JP2004052439A - Existing pile sinking method and sinking device for outside boring method of construction - Google Patents
Existing pile sinking method and sinking device for outside boring method of construction Download PDFInfo
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Abstract
Description
【0001】
【発明の属する技術分野】
本願発明は、建設基礎工事等において、アースオーガ掘削機等により予め掘削した縦孔(予設縦孔)内に、コンクリート杭、鋼管杭等の既成杭を沈設する外掘り工法における既成杭沈設方法及びそれに使用される沈設装置に関する。
【0002】
【従来の技術】
従来、この種の予設縦孔内に既成杭を沈設するために、起立したマストにモータを含む回転駆動装置を昇降自在に吊支し、該駆動装置の出力軸に中空コンクリート既成杭の上端部を連結具を介して回転伝達可能に着脱自在に連結した装置を使用し、上記既成杭の上端部に回転を伝達しつつ、絞りワイヤロープの引張りにより上記既成杭の上端部に下方への押圧力を加えて予設縦孔内に既成杭を押しこくでいく沈設方法が広く知られている。
【0003】
しかし、上記の従来装置及び方法では、長い既成杭の上端部に回転を伝達しつつ杭上端を下へ押圧して押しこんでいくものであるため、既成杭の下端部に振れが発生し、これが予設縦孔の内壁面に激しく接触して内壁面を崩壊させ、その結果既成杭に加わる圧入抵抗及び回転摩擦が著しく増大して既成杭の押しこみに困難を来したり、時には既成杭の回転が不能に至り、遂には捩れに弱い中空コンクリート既成杭の場合には破損に至ることもまれではなかった。
【0004】
【発明が解決しようとする課題】
本願請求項1の発明は、予設縦孔内壁面の崩壊を防止しつつ既成杭の十分な沈設を可能にする既成杭沈設方法を提供することを課題とし、
本願請求項2の発明は、上記請求項1の発明を有効に実施することのできる既成杭沈設装置を提供することを課題とする。
【0005】
また、本願請求項3及び請求項4の発明は、予設縦孔内に土砂が残存する場合にも既成杭の挿入を容易にすることを課題とし、
さらに、本願請求項5の発明は、長尺既成杭の沈設時に該既成杭上端部に振れが生起するおそれがある場合にこれを抑制することを課題とする。
【0006】
【課題を達成するための構成】
上記課題を達成するため、本願請求項1の発明は、
既成杭の下端部に回転を伝達して該既成杭をその軸心について回転させ、
上記回転する既成杭を、該既成杭下端部を下方へけん引して予設縦孔内へ引きこんでいく、
外掘り工法における既成杭沈設方法を提案し、
【0007】
本願請求項2の発明は、
回転駆動装置から回転を伝達されるロッドを支持体に昇降自在に吊支し、
軸心に孔を縦通してなる中空既成杭の中空内に、上記ロッドを挿脱自在に挿通し、
上記ロッド及び既成杭の下端部に、該両下端部を互に回転伝達可能且つ軸方向移動不能の状態に係脱自在に係止すべき係止具を装備した、
外掘り工法における既成杭沈設装置を提案する。
【0008】
また、本願請求項3の発明は、
上記請求項2の発明におけるロッドの下端部に、既成杭沈設補助流体の吐出口を設けた、既成杭沈設装置を提案し、
本願請求項4の発明は、
上記既成杭の下端部に、該既成杭の外周面よりも外方へ突出する複数の掘削刃を突設した、既成杭沈設装置を提案し、
さらに、本願請求項5の発明は、
上記請求項2又は3の発明におけるロッドの少くとも上部に、上記既成杭内周面に近接して既成杭の振れを抑制する振れ止め手段を設けた、既成杭沈設装置を提案する。
【0009】
本願請求項2の発明における上記「ロッド」には、中空丸棒、角軸ケリーバー、その他種々の棒材が含まれる。
また「支持体」には、直立マスト、ジブ、ブーム、その他種々のものが使用される。
以下図面を参照して本願発明の実施例について詳述する。
【0010】
【実施例】
便宜上、既成杭沈設装置の実施例から説明する。図1においてベースマシン(1)の前端部に垂直に支持したマスト(2)に、モータを含む回転駆動装置(3)を上下摺動自在に支持させると共にワイヤロープ(4)により昇降自在に吊支し、該駆動装置(3)の回転出力軸(5)に中空ロッド(6)の上端部を接続して垂下し、このロッド(6)を沈設すべき中空コンクリート既成杭(7)の中空(8)内に挿通し、該ロッド(6)の下端部を係止具(9)により既成杭(7)の下端部に、ロッドの回転を伝達可能に且つ軸方向移動不能の状態に係脱自在に係止連結してある。
【0011】
(10)は上記駆動装置(3)の背面に取りつけられたプーリーで、ベースマシン(1)に設置されたウインチ(図示略)から引き出した絞りこみワイヤロープ(11)をマスト(2)に沿って上方へ導き、そこで該プーリー(10)に掛けてある。
【0012】
上記係止具(9)は、本例ではロッド(6)下端に設けた係止筒(12)と、既成杭(7)下端に設けた係止爪(13)とからなる。係止筒(12)は、図2(イ)、(ロ)に示すように、上記既成杭(7)の中空(8)内に挿脱自在の両端開口の短円筒状本体(14)の周壁に、本体一端から母線方向に切りこみ、ついで周方向に屈曲するL字状係止溝(15)を、本例では3個、等間隔をあけて開設したもので、その本体(14)の内周面中間部における直径方向相対する位置に、矩形板2枚構成の一対のブラケット(16)、(16)を、ブラケット板面を直径方向に向けた状態で固定し、一方、上記ロッド(6)の下端部外周面に、同じく矩形板状支持板(17)、(17)を上記ブラケット(16)、(16)に対応する位置に突設し、この支持板(17)、(17)を上記ブラケット(16)、(16)にボルトナット(18)…により固定してある。
【0013】
他方、上記既成杭(7)下端には、図3(イ)、(ロ)に示すように、該既成杭下端面に予め固定されているドーナツ状金属端板(19)の下面に、上記係止溝(15)内に係脱自在の断面寸法を有する棒状係止爪3本(13)…を、上記係止溝(15)…に対応する位置関係で、各爪先端を既成杭中空(8)内へ求心方向に向けて突出させた状態にそれぞれ溶接してある。
【0014】
本例では、長尺既成杭(7)の沈設に望ましい手段として、図1、4に示すように上記ロッド(6)の上端部及び中間部に、既成杭(7)の内周面に近接する幅を有する3枚以上(図では4枚)の振れ止め板(21)…を互に等間隔をあけた母線位置から放射状に突設してなる振れ止め手段をそれぞれ設けてある。
【0015】
なお、上記中空ロッド(6)の下端面には、図2(イ)に示すように、エア、水等の杭沈設補助流体の吐出口(22)を開設し、該吐出口(22)に、内部圧力により開弁するゴム板等の弾性弁(23)を設けると共に、上記吐出口(22)と連通する補助流体供給管(24)をロッド(6)中空内に縦通し、該供給管(24)を介して外部から補助流体を圧送するようにしてある。
【0016】
上例の作用を作業とともに次に説明する。既成杭(7)内にロッド(6)を挿通し、該ロッド(6)上端を駆動装置出力軸(5)に接続した図1の沈設装置について、上記ロッド(6)の寸動回転操作により係止筒(12)の係止溝(15)…を係止爪(13)…に係合させ、ついでロッド(6)を図1、2反時計方向へ連続回転させると、上記係止溝(15)…の横溝最奥部に係止爪(13)…を係止させ、以後ロッド(6)とともに既成杭(7)も同方向へ回転させる。
【0017】
この状態で、ワイヤロープ(4)をゆるめつつ回転する既成杭(7)を予設縦孔(H)内に挿入していく。この場合既成杭(7)は、杭自重及びロッド(6)、駆動装置(3)の各重量により縦孔(H)内に降下するが、降下しにくい場合は、絞りこみワイヤロープ(11)の引きこみを付加すればよい。
【0018】
上記既成杭挿入過程において、ロッド(6)から既成杭(7)下端部に回転を伝達すると共に、ロッド(6)により既成杭(7)下端部を下方へけん引して縦孔内に引きこんでいくから、比較的長尺の既成杭であっても杭上端部に振れを生起させることはほとんどないが、万一振れを生じても、振れ止め板(21)…によってそれを抑制し、それにより縦孔(H)の内壁面を崩壊させるおそれはない。
【0019】
なお、予設縦孔(H)の底部近くに土砂が残存し、それが既成杭(7)の所定深さまでの沈設を阻害している場合は、水等を供給管(24)を経て吐出口(22)から弾性弁(23)を開いて縦孔(H)内に吐出し、それにより残存土砂を流動化させて既成杭(7)の圧力を容易にする。
【0020】
既成杭(7)を予設縦孔(H)内の所定深さに挿入したら、ロッド(6)の寸動逆回転操作により係止溝(15)…の縦溝まで係止爪(13)…を後退させ、ついでワイヤロープ(4)の操作によりロッド(6)を既成杭(7)内から引き抜く。
【0021】
他の実施例は、短尺既成杭の沈設装置として、上記ロッドの振れ止め手段を除き、他の構造は図1、2、3と実質的に同一とした例である。
【0022】
予設縦孔(H)内に土砂が残存する場合の既成杭沈設を容易化する他の手段として、図4に示すように上記係止爪(13)…の各外側端部を既成杭(7)の外周面よりも外方へ放射状に突出し、該突出部分を掘削刃(25)…とした例も得られる。本例によれば縦孔内に残存する土砂を掘削刃(25)…により既成杭よりも大径に掘削して既成杭の圧入を可能にする。
【0023】
【発明の効果】
本願請求項1の発明の外掘り工法における既成杭沈設方法によれば、従来方法にみられる既成杭下端部分の振れの発生を抑止することができ、それにより既成杭を予設縦孔内へ内壁面の崩壊を防止しつつ十分に沈設することができるのである。
【0024】
本願請求項2の発明の外掘り工法における既成杭沈設装置によれば、上記請求項1の発明を有効に実施することができる。
【0025】
また、本願請求項3の発明の外掘り工法における既成杭沈設装置によれば、予設縦孔内に土砂が残存して既成杭の挿入をさまたげる等の場合に、既成杭沈設補助流体を吐出口から吐出することにより既成杭の縦孔内への十分な挿入を補助することができ、
【0026】
本願請求項4の発明の外掘工法における既成杭沈設装置によれば、予設縦孔内に土砂が残存して既成杭の挿入をさまたげる場合、掘削刃により残存土砂を掘削して既成杭の圧入を可能にすることができるのである。
【0027】
さらに、本願請求項5の発明の外掘り工法における既成杭沈設装置によれば、長尺既成杭の沈設作業において該杭の上端部分が振れを起こそうとしても、振れ止め手段によってこれを抑制して予設縦孔の内壁面崩壊を防止することができる。
【図面の簡単な説明】
【図1】既成杭沈設装置の一部縦断側面図である。
【図2】(イ)ロッド下端部の係止具部分の拡大縦断面図である。
(ロ)係止筒の一部切欠拡大正面図である。
【図3】(イ)既成杭の拡大底面図である。
(ロ)既成杭下端部の拡大縦断面図である。
【図4】掘削刃を有する既成杭の底面図である。
【図5】振れ止め手段部分の拡大縦断面図である。
【符号の説明】
2 マスト
3 回転駆動装置
6 ロッド
7 中空既成杭
8 中空
9 係止具
13 係止爪
15 係止溝
25 掘削刃[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for laying an existing pile, such as a concrete pile or a steel pipe pile, in a vertical hole (preliminary vertical hole) excavated by an earth auger excavator or the like in a construction foundation work or the like. And a sinking device used for the same.
[0002]
[Prior art]
Conventionally, a rotary drive device including a motor is suspended from an upright mast so as to be able to ascend and descend, and an upper end of the hollow concrete precast pile is mounted on an output shaft of the drive device in order to sink the ready-made pile in this kind of preliminary vertical hole. Using a device in which the parts are detachably connected so as to be capable of transmitting rotation via a connecting tool, while transmitting rotation to the upper end of the existing pile, pulling the drawn wire rope downward to the upper end of the existing pile. It is widely known that a submerged method in which an existing pile is pushed into a pre-installed vertical hole by applying a pressing force.
[0003]
However, in the above-described conventional apparatus and method, since the pile upper end is pressed and pushed down while transmitting the rotation to the upper end of the long existing pile, a run-out occurs at the lower end of the existing pile, This violently contacts the inner wall surface of the pre-installed vertical hole and causes the inner wall surface to collapse, resulting in a significant increase in the press-in resistance and rotational friction applied to the existing pile, which makes it difficult to push the existing pile, It was not unusual for rotation of the pile to become impossible, and eventually to breakage in the case of hollow concrete precast piles that were vulnerable to twisting.
[0004]
[Problems to be solved by the invention]
An object of the invention of claim 1 of the present application is to provide a method for depositing an existing pile, which enables sufficient settlement of an existing pile while preventing collapse of an inner wall surface of a pre-installed vertical hole,
It is an object of the invention of
[0005]
In addition, the inventions of claims 3 and 4 of the present application have an object to facilitate the insertion of an existing pile even when earth and sand remain in the pre-installed vertical hole,
Further, the invention of claim 5 of the present application has an object to suppress the occurrence of runout at the upper end of the existing pile when the existing pile is laid.
[0006]
[Configuration to achieve the task]
In order to achieve the above object, the invention of claim 1 of the present application
Transmitting the rotation to the lower end of the preformed pile to rotate the preformed pile about its axis,
The rotating preformed pile is pulled into the pre-installed vertical hole by pulling the lower end of the preformed pile downward.
Proposing a method for setting up existing piles in the external digging method,
[0007]
The invention of
A rod to which rotation is transmitted from the rotation drive device is suspended from the support so as to be able to move up and down,
The above-mentioned rod is removably inserted into the hollow of a hollow preformed pile formed by vertically passing a hole through the axis,
The lower end of the rod and the existing pile was equipped with a locking tool for locking the two lower ends so that they can be rotationally transmitted to each other and disengaged in an axially immovable state,
We propose an existing pile setting device in the external digging method.
[0008]
The invention of claim 3 of the present application
At the lower end portion of the rod according to the invention of
The invention of claim 4 of the present application
At the lower end of the preformed pile, a plurality of excavating blades protruding outward from the outer peripheral surface of the preformed pile are protruded, to propose a preformed pile setting device,
Further, the invention of claim 5 of the present application
The present invention also proposes an existing pile submerging device, wherein at least an upper part of the rod according to the second or third aspect of the present invention is provided with a steadying means for suppressing run-out of the existing pile near the inner peripheral surface of the existing pile.
[0009]
The "rod" in the invention of
As the "support", an upright mast, a jib, a boom, and various other types are used.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[0010]
【Example】
For convenience, an embodiment of the existing pile setting device will be described. In FIG. 1, a mast (2) vertically supported on a front end of a base machine (1) supports a rotary driving device (3) including a motor so as to be slidable up and down and hangs up and down by a wire rope (4). The upper end of the hollow rod (6) is connected to the rotary output shaft (5) of the driving device (3), and the upper end of the hollow rod (6) is hung down. (8), and the lower end of the rod (6) is engaged with the lower end of the existing pile (7) by the lock (9) so that the rotation of the rod can be transmitted and the rod cannot move in the axial direction. Removably locked and connected.
[0011]
(10) is a pulley attached to the back of the driving device (3), and pulls a squeezing wire rope (11) drawn from a winch (not shown) installed in the base machine (1) along the mast (2). Through the pulley (10).
[0012]
In the present example, the locking tool (9) comprises a locking cylinder (12) provided at the lower end of the rod (6) and a locking claw (13) provided at the lower end of the existing pile (7). As shown in FIGS. 2 (a) and 2 (b), the locking cylinder (12) has a short cylindrical main body (14) having both open ends which can be inserted into and removed from the hollow (8) of the existing pile (7). In the peripheral wall, three L-shaped locking grooves (15) cut in the generatrix direction from one end of the main body and then bent in the circumferential direction are opened at equal intervals in this example. A pair of brackets (16), (16) having two rectangular plates are fixed to the diametrically opposed position in the middle portion of the inner peripheral surface with the bracket plate surface facing the diametrical direction. Similarly, rectangular plate-like support plates (17) and (17) are provided on the outer peripheral surface of the lower end portion of 6) at positions corresponding to the brackets (16) and (16), and these support plates (17) and (17) are provided. ) Are fixed to the brackets (16), (16) with bolts and nuts (18).
[0013]
On the other hand, as shown in FIGS. 3A and 3B, the lower end of the donut-shaped metal end plate (19) fixed to the lower end surface of the preformed pile is attached to the lower end of the preformed pile (7). In the locking groove (15), three bar-shaped locking claws (13) having detachable cross-sectional dimensions are arranged in a positional relationship corresponding to the locking groove (15). (8) Each is welded in a state of protruding in the centripetal direction.
[0014]
In this example, as a desirable means for laying down the long formed pile (7), as shown in FIGS. 1 and 4, the upper end and the intermediate part of the rod (6) are located close to the inner peripheral surface of the formed pile (7). There are provided three or more (four in the figure) steady rest plates having a width to be provided, each of which is projected radially from a generatrix position at equal intervals.
[0015]
At the lower end surface of the hollow rod (6), as shown in FIG. 2A, a discharge port (22) for an auxiliary fluid for laying piles such as air and water is opened, and the discharge port (22) is provided at the discharge port (22). An elastic valve (23) such as a rubber plate which is opened by internal pressure, and an auxiliary fluid supply pipe (24) communicating with the discharge port (22) is vertically passed through the hollow of the rod (6). An auxiliary fluid is externally pumped through (24).
[0016]
The operation of the above example will be described below together with the operation. The rod (6) is inserted into the existing pile (7), and the upper end of the rod (6) is connected to the drive output shaft (5). When the locking groove (15) of the locking cylinder (12) is engaged with the locking claw (13), and then the rod (6) is continuously rotated counterclockwise in FIGS. The locking claws (13) are locked at the innermost part of the lateral groove of (15), and the formed pile (7) is also rotated in the same direction together with the rod (6).
[0017]
In this state, the existing pile (7) rotating while loosening the wire rope (4) is inserted into the pre-installed vertical hole (H). In this case, the existing pile (7) descends into the vertical hole (H) due to its own weight and the weight of the rod (6) and the driving device (3). What is necessary is just to add a retraction.
[0018]
In the process of inserting the preformed pile, rotation is transmitted from the rod (6) to the lower end of the preformed pile (7), and the lower end of the preformed pile (7) is pulled downward by the rod (6) to be drawn into the vertical hole. Therefore, even if the pile is relatively long, it will hardly cause a run-out at the top end of the pile, but even if a run-up occurs, the run-out plate (21) ... Thereby, there is no possibility that the inner wall surface of the vertical hole (H) collapses.
[0019]
In the case where sediment remains near the bottom of the pre-installed vertical hole (H) and hinders the settling of the existing pile (7) to a predetermined depth, water or the like is discharged through the supply pipe (24). The elastic valve (23) is opened from the outlet (22) and discharged into the vertical hole (H), thereby fluidizing the remaining sediment and facilitating the pressure of the existing pile (7).
[0020]
When the pre-made pile (7) is inserted at a predetermined depth in the pre-installed vertical hole (H), the locking pawl (13) is moved up to the vertical groove of the locking groove (15). Are retracted, and then the rod (6) is pulled out of the existing pile (7) by operating the wire rope (4).
[0021]
Another embodiment is an example of a device for laying a short-length ready-made pile, which is substantially the same as those shown in FIGS.
[0022]
As another means for facilitating the sedimentation of the existing pile when the earth and sand remains in the preliminary vertical hole (H), as shown in FIG. 4, each outer end of the locking claws (13). An example is also obtained in which the protrusion protrudes radially outward from the outer peripheral surface of 7), and the protruding portion is a cutting blade (25). According to this example, the earth and sand remaining in the vertical hole is excavated by the excavation blade (25) to a diameter larger than that of the existing pile, thereby enabling press-fitting of the existing pile.
[0023]
【The invention's effect】
According to the method of submerging piles in the external digging method of the invention of claim 1 of the present application, it is possible to suppress the occurrence of runout at the lower end portion of the preformed piles, which is observed in the conventional method, thereby moving the preformed pile into the pre-installed vertical hole. It is possible to sunk sufficiently while preventing collapse of the inner wall surface.
[0024]
According to the existing pile setting device in the external digging method of the invention of
[0025]
Further, according to the existing pile setting device in the external digging method according to the invention of claim 3 of the present invention, when the sediment remains in the pre-installed vertical hole to hinder the insertion of the existing pile, the existing pile setting auxiliary fluid is discharged. By discharging from the outlet, it is possible to assist sufficient insertion of the pre-built pile into the vertical hole,
[0026]
According to the existing pile setting device in the external excavation method of the invention of claim 4 of the present application, when earth and sand remain in the pre-installed vertical hole to hinder the insertion of the existing pile, the remaining soil is excavated by the excavation blade to remove the existing pile. Press-fitting can be made possible.
[0027]
Furthermore, according to the existing pile setting device in the external digging method of the invention of claim 5 of the present invention, even if the upper end portion of the pile attempts to run in the operation of setting the long existing pile, this is suppressed by the anti-sway means. Thus, collapse of the inner wall surface of the pre-installed vertical hole can be prevented.
[Brief description of the drawings]
FIG. 1 is a partial longitudinal side view of an existing pile setting device.
FIG. 2A is an enlarged vertical cross-sectional view of a locking part at a lower end of a rod.
(B) It is a partially notched enlarged front view of a locking cylinder.
FIG. 3 (a) is an enlarged bottom view of an existing pile.
(B) It is an enlarged longitudinal sectional view of the lower end of the existing pile.
FIG. 4 is a bottom view of an existing pile having a cutting blade.
FIG. 5 is an enlarged vertical sectional view of a part of the steadying means.
[Explanation of symbols]
2 Mast 3 Rotation drive device 6 Rod 7 Hollow preformed
Claims (5)
上記回転する既成杭を、該既成杭下端部を下方へけん引して予設縦孔内へ引きこんでいく、
外掘り工法における既成杭沈設方法。Transmitting the rotation to the lower end of the preformed pile to rotate the preformed pile about its axis,
The rotating preformed pile is pulled into the pre-installed vertical hole by pulling the lower end of the preformed pile downward.
The method of setting up existing piles in the external digging method.
軸心に孔を縦通してなる中空既成杭の中空内に、上記ロッドを挿脱自在に挿通し、
上記ロッド及び既成杭の下端部に、該両下端部を互に回転伝達可能且つ軸方向移動不能の状態に係脱自在に係止すべき係止具を装備した、
外掘り工法における既成杭沈設装置。A rod to which rotation is transmitted from the rotation drive device is suspended from the support so as to be able to move up and down,
The above-mentioned rod is removably inserted into the hollow of a hollow preformed pile formed by vertically passing a hole through the axis,
The lower end of the rod and the existing pile was equipped with a locking tool for locking the two lower ends so that they can be rotationally transmitted to each other and disengaged in an axially immovable state,
An existing pile laying device in the external digging method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002213513A JP3694879B2 (en) | 2002-07-23 | 2002-07-23 | Prefabricated pile sinking equipment for external digging method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002213513A JP3694879B2 (en) | 2002-07-23 | 2002-07-23 | Prefabricated pile sinking equipment for external digging method |
Publications (2)
Publication Number | Publication Date |
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JP2004052439A true JP2004052439A (en) | 2004-02-19 |
JP3694879B2 JP3694879B2 (en) | 2005-09-14 |
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JP2002213513A Expired - Fee Related JP3694879B2 (en) | 2002-07-23 | 2002-07-23 | Prefabricated pile sinking equipment for external digging method |
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JP (1) | JP3694879B2 (en) |
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