JP2004090044A - Coated electrode for low alloy steel welding having excellent resistance to sulfuric acid and hydrochloric acid - Google Patents

Coated electrode for low alloy steel welding having excellent resistance to sulfuric acid and hydrochloric acid Download PDF

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Publication number
JP2004090044A
JP2004090044A JP2002255444A JP2002255444A JP2004090044A JP 2004090044 A JP2004090044 A JP 2004090044A JP 2002255444 A JP2002255444 A JP 2002255444A JP 2002255444 A JP2002255444 A JP 2002255444A JP 2004090044 A JP2004090044 A JP 2004090044A
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sulfuric acid
acid resistance
hydrochloric acid
welding
welding rod
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JP3930782B2 (en
Inventor
Kazuhiro Kojima
児嶋 一浩
Shigeru Okita
大北 茂
Akira Usami
宇佐見 明
Masao Umeki
梅木 正夫
Susumu Takahashi
高橋 将
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Nippon Steel Corp
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Nippon Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coated electrode which is used for welding a low alloy steel by arc welding, has excellent resistance to sulfuric acid and hydrochloric acid, can yield a weld metal having excellent resistance to sulfuric acid and hydrochloric acid, and can keep satisfactory weldability. <P>SOLUTION: The coated electrode is obtained by coating coating material on a steel core wire and exhibits excellent resistance to sulfuric acid and hydrochloric acid. The coated electrode contains, by mass% of the total mass of electrode, 0.005 to 0.15 % C, 0.5 to 4 % Si, 0.2 to 2.4 % Mn, 0.1 to 1.2 % Cu, 0.1 to 0.6 % Ni, 0.02 to 0.25 % Sb, ≤0.03% P, ≤0.03% S and the balance Fe and inevitable impurities in either one of the steel core wire or the coating flux or both of those. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、石炭焚きボイラーやごみ焼却施設の煙道、煙突のように硫酸および塩酸による低温腐食を生じるような雰囲気、すなわち濃厚硫酸および塩酸環境で優れた耐食性を示す耐硫酸露点腐食低合金鋼のアーク溶接用の溶接棒に関するものである。また、塩酸、硫酸などの単独または混合の酸洗液を収める鋼製めっき酸洗槽用の耐酸性に優れた鋼材のアーク溶接に適用する溶接棒に関する。
【0002】
【従来の技術】
一般に溶接構造物が腐食環境で使用される場合、溶接部と母材との間で耐食性に差異があると、耐食性の劣る方が選択的に腐食され、構造物の寿命が著しく短くなる。また、溶接部が選択的に腐食すると、腐食孔に応力集中が生じ、極端な場合は構造物の破壊を招く恐れもある。このように、溶接構造物の利用において、腐食劣化が無視できない用途の場合には、母材だけでなく溶接部の耐食性も十分に確保する必要がある。
【0003】
石炭焚き火力やごみ焼却施設などの煙道、煙突などの排煙設備では、排ガス中の三酸化硫黄および塩化水素に起因して、硫酸露点腐食、塩酸露点腐食が生じる。
【0004】
既存の耐食鋼用溶接棒は、Cuを単独で含有するかまたはCu−Crを含有する系であり、これらは、重油専焼ボイラのプラント排煙装置で生じる硫酸露点腐食環境では十分に優れた耐食性を示すが、 石炭焚きボイラやごみ焼却またはごみのガス化溶融施設などでは、硫酸露点腐食と塩酸露点腐食が同時に生じるため、溶接部の耐食性が十分でないといった問題があった。
【0005】
更に、耐食性の改善例として、溶接金属にCuとSb含有させることが提案されているが(例えば、特公昭43−1380号公報参照。)、この技術も耐硫酸性向上のみであり耐塩酸性まで満足できるものではなかった。
【0006】
【発明の解決しようとする課題】
本発明は、上記従来技術の問題点に鑑みて、耐硫酸性および耐塩酸性に優れた溶接金属がえられ、かつ良好な溶接作業性を確保できる耐硫酸性および耐塩酸性に優れる低合金鋼のアーク溶接用の被覆アーク溶接棒を提供することをその目的とする。
【0007】
【課題を解決するための手段】
本発明者らは、溶接金属の耐硫酸露点腐食性と耐塩酸露点腐食性に及ぼす冶金因子を詳細に検討した結果、鋼心線に被覆剤を被覆塗装してなる溶接棒全体の組成を特定することにより、耐食性に優れた溶接金属が得られることを見出した。すなわち、まず溶接棒の不純物であるP、Sを限定した上で、(1)特定のC−Si−Cu−Ni−Sb系にすることにより優れた耐硫酸性および耐塩酸性の溶接金属が得られる。(2)前記(1)の成分系のSを規定することにより耐硫酸性と耐塩酸性がさらに向上する。(3)前記(1)または(2)の成分系でMoを添加すると、耐塩酸性が飛躍的に向上させることができる。(4)前記(3)の成分系にCrを添加すると、酸化性雰囲気での耐高濃度硫酸性を向上させることができる。(5)前記(2)または(3)の成分系で被覆剤中の金属炭酸塩、金属弗化物および金属酸化物の含有量を規定することにより、良好な溶接作業性を確保できる。(6)前記(1)〜(5)のいずれか1項の成分系において、被覆剤にSbを含有させ、該Sbの平均粒径を限定することにより良好な溶接を確保しつつ優れた耐食性が得られる。本発明は、これらの知見に基づいて完成させたもので、その要旨とするところは以下の通りである。
(1)鋼心線に被覆塗装してなる被覆アーク溶接棒において、前記鋼心線中または被覆剤中の何れか一方もしくは両方に、溶接棒全質量に対する質量%で、
C:0.005〜0.15%、
Si:0.5〜4%、
Mn:0.2〜2.4%、
Cu:0.1〜1.2%、
Ni:0.1〜0.6%、
Sb:0.02〜0.25
を含有し、
さらに、P:0.03%以下、
S:0.03%以下
に制限し、残部がFeおよび不可避的不純物であることを特徴とする耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
(2)前記溶接棒全質量に対する質量%で、前記鋼心線中または被覆剤中の一方または両方に、
S:0.005〜0.02%
を含有することを特徴とする(1)に記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
(3)前記溶接棒全質量に対する質量%で、前記鋼心線中または被覆剤中の一方または両方に、さらに、
Mo:0.01〜0.6%
を含有することを特徴とする(1)または(2)に記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
(4)前記溶接棒全質量に対する質量%で、前記鋼心線中または被覆剤中の一方または両方に、さらに、
Cr:0.1〜1.7%
を含有することを特徴とする(1)〜(3)の何れか1つに記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
(5)前記被覆剤全質量に対する質量%で前記被覆剤中に、
金属炭酸塩:35〜55%、
金属弗化物:13〜30%、
金属酸化物:0.5〜15%
を含有することを特徴とする(1)〜(4)の何れか1つに記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
(6)前記被覆剤中のSbの平均粒径が45〜150μmであることを特徴とする(1)〜(5)の何れか1つに記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
【0008】
【発明の実施の形態】
本発明の被覆アーク溶接棒は、鋼心線に被覆剤を被覆塗装してなるものであるが、所要の特性を有する溶接金属を得るための各元素は、鋼心線、被覆剤のいずれから添加しても良い。従って、以下の説明においては、特に断りのない限り、各成分元素は、鋼心線、被覆剤のいずれか一方または双方において、溶接棒全体として含有させれば良いものである。
【0009】
まず、溶接棒全質量に対するC、Si、Mn、P、S、Cu、Ni、Sbの含有量規定について述べる。
Cは、本発明では被覆剤中の金属炭酸塩や有機物のCOまたはCOのC分は含まず、被覆剤原料、例えばSiCやFe−Mn、Fe−Si中のCと鋼心線中のCであり、溶接金属の強度を確保するために添加するが、その合計が0.15%を超えて添加すると、溶接金属の耐割れ性と耐硫酸性が低下する。耐硫酸性および耐塩酸性の観点ではCの含有量は少ないほど好ましいが、0.005%未満ではアーク力が弱く溶け込み不足となって溶接作業性が悪くなるので、0.005〜0.15%とする。なお、耐硫酸性と耐塩酸性とのバランスを考慮する必要がある場合は、0.05%以下が最も好ましい。
【0010】
Siは、0.5%以上含むと、Cuと共存して、特に40%程度の硫酸濃度域での溶接金属の耐硫酸性および耐塩酸性を向上させる。しかし、4%を超えると、耐食性の向上はみられず、溶接金属の靭性が著しく低下し、アーク力が過剰に強くなり溶接作業性の劣化を招くので、上限は4%とした。溶接作業性や溶接金属の靭性をより重視する場合は、0.5〜2%が好ましい。また、Siを被覆剤から添加する場合はFe−Siを使用する。
【0011】
Mnは、溶接金属の脱酸および強度調整のため溶接棒全体に0.2%以上添加するが、2.4%を越えるとスラグの粘性が低下し、立向姿勢ビードが垂れ易くなるなど溶接作業性が悪くなるので、0.2〜2.4%を限定範囲とした。また、Mnを被覆剤から添加する場合は金属MnやFe−Mnを使用する。
【0012】
Pは、不純物元素であり、溶接金属の耐硫酸性および耐塩酸性を著しく阻害するので、その範囲を0.03%以下とした。より好ましくは0.01%以下にすると耐硫酸性および耐塩酸性が著しく改善され、0.005%以下が最も好ましい。
【0013】
Sは、不純物元素であり、溶接金属の十分な耐硫酸性および耐塩酸性を確保する上で限定する必要がある。0.03%を超えると、耐硫酸性が著しく低下するので上限を0.03%とした。
【0014】
また、Cu−Mo−Sb系の溶接棒においては、Sを0.005%以上含有させると、溶接金属の耐硫酸腐食性と共に、耐塩酸性が著しく向上する。しかし、0.02%を超えて含有させてもその効果は飽和し、また、機械的性質(耐ラメラテア性など)および熱間加工性が低下するので、S含有量を0.005〜0.02%とするのが好ましい。
【0015】
Cuは、溶接金属の耐硫酸性および耐塩酸性を確保するためには、0.1%以上の添加が必須である。1.2%を超えて添加しても耐食性はほぼ飽和し溶接金属の耐割れ性劣化を招くため、0.1〜1.2%を限定範囲とした。好ましくは、0.25〜0.75%の添加が最も優れている。被覆剤からCuを添加する場合は、金属Cuを使用する。
【0016】
Niは、溶接金属の耐塩酸性の向上および、CuまたはSbとの添加で生じる溶接金属凝固時の表面割れ防止を目的に0.1%以上添加する必須元素であるが、0.6%を超えて添加してもそれらの効果は飽和するので、0.1〜0.6%を限定範囲とした。0.1%〜Cu%×0.5の範囲が好ましい。また、被覆剤からNiを添加する場合はFe−Niや金属Niを使用する。
【0017】
Sbは、Cuとともに共存して溶接金属の耐硫酸性および耐塩酸性をさらに向上させる元素である。0.02%未満では良好な耐食性が得られず、0.25%を越えるとアーク状態の劣化とスラグの粘性が下がり過ぎ立向姿勢で溶接金属が垂れ易くなり凸ビードを呈するようになる。
【0018】
また、Sbを被覆剤から添加する場合は、金属Sbを使用するが、平均粒径も重要であり、45μm未満ではスラグの粘性が下がり、特に立向姿勢で凸ビードに成りやすくなり、150μmを越えると被覆剤中の偏析が問題となり、溶接金属中のSb量が安定せず耐食性に支障をきたすようになる。よって、さらに良好な溶接作業性と優れた耐食性を得るために、被覆剤中のSbの平均粒径を45〜150μmの範囲に限定するのが好ましい。
【0019】
Moは、Cuとともに溶接棒全質量に対して0.01%以上添加すると、溶接金属の耐塩酸性を著しく向上させる元素であり、必要に応じて添加する。その効果はCu−Sbとの複合添加で更に増大する。その値が0.6%を超えて添加されると、耐硫酸性および耐塩酸性が低下するので、溶接棒全質量に対して0.01〜0.6%に限定した。また、被覆剤からMoを添加する場合は金属MoまたはFe−Moを使用する。
【0020】
Crは、特に排ガス中の硫黄酸化物含有量の多いプラントで生じる酸化性の硫酸露点腐食環境での耐食性を確保するために、必要に応じて、溶接棒全質量に対して0.1%以上添加し、1.7%を超えて添加すると、逆に耐食性が阻害される。
【0021】
一方、Crは、0.1%以上添加すると耐塩酸性を阻害する元素であり、酸化性の硫酸露点腐食環境でない場合は、Crは無添加、すなわち0.1%未満が好ましい。なお、被覆剤からCrを添加する場合は金属CrまたはFe−Crを使用する。
【0022】
なお、本発明の限定要件ではないが、溶接棒全体に必要に応じて、Al、Ti、Nb、V、Ta、W、Sn、REM、Caの元素を添加してもよい。
【0023】
Snは、添加または不可避的不純物として含有しても耐硫酸露点腐食性および耐塩酸露点腐食性を阻害するものではないが、0.05%を超えると、溶接継手の靭性を著しく低化させるので、0.05%以下に制限することが好ましい。
【0024】
また、本発明で適用する鋼心線は良好な諸溶接性能と耐食性を得るためにCが0.08%以下、Siが0.03%以下、Mnを0.20〜0.60%、Pが0.035%以下、Sが0.040%以下が好ましい。
【0025】
次に、被覆剤中の金属炭酸塩、金属弗化物のおよび金属酸化物添加量の限定理由について述べる。金属炭酸塩とは、炭酸石灰、炭酸バリウム、炭酸マグネシウムなどであるが溶接中にCOガスを発生して大気からの窒素・酸素・水素を遮断し健全な溶接金属を得るのに用いる主要原料である。35%未満ではその機能を発揮できず、55%を越えるとアーク状態やビード形状の劣化を招き溶接作業性が悪くなる。
【0026】
したがって、被覆剤中の金属炭酸塩の含有量は、35〜55%とするのが好ましい。
【0027】
金属弗化物は、蛍石、氷晶石、弗化バリウムなどであり、良好なスラグ流動性を確保し金属炭酸塩と共に主要成分として添加し、13%未満ではその機能が満たされず、30%を越えるとスラグの剥離性が劣化し、ビード形状も悪くなる。したがって、被覆剤中の金属弗化物の含有量は、13〜30%とするのが好ましい。
【0028】
金属酸化物は、SiO、TiO、NaO、KO、Alなどであり、溶接時のアーク状態とスラグ状態を良好に維持するために、被覆剤中に一種または2種以上の組合せで添加するのが好ましい。それらの合計含有量が0.5%未満ではアーク安定性とスラグ状態を良好に維持できず、一方、15%を越えると溶融金属中の酸素が多くなり靱性性が低下する。
【0029】
したがって、被覆剤中の金属弗化物の含有量は、0.5〜15%とするのが好ましい。
【0030】
本発明の溶接棒は、所要の組成の鋼を溶製した後、これを熱間あるいは冷間にて圧延、引抜きなどの加工により所要の径の鋼心線とし、これに被覆剤を塗布、乾燥して、被覆アーク溶接棒とすることができる。
【0031】
【実施例】
本発明を実施例により、更に詳細に説明する。表1の組成の鋼心線(直径:4.0mm、長さ:400mm)に表2の組成の被覆剤を被覆塗装し乾燥して、表3(表2のつづき)に示す組成の26種類の溶接棒を作成した。この溶接棒を用い以下の試験条件で多層盛り溶接を行い、試験片を採取して、溶着金属の硫酸及び塩酸の耐食性試験と溶接作業性調査を行い、総合判定した。
【0032】
【表1】

Figure 2004090044
【0033】
【表2】
Figure 2004090044
【0034】
【表3】
Figure 2004090044
【0035】
耐食性試験に使用した試験片は、図1に示すように作成した。すなわち、母材成分の影響を受けないように。軟鋼母材3上に交流溶接機を用い電流170Aを使用し、9層で盛上げ部4を形成し、5層目からの溶着金属2を機械加工で試験片1(4mm×25mm×25mm)を各4個採取した。腐食試験は、40℃の20%硫酸で24時間、及び80℃の10%塩酸で24時間の浸食腐食試験を行い、各試験片4個の平均腐食減量を求め、共に2.5mg/(cm・hr)以下を良好、2.5〜10mg/(cm・hr)をやや劣る、11mg/(cm・hr)以上を劣る、とした。
【0036】
溶接作業性の調査では、板厚12mm、幅100mm、長さ450mmの軟鋼をT型に組み、交流溶接機を用い、水平隅肉では電流170A、立向姿勢では150Aを使用して溶接作業を行ない、アーク状態、スラグ状態、スパッタの多少、ビード形状などを調査した。その判定は、各姿勢の評価を総合判定し、良好を○印、やや劣るを△印、劣るを×とした。
【0037】
その試験結果を表4に示す。
【0038】
【表4】
Figure 2004090044
【0039】
溶接棒No.1〜No.17は、本発明例であり、特に、溶接棒No.1〜No.15は、各要件が全て適正であるので耐硫酸及び耐塩酸での腐食減量が少なく良好な結果であり、溶接作業性も満足できるものであった。これらにくらべてNo.16、17は、溶接金属の十分良好な耐食性が得られたものの、No.16では、炭酸石灰の添加量が多いため良好なアーク状態が得られず溶接作業性がやや悪くなり、No.17では、炭酸石灰が少ないのでアーク力が弱く溶接作業性がやや劣化した。
【0040】
溶接棒No.18〜No.26は、比較例であり、No.18とNo.19は、Sbの平均粒径が適正でない場合であり、No.18は、Sbの平均粒径が小さいのでスラグの粘性が低下し立向姿勢で溶接金属が垂れ易くなり凸ビードとなり、Cuが少ないので腐食し易くなった。また、No.19は、Sbの平均粒径が大き過ぎることとNiが添加されないので耐食性がやや悪くなった。
【0041】
No.20は、蛍石が多いのでスラグ剥離性が悪く、溶接棒全体のCが多いので耐食性の劣化を招いた。
【0042】
No.21は、Siが少ないので溶接作業性が悪く、Sが多すぎるので硫酸での耐食性が悪くなった。また、Cuが多すぎるので、耐割れ性が劣化した。
【0043】
No.22、No.24〜No.27は、溶接棒全体のSbが不足または添加されないため、耐硫酸性と耐塩酸性が悪い例である。No.22は、Mnが多いのでスラグの粘性が低下し立向姿勢でビードが垂れ易くなり溶接作業性の劣化を招いた。
【0044】
No.25とNo.26は、従来の溶接棒であるがNiも添加されないので腐食され易くなった。
【0045】
No.23は、蛍石が少なくSiが多いのでアーク力が強くなりスパッタの飛散が増加し、Pが過剰に多いので耐硫酸性と耐塩酸性が悪くなった。
【0046】
【発明の効果】
本発明は、以上詳述したように、極めて優れた耐硫酸性と耐塩酸性を有した溶接棒を容易にかつ安価に提供することが可能で、その産業上の価値は極めて高い。
【図面の簡単な説明】
【図1】(A)腐食試験片の採取要領を説明する図。(B)(A)のa−a´断面図。
【符号の説明】
1…溶着金属の腐食試験片
2…溶着金属
3…母材
4…盛上げ(9層)[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a sulfuric acid-resistant dew-point corrosion-resistant low-alloy steel exhibiting excellent corrosion resistance in an atmosphere such as a flue of a coal-fired boiler or a refuse incineration facility where low-temperature corrosion is caused by sulfuric acid and hydrochloric acid like a chimney, that is, in a concentrated sulfuric acid and hydrochloric acid environment. And a welding rod for arc welding. Also, the present invention relates to a welding rod used for arc welding of steel having excellent acid resistance for use in a steel plating pickling tank containing a single or mixed pickling solution such as hydrochloric acid and sulfuric acid.
[0002]
[Prior art]
Generally, when a welded structure is used in a corrosive environment, if there is a difference in the corrosion resistance between the welded portion and the base material, the one having poor corrosion resistance is selectively corroded, and the life of the structure is significantly shortened. Further, when the welded portion is selectively corroded, stress concentration occurs in the corroded hole, and in extreme cases, there is a possibility that the structure is destroyed. As described above, in the use of a welded structure, in the case of an application where corrosion deterioration cannot be ignored, it is necessary to sufficiently secure not only the base material but also the corrosion resistance of the welded portion.
[0003]
In flue gas facilities such as stacks and chimneys such as coal-fired thermal power and refuse incineration facilities, sulfuric acid dew point corrosion and hydrochloric acid dew point corrosion occur due to sulfur trioxide and hydrogen chloride in exhaust gas.
[0004]
Existing welding rods for corrosion-resistant steel are systems containing Cu alone or containing Cu-Cr, which have sufficiently excellent corrosion resistance in a sulfuric acid dew point corrosion environment generated in a plant flue gas exhaust system of a heavy oil boiler. However, in a coal-fired boiler, refuse incineration or refuse gasification and melting facility, sulfuric acid dew-point corrosion and hydrochloric acid dew-point corrosion occur at the same time.
[0005]
Further, as an example of improving corrosion resistance, it has been proposed to include Cu and Sb in a weld metal (see, for example, Japanese Patent Publication No. 43-1380). It was not satisfactory.
[0006]
[Problems to be solved by the invention]
The present invention has been made in view of the above-described problems of the prior art, and provides a weld metal having excellent sulfuric acid resistance and hydrochloric acid resistance, and a low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance capable of securing good welding workability. It is an object of the present invention to provide a coated arc welding rod for arc welding.
[0007]
[Means for Solving the Problems]
The present inventors have studied in detail the metallurgical factors affecting the sulfuric acid dew point corrosion resistance and the hydrochloric acid dew point corrosion resistance of the weld metal, and identified the composition of the entire welding rod formed by coating a steel core wire with a coating agent. By doing so, it has been found that a weld metal having excellent corrosion resistance can be obtained. That is, first, P and S, which are impurities of the welding rod, are limited, and (1) By using a specific C-Si-Cu-Ni-Sb system, a sulfuric acid resistant and hydrochloric acid resistant weld metal can be obtained. Can be (2) Sulfuric acid resistance and hydrochloric acid resistance are further improved by defining S in the component system of (1). (3) When Mo is added in the component system (1) or (2), the hydrochloric acid resistance can be remarkably improved. (4) When Cr is added to the component system (3), the high-concentration sulfuric acid resistance in an oxidizing atmosphere can be improved. (5) By defining the content of the metal carbonate, metal fluoride and metal oxide in the coating material in the component system of (2) or (3), good welding workability can be secured. (6) In the component system according to any one of the above (1) to (5), Sb is contained in the coating agent, and by limiting the average particle size of the Sb, excellent corrosion resistance is ensured while ensuring good welding. Is obtained. The present invention has been completed based on these findings, and the gist thereof is as follows.
(1) In a coated arc welding rod obtained by coating and coating a steel core wire, in one or both of the steel core wire and the coating agent, the mass% with respect to the total mass of the welding rod is
C: 0.005 to 0.15%,
Si: 0.5-4%,
Mn: 0.2-2.4%,
Cu: 0.1 to 1.2%,
Ni: 0.1 to 0.6%,
Sb: 0.02 to 0.25
Containing
Further, P: 0.03% or less,
S: A coated arc welding rod for low alloy steel welding excellent in sulfuric acid resistance and hydrochloric acid resistance, characterized in that the content is limited to 0.03% or less and the balance is Fe and inevitable impurities.
(2) In mass% based on the total mass of the welding rod, in one or both of the steel core wire and the coating agent,
S: 0.005 to 0.02%
The coated arc welding rod for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to (1), characterized by containing (1).
(3) In one or both of the steel core wire and the coating agent, in mass% based on the total mass of the welding rod,
Mo: 0.01 to 0.6%
The coated arc welding rod for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to (1) or (2), characterized by containing:
(4) In mass% based on the total mass of the welding rod, one or both of the steel core wire and the coating agent,
Cr: 0.1 to 1.7%
The coated arc welding rod for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to any one of (1) to (3), characterized by containing:
(5) In the coating agent in mass% based on the total mass of the coating agent,
Metal carbonate: 35-55%,
Metal fluoride: 13 to 30%,
Metal oxide: 0.5 to 15%
The coated arc welding rod for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to any one of (1) to (4), characterized by containing:
(6) The low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to any one of (1) to (5), wherein the average particle size of Sb in the coating agent is 45 to 150 μm. Covered arc welding rod for welding.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
The coated arc welding rod of the present invention is obtained by coating a steel core wire with a coating agent.Each element for obtaining a weld metal having required characteristics is obtained from any of a steel core wire and a coating agent. It may be added. Accordingly, in the following description, unless otherwise specified, each component element may be contained as a whole of the welding rod in one or both of the steel core wire and the coating agent.
[0009]
First, the regulation of the contents of C, Si, Mn, P, S, Cu, Ni, and Sb with respect to the total mass of the welding rod will be described.
In the present invention, C does not include the metal carbonate in the coating agent or the C content of CO or CO 2 of organic matter, and C in the coating material, for example, SiC, Fe—Mn, and Fe—Si, and C in the steel core wire. C is added to secure the strength of the weld metal, but if the total amount exceeds 0.15%, the crack resistance and sulfuric acid resistance of the weld metal decrease. From the viewpoints of sulfuric acid resistance and hydrochloric acid resistance, the content of C is preferably as small as possible. However, if it is less than 0.005%, the arc force is weak, the penetration is insufficient, and the welding workability deteriorates. And When it is necessary to consider the balance between the sulfuric acid resistance and the hydrochloric acid resistance, the content is most preferably 0.05% or less.
[0010]
When Si is contained in an amount of 0.5% or more, it coexists with Cu and improves the sulfuric acid resistance and hydrochloric acid resistance of the weld metal particularly in a sulfuric acid concentration region of about 40%. However, if it exceeds 4%, no improvement in corrosion resistance is observed, the toughness of the weld metal is significantly reduced, the arc force becomes excessively strong, and the welding workability is degraded, so the upper limit was made 4%. When more emphasis is placed on welding workability and toughness of a weld metal, 0.5 to 2% is preferable. When Si is added from the coating agent, Fe-Si is used.
[0011]
Mn is added to the entire welding rod in an amount of 0.2% or more to deoxidize the weld metal and adjust the strength. However, if it exceeds 2.4%, the viscosity of the slag is reduced, and the bead in the vertical position is liable to drop. Since the workability deteriorates, the limited range is 0.2 to 2.4%. When Mn is added from a coating agent, metal Mn or Fe-Mn is used.
[0012]
P is an impurity element and significantly impairs the sulfuric acid resistance and hydrochloric acid resistance of the weld metal, so the range is set to 0.03% or less. More preferably, when the content is 0.01% or less, the sulfuric acid resistance and the hydrochloric acid resistance are remarkably improved, and the content is most preferably 0.005% or less.
[0013]
S is an impurity element and needs to be limited to ensure sufficient sulfuric acid resistance and hydrochloric acid resistance of the weld metal. If it exceeds 0.03%, the sulfuric acid resistance is significantly reduced, so the upper limit was made 0.03%.
[0014]
In a Cu-Mo-Sb-based welding rod, when S is contained in an amount of 0.005% or more, the sulfuric acid corrosion resistance of the weld metal and the hydrochloric acid resistance are significantly improved. However, if the content exceeds 0.02%, the effect is saturated, and the mechanical properties (lamellar tear resistance and the like) and the hot workability are reduced. It is preferably set to 02%.
[0015]
In order to secure the sulfuric acid resistance and the hydrochloric acid resistance of the weld metal, Cu must be added in an amount of 0.1% or more. Even if added in excess of 1.2%, the corrosion resistance is almost saturated and the crack resistance of the weld metal is degraded, so the range of 0.1 to 1.2% was made the limited range. Preferably, addition of 0.25 to 0.75% is most excellent. When adding Cu from the coating agent, metal Cu is used.
[0016]
Ni is an essential element added in an amount of 0.1% or more for the purpose of improving the hydrochloric acid resistance of the weld metal and preventing surface cracks at the time of solidification of the weld metal caused by addition of Cu or Sb. However, since the effects are saturated even if they are added, the range is limited to 0.1 to 0.6%. The range of 0.1% to Cu% × 0.5 is preferable. When Ni is added from the coating agent, Fe—Ni or metallic Ni is used.
[0017]
Sb is an element that coexists with Cu to further improve the sulfuric acid resistance and hydrochloric acid resistance of the weld metal. If it is less than 0.02%, good corrosion resistance cannot be obtained, and if it exceeds 0.25%, the arc state is degraded and the viscosity of the slag is too low, so that the weld metal is liable to hang in a standing posture and exhibit a convex bead.
[0018]
When Sb is added from the coating agent, metal Sb is used, but the average particle size is also important. If it is less than 45 μm, the viscosity of the slag decreases, and particularly, it becomes easy to become a convex bead in the vertical position. If it exceeds, segregation in the coating agent becomes a problem, and the amount of Sb in the weld metal is not stabilized, and the corrosion resistance is hindered. Therefore, in order to obtain better welding workability and better corrosion resistance, it is preferable to limit the average particle size of Sb in the coating agent to the range of 45 to 150 μm.
[0019]
Mo is an element that, when added together with Cu, in an amount of 0.01% or more based on the total mass of the welding rod, significantly improves the hydrochloric acid resistance of the weld metal, and is added as necessary. The effect is further enhanced by the complex addition with Cu-Sb. If the content exceeds 0.6%, the sulfuric acid resistance and the hydrochloric acid resistance decrease, so the content was limited to 0.01 to 0.6% based on the total weight of the welding rod. When Mo is added from the coating agent, metal Mo or Fe-Mo is used.
[0020]
Cr is 0.1% or more based on the total mass of the welding rod, if necessary, in order to ensure corrosion resistance in an oxidizing sulfuric acid dew-point corrosion environment that occurs especially in plants with a high sulfur oxide content in exhaust gas. If it is added in excess of 1.7%, the corrosion resistance is adversely affected.
[0021]
On the other hand, when Cr is added in an amount of 0.1% or more, it is an element that inhibits hydrochloric acid resistance. If the environment is not an oxidizing sulfuric acid dew-point corrosion environment, Cr is not added, that is, less than 0.1%. When Cr is added from the coating agent, metallic Cr or Fe-Cr is used.
[0022]
Although not a limitation of the present invention, elements of Al, Ti, Nb, V, Ta, W, Sn, REM, and Ca may be added to the entire welding rod as needed.
[0023]
Sn does not inhibit sulfuric acid dew point corrosion resistance and hydrochloric acid dew point corrosion resistance even if added or contained as an unavoidable impurity. However, if it exceeds 0.05%, the toughness of the welded joint is significantly reduced. , 0.05% or less.
[0024]
The steel core wire used in the present invention has a C content of 0.08% or less, a Si content of 0.03% or less, a Mn of 0.20 to 0.60%, and a P in order to obtain good welding performance and corrosion resistance. Is preferably 0.035% or less, and S is preferably 0.040% or less.
[0025]
Next, the reasons for limiting the amounts of metal carbonate, metal fluoride and metal oxide in the coating agent will be described. Metal carbonates are lime carbonate, barium carbonate, magnesium carbonate, etc., and are the main raw materials used to generate CO 2 gas during welding to cut off nitrogen, oxygen and hydrogen from the atmosphere to obtain a healthy weld metal. It is. If it is less than 35%, its function cannot be exhibited, and if it exceeds 55%, the arc state and bead shape are deteriorated, and welding workability is deteriorated.
[0026]
Therefore, the content of the metal carbonate in the coating agent is preferably set to 35 to 55%.
[0027]
Metal fluorides are fluorite, cryolite, barium fluoride, etc., which secure good fluidity of slag and are added as a main component together with metal carbonate. If less than 13%, the function is not satisfied, and 30% is not fulfilled. If it exceeds, the slag removability deteriorates and the bead shape also deteriorates. Therefore, the content of the metal fluoride in the coating agent is preferably 13 to 30%.
[0028]
The metal oxide is SiO 2 , TiO 2 , Na 2 O, K 2 O, Al 2 O 3, etc. In order to maintain the arc state and the slag state at the time of welding well, one or two metal oxides are contained in the coating agent. It is preferred to add in a combination of more than one species. If their total content is less than 0.5%, the arc stability and the slag state cannot be maintained satisfactorily. On the other hand, if they exceed 15%, the oxygen in the molten metal increases and the toughness decreases.
[0029]
Therefore, the content of the metal fluoride in the coating agent is preferably 0.5 to 15%.
[0030]
The welding rod of the present invention melts a steel having a required composition, and then rolls it while hot or cold to form a steel core wire having a required diameter by processing such as drawing, and then coating the coating with a coating agent. It can be dried to obtain a coated arc welding rod.
[0031]
【Example】
The present invention will be described in more detail by way of examples. A steel core wire (diameter: 4.0 mm, length: 400 mm) having the composition shown in Table 1 was coated with a coating agent having the composition shown in Table 2 and dried, and 26 types of compositions shown in Table 3 (continued in Table 2) were obtained. We created a welding rod. Using this welding rod, multi-layer welding was performed under the following test conditions, a test piece was sampled, and a corrosion resistance test of sulfuric acid and hydrochloric acid of the deposited metal and a welding workability investigation were performed, and a comprehensive judgment was made.
[0032]
[Table 1]
Figure 2004090044
[0033]
[Table 2]
Figure 2004090044
[0034]
[Table 3]
Figure 2004090044
[0035]
The test piece used for the corrosion resistance test was prepared as shown in FIG. That is, it is not affected by the base metal component. Using a current of 170 A using an alternating current welding machine on a mild steel base material 3, a raised portion 4 is formed in nine layers, and a welded metal 2 from the fifth layer is machined into a test piece 1 (4 mm × 25 mm × 25 mm). Four of each were collected. In the corrosion test, an erosion corrosion test was performed for 24 hours with 20% sulfuric acid at 40 ° C. and for 24 hours with 10% hydrochloric acid at 80 ° C., and the average corrosion weight loss of four test pieces was determined. 2 · hr) or less was good, 2.5 to 10 mg / (cm 2 · hr) was slightly poor, and 11 mg / (cm 2 · hr) or more was poor.
[0036]
In the study of welding workability, mild steel with a thickness of 12 mm, a width of 100 mm, and a length of 450 mm was assembled in a T-shape, using an AC welding machine, and using a current of 170 A in the horizontal fillet and 150 A in the vertical position. Then, the arc state, the slag state, the degree of spatter, and the bead shape were examined. For the determination, the evaluation of each posture was comprehensively determined, and a good mark was indicated by a circle, a slightly poor mark was indicated by a mark, and a poor mark was indicated by a cross.
[0037]
Table 4 shows the test results.
[0038]
[Table 4]
Figure 2004090044
[0039]
Welding rod No. 1 to No. No. 17 is an example of the present invention. 1 to No. In No. 15, all the requirements were appropriate, and the corrosion loss in sulfuric acid resistance and hydrochloric acid resistance was small and good results were obtained, and the welding workability was also satisfactory. No. compared to these. Nos. 16 and 17 showed that the weld metal had sufficiently good corrosion resistance. In No. 16, since a large amount of carbonated lime was added, a good arc state was not obtained, and the welding workability was slightly deteriorated. In No. 17, since the amount of carbonated lime was small, the arc force was weak and the welding workability was slightly deteriorated.
[0040]
Welding rod No. 18-No. No. 26 is a comparative example. 18 and no. No. 19 is a case where the average particle size of Sb is not appropriate. In No. 18, because the average particle size of Sb was small, the viscosity of the slag was reduced, the weld metal was easily drooped in a vertical position, and became a convex bead. No. In No. 19, the average particle size of Sb was too large and Ni was not added, so that the corrosion resistance was slightly deteriorated.
[0041]
No. In No. 20, the slag peeling property was poor due to the large amount of fluorite, and the corrosion resistance was degraded due to the large C in the entire welding rod.
[0042]
No. In No. 21, the welding workability was poor because of a small amount of Si, and the corrosion resistance with sulfuric acid was poor because of too much S. In addition, since there was too much Cu, the crack resistance was deteriorated.
[0043]
No. 22, no. 24-No. No. 27 is an example in which sulfuric acid resistance and hydrochloric acid resistance are poor because Sb of the entire welding rod is insufficient or not added. No. Sample No. 22 had a large Mn content, so that the viscosity of the slag was lowered, and the beads were easily drooped in the upright posture, resulting in deterioration in welding workability.
[0044]
No. 25 and no. 26 is a conventional welding rod, but was not easily added because Ni was not added.
[0045]
No. In No. 23, the amount of fluorite was small and the amount of Si was large, so that the arc force was increased and the scattering of spatter was increased, and the sulfur content and hydrochloric acid resistance were deteriorated due to excessive P.
[0046]
【The invention's effect】
INDUSTRIAL APPLICABILITY As described in detail above, the present invention can easily and inexpensively provide a welding rod having extremely excellent sulfuric acid resistance and hydrochloric acid resistance, and its industrial value is extremely high.
[Brief description of the drawings]
FIG. 1A is a diagram illustrating a procedure for collecting a corrosion test piece. (B) Aa 'sectional drawing of (A).
[Explanation of symbols]
1: Corrosion test piece of deposited metal 2: Deposited metal 3: Base metal 4: Raised (9 layers)

Claims (6)

鋼心線に被覆剤を被覆塗装してなる被覆アーク溶接棒において、前記鋼心線中または前記被覆剤中の何れか一方もしくは両方に、溶接棒全質量に対する質量%で、
C:0.005〜0.15%、
Si:0.5〜4%、
Mn:0.2〜2.4%、
Cu:0.1〜1.2%、
Ni:0.1〜0.6%、
Sb:0.02〜0.25
を含有し、
かつ、P:0.03%以下、
S:0.03%以下
に制限し、残部がFeおよび不可避的不純物であることを特徴とする耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
In a coated arc welding rod obtained by coating a steel core wire with a coating agent, in one or both of the steel core wire and the coating agent, by mass% based on the total weight of the welding rod,
C: 0.005 to 0.15%,
Si: 0.5-4%,
Mn: 0.2-2.4%,
Cu: 0.1 to 1.2%,
Ni: 0.1 to 0.6%,
Sb: 0.02 to 0.25
Containing
And P: 0.03% or less,
S: A coated arc welding rod for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance, which is limited to 0.03% or less, with the balance being Fe and inevitable impurities.
前記溶接棒全質量に対する質量%で、前記鋼心線中または被覆剤中の一方または両方に、
S:0.005〜0.02%
を含有することを特徴とする請求項1に記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
In mass% based on the total weight of the welding rod, in one or both of the steel core wire and the coating material,
S: 0.005 to 0.02%
The coated arc welding rod for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to claim 1, characterized by comprising:
前記溶接棒全質量に対する質量%で、前記鋼心線中または被覆剤中の一方または両方に、さらに、
Mo:0.01〜0.6%
を含有することを特徴とする請求項1または2に記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
In% by mass based on the total mass of the welding rod, in one or both of the steel core wire and the coating material,
Mo: 0.01 to 0.6%
The coated arc welding rod for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to claim 1 or 2, characterized by comprising:
前記溶接棒全質量に対する質量%で、前記鋼心線中または被覆剤中の一方または両方に、さらに、
Cr:0.1〜1.7%
を含有することを特徴とする請求項1〜3の何れか1項に記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
In% by mass based on the total mass of the welding rod, in one or both of the steel core wire and the coating material,
Cr: 0.1 to 1.7%
The coated arc welding rod for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to any one of claims 1 to 3, characterized by comprising:
前記被覆剤全質量に対する質量%で、前記被覆剤中に、
金属炭酸塩:35〜55%、
金属弗化物:13〜30%、
金属酸化物:0.5〜15%
を含有することを特徴とする請求項1〜4の何れか1項に記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。
In% by mass based on the total mass of the coating agent,
Metal carbonate: 35-55%,
Metal fluoride: 13 to 30%,
Metal oxide: 0.5 to 15%
The coated arc welding rod for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to any one of claims 1 to 4, characterized in that:
前記被覆剤中のSbの平均粒径が45〜150μmであることを特徴とする請求項1〜5の何れか1項に記載の耐硫酸性および耐塩酸性に優れる低合金鋼溶接用の被覆アーク溶接棒。The coated arc for welding low alloy steel excellent in sulfuric acid resistance and hydrochloric acid resistance according to any one of claims 1 to 5, wherein the average particle size of Sb in the coating agent is 45 to 150 µm. Welding rods.
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Cited By (7)

* Cited by examiner, † Cited by third party
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JP2008126281A (en) * 2006-11-21 2008-06-05 Nippon Steel Corp Metal cored wire for nonconsumable electrode type welding
JP2008126279A (en) * 2006-11-21 2008-06-05 Nippon Steel Corp Flux-cored wire for gas shielded arc welding
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CN105033503A (en) * 2015-08-17 2015-11-11 武汉铁锚焊接材料股份有限公司 Welding rod for welding corrosion-resisting steel
CN109877487A (en) * 2019-03-19 2019-06-14 首钢集团有限公司 A kind of high impact toughness solid welding wire and preparation method thereof with resistance to acid liquid corrosion
JP2020189302A (en) * 2019-05-17 2020-11-26 日鉄溶接工業株式会社 Arc welding rod coated with low hydrogen-based coating agent for crude oil tank steel
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JP2008126281A (en) * 2006-11-21 2008-06-05 Nippon Steel Corp Metal cored wire for nonconsumable electrode type welding
JP2008126279A (en) * 2006-11-21 2008-06-05 Nippon Steel Corp Flux-cored wire for gas shielded arc welding
CN104785952A (en) * 2015-04-14 2015-07-22 武汉钢铁(集团)公司 High-purity steel for welding rod
CN105033503A (en) * 2015-08-17 2015-11-11 武汉铁锚焊接材料股份有限公司 Welding rod for welding corrosion-resisting steel
CN109877487A (en) * 2019-03-19 2019-06-14 首钢集团有限公司 A kind of high impact toughness solid welding wire and preparation method thereof with resistance to acid liquid corrosion
JP2020189302A (en) * 2019-05-17 2020-11-26 日鉄溶接工業株式会社 Arc welding rod coated with low hydrogen-based coating agent for crude oil tank steel
JP7308657B2 (en) 2019-05-17 2023-07-14 日鉄溶接工業株式会社 Low-Hydrogen Covered Arc Welding Rod for Crude Oil Tank Steel
CN114083174A (en) * 2020-08-24 2022-02-25 中国石油天然气集团有限公司 Welding wire, welding method and application thereof
CN114083174B (en) * 2020-08-24 2023-08-22 中国石油天然气集团有限公司 Welding wire, welding method and application thereof

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