plate 30 and the horizontal rail 31 so that the upholstery plate 30 is horizontally moved in accordance with the rod expansion and contraction operation of the air cylinder 28, and seven powder feeders are provided. The hopper 11 is moved from the standby position shown in FIG. 2 on the immediate side of the die holder 8 to a centered position along the upper surface of the die holder 8, that is, a position where the seven dies 7 and the seven bottom ports are aligned. Can be moved back and forth horizontally.
[0020]
On the other hand, the shutter 17 and the air cylinder 29 are provided immediately below the seven powder supply hoppers 11. As shown in FIG. 6, the shutter 17 has seven holes 32 formed in the same circular shape as the bottom ports of the seven powder feeding hoppers 11 at the positions of the same arrangement pattern as those bottom ports. The shutter 17 is horizontally moved in accordance with the rod expansion and contraction operation of the air cylinder 29, so that the shutter 17 can be switched between a simultaneous opening state in which all the seven holes 32 match the respective bottom openings and a simultaneous closing state shown in FIG. As a matter of course, the simultaneous opening state is performed in synchronization with the filling operation in which the seven powder feeding hoppers 11 are located at the center positions along the upper surface of the die holder 8, and the simultaneous closing state is the simultaneous filling state. Needless to say, it is performed at a time other than the operation. 6 and 7, reference numeral 33 denotes a guide tube attached to the upholstered plate 30, and reference numeral 34 denotes a guide rod inserted into the guide tube 33 and attached to the shutter 17.
[0021]
Configuration of weighing device 3 :
8 is a plan view of the weighing device 3 and the sub hopper device 5, FIG. 9 is a front view of the same, and FIG. 10 is a front view of one unit structure of the weighing device 3, respectively. The illustrated weighing device 3 includes seven weighing hoppers 12, seven first-stage relay hoppers 13, seven powder feeding chutes 14, and a weight detector realized by a load cell provided in each weighing hopper 12. 18, a shutter 19 also provided on each weighing hopper 12, a linear feeder 20 as a vibrating mechanism provided on the seven powder feeding chutes 14, and a vibration speed adjusting means 21 attached to each linear feeder 20. Prepare.
[0022]
The element members of each weighing hopper 12, each first-stage relay hopper 13, each powder feeding chute 14, each load cell 18, each linear feeder 20, and each vibration speed adjusting means 21 are respectively mounted on a base 35 in a predetermined arrangement. . The base 35 is horizontally fixed to the molding press body frame via the gantry 36 and the bracket 37 at a position directly above the powder feeder device 2 at the standby position.
[0023]
The seven weighing hoppers 12 are attached to the center of the base 35 so as to be vertically movable through the respective load cells 18 with their bottom ports opened downward at the same horizontal level. In this mounting state, each bottom opening having a circular shape has the same pattern arrangement as the above arrangement pattern, and is centered at a position directly above the seven powder supply hoppers 11 of the powder supply feeder device 2 respectively. The arrangement is as follows. As shown in FIG. 10, these weighing hoppers 12 have a wedge-shaped shutter 19 interposed at the bottom opening so as to be openable and closable. The shutter 19 is moved up and down by an air cylinder 38 as an actuator to open and close the bottom opening. Has become.
[0024]
The seven first-stage relay hoppers 13 are arranged around the corresponding weighing hoppers 12 and the height is determined so that each bottom port is at a slightly higher level position than the top-side entrance of the weighing hopper 12. To the base 35 respectively. In this case, as shown in FIG. 8, for example, the first-stage relay hopper 13 corresponding to one weighing hopper 12 at the center is disposed on the front side thereof, and the third relay hopper 13 corresponding to each of the three weighing hoppers 12 on the left side. The three first-stage relay hoppers 13 are arranged on the left side, and the three first-stage relay hoppers 13 corresponding to the three weighing hoppers 12 on the right side are arranged on the left side, so that they can be mounted compactly. Can be.
[0025]
On the other hand, each of the seven powder feeding chutes 14 has a cylindrical body formed in the shape of a square duct, and is provided between the bottom port of the first-stage relay hopper 13 and the top port of the weighing hopper 12 in a paired relationship. Although not shown, it is horizontally arranged so as to be capable of fine vibration via a buffer material or the like. A vibrating mechanism formed by integrally forming a linear feeder 20 and a vibration speed adjusting means 21 is attached to a lower portion of each of the powder feeding chutes 14, and the linear feeder 20 is driven to adjust the vibration speed. By vibrating each of the feeding chutes 14 in the feeding direction on the longitudinal side, the supply amount of the powder to be fed into the feeding chutes 14 can be increased or decreased. Reference numeral 39 in FIG. 10 is an adjustment gate for adjusting the opening amount, which is disposed at an intermediate portion of the powder feeding chute 14.
[0026]
Configuration of hopper device 4 :
FIG. 11 is a front view of the hopper device 4, and FIG. The hopper device 4 includes one powder hopper 15 and is attached to the forming press body frame at a position above the weighing device 3. The powder hopper 15 is formed as a double-outlet hopper having the same number of bottom mouths as the weighing hoppers 12 (seven in this embodiment) and having equal-shape distribution outlets 23 arranged in a row and opened. An air knocker 40 and a level switch 41 are mounted at appropriate locations in the body. The air knocker 40 uses air force to store the molding powder in a uniform and stable state without any gap above each distribution outlet 23 by using pneumatic force so that the molding powder in the hopper 15 does not stay unbalanced. On the other hand, the level switch 41 is provided as a detector for keeping the stored amount of the molding powder in the hopper 15 constant. The powder hopper 15 thus formed is connected to each of the distribution outlets 23 by connecting a flexible connecting pipe 24 made of, for example, a rubber hose, and connecting the end of each hose 24 to the top of each weighing hopper 12 located at a lower position. Each of the hoppers is connected to the inlet, so that the molding powder in the powder hopper 15 can be evenly distributed and supplied to each of the weighing hoppers 12.
[0027]
Configuration of sub hopper device 5 :
FIG. 13 shows a partially omitted bottom view of the sub-hopper device 5. 8, 9 and 13, the sub-hopper device 5 includes seven second-stage relay hoppers 16, an air cylinder 43 as an actuator that integrally moves the hoppers 16 up and down, A guide member comprising a guide cylinder 44 and a guide rod 45 as a guide mechanism, a single shutter 22 provided in common with the hoppers 16 so that the bottom ports can be simultaneously opened and closed, and the shutter 22 is opened and closed. And an air cylinder 47 as an actuator which is slid laterally for the weighing device 3 and is provided immediately below the weighing device 3 so as to move up and down with respect to the base 35 by the air cylinder 43 and the guide member as a whole. Mounted as possible.
[0028]
The horizontally disposed hopper mounting plate 42 is vertically movably mounted on the base 35 via an air cylinder 43 and the guide member, and seven second-stage relay hoppers 16 are provided on the hopper mounting plate 42 at respective bottom ports. Are fixed by opening downwards at the same horizontal level. In this mounting state, the top hopper openings of the seven second-stage relay hoppers 16 are aligned with the bottom openings of the respective weighing hoppers 12 in the same pattern arrangement as the arrangement pattern thereof, while each bottom opening is located on the lower side. The respective feed hoppers 11 are positioned so as to be centered in the same pattern arrangement as the arrangement pattern. The seven second-stage relay hoppers 16 attached in this manner move up and down between the seven weighing hoppers 12 and the seven powder feeding hoppers 11 as the rods of the air cylinder 43 expand and contract. It can be moved back and forth.
[0029]
On the other hand, the shutter 22 and the air cylinder 47 are provided immediately below each bottom opening of the seven second-stage relay hoppers 16. As shown in FIG. 13, the shutter 22 has seven holes 46 formed in the same circular shape as the bottom openings of the seven second-stage relay hoppers 16 at positions in the same arrangement pattern as those bottom openings. Then, the shutter 22 is horizontally moved in accordance with the rod expansion and contraction operation of the air cylinder 47 mounted between the hopper mounting plate 42 and the shutter 22 to simultaneously open all the seven holes 46 to the respective bottom ports. And the simultaneous closing state shown in FIG. In FIG. 13, reference numeral 48 denotes a guide cylinder mounted on the hopper mounting plate 42, and reference numeral 49 denotes a guide rod inserted through the guide cylinder 48 and mounted on the shutter 22.
[0030]
Powder press operation :
It is assumed that a required amount of molding powder for the required number of press moldings has been sent into the powder hopper 15 of the hopper device 4 and that the bottom is uniformly filled without gaps, and is equally distributed by the distribution bottom ports 23. The discharged molding powder is sent into each first-stage relay hopper 13 of the weighing device 3, and an appropriate amount of the molding powder is temporarily stored in each relay hopper 13.
[0031]
The molding powder stored in each relay hopper 13 is sent into each weighing hopper 12 while adjusting the supply amount through each powder feeding chute 14. At this time, on each feed chute 14 side, the vibration speed of the linear feeder 20 can be adjusted to three stages of a high speed, a medium speed, and a low speed. Feeding, the medium speed and low speed are sequentially reduced in vibration speed, and in the final stage, feed amount control such as fine adjustment of the feed amount is performed. On the other hand, a weight detector is provided on each weighing hopper 12 side. The weighing operation by each of the dies 18 is performed individually, so that the molding powder having an accurate weight corresponding to the amount of the press molding in each die 7 of the mold can be stored in each weighing hopper 12, while Feeding by the powder chute 14 is stopped.
[0032]
When the powder storage under the weight weighing in each of the weighing hoppers 12 is completed in this way, the sub-hopper device which opens the respective bottom ports and arranges the stored powder in each of the weighing hoppers 12 at a position immediately below the powder hoppers 12. 5 is fed into each second-stage relay hopper 16. Subsequently, the sub hopper device 5 is moved down to a position immediately above the powder feeder device 2, and when each of the second-stage relay hoppers 16 has reached a position immediately above each powder hopper 11, each bottom port is opened. Then, the powder stored in each second-stage relay hopper 16 is fed into each of the powder supply hoppers 11.
[0033]
When the powder has been delivered to each of the powder feeding hoppers 11 of the powder feeding feeder device 2, the powder feeding hoppers 11 are then integrated into a centered position along the upper surface of the die holder 8 from a side standby position. When the bottom opening of each feeding hopper 11 is aligned with the center of each die 7, the bottom opening is opened to handle the molding powder having a predetermined weight in the feeding hopper 11. Each die 7 to be filled. Thus, simultaneous multiple weight weighing and weight filling based on a series of operations can be reliably and smoothly repeated.
[0034]
【The invention's effect】
According to the multi-cavity powder molding press of the present invention, a plurality of powder feeding hoppers, a weighing hopper, and a second-stage relay hopper arranged in the same predetermined arrangement pattern as in the plurality of dies 7 are provided. With the configuration and the configuration capable of simultaneously performing reliable weight weighing in each weighing hopper, it is possible to easily provide a multi-cavity powder molding press based on the "weight filling" method. .
[0035]
In this way, by performing multi-piece picking based on the “weight filling” method, variations in the height of the green compact can be minimized, so that the time of the post-process (polishing, etc.) can be reduced or reduced. , Which contributes to productivity improvement. In addition, there is an advantage that the performance as a product can be improved by minimizing the density variation of the green compact.
[0036]
The present invention also provides a linear feeder in which a plurality of powder feeding chutes of the weighing device 3 vibrate the chutes in a powder feeding direction, and a vibration speed in which the linear feeder is vibrated at least in three stages of high speed, medium speed, and low speed. With the configuration including the adjusting means, there is an advantage that a multi-cavity powder molding press capable of easily and accurately controlling the feeding amount, accurately weighing, and speedily can be provided.
[Brief description of the drawings]
FIG. 1 is a front view showing the appearance of a first embodiment of a powder molding press according to the present invention.
FIG. 2 is a right side view showing the appearance of the first embodiment of the powder molding press of the present invention.
FIG. 3 is a front view showing a partial cross section of the tool set 1;
FIG. 4 is a plan view of the upper and lower punches 9, 10 viewed from arrows A, C in FIG.
FIG. 5 is a cross-sectional view of the die holder 8 taken along the arrow line B in FIG.
FIG. 6 is a plan view showing a part of the powder feeding feeder device 2, which is partially omitted and functions.
FIG. 7 is a front view showing a part of the powder feeder device 2 in a partially omitted and functional view.
8 is a plan view of the weighing device 3 and the sub hopper device 5. FIG.
FIG. 9 is a front view of the weighing device 3 and the sub-hopper device 5.
FIG. 10 is a front view of one unit structure of the weighing device 3;
11 is a front view of the hopper device 4. FIG.
FIG. 12 is a vertical right side view of the hopper device 4;
FIG. 13 is a partially omitted bottom view of the sub-hopper device 5;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Tool set 2 ... Feeding feeder device 3 ... Weighing device 4 ... Hopper device 5 ... Sub hopper device 6 ... Work unloading device 7 ... Die 8 ... Die holder 9 ... Upper punch 10 ... Lower punch 11 ... Feeding hopper 12 ... Weighing hopper DESCRIPTION OF SYMBOLS 13 ... 1st stage relay hopper 14 ... Powder supply chute 15 ... Powder hopper 16 ... 2nd stage relay hopper 17 ... Shutter 18 ... Weight detector 19 ... Shutter 20 ... Linear feeder 21 ... Vibration speed adjusting means 22 ... Shutter 23 ... Distribution Bottom mouth 24 ... Connecting pipe

Claims (2)

成形粉末を加圧成形して複数個の圧粉成形品を同時に得るための多数個取り粉末成形プレスであって、
所定の配列パターンで配設される複数個のダイ(7)、各ダイ(7)を一体に保持するダイホルダ(8)、各ダイ(7)に対応して上下動可能に設けられる複数個の上パンチ(9)及び複数個の下パンチ(10)からなる金型を備えるツールセット(1)と、
前記各ダイ(7)と同じ配列パターンで設けられる複数個の給粉ホッパ(11)を備え、ダイホルダ(8)の上面に沿う合心位置に側方の待機位置から一体に横移動させて、各給粉ホッパ(11)内の所定重量の成形粉末を各ダイ(7)に充填させる給粉フィーダ装置(2)と、
重量検出器(18)を有し前記待機位置にある複数個の給粉ホッパ(11)の上方に同じ配列パターンで設けられる複数個の秤量ホッパ(12)、その周りに設けられる同数の第1段中継ホッパ(13)、両ホッパ(12)、(13)間に亘って設けられる供給量が調節可能な複数個の給粉シュート(14)を備え、第1段中継ホッパ(13)及び給粉シュート(14)を経て各秤量ホッパ(12)内に所定重量の成形粉末をそれぞれ収容させる秤量装置(3)と、
秤量ホッパ(12)と同数の分配底口(23)を有し秤量ホッパ(12)の上方に設けられる粉末ホッパ(15)を備え、各分配底口(23)を第1段中継ホッパ(13)に連絡して粉末ホッパ(15)内の成形粉末を各第1段中継ホッパ(13)に分配供給するホッパ装置(4)と、
複数個の秤量ホッパ(12)と給粉ホッパ(11)の間に同じ配列パターンで一体に上下移動可能に設けられる複数個の第2段中継ホッパ(16)を備え、各秤量ホッパ(12)内の所定重量の成形粉末を受渡しにより各給粉ホッパ(11)に供給するサブホッパ装置(5)とを含んでいて、
成形粉末がホッパ装置(4)から秤量装置(3)、サブホッパ装置(5)、給粉フィーダ装置(2)を順に経ることで実行される多数個同時重量秤量・重量充填が成された後において粉末成形が行われるようになっていることを特徴とする多数個取り粉末成形プレス。
A multi-cavity powder molding press for simultaneously molding a molding powder to obtain a plurality of green compacts,
A plurality of dies (7) arranged in a predetermined arrangement pattern, a die holder (8) for integrally holding each die (7), and a plurality of dies provided to be vertically movable corresponding to each die (7). A tool set (1) including a mold including an upper punch (9) and a plurality of lower punches (10);
A plurality of powder feeding hoppers (11) provided in the same arrangement pattern as the respective dies (7) are provided, and are laterally moved from a standby position on the side to a concentric position along an upper surface of the die holder (8). A powder feeder device (2) for filling each die (7) with a predetermined weight of molding powder in each powder hopper (11);
A plurality of weighing hoppers (12) having a weight detector (18) and provided in the same arrangement pattern above the plurality of powder feeding hoppers (11) at the standby position, and an equal number of first hoppers provided therearound. A first-stage relay hopper (13), a plurality of powder supply chutes (14) provided between the two hoppers (12) and (13) and having an adjustable supply amount; A weighing device (3) for storing a predetermined weight of molding powder in each weighing hopper (12) via a powder chute (14);
A powder hopper (15) having the same number of distribution bottoms (23) as the weighing hoppers (12) and provided above the weighing hopper (12) is provided, and each distribution bottom (23) is connected to the first-stage relay hopper (13). And a hopper device (4) for distributing and supplying the formed powder in the powder hopper (15) to each first-stage relay hopper (13);
A plurality of second-stage relay hoppers (16) are provided between the plurality of weighing hoppers (12) and the powder feeding hopper (11) so as to be integrally movable in the same arrangement pattern in the vertical direction. And a sub-hopper device (5) for supplying a predetermined weight of the molding powder to each of the powder feeding hoppers (11) by delivery.
After the molding powder is sequentially weighed and filled by a large number of pieces, which is executed by sequentially passing through the hopper device (4), the weighing device (3), the sub hopper device (5), and the powder feeder device (2). A multi-cavity powder molding press characterized in that powder molding is performed.
秤量装置(3)における複数個の給粉シュート(14)が、該シュート(14)を給粉方向に振動させるリニアフィーダ(20)と、このリニアフィーダ(20)を少なくとも高速・中速・低速の3段に振動させる振動速度調節手段(21)とを備える請求項1記載の多数個取り粉末成形プレス。A plurality of powder feeding chutes (14) in the weighing device (3) are provided with a linear feeder (20) for vibrating the chute (14) in a powder feeding direction, and the linear feeder (20) is driven at least at high speed, medium speed and low speed. The multi-cavity powder molding press according to claim 1, further comprising a vibration speed adjusting means (21) for vibrating in three stages.
JP2002296012A 2002-10-09 2002-10-09 Multi-cavity powder molding press Expired - Lifetime JP3648564B2 (en)

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Publication number Priority date Publication date Assignee Title
CN103802351A (en) * 2014-03-03 2014-05-21 吉林大学 Automatic pressing machine
KR102224809B1 (en) * 2019-10-16 2021-03-09 현대자동차주식회사 Powder filling system for sintering
CN112895076A (en) * 2021-03-02 2021-06-04 辽阳锻压机床股份有限公司 Production process of electric spiral brick press for realizing accurate feeding
CN113071032A (en) * 2021-03-30 2021-07-06 东莞市恒卓硅橡胶制品有限公司 Automatic production-based sealing ring machining equipment and machining process thereof
CN114526798A (en) * 2022-03-22 2022-05-24 江西开源自动化设备有限公司 Powder weighing mechanism and magnetic field press with multiple molds

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103802351A (en) * 2014-03-03 2014-05-21 吉林大学 Automatic pressing machine
KR102224809B1 (en) * 2019-10-16 2021-03-09 현대자동차주식회사 Powder filling system for sintering
CN112895076A (en) * 2021-03-02 2021-06-04 辽阳锻压机床股份有限公司 Production process of electric spiral brick press for realizing accurate feeding
CN113071032A (en) * 2021-03-30 2021-07-06 东莞市恒卓硅橡胶制品有限公司 Automatic production-based sealing ring machining equipment and machining process thereof
CN114526798A (en) * 2022-03-22 2022-05-24 江西开源自动化设备有限公司 Powder weighing mechanism and magnetic field press with multiple molds
CN114526798B (en) * 2022-03-22 2023-06-09 江西开源自动化设备有限公司 Powder weighing mechanism and one-die multi-piece magnetic field press

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