JP2004125394A - Refrigerator - Google Patents

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Publication number
JP2004125394A
JP2004125394A JP2003420666A JP2003420666A JP2004125394A JP 2004125394 A JP2004125394 A JP 2004125394A JP 2003420666 A JP2003420666 A JP 2003420666A JP 2003420666 A JP2003420666 A JP 2003420666A JP 2004125394 A JP2004125394 A JP 2004125394A
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vacuum heat
insulating material
heat insulating
refrigerator
door
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JP3607280B2 (en
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Hidetomo Takanishi
高西 英知
Tsukasa Takushima
宅島 司
Tsuyoshi Otsu
大津 強
Kimihiro Nishiyama
西山 仁啓
Yuji Natsuhara
夏原 雄司
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Panasonic Holdings Corp
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Matsushita Refrigeration Co
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a refrigerator applied with a vacuum heat insulation material, having excellent appearance of the outer surface stuck with the vacuum heat insulation material. <P>SOLUTION: In this refrigerator wherein a door 27 has a hard urethane foam 13 and the vacuum heat insulation material 38, a door inner plate 42 of the door 27 constituting the front face is formed with a depth-direction level-different face and protrusion parts 43 shaped on the in-chamber side, the vacuum heat insulation material 38 is stuck to a frontmost part of the level-different face such that the vacuum heat insulation material 38 covers the protrusion parts 43, the hard urethane foam 13 is injected and foamed, and the hard urethane foam 13 is also filled in the protrusion parts 43 from a space part between the vacuum heat insulation material 38 and the door inner plate 42 of the door 27. Thereby, because the vacuum heat insulation material 38 does not directly contact with the outer face of the door 27, deformation of the outer face of the door 27 caused by contraction after the foaming of the hard urethane foam 13 is not generated. <P>COPYRIGHT: (C)2004,JPO

Description

 本発明は、真空断熱材を利用した冷蔵庫に関するものである。 The present invention relates to a refrigerator using a vacuum heat insulating material.

 近年、冷蔵庫の省エネルギー化や省スペース化を狙いに、冷蔵庫の断熱性能を高める一手段として、高断熱性能を有する真空断熱材を利用する方法があり、省エネルギーの要請が益々高まる今日では、硬質ウレタンフォームと比較して数倍から10倍程度の断熱性能を有する真空断熱材を適切な範囲内で最大限に利用することにより断熱性能を向上させていくことが急務であるといえる。一方、真空断熱材を冷蔵庫の断熱箱体に硬質ウレタンフォームと複層して適用した場合、硬質ウレタンフォームと真空断熱材の収縮率の違いにより、断熱箱体の外観に変形が生じるという課題を有していた。そして、上記課題を解決する手段としては、特許文献1に記載されたものが知られている。 In recent years, in order to save energy and space in refrigerators, there is a method of using vacuum insulation materials having high heat insulation performance as a means of improving the heat insulation performance of refrigerators. It is urgently necessary to improve the heat insulating performance by maximizing the use of a vacuum heat insulating material having a heat insulating performance several to ten times that of the foam within an appropriate range. On the other hand, when vacuum insulation is applied to the heat insulation box of a refrigerator with multiple layers of hard urethane foam, there is a problem that the appearance of the heat insulation box is deformed due to the difference in the shrinkage ratio between the hard urethane foam and the vacuum insulation. Had. As means for solving the above-mentioned problems, there is known one described in Patent Document 1.

 以下、図面を参照しながら上記従来の冷蔵庫を説明する。 Hereinafter, the above-described conventional refrigerator will be described with reference to the drawings.

 図24は、従来の冷蔵庫の前面開口部に配置される扉の断面図、図25は、図24のA部拡大図である。 FIG. 24 is a cross-sectional view of a door arranged at a front opening of a conventional refrigerator, and FIG. 25 is an enlarged view of a portion A in FIG.

 図24,25において、1は金属製の外板、2は合成樹脂製の扉枠、3は合成樹脂製の内箱、4は発泡断熱材、5は真空断熱材である。6は真空断熱材5と外板1との間に介挿される離型紙で、真空断熱材5より大きく形成されている。したがって、外板1の内面に離型紙6を介して真空断熱材5が位置しているので、発泡断熱材4の発泡後に発泡断熱材4が収縮するが、離型紙6の作用により外板1と離型紙6との間に隙間xを生じさせることで外板1の変形を防止するものである。
実開昭61−141690号公報
In FIGS. 24 and 25, 1 is a metal outer plate, 2 is a synthetic resin door frame, 3 is a synthetic resin inner box, 4 is a foam heat insulating material, and 5 is a vacuum heat insulating material. Reference numeral 6 denotes a release paper inserted between the vacuum heat insulating material 5 and the outer plate 1, and is formed larger than the vacuum heat insulating material 5. Therefore, since the vacuum heat insulating material 5 is located on the inner surface of the outer plate 1 via the release paper 6, the foam heat insulating material 4 contracts after the foam heat insulating material 4 is foamed. By forming a gap x between the outer plate 1 and the release paper 6, the deformation of the outer plate 1 is prevented.
Japanese Utility Model Publication No. 61-141690

 しかしながら、上記従来例に記載されている冷蔵庫では、外板の外見上の変形は防止できるものの、外板と発泡断熱材との間に隙間が生じてしまうので使用者が手に触れたりした場合の外板のべこつき等による触感が悪くなるという問題があった。 However, in the refrigerator described in the above conventional example, although the appearance deformation of the outer plate can be prevented, a gap is generated between the outer plate and the foamed heat insulating material, so that the user may touch the outer plate. However, there is a problem that the tactile sensation is deteriorated due to the sticking of the outer plate.

 本発明は、上記課題に鑑み、真空断熱材を使用しても、外観上の見栄えが良くかつ触感も損ねない冷蔵庫を提供するものである。 In view of the above problems, the present invention provides a refrigerator that has a good external appearance and does not impair the tactile sensation even when a vacuum heat insulating material is used.

 上記課題を解決するため、本発明の冷蔵庫は、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前面を構成する扉の内箱に庫内側に成形された突起部と奥行き方向の段違い面とを形成し、前記段違い面の最前面部に前記突起部を覆うように前記真空断熱材を貼付けて前記硬質ウレタンフォームを注入発泡し、前記扉の内箱と前記真空断熱材の空間部から前記突起部にも前記硬質ウレタンフォームを充填したものである。 In order to solve the above-mentioned problems, a refrigerator of the present invention is provided with a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, and is formed inside a refrigerator in an inner box of a door constituting a front surface. Forming a protrusion and a step surface in the depth direction, pasting the vacuum heat insulating material so as to cover the protrusion on the forefront part of the step surface, injecting and foaming the rigid urethane foam, and forming an inner box of the door. The rigid urethane foam is also filled from the space of the vacuum heat insulating material to the protrusions.

 本発明によれば、真空断熱材は扉の外面に直接接しないので、硬質ウレタンフォーム発泡後の収縮による扉の外面の変形は生じない。 According to the present invention, since the vacuum heat insulating material does not directly contact the outer surface of the door, the outer surface of the door is not deformed due to shrinkage after foaming of the rigid urethane foam.

 また、最前面部に貼付けることで真空断熱材を最大限大きくすることができ断熱性能の向上を図ることができる。さらに、内箱の庫内側に成形された突起部にも硬質ウレタンフォームを形成でき、突起部の強度を高めることができる。 真空 Furthermore, the vacuum heat insulating material can be maximized by being attached to the frontmost portion, and the heat insulating performance can be improved. Further, the rigid urethane foam can be formed also on the protrusion formed on the inner side of the inner box, and the strength of the protrusion can be increased.

 また、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前面を構成する引出し式扉に配設する真空断熱材は前記扉の内箱と外板との空間部に配置し、前記空間部に配置するために真空断熱材と扉内板との間に部分的にスペーサを用い、前記スペーサを前記引出し式扉のレールを固定するレール固定部に対応して配置したものである。 Further, in a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between the outer case and the inner case, the vacuum heat insulating material arranged on the drawer type door constituting the front surface is a space between the inner case and the outer plate of the door. Part, a spacer is partially used between the vacuum heat insulating material and the door inner plate to be disposed in the space, and the spacer corresponds to a rail fixing part for fixing the rail of the drawer type door. It is arranged.

 本発明によれば、真空断熱材は扉の外面に直接接しないので、硬質ウレタンフォーム発泡後の収縮による扉の外面の変形は生じないとともに、内箱の庫内側に成形されたレール固定部にも硬質ウレタンフォームを確実に形成でき、レール固定部の強度を高めることができる。 According to the present invention, since the vacuum heat insulating material does not directly contact the outer surface of the door, the outer surface of the door does not deform due to shrinkage after foaming of the rigid urethane foam, and the rail fixing portion formed on the inner side of the inner box of the inner box. Also, the rigid urethane foam can be reliably formed, and the strength of the rail fixing portion can be increased.

 また、前記スペーサは真空断熱材より軟らかい部材としたものである。 ス ペ ー サ The spacer is a member softer than the vacuum heat insulating material.

 本発明によれば、真空断熱材より軟らかい部材をスペーサとしたことにより、真空断熱材の外皮材を破損することがなく真空断熱材の信頼性を高めることができる。 According to the present invention, by using a member softer than the vacuum heat insulating material as the spacer, the reliability of the vacuum heat insulating material can be improved without damaging the outer cover material of the vacuum heat insulating material.

 また、前記スペーサは略直方体形状とし、硬質ウレタンフォームの発泡時の流れ方向と前記スペーサの長手方向を合わせたものである。 The spacer has a substantially rectangular parallelepiped shape, and the flow direction during foaming of the rigid urethane foam matches the longitudinal direction of the spacer.

 本発明によれば、スペーサによる硬質ウレタンフォームの発泡時の流れの阻害を小さくすることができ、ウレタン充填性が向上し、レール固定部の強度を確実に高めることができる。 According to the present invention, it is possible to reduce the inhibition of the flow of the rigid urethane foam during foaming by the spacer, improve the urethane filling property, and reliably increase the strength of the rail fixing portion.

 また、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材と外箱との間に前記真空断熱材の表面の平面度のばらつきを吸収して外箱外表面の変形を防止する真空断熱材よりも軟らかい軟質部材よりなる介在部材と、外箱変形要因の伝達を防止する前記真空断熱材よりも硬い硬質部材よりなる介在部材とを配設し、前記介在部材は、外箱側から硬質部材,軟質部材の順に配設したものである。 Further, in a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between the outer box and the inner box, by absorbing variations in flatness of the surface of the vacuum heat insulating material between the vacuum heat insulating material and the outer box. An interposed member made of a soft member that is softer than a vacuum heat insulating material that prevents deformation of the outer surface of the outer case, and an interposed member made of a hard member that is harder than the vacuum heat insulating material that prevents transmission of the outer box deformation factor are provided. The interposed members are arranged in the order of a hard member and a soft member from the outer box side.

 本発明によれば、真空断熱材の表面の凹凸、そり等の外箱変形要因の吸収を軟質部材が、外箱変形要因の伝達防止を硬質部材が行い、外箱外表面の変形を確実に防止できる。 According to the present invention, the unevenness of the surface of the vacuum heat insulating material, the soft member absorbs the deformation factor of the outer case such as warpage, and the hard member prevents transmission of the deformation factor of the outer case, thereby reliably deforming the outer surface of the outer case. Can be prevented.

 また、軟質部材面に真空断熱材を配置することで、介在部材による真空断熱材の外皮材の破損を防止できるとともに、外箱外表面の変形を確実に防止できる。 Further, by disposing the vacuum heat insulating material on the soft member surface, it is possible to prevent the outer insulating material of the vacuum heat insulating material from being damaged by the intervening member and to reliably prevent the outer surface of the outer box from being deformed.

 また、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材と外箱との間に放熱パイプを配設するとともに前記放熱パイプと対向する前記真空断熱材の部位に溝を設け、前記放熱パイプをアルミテープにより前記外箱に固定し、前記アルミテープの一端を庫外に延出するとともに他端を前記真空断熱材より内部に位置させることにより、前記アルミテープと前記外箱との間の第一の空隙部と前記アルミテープと真空断熱材の前記溝との間の第二の空隙部とを外部と連通させるものである。 Further, in a refrigerator including a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, a heat radiating pipe is disposed between the vacuum heat insulating material and the outer box, and the vacuum facing the heat radiating pipe is provided. By providing a groove in the portion of the heat insulating material, fixing the heat radiation pipe to the outer box with aluminum tape, extending one end of the aluminum tape out of the refrigerator and positioning the other end inside the vacuum heat insulating material. A first gap between the aluminum tape and the outer box and a second gap between the aluminum tape and the groove of the vacuum heat insulating material communicate with the outside.

 本発明によれば、真空断熱材と放熱パイプとで形成される空隙部が外部と連通していることで、前記空隙部に発泡ガスなどの気体が滞留することがなく、周囲温度の変化による前記空隙部の膨張、収縮が生じず、放熱パイプ配設部の外箱外表面の変形を防止できる。 According to the present invention, since the gap formed by the vacuum heat insulating material and the heat radiating pipe communicates with the outside, a gas such as a foaming gas does not stay in the gap, and changes in ambient temperature are caused. The expansion and contraction of the gap do not occur, and the outer surface of the outer box of the heat dissipating pipe arrangement portion can be prevented from being deformed.

 また、硬質ウレタンフォーム発泡時、マリオンパイプ配設部に若干ウレタンが流れ込むが、ウレタンが到達しない程度の距離で、庫外に位置させるアルミテープの他端を真空断熱材端部より内部に位置させることで、真空断熱材とアルミテープ間の空間と、アルミテープと外箱間の空間とが連通し、真空断熱材と外箱との空隙部の気体がスムーズに庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、放熱パイプ配設部の外箱外表面の変形を防止できる。 In addition, when the rigid urethane foam is foamed, urethane slightly flows into the mullion pipe arrangement portion, but at a distance such that the urethane does not reach, the other end of the aluminum tape positioned outside the refrigerator is positioned inside from the vacuum heat insulating material end. As a result, the space between the vacuum insulating material and the aluminum tape and the space between the aluminum tape and the outer box communicate with each other, and the gas in the gap between the vacuum insulating material and the outer box is smoothly discharged to the outside of the refrigerator. The gap does not expand or contract due to a change in the ambient temperature, so that the outer surface of the outer casing of the heat dissipating pipe disposing portion can be prevented from being deformed.

 また、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材を外箱に配設し、前記真空断熱材の配設部に対応して前記外箱外表面に細孔を設けたものである。 Further, in a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, the vacuum heat insulating material is disposed in an outer box, and the outer heat insulating member is provided in correspondence with a portion where the vacuum heat insulating material is disposed. The outer surface of the box is provided with pores.

 本発明によれば、真空断熱材と外箱との空隙部の気体がスムーズに細孔を通り庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、真空断熱材配設部の外箱外表面の変形を防止できる。 According to the present invention, since the gas in the gap between the vacuum heat insulating material and the outer box is smoothly discharged through the pores to the outside of the chamber, expansion and contraction of the gap due to a change in ambient temperature do not occur, and the vacuum Deformation of the outer surface of the outer box of the heat insulating material placement portion can be prevented.

 本発明の冷蔵庫によれば、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前面を構成する扉の内箱に庫内側に成形された突起部と奥行き方向の段違い面とを形成し、前記段違い面の最前面部に前記突起部を覆うように前記真空断熱材を貼付けて前記硬質ウレタンフォームを注入発泡し、前記扉の内箱と前記真空断熱材の空間部から前記突起部にも前記硬質ウレタンフォームを充填したものであり、真空断熱材は扉の外面に直接接しないので、硬質ウレタンフォーム発泡後の収縮による扉の外面の変形は生じない。 According to the refrigerator of the present invention, in a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, a projection formed on the inner box of the inner box of the door constituting the front surface and a depth direction The vacuum insulation material is attached so as to cover the protruding portion on the frontmost portion of the stepped surface, and the rigid urethane foam is injected and foamed, and the inner box of the door and the vacuum insulation material are formed. The rigid urethane foam is also filled from the space to the protrusions, and the vacuum heat insulating material does not directly contact the outer surface of the door, so that the outer surface of the door does not deform due to shrinkage after foaming of the rigid urethane foam.

 また、最前面部に貼付けることで真空断熱材を最大限大きくすることができ断熱性能の向上を図ることができる。さらに、内箱の庫内側に成形された突起部にも硬質ウレタンフォームを形成でき、突起部の強度を高めることができる。 真空 Furthermore, the vacuum heat insulating material can be maximized by being attached to the frontmost portion, and the heat insulating performance can be improved. Further, the rigid urethane foam can be formed also on the protrusion formed on the inner side of the inner box, and the strength of the protrusion can be increased.

 また、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前面を構成する引出し式扉に配設する真空断熱材は前記扉の内箱と外板との空間部に配置し、前記空間部に配置するために真空断熱材と扉内板との間に部分的にスペーサを用い、前記スペーサを前記引出し式扉のレールを固定するレール固定部に対応して配置したものであり、真空断熱材は扉の外面に直接接しないので、硬質ウレタンフォーム発泡後の収縮による扉の外面の変形は生じないとともに、内箱の庫内側に成形されたレール固定部にも硬質ウレタンフォームを確実に形成でき、レール固定部の強度を高めることができる。 Further, in a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between the outer case and the inner case, the vacuum heat insulating material arranged on the drawer type door constituting the front surface is a space between the inner case and the outer plate of the door. Part, a spacer is partially used between the vacuum heat insulating material and the door inner plate to be disposed in the space, and the spacer corresponds to a rail fixing part for fixing the rail of the drawer type door. Since the vacuum heat insulating material does not directly contact the outer surface of the door, the outer surface of the door does not deform due to shrinkage after foaming of hard urethane foam, and the rail fixing part formed inside the inner box of the inner box Also, the rigid urethane foam can be reliably formed, and the strength of the rail fixing portion can be increased.

 また、前記スペーサは真空断熱材より軟らかい部材としたものであり、真空断熱材の外皮材を破損することがなく真空断熱材の信頼性を高めることができる。 The spacer is made of a material softer than the vacuum heat insulating material, so that the reliability of the vacuum heat insulating material can be improved without damaging the outer cover material of the vacuum heat insulating material.

 また、前記スペーサは略直方体形状とし、硬質ウレタンフォームの発泡時の流れ方向と前記スペーサの長手方向を合わせたものであり、スペーサによる硬質ウレタンフォームの発泡時の流れの阻害を小さくすることができ、ウレタン充填性が向上し、レール固定部の強度を確実に高めることができる。 Further, the spacer has a substantially rectangular parallelepiped shape, and a flow direction at the time of foaming of the rigid urethane foam and a longitudinal direction of the spacer are matched, so that the obstruction of the flow at the time of foaming of the rigid urethane foam by the spacer can be reduced. As a result, the urethane filling property is improved, and the strength of the rail fixing portion can be reliably increased.

 また、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材と外箱との間に前記真空断熱材の表面の平面度のばらつきを吸収して外箱外表面の変形を防止する真空断熱材よりも軟らかい軟質部材よりなる介在部材と、外箱変形要因の伝達を防止する前記真空断熱材よりも硬い硬質部材よりなる介在部材とを配設し、前記介在部材は、外箱側から硬質部材,軟質部材の順に配設したものであり、真空断熱材の表面の凹凸、そり等の外箱変形要因の吸収を軟質部材が、外箱変形要因の伝達防止を硬質部材が行い、外箱外表面の変形を確実に防止できる。 Further, in a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between the outer box and the inner box, by absorbing variations in flatness of the surface of the vacuum heat insulating material between the vacuum heat insulating material and the outer box. An interposed member made of a soft member that is softer than a vacuum heat insulating material that prevents deformation of the outer surface of the outer case, and an interposed member made of a hard member that is harder than the vacuum heat insulating material that prevents transmission of the outer box deformation factor are provided. The intervening member is arranged in the order of a hard member and a soft member from the outer case side, and the soft member absorbs the outer case deformation factors such as unevenness and warpage of the surface of the vacuum heat insulating material, and the outer case deformation factor. The hard member prevents the transmission of the outer case, so that the deformation of the outer surface of the outer box can be surely prevented.

 また、軟質部材面に真空断熱材を配置することで、介在部材による真空断熱材の外皮材の破損を防止できるとともに、外箱外表面の変形を確実に防止できる。 Further, by disposing the vacuum heat insulating material on the soft member surface, it is possible to prevent the outer insulating material of the vacuum heat insulating material from being damaged by the intervening member and to reliably prevent the outer surface of the outer box from being deformed.

 また、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材と外箱との間に放熱パイプを配設するとともに前記放熱パイプと対向する前記真空断熱材の部位に溝を設け、前記放熱パイプをアルミテープにより前記外箱に固定し、前記アルミテープの一端を庫外に延出するとともに他端を前記真空断熱材より内部に位置させることにより、前記アルミテープと前記外箱との間の第一の空隙部と前記アルミテープと真空断熱材の前記溝との間の第二の空隙部とを外部と連通させるものであり、硬質ウレタンフォーム発泡時、マリオンパイプ配設部に若干ウレタンが流れ込むが、ウレタンが到達しない程度の距離で、庫外に位置させるアルミテープの他端を真空断熱材端部より内部に位置させることで、真空断熱材とアルミテープ間の空間と、アルミテープと外箱間の空間とが連通し、真空断熱材と外箱との空隙部の気体がスムーズに庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、放熱パイプ配設部の外箱外表面の変形を防止できる。 Further, in a refrigerator including a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, a heat radiating pipe is disposed between the vacuum heat insulating material and the outer box, and the vacuum facing the heat radiating pipe is provided. By providing a groove in the portion of the heat insulating material, fixing the heat radiation pipe to the outer box with aluminum tape, extending one end of the aluminum tape out of the refrigerator and positioning the other end inside the vacuum heat insulating material. A first gap between the aluminum tape and the outer box and a second gap between the aluminum tape and the groove of the vacuum heat insulating material are communicated with the outside, and a rigid urethane foam is used. At the time of foaming, urethane slightly flows into the mullion pipe installation part, but by positioning the other end of the aluminum tape outside the refrigerator inside the end of the vacuum insulation material within a distance that urethane does not reach. The space between the vacuum insulation material and the aluminum tape and the space between the aluminum tape and the outer case communicate with each other, and the gas in the gap between the vacuum insulation material and the outer case is smoothly discharged to the outside. The expansion and contraction of the gap due to the change do not occur, and the outer surface of the outer case of the heat dissipating pipe disposing portion can be prevented from being deformed.

 また、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材を外箱に配設し、前記真空断熱材の配設部に対応して前記外箱外表面に細孔を設けたものであり、真空断熱材と外箱との空隙部の気体がスムーズに細孔を通り庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、真空断熱材配設部の外箱外表面の変形を防止できる。 Further, in a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, the vacuum heat insulating material is disposed in an outer box, and the outer heat insulating member is provided in correspondence with a portion where the vacuum heat insulating material is disposed. Since pores are provided on the outer surface of the box, the gas in the gap between the vacuum heat insulating material and the outer box is smoothly discharged through the pores to the outside of the box, so that the expansion of the gap due to a change in ambient temperature. The shrinkage does not occur, and the outer surface of the outer box of the vacuum heat insulating material disposition portion can be prevented from being deformed.

 本発明の請求項1に記載の発明は、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前面を構成する扉の内箱に庫内側に成形された突起部と奥行き方向の段違い面とを形成し、前記段違い面の最前面部に前記突起部を覆うように前記真空断熱材を貼付けて前記硬質ウレタンフォームを注入発泡し、前記扉の内箱と前記真空断熱材の空間部から前記突起部にも前記硬質ウレタンフォームを充填したものである。 The invention according to claim 1 of the present invention is directed to a refrigerator having a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, wherein the projection formed on the inner box of the inner box of the door constituting the front surface is provided. Forming a part and a step surface in the depth direction, pasting the vacuum heat insulating material so as to cover the protrusion on the frontmost part of the step surface, injecting and foaming the rigid urethane foam, and forming the inner box of the door and the The rigid urethane foam is also filled from the space of the vacuum heat insulating material to the protrusions.

 本発明によれば、真空断熱材は扉の外面に直接接しないので、硬質ウレタンフォーム発泡後の収縮による扉の外面の変形は生じない。 According to the present invention, since the vacuum heat insulating material does not directly contact the outer surface of the door, the outer surface of the door is not deformed due to shrinkage after foaming of the rigid urethane foam.

 また、最前面部に貼付けることで真空断熱材を最大限大きくすることができ断熱性能の向上を図ることができる。さらに、内箱の庫内側に成形された突起部にも硬質ウレタンフォームを形成でき、突起部の強度を高めることができる。 真空 Furthermore, the vacuum heat insulating material can be maximized by being attached to the frontmost portion, and the heat insulating performance can be improved. Further, the rigid urethane foam can be formed also on the protrusion formed on the inner side of the inner box, and the strength of the protrusion can be increased.

 本発明の請求項2に記載の発明は、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前面を構成する引出し式扉に配設する真空断熱材は前記扉の内箱と外板との空間部に配置し、前記空間部に配置するために真空断熱材と扉内板との間に部分的にスペーサを用い、前記スペーサを前記引出し式扉のレールを固定するレール固定部に対応して配置したものである。 The invention according to claim 2 of the present invention is directed to a refrigerator including a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, wherein the vacuum heat insulating material disposed on the drawer-type door constituting the front surface is the above-mentioned. The door is disposed in the space between the inner box and the outer plate, and a spacer is partially used between the vacuum heat insulating material and the door inner plate to be disposed in the space. Are arranged corresponding to the rail fixing portions for fixing the.

 本発明によれば、真空断熱材は扉の外面に直接接しないので、硬質ウレタンフォーム発泡後の収縮による扉の外面の変形は生じないとともに、内箱の庫内側に成形されたレール固定部にも硬質ウレタンフォームを確実に形成でき、レール固定部の強度を高めることができる。 According to the present invention, since the vacuum heat insulating material does not directly contact the outer surface of the door, the outer surface of the door does not deform due to shrinkage after foaming of the rigid urethane foam, and the rail fixing portion formed on the inner side of the inner box of the inner box. Also, the rigid urethane foam can be reliably formed, and the strength of the rail fixing portion can be increased.

 本発明の請求項3に記載の発明は、請求項2に記載の発明において、前記スペーサは真空断熱材より軟らかい部材としたものである。 発 明 In the invention described in claim 3 of the present invention, in the invention described in claim 2, the spacer is a member softer than a vacuum heat insulating material.

 本発明によれば、真空断熱材より軟らかい部材をスペーサとしたことにより、真空断熱材の外皮材を破損することがなく真空断熱材の信頼性を高めることができる。 According to the present invention, by using a member softer than the vacuum heat insulating material as the spacer, the reliability of the vacuum heat insulating material can be improved without damaging the outer cover material of the vacuum heat insulating material.

 本発明の請求項4に記載の発明は、請求項2または3に記載の発明において、前記スペーサは略直方体形状とし、硬質ウレタンフォームの発泡時の流れ方向と前記スペーサの長手方向を合わせたものである。 The invention according to claim 4 of the present invention is the invention according to claim 2 or 3, wherein the spacer has a substantially rectangular parallelepiped shape, and a flow direction during foaming of the rigid urethane foam and a longitudinal direction of the spacer are matched. It is.

 本発明によれば、スペーサによる硬質ウレタンフォームの発泡時の流れの阻害を小さくすることができ、ウレタン充填性が向上し、レール固定部の強度を確実に高めることができる。 According to the present invention, it is possible to reduce the inhibition of the flow of the rigid urethane foam during foaming by the spacer, improve the urethane filling property, and reliably increase the strength of the rail fixing portion.

 本発明の請求項5に記載の発明は、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材と外箱との間に前記真空断熱材の表面の平面度のばらつきを吸収して外箱外表面の変形を防止する真空断熱材よりも軟らかい軟質部材よりなる介在部材と、外箱変形要因の伝達を防止する前記真空断熱材よりも硬い硬質部材よりなる介在部材とを配設し、前記介在部材は、外箱側から硬質部材,軟質部材の順に配設したものである。 The invention according to claim 5 of the present invention is directed to a refrigerator including a rigid urethane foam and a vacuum heat insulator between an outer box and an inner box, wherein the vacuum heat insulator is provided between the vacuum heat insulator and the outer box. An interposed member made of a soft member that is softer than a vacuum heat insulating material that absorbs variations in surface flatness and prevents deformation of the outer surface of the outer case, and a harder hard material than the vacuum heat insulating material that prevents transmission of the outer case deformation factor And an intervening member comprising a hard member and a soft member arranged in this order from the outer case side.

 本発明によれば、真空断熱材の表面の凹凸、そり等の外箱変形要因の吸収を軟質部材が、外箱変形要因の伝達防止を硬質部材が行い、外箱外表面の変形を確実に防止できる。 According to the present invention, the unevenness of the surface of the vacuum heat insulating material, the soft member absorbs the deformation factor of the outer case such as warpage, and the hard member prevents transmission of the deformation factor of the outer case, thereby reliably deforming the outer surface of the outer case. Can be prevented.

 また、軟質部材面に真空断熱材を配置することで、介在部材による真空断熱材の外皮材の破損を防止できるとともに、外箱外表面の変形を確実に防止できる。 Further, by disposing the vacuum heat insulating material on the soft member surface, it is possible to prevent the outer insulating material of the vacuum heat insulating material from being damaged by the intervening member and to reliably prevent the outer surface of the outer box from being deformed.

 本発明の請求項6に記載の発明は、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材と外箱との間に放熱パイプを配設するとともに前記放熱パイプと対向する前記真空断熱材の部位に溝を設け、前記放熱パイプをアルミテープにより前記外箱に固定し、前記アルミテープの一端を庫外に延出するとともに他端を前記真空断熱材より内部に位置させることにより、前記アルミテープと前記外箱との間の第一の空隙部と前記アルミテープと真空断熱材の前記溝との間の第二の空隙部とを外部と連通させるものである。 The invention according to claim 6 of the present invention is directed to a refrigerator including a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, wherein a heat radiating pipe is disposed between the vacuum heat insulating material and the outer box. At the same time, a groove is provided in a portion of the vacuum heat insulating material facing the heat radiating pipe, the heat radiating pipe is fixed to the outer box with aluminum tape, one end of the aluminum tape extends out of the refrigerator, and the other end extends to the outside. By being located inside the vacuum heat insulating material, the first gap between the aluminum tape and the outer box and the second gap between the aluminum tape and the groove of the vacuum heat insulating material are externally connected. Is to communicate with

 本発明によれば、真空断熱材と放熱パイプとで形成される空隙部が外部と連通していることで、前記空隙部に発泡ガスなどの気体が滞留することがなく、周囲温度の変化による前記空隙部の膨張、収縮が生じず、放熱パイプ配設部の外箱外表面の変形を防止できる。 According to the present invention, since the gap formed by the vacuum heat insulating material and the heat radiating pipe communicates with the outside, a gas such as a foaming gas does not stay in the gap, and changes in ambient temperature are caused. The expansion and contraction of the gap do not occur, and the outer surface of the outer box of the heat dissipating pipe arrangement portion can be prevented from being deformed.

 本発明によれば、硬質ウレタンフォーム発泡時、マリオンパイプ配設部に若干ウレタンが流れ込むが、ウレタンが到達しない程度の距離で、庫外に位置させるアルミテープの他端を真空断熱材端部より内部に位置させることで、真空断熱材とアルミテープ間の空間と、アルミテープと外箱間の空間とが連通し、真空断熱材と外箱との空隙部の気体がスムーズに庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、放熱パイプ配設部の外箱外表面の変形を防止できる。 According to the present invention, at the time of foaming of rigid urethane, urethane flows into the mullion pipe arrangement portion slightly, but at a distance such that urethane does not reach, the other end of the aluminum tape positioned outside the refrigerator is located at the end of the vacuum heat insulating material. By positioning it inside, the space between the vacuum heat insulating material and the aluminum tape and the space between the aluminum tape and the outer case communicate, and the gas in the gap between the vacuum heat insulating material and the outer case is smoothly discharged to the outside of the refrigerator. Therefore, expansion and contraction of the gap due to a change in ambient temperature do not occur, and deformation of the outer surface of the outer box of the heat dissipating pipe arrangement portion can be prevented.

 本発明の請求項7に記載の発明は、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材を外箱に配設し、前記真空断熱材の配設部に対応して前記外箱外表面に細孔を設けたものである。 The invention according to claim 7 of the present invention is directed to a refrigerator including a rigid urethane foam and a vacuum heat insulator between an outer box and an inner box, wherein the vacuum heat insulator is disposed in the outer box, and the vacuum heat insulator is provided. Corresponding to the disposition portion, a pore is provided on the outer surface of the outer box.

 本発明によれば、真空断熱材と外箱との空隙部の気体がスムーズに細孔を通り庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、真空断熱材配設部の外箱外表面の変形を防止できる。 According to the present invention, since the gas in the gap between the vacuum heat insulating material and the outer box is smoothly discharged through the pores to the outside of the chamber, expansion and contraction of the gap due to a change in ambient temperature do not occur, and the vacuum Deformation of the outer surface of the outer box of the heat insulating material placement portion can be prevented.

 以下、本発明の実施の形態について、図面を参照しながら説明する。なお、従来と同一構成については、同一符号を付して詳細な説明を省略する。また、この実施の形態によってこの発明が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, about the same structure as a conventional one, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted. The present invention is not limited by the embodiment.

 (実施の形態1)
 図1は本発明の実施の形態1の冷蔵庫の正面図、図2は同実施の形態の冷蔵庫の側面断面図、図3は同実施の形態の冷蔵庫の正面断面図、図4は同実施の形態の冷蔵庫の冷蔵室扉の発泡前の分解図、図5は図4の発泡後の断面図、図6は同実施の形態の冷蔵庫の冷凍室扉の断面図である。
(Embodiment 1)
1 is a front view of a refrigerator according to a first embodiment of the present invention, FIG. 2 is a side sectional view of the refrigerator of the embodiment, FIG. 3 is a front sectional view of the refrigerator of the embodiment, and FIG. FIG. 5 is an exploded view of the refrigerator compartment door of the refrigerator before foaming, FIG. 5 is a sectional view of the refrigerator after foaming in FIG. 4, and FIG. 6 is a sectional view of the refrigerator compartment door of the refrigerator of the embodiment.

 図において、10は冷蔵庫本体であり、ABSなどの合成樹脂からなる内箱11と鉄板などの金属からなる外箱12とから形成される空間に硬質ウレタンフォーム13が充填されている。14は断熱区画壁で、断熱区画壁14の上部に冷蔵室15、野菜室16を、下部に切替室17、製氷室18、冷凍室19を形成している。20は、冷蔵庫本体10の後部下方に配置した機械室で、内部に圧縮機21を配設している。22は冷蔵用冷却器、23は冷蔵用送風機、24は冷凍用冷却器、25は冷凍用送風機で、26は、冷蔵庫本体10の底面部に配設した凝縮器である。 In the figure, reference numeral 10 denotes a refrigerator body, and a rigid urethane foam 13 is filled in a space formed by an inner box 11 made of a synthetic resin such as ABS and an outer box 12 made of a metal such as an iron plate. Numeral 14 denotes a heat insulating partition wall, in which a refrigerator compartment 15 and a vegetable compartment 16 are formed above the heat insulating partition wall 14, and a switching room 17, an ice making room 18 and a freezing room 19 are formed below. Reference numeral 20 denotes a machine room arranged below the rear part of the refrigerator main body 10 and inside which a compressor 21 is arranged. 22 is a refrigeration cooler, 23 is a refrigeration blower, 24 is a refrigeration cooler, 25 is a refrigeration blower, and 26 is a condenser provided on the bottom of the refrigerator main body 10.

 冷蔵庫本体10の前面開口部には、一端を支点として回動するヒンジ式の冷蔵室用扉27、それぞれ引出し式の野菜室用扉28、切替室用扉29、製氷室用扉30、冷凍室用扉31が設けられている。32、33、34、35、36、37、38、39、40、41は真空断熱材で、硬質ウレタンフォーム13とともに冷蔵庫本体10を構成している。 At the front opening of the refrigerator main body 10, a hinge-type refrigerator compartment door 27 that pivots around one end, a drawer-type vegetable compartment door 28, a switching compartment door 29, an ice making compartment door 30, a freezer compartment, respectively. A door 31 is provided. Reference numerals 32, 33, 34, 35, 36, 37, 38, 39, 40, and 41 denote vacuum heat insulators, which together with the rigid urethane foam 13 constitute the refrigerator body 10.

 ここで、真空断熱材32、33、34、36は、外箱11のそれぞれ天面、背面、側面、機械室構成面の内側に接して貼り付けられている。また、真空断熱材35は、内箱12の底面に接して貼り付けられている。また、真空断熱材37は、断熱区画壁14内に配設されている。 Here, the vacuum heat insulating materials 32, 33, 34, and 36 are attached in contact with the top surface, the back surface, the side surface, and the inside of the machine room constituting surface of the outer box 11, respectively. The vacuum heat insulating material 35 is attached in contact with the bottom surface of the inner box 12. Further, the vacuum heat insulating material 37 is provided in the heat insulating partition wall 14.

 また、冷蔵庫本体10の前面開口部に配置するヒンジ式の冷蔵室用扉27の内部には内箱に接するように真空断熱材38が、引出し式の野菜室用扉28、切替室用扉29、冷凍室用扉31の内部にはそれぞれ真空断熱材39、40、41が、各扉の外側鉄板と内箱の中間部に位置するように配設されている。 Further, inside the hinge-type refrigerator compartment door 27 disposed at the front opening of the refrigerator body 10, a vacuum heat insulating material 38 is provided so as to be in contact with the inner box, and the drawer-type vegetable compartment door 28 and the switching compartment door 29 are provided. Inside the freezer compartment door 31, vacuum heat insulators 39, 40, and 41 are respectively disposed so as to be located between the outer iron plate and the inner box of each door.

 また、冷凍領域の冷凍室19、切替室17を囲む硬質ウレタンフォーム13と真空断熱材33、34、35、36で形成される断熱箱体の断熱壁厚は、扉を除き、開口部の壁厚の薄い部分を含めて25〜50mmの分布に、冷蔵領域の冷蔵室15,野菜室16を囲む硬質ウレタンフォーム13と真空断熱材32、33、34、で形成される断熱箱体の断熱壁厚は、扉を除き、開口部の壁厚の薄い部分を含めて25〜40mmの分布としている。 The thickness of the heat insulating wall of the heat insulating box formed of the rigid urethane foam 13 and the vacuum heat insulating materials 33, 34, 35, and 36 surrounding the freezing room 19 and the switching room 17 in the freezing area is the wall of the opening except the door. A heat insulating wall of a heat insulating box formed of hard urethane foam 13 and vacuum heat insulating materials 32, 33, 34 surrounding a refrigerator room 15 and a vegetable room 16 in a refrigerator region in a distribution of 25 to 50 mm including a thin portion. The thickness has a distribution of 25 to 40 mm excluding the door, including the thin portion of the wall of the opening.

 上記のように、真空断熱材を冷蔵庫本体10の両側面、天面、背面、底面、および前面の各面に配置した構成により、外箱の表面積に対して真空断熱材の被覆率が50%を超え80%以下としている。 As described above, due to the configuration in which the vacuum heat insulating material is disposed on both sides, the top surface, the back surface, the bottom surface, and the front surface of the refrigerator body 10, the coverage of the vacuum heat insulating material with respect to the surface area of the outer box is 50%. Over 80%.

 真空断熱材の被覆率を50%を超え80%以下としているのは、真空断熱材を多量に配設し被覆率を極限まで高めようとする場合、冷蔵庫本体10の図示しない構成部品や特別な構造がある部分(凹凸形状や配管,排水管の設置部など)では特殊な形態の真空断熱材が必要となったり、真空断熱材の貼り付け作業性が非常に悪くなる。 The reason why the covering rate of the vacuum heat insulating material is set to be more than 50% and equal to or less than 80% is that when a large amount of the vacuum heat insulating material is provided and the covering rate is to be increased to the maximum, components not shown in the refrigerator main body 10 or special In a portion having a structure (such as an uneven shape, a pipe, and a drain pipe installation portion), a special form of vacuum heat insulating material is required, or the workability of attaching the vacuum heat insulating material becomes extremely poor.

 このため、概ね外箱11の表面積の80%を超えて真空断熱材を配設しようとしても、上述の使用効率が悪く利用価値が飽和する箇所にまで及ぶことになり、真空断熱材の投入に対する断熱性能の向上効果が著しく低下する。 For this reason, even if it is attempted to dispose the vacuum heat insulating material over approximately 80% of the surface area of the outer box 11, the above-mentioned use efficiency will be poor and the use value will be saturated. The effect of improving the heat insulation performance is significantly reduced.

 したがって、本実施の形態のように、真空断熱材の外箱11の表面積に対する被覆率を80%にとどめることによって、真空断熱材を多量に使用していくことによる効果が飽和せず、利用価値が高い状態で吸熱負荷量を効果的に抑えることができ、省エネルギー効果を高めることができる。 Therefore, as in the present embodiment, the effect of using a large amount of vacuum heat insulating material is not saturated by limiting the covering ratio of the vacuum heat insulating material to the surface area of the outer box 11 to 80%, and the utility value is reduced. In a high state, the heat absorption load can be effectively suppressed, and the energy saving effect can be enhanced.

 また、80%の被覆率は断熱箱体の両側面,天面,背面,底面,および前面の各表面を概ね覆うことができる大きなサイズの真空断熱材を配設することで、貼り付け作業性も良く実現できる。 The 80% coverage is achieved by providing a large-sized vacuum heat insulating material that can cover almost all of the sides, top, back, bottom, and front surfaces of the heat insulation box. Can also be realized well.

 このため、標準外の形態の真空断熱材の使用や作業効率の悪い部分への配設作業を強いられて投資効果が著しく低下することなく、この断熱箱体を適用することによる冷蔵庫本体10のイニシャルコスト増加と省エネルギー化によるランニングコストの低減とのバランスが崩れることなく、ライフサイクルコストとしての価値を高めることができる。 For this reason, the use of this heat-insulating box does not cause the investment effect to be significantly reduced due to the use of a non-standard form of vacuum heat-insulating material and the work of disposing the heat-insulating box at a portion where the work efficiency is low. The value as the life cycle cost can be increased without breaking the balance between the increase in the initial cost and the reduction in the running cost due to energy saving.

 また、断熱箱体内外の通過熱勾配の大きい箇所から配設して被覆率が外箱12の表面積が概ね50%を超える程度になれば断熱箱体の吸熱負荷量を効果的に抑えることができ、省エネルギー効果を高めることができる。 Further, if the surface area of the outer box 12 exceeds about 50% by arranging from the place where the passing heat gradient is large inside and outside the heat insulating box, the heat absorption load of the heat insulating box can be effectively suppressed. Energy saving effect.

 また、真空断熱材32、33、34を外箱11に配設した面の外箱11の外表面の中心線平均粗さ(Ra)を0.1μm以上とし、従来の0.1μm以下より粗く設定している。 Further, the center line average roughness (Ra) of the outer surface of the outer case 11 on which the vacuum heat insulating materials 32, 33, 34 are disposed is set to 0.1 μm or more, which is more than the conventional 0.1 μm or less. You have set.

 また、図4、図5において、42は扉内板で、突起部43を有し、最前面部44の面に接するように真空断熱材38を貼り付け、硬質ウレタンフォーム13を注入後、扉内板42を覆い発泡させ冷蔵室扉27を成形している。 4 and 5, reference numeral 42 denotes a door inner plate, which has a projection 43, a vacuum heat insulating material 38 is attached so as to be in contact with the surface of the forefront part 44, and after the rigid urethane foam 13 is injected, the door is closed. The inner plate 42 is covered and foamed to form the refrigerator compartment door 27.

 また、図6は引出し式の冷凍室扉31の断面図である。45は扉内板で、冷凍食品を収納するケース(図示せず)を支持するレール46を固定する固定部47を有し、ウレタン内で補強板48とともに固定部47で固定される。49はスペーサで、真空断熱材41を扉内板45と扉外板50の間の空間部に配置するように補強板48の一部に接着材などで固定される。 FIG. 6 is a sectional view of the drawer type freezer compartment door 31. Reference numeral 45 denotes a door inner plate having a fixing portion 47 for fixing a rail 46 for supporting a case (not shown) for storing frozen food, and is fixed together with the reinforcing plate 48 in the urethane by the fixing portion 47. Reference numeral 49 denotes a spacer, which is fixed to a part of the reinforcing plate 48 with an adhesive or the like so that the vacuum heat insulating material 41 is disposed in a space between the door inner plate 45 and the door outer plate 50.

 また、スペーサ49は真空断熱材41より軟らかい部材、たとえば発泡スチロールやポリエチフォームとしている。 The spacer 49 is made of a material softer than the vacuum heat insulating material 41, for example, styrene foam or polyethylene foam.

 また、スペーサ49は略直方体形状とし、硬質ウレタンフォーム13の発泡時の流れ方向と前記スペーサ49の長手方向を合わせて配設している。 The spacer 49 has a substantially rectangular parallelepiped shape, and is arranged so that the flow direction of the foamed rigid urethane foam 13 and the longitudinal direction of the spacer 49 match.

 以上の構成において、圧縮機21、冷蔵用冷却器22、冷蔵用送風機23、冷凍用冷却器24、冷凍用送風機25、凝縮器26からなる冷却装置により、冷蔵室15、野菜室16は概ね0〜10℃、切替室17、製氷室18、冷凍室19は概ね−15〜−25℃の温度に冷却される。 In the above-described configuration, the refrigerator compartment 15 and the vegetable compartment 16 are almost 0 by the cooling device including the compressor 21, the refrigerator cooler 22, the refrigerator blower 23, the freezing cooler 24, the freezing blower 25, and the condenser 26. The switching room 17, the ice making room 18, and the freezing room 19 are cooled to a temperature of approximately -15 to -25C.

 そして、真空断熱材を箱体内外の通過熱勾配の大きい箇所から配設して、被覆率が外箱表面積の概ね50%を超える程度になれば冷蔵庫の吸熱負荷量を効果的に抑えることができ、省エネルギー効果を高めることができ、被覆率を80%以下にとどめることにより、標準外の形態をした真空断熱材の使用や作業効率の悪い部分への配設作業を強いられることによる真空断熱材の吸熱量低減に対するコスト比率の急激な増加を避けることができ、真空断熱材の利用価値が高い状態で吸熱負荷量を効果的に抑え、省エネルギー効果を高めることができる。 Then, the vacuum heat insulating material is disposed from the place where the heat gradient passing through the inside and outside of the box is large, and when the covering rate exceeds about 50% of the outer box surface area, the heat absorption load of the refrigerator can be effectively suppressed. It is possible to enhance the energy saving effect, and to reduce the coverage to 80% or less, which requires the use of non-standard form of vacuum heat insulating material and the work of arranging it in the part with low work efficiency, and the vacuum heat insulation. It is possible to avoid a rapid increase in the cost ratio with respect to the reduction in the amount of heat absorbed by the material, and to effectively suppress the heat absorption load in a state where the use value of the vacuum heat insulating material is high, thereby improving the energy saving effect.

 また、真空断熱材32、33、34は外箱11に接して貼り付けるため、真空断熱材32、33、34の表面の凹凸、そり等の平面度のばらつき等の要因により、外箱11外表面に変形が生じる可能性があるが、外箱11の外表面の中心線平均粗さ(Ra)を0.1μm以上とし、従来の0.1μm以下より粗く設定しているので、同一塗装材料における外箱外表面の光の反射率が下がり、真空断熱材の貼り付けによる外箱外表面の変形を視覚的に減少させることができる。したがって、複雑な構造あるいは特別な部品、材料を用いずに、真空断熱材を適用した冷蔵庫10の外観変形に対応できる。なお、外箱11の外表面の中心線平均粗さ(Ra)の上限は、外観の品位を損なわない1μm以内が望ましい。 In addition, since the vacuum heat insulating materials 32, 33, and 34 are in contact with and attached to the outer case 11, the outer surfaces of the outer case 11 may be removed due to unevenness of the surfaces of the vacuum heat insulators 32, 33, and 34, and variations in flatness such as warpage. Although the surface may be deformed, the center line average roughness (Ra) of the outer surface of the outer box 11 is set to 0.1 μm or more, and is set to be coarser than the conventional 0.1 μm or less. In this case, the reflectance of light on the outer surface of the outer case is reduced, and deformation of the outer surface of the outer case due to the attachment of the vacuum heat insulating material can be visually reduced. Therefore, it is possible to cope with the appearance deformation of the refrigerator 10 to which the vacuum heat insulating material is applied without using a complicated structure or special parts and materials. The upper limit of the center line average roughness (Ra) of the outer surface of the outer box 11 is desirably 1 μm or less which does not impair the quality of the appearance.

 また、扉内板42の最前面部44の面に接するように真空断熱材38を貼り付け、硬質ウレタンフォーム13を注入後、扉内板42を覆い発泡させ冷蔵室扉27を成形しているので、真空断熱材38は冷蔵室扉27の外面に直接接せず、硬質ウレタンフォーム13発泡後の収縮による冷蔵室扉27の外面の変形は生じない。 Further, a vacuum heat insulating material 38 is attached so as to be in contact with the surface of the frontmost portion 44 of the door inner plate 42, and after the hard urethane foam 13 is injected, the door inner plate 42 is covered and foamed to form the refrigerator compartment door 27. Therefore, the vacuum heat insulating material 38 does not directly contact the outer surface of the refrigerator compartment door 27, and the outer surface of the refrigerator compartment door 27 does not deform due to shrinkage after the foaming of the hard urethane foam 13.

 また、扉内板42の最前面部44の面に接するように真空断熱材38を貼り付けているので、真空断熱材38を最大限大きく配置することができ断熱性能の向上を図ることができる。さらに、扉内板42の庫内側に成形された突起部43にも真空断熱材38と扉内板42の空間部から硬質ウレタンフォームを充填でき、突起部の強度を高めることができる。 Further, since the vacuum heat insulating material 38 is attached so as to be in contact with the surface of the frontmost portion 44 of the door inner plate 42, the vacuum heat insulating material 38 can be arranged as large as possible, and the heat insulating performance can be improved. . Further, the protrusion 43 formed on the inner side of the door inner plate 42 can be filled with the hard urethane foam from the vacuum heat insulating material 38 and the space of the door inner plate 42, and the strength of the protrusion can be increased.

 また、引出し式冷凍室扉31に配設する真空断熱材41は扉内板45と扉外板50の間の空間部に部分的にスペーサ49を介して配置しているので硬質ウレタンフォーム13発泡後の収縮による扉外板50の外面の変形は生じない。また、扉内板45に成形されたレール46の固定部47あるいは補強板48近傍にも硬質ウレタンフォーム13を確実に形成でき、レール固定部47の強度を高めることができる。 Further, since the vacuum heat insulating material 41 disposed on the drawer type freezer compartment door 31 is partially disposed in the space between the door inner plate 45 and the door outer plate 50 via the spacer 49, the rigid urethane foam 13 foams. The outer surface of the door outer panel 50 does not deform due to the subsequent contraction. Further, the rigid urethane foam 13 can be reliably formed also in the vicinity of the fixing portion 47 of the rail 46 formed on the door inner plate 45 or the reinforcing plate 48, and the strength of the rail fixing portion 47 can be increased.

 また、スペーサ49は真空断熱材41より軟らかい部材としているので、真空断熱材41の外皮材を破損することがなく真空断熱材41の信頼性を高めることができる。 (4) Since the spacer 49 is a member softer than the vacuum heat insulating material 41, the reliability of the vacuum heat insulating material 41 can be improved without damaging the outer cover material of the vacuum heat insulating material 41.

 また、スペーサ49は略直方体形状とし、硬質ウレタンフォーム13の発泡時の流れ方向と前記スペーサ49の長手方向を合わせて配設しているので、スペーサ49による硬質ウレタンフォーム13の発泡時の流れの阻害を小さくすることができ、ウレタン充填性が向上し、レール固定部の強度を確実に高めることができる。 Further, since the spacer 49 has a substantially rectangular parallelepiped shape and is arranged so that the flow direction of the rigid urethane foam 13 at the time of foaming and the longitudinal direction of the spacer 49 are aligned, the flow of the rigid urethane foam 13 at the time of foaming by the spacer 49 is determined. Obstruction can be reduced, urethane filling properties can be improved, and the strength of the rail fixing portion can be reliably increased.

 なお、本実施の形態の冷蔵庫の引出し扉として冷凍室扉31で説明したが、引出し扉を構成する野菜室用扉28、切替室用扉29についても同様の効果が得られることはもちろんである。 Although the freezer compartment door 31 has been described as the drawer door of the refrigerator of the present embodiment, the same effect can of course be obtained for the vegetable compartment door 28 and the switching compartment door 29 that constitute the drawer door. .

 また、本実施の形態の冷蔵庫の冷蔵室用扉27には単一の真空断熱材38を用いたが、図7、図8に示すように1つの扉に複数の真空断熱材38a、38bを扉内板42に、突
起部43近傍に隙間をあけて配置してもよい。この場合、突起部43に硬質ウレタンフォーム13を確実に充填でき、冷蔵室用扉27aの突起部43の強度を高めることができる。
Although a single vacuum heat insulating material 38 is used for the refrigerator compartment door 27 of the refrigerator of the present embodiment, a plurality of vacuum heat insulating materials 38a and 38b are provided for one door as shown in FIGS. The door inner plate 42 may be arranged with a gap near the protrusion 43. In this case, the rigid urethane foam 13 can be reliably filled in the protrusion 43, and the strength of the protrusion 43 of the refrigerator compartment door 27a can be increased.

 (実施の形態2)
 図9は、本発明の実施の形態2による冷蔵庫の正面図である。なお、実施の形態1と同じ構成についてはその説明を省略し、異なる点についてのみ説明する。
(Embodiment 2)
FIG. 9 is a front view of a refrigerator according to Embodiment 2 of the present invention. The description of the same configuration as that of the first embodiment will be omitted, and only different points will be described.

 図において、真空断熱材32、33、34を外箱12に配設した面の外箱12の外表面の光沢度を従来の90程度から光沢度を下げ、80以下としている。 In the figure, the glossiness of the outer surface of the outer box 12 where the vacuum heat insulating materials 32, 33, and 34 are disposed on the outer box 12 is reduced from about 90 in the related art to 80 or less.

 ここで、光沢度とは、屈折率1.567であるガラス表面において60度の入射角の場合の反射率10%を光沢度100、または20度の入射角の場合の反射率5%を光沢度100とするもので、JIS規格に規定されている(JIS、Z8741)。 Here, the gloss refers to a gloss of 100% at a 60 ° incident angle on the glass surface having a refractive index of 1.567, or a gloss of 5% at an incident angle of 20 ° on a glass surface having a refractive index of 1.567. The degree is set to 100, and is specified in the JIS standard (JIS, Z8741).

 上記構成により、真空断熱材32、33、34は外箱12に接して貼り付けるため、真空断熱材32、33、34の表面の凹凸、そり等の平面度のばらつき等の要因により、外箱12外表面に変形が生じる可能性があるが、外箱12の外表面の光沢度を従来の90程度から80以下としているので、同一表面粗さにおける外箱外表面の光の反射率が下がり、真空断熱材の貼り付けによる外箱外表面の変形を視覚的に減少させることができる。 According to the above configuration, the vacuum heat insulating materials 32, 33, and 34 are in contact with and adhered to the outer case 12, so that irregularities on the surfaces of the vacuum heat insulators 32, 33, and 34, and variations in flatness such as warpage cause variations in the outer case. Although the outer surface of the outer case 12 may be deformed, the gloss of the outer surface of the outer case 12 is reduced from about 90 to 80 or less, so that the reflectance of light on the outer surface of the outer case with the same surface roughness decreases. In addition, deformation of the outer surface of the outer box due to the attachment of the vacuum heat insulating material can be visually reduced.

 したがって、複雑な構造あるいは特別な部品、材料を用いずに、真空断熱材を適用した冷蔵庫10の外観変形に対応できる。なお、外箱12の外表面の光沢度の下限は、外観品位を損なわない程度の50程度が望ましい。 Therefore, it is possible to cope with the deformation of the refrigerator 10 to which the vacuum heat insulating material is applied without using a complicated structure or special parts and materials. In addition, the lower limit of the glossiness of the outer surface of the outer box 12 is desirably about 50 which does not impair the appearance quality.

 (実施の形態3)
 図10は、本発明の実施の形態3による冷蔵庫の側壁要部断面図、図11は、同実施の形態の冷蔵庫の要部斜視図である。なお、実施の形態1と同じ構成についてはその説明を省略し、異なる点についてのみ説明する。
(Embodiment 3)
FIG. 10 is a sectional view of a main part of a side wall of a refrigerator according to a third embodiment of the present invention, and FIG. 11 is a perspective view of a main part of the refrigerator of the same embodiment. The description of the same configuration as that of the first embodiment will be omitted, and only different points will be described.

 図において、51は外箱、52は内箱で、外箱51と内箱52の間には、外箱51側から外箱外表面の変形を防止する介在部材としての軟質部材53、真空断熱材54、硬質ウレタンフォーム55を配設している。そして、介在部材としての軟質部材53は真空断熱材54よりも大きく、真空断熱材54よりも軟らかい部材、たとえば樹脂発泡体としている。好ましくは独立発泡体からなる樹脂発泡体が望ましい。 In the figure, 51 is an outer box, 52 is an inner box, and between the outer box 51 and the inner box 52 is a soft member 53 as an intervening member for preventing deformation of the outer surface of the outer box from the outer box 51 side, and vacuum insulation. A material 54 and a rigid urethane foam 55 are provided. The soft member 53 as an intervening member is larger than the vacuum heat insulating material 54 and is a member softer than the vacuum heat insulating material 54, for example, a resin foam. Preferably, a resin foam made of an independent foam is desirable.

 また、介在部材としての軟質部材53の厚みt1は真空断熱材54の平面度以上かつ真空断熱材の厚み以下、具体的には3mm以上15mm以下としている。 厚 み The thickness t1 of the soft member 53 as an intervening member is not less than the flatness of the vacuum heat insulating material 54 and not more than the thickness of the vacuum heat insulating material, specifically, not less than 3 mm and not more than 15 mm.

 上記構成により、真空断熱材54と外箱51との間に設けた外箱外表面の変形を防止する介在部材としての軟質部材53により、真空断熱材54の表面の凹凸、そり等の平面度のばらつき要因を吸収でき、外箱外表面の変形を防止できる。 With the above-described configuration, the soft member 53 as an intervening member provided between the vacuum heat insulating material 54 and the outer case 51 for preventing the outer surface of the outer case 51 from deforming allows the flatness of the surface of the vacuum heat insulating material 54 to be uneven or warped. And the deformation of the outer surface of the outer box can be prevented.

 また、前記介在部材としての軟質部材53は、真空断熱材54よりも大きくしているので、真空断熱材54を外箱51に貼り付ける時の取付ばらつきを吸収でき作業効率を向上できる。 The soft member 53 as the intervening member is made larger than the vacuum heat insulating material 54, so that it is possible to absorb a variation in attachment when the vacuum heat insulating material 54 is attached to the outer case 51, thereby improving work efficiency.

 また、介在部材としての軟質部材53は真空断熱材54よりも軟らかい部材としているので、製造時、真空断熱材54の外皮材を破損することがなく真空断熱材54の信頼性を高めることができる。 Further, since the soft member 53 as the intervening member is a member softer than the vacuum heat insulating material 54, the reliability of the vacuum heat insulating material 54 can be improved without damaging the outer cover material of the vacuum heat insulating material 54 during manufacturing. .

 また、介在部材としての軟質部材53は樹脂発泡体からなる部材としているので、硬質ウレタンフォーム13発泡時の発泡圧を樹脂発泡体の圧縮により吸収し、発泡後の硬質ウレタンフォーム収縮時は樹脂発泡体の膨張により吸収でき、外箱外表面の変形を確実に防止できる。 Further, since the soft member 53 as the intervening member is a member made of a resin foam, the foaming pressure at the time of foaming the hard urethane foam 13 is absorbed by the compression of the resin foam, and the resin foam is formed at the time of contraction of the hard urethane foam after foaming. It can be absorbed by the expansion of the body, and the deformation of the outer surface of the outer box can be reliably prevented.

 また、介在部材としての軟質部材53は独立発泡体からなる部材としているので、軟質部材53内部への発泡ガスや空気等の気体の侵入を防止でき、温度変化による外箱外表面の変形を防止できる。 Further, since the soft member 53 as an intervening member is a member made of an independent foam, it is possible to prevent gas such as foaming gas and air from entering the inside of the soft member 53, and to prevent deformation of the outer surface of the outer case due to temperature change. it can.

 また、介在部材としての軟質部材53の厚みt1は真空断熱材54の平面度以上かつ真空断熱材の厚み以下、具体的には3mm以上15mm以下としているので、真空断熱材の平面度のばらつきを軟質部材で確実に吸収できるとともに軟質部材53を必要以上の厚みとしないことで、断熱性能の劣化を抑えることができる。 Further, the thickness t1 of the soft member 53 as the intervening member is not less than the flatness of the vacuum heat insulating material 54 and not more than the thickness of the vacuum heat insulating material, specifically, not less than 3 mm and not more than 15 mm. Since the soft member 53 can reliably absorb the heat and the thickness of the soft member 53 is not made more than necessary, the deterioration of the heat insulation performance can be suppressed.

 なお、介在部材としての軟質部材53は外箱51に貼り付けた後に真空断熱材54を貼り付けても、あらかじめ介在部材としての軟質部材53を真空断熱材54に貼り付けた後に外箱51に貼り付けてもよい。 Even if the soft member 53 as an intervening member is pasted to the outer box 51 and then the vacuum heat insulating material 54 is pasted, the soft member 53 as an intervening member is preliminarily pasted to the You may paste it.

 (実施の形態4)
 図12は、本発明の実施の形態4による冷蔵庫の側壁要部断面図である。なお、実施の形態1から3と同じ構成についてはその説明を省略し、異なる点についてのみ説明する。
(Embodiment 4)
FIG. 12 is a cross-sectional view of a main part of a side wall of a refrigerator according to Embodiment 4 of the present invention. The description of the same configuration as in the first to third embodiments is omitted, and only different points will be described.

 図において、56は真空断熱材54と外箱51との間に設けた介在部材としての硬質部材で、真空断熱材54よりも硬い部材、たとえばABSシートで、その厚みは真空断熱材54の平面度以下、具体的には、3mm以下としている。 In the figure, reference numeral 56 denotes a hard member as an intervening member provided between the vacuum heat insulating material 54 and the outer box 51, and a member harder than the vacuum heat insulating material 54, for example, an ABS sheet. Degree or less, specifically, 3 mm or less.

 上記構成により、真空断熱材54の表面の凹凸、そり等の外箱変形要因が外箱外表面に伝わることを防止でき、外箱外表面の変形を防止できる。また、介在部材としての硬質部材56の厚みを比較的薄くできるので、断熱性能への影響を抑えることができる。 に よ り With the above configuration, it is possible to prevent factors such as unevenness and warpage on the surface of the vacuum heat insulating material 54 from being transmitted to the outer surface of the outer case, thereby preventing deformation of the outer surface of the outer case. Further, since the thickness of the hard member 56 as an intervening member can be made relatively thin, the influence on the heat insulation performance can be suppressed.

 (実施の形態5)
 図13は、本発明の実施の形態5による冷蔵庫の側壁要部断面図である。なお、実施の形態1から4と同じ構成についてはその説明を省略し、異なる点についてのみ説明する。
(Embodiment 5)
FIG. 13 is a cross-sectional view of a main part of a side wall of a refrigerator according to Embodiment 5 of the present invention. The description of the same configuration as those of the first to fourth embodiments will be omitted, and only different points will be described.

 図において、真空断熱材54と外箱51との間に軟質部材53と硬質部材56とを配設し、その配設順序としては外箱51側から硬質部材56、軟質部材53、真空断熱材54としている。 In the figure, a soft member 53 and a hard member 56 are provided between a vacuum heat insulating material 54 and an outer box 51, and the hard member 56, the soft member 53, and the vacuum heat insulating material are arranged in this order from the outer box 51 side. 54.

 上記構成により、真空断熱材54の表面の凹凸、そり等の外箱変形要因の吸収を軟質部材53が、外箱変形要因の伝達防止を硬質部材56が行い、外箱外表面の変形を確実に防止できる。 According to the above configuration, the soft member 53 absorbs the deformation factors of the outer box such as unevenness and warpage of the surface of the vacuum heat insulating material 54, and the hard member 56 prevents the transmission of the deformation factors of the outer box. Can be prevented.

 また、介在部材は、外箱51側から硬質部材56、軟質部材53、真空断熱材54の順に配置させているので、介在部材としての軟質部材53により真空断熱材の外皮材の破損を防止できる。 Further, since the intervening member is arranged in the order of the hard member 56, the soft member 53, and the vacuum heat insulating material 54 from the outer box 51 side, the soft member 53 as the intervening member can prevent the damage of the outer cover material of the vacuum heat insulating material. .

 (実施の形態6)
 図14は、本発明の実施の形態6による冷蔵庫に用いる真空断熱材の断面図、図15、16は同実施の形態の冷蔵庫に用いる他の真空断熱材の断面図である。なお、実施の形態1から5と同じ構成についてはその説明を省略し、異なる点についてのみ説明する。
(Embodiment 6)
FIG. 14 is a sectional view of a vacuum heat insulating material used for a refrigerator according to the sixth embodiment of the present invention, and FIGS. 15 and 16 are cross sectional views of another vacuum heat insulating material used for the refrigerator of the same embodiment. The description of the same configuration as those of the first to fifth embodiments will be omitted, and only different points will be described.

 図において、57は真空断熱材の内部に封入されたコア材で、周囲を第一の外皮材58でシールし、内部を排気した後に真空状態に保たれる。そして、第一の外皮材58の外周を第二の外皮材59で覆い二重構造としている。そして、第一の外皮材58と第二の外皮材59との間の空間60に気体を封入している。気体としては空気、あるいは不活性ガスを用いている。 In the figure, reference numeral 57 denotes a core material sealed inside a vacuum heat insulating material, the periphery of which is sealed with a first outer skin material 58, and the inside is evacuated and maintained in a vacuum state. The outer periphery of the first outer cover member 58 is covered with a second outer cover member 59 to form a double structure. The gas is sealed in a space 60 between the first outer skin material 58 and the second outer skin material 59. Air or an inert gas is used as the gas.

 上記構成により、真空断熱材の内部に封入されたコア材57の表面の凹凸、そり等の外箱変形が生じる第一の外皮材58の外周を第二の外皮材59で覆い二重構造としているので、外箱変形要因を第二の外皮材59が吸収し外箱外表面の変形を防止できる。 With the above configuration, the outer periphery of the first outer shell material 58 in which the outer box deformation such as unevenness and warpage of the surface of the core material 57 sealed in the vacuum heat insulating material occurs is covered with the second outer shell material 59 to form a double structure. Therefore, the outer casing material 59 absorbs the deformation factor of the outer case, thereby preventing the outer surface of the outer case from being deformed.

 また、二重構造の外皮材の間に気体を封入しているので、真空断熱材の表面の凹凸、そり等の外箱変形要因を二重構造の外皮材の間に封入した気体の空間部60で吸収し外箱外表面の変形を防止できる。 In addition, since gas is sealed between the outer shells of the double structure, irregularities on the surface of the vacuum heat insulating material, deformation factors of the outer box such as warpage, etc., are filled in the space of the gas sealed between the outer shells of the double structure. At 60, deformation of the outer surface of the outer box can be prevented.

 なお、図15に示すように、二重構造の外皮材59bの厚みt3を他方の外皮材59aの厚みt2より厚くし、外皮材59b側を外箱12に貼り付けても良い。この場合、外皮材59bの厚みt3を厚くしているので、真空断熱材の表面の凹凸、そり等の外箱変形要因を厚みt3が吸収し外箱外表面の変形を防止できる。 Note that, as shown in FIG. 15, the thickness t3 of the outer shell material 59b having a double structure may be made larger than the thickness t2 of the other outer shell material 59a, and the outer shell material 59b may be attached to the outer box 12. In this case, since the thickness t3 of the outer cover material 59b is increased, the thickness t3 can absorb the outer box deformation factors such as unevenness and warpage of the surface of the vacuum heat insulating material, thereby preventing the outer surface of the outer box from being deformed.

 また、図16に示すように、第一の外皮材58の外周を第二の外皮材59で覆い二重構造とし、二重構造の外皮材の間に軟質部材61を封入してもよい。この場合、軟質部材61が真空断熱材の表面の凹凸、そり等の外箱変形要因を吸収し外箱外表面の変形を防止できる。とともに、軟質部材61が真空断熱材の保護作用を有し、真空断熱材の信頼性が高まる。 As shown in FIG. 16, the outer periphery of the first outer cover member 58 may be covered with a second outer cover member 59 to form a double structure, and the soft member 61 may be sealed between the outer cover members having the double structure. In this case, the soft member 61 can absorb the deformation factors of the outer box such as unevenness and warpage on the surface of the vacuum heat insulating material and prevent the outer surface of the outer box from being deformed. At the same time, the soft member 61 has a function of protecting the vacuum heat insulating material, and the reliability of the vacuum heat insulating material is improved.

 (実施の形態7)
 図17は、本発明の実施の形態7による冷蔵庫の外箱折り曲げ前の状態を示す平面図、図18は同実施の形態の冷蔵庫の外箱折り曲げ後の状態を示す斜視図、図19は同実施の形態の冷蔵庫に用いる真空断熱材の要部断面図、図20は同実施の形態の冷蔵庫に用いる真空断熱材を適用した部分拡大断面図、図21は同実施の形態の冷蔵庫のウレタン注入発泡後のアルミテープ他端の要部分解斜視図である。なお、実施の形態1から6と同じ構成についてはその説明を省略し、異なる点についてのみ説明する。
(Embodiment 7)
FIG. 17 is a plan view showing a state before bending the outer box of the refrigerator according to the seventh embodiment of the present invention, FIG. 18 is a perspective view showing a state after bending the outer box of the refrigerator of the same embodiment, and FIG. FIG. 20 is a partial enlarged cross-sectional view of the vacuum heat insulating material used in the refrigerator according to the embodiment, FIG. 20 is a partially enlarged cross-sectional view in which the vacuum heat insulating material used in the refrigerator is used, and FIG. It is a principal part disassembled perspective view of the other end of the aluminum tape after foaming. The description of the same configuration as in the first to sixth embodiments will be omitted, and only different points will be described.

 図において、62は鋼板からなる外箱で、折り曲げ前は平板であり、冷凍サイクルを構成する放熱パイプ63を固定部材としてのアルミテープ64で固定し、その上面に真空断熱材65、66、67をホットメルトなどの接着部材で固定する。68は、冷凍サイクルの圧縮機などを収納する機械室を構成する部分で、外箱62を折り曲げ部69で折り曲げ、背面板70、底板71、内箱(図示せず)を組み込んだ後、外箱62と内箱で構成される空間に硬質ウレタンフォームが充填発泡される。したがって機械室構成部分68には硬質ウレタンフォームは充填されず外部と連通している。また、放熱パイプ63を固定するアルミテープ64は、一端64aを機械室構成部分68まで延出している。また、アルミテープ64の他端64bは真空断熱材65の内側に位置するようにしている。 In the figure, reference numeral 62 denotes an outer box made of a steel plate, which is a flat plate before being bent, in which a radiating pipe 63 constituting a refrigeration cycle is fixed with an aluminum tape 64 as a fixing member, and vacuum heat insulating materials 65, 66, 67 are provided on the upper surface thereof. Is fixed with an adhesive member such as hot melt. Reference numeral 68 denotes a part constituting a machine room for accommodating a compressor or the like of a refrigeration cycle. The outer box 62 is bent at a bending portion 69, and a back plate 70, a bottom plate 71, and an inner box (not shown) are assembled. The space formed by the box 62 and the inner box is filled with rigid urethane foam and foamed. Therefore, the hard urethane foam is not filled in the machine room component 68 and communicates with the outside. The aluminum tape 64 for fixing the heat radiating pipe 63 has one end 64a extending to the machine room component 68. The other end 64b of the aluminum tape 64 is located inside the vacuum heat insulating material 65.

 また、真空断熱材65は、完成後にプレス機72のプレス部73により、溝74が成形される。そして、真空断熱材65は溝74に放熱パイプ63が入り込むように外箱62に配置、固定される。 {Circle around (5)} After the vacuum heat insulating material 65 is completed, a groove 74 is formed by the press section 73 of the press machine 72. Then, the vacuum heat insulating material 65 is arranged and fixed to the outer box 62 such that the heat radiation pipe 63 enters the groove 74.

 また、外箱62と真空断熱材65との間に放熱パイプ63を配設する際、外箱62とアルミテープ64との間に第一の空隙部76が、アルミテープ64と真空断熱材65の溝74との間に第二の空隙部77が生じる。 Further, when disposing the heat radiating pipe 63 between the outer box 62 and the vacuum heat insulating material 65, the first gap portion 76 is formed between the outer box 62 and the aluminum tape 64 so as to form the aluminum tape 64 and the vacuum heat insulating material 65. A second gap portion 77 is formed between the groove 74 and the groove 74.

 上記構成により、真空断熱材65と外箱62との間に放熱パイプ63を配設する際に生じる第一の空隙部76、第二の空隙部77は、アルミテープ64の一端64aが機械室構成部分68まで延出しているので外部と連通することとなり空隙部に発泡ガスなどの気体が滞留することがなく、周囲温度の変化に第一の空隙部76、第二の空隙部77の膨張、収縮が生じず、放熱パイプ63配設部の外箱62外表面の変形を防止できる。 With the above configuration, the first gap 76 and the second gap 77 generated when the heat radiating pipe 63 is disposed between the vacuum heat insulating material 65 and the outer box 62 are formed by the one end 64a of the aluminum tape 64 and the machine chamber. Since it extends to the constituent part 68, it communicates with the outside, so that gas such as foaming gas does not stay in the gap, and the first gap 76 and the second gap 77 expand when the ambient temperature changes. Thus, the outer surface of the outer box 62 at the portion where the heat radiating pipe 63 is provided can be prevented from being deformed.

 また、アルミテープ64の一端64aが機械室構成部分68まで延出させるとともに、他端64bを真空断熱材65の端部より内部に位置させているので、図21に示すように、硬質ウレタンフォーム75発泡時、真空断熱材65と放熱パイプ63との隙間から若干の硬質ウレタンフォーム75が侵入するが、アルミテープ64の他端64bまで到達しない。したがって、アルミテープ64の他端64b側近傍の第一の空隙部76、第二の空隙部77は連通しているので、第一の空隙部76、第二の空隙部77の気体がスムーズに庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、放熱パイプ63配設部の外箱62外表面の変形を確実に防止できる。 Further, since one end 64a of the aluminum tape 64 extends to the machine chamber constituent part 68 and the other end 64b is located inside the end of the vacuum heat insulating material 65, as shown in FIG. At the time of foaming, some rigid urethane foam 75 intrudes from the gap between the vacuum heat insulating material 65 and the heat radiating pipe 63, but does not reach the other end 64 b of the aluminum tape 64. Therefore, since the first gap portion 76 and the second gap portion 77 near the other end 64b side of the aluminum tape 64 communicate with each other, the gas in the first gap portion 76 and the second gap portion 77 smoothly flows. Since the air is discharged outside the refrigerator, expansion and contraction of the gap due to a change in the ambient temperature do not occur, and the outer surface of the outer box 62 provided with the heat radiating pipe 63 can be reliably prevented from being deformed.

 また、放熱パイプ63に対向して真空断熱材65に成形する溝74は、真空断熱材65完成後にプレス機72のプレス部73により形成しており、あらかじめ真空断熱材65のコア材に溝を設ける必要がなく真空断熱材の製造工程を簡素化できる。 The groove 74 formed in the vacuum heat insulating material 65 facing the heat radiating pipe 63 is formed by the press portion 73 of the press 72 after the vacuum heat insulating material 65 is completed. There is no need to provide them, and the manufacturing process of the vacuum heat insulating material can be simplified.

 (実施の形態8)
 図22は、本発明の実施の形態8による冷蔵庫の要部拡大断面図である。なお、実施の形態1から7と同じ構成についてはその説明を省略し、異なる点についてのみ説明する。
(Embodiment 8)
FIG. 22 is an enlarged cross-sectional view of a main part of a refrigerator according to Embodiment 8 of the present invention. The description of the same configuration as those of the first to seventh embodiments will be omitted, and only different points will be described.

 図において、78は外箱62外表面にあらかじめプレス等で配設した細孔で、細孔78は真空断熱材65の配設部に対応して、外箱62に直線的に複数個設けている。 In the figure, reference numeral 78 denotes pores previously arranged on the outer surface of the outer box 62 by a press or the like, and a plurality of pores 78 are linearly provided on the outer box 62 corresponding to the arrangement of the vacuum heat insulating material 65. I have.

 上記構成において、真空断熱材65の表面の凹凸、そり等により外箱変形要因となる真空断熱材65と外箱62との空隙部の気体がスムーズに細孔78を通り庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、真空断熱材65配設部の外箱62外表面の変形を防止できる。 In the above configuration, the gas in the gap between the vacuum heat insulating material 65 and the outer case 62, which is a factor of deformation of the outer case due to unevenness and warpage of the surface of the vacuum heat insulator 65, is smoothly discharged to the outside through the pores 78. Therefore, the expansion and contraction of the gap due to a change in ambient temperature do not occur, and the outer surface of the outer box 62 of the portion where the vacuum heat insulating material 65 is provided can be prevented from being deformed.

 なお、細孔78の配置は直線的に限らず、曲線的、多角形的でもよい。 The arrangement of the pores 78 is not limited to a straight line, but may be a curved line or a polygonal line.

 (実施の形態9)
 図23は、本発明の実施の形態9による冷蔵庫の要部拡大断面図である。なお、実施の形態1から8と同じ構成についてはその説明を省略し、異なる点についてのみ説明する。
(Embodiment 9)
FIG. 23 is an enlarged cross-sectional view of a main part of a refrigerator according to Embodiment 9 of the present invention. The description of the same configuration as those of the first to eighth embodiments will be omitted, and only different points will be described.

 図において、79は真空断熱材で、外被材として、一方の面がアルミ蒸着層を有するフィルム80、他方の面が金属箔を有するフィルム81で構成され、アルミ蒸着層を有するフィルム80側を外箱62に貼付けている。そして、アルミ蒸着層を有するフィルム80と金属箔を有するフィルム81とのシール部82は硬質ウレタンフォーム75側に折り曲げて配設している。 In the figure, reference numeral 79 denotes a vacuum heat insulating material, and one of the surfaces is a film 80 having an aluminum vapor-deposited layer, and the other surface is a film 81 having a metal foil. Affixed to outer box 62. The seal portion 82 between the film 80 having the aluminum vapor deposition layer and the film 81 having the metal foil is disposed so as to be bent toward the hard urethane foam 75 side.

 上記構成において、アルミ蒸着層を有するフィルム80は熱伝導率は低い(熱が伝わりにくい)が、気体透過率は、金属箔を有するフィルム81に比べて悪い(透過しやすい)という性質を有している。また、金属箔を有するフィルム81は気体透過率は良い(透過しにくい)が、熱伝導率は、アルミ蒸着層を有するフィルム80に比べて悪い(熱が伝わりやすい)という性質を有している。したがって、熱伝導しやすい金属箔を有するフィルム81側、つまり硬質ウレタンフォーム75側にシール部82を折り曲げることで、金属箔を有するフィルム81を伝っての外箱62への熱の移動経路は長く、かつシール部82と外箱62との離間距離を大きくとることができ、フィルムを介した外箱62側への熱伝達を抑えることができ断熱性を高めることができる。 In the above configuration, the film 80 having the aluminum vapor-deposited layer has a property that the thermal conductivity is low (heat is hardly transmitted), but the gas permeability is poor (easy to transmit) as compared with the film 81 having the metal foil. ing. Further, the film 81 having a metal foil has a property that gas permeability is good (it is difficult to transmit), but thermal conductivity is poor (heat is easily transmitted) as compared with the film 80 having an aluminum vapor deposition layer. . Therefore, the heat transfer path to the outer box 62 along the film 81 having the metal foil is long by bending the sealing portion 82 toward the film 81 having the metal foil that is easily conducting heat, that is, the rigid urethane foam 75 side. In addition, the distance between the seal portion 82 and the outer box 62 can be increased, so that heat transfer to the outer box 62 through the film can be suppressed, and the heat insulation can be improved.

 以上のように、本発明にかかる冷蔵庫は、外箱表面の外観変形を視覚的に低減することができ、真空断熱材を用いた断熱箱体を有する機器の外観品位維持に有効である。 As described above, the refrigerator according to the present invention can visually reduce the appearance deformation of the outer box surface, and is effective for maintaining the appearance quality of equipment having a heat insulating box using a vacuum heat insulating material.

本発明の実施の形態1における冷蔵庫の正面図Front view of refrigerator according to Embodiment 1 of the present invention 同実施の形態の冷蔵庫の側面断面図Side sectional view of the refrigerator of the embodiment 同実施の形態の冷蔵庫の正面断面図Front sectional view of the refrigerator of the embodiment 同実施の形態の冷蔵庫の冷蔵室扉の発泡前の分解図Exploded view of the refrigerator compartment door of the embodiment before foaming 図4の発泡後の断面図Sectional view after foaming of FIG. 同実施の形態の冷蔵庫の冷凍室扉の断面図Sectional view of the freezer compartment door of the refrigerator of the embodiment 同実施の形態の冷蔵庫の他の冷蔵室扉の発泡前の分解図Exploded view of another refrigerator compartment door of the embodiment before foaming 図7の発泡後の断面図Sectional view after foaming of FIG. 本発明の実施の形態2における冷蔵庫の正面図Front view of refrigerator according to Embodiment 2 of the present invention 本発明の実施の形態3における冷蔵庫の側壁要部断面図Sectional view of main part of side wall of refrigerator in Embodiment 3 of the present invention 同実施の形態の冷蔵庫の要部斜視図Principal part perspective view of the refrigerator of the embodiment 本発明の実施の形態4による冷蔵庫の側壁要部断面図Sectional view of main part of side wall of refrigerator according to Embodiment 4 of the present invention 本発明の実施の形態5による冷蔵庫の側壁要部断面図Sectional view of main part of side wall of refrigerator according to Embodiment 5 of the present invention 本発明の実施の形態6による冷蔵庫に用いる真空断熱材の断面図Sectional drawing of the vacuum heat insulating material used for the refrigerator according to Embodiment 6 of the present invention. 同実施の形態の冷蔵庫に用いる他の真空断熱材の断面図Sectional view of another vacuum insulation material used in the refrigerator of the embodiment 同実施の形態の冷蔵庫に用いる他の真空断熱材の断面図Sectional view of another vacuum insulation material used in the refrigerator of the embodiment 本発明の実施の形態7による冷蔵庫の外箱折り曲げ前の状態を示す平面図FIG. 17 is a plan view showing a state before bending the outer box of the refrigerator according to the seventh embodiment of the present invention. 同実施の形態の冷蔵庫の外箱折り曲げ後の状態を示す斜視図The perspective view which shows the state after bending the outer box of the refrigerator of the embodiment. 同実施の形態の冷蔵庫に用いる真空断熱材の要部断面図Sectional drawing of the principal part of the vacuum heat insulating material used for the refrigerator of the embodiment. 同実施の形態の冷蔵庫に用いる真空断熱材を適用した部分拡大断面図Partial enlarged cross-sectional view to which a vacuum heat insulating material used in the refrigerator of the embodiment is applied. 同実施の形態の冷蔵庫のウレタン注入発泡後のアルミテープ他端の要部分解斜視図Exploded perspective view of essential parts of the other end of the aluminum tape after urethane injection and foaming of the refrigerator of the embodiment. 本発明の実施の形態8による冷蔵庫の要部拡大断面図Principal part enlarged sectional view of a refrigerator according to an eighth embodiment of the present invention. 本発明の実施の形態9による冷蔵庫の要部拡大断面図9 is an enlarged sectional view of a main part of a refrigerator according to a ninth embodiment of the present invention. 従来の冷蔵庫の前面開口部に配置される扉の断面図Sectional view of a door arranged at the front opening of a conventional refrigerator 図24のA部拡大図Enlarged view of part A in FIG.

符号の説明Explanation of reference numerals

 10 冷蔵庫
 11、52 内箱
 12、51、62 外箱
 13、55、75 硬質ウレタンフォーム
 27、27a 冷蔵室用扉
 28 野菜室用扉
 29 切替室用扉
 30 製氷室用扉
 31 冷凍室用扉
 32、33、34、35、36、37、38、38a、38b、39、40、41、54、65、66、67、79 真空断熱材
 42、45 扉内板
 44 最前面部
 49 スペーサ
 50 扉外板
 53、61 軟質部材
 56 硬質部材
 58 第一の外皮材
 59 第二の外皮材
 60 空間
 63 放熱パイプ
 64 アルミテープ
 64a アルミテープの一端
 64b アルミテープの他端
 68 機械室構成部分
 72 プレス機
 74 溝
 78 細孔
 80 アルミ蒸着層を有するフィルム
 81 金属箔を有するフィルム
DESCRIPTION OF SYMBOLS 10 Refrigerator 11,52 Inner box 12,51,62 Outer box 13,55,75 Hard urethane foam 27,27a Refrigerating room door 28 Vegetable room door 29 Switching room door 30 Ice making room door 31 Freezing room door 32 , 33, 34, 35, 36, 37, 38, 38a, 38b, 39, 40, 41, 54, 65, 66, 67, 79 Vacuum heat insulating material 42, 45 Door inner plate 44 Frontmost part 49 Spacer 50 Outside door Plates 53, 61 Soft member 56 Hard member 58 First skin material 59 Second skin material 60 Space 63 Heat dissipation pipe 64 Aluminum tape 64a One end of aluminum tape 64b The other end of aluminum tape 68 Machine room constituent part 72 Press machine 74 Groove 78 Micropore 80 Film with aluminum evaporation layer 81 Film with metal foil

Claims (7)

 外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前面を構成する扉の内箱に庫内側に成形された突起部と奥行き方向の段違い面とを形成し、前記段違い面の最前面部に前記突起部を覆うように前記真空断熱材を貼付けて前記硬質ウレタンフォームを注入発泡し、前記扉の内箱と前記真空断熱材の空間部から前記突起部にも前記硬質ウレタンフォームを充填したことを特徴とする冷蔵庫。 In a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, a protrusion formed on the inner side of the refrigerator and an uneven surface in the depth direction are formed on the inner box of the door constituting the front surface, The vacuum insulating material is attached to the frontmost portion of the stepped surface so as to cover the projecting portion, the hard urethane foam is injected and foamed, and the projecting portion is also formed from the inner box of the door and the space of the vacuum insulating material. A refrigerator filled with the rigid urethane foam.  外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前面を構成する引出し式扉に配設する真空断熱材は前記扉の内箱と外板との空間部に配置し、前記空間部に配置するために真空断熱材と扉内板との間に部分的にスペーサを用い、前記スペーサを前記引出し式扉のレールを固定するレール固定部に対応して配置したことを特徴とする冷蔵庫。 In a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between an outer case and an inner case, the vacuum heat insulating material provided on the drawer-type door constituting the front surface is provided in a space between the inner case and the outer plate of the door. It is arranged, and a spacer is partially used between the vacuum heat insulating material and the door inner plate to be arranged in the space portion, and the spacer is arranged corresponding to a rail fixing portion for fixing a rail of the drawer type door. A refrigerator characterized by that:  スペーサは真空断熱材より軟らかい部材としたことを特徴とする請求項2に記載の冷蔵庫。 3. The refrigerator according to claim 2, wherein the spacer is a member softer than the vacuum heat insulating material.  スペーサは略直方体形状とし、硬質ウレタンフォームの発泡時の流れ方向と前記スペーサの長手方向を合わせたことを特徴とする請求項2または3に記載の冷蔵庫。 The refrigerator according to claim 2 or 3, wherein the spacer has a substantially rectangular parallelepiped shape, and a flow direction at the time of foaming of the rigid urethane foam and a longitudinal direction of the spacer are matched.  外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材と外箱との間に前記真空断熱材の表面の平面度のばらつきを吸収して外箱外表面の変形を防止する真空断熱材よりも軟らかい軟質部材よりなる介在部材と、外箱変形要因の伝達を防止する前記真空断熱材よりも硬い硬質部材よりなる介在部材とを配設し、前記介在部材は、外箱側から硬質部材,軟質部材の順に配設したことを特徴とする冷蔵庫。 In a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between an outer case and an inner case, a variation in the flatness of the surface of the vacuum heat insulator between the vacuum heat insulator and the outer case is absorbed to absorb the outer case. An interposed member made of a soft member softer than a vacuum heat insulating material that prevents deformation of the outer surface, and an interposed member made of a hard member harder than the vacuum heat insulating material that prevents transmission of an outer box deformation factor, A refrigerator, wherein the intervening members are arranged in the order of a hard member and a soft member from the outer box side.  外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材と外箱との間に放熱パイプを配設するとともに前記放熱パイプと対向する前記真空断熱材の部位に溝を設け、前記放熱パイプをアルミテープにより前記外箱に固定し、前記アルミテープの一端を庫外に延出するとともに他端を前記真空断熱材より内部に位置させることにより、前記アルミテープと前記外箱との間の第一の空隙部と前記アルミテープと真空断熱材の前記溝との間の第二の空隙部とを外部と連通させることを特徴とする冷蔵庫。 In a refrigerator having a rigid urethane foam and a vacuum heat insulating material between an outer case and an inner case, a heat radiating pipe is provided between the vacuum heat insulating material and the outer case, and the vacuum heat insulating material faces the heat radiating pipe. By providing a groove in the portion of the above, the heat radiation pipe is fixed to the outer box with aluminum tape, and one end of the aluminum tape extends outside the refrigerator and the other end is located inside the vacuum heat insulating material, A refrigerator characterized in that a first gap between the aluminum tape and the outer box and a second gap between the aluminum tape and the groove of the vacuum heat insulating material communicate with the outside.  外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材を外箱に配設し、前記真空断熱材の配設部に対応して前記外箱外表面に細孔を設けたことを特徴とする冷蔵庫。 In a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between an outer case and an inner case, the vacuum heat insulating material is disposed on the outer case, and the outer case is disposed outside the outer case in accordance with the arrangement of the vacuum heat insulating material. A refrigerator characterized by providing pores on its surface.
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JP2007155065A (en) * 2005-12-07 2007-06-21 Nisshinbo Ind Inc Vacuum heat insulating material and its manufacturing method
JP2008064323A (en) * 2006-09-04 2008-03-21 Sharp Corp Vacuum heat insulating panel and refrigerator using the same
JP2010156542A (en) * 2010-04-09 2010-07-15 Sharp Corp Vacuum insulation panel and refrigerator using the same
WO2011027666A1 (en) * 2009-09-07 2011-03-10 株式会社 東芝 Refrigerator
US8500225B2 (en) 2007-03-26 2013-08-06 Lg Electronics Inc. Reinforcing component for refrigerator
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JP2007155065A (en) * 2005-12-07 2007-06-21 Nisshinbo Ind Inc Vacuum heat insulating material and its manufacturing method
JP2008064323A (en) * 2006-09-04 2008-03-21 Sharp Corp Vacuum heat insulating panel and refrigerator using the same
JP4545126B2 (en) * 2006-09-04 2010-09-15 シャープ株式会社 Vacuum insulation panel and refrigerator using the same
US8500225B2 (en) 2007-03-26 2013-08-06 Lg Electronics Inc. Reinforcing component for refrigerator
KR101327764B1 (en) * 2007-03-26 2013-11-12 엘지전자 주식회사 Refrigerator
KR101310758B1 (en) * 2007-03-26 2013-09-25 엘지전자 주식회사 Refrigerator with side surface reinforcing component
WO2011027666A1 (en) * 2009-09-07 2011-03-10 株式会社 東芝 Refrigerator
JP2011058657A (en) * 2009-09-07 2011-03-24 Toshiba Corp Refrigerator
JP2010156542A (en) * 2010-04-09 2010-07-15 Sharp Corp Vacuum insulation panel and refrigerator using the same
KR101410459B1 (en) * 2012-05-02 2014-06-27 삼성전자주식회사 Refrigerator And Method Of Manufacturing Door Thereof
US9303915B2 (en) 2012-05-02 2016-04-05 Samsung Electronics Co., Ltd. Refrigerator and method of manufacturing door thereof
JP2018189368A (en) * 2012-10-12 2018-11-29 東芝ライフスタイル株式会社 refrigerator
JP2014126252A (en) * 2012-12-26 2014-07-07 Toshiba Corp Manufacturing method of heat insulation box of refrigerator
JP2014066513A (en) * 2013-12-25 2014-04-17 Panasonic Corp Refrigerator
JP2016130613A (en) * 2015-01-15 2016-07-21 日立アプライアンス株式会社 refrigerator
JP2017036847A (en) * 2015-08-07 2017-02-16 日立アプライアンス株式会社 Heat insulation component and refrigerator
JP2019109047A (en) * 2019-04-12 2019-07-04 東芝ライフスタイル株式会社 refrigerator

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