JP2004333124A - Refrigerator - Google Patents

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Publication number
JP2004333124A
JP2004333124A JP2004251574A JP2004251574A JP2004333124A JP 2004333124 A JP2004333124 A JP 2004333124A JP 2004251574 A JP2004251574 A JP 2004251574A JP 2004251574 A JP2004251574 A JP 2004251574A JP 2004333124 A JP2004333124 A JP 2004333124A
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vacuum heat
heat insulating
refrigerator
insulating material
box
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JP2004251574A
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Inventor
Hidetomo Takanishi
英知 高西
Tsukasa Takushima
司 宅島
Tsuyoshi Otsu
強 大津
Kimihiro Nishiyama
仁啓 西山
Yuji Natsuhara
雄司 夏原
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Panasonic Holdings Corp
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Matsushita Refrigeration Co
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Priority to JP2004251574A priority Critical patent/JP2004333124A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a refrigerator using vacuum heat insulation material, in which appearance of outer surfaces where the vacuum heat insulation material is applied is improved. <P>SOLUTION: A plurality of pores 78 are linearly provided in a case 62 to correspond to parts where the vacuum heat insulation material is disposed. Gas in cavity parts between the vacuum heat insulation material 65 and the case 62 as causes for deformation of the case due to surface unevenness, warping, etc., in the vacuum heat insulation material 65 is smoothly discharged through the pores 78 outward. Expansion or contraction in the cavity parts due to change of peripheral temperature is prevented, thereby deformation of the outer surfaces of the case 62 is prevented where the vacuum heat insulation material 65 is disposed. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、真空断熱材を利用した冷蔵庫に関するものである。   The present invention relates to a refrigerator using a vacuum heat insulating material.

近年、冷蔵庫の省エネルギー化や省スペース化を狙いに、冷蔵庫の断熱性能を高める一手段として、高断熱性能を有する真空断熱材を利用する方法があり、省エネルギーの要請が益々高まる今日では、硬質ウレタンフォームと比較して数倍から10倍程度の断熱性能を有する真空断熱材を適切な範囲内で最大限に利用することにより断熱性能を向上させていくことが急務であるといえる。一方、真空断熱材を冷蔵庫の断熱箱体に硬質ウレタンフォームと複層して適用した場合、硬質ウレタンフォームと真空断熱材の収縮率の違いにより、断熱箱体の外観に変形が生じるという課題を有していた。そして、上記課題を解決する手段としては、特許文献1に記載されたものが知られている。   In recent years, there has been a method of using a vacuum insulation material having high heat insulation performance as a means of improving the heat insulation performance of a refrigerator in order to save energy and space of the refrigerator. It is urgently necessary to improve the heat insulating performance by maximizing the use of a vacuum heat insulating material having a heat insulating performance several to ten times that of the foam within an appropriate range. On the other hand, when vacuum insulation is applied to the heat insulation box of a refrigerator with multiple layers of hard urethane foam, there is a problem that the appearance of the heat insulation box is deformed due to the difference in the shrinkage ratio between the hard urethane foam and the vacuum insulation. Had. As means for solving the above-mentioned problems, there is known one described in Patent Document 1.

以下、図面を参照しながら上記従来の冷蔵庫を説明する。   Hereinafter, the conventional refrigerator will be described with reference to the drawings.

図24は、従来の冷蔵庫の前面開口部に配置される扉の断面図、図25は、図24のA部拡大図である。   FIG. 24 is a sectional view of a door arranged at a front opening of a conventional refrigerator, and FIG. 25 is an enlarged view of a portion A in FIG.

図5,6において、1は金属製の外板、2は合成樹脂製の扉枠、3は合成樹脂製の内箱、4は発泡断熱材、5は真空断熱材である。6は真空断熱材5と外板1との間に介挿される離型紙で、真空断熱材5より大きく形成されている。したがって、外板1の内面に離型紙6を介して真空断熱材5が位置しているので、発泡断熱材4の発泡後に発泡断熱材4が収縮するが、離型紙6の作用により外板1と離型紙6との間に隙間xを生じさせることで外板1の変形を防止するものである。
実開昭61−141690号公報
5 and 6, reference numeral 1 denotes a metal outer plate, 2 denotes a synthetic resin door frame, 3 denotes a synthetic resin inner box, 4 denotes a foamed heat insulating material, and 5 denotes a vacuum heat insulating material. Reference numeral 6 denotes a release paper inserted between the vacuum heat insulating material 5 and the outer plate 1, and is formed larger than the vacuum heat insulating material 5. Therefore, since the vacuum heat insulating material 5 is located on the inner surface of the outer plate 1 via the release paper 6, the foam heat insulating material 4 contracts after the foam heat insulating material 4 is foamed. By forming a gap x between the outer plate 1 and the release paper 6, the deformation of the outer plate 1 is prevented.
Japanese Utility Model Publication No. 61-141690

しかしながら、上記従来例に記載されている冷蔵庫では、外板の外見上の変形は防止できるものの、外板と発泡断熱材との間に隙間が生じてしまうので使用者が手に触れたりした場合の外板のべこつき等による触感が悪くなるという問題があった。   However, in the refrigerator described in the above-mentioned conventional example, although the appearance deformation of the outer plate can be prevented, a gap is generated between the outer plate and the foamed heat insulating material, so that the user may touch it. However, there is a problem that the tactile sensation is deteriorated due to sticking of the outer plate.

本発明は、上記課題に鑑み、真空断熱材を使用しても、外観上の見栄えが良くかつ触感も損ねない冷蔵庫を提供するものである。   The present invention has been made in view of the above circumstances, and provides a refrigerator that has good external appearance and does not impair tactile sensation even when a vacuum heat insulating material is used.

上記課題を解決するため、本発明の冷蔵庫は、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材を外箱に配設し、前記真空断熱材と前記外箱との間に生じる空隙部の温度変化により膨張、収縮して外観変形要因となる気体を庫外に放出する細孔を前記真空断熱材の配設部にのみ対応して前記外箱外表面に設けたものである。   In order to solve the above-mentioned problem, a refrigerator according to the present invention is a refrigerator including a rigid urethane foam and a vacuum heat insulating material between an outer box and an inner box, wherein the vacuum heat insulating material is provided in the outer box, and the vacuum heat insulating material is provided. The pores that expand and contract due to the temperature change of the voids generated between the material and the outer box and release the gas that causes the appearance deformation to the outside of the refrigerator correspond only to the arrangement portion of the vacuum heat insulating material. It is provided on the outer surface of the outer box.

本発明によれば、真空断熱材と外箱との空隙部の気体がスムーズに細孔を通り庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、真空断熱材配設部の外箱外表面の変形を防止できる。   According to the present invention, since the gas in the gap between the vacuum heat insulating material and the outer box is smoothly discharged through the pores to the outside of the chamber, expansion and contraction of the gap due to a change in ambient temperature do not occur, and the vacuum Deformation of the outer surface of the outer box of the heat insulating material placement portion can be prevented.

本発明の冷蔵庫によれば、周囲温度の変化による真空断熱材の配設部と外箱との間隙に滞留する発泡ガスの膨張、収縮が生じず、真空断熱材配設部の外箱外表面の変形を防止できる。   ADVANTAGE OF THE INVENTION According to the refrigerator of this invention, expansion and contraction of the foaming gas which accumulates in the space | gap between the arrangement | positioning part of a vacuum heat insulating material and an outer case by the change of an ambient temperature do not generate | occur | produce, and the outer surface of the outer case of a vacuum heat insulating material mounting part does not occur. Can be prevented from being deformed.

本発明の請求項1に記載の発明は、外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材を外箱に配設し、前記真空断熱材と前記外箱との間に生じる空隙部の温度変化により膨張、収縮して外観変形要因となる気体を庫外に放出する細孔を前記真空断熱材の配設部にのみ対応して前記外箱外表面に設けたものである。   The invention according to claim 1 of the present invention is directed to a refrigerator including a rigid urethane foam and a vacuum heat insulator between an outer box and an inner box, wherein the vacuum heat insulator is disposed in the outer box, and the vacuum heat insulator is provided. The pores, which expand and contract due to the temperature change of the gap generated between the outer case and the outer box and release the gas which is a factor of external deformation to the outside of the refrigerator, correspond to only the portion where the vacuum heat insulating material is provided. It is provided on the outer surface of the box.

本発明によれば、真空断熱材と外箱との空隙部の気体がスムーズに細孔を通り庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、真空断熱材配設部の外箱外表面の変形を防止できる。   According to the present invention, since the gas in the gap between the vacuum heat insulating material and the outer box is smoothly discharged through the pores to the outside of the chamber, expansion and contraction of the gap due to a change in ambient temperature do not occur, and the vacuum Deformation of the outer surface of the outer box of the heat insulating material placement portion can be prevented.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、従来と同一構成については、同一符号を付して詳細な説明を省略する。また、この実施の形態によってこの発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, about the same structure as a conventional one, the same code | symbol is attached | subjected and detailed description is abbreviate | omitted. The present invention is not limited by the embodiment.

(実施の形態1)
図1は本発明の実施の形態1の冷蔵庫の正面図、図2は同実施の形態の冷蔵庫の側面断面図、図3は同実施の形態の冷蔵庫の正面断面図、図4は、同実施の形態の冷蔵庫の要部拡大断面図である。
(Embodiment 1)
FIG. 1 is a front view of a refrigerator according to a first embodiment of the present invention, FIG. 2 is a side sectional view of the refrigerator of the embodiment, FIG. 3 is a front sectional view of the refrigerator of the embodiment, and FIG. It is a principal part expanded sectional view of the refrigerator of the form.

図において、10は冷蔵庫本体であり、ABSなどの合成樹脂からなる内箱11と鉄板などの金属からなる外箱12とから形成される空間に硬質ウレタンフォーム13が充填されている。14は断熱区画壁で、断熱区画壁14の上部に冷蔵室15、野菜室16を、下部に切替室17、製氷室18、冷凍室19を形成している。20は、冷蔵庫本体10の後部下方に配置した機械室で、内部に圧縮機21を配設している。22は冷蔵用冷却器、23は冷蔵用送風機、24は冷凍用冷却器、25は冷凍用送風機で、26は、冷蔵庫本体10の底面部に配設した凝縮器である。   In the figure, reference numeral 10 denotes a refrigerator body, in which a space formed by an inner box 11 made of a synthetic resin such as ABS and an outer box 12 made of a metal such as an iron plate is filled with rigid urethane foam 13. Numeral 14 denotes a heat insulating partition wall, in which a refrigerator compartment 15 and a vegetable compartment 16 are formed above the heat insulating partition wall 14, and a switching room 17, an ice making room 18 and a freezing room 19 are formed below. Reference numeral 20 denotes a machine room arranged below the rear part of the refrigerator main body 10 and inside which a compressor 21 is arranged. 22 is a refrigeration cooler, 23 is a refrigeration blower, 24 is a refrigeration cooler, 25 is a refrigeration blower, and 26 is a condenser provided on the bottom of the refrigerator main body 10.

冷蔵庫本体10の前面開口部には、一端を支点として回動するヒンジ式の冷蔵室用扉27、それぞれ引出し式の野菜室用扉28、切替室用扉29、製氷室用扉30、冷凍室用扉31が設けられている。32、33、34、35、36、37、38、39、40、41は真空断熱材で、硬質ウレタンフォーム13とともに冷蔵庫本体10を構成している。   At the front opening of the refrigerator body 10, a hinge-type refrigerator compartment door 27 that pivots around one end, a drawer-type vegetable compartment door 28, a switching compartment door 29, an ice making compartment door 30, a freezer compartment, respectively. A door 31 is provided. Reference numerals 32, 33, 34, 35, 36, 37, 38, 39, 40, 41 denote vacuum heat insulators, which together with the rigid urethane foam 13 constitute the refrigerator body 10.

ここで、真空断熱材32、33、34、36は、外箱11のそれぞれ天面、背面、側面、機械室構成面の内側に接して貼り付けられている。また、真空断熱材35は、内箱12の底面に接して貼り付けられている。また、真空断熱材37は、断熱区画壁14内に配設されている。   Here, the vacuum heat insulating materials 32, 33, 34, and 36 are attached in contact with the top surface, the back surface, the side surface, and the inside of the machine room constituting surface of the outer box 11, respectively. The vacuum heat insulating material 35 is attached in contact with the bottom surface of the inner box 12. Further, the vacuum heat insulating material 37 is provided in the heat insulating partition wall 14.

また、冷蔵庫本体10の前面開口部に配置するヒンジ式の冷蔵室用扉27の内部には内箱に接するように真空断熱材38が、引出し式の野菜室用扉28、切替室用扉29、冷凍室用扉31の内部にはそれぞれ真空断熱材39、40、41が、各扉の外側鉄板と内箱の中間部に位置するように配設されている。   Further, inside the hinge-type refrigerator compartment door 27 disposed at the front opening of the refrigerator body 10, a vacuum heat insulating material 38 is provided so as to be in contact with the inner box, and the drawer-type vegetable compartment door 28 and the switching compartment door 29 are provided. Inside the freezer compartment door 31, vacuum heat insulators 39, 40, and 41 are respectively disposed so as to be located between the outer iron plate and the inner box of each door.

また、冷凍領域の冷凍室19、切替室17を囲む硬質ウレタンフォーム13と真空断熱材33、34、35、36で形成される断熱箱体の断熱壁厚は、扉を除き、開口部の壁厚の薄い部分を含めて25〜50mmの分布に、冷蔵領域の冷蔵室15,野菜室16を囲む硬質ウレタンフォーム13と真空断熱材32、33、34、で形成される断熱箱体の断熱壁厚は、扉を除き、開口部の壁厚の薄い部分を含めて25〜40mmの分布としている。   The thickness of the heat insulating wall of the heat insulating box formed of the rigid urethane foam 13 and the vacuum heat insulating materials 33, 34, 35, and 36 surrounding the freezing room 19 and the switching room 17 in the freezing area is the wall of the opening except the door. A heat insulating wall of a heat insulating box formed of hard urethane foam 13 and vacuum heat insulating materials 32, 33, 34 surrounding a refrigerator room 15 and a vegetable room 16 in a refrigerator region in a distribution of 25 to 50 mm including a thin portion. The thickness has a distribution of 25 to 40 mm excluding the door and including the thin wall portion of the opening.

上記のように、真空断熱材を冷蔵庫本体10の両側面、天面、背面、底面、および前面の各面に配置した構成により、外箱の表面積に対して真空断熱材の被覆率が50%を超え80%以下としている。   As described above, due to the configuration in which the vacuum heat insulating material is disposed on both sides, the top surface, the back surface, the bottom surface, and the front surface of the refrigerator body 10, the coverage of the vacuum heat insulating material with respect to the surface area of the outer box is 50%. Over 80%.

真空断熱材の被覆率を50%を超え80%以下としているのは、真空断熱材を多量に配設し被覆率を極限まで高めようとする場合、冷蔵庫本体10の図示しない構成部品や特別な構造がある部分(凹凸形状や配管,排水管の設置部など)では特殊な形態の真空断熱材が必要となったり、真空断熱材の貼り付け作業性が非常に悪くなる。   The reason why the covering rate of the vacuum heat insulating material is set to be more than 50% and equal to or less than 80% is that when a large amount of the vacuum heat insulating material is provided and the covering rate is to be increased to the maximum, components not shown in the refrigerator main body 10 or special In a portion having a structure (such as an uneven shape, a pipe, and a drain pipe installation portion), a special form of vacuum heat insulating material is required, or the workability of attaching the vacuum heat insulating material becomes extremely poor.

このため、概ね外箱11の表面積の80%を超えて真空断熱材を配設しようとしても、上述の使用効率が悪く利用価値が飽和する箇所にまで及ぶことになり、真空断熱材の投入に対する断熱性能の向上効果が著しく低下する。   For this reason, even if it is attempted to dispose the vacuum heat insulating material over approximately 80% of the surface area of the outer box 11, the above-mentioned use efficiency will be poor and the use value will be saturated. The effect of improving the heat insulation performance is significantly reduced.

したがって、本実施の形態のように、真空断熱材の外箱11の表面積に対する被覆率を80%にとどめることによって、真空断熱材を多量に使用していくことによる効果が飽和せず、利用価値が高い状態で吸熱負荷量を効果的に抑えることができ、省エネルギー効果を高めることができる。   Therefore, the effect of using a large amount of vacuum heat insulating material does not saturate and the utility value is reduced by limiting the coverage of the vacuum heat insulating material to the surface area of the outer box 11 to 80% as in the present embodiment. In a high state, the heat absorption load can be effectively suppressed, and the energy saving effect can be enhanced.

また、80%の被覆率は断熱箱体の両側面,天面,背面,底面,および前面の各表面を概ね覆うことができる大きなサイズの真空断熱材を配設することで、貼り付け作業性も良く実現できる。   The 80% coverage is achieved by providing a large-sized vacuum heat insulating material that can cover almost all of the sides, top, back, bottom, and front surfaces of the heat insulation box. Can be realized well.

このため、標準外の形態の真空断熱材の使用や作業効率の悪い部分への配設作業を強いられて投資効果が著しく低下することなく、この断熱箱体を適用することによる冷蔵庫本体10のイニシャルコスト増加と省エネルギー化によるランニングコストの低減とのバランスが崩れることなく、ライフサイクルコストとしての価値を高めることができる。   For this reason, the use of this heat-insulating box does not cause the investment effect to be significantly reduced due to the use of a non-standard form of vacuum heat-insulating material and the work of disposing the heat-insulating box at a portion where the work efficiency is low. The value as the life cycle cost can be increased without breaking the balance between the increase in the initial cost and the reduction in the running cost due to energy saving.

また、断熱箱体内外の通過熱勾配の大きい箇所から配設して被覆率が外箱12の表面積が概ね50%を超える程度になれば断熱箱体の吸熱負荷量を効果的に抑えることができ、省エネルギー効果を高めることができる。   Further, if the surface area of the outer box 12 exceeds about 50% by arranging from the place where the passing heat gradient is large inside and outside the heat insulating box, the heat absorption load of the heat insulating box can be effectively suppressed. Energy saving effect.

また、図4において、78は外箱62外表面にあらかじめプレス等で配設した細孔で、細孔78は真空断熱材65の配設部に対応して、外箱62に直線的に複数個設けている。   In FIG. 4, reference numeral 78 denotes pores previously arranged on the outer surface of the outer box 62 by a press or the like. Are provided.

上記構成において、真空断熱材65の表面の凹凸、そり等により外箱変形要因となる真空断熱材65と外箱62との空隙部の気体がスムーズに細孔78を通り庫外に排出されるので、周囲温度の変化による前記空隙部の膨張、収縮が生じず、真空断熱材65配設部の外箱62外表面の変形を防止できる。   In the above configuration, the gas in the gap between the vacuum heat insulating material 65 and the outer case 62, which is a factor of deformation of the outer case due to unevenness and warpage of the surface of the vacuum heat insulator 65, is smoothly discharged to the outside through the pores 78. Therefore, expansion and contraction of the gap due to a change in ambient temperature do not occur, and deformation of the outer surface of the outer box 62 of the portion where the vacuum heat insulating material 65 is provided can be prevented.

なお、細孔78の配置は直線的に限らず、曲線的、多角形的でもよい。   The arrangement of the pores 78 is not limited to a straight line, but may be a curved line or a polygonal line.

以上のように、本発明にかかる冷蔵庫は、外箱表面の外観変形を視覚的に低減することができ、真空断熱材を用いた断熱箱体を有する機器の外観品位維持に有効である。   INDUSTRIAL APPLICABILITY As described above, the refrigerator according to the present invention can visually reduce the appearance deformation of the outer box surface, and is effective in maintaining the appearance quality of equipment having a heat insulating box using a vacuum heat insulating material.

本発明の実施の形態1における冷蔵庫の正面図Front view of refrigerator according to Embodiment 1 of the present invention 同実施の形態の冷蔵庫の側面断面図Side sectional view of the refrigerator of the embodiment 同実施の形態の冷蔵庫の正面断面図Front sectional view of the refrigerator of the embodiment 同実施の形態の冷蔵庫の要部拡大断面図Main part enlarged sectional view of the refrigerator of the embodiment 従来の冷蔵庫の前面開口部に配置される扉の断面図Sectional view of a door arranged at the front opening of a conventional refrigerator 図5のA部拡大図Part A enlarged view of FIG.

符号の説明Explanation of reference numerals

10 冷蔵庫
11 内箱
12、62 外箱
13、75 硬質ウレタンフォーム
27 冷蔵室用扉
28 野菜室用扉
29 切替室用扉
30 製氷室用扉
31 冷凍室用扉
32、33、34、35、36、37、38、38a、38b、39、40、41、65 真空断熱材
78 細孔
DESCRIPTION OF SYMBOLS 10 Refrigerator 11 Inner box 12, 62 Outer box 13, 75 Hard urethane foam 27 Refrigerator room door 28 Vegetable room door 29 Switching room door 30 Ice making room door 31 Freezing room door 32, 33, 34, 35, 36 , 37, 38, 38a, 38b, 39, 40, 41, 65 Vacuum insulation 78 pores

Claims (1)

外箱と内箱の間に硬質ウレタンフォームと真空断熱材とを備えた冷蔵庫において、前記真空断熱材を外箱に配設し、前記真空断熱材と前記外箱との間に生じる空隙部の温度変化により膨張、収縮して外観変形要因となる気体を庫外に放出する細孔を前記真空断熱材の配設部にのみ対応して前記外箱外表面に設けたことを特徴とする冷蔵庫。
In a refrigerator provided with a rigid urethane foam and a vacuum heat insulating material between an outer case and an inner case, the vacuum heat insulator is disposed in the outer case, and a void formed between the vacuum heat insulator and the outer case is formed. Refrigerator characterized in that pores are provided on the outer surface of the outer box, corresponding to only the portion where the vacuum heat insulating material is provided, for releasing gas, which expands and contracts due to a temperature change and causes a change in appearance, to the outside of the refrigerator. .
JP2004251574A 2004-08-31 2004-08-31 Refrigerator Pending JP2004333124A (en)

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JP2003420666A Division JP3607280B2 (en) 2003-12-18 2003-12-18 refrigerator

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011247534A (en) * 2010-05-28 2011-12-08 Toshiba Corp Heat insulating housing of refrigerator
JP2014032011A (en) * 2013-11-22 2014-02-20 Toshiba Corp Heat insulating box and wall surface unit of refrigerator
JP2014032010A (en) * 2013-11-22 2014-02-20 Toshiba Corp Wall surface unit of refrigerator
JP2015014454A (en) * 2014-09-18 2015-01-22 株式会社東芝 Refrigerator
WO2018131157A1 (en) * 2017-01-16 2018-07-19 三菱電機株式会社 Refrigerator
CN112013604A (en) * 2017-08-02 2020-12-01 日立环球生活方案株式会社 Refrigerator with a door

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011247534A (en) * 2010-05-28 2011-12-08 Toshiba Corp Heat insulating housing of refrigerator
JP2014032011A (en) * 2013-11-22 2014-02-20 Toshiba Corp Heat insulating box and wall surface unit of refrigerator
JP2014032010A (en) * 2013-11-22 2014-02-20 Toshiba Corp Wall surface unit of refrigerator
JP2015014454A (en) * 2014-09-18 2015-01-22 株式会社東芝 Refrigerator
WO2018131157A1 (en) * 2017-01-16 2018-07-19 三菱電機株式会社 Refrigerator
JPWO2018131157A1 (en) * 2017-01-16 2019-08-08 三菱電機株式会社 refrigerator
AU2017392604B2 (en) * 2017-01-16 2019-11-28 Mitsubishi Electric Corporation Refrigerator
CN112013604A (en) * 2017-08-02 2020-12-01 日立环球生活方案株式会社 Refrigerator with a door

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