JP3694879B2 - Prefabricated pile sinking equipment for external digging method - Google Patents

Prefabricated pile sinking equipment for external digging method Download PDF

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Publication number
JP3694879B2
JP3694879B2 JP2002213513A JP2002213513A JP3694879B2 JP 3694879 B2 JP3694879 B2 JP 3694879B2 JP 2002213513 A JP2002213513 A JP 2002213513A JP 2002213513 A JP2002213513 A JP 2002213513A JP 3694879 B2 JP3694879 B2 JP 3694879B2
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Japan
Prior art keywords
pile
rod
hollow
locking
prefabricated pile
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JP2002213513A
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JP2004052439A (en
Inventor
清二 辻
一雄 山崎
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Sanwa Kizai Co Ltd
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Sanwa Kizai Co Ltd
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Description

【0001】
【発明の属する技術分野】
本願発明は、建設基礎工事等において、アースオーガ掘削機等により予め掘削した縦孔(予設縦孔)内に、コンクリート杭、鋼管杭等の既成杭を沈設する外掘り工法における既成杭沈設置に関する。
【0002】
【従来の技術】
従来、この種の予設縦孔内に既成杭を沈設するために、起立したマストにモータを含む回転駆動装置を昇降自在に吊支し、該駆動装置の出力軸に中空コンクリート既成杭の上端部を連結具を介して回転伝達可能に着脱自在に連結し上記既成杭の上端部に回転を伝達しつつ、絞りワイヤロープの引張りにより上記既成杭の上端部に下方への押圧力を加えて予設縦孔内に既成杭を押しこくでいく沈設装置が広く知られている。
【0003】
しかし、上記の従来装置では、長い既成杭の上端部に回転を伝達しつつ杭上端を下へ押圧して押しこんでいくものであるため、既成杭の下端部に振れが発生し、これが予設縦孔の内壁面に激しく接触して内壁面を崩壊させ、その結果既成杭に加わる圧入抵抗及び回転摩擦が著しく増大して既成杭の押しこみに困難を来したり、時には既成杭の回転が不能に至り、遂には捩れに弱い中空コンクリート既成杭の場合には破損に至ることもまれではなかった。
【0004】
【発明が解決しようとする課題】
本願請求項1の発明は、予設縦孔内壁面の崩壊を防止しつつ既成杭の十分な沈設を可能にする既成杭沈設装置を提供することを課題とし、
【0005】
また、本願請求項の発明は、長尺既成杭の沈設時に該既成杭上端部に振れが生起するおそれがある場合にこれを抑制することを課題とする。
【0006】
【課題を達成するための構成】
上記課題を達成するため、本願請求項1の発明は、
回転駆動装置から回転を伝達されるロッドを支持体に昇降自在に吊支し、
軸心に上記ロッドより大径の孔を縦通してなる中空既成杭の中空内に上記ロッドを挿脱 自在に挿通し、
上記ロッドの下端部に、上記中空既成杭の中空内よりもやや小径の両端開口の短円筒状係止筒を同心的に固定すると共に、上記係止筒の周壁に、下端から母線方向上方へ切りこみ、ついで周方向に屈曲するL字状係止溝を形成し、
上記中空既成杭の下端に、上記係止溝内に係脱可能の太さを有する係止爪を、該既成杭中空内に爪先端を求心方向へ向けて上記係止溝と係止可能の位置まで突出した状態で固定した、
外掘り工法における既成杭沈設装置を提案し、
【0007】
また、本願請求項2の発明は、
上記ロッドの上部に、上記中空既成杭の内周面に近接する幅を有する3枚以上の振れ止め板を等間隔で放射状に突設した、請求項1に記載の外掘り工法における既成杭沈設装置を提案する。
【0008】
本願請求項の発明における上記「ロッド」には、中空丸棒、角軸ケリーバー、その他種々の棒材が含まれる。
また「支持体」には、直立マスト、ジブ、ブーム、その他種々のものが使用される。
以下図面を参照して本願発明の実施例について詳述する。
【0009】
【実施例】
図1においてベースマシン(1)の前端部に垂直に支持したマスト(2)に、モータを含む回転駆動装置(3)を上下摺動自在に支持させると共にワイヤロープ(4)により昇降自在に吊支し、該駆動装置(3)の回転出力軸(5)に中空ロッド(6)の上端部を接続して垂下し、このロッド(6)を沈設すべき中空コンクリート既成杭(7)の中空(8)内に挿通し、該ロッド(6)の下端部を係止具(9)により既成杭(7)の下端部に、ロッドの回転を伝達可能に且つ軸方向移動不能の状態に係脱自在に係止連結してある。
【0010】
(10)は上記駆動装置(3)の背面に取りつけられたプーリーで、ベースマシン(1)に設置されたウインチ(図示略)から引き出した絞りこみワイヤロープ(11)をマスト(2)に沿って上方へ導き、そこで該プーリー(10)に掛けてある。
【0011】
上記係止具(9)は、本例ではロッド(6)下端に設けた係止筒(12)と、既成杭(7)下端に設けた係止爪(13)とからなる。係止筒(12)は、図2(イ)、(ロ)に示すように、上記既成杭(7)の中空(8)内に挿脱自在の両端開口の短円筒状本体(14)の周壁に、本体一端から母線方向に切りこみ、ついで周方向に屈曲するL字状係止溝(15)を、本例では3個、等間隔をあけて開設したもので、その本体(14)の内周面中間部における直径方向相対する位置に、矩形板2枚構成の一対のブラケット(16)、(16)を、ブラケット仮面を直径方向に向けた状態で固定し、一方、上記ロッド(6)の下端部外周面に、同じく矩形板状支持板(17)、(17)を上記ブラケット(16)、(16)に対応する位置に突設し、この支持板(17)、(17)を上記ブラケット(16)、(16)にボルトナット(18)…により固定してある。
【0012】
他方、上記既成杭(7)下端には、図3(イ)、(ロ)に示すように、該既成杭下端面に予め固定されているドーナツ状金属端板(19)の下面に、上記係止溝(15)内に係脱自在の断面寸法を有する棒状係止爪3本(13)…を、上記係止溝(15)…に対応する位置関係で、各爪先端を既成杭中空(8)内へ求心方向に向けて突出させた状態にそれぞれ溶接してある。
【0013】
本例では、長尺既成杭(7)の沈設に望ましい手段として、図1、に示すように上記ロッド(6)の上端部及び中間部に、既成杭(7)の内周面に近接する幅を有する3枚以上(図では4枚)の振れ止め板(21)…を互に等間隔をあけた母線位置から放射状に突設してなる振れ止め手段をそれぞれ設けてある。
【0014】
なお、上記中空ロッド(6)の下端面には、図2(イ)に示すように、エア、水等の杭沈設補助流体の吐出口(22)を開設し、該吐出口(22)に、内部圧力により開弁するゴム板等の弾性弁(23)を設けると共に、上記吐出口(22)と連通する補助流体供給管(24)をロッド(6)中空内に縦通し、該供給管(24)を介して外部から補助流体を圧送するようにしてある。
【0015】
上例の作用を作業とともに次に説明する。既成杭(7)内にロッド(6)を挿通し、該ロッド(6)上端を駆動装置出力軸(5)に接続した図1の沈設装置について、上記ロッド(6)の寸動回転操作により係止筒(12)の係止溝(15)…を係止爪(13)…に係合させ、ついでロッド(6)を図1、2反時計方向へ連続回転させると、上記係止溝(15)…の横溝最奥部に係止爪(13)…を係止させ、以後ロッド(6)とともに既成杭(7)も同方向へ回転させる。
【0016】
この状態で、ワイヤロープ(4)をゆるめつつ回転する既成杭(7)を予設縦孔(H)内に挿入していく。この場合既成杭(7)は、杭自重及びロッド(6)、駆動装置(3)の各重量により縦孔(H)内に降下するが、降下しにくい場合は、絞りこみワイヤロープ(11)の引きこみを付加すればよい。
【0017】
上記既成杭挿入過程において、ロッド(6)から既成杭(7)下端部に回転を伝達すると共に、ロッド(6)により既成杭(7)下端部を下方へけん引して縦孔内に引きこんでいくから、比較的長尺の既成杭であっても杭上端部に振れを生起させることはほとんどないが、万一振れを生じても、振れ止め板(21)…によってそれを抑制し、それにより縦孔(H)の内壁面を崩壊させるおそれはない。
【0018】
なお、予設縦孔(H)の底部近くに土砂が残存し、それが既成杭(7)の所定深さまでの沈設を阻害している場合は、水等を供給管(24)を経て吐出口(22)から弾性弁(23)を開いて縦孔(H)内に吐出し、それにより残存土砂を流動化させて既成杭(7)の圧力を容易にする。
【0019】
既成杭(7)を予設縦孔(H)内の所定深さに挿入したら、ロッド(6)の寸動逆回転操作により係止溝(15)…の縦溝まで係止爪(13)…を後退させ、ついでワイヤロープ(4)の操作によりロッド(6)を既成杭(7)内から引き抜く。
【0020】
他の実施例は、短尺既成杭の沈設装置として、上記ロッドの振れ止め手段を除き、他の構造は図1、2、3と実質的に同一とした例である。
【0021】
予設縦孔(H)内に土砂が残存する場合の既成杭沈設を容易化する他の手段として、図4に示すように上記係止爪(13)…の各外側端部を既成杭(7)の外周面よりも外方へ放射状に突出し、該突出部分を掘削刃(25)…とした例も得られる。本例によれば縦孔内に残存する土砂を掘削刃(25)…により既成杭よりも大径に掘削して既成杭の圧入を可能にする。
【0022】
【発明の効果】
本願請求項1の発明の外掘り工法における既成杭沈設装置によれば、従来装置にみられる既成杭下端部分の振れの発生を抑止することができ、それにより既成杭を予設縦孔内へ内壁面の崩壊を防止しつつ十分に沈設することができるのである。
【0023】
さらに、本願請求項の発明の外掘り工法における既成杭沈設装置によれば、長尺既成杭の沈設作業において該杭の上端部分が振れを起こそうとしても、振れ止めによってこれを抑制して予設縦孔の内壁面崩壊を防止することができる。
【図面の簡単な説明】
【図1】 既成杭沈設装置の一部縦断側面図である。
【図2】 (イ)ロッド下端部の係止具部分の拡大縦断面図である。
(ロ)係止筒の一部切欠拡大正面図である。
【図3】 (イ)既成杭の拡大底面図である。
(ロ)既成杭下端部の拡大縦断面図である。
【図4】 掘削刃を有する既成杭の底面図である。
【図5】 振れ止め手段部分の拡大縦断面図である。
【符号の説明】
2 マスト
3 回転駆動装置
6 ロッド
7 中空既成杭
8 中空
9 係止具
12 係止筒
13 係止爪
15 係止溝
25 掘削刃
[0001]
BACKGROUND OF THE INVENTION
The invention of the present application is installation of prefabricated piles in an external excavation method in which prefabricated piles such as concrete piles and steel pipe piles are placed in vertical holes (preliminary vertical holes) previously excavated by an earth auger excavator or the like in construction foundation work About.
[0002]
[Prior art]
Conventionally, in order to sink a prefabricated pile in a pre-installed vertical hole of this type, a rotary drive device including a motor is suspended up and down in an upright mast, and the upper end of the hollow concrete prefabricated pile is mounted on the output shaft of the drive device. parts rotated to be able to transmit detachably connected via the connecting means, while transmitting the rotation to the upper end of the ready-made pile, by the tension of the diaphragm wire rope pressing force downward to the upper end of the ready-made pile added A sinking device that pushes an existing pile into a pre-installed vertical hole is widely known.
[0003]
However, in the above-mentioned conventional apparatus, the rotation is transmitted to the upper end of the long existing pile, and the upper end of the pile is pushed down and pushed down. The inner wall of the vertical hole is vigorously brought into contact with the inner wall, causing the inner wall to collapse.As a result, the press-fitting resistance and rotational friction applied to the existing pile are significantly increased, making it difficult to push the existing pile, and sometimes rotating the existing pile. However, it was not uncommon for the piles made of hollow concrete that were weak to twist to be damaged.
[0004]
[Problems to be solved by the invention]
The invention of claim 1 of the present application aims to provide a ready-made pile setting device that enables sufficient setting of a ready-made pile while preventing the collapse of the inner wall surface of the vertical hole.
[0005]
Moreover, the invention of claim 2 of the present application has an object to suppress this when there is a possibility that the upper end portion of the prefabricated pile is shaken when the long prefabricated pile is set.
[0006]
[Configuration to achieve the task]
In order to achieve the above object, the invention of claim 1 of the present application
Suspend and lift the rod that is transmitted rotation from the rotary drive device to the support,
The rod is removably inserted into the hollow of a hollow pre-formed pile formed by passing a hole having a diameter larger than that of the rod through the shaft ,
At the lower end of the rod, a short cylindrical locking cylinder having both end openings slightly smaller in diameter than the hollow hollow of the hollow preformed pile is concentrically fixed, and on the peripheral wall of the locking cylinder from the lower end upward in the direction of the generatrix. Cut and then form an L-shaped locking groove that bends in the circumferential direction,
A locking claw having a thickness that can be engaged and disengaged in the locking groove is formed at the lower end of the hollow preformed pile, and the claw tip can be locked in the centripetal direction in the preformed pile hollow with the locking groove. Fixed in a protruding state,
Proposed pre-built pile settling equipment in the outer digging method,
[0007]
The invention of claim 2 of the present application is
The prefabricated pile settling method in the outer excavation method according to claim 1, wherein three or more steady rest plates having a width close to the inner peripheral surface of the hollow prefabricated pile are radially projected at an upper portion of the rod. Propose the device.
[0008]
The “rod” in the first aspect of the present invention includes a hollow round bar, a square-axis kelly bar, and other various rods.
As the “support”, an upright mast, a jib, a boom, and other various types are used.
Embodiments of the present invention will be described in detail below with reference to the drawings.
[0009]
【Example】
In FIG. 1, a mast (2) vertically supported on the front end of a base machine (1) supports a rotary drive device (3) including a motor so as to be slidable up and down and is suspended up and down by a wire rope (4). The hollow rod of the hollow concrete prefabricated pile (7) to which the upper end of the hollow rod (6) is connected to the rotary output shaft (5) of the drive device (3) and hangs down and the rod (6) is to be laid down is supported. (8) The rod (6) is inserted into the lower end of the rod (6) to the lower end of the pre-made pile (7) by the locking tool (9) so that the rotation of the rod can be transmitted and the axial movement is impossible. Removably locked and connected.
[0010]
(10) is a pulley attached to the back surface of the drive device (3), and a squeezed wire rope (11) pulled out from a winch (not shown) installed in the base machine (1) along the mast (2). Then, it is led upward and is hung on the pulley (10).
[0011]
The said locking tool (9) consists of the latching cylinder (12) provided in the rod (6) lower end in this example, and the latching claw (13) provided in the existing pile (7) lower end. As shown in FIGS. 2 (a) and 2 (b), the locking cylinder (12) is formed of a short cylindrical body (14) having both end openings that can be inserted into and removed from the hollow (8) of the existing pile (7). In this example, three L-shaped locking grooves (15) that are cut in the direction of the generatrix from one end of the main body and then bent in the circumferential direction are opened at equal intervals in this example. A pair of brackets (16) and (16) having two rectangular plates are fixed at positions opposite to each other in the diametrical direction in the middle portion of the inner peripheral surface with the bracket temporary surface facing the diametrical direction, while the rod (6 A rectangular plate-like support plate (17), (17) is also provided on the outer peripheral surface of the lower end of the support plate at positions corresponding to the brackets (16), (16), and the support plates (17), (17) Are fixed to the brackets (16) and (16) by bolts and nuts (18).
[0012]
On the other hand, at the lower end of the prefabricated pile (7), as shown in FIGS. 3 (a) and 3 (b), the lower surface of the doughnut-shaped metal end plate (19) fixed in advance to the lower end face of the prefabricated pile is The three rod-like locking claws (13) having a detachable cross-sectional dimension in the locking groove (15) are placed in the shape of hollow piles at the positions corresponding to the locking grooves (15). (8) Each is welded in a state of projecting in the centripetal direction.
[0013]
In this example, as a desirable means for laying the long prefabricated pile (7), as shown in FIGS. 1 and 5 , close to the inner peripheral surface of the prefabricated pile (7) at the upper end portion and the middle portion of the rod (6) Are provided with three or more (four in the figure) steady-state plates (21) having a width to project radially from the positions of the buses spaced at equal intervals.
[0014]
As shown in FIG. 2 (a), the hollow rod (6) has a discharge port (22) for pile settling auxiliary fluid such as air and water, as shown in FIG. In addition, an elastic valve (23) such as a rubber plate that is opened by an internal pressure is provided, and an auxiliary fluid supply pipe (24) communicating with the discharge port (22) is vertically passed through the hollow of the rod (6). The auxiliary fluid is pumped from the outside via (24).
[0015]
The operation of the above example will be described next together with the work. In the sinking device of FIG. 1 in which the rod (6) is inserted into the pre-made pile (7) and the upper end of the rod (6) is connected to the drive device output shaft (5), the rod (6) is operated by inching and rotating. When the locking groove (15) of the locking cylinder (12) is engaged with the locking claw (13), and then the rod (6) is continuously rotated counterclockwise in FIGS. (15) ... The locking claw (13) ... is locked to the innermost groove of the transverse groove, and the pre-made pile (7) is then rotated in the same direction together with the rod (6).
[0016]
In this state, the pre-made pile (7) rotating while loosening the wire rope (4) is inserted into the pre-installed vertical hole (H). In this case, the prefabricated pile (7) descends into the vertical hole (H) due to the weight of the pile itself, the rod (6), and the driving device (3), but if it is difficult to descend, the squeezed wire rope (11) It is sufficient to add a retraction.
[0017]
In the above-mentioned pre-built pile insertion process, rotation is transmitted from the rod (6) to the bottom end of the pre-made pile (7), and the bottom end of the pre-made pile (7) is pulled downward by the rod (6) and pulled into the vertical hole. Therefore, even if it is a relatively long prefabricated pile, there is almost no occurrence of vibration at the upper end of the pile, but even if the vibration occurs, it is suppressed by the steady plate (21), Thereby, there is no possibility of collapsing the inner wall surface of the vertical hole (H).
[0018]
In addition, when earth and sand remain near the bottom of the pre-established vertical hole (H) and this impedes the sedimentation of the existing pile (7) to a predetermined depth, water is discharged through the supply pipe (24). The elastic valve (23) is opened from the outlet (22) and discharged into the vertical hole (H), thereby fluidizing the residual earth and sand and facilitating the pressure of the existing pile (7).
[0019]
When the pre-made pile (7) is inserted to a predetermined depth in the pre-installed vertical hole (H), the locking claw (13) is moved up to the vertical groove of the locking groove (15) by inversion reverse rotation of the rod (6). .. Is retracted, and then the rod (6) is pulled out from the existing pile (7) by operating the wire rope (4).
[0020]
The other embodiment is an example in which the other structure is substantially the same as that shown in FIGS.
[0021]
As another means for facilitating the sedimentation of the existing pile when the earth and sand remain in the pre-installed vertical hole (H), as shown in FIG. 4, the outer ends of the locking claws (13). An example is also obtained in which the projecting portion projects radially outward from the outer peripheral surface of 7), and the projecting portion is a drilling blade (25). According to this example, the earth and sand remaining in the vertical hole is excavated with a drilling blade (25).
[0022]
【The invention's effect】
According to the prefabricated pile sinking device in the outer digging method of the invention of claim 1 of the present application, it is possible to suppress the occurrence of the shake of the bottom portion of the prefabricated pile found in the conventional device , and thereby the prefabricated pile into the pre-installed vertical hole It is possible to sink sufficiently while preventing the inner wall surface from collapsing.
[0023]
Furthermore, according to the prefabricated pile laying device in the outer digging method of the invention of claim 2 of the present application, even if the upper end portion of the pile is about to sway in the work of laying the long prefabricated pile, this is suppressed by the steady plate . Thus, the inner wall surface of the pre-installed vertical hole can be prevented from collapsing.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a partially longitudinal side view of a prefabricated pile setting device.
FIG. 2 (a) is an enlarged longitudinal sectional view of a locking part at the lower end of the rod.
(B) It is a partially cutaway enlarged front view of the locking cylinder.
FIG. 3 (a) is an enlarged bottom view of an existing pile.
(B) It is an enlarged vertical cross-sectional view of the lower end portion of the existing pile.
FIG. 4 is a bottom view of a prefabricated pile having a drilling blade.
FIG. 5 is an enlarged longitudinal sectional view of a steadying means portion.
[Explanation of symbols]
2 Mast 3 Rotation drive device 6 Rod 7 Hollow preformed pile 8 Hollow 9 Locking tool
12 Locking cylinder 13 Locking claw 15 Locking groove 25 Drilling blade

Claims (2)

回転駆動装置から回転を伝達されるロッドを支持体に昇降自在に吊支し、Suspend and lift the rod that is transmitted rotation from the rotary drive device to the support,
軸心に上記ロッドより大径の孔を縦通してなる中空既成杭の中空内に上記ロッドを挿脱自在に挿通し、  The rod is removably inserted into the hollow of a hollow pile formed by passing a hole having a diameter larger than that of the rod through the shaft,
上記ロッドの下端部に、上記中空既成杭の中空内よりもやや小径の両端開口の短円筒状係止筒を同心的に固定すると共に、上記係止筒の周壁に、下端から母線方向上方へ切りこみ、ついで周方向に屈曲するL字状係止溝を形成し、  At the lower end of the rod, a short cylindrical locking cylinder with both ends opening slightly smaller in diameter than the inside of the hollow preformed pile is concentrically fixed, and on the peripheral wall of the locking cylinder from the lower end upward in the direction of the generatrix. Cut and then form an L-shaped locking groove that bends in the circumferential direction,
上記中空既成杭の下端に、上記係止溝内に係脱可能の太さを有する係止爪を、該既成杭中空内に爪先端を求心方向へ向けて上記係止溝と係止可能の位置まで突出した状態で固定した、  A locking claw having a thickness that can be engaged and disengaged in the locking groove is provided at the lower end of the hollow preformed pile, and the claw tip can be locked in the centripetal direction in the preformed pile hollow with the locking groove. Fixed in a protruding state,
外掘り工法における既成杭沈設装置。Prefabricated pile settling equipment in the external digging method.
上記ロッドの上部に、上記中空既成杭の内周面に近接する幅を有する3枚以上の振れ止め板を等間隔で放射状に突設した、請求項1に記載の外掘り工法における既成杭沈設装置。The prefabricated pile settling method in the outer excavation method according to claim 1, wherein three or more steady rest plates having a width close to the inner peripheral surface of the hollow prefabricated pile are radially projected at an upper portion of the rod. apparatus.
JP2002213513A 2002-07-23 2002-07-23 Prefabricated pile sinking equipment for external digging method Expired - Fee Related JP3694879B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002213513A JP3694879B2 (en) 2002-07-23 2002-07-23 Prefabricated pile sinking equipment for external digging method

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Application Number Priority Date Filing Date Title
JP2002213513A JP3694879B2 (en) 2002-07-23 2002-07-23 Prefabricated pile sinking equipment for external digging method

Publications (2)

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JP2004052439A JP2004052439A (en) 2004-02-19
JP3694879B2 true JP3694879B2 (en) 2005-09-14

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