JP2004066709A - Transmission belt - Google Patents

Transmission belt Download PDF

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Publication number
JP2004066709A
JP2004066709A JP2002231100A JP2002231100A JP2004066709A JP 2004066709 A JP2004066709 A JP 2004066709A JP 2002231100 A JP2002231100 A JP 2002231100A JP 2002231100 A JP2002231100 A JP 2002231100A JP 2004066709 A JP2004066709 A JP 2004066709A
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JP
Japan
Prior art keywords
rubber sheet
belt
unvulcanized rubber
tapered
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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JP2002231100A
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Japanese (ja)
Inventor
Masami Sato
佐藤 雅巳
Haruhiko Nakamura
中村 晴彦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gates Unitta Asia Co
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Gates Unitta Asia Co
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Publication date
Application filed by Gates Unitta Asia Co filed Critical Gates Unitta Asia Co
Priority to JP2002231100A priority Critical patent/JP2004066709A/en
Publication of JP2004066709A publication Critical patent/JP2004066709A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a transmission belt capable of suppressing turbulence of rotational transmission between pulleys and preventing noises caused by vibration from occurring. <P>SOLUTION: A mold 5 is covered with a canvas jacket 4a and a core wire 3 is wound on the outside. In addition, an unvulcanized rubber sheet 6 is wound thereon and both end parts 7 thereof are piled up. Tapered parts 9a and 9b are formed in advance on the end parts 7 of the unvulcanized rubber sheet 6. The thickness of a lap part 8 made by piling up the both end parts 7 becomes approximately the same as the thickness of other sites. When this is covered with a shell bag and vulcanization molding is performed in a vulcanization oven, an amount of the unvulcanized rubber of the lap part 8 flowing in the width direction and in the peripheral direction is decreased. A positional shift of the wire 3 due to flow of the unvulcanized rubber hardly occurs. Turbulence of rotational transmission between a drive pulley and a driven pulley can be suppressed so that noises due to vibration of the transmission belt can be prevented. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、プーリに掛け巻きして使用される歯付ベルトやリブドベルト等の伝動ベルトに関するものである。
【0002】
【従来の技術】
一般に、プーリに掛け巻きして使用される歯付ベルトやリブドベルト等の伝動ベルトは、ゴム製で環状のベルト本体に、引張力を受け持つ心線がベルト本体の周方向に連続するように埋設されてなる。この伝動ベルトのうち、歯付ベルトは、そのベルト本体のベルト歯が帆布で被覆されて、その歯底付近に位置するように心線が埋設された構造となっている。
【0003】
歯付ベルトの製造方法としては、まず、図12(a)に示すように、ベルト歯に対応する歯溝101が形成された金型102の外周面に、帆布を環状に縫合してなる帆布ジャケット103を被せ、その外側に心線104及び未加硫ゴムシート105をこの順で巻き付け、未加硫ゴムシート105の両端部106を重ね合わせる。このとき、未加硫ゴムシート105は、その両端部106を重ね合わせてなるラップ部107の厚みが他の部位の厚みよりも厚くなっている。
【0004】
次いで、未加硫ゴムシート105の外側に筒状のシェルバッグを被せて加硫釜内で加熱加圧することにより、未加硫ゴムシート105の一部を金型102の歯溝101に流入させつつ、未加硫ゴムシート105をベルト本体108に加硫成形して歯付ベルト(歯付ベルトスラブ)を構成する。この歯付ベルト(歯付ベルトスラブ)をシェルバッグ及び金型101から取り外し、背面研磨、印刷及び所定幅への裁断を施して歯付ベルトの製造が完了する。ここで、図12(b)に示すように、ラップ部107は、加硫成形時にシェルバッグ側から加熱加圧することにより、その未加硫ゴムが幅方向及び周方向に流動する。
【0005】
リブドベルトは、例えば、リブゴムとその外周側を被覆する帆布との間に接着ゴムが介在され、リブゴム及び接着ゴム間に心線が埋設された構造となっている。このリブドベルトの製造方法としては、金型に、接着ゴムシートを外周側に貼付した帆布を環状に縫合してなる帆布ジャケットを被せ、その外側に心線及び未加硫ゴムシートをこの順で巻き付け、未加硫ゴムシートの両端部を重ね合わせる。
【0006】
次いで、未加硫ゴムシートの外側に筒状のシェルバッグを被せて加硫釜内で加熱加圧することにより、未加硫ゴムシートを加硫成形してゴム体(平ベルト)を構成する。このゴム体をシェルバッグ及び金型から取り外して所定幅に裁断した後、研磨等により加硫ゴムにリブを形成して裏返すことにより、リブドベルトの製造が完了する。歯付ベルトと同様、未加硫ゴムシートのラップ部は、加硫成形時にシェルバッグ側から加熱加圧することにより、その未加硫ゴムが幅方向及び周方向に流動する。
【0007】
【発明が解決しようとする課題】
ところが、上記の伝動ベルトでは、未加硫ゴムシートを加硫成形するときに、そのラップ部の未加硫ゴムが幅方向及び周方向に流動するため、図12(b)に示すような心線の位置ずれや、伝動ベルトの厚さ方向への心線の変形を生じやすい。この心線の位置ずれや変形は、伝動ベルトによるプーリ間の回転伝達に乱れを生じさせるおそれがあり、これに伴う伝動ベルトの厚さ方向の振動による騒音の発生が懸念される。
【0008】
本発明は、心線の位置ずれや変形を生じにくいようにして、プーリ間の回転伝達の乱れを抑えることができ、伝動ベルトの振動による騒音を防止することができる伝動ベルトを提供することを目的とする。
【0009】
【課題を解決するための手段】
上記課題に鑑み、本発明は、未加硫ゴムシートの両端部を重ね合わせて環状に加硫成形されたベルト本体と、該ベルト本体に周方向に連続して埋設された心線とを備えた構造を前提として、加硫成形時の心線の位置ずれや変形が生じにくいようにして、プーリ間の回転伝達の乱れを抑えることができる伝動ベルトを提供するものである。なお、ベルト本体は、一枚の未加硫ゴムシートの両端部を重ね合わせて環状に加硫成形するだけでなく、複数枚の未加硫ゴムシートの端部同士を重ね合わせて環状に加硫成形するものであってもよい。
【0010】
未加硫ゴムシートの端部に先端側を薄くするテーパー部を形成し、シート両端のテーパー部のテーパー面同士を重ね合わせて、そのラップ部の厚みを他の部位の厚みとほぼ等しくする。そうすれば、未加硫ゴムシートを加硫成形する際に、幅方向及び周方向に流動するラップ部の未加硫ゴム量を少なくすることができるため、未加硫ゴムの流動に伴う心線の位置ずれや変形を防止することができる。
【0011】
シート両端のテーパー部は、そのテーパー面の周方向に対する傾斜角度を15°〜70°とすればよい。なお、テーパー面の傾斜角度が15°よりも小さければ、未加硫ゴムシートにテーパー部を形成するための加工が難しくなり、テーパー面の傾斜角度が70°よりも大きければ、ラップ部における接合面の面積が小さくなって、ラップ部にゴム収縮等による割れが生じやすくなる。
【0012】
テーパー部の先端を他方のテーパー部よりも周方向中央側にオーバーラップさせれば、その分、ラップ部の接合面の面積を大きくすることができ、ゴム収縮等によるラップ部の割れをより生じにくくさせることができる。ここで、オーバーラップの周方向の長さを10mm以下とすれば、テーパー部のうちのオーバーラップさせる部分の厚みを薄くして、ラップ部の厚みを他の部位における厚みとほぼ等しくすることができる。
【0013】
この伝動ベルトとしては、歯付ベルト及びリブドベルトを例示することができ、本発明は、これらの製造方法を提供する。このうち、歯付ベルトの製造方法としては、まず、ベルト歯に対応する歯溝(円弧歯溝、台形歯溝等)が形成された金型の外周面に、環状の帆布ジャケットを被せて、その外側に心線を巻き付け、次いで、その外側に未加硫ゴムシートを巻き付けて、この未加硫ゴムシートの両端部を重ね合わせる。
【0014】
さらに、その外側に筒状のシェルバッグを被せて加硫釜内で加熱加圧することにより、未加硫ゴムシートの一部を金型の歯溝に流入させつつ、この未加硫ゴムシートを加硫成形し、心線が埋設されたベルト本体のベルト歯を帆布で被覆してなる歯付ベルト(歯付ベルトスラブ)を構成する。その後、この歯付ベルト(歯付ベルトスラブ)をシェルバッグ及び金型から取り外し、背面研磨や印刷、所定幅への裁断等を施す。
【0015】
あらかじめ、未加硫ゴムシートの両端部に先端側を薄くするテーパー部を形成し、シート両端のテーパー部のテーパー面同士を重ね合わせて加硫成形する。そうすれば、未加硫ゴムシートのラップ部の厚みが他の部位における厚みとほぼ等しくなり、加硫成形時に幅方向及び周方向に流動するラップ部の未加硫ゴム量を少なくして、未加硫ゴムの流動に伴う心線の位置ずれや変形を防止することができる。
【0016】
また、本発明が提供するリブドベルトの製造方法としては、まず、金型の外周面に環状の帆布を被せて、その外周側に接着ゴムシートを配置し、その外側に心線を巻き付ける。ここで、接着ゴムシートは、金型に被せた環状の帆布の外周側に巻き付けてもよいが、あらかじめ、環状の帆布の外周側に接着ゴムシートを配してなる帆布ジャケットを構成しておき、この帆布ジャケットを金型に被せてもよい。また、心線の外側に別の接着ゴムシートを巻き付けて、その外側に未加硫ゴムシートを巻き付けるようにしてもよい。
【0017】
次いで、その外側に未加硫ゴムシートを巻き付けて、この未加硫ゴムシートの両端部を重ね合わせる。さらに、その外側に筒状のシェルバッグを被せて加硫釜内で加熱加圧することにより、未加硫ゴムシートを加硫成形して、心線が埋設されたベルト本体の内周面を帆布で被覆してなるゴム体(平ベルト)を構成する。このゴム体をシェルバッグ及び金型から取り外して、必要に応じて所定幅に裁断した後、研磨等によりベルト本体の外周面にリブを形成し、これを裏返してリブドベルトとする。
【0018】
あらかじめ、その未加硫ゴムシートの両端部に先端側を薄くするテーパー部を形成して、シート両端のテーパー部のテーパー面同士を重ね合わせて加硫成形する。そうすれば、未加硫ゴムシートのラップ部の厚みが他の部位における厚みとほぼ等しくなり、幅方向及び周方向に流動するラップ部の未加硫ゴム量を少なくして、未加硫ゴムの流動に伴う心線の位置ずれや変形を防止することができる。
【0019】
【発明の実施の形態】
以下、本発明に係る伝動ベルトの実施の形態について、図面を用いて説明する。まず、伝動ベルトのうちの歯付ベルトについて説明する。図1は本発明の歯付ベルト(伝動ベルト)の要部斜視図である。この歯付ベルトは、歯付プーリに掛け巻きされて使用されるものであり、環状のベルト本体1の内周面に形成されたベルト歯2がプーリ歯に噛み合って、原動プーリの回転を従動プーリに伝えるようになっている。
【0020】
ベルト本体1は、例えばクロロプレンゴム等からなるゴム製とされ、そのベルト歯2の歯底付近に位置するように心線3が埋設されている。心線3は、ガラス繊維を撚り合わせたガラス心線等であり、ベルト本体1の周方向に連続して、歯付ベルトに作用する引張力を受け持つようになっている。ベルト歯2の表面は、例えばナイロン製の布をゴム糊等に浸漬させてなる帆布4で被覆され、この帆布4がベルト歯2を補強するようになっている。
【0021】
ここで、歯底から心線3の中心までの距離(PLD)は、歯底帆布厚(t)とコード径(心線3の直径、d)とを用いて、PLD=t+d/2 で表され、この歯付ベルトと噛み合う歯付プーリの寸法を決めるための基準の一つとされる。
【0022】
次に、この歯付ベルトの製造方法について説明する。図2(a)はテーパー部の先端をオーバーラップさせずに未加硫ゴムシートを金型に巻き付けた状態を示す要部斜視図、図2(b)はそのラップ部の拡大断面図である。
【0023】
図2に示すように、まず、金型5の外周面に、帆布4を環状に縫合してなる帆布ジャケット4aを被せて、その外側に心線3をスパイラル状に巻き付ける。次いで、その外側に未加硫ゴムシート6を巻き付け、この未加硫ゴムシート6の両端部7を重ね合わせてラップ部8とする。
【0024】
未加硫ゴムシート6は、そのラップ部8が周方向と直交する方向(幅方向)に連続する形状として、あらかじめ、その両端部7に先端側を薄くするテーパー部9a、9bに形成しておく。両テーパー部9a、9bのうち、一方のテーパー部9aでは、その外周側にテーパー面を形成しておき、他方のテーパー部9bでは、その内周側にテーパー面を形成しておく。
【0025】
両テーパー面は、その周方向に対する傾斜角度(θ)を15°〜70°の範囲で互いに等しく設定しておき、このテーパー面同士を重ね合わせることにより、ラップ部8の厚みを他の部位の厚みとほぼ等しくする。
【0026】
その後、未加硫ゴムシート6の外側に、例えばゴム製で筒状のシェルバッグ10を被せて加硫釜内で加熱加圧することにより、未加硫ゴムシート6を加硫成形する。このとき、未加硫ゴムシート6は、その一部が心線3間の隙間を通過してベルト歯2に対応する金型5の歯溝11に流入し、そのラップ部8が接合されて環状のベルト本体1に形成される。このベルト本体1は、そのベルト歯2が帆布で被覆され、その歯底付近に心線3が埋設されたゴム製の歯付ベルトスラブを構成する。これをシェルバッグ10及び金型5から取り外して背面研磨、印刷及び所定幅への裁断を施して歯付ベルトの製造が完了する。
【0027】
また、歯付ベルトの別の製造方法として、テーパー部の先端を他方のテーパー部よりも周方向中央側にオーバーラップさせてもよい。図3(a)はテーパー部の先端をオーバーラップさせて未加硫ゴムシートを金型に巻き付けた状態を示す要部斜視図、図3(b)はそのラップ部の拡大断面図である。
【0028】
この製造方法は、上記の製造方法とほぼ同じであるが、シート両端のテーパー部9a、9bの先端を他方のテーパー部9b、9aよりも周方向中央側にオーバーラップさせている。これにより、ラップ部8の接合面積を大きくして、ゴム収縮等によるラップ部8の割れをより生じにくくする。オーバーラップの周方向の長さ(L)を10mm以下に設定して、ラップ部8の厚みが他の部位の厚みとほぼ等しくなるようにする。なお、他の構成は上述の製造方法と同じである。
【0029】
次に、金型5に巻き付けた未加硫ゴムシート6をベルト本体1に加硫成形するときの未加硫ゴムシート6、心線3及び帆布4の様子を説明する。図4は従来の製造方法の場合、図5はテーパー部の先端をオーバーラップさせない場合、図6はテーパー部の先端をオーバーラップさせる場合を示し、それぞれ(a)は加硫成形前の状態を示し、(b)は加硫成形後の状態を示す。
【0030】
従来の製造方法の場合、図4(a)に示すように、未加硫ゴムシート6の両端部7を重ね合わせてなるラップ部8の厚みは、他の部位における厚みの二倍に設定される。図4(b)に示すように、金型5に巻き付けた未加硫ゴムシート6に、筒状のシェルバッグ10を被せて加硫釜内で加熱加圧することにより、未加硫ゴムシート6の一部が金型5の歯溝11に流入すると共に、そのラップ部8の未加硫ゴムが幅方向及び周方向に流動し、この流動に伴ってラップ部8周辺の心線3の位置ずれや変形が生じる。この心線3の位置ずれ及び心線の変形は、加硫成形後にも残留してPLDを不均一にする。
【0031】
テーパー部9a、9bの先端をオーバーラップさせない場合、図5(a)に示すように、未加硫ゴムシート6のラップ部8の厚みは、他の部位における厚みと等しくされる。図5(b)に示すように、金型5に巻き付けた未加硫ゴムシート6に、シェルバッグ10を被せて加硫釜内で加熱加圧して、未加硫ゴムシート6の一部を金型5の歯溝11に流入させるとき、そのラップ部8の未加硫ゴムが幅方向及び周方向に流動しにくく、加硫成形後の心線3の位置ずれや変形が生じにくい。
【0032】
テーパー部9a、9bをオーバーラップさせる場合、図6(a)に示すように、未加硫ゴムシート6のラップ部8の厚みは、他の部位における厚みとほぼ等しくされる。図6(b)に示すように、金型5に巻き付けた未加硫ゴムシート6に、シェルバッグ10を被せて加硫釜内で加熱加圧して、未加硫ゴムシート6の一部を金型5の歯溝10に流入させるとき、そのラップ部8の未加硫ゴムのうち、幅方向及び周方向に流動するゴム量は少なく、加硫成形後の心線3の位置ずれや変形は小さくなる。
【0033】
次に、歯付ベルトのPLDを測定した結果について説明する。図7(a)は歯付ベルトの周方向における各位置のPLDを示し、図7(b)はそのうちラップ部付近のPLDを示す。図7において、横軸はベルト歯NO.を示し、縦軸はそのベルト歯におけるPLD(単位:mm)を示す。図中のPLDは、歯付ベルトをその周方向の所定の位置で切断して測定したもので、実線は、シート両端部にテーパー部を形成して製造した本発明の歯付ベルトのPLD、破線は、シート端部にテーパー部を形成せずに製造した従来の歯付ベルトのPLDである。
【0034】
図7に示すように、従来の歯付ベルトでは、ラップ部8の未加硫ゴムの流動に伴う心線3の整列の乱れや変形により、ラップ部8付近でPLDの測定値が乱れている。これに対して、本発明の歯付ベルトでは、PLDの測定値の乱れは極めて小さく、心線3の整列の乱れや変形が生じていないことがわかる。
【0035】
次に、歯付ベルトによる原動プーリ及び従動プーリ間の回転伝達について説明する。図8(a)は従動プーリの原動プーリとの相対回転量の検出方法を示す図である。図8(a)に示すように、歯付ベルト12は、モータ13により駆動される原動プーリ14と、ヒステリシスブレーキ15に接続された従動プーリ16とに掛巻され、原動プーリ14の回転を従動プーリ16に伝える。
【0036】
原動プーリ14及び従動プーリ16は同じ大きさとされ、その回転量がモータ13及びヒステリシスブレーキ15を介して、ロータリーエンコーダ17、18により検出され、その信号がコンピュータ19に伝えられる。この信号に基づいて、コンピュータ19が、従動プーリ16の回転量と原動プーリ14の回転量との差である相対回転量を算出する。
【0037】
図8(b)は原動プーリ回転量と相対回転量との関係を示す図であり、原動プーリ14及び従動プーリ16に掛け巻きした歯付ベルト12の心線3の位置ずれや変形による相対回転量の違いを示す。図中の太線は本発明の歯付ベルトを掛け巻きした場合で、細線は従来の歯付ベルトを掛け巻きした場合である。
【0038】
図8(b)に示すように、従来の歯付ベルトを掛け巻きした場合、そのラップ部が原動プーリ14又は従動プーリ16の付近に位置したときに、その回転伝達に乱れが生じて相対回転量が大きくなっている。一方、本発明の歯付ベルトを掛け巻きした場合、相対回転量がほぼ0deg付近で安定しており、原動プーリ14の回転が従動プーリ16にスムーズに伝達されていることがわかる。
【0039】
このように、シート端部にテーパー部を形成しない従来の歯付ベルトでは、その心線3の位置ずれや変形が大きくなり、従動プーリ16の原動プーリ14との相対回転量が大きくなりやすい。これに対して、シート両端部にテーパー部を形成した本発明の歯付ベルトでは、その心線3の位置ずれや変形が小さいため、原動プーリ14及び従動プーリ16間の回転伝達の乱れを抑えることができ、相対回転量を小さくすることができる。これにより、歯付ベルトの厚さ方向の振動を生じさせないようにすることができる。
【0040】
なお、本発明は、上記の実施の形態に限定されるものではなく、本発明の範囲内において適宜変更を加えることができる。例えば、未加硫ゴムシート6のラップ部8は、周方向と直交する方向に連続させる代わりに、図9に示すように、周方向と傾斜した方向に連続させてもよい。また、ラップ部8を直線状に連続させる代わりに、図10に示すように、フィンガー状に連続させる等どのようなものであってもよい。
【0041】
また、本発明の伝動ベルトは、歯付ベルトだけでなく、未加硫ゴムシートの両端部を重ね合わせ部として環状に加硫成形することによりそのベルト本体が構成され、ベルト本体に心線が埋設されたものであれば、リブドベルト等どのようなものであってもよい。図11はリブドベルトの要部斜視図である。
【0042】
このリブドベルトは、ベルト本体20の外周側を帆布21で被覆した構造とされ、そのベルト本体20は、例えばクロロプレンゴム等からなるゴム製とされる。帆布21は、例えばナイロン製の布をゴム糊等に浸漬させてなり、ベルト本体20を補強する。
【0043】
ベルト本体20は、内周側に複数のリブ22を有するリブゴム23と、このリブゴム23及び帆布21間に介在されて両者を接着する接着ゴム24とで構成され、そのリブゴム23及び接着ゴム24間に心線25が埋設されている。この心線25は、多数のフィラメントを撚り合わせたポリエステルコード等であり、ベルト本体20の周方向に連続して、リブドベルトに作用する引張力を受け持つ。
【0044】
このリブドベルトの製造方法としては、まず、金型の外周面に、接着ゴムシート24を外周側に貼付した帆布21を環状に縫合してなる帆布ジャケットを被せ、その外側に心線25をスパイラル状に巻き付ける。次いで、その外側に未加硫ゴムシートを巻き付け、その両端部を重ね合わせてラップ部とする。あらかじめ、未加硫ゴムシートの両端部に先端側を薄くするテーパー部を形成しておき、ラップ部の厚みを他の部位における厚みとほぼ等しく設定しておく。
【0045】
ここで、帆布ジャケットは、接着ゴムシート24を貼付した帆布21を環状に縫合する代わりに、帆布21だけを環状に縫合してもよい。この場合、金型に帆布ジャケットを被せて、その外側に接着ゴムシート24を巻き付け、その外側に心線25を巻き付ける。また、心線25の外側に別の接着ゴムシートを巻き付け、その外側に未加硫ゴムシートを巻き付けて、接着ゴム24に心線25を埋設するようにしてもよい。
【0046】
未加硫ゴムシートの外側に筒状のシェルバッグを被せて、加硫釜内で加熱加圧することにより、未加硫ゴムシートを加硫成形して心線25が埋設されたベルト本体20の内周面を帆布21で被覆してなるゴム体(平ベルト)を構成する。このゴム体をシェルバッグ及び金型から取り外して所定幅に裁断した後、リブゴム23にリブ22を形成して裏返すことにより、リブドベルトの製造が完了する。他の構成は、歯付ベルトの製造方法と同じである。
【0047】
【発明の効果】
以上の説明から明らかな通り、本発明では、未加硫ゴムシートの両端部にテーパー部を形成して環状に加硫成形することにより、そのラップ部の厚みを他の部位における厚みとほぼ等しくしている。
【0048】
そのため、金型に巻き付けた未加硫ゴムシートにシェルバッグを被せて加硫成形するときに、ラップ部の未加硫ゴムが幅方向及び周方向に流動しにくいようにして、この流動に伴う心線の位置ずれや変形を小さくすることができる。その結果、原動プーリ及び従動プーリ間の回転伝達の乱れを抑えることができ、伝動ベルトの振動を防いで使用時の騒音を防止することができる。
【図面の簡単な説明】
【図1】本発明の歯付ベルト(伝動ベルト)の要部斜視図
【図2】(a)はテーパー部の先端をオーバーラップさせずに未加硫ゴムシートを金型に巻き付けた状態を示す要部斜視図、(b)はそのラップ部の拡大断面図
【図3】(a)はテーパー部の先端をオーバーラップさせて未加硫ゴムシートを金型に巻き付けた状態を示す要部斜視図、(b)はそのラップ部の拡大断面図
【図4】従来の製造方法の場合で、(a)は加硫成形前の状態を示す図で、(b)は加硫成形後の状態を示す図
【図5】テーパー部の先端をオーバーラップさせない場合で、(a)は加硫成形前の状態を示す図で、(b)は加硫成形後の状態を示す図
【図6】テーパー部の先端をオーバーラップさせる場合で、(a)は加硫成形前の状態を示す図で、(b)は加硫成形後の状態を示す図
【図7】(a)は歯付ベルトの周方向における各位置のPLDを示し、(b)はそのうちラップ部付近のPLDを示す図
【図8】(a)は従動プーリの原動プーリとの相対回転量の検出方法を示す図で、(b)は原動プーリ回転量と相対回転量との関係を示す図
【図9】ラップ部を周方向と傾斜させて未加硫ゴムシートを金型に巻き付けた状態を示す要部斜視図
【図10】ラップ部をフィンガー状にして未加硫ゴムシートを金型に巻き付けた状態を示す要部斜視図
【図11】リブドベルトの要部斜視図
【図12】従来の歯付ベルトの製造方法を示す図で、(a)は金型に未加硫ゴムシートを巻き付けた状態を示す要部斜視図、(b)はその加硫成形後のラップ部の平面図
【符号の説明】
1、20  ベルト本体
2     ベルト歯
3、25  心線
4、21  帆布
5     金型
6     未加硫ゴムシート
7     端部
8     ラップ部
9a、9b テーパー部
10    シェルバッグ
24    接着ゴム
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a transmission belt such as a toothed belt or a ribbed belt used by being wound around a pulley.
[0002]
[Prior art]
In general, a transmission belt such as a toothed belt or a ribbed belt used by being wound around a pulley is buried in an annular belt body made of rubber so that a core wire for receiving a tensile force is continuous in a circumferential direction of the belt body. It becomes. Among these transmission belts, the toothed belt has a structure in which the belt teeth of the belt main body are covered with canvas, and the cords are embedded so as to be located near the tooth bottom.
[0003]
As a method of manufacturing a toothed belt, first, as shown in FIG. 12A, a canvas is formed by sewing a fabric in an annular shape on an outer peripheral surface of a mold 102 in which tooth grooves 101 corresponding to belt teeth are formed. The jacket 103 is put on, the core wire 104 and the unvulcanized rubber sheet 105 are wound around the jacket 103 in this order, and both ends 106 of the unvulcanized rubber sheet 105 are overlapped. At this time, in the unvulcanized rubber sheet 105, the thickness of the wrap portion 107 formed by overlapping the both end portions 106 is larger than the thickness of other portions.
[0004]
Next, a part of the unvulcanized rubber sheet 105 is caused to flow into the tooth groove 101 of the mold 102 by placing a cylindrical shell bag on the outside of the unvulcanized rubber sheet 105 and heating and pressurizing the shell bag in the vulcanizing pot. Meanwhile, the unvulcanized rubber sheet 105 is vulcanized and formed on the belt body 108 to form a toothed belt (a toothed belt slab). The toothed belt (toothed belt slab) is removed from the shell bag and the mold 101, and the back surface is polished, printed, and cut to a predetermined width to complete the manufacture of the toothed belt. Here, as shown in FIG. 12B, the unvulcanized rubber flows in the width direction and the circumferential direction of the wrap portion 107 by applying heat and pressure from the shell bag side during vulcanization molding.
[0005]
The ribbed belt has a structure in which, for example, an adhesive rubber is interposed between a rib rubber and a canvas covering the outer peripheral side thereof, and a core wire is embedded between the rib rubber and the adhesive rubber. As a method for manufacturing this ribbed belt, a metal jacket is covered with a canvas jacket formed by circularly sewing a canvas in which an adhesive rubber sheet is stuck on the outer peripheral side, and a core wire and an unvulcanized rubber sheet are wound around the outside in this order. Then, the both ends of the unvulcanized rubber sheet are overlapped.
[0006]
Next, the unvulcanized rubber sheet is vulcanized and molded by placing a cylindrical shell bag on the outside of the unvulcanized rubber sheet and applying heat and pressure in a vulcanizing pot to form a rubber body (flat belt). After removing this rubber body from the shell bag and the mold and cutting it to a predetermined width, the ribs are formed on the vulcanized rubber by grinding or the like and turned over to complete the production of the ribbed belt. Similarly to the toothed belt, the unvulcanized rubber sheet is heated and pressurized from the shell bag side during vulcanization molding, so that the unvulcanized rubber flows in the width direction and the circumferential direction.
[0007]
[Problems to be solved by the invention]
However, in the above-described transmission belt, when the unvulcanized rubber sheet is vulcanized and formed, the unvulcanized rubber in the wrap portion flows in the width direction and the circumferential direction. Wire misalignment and deformation of the cord in the thickness direction of the transmission belt are likely to occur. This displacement or deformation of the core wire may cause disturbance in the transmission of rotation between the pulleys by the transmission belt, and there is a concern that noise due to the vibration in the thickness direction of the transmission belt accompanying this may occur.
[0008]
An object of the present invention is to provide a power transmission belt capable of suppressing disturbance in rotation transmission between pulleys and preventing noise due to vibration of the power transmission belt by making it hard to cause displacement or deformation of a core wire. Aim.
[0009]
[Means for Solving the Problems]
In view of the above problems, the present invention includes a belt body formed by laminating both ends of an unvulcanized rubber sheet and vulcanizing and forming an annular shape, and a core wire continuously embedded in the belt body in the circumferential direction. The present invention is to provide a power transmission belt capable of suppressing displacement and deformation of a core wire during vulcanization molding and suppressing disturbance in rotation transmission between pulleys, on the premise of the above structure. In addition, the belt body is not only vulcanized and molded annularly by overlapping both ends of one unvulcanized rubber sheet, but also by annularly laminating the ends of a plurality of unvulcanized rubber sheets. It may be formed by sulfur molding.
[0010]
At the end of the unvulcanized rubber sheet, a tapered portion is formed to make the leading end thinner, and the tapered surfaces of the tapered portions at both ends of the sheet are overlapped to make the thickness of the wrap substantially equal to the thickness of other portions. Then, when the unvulcanized rubber sheet is vulcanized and formed, the amount of unvulcanized rubber in the wrap portion flowing in the width direction and the circumferential direction can be reduced, so that the core accompanying the flow of the unvulcanized rubber can be reduced. Line displacement and deformation can be prevented.
[0011]
The taper portions at both ends of the sheet may have an inclination angle of 15 ° to 70 ° with respect to the circumferential direction of the tapered surface. If the angle of inclination of the tapered surface is smaller than 15 °, it is difficult to form a tapered portion on the unvulcanized rubber sheet. If the angle of inclination of the tapered surface is larger than 70 °, bonding at the lap portion is difficult. The area of the surface is reduced, and cracks due to rubber shrinkage or the like are likely to occur in the wrap portion.
[0012]
If the tip of the tapered portion overlaps the center in the circumferential direction from the other tapered portion, the area of the joining surface of the lap portion can be increased accordingly, and the crack of the lap portion due to rubber shrinkage etc. is more generated Can be difficult. Here, if the length of the overlap in the circumferential direction is 10 mm or less, the thickness of the overlapped portion of the tapered portion can be reduced, and the thickness of the overlap portion can be made substantially equal to the thickness of other portions. it can.
[0013]
Examples of the transmission belt include a toothed belt and a ribbed belt, and the present invention provides a method for manufacturing these belts. Among them, as a method of manufacturing a toothed belt, first, an annular canvas jacket is put on an outer peripheral surface of a mold in which tooth grooves (arc-shaped tooth grooves, trapezoidal tooth grooves, etc.) corresponding to belt teeth are formed, A core wire is wound around the outside, then an unvulcanized rubber sheet is wound around the outside, and both ends of the unvulcanized rubber sheet are overlapped.
[0014]
Furthermore, by covering the outside with a cylindrical shell bag and heating and pressurizing in a vulcanizing pot, a part of the unvulcanized rubber sheet is caused to flow into the tooth space of the mold, and the unvulcanized rubber sheet is removed. A toothed belt (toothed belt slab) is formed by vulcanizing and coating the belt teeth of the belt body in which the cords are embedded with canvas. Thereafter, the toothed belt (toothed belt slab) is removed from the shell bag and the mold, and the back surface is polished, printed, and cut to a predetermined width.
[0015]
In advance, tapered portions are formed at both ends of the unvulcanized rubber sheet to reduce the thickness of the leading end side, and the tapered surfaces of the tapered portions at both ends of the sheet are overlapped and vulcanized and formed. By doing so, the thickness of the wrap portion of the unvulcanized rubber sheet becomes substantially equal to the thickness at other portions, and the amount of unvulcanized rubber of the wrap portion flowing in the width direction and the circumferential direction at the time of vulcanization molding is reduced, It is possible to prevent the displacement and deformation of the cord due to the flow of the unvulcanized rubber.
[0016]
In the method for manufacturing a ribbed belt provided by the present invention, first, an annular canvas is put on the outer peripheral surface of a mold, an adhesive rubber sheet is arranged on the outer peripheral side, and a core wire is wound around the outer side. Here, the adhesive rubber sheet may be wound around the outer periphery of the annular canvas covered by the mold, but in advance, a canvas jacket in which the adhesive rubber sheet is arranged on the outer periphery of the annular canvas is configured. Alternatively, the canvas jacket may be put on a mold. Alternatively, another adhesive rubber sheet may be wound around the core wire, and an unvulcanized rubber sheet may be wound around the outside.
[0017]
Next, an unvulcanized rubber sheet is wound around the outside, and both ends of the unvulcanized rubber sheet are overlapped. Furthermore, the outer shell is covered with a tubular shell bag and heated and pressurized in a vulcanizing kettle to vulcanize and form an unvulcanized rubber sheet, and the inner peripheral surface of the belt body in which the cords are embedded is canvased. To form a rubber body (flat belt) covered with. The rubber body is removed from the shell bag and the mold, cut into a predetermined width as necessary, and a rib is formed on the outer peripheral surface of the belt body by polishing or the like, and the rib is turned over to obtain a ribbed belt.
[0018]
In advance, tapered portions are formed at both ends of the unvulcanized rubber sheet to make the leading end thinner, and the tapered surfaces of the tapered portions at both ends of the sheet are overlapped and vulcanized and formed. Then, the thickness of the wrap portion of the unvulcanized rubber sheet becomes substantially equal to the thickness of the other portions, and the amount of the unvulcanized rubber in the wrap portion flowing in the width direction and the circumferential direction is reduced. The displacement and deformation of the cord due to the flow of the wire can be prevented.
[0019]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of a transmission belt according to the present invention will be described with reference to the drawings. First, the toothed belt of the transmission belt will be described. FIG. 1 is a perspective view of a main part of a toothed belt (power transmission belt) of the present invention. This toothed belt is used by being wound around a toothed pulley, and belt teeth 2 formed on the inner peripheral surface of an annular belt body 1 mesh with the pulley teeth to follow the rotation of the driving pulley. It is designed to transmit to the pulley.
[0020]
The belt main body 1 is made of, for example, rubber made of chloroprene rubber or the like, and has a core wire 3 embedded so as to be located near the bottom of the belt teeth 2. The core wire 3 is a glass core wire or the like obtained by twisting glass fibers, and is continuous in the circumferential direction of the belt main body 1 so as to bear a tensile force acting on the toothed belt. The surface of the belt teeth 2 is covered with a canvas 4 made of, for example, a nylon cloth immersed in rubber glue or the like, and the canvas 4 reinforces the belt teeth 2.
[0021]
Here, the distance (PLD) from the tooth bottom to the center of the core wire 3 is expressed by PLD = t + d / 2 using the tooth bottom fabric thickness (t) and the cord diameter (diameter of the core wire 3, d). This is one of the criteria for determining the size of the toothed pulley that meshes with the toothed belt.
[0022]
Next, a method for manufacturing the toothed belt will be described. FIG. 2A is a perspective view of a main part showing a state in which an unvulcanized rubber sheet is wound around a mold without overlapping a tip end of a tapered portion, and FIG. 2B is an enlarged sectional view of the wrap portion. .
[0023]
As shown in FIG. 2, first, the outer periphery of the mold 5 is covered with a canvas jacket 4 a formed by sewing the canvas 4 in an annular shape, and the core wire 3 is spirally wound around the outside thereof. Next, an unvulcanized rubber sheet 6 is wound around the outside, and both ends 7 of the unvulcanized rubber sheet 6 are overlapped to form a wrap portion 8.
[0024]
The unvulcanized rubber sheet 6 is formed with tapered portions 9a and 9b which are thinned at both ends 7 in advance at the both ends 7 thereof so that the wrap portion 8 is continuous in a direction (width direction) orthogonal to the circumferential direction. deep. Of the two tapered portions 9a and 9b, one of the tapered portions 9a has a tapered surface formed on the outer peripheral side thereof, and the other tapered portion 9b has a tapered surface formed on the inner peripheral side thereof.
[0025]
The two tapered surfaces are set to have the same inclination angle (θ) with respect to the circumferential direction in the range of 15 ° to 70 °, and by overlapping these tapered surfaces, the thickness of the wrap portion 8 is reduced to the other portions. Make it almost equal to the thickness.
[0026]
Thereafter, the unvulcanized rubber sheet 6 is vulcanized and molded by, for example, covering the outside of the unvulcanized rubber sheet 6 with a cylindrical shell bag 10 made of rubber and applying heat and pressure in a vulcanizing pot. At this time, a part of the unvulcanized rubber sheet 6 passes through the gap between the core wires 3 and flows into the tooth grooves 11 of the mold 5 corresponding to the belt teeth 2, and the lap portions 8 thereof are joined. It is formed on the annular belt body 1. The belt main body 1 constitutes a rubber toothed belt slab in which the belt teeth 2 are covered with canvas, and a core wire 3 is buried near the tooth bottom. This is detached from the shell bag 10 and the mold 5 and subjected to back grinding, printing and cutting to a predetermined width, thereby completing the production of the toothed belt.
[0027]
Further, as another method of manufacturing the toothed belt, the tip of the tapered portion may overlap the center of the other tapered portion in the circumferential direction. FIG. 3A is a perspective view of a main part showing a state where an unvulcanized rubber sheet is wound around a mold with the tip of a tapered portion overlapped, and FIG. 3B is an enlarged sectional view of the wrapped portion.
[0028]
This manufacturing method is almost the same as the above-described manufacturing method, except that the tips of the tapered portions 9a, 9b at both ends of the sheet overlap the center in the circumferential direction with respect to the other tapered portions 9b, 9a. As a result, the bonding area of the wrap portion 8 is increased, so that the wrap portion 8 is less likely to crack due to rubber contraction or the like. The length (L) of the overlap in the circumferential direction is set to 10 mm or less so that the thickness of the wrap portion 8 is substantially equal to the thickness of other portions. The other configuration is the same as the above-described manufacturing method.
[0029]
Next, the state of the unvulcanized rubber sheet 6, the core wire 3, and the canvas 4 when the unvulcanized rubber sheet 6 wound around the mold 5 is vulcanized and formed on the belt body 1 will be described. 4 shows a case where the tip of the tapered portion is not overlapped, FIG. 6 shows a case where the tip of the tapered portion is overlapped, and FIG. 6 (a) shows a state before vulcanization molding. (B) shows the state after vulcanization molding.
[0030]
In the case of the conventional manufacturing method, as shown in FIG. 4A, the thickness of the wrap portion 8 formed by overlapping both end portions 7 of the unvulcanized rubber sheet 6 is set to be twice the thickness of other portions. You. As shown in FIG. 4 (b), the unvulcanized rubber sheet 6 is wound on the mold 5, and the cylindrical shell bag 10 is put on the unvulcanized rubber sheet 6 and heated and pressurized in the vulcanization vessel. A part of the rubber flows into the tooth space 11 of the mold 5, and the unvulcanized rubber of the wrap portion 8 flows in the width direction and the circumferential direction. Displacement and deformation occur. The misalignment of the core wire 3 and the deformation of the core wire remain even after vulcanization molding to make the PLD non-uniform.
[0031]
When the tips of the tapered portions 9a and 9b are not overlapped, as shown in FIG. 5A, the thickness of the wrap portion 8 of the unvulcanized rubber sheet 6 is made equal to the thickness of other portions. As shown in FIG. 5B, the unvulcanized rubber sheet 6 wound around the mold 5 is covered with the shell bag 10 and heated and pressurized in a vulcanizing pot to remove a part of the unvulcanized rubber sheet 6. When the unvulcanized rubber of the wrap portion 8 flows into the tooth groove 11 of the mold 5, it is difficult for the unvulcanized rubber to flow in the width direction and the circumferential direction, and the core wire 3 after vulcanization molding is not easily displaced or deformed.
[0032]
When the tapered portions 9a and 9b overlap, as shown in FIG. 6A, the thickness of the wrap portion 8 of the unvulcanized rubber sheet 6 is made substantially equal to the thickness at other portions. As shown in FIG. 6 (b), the shell bag 10 is put on the unvulcanized rubber sheet 6 wound around the mold 5 and heated and pressed in a vulcanizing pot to remove a part of the unvulcanized rubber sheet 6. When flowing into the tooth groove 10 of the mold 5, the amount of rubber flowing in the width direction and the circumferential direction is small among the unvulcanized rubber of the wrap portion 8, and the core wire 3 after vulcanization is displaced or deformed. Becomes smaller.
[0033]
Next, the result of measuring the PLD of the toothed belt will be described. FIG. 7A shows the PLD at each position in the circumferential direction of the toothed belt, and FIG. 7B shows the PLD near the wrap portion. 7, the horizontal axis represents the belt tooth number. And the vertical axis indicates PLD (unit: mm) at the belt teeth. The PLD in the figure is measured by cutting the toothed belt at a predetermined position in the circumferential direction, and the solid line is the PLD of the toothed belt of the present invention manufactured by forming tapered portions at both ends of the sheet. The dashed line is the PLD of a conventional toothed belt manufactured without forming a tapered portion at the end of the seat.
[0034]
As shown in FIG. 7, in the conventional toothed belt, the measured value of the PLD is disturbed in the vicinity of the wrap portion 8 due to the disorder or deformation of the alignment of the cords 3 due to the flow of the unvulcanized rubber in the wrap portion 8. . On the other hand, in the toothed belt of the present invention, the disturbance of the measured value of the PLD is extremely small, and it can be seen that the disturbance of the alignment of the cords 3 and the deformation do not occur.
[0035]
Next, rotation transmission between the driving pulley and the driven pulley by the toothed belt will be described. FIG. 8A is a diagram showing a method for detecting the relative rotation amount of the driven pulley with respect to the driving pulley. As shown in FIG. 8A, the toothed belt 12 is wound around a driving pulley 14 driven by a motor 13 and a driven pulley 16 connected to a hysteresis brake 15, and the rotation of the driving pulley 14 is driven. Inform the pulley 16.
[0036]
The driving pulley 14 and the driven pulley 16 have the same size, the amount of rotation is detected by the rotary encoders 17 and 18 via the motor 13 and the hysteresis brake 15, and the signal is transmitted to the computer 19. Based on this signal, the computer 19 calculates a relative rotation amount that is a difference between the rotation amount of the driven pulley 16 and the rotation amount of the driving pulley 14.
[0037]
FIG. 8B is a diagram showing the relationship between the driving pulley rotation amount and the relative rotation amount, and shows the relative rotation due to the displacement or deformation of the core wire 3 of the toothed belt 12 wound around the driving pulley 14 and the driven pulley 16. Indicate the difference in quantity. The thick line in the figure is the case where the toothed belt of the present invention is wound and the thin line is the case where the conventional toothed belt is wound and wound.
[0038]
As shown in FIG. 8 (b), when a conventional toothed belt is wound and wound, when the wrap portion is located near the driving pulley 14 or the driven pulley 16, the rotation transmission is disturbed and the relative rotation is generated. The amount is increasing. On the other hand, when the toothed belt of the present invention is wound around, the relative rotation amount is stable at about 0 deg, and it can be seen that the rotation of the driving pulley 14 is smoothly transmitted to the driven pulley 16.
[0039]
As described above, in the conventional toothed belt in which the tapered portion is not formed at the end of the seat, the displacement and deformation of the core wire 3 increase, and the relative rotation amount of the driven pulley 16 with respect to the driving pulley 14 tends to increase. On the other hand, in the toothed belt of the present invention in which the tapered portions are formed at both ends of the seat, since the displacement and deformation of the core wire 3 are small, the disturbance of the rotation transmission between the driving pulley 14 and the driven pulley 16 is suppressed. And the relative rotation amount can be reduced. Thereby, it is possible to prevent vibration in the thickness direction of the toothed belt.
[0040]
It should be noted that the present invention is not limited to the above-described embodiment, and appropriate modifications can be made within the scope of the present invention. For example, instead of continuing the wrap portion 8 of the unvulcanized rubber sheet 6 in a direction orthogonal to the circumferential direction, the wrap portion 8 may be continued in a direction inclined with respect to the circumferential direction as shown in FIG. Further, instead of making the wrap portion 8 continuous in a straight line, as shown in FIG.
[0041]
In addition, the transmission belt of the present invention is not only a toothed belt, but also has a belt body formed by vulcanization molding in an annular shape with both ends of an unvulcanized rubber sheet as an overlapped portion, and a core wire is formed on the belt body. Any material such as a ribbed belt may be used as long as it is buried. FIG. 11 is a perspective view of a main part of the ribbed belt.
[0042]
The ribbed belt has a structure in which an outer peripheral side of a belt main body 20 is covered with a canvas 21, and the belt main body 20 is made of rubber made of, for example, chloroprene rubber. The canvas 21 is, for example, a cloth made of nylon immersed in rubber glue or the like to reinforce the belt body 20.
[0043]
The belt main body 20 is composed of a rib rubber 23 having a plurality of ribs 22 on the inner peripheral side, and an adhesive rubber 24 interposed between the rib rubber 23 and the canvas 21 and bonding them together. The core 25 is buried. The core wire 25 is a polyester cord or the like in which a number of filaments are twisted, and continuously bears in the circumferential direction of the belt body 20 and bears a tensile force acting on the ribbed belt.
[0044]
As a method for manufacturing this ribbed belt, first, the outer peripheral surface of a mold is covered with a canvas jacket formed by annularly sewing a canvas 21 having an adhesive rubber sheet 24 attached to the outer peripheral side, and a core wire 25 is spirally formed on the outside thereof. Wrap around. Next, an unvulcanized rubber sheet is wound around the outside, and both ends are overlapped to form a wrap. In advance, tapered portions are formed at both end portions of the unvulcanized rubber sheet to reduce the thickness of the leading end side, and the thickness of the wrap portion is set to be substantially equal to the thickness at other portions.
[0045]
Here, in the canvas jacket, only the canvas 21 may be circularly sewn, instead of circularly sewing the canvas 21 to which the adhesive rubber sheet 24 is attached. In this case, the mold is covered with a canvas jacket, an adhesive rubber sheet 24 is wound around its outside, and a core wire 25 is wound around its outside. Alternatively, another core rubber sheet may be wound around the outside of the core wire 25, and an unvulcanized rubber sheet may be wound around the outside thereof so that the core wire 25 is embedded in the adhesive rubber 24.
[0046]
The outer shell of the unvulcanized rubber sheet is covered with a cylindrical shell bag and heated and pressurized in a vulcanizing pot to vulcanize and form the unvulcanized rubber sheet to form the belt body 20 in which the core wire 25 is embedded. A rubber body (flat belt) having an inner peripheral surface covered with canvas 21 is formed. After removing the rubber body from the shell bag and the mold and cutting it to a predetermined width, the rib 22 is formed on the rib rubber 23 and turned over, thereby completing the production of the ribbed belt. Other configurations are the same as the method of manufacturing the toothed belt.
[0047]
【The invention's effect】
As is clear from the above description, in the present invention, by forming a tapered portion at both ends of the unvulcanized rubber sheet and vulcanizing and molding into a ring, the thickness of the wrap portion is substantially equal to the thickness at other portions. are doing.
[0048]
Therefore, when the unvulcanized rubber sheet wound around the mold is covered with the shell bag and vulcanized and formed, the unvulcanized rubber in the wrap portion is made difficult to flow in the width direction and the circumferential direction. The displacement and deformation of the cord can be reduced. As a result, disturbance of rotation transmission between the driving pulley and the driven pulley can be suppressed, and the vibration of the transmission belt can be prevented, so that noise during use can be prevented.
[Brief description of the drawings]
FIG. 1 is a perspective view of a main part of a toothed belt (power transmission belt) of the present invention. FIG. 2 (a) shows a state in which an unvulcanized rubber sheet is wound around a mold without overlapping a tapered end. FIG. 3 (a) is an enlarged cross-sectional view of the wrap portion. FIG. 3 (a) is a main portion showing a state where an unvulcanized rubber sheet is wound around a mold with the tip of a tapered portion overlapped. FIG. 4B is a perspective view, FIG. 4B is an enlarged cross-sectional view of the wrap portion. FIG. 4 is a view showing a state before the vulcanization molding, and FIG. FIG. 5 is a diagram showing a state before vulcanization molding, and FIG. 5 (b) is a diagram showing a state after vulcanization molding in a case where the tips of the tapered portions are not overlapped. (A) is a view showing a state before vulcanization molding in which the tip of the tapered portion is overlapped, and (b) is a view showing a state before vulcanization molding. FIG. 7 (a) shows the PLD at each position in the circumferential direction of the toothed belt, and FIG. 7 (b) shows the PLD near the wrap portion of the toothed belt. FIG. 9B is a diagram illustrating a method of detecting a relative rotation amount of the pulley with respect to the driving pulley, and FIG. 9B is a diagram illustrating a relationship between the driving pulley rotation amount and the relative rotation amount. FIG. 10 is a perspective view of a main part showing a state in which a vulcanized rubber sheet is wound around a mold. FIG. 10 is a perspective view of a main part showing a state in which an unvulcanized rubber sheet is wound around a mold with a wrap portion in a finger shape. FIGS. 12A and 12B are views showing a conventional method for manufacturing a toothed belt, in which FIG. 12A is a perspective view showing a state where an unvulcanized rubber sheet is wound around a mold, and FIG. Plan view of wrap after vulcanization molding [Explanation of symbols]
1, 20 Belt body 2 Belt teeth 3, 25 Core wire 4, 21 Canvas 5 Mold 6 Unvulcanized rubber sheet 7 End 8 Wrap 9a, 9b Taper 10 Shell bag 24 Adhesive rubber

Claims (6)

未加硫ゴムシートの両端部を重ね合わせて環状に加硫成形されたベルト本体と、該ベルト本体に周方向に連続して埋設された心線とを備えた伝動ベルトにおいて、前記未加硫ゴムシートの端部に先端側を薄くするテーパー部が形成され、シート両端のテーパー部のテーパー面同士を重ね合わせて、他の部位の厚みとほぼ等しく設定することを特徴とする伝動ベルト。A power transmission belt comprising: a belt main body formed by annularly vulcanizing the both ends of an unvulcanized rubber sheet by overlapping each other; and a core wire continuously embedded in the belt main body in the circumferential direction. A power transmission belt, wherein a tapered portion is formed at an end portion of a rubber sheet so as to reduce a leading end side, and tapered surfaces of tapered portions at both ends of the sheet are overlapped with each other so as to be substantially equal in thickness to other portions. 前記テーパー部は、そのテーパー面の周方向に対する傾斜角度が15°〜70°とされたことを特徴とする請求項1記載の伝動ベルト。The power transmission belt according to claim 1, wherein the taper portion has an inclination angle of 15 ° to 70 ° with respect to a circumferential direction of the tapered surface. 前記テーパー部の先端を他方のテーパー部よりも周方向中央側にオーバーラップさせることを特徴とする請求項1又は2記載の伝動ベルト。The power transmission belt according to claim 1, wherein a tip end of the tapered portion overlaps a center of the other tapered portion in a circumferential direction. 前記オーバーラップの周方向の長さが10mm以下とされたことを特徴とする請求項3記載の伝動ベルト。The power transmission belt according to claim 3, wherein the length of the overlap in the circumferential direction is 10 mm or less. ベルト歯に対応する歯溝が形成された金型の外周面に、環状の帆布ジャケットを被せて、その外側に心線を巻き付け、次いで、その外側に未加硫ゴムシートを巻き付けて、該未加硫ゴムシートの両端部を重ね合わせ、さらに、その外側に筒状のシェルバッグを被せて加硫釜内で加熱加圧することにより、前記未加硫ゴムシートの一部を前記金型の歯溝に流入させつつ、該未加硫ゴムシートを加硫成形し、心線が埋設されたベルト本体のベルト歯を帆布で被覆してなる歯付ベルトを製造する方法において、前記未加硫ゴムシートは、あらかじめ、その両端部に先端側を薄くするテーパー部を形成し、シート両端のテーパー部のテーパー面同士を重ね合わせて加硫成形することを特徴とする歯付ベルトの製造方法。An annular canvas jacket is put on the outer peripheral surface of the mold in which the tooth grooves corresponding to the belt teeth are formed, a core wire is wound around the outside, and then an unvulcanized rubber sheet is wound around the outside. Both ends of the vulcanized rubber sheet are overlapped, and further, a cylindrical shell bag is put on the outside of the vulcanized rubber sheet and heated and pressurized in a vulcanizing pot, so that a part of the unvulcanized rubber sheet is used as a tooth of the mold. The method of vulcanizing the unvulcanized rubber sheet while flowing into the groove, and manufacturing a toothed belt in which the belt teeth of the belt body in which the cords are embedded is covered with canvas, A method of manufacturing a toothed belt, comprising: forming a tapered portion in advance at both ends of a sheet so as to reduce the thickness of the leading end side; 金型の外周面に環状の帆布を被せて、その外周側に接着ゴムシートを配し、その外側に心線を巻き付け、次いで、その外側に未加硫ゴムシートを巻き付けて、該未加硫ゴムシートの両端部を重ね合わせ、さらに、その外側に筒状のシェルバッグを被せて加硫釜内で加熱加圧することにより、前記未加硫ゴムシートを加硫成形して、心線が埋設されたベルト本体の内周面を帆布で被覆してなるゴム体を構成し、該ゴム体をシェルバッグ及び金型から取り外して、研磨等により前記ベルト本体の外周面にリブを形成し、その後、前記ゴム体を裏返してリブドベルトを製造する方法において、前記未加硫ゴムシートは、あらかじめ、その両端部に先端側を薄くするテーパー部を形成し、シート両端のテーパー部のテーパー面同士を重ね合わせて加硫成形することを特徴とするリブドベルトの製造方法。An annular canvas is placed on the outer peripheral surface of the mold, an adhesive rubber sheet is arranged on the outer peripheral side, a core wire is wound around the outer side, and then an unvulcanized rubber sheet is wound around the outer side, and the unvulcanized rubber sheet is wound. The unvulcanized rubber sheet is vulcanized and molded by placing both ends of the rubber sheet on top of each other, covering the outside with a cylindrical shell bag, and applying heat and pressure in a vulcanization oven, thereby embedding the core wire. A rubber body is formed by covering the inner peripheral surface of the belt body with canvas, the rubber body is removed from the shell bag and the mold, and a rib is formed on the outer peripheral surface of the belt body by polishing or the like. In the method of manufacturing a ribbed belt by turning over the rubber body, the unvulcanized rubber sheet is formed in advance with a tapered portion having a thinner tip end at both ends thereof, and the tapered surfaces of the tapered portions at both ends of the sheet are overlapped. Vulcanization Method of manufacturing a ribbed belt which is characterized in that shape.
JP2002231100A 2002-08-08 2002-08-08 Transmission belt Pending JP2004066709A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102078035B1 (en) * 2019-05-17 2020-02-17 김명조 Polishing finishing belt

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102078035B1 (en) * 2019-05-17 2020-02-17 김명조 Polishing finishing belt

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