JP2004055276A - Gasket for fuel cell - Google Patents

Gasket for fuel cell Download PDF

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Publication number
JP2004055276A
JP2004055276A JP2002209671A JP2002209671A JP2004055276A JP 2004055276 A JP2004055276 A JP 2004055276A JP 2002209671 A JP2002209671 A JP 2002209671A JP 2002209671 A JP2002209671 A JP 2002209671A JP 2004055276 A JP2004055276 A JP 2004055276A
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Japan
Prior art keywords
gasket
fuel cell
collector electrode
electrode frame
annular gasket
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Granted
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JP2002209671A
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Japanese (ja)
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JP4346287B2 (en
Inventor
Takami Yamashita
山下 貴美
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Uchiyama Manufacturing Corp
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Uchiyama Manufacturing Corp
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Priority to JP2002209671A priority Critical patent/JP4346287B2/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Abstract

<P>PROBLEM TO BE SOLVED: To improve the fixability and sealability of a plurality of collector electrode frames at a low cost in a gasket for the collector electrode frames formed of carbon for constituting a solid polymer type fuel cell. <P>SOLUTION: A step 11 is formed on the end face of the collector electrode frame 1, and an annular gasket 2 having a protruding strip 21 on the step 11 is heat press bonded by a thermosetting adhesive 3. Thus, the gasket can be simply and surely mounted at the collector electrode frame and completely sealed to enhance the operating efficiency and reliability of the fuel cell. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、固体高分子型燃料電池を構成するカーボンで形成された集電極フレームのガスケットに関し、具体的には複数の集電極フレームの固定性とシール性能向上及び低コスト化を果たした燃料電池用ガスケットに関する。
【0002】
【従来の技術】
この種の燃料電池としては、カーボンにより形成された集電極フレームをケース内に多数個適正な間隔を持って平列に配置し、その間隙を燃料ガスや水等の液体が通過する構造を有しており、その間のシール構造としては、前記集電極フレームの片方の合わせ面に溝を成形し、この溝内に帯状またはOリング状ガスケットを装着せしめてもう一方の合わせ面の締め付けによって密封作用を働かせているものや、該合わせ面の上に直接弾性体でなるガスケットをプリント配置し、他方の合わせ面を密着せしめて密封をなすもの、あるいは最も単純な構造として該集電極フレームの合わせ面間にシート状のガスケットを挟着せしめて密封をなさしめているものなどが一般的な密封方法として用いられている。
【0003】
【発明が解決しようとする課題】
しかしながら、前記した集電極フレームの合わせ面に溝を成形して、帯状またはOリング状ガスケットなどをこれに装着せしめる密封構造では、該帯状またはOリング状ガスケットを溝に沿わせて組み入れなければならず、その組み付け作業が大変で多くの時間を費やしており、またズレとか浮きなど装着不備も起き易いマイナス面の多い不確実な密封構造であるもので、どうしても製造コストを低減せしめることができない欠点を有している。さらに、溝内へ載置した帯状またはOリング状ガスケットに規定以上の締め圧が加わると該溝内での変形吸収が難しくなり最悪では前記集電極フレームの破壊を招く恐れが有る。
また、合わせ面の面上に直接ガスケットをプリント配置した密封構造は、シルクスクリーン印刷技術を用いるなどしてプリント形成するものであるからそのガスケット材料と造形形状が限定されてしまい、これに適応するガスケット材料及びガスケット形状は総じてシール性とか耐久性能に問題を有するもので、安定的な密封力を提供するものでない。
そして、シート状のガスケットを該合わせ面間に挟着せしめる簡便な構造では、該シート状のガスケットを係合固定する部位が少ないため装着位置がズレ易く、この集電極フレームの合わせ面は曲がり等の吸収能力の低いものでこのズレを許容できないし、さらに折れあるいは噛み込み等あれば該合わせ面を傷めたり場合によっては破壊さえする恐れがある。
【0004】
本発明はこのような欠点を解決し、集電極フレームに簡単確実にガスケットを装着できかつ完全にシールすることにより燃料電池の運転効率と信頼性を高くすることを目的としている。
【0005】
【課題を解決するための手段】
本発明を図面によって詳しく説明すると図1に示すように、固体高分子型燃料電池の構成材である集電極フレーム1をケース内に多数個適正な間隔を持って平列に配置するとき、前記集電極フレーム1の端面へ段差部11を形成し、前記段差部11に沿う形状にて厚み0.1〜1.0mmで凸条21を持つ合成ゴムでなる環状ガスケット2を造形せしめ、前記段差部11のシール面へ熱硬化性接着剤3を塗布形成せしめて、これを介して前記環状ガスケット2を加熱圧接着せしめ燃料電池用ガスケットを完成したことを特徴としている。
【0006】
また、前記で用いた熱硬化性接着剤3は、二液性のエポキシ樹脂接着剤、あるいはシリコーン系接着剤のいずれかからなることを特徴としている。
【0007】
【発明の実施の形態】
本発明でなる環状ガスケット2は、前記のように集電極フレーム1の端面の段差部11へ装着されており、しかも熱硬化性接着剤3によって強固に固着一体化されている。
ここで用いた燃料電池を構成する集電極フレーム1は、カーボンを圧縮してガス不透過としたガス不透過カーボンにより形成されており、電解質膜、2つの電極、2つの集電極により構成される単電池をその厚み方向に積層する際の隔壁をなしている。このためその表面の平滑性が不足する前記ガス不透過カーボンの確実で長期間変化しない密封が必要となり、厚み0.1〜1.0mmで凸条21を形成した環状ガスケット2と熱硬化性接着剤3での熱圧着が重要なポイントとなっている。
【0008】
【実施例】
このような本発明での燃料電池用ガスケットの成形では、その一実施例を示すと、カーボンが圧縮形成された集電極フレーム1を、エタノール、トルエンなどの洗浄液中に浸漬して10分程度超音波洗浄せしめる。この集電極フレーム1の端面の段差部11へは二液性からなるエポキシ樹脂接着剤を塗布せしめておき、次に、成形型を用いフッ素ゴムを170〜185℃、2〜3分加硫成形せしめ環状ガスケット2をモールド成形(図示していない)して、前記塗布形成したエポキシ樹脂接着剤上に環状ガスケット2を載置せしめ、図3に示すように型4a、4bをもって100〜150℃、5〜20分加熱圧接着せしめてこれらの一体化を図る。
【0009】
ここでの環状ガスケット2は種々の構造を選択できるが、図1に示すように集電極フレーム1のシール面以上に突出する厚みが必要で、0.1〜1.0mmで凸条21を持つ形状が好ましい。
その凸条21としては図1に示すような両裾を持つ山形突起とか、図2に示すような片側へ突出する片側突起、あるいは複数の突出条を形成する複数条突起(図示していない)など求められる状況により選択する。
ここで重要なことは、前記環状ガスケット2が集電極フレーム1の端面の段差部11へ装着されることであり、そこでは対向部材からの締込み圧縮に対して前記環状ガスケット2が変形をして相手部材に密着しその余剰変形部分を段差部11の外方部へ移動させ結果として合成ゴムの応力緩和を防いで常時適当な密着性を維持し得るものとなる。
【0010】
ここて本発明の燃料電池用ガスケットは、低いバネ定数によって充分な強度が確保できない集電極フレーム1の段差部11の変形を防ぐと共に、カーボンの粗れたシール面でも十分な密封性能を確保するものとなったものである。
【0011】
ここで環状ガスケット2を集電極フレーム1の端面へ装着せしめることで飛躍的に装着作業性が向上しズレのない確実な固定が図られるもので、製造コストの低減に係わる割合は極めて大きいものとなる。
【0012】
ここで用いる環状ガスケット2の成形材料としては、ゴム材や熱硬化性エラストマー・樹脂材等が挙げられ、例えばゴム材を挙げれば、前記したフッ素ゴム以外に、ブチルゴム、スチレン−ブタジエン共重合体、エチレン−酢酸ビニル共重合体、エチレン−アクリル酸メチル共重合体、エチレン−アクリル酸エチル共重合体、ブタジエンゴム、ニトリルゴム、水素添加ニトリルゴム、アクリルゴム、シリコーンゴム、フッ素ゴム、フロロシリコーンゴム、パーフロロアルキルエーテル系ゴム、エチレンプロピレンゴム等が採用可能である。
【0013】
【発明の効果】
本発明によって、燃料電池に多数使用されている集電極フレーム1の各々のシール性能向上と低コスト化を図れる。
すなわち、環状ガスケット2は集電極フレーム1の端面の段差部11へ形成されているので集電極フレーム1への組み付けに手間がかからず、また装着安全性も高い確実なものとなり、大幅な製造コストの低減をせしめる。
また、環状ガスケット2を熱硬化性接着剤3を介して接着一体化せしめたことでカーボン表面の粗面がきれいに埋まって平滑面を形成し環状ガスケット2の密封性能を基面から支えている。
ここにズレのない確実な固定が図られると共に、過変形の逃し作用により環状ガスケット2の圧縮応力が保たれ強力な密封力を働かせ安定的な密封力を提供する。
このような構成によって集電極フレーム1間の正確な間隔と明確な通路が保たれ、燃料ガスや水等の通過を滑らかにして発電効率を最大に高める。
【図面の簡単な説明】
【発明の効果】
【図1】本発明の一実施例を示す断面図である。
【図2】本発明の他の実施例を示す断面図である。
【図3】本発明の接着状態を示す断面図である。
【符号の説明】
1  集電極フレーム
11 段差部
2  環状ガスケット
21 凸条
3  熱硬化性接着剤
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a gasket for a collector electrode frame formed of carbon constituting a polymer electrolyte fuel cell, and more specifically, a fuel cell that achieves a plurality of collector electrode frames with improved fixability, sealing performance, and cost reduction. Relates to gaskets.
[0002]
[Prior art]
This type of fuel cell has a structure in which a large number of collector electrode frames made of carbon are arranged in a row with appropriate intervals in a case, and a liquid such as fuel gas or water passes through the gap. As a sealing structure between them, a groove is formed on one mating surface of the collector electrode frame, and a band-like or O-ring gasket is mounted in the groove, and the other mating surface is tightened to seal the structure. A gasket made of an elastic material is directly printed on the mating surface, and the other mating surface is tightly sealed to form a seal, or the mating surface of the collector electrode frame is the simplest structure. As a general sealing method, a sheet-like gasket is sandwiched between the two so as to achieve sealing.
[0003]
[Problems to be solved by the invention]
However, in a sealing structure in which a groove is formed on the mating surface of the collector electrode frame and a belt-shaped or O-ring gasket is attached thereto, the belt-shaped or O-ring gasket must be incorporated along the groove. In addition, the assembly work is difficult and takes a lot of time, and it is an uncertain sealing structure with many downsides that is prone to mounting defects such as misalignment and floating, so it is impossible to reduce manufacturing cost by all means have. Furthermore, if a tightening pressure exceeding a specified level is applied to the band-shaped or O-ring-shaped gasket placed in the groove, it is difficult to absorb deformation in the groove, and in the worst case, the collector electrode frame may be destroyed.
In addition, the sealing structure in which the gasket is directly printed on the mating surface is printed by using a silk screen printing technique, so the gasket material and the shaping shape are limited, and this is applicable. The gasket material and the gasket shape generally have problems in sealing performance and durability, and do not provide a stable sealing force.
In a simple structure in which the sheet-like gasket is sandwiched between the mating surfaces, the mounting position is easy to shift because there are few parts for engaging and fixing the sheet-like gasket, and the mating surface of the collector electrode frame is bent. This displacement is unacceptable because of its low absorption capacity, and if it breaks or bites, the mating surfaces may be damaged or even destroyed.
[0004]
An object of the present invention is to solve such drawbacks and to increase the operating efficiency and reliability of a fuel cell by allowing a gasket to be easily and securely attached to a collector electrode frame and completely sealing it.
[0005]
[Means for Solving the Problems]
The present invention will be described in detail with reference to the drawings. As shown in FIG. 1, when a plurality of collecting electrode frames 1 which are constituent members of a polymer electrolyte fuel cell are arranged in a row at appropriate intervals in a case, A stepped portion 11 is formed on the end face of the collector electrode frame 1, and an annular gasket 2 made of synthetic rubber having a thickness of 0.1 to 1.0 mm and a ridge 21 in a shape along the stepped portion 11 is formed, and the stepped portion is formed. The thermosetting adhesive 3 is applied and formed on the sealing surface of the portion 11, and the annular gasket 2 is bonded by heating and pressure through this to complete the fuel cell gasket.
[0006]
Further, the thermosetting adhesive 3 used in the above is characterized by comprising either a two-component epoxy resin adhesive or a silicone-based adhesive.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
The annular gasket 2 according to the present invention is attached to the step portion 11 on the end face of the collector electrode frame 1 as described above, and is firmly fixed and integrated by the thermosetting adhesive 3.
The collector electrode frame 1 constituting the fuel cell used here is made of gas-impermeable carbon which is made gas impermeable by compressing carbon, and is composed of an electrolyte membrane, two electrodes, and two collector electrodes. A partition is formed when the unit cells are stacked in the thickness direction. For this reason, it is necessary to seal the gas-impermeable carbon with insufficient smoothness on the surface thereof without fail for a long period of time, and the thermosetting adhesion to the annular gasket 2 having a thickness of 0.1 to 1.0 mm and the ridges 21 formed thereon. Thermocompression bonding with the agent 3 is an important point.
[0008]
【Example】
In such a molding of a gasket for a fuel cell according to the present invention, an example is shown. The collector frame 1 on which carbon is compression-formed is immersed in a cleaning liquid such as ethanol or toluene for over about 10 minutes. Let sonic wash. A two-component epoxy resin adhesive is applied to the step portion 11 on the end face of the collector electrode frame 1, and then fluorinated rubber is vulcanized for 2 to 3 minutes at 170 to 185 ° C. using a mold. The caulking annular gasket 2 is molded (not shown), and the annular gasket 2 is placed on the applied epoxy resin adhesive, and the mold 4a, 4b as shown in FIG. These are integrated by heating and pressure bonding for 5 to 20 minutes.
[0009]
Various structures can be selected for the annular gasket 2 here. As shown in FIG. 1, the annular gasket 2 needs to have a thickness that protrudes beyond the sealing surface of the collector electrode frame 1, and has a protrusion 21 with a thickness of 0.1 to 1.0 mm. Shape is preferred.
As the ridge 21, a mountain-shaped protrusion having both hems as shown in FIG. 1, a one-side protrusion protruding to one side as shown in FIG. 2, or a plurality of protrusions forming a plurality of protrusions (not shown). Select according to the required situation.
What is important here is that the annular gasket 2 is attached to the stepped portion 11 on the end face of the collector frame 1, where the annular gasket 2 is deformed due to tightening compression from the opposing member. As a result, the excessively deformed portion is brought into close contact with the mating member and moved to the outer portion of the step portion 11, and as a result, stress relaxation of the synthetic rubber can be prevented and appropriate adhesion can be maintained at all times.
[0010]
The fuel cell gasket according to the present invention prevents deformation of the stepped portion 11 of the collector electrode frame 1 where sufficient strength cannot be secured due to a low spring constant, and also ensures sufficient sealing performance even on a rough seal surface of carbon. It has become a thing.
[0011]
Here, by attaching the annular gasket 2 to the end face of the collector frame 1, the mounting workability is dramatically improved and secure fixing without deviation is achieved, and the ratio related to the reduction of the manufacturing cost is extremely large. Become.
[0012]
Examples of the molding material for the annular gasket 2 used here include rubber materials and thermosetting elastomers / resin materials. For example, rubber materials include butyl rubber, styrene-butadiene copolymer, Ethylene-vinyl acetate copolymer, ethylene-methyl acrylate copolymer, ethylene-ethyl acrylate copolymer, butadiene rubber, nitrile rubber, hydrogenated nitrile rubber, acrylic rubber, silicone rubber, fluorine rubber, fluorosilicone rubber, Perfluoroalkyl ether rubber, ethylene propylene rubber or the like can be used.
[0013]
【The invention's effect】
According to the present invention, it is possible to improve the sealing performance and reduce the cost of each collector electrode frame 1 used in many fuel cells.
That is, since the annular gasket 2 is formed on the stepped portion 11 on the end face of the collector electrode frame 1, the assembly to the collector electrode frame 1 does not take time and the mounting safety is high and reliable. Reduce costs.
Further, the annular gasket 2 is bonded and integrated through the thermosetting adhesive 3 so that the rough surface of the carbon surface is cleanly filled to form a smooth surface, and the sealing performance of the annular gasket 2 is supported from the base surface.
In addition to being surely fixed without displacement, the compressive stress of the annular gasket 2 is maintained by the relief action of excessive deformation, and a strong sealing force is exerted to provide a stable sealing force.
With such a configuration, an accurate interval and a clear passage between the collector electrode frames 1 are maintained, and the passage of fuel gas, water, etc. is smoothed to maximize the power generation efficiency.
[Brief description of the drawings]
【The invention's effect】
FIG. 1 is a cross-sectional view showing an embodiment of the present invention.
FIG. 2 is a cross-sectional view showing another embodiment of the present invention.
FIG. 3 is a cross-sectional view showing an adhesive state of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Collector electrode frame 11 Step part 2 Annular gasket 21 Projection 3 Thermosetting adhesive

Claims (3)

燃料電池を構成するカーボンで形成された集電極フレームにあって、間隙を保つ複数枚の集電極フレームの間に装着される燃料電池用ガスケットであって、
前記集電極フレームの端面へ段差部を形成し、
前記段差部に沿う厚み0.1〜1.0mmで凸条を持つ環状ガスケットを造形せしめ、
前記段差部のシール面へ熱硬化性接着剤を介して環状ガスケットを加熱圧接着せしめたことを特徴とする燃料電池用ガスケット。
A collector cell frame formed of carbon constituting a fuel cell, a gasket for a fuel cell attached between a plurality of collector electrode frames maintaining a gap,
Forming a stepped portion on the end face of the collector electrode frame;
An annular gasket having a ridge with a thickness of 0.1 to 1.0 mm along the stepped portion is formed,
A fuel cell gasket, wherein an annular gasket is heated and pressure-bonded to a sealing surface of the stepped portion via a thermosetting adhesive.
前記熱硬化性接着剤は、二液性のエポキシ樹脂接着剤であることを特徴とする請求項1の燃料電池用ガスケット。2. The fuel cell gasket according to claim 1, wherein the thermosetting adhesive is a two-component epoxy resin adhesive. 前記熱硬化性接着剤は、シリコーン系接着剤であることを特徴とする請求項1の燃料電池用ガスケット。2. The fuel cell gasket according to claim 1, wherein the thermosetting adhesive is a silicone-based adhesive.
JP2002209671A 2002-07-18 2002-07-18 Gasket for fuel cell Expired - Fee Related JP4346287B2 (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
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JP2005285712A (en) * 2004-03-31 2005-10-13 Nok Corp Gasket for fuel cell
JP2007005026A (en) * 2005-06-21 2007-01-11 Nok Corp Substrate-integrated gasket and its manufacturing method
JP2008512828A (en) * 2005-01-12 2008-04-24 エルジー・ケム・リミテッド Gasket-integrated electrode membrane assembly and fuel cell having the same
WO2009104504A1 (en) * 2008-02-21 2009-08-27 トヨタ自動車株式会社 Fuel cell
JP2014007011A (en) * 2012-06-22 2014-01-16 Toyota Motor Corp Fuel cell
US20140021052A1 (en) * 2011-01-17 2014-01-23 Oceansaver As Electrodialysis unit for water treatment
US9340437B2 (en) 2011-01-17 2016-05-17 Oceansaver As Electrodialysis unit for water treatment
US9359232B2 (en) 2011-01-17 2016-06-07 Oceansaver As Electrodialysis unit for water treatment
US10381662B2 (en) 2014-11-13 2019-08-13 Toyota Jidosha Kabushiki Kaisha Separator for fuel cell, fuel cell, and manufacturing method of separator

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JP2005285712A (en) * 2004-03-31 2005-10-13 Nok Corp Gasket for fuel cell
JP2008512828A (en) * 2005-01-12 2008-04-24 エルジー・ケム・リミテッド Gasket-integrated electrode membrane assembly and fuel cell having the same
JP2007005026A (en) * 2005-06-21 2007-01-11 Nok Corp Substrate-integrated gasket and its manufacturing method
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US20140021052A1 (en) * 2011-01-17 2014-01-23 Oceansaver As Electrodialysis unit for water treatment
US9340437B2 (en) 2011-01-17 2016-05-17 Oceansaver As Electrodialysis unit for water treatment
US9359232B2 (en) 2011-01-17 2016-06-07 Oceansaver As Electrodialysis unit for water treatment
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US10381662B2 (en) 2014-11-13 2019-08-13 Toyota Jidosha Kabushiki Kaisha Separator for fuel cell, fuel cell, and manufacturing method of separator

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