JP2004048484A - Sound pressure sensor - Google Patents

Sound pressure sensor Download PDF

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Publication number
JP2004048484A
JP2004048484A JP2002204580A JP2002204580A JP2004048484A JP 2004048484 A JP2004048484 A JP 2004048484A JP 2002204580 A JP2002204580 A JP 2002204580A JP 2002204580 A JP2002204580 A JP 2002204580A JP 2004048484 A JP2004048484 A JP 2004048484A
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JP
Japan
Prior art keywords
waveguide
sound pressure
ultrasonic vibration
pressure sensor
rear end
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JP2002204580A
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Japanese (ja)
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JP4068908B2 (en
Inventor
Daisuke Matsushima
松嶋 大輔
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Shibaura Mechatronics Corp
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Shibaura Mechatronics Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a sound pressure sensor capable of highly precisely detecting ultrasonic vibration. <P>SOLUTION: This sound pressure sensor for detecting the sound pressure of ultrasonic vibration is provided with a waveguide 2 whose top end part is formed on an incident face 4 of ultrasonic vibration, a piezoelectric element 6 arranged at the rear edge of this waveguide for converting the sound pressure of ultrasonic vibration made incident from the incident face to the waveguide, and propagated to the rear edge into an electric signal, and an overcoat body 3 from which the incident face of the top end part of the waveguide is exposed wherein the outer peripheral face is liquid-tightly covered through an air layer 9. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
この発明は超音波振動を利用して洗浄を行なう場合などに、超音波振動の強度を測定するための超音波センサーに関する。
【0002】
【従来の技術】
半導体の製造工程や液晶パネルの製造工程などにおいては、回路パターンを形成するための微細加工の前後で、半導体ウエハやガラス基板などの基板に付着したサブミクロンオーダのパーティクルを洗浄除去する、超音波洗浄が行なわれる。この洗浄工程は、基板の製造歩留まりを向上する上で、きわめて重要な工程である。
【0003】
このような洗浄を行なう装置としては超音波洗浄装置が知られている。超音波洗浄装置においては、基板の洗浄精度を均一化させるために、基板の表面部位又は洗浄槽内の各部位における超音波振動の音圧分布状態を知ることが重要である。
【0004】
つまり、超音波振動子を超音波振動させるための超音波発振器が正常に作動しているかということや超音波振動子で発生した超音波振動が効率よく洗浄液に付与されているかということ、さらには洗浄槽内における超音波振動の強弱の分布状態に偏りがないかなどのことを音圧センサーで検出するということが行なわれている。
【0005】
一般に、音圧センサーは、先端部が超音波振動が入射する入射面に形成された、樹脂やガラスなどの材料からなる導波管を有する。この端面には振動を電気信号に変換する圧電素子が設けられている。この圧電素子には増幅器を介して表示部が電気的に接続されている。
【0006】
それによって、上記導波管の先端部の受振部に入射した超音波振動は、この導波管内を伝播し、基端部の拡径部に設けられた圧電素子によって電気信号に変換されるようになっている。
【0007】
【発明が解決しようとする課題】
上記構成の音圧センサーにおいて、洗浄槽内の超音波振動の分布状態などを測定する場合、上記導波管を洗浄槽内に収容された洗浄液中に浸漬し、この洗浄槽内における被測定部位の超音波振動の強度を測定するということが行なわれる。
【0008】
その場合、導波管の先端の入射面を超音波振動の発振源に向けるようにする。それによって発振源からの超音波振動を、上記入射面から導波管内に確実に入射させることができるようにしている。
【0009】
しかしながら、発振源から発振された超音波振動は、洗浄槽の内面や被洗浄物で反射するため、洗浄槽内において一定方向に進行するとは限らない。そのため、導波管の先端の入射面を発振源に向けても、導波管にはその入射面からだけでなく、外周面からも超音波振動が入射することがある。すると、導波管の外周面から入射した超音波振動が外乱要因となるから、所望部位の超音波振動の強度を正確に測定できないということがある。
【0010】
この発明は、導波管の外周面から超音波振動が入射するのを防止した音圧センサーを提供することにある。
【0011】
【課題を解決するための手段】
請求項1の発明は、超音波振動の音圧を検出するための音圧センサーにおいて、
先端部が超音波振動の入射面に形成された導波管と、
この導波管の後端に設けられ上記入射面から導波管内に入射して後端に伝播した超音波振動の音圧を電気信号に変換する圧電素子と、
上記導波管の先端部の入射面を露出させるとともに外周面を空気層を介して液密に覆った外套体と、
を具備したことを特徴とする音圧センサーにある。
【0012】
請求項2の発明は、上記外套体は、
内部に上記導波管が収容され先端にこの導波管の入射面を露出させる開口部が形成されるとともに後端面が開口した筒状部材と、
この筒状部材の後端に着脱可能に設けられこの後端開口を閉塞するとともに、内面に上記導波管の後端面を押圧してこの導波管を筒状部材の内部に保持する押圧部が設けられた蓋部材とを備えていることを特徴とする請求項1記載の音圧センサーにある。
【0013】
この発明によれば、導波管の外周面は空気層を介して外套体によって覆われているため、超音波振動は空気層と外套体との境界面で反射し、導波管に入射することがない。
【0014】
【発明の実施の形態】
以下、図面を参照しながらこの発明の実施の形態を説明する。
【0015】
図1はこの発明の一実施の形態に係る音圧センサー1を示し、この音圧センサー1は導波管2と外套体3とから構成されている。導波管2は樹脂や石英などの材料によって中空状に形成されていて、先端面は後述するように超音波振動が入射する入射面4に形成され、後端部は基端部5となっている。
【0016】
上記入射面4から導波管2内に入射した超音波振動は、この導波管2内を伝播し導波管2の基端部5の端面に設けられた圧電素子6によって音圧が電気信号に変換されるようになっている。
【0017】
上記外套体3は、導波管2と同様、樹脂や石英などの材料によって形成された筒状部材8を有する。この筒状部材8は、上記導波管2よりも大径で、内部に上記導波管2を収容している。それによって、導波管2と筒状部材8との間には空間部、つまり空気層9が形成されている。
【0018】
上記筒状部材8の先端面には上記導波管2よりも小径で、この導波管2の入射面4が露出する開口部11が形成されている。筒状部材8の先端内面と導波管2の入射面4との間にはOリング12が設けられ、このOリング12によって上記開口部11を液密に閉塞している。
【0019】
上記筒状部材8の後端面は開口し、この開口は筒状部材8に着脱可能に螺着された蓋部材13によって閉塞される。この蓋部材13の内面には上記導波管2の基端部5よりも小径な筒状の押圧部14が突設されている。
【0020】
上記蓋部材13を筒状部材8の後端部に螺着すると、上記押圧部14が上記基端部5の後端面を押圧する。それによって、導波管2の入射面4と筒状部材8の先端内面との間に設けられたOリング12が弾性的に圧縮されるから、筒状部材8の先端の開口部11が上記入射面4によって液密に閉塞されることになる。
【0021】
上記圧電素子6にはリード線15が接続されている。このリード線15は上記蓋部材13に設けられたケーブル押え16を介して増幅器17に接続されている。上記圧電素子6によって変換された電気信号は上記増幅器17で増幅され、その波形が表示器18に表示されるようになっている。
【0022】
上記構成の音圧センサー1は図2に示すように使用される。図2は半導体ウエハやガラス基板などの被洗浄物を洗浄するための洗浄槽21を示す。この洗浄槽21内には洗浄液Lが収容されている。
【0023】
洗浄槽21の底部には開口部22が形成され、この開口部22はパッキング23を介して振動板24によって液密に閉塞されている。振動板24の下面には超音波振動子25が設けられている。この超音波振動子25には超音波発振器26から高周波電力が供給される。それによって、超音波振動子25は超音波振動し、その超音波振動子25とともに振動板24が振動するから、この振動板24の超音波振動が洗浄槽21内の洗浄液に伝播されるようになっている。
【0024】
洗浄液に伝播された超音波振動の強度を測定する場合には、図2に示すように音圧センサー1を洗浄液L内に浸漬して位置決めし、振動板24を超音波振動させる。その場合、音圧センサー1の先端面、つまり導波管2の入射面4が露出した開口部11を発振源である振動板24の方向に向ける。
【0025】
それによって、洗浄液Lを伝播した超音波振動が音圧センサー1の開口部11から導波管2の入射面4に入射して導波管2を伝播し、圧電素子6によって電気信号に変換されるから、所定位置における超音波振動の強度を測定することができる。
【0026】
このような測定に際し、洗浄液を伝播した超音波振動は、音圧センサー1の入射面4だけでなく、外套体3の外周面にも入射する。しかしながら、外套体3と導波管2との間には空気層9が形成されている。外套体3と空気層9とでは音響のインピーダンスが異なるから、外套体3に入射した超音波振動は、この外套体3と空気層9との境界面で全反射し、導波管2内を伝播するということがない。
【0027】
そのため、導波管2には、先端の入射面4だけから超音波振動が入射し、入射面4以外から入射するということがないから、従来のように入射面4以外から入射する超音波振動が外乱要因となって所望する部位の超音波振動の強度を正確に測定できなくなるということがない。
【0028】
導波管2を収容した外套体3は、筒状部材8と、この筒状部材8に着脱可能に螺着される蓋部材13とから構成され、上記導波管2を筒状部材8に収容した後、蓋部材13を取着することで、上記導波管2を内部に保持固定することができる。そのため、導波管2を外套体2に対して容易に着脱することができるから、導波管2の保守点検なども容易に行なうことができる。
【0029】
【発明の効果】
以上のようにこの発明によれば、導波管の外周面を空気層を介して外套体によって覆うようにした。
【0030】
そのため、超音波振動は空気層と外套体との境界面で反射し、導波管に入射することがないから、所望する部位の超音波振動の強度を正確に測定することが可能となる。
【図面の簡単な説明】
【図1】この発明の一実施の形態に係る音圧センサーの構成を示す断面図。
【図2】音圧センサーによって洗浄槽内の音圧を測定する説明図。
【符号の説明】
2…導波管
3…外套管
4…入射面
6…圧電素子
8…筒状部材
9…空気層
13…蓋部材
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an ultrasonic sensor for measuring the intensity of ultrasonic vibration when performing cleaning using ultrasonic vibration.
[0002]
[Prior art]
In semiconductor manufacturing processes and liquid crystal panel manufacturing processes, ultrasonic waves are used to clean and remove submicron-order particles attached to substrates such as semiconductor wafers and glass substrates before and after microfabrication to form circuit patterns. Washing is performed. This cleaning step is a very important step in improving the production yield of the substrate.
[0003]
As an apparatus for performing such cleaning, an ultrasonic cleaning apparatus is known. In an ultrasonic cleaning apparatus, it is important to know the sound pressure distribution state of ultrasonic vibration at a surface portion of a substrate or at various portions in a cleaning tank in order to make the cleaning accuracy of a substrate uniform.
[0004]
In other words, whether the ultrasonic oscillator for ultrasonically oscillating the ultrasonic vibrator is operating normally and whether the ultrasonic vibration generated by the ultrasonic vibrator is efficiently applied to the cleaning liquid, A sound pressure sensor is used to detect whether or not the distribution of the intensity of the ultrasonic vibration in the cleaning tank is uneven.
[0005]
In general, a sound pressure sensor has a waveguide made of a material such as resin or glass and having a distal end formed on an incident surface on which ultrasonic vibration is incident. A piezoelectric element for converting vibration into an electric signal is provided on the end face. A display unit is electrically connected to the piezoelectric element via an amplifier.
[0006]
Thereby, the ultrasonic vibration incident on the vibration receiving portion at the distal end of the waveguide propagates through the waveguide and is converted into an electric signal by the piezoelectric element provided at the enlarged diameter portion at the base end. It has become.
[0007]
[Problems to be solved by the invention]
In the sound pressure sensor having the above configuration, when measuring the distribution state of the ultrasonic vibrations in the cleaning tank, the waveguide is immersed in the cleaning liquid contained in the cleaning tank, and the measurement target portion in the cleaning tank is measured. Is measured.
[0008]
In this case, the incident surface at the tip of the waveguide is directed to the oscillation source of the ultrasonic vibration. Thereby, the ultrasonic vibration from the oscillation source can be surely made to enter the waveguide from the incident surface.
[0009]
However, since the ultrasonic vibration oscillated from the oscillation source is reflected on the inner surface of the cleaning tank and the object to be cleaned, the ultrasonic vibration does not always proceed in a fixed direction in the cleaning tank. Therefore, even if the incident surface at the tip of the waveguide is directed to the oscillation source, the ultrasonic vibration may enter the waveguide not only from the incident surface but also from the outer peripheral surface. Then, since the ultrasonic vibration incident from the outer peripheral surface of the waveguide becomes a disturbance factor, the intensity of the ultrasonic vibration at a desired portion may not be accurately measured.
[0010]
SUMMARY OF THE INVENTION It is an object of the present invention to provide a sound pressure sensor that prevents ultrasonic vibration from being incident from the outer peripheral surface of a waveguide.
[0011]
[Means for Solving the Problems]
The invention according to claim 1 is a sound pressure sensor for detecting a sound pressure of ultrasonic vibration,
A waveguide whose tip is formed on the incident surface of the ultrasonic vibration,
A piezoelectric element that is provided at the rear end of the waveguide and converts the sound pressure of the ultrasonic vibration that has entered the waveguide from the incident surface and propagated to the rear end into an electric signal;
An outer jacket that exposes the incident surface of the distal end of the waveguide and liquid-tightly covers the outer peripheral surface via an air layer,
A sound pressure sensor comprising:
[0012]
The invention according to claim 2 is characterized in that the mantle is
A tubular member in which the waveguide is housed and an opening for exposing the incident surface of the waveguide is formed at the tip and a rear end face is opened,
A pressing portion that is detachably provided at the rear end of the tubular member, closes the rear end opening, and presses the rear end surface of the waveguide against the inner surface to hold the waveguide inside the tubular member. 2. The sound pressure sensor according to claim 1, further comprising: a cover member provided with a cover member.
[0013]
According to the present invention, since the outer peripheral surface of the waveguide is covered with the mantle via the air layer, the ultrasonic vibration is reflected on the boundary surface between the air layer and the mantle and enters the waveguide. Nothing.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0015]
FIG. 1 shows a sound pressure sensor 1 according to an embodiment of the present invention. The sound pressure sensor 1 is composed of a waveguide 2 and a jacket 3. The waveguide 2 is formed in a hollow shape by using a material such as resin or quartz, the front end surface is formed on an incident surface 4 on which ultrasonic vibration is incident as described later, and the rear end portion is a base end portion 5. ing.
[0016]
The ultrasonic vibration incident on the waveguide 2 from the incident surface 4 propagates in the waveguide 2 and the sound pressure is reduced by the piezoelectric element 6 provided on the end face of the base end 5 of the waveguide 2. It is converted to a signal.
[0017]
The mantle 3 has a cylindrical member 8 formed of a material such as resin or quartz, similarly to the waveguide 2. The tubular member 8 has a larger diameter than the waveguide 2 and houses the waveguide 2 therein. Thereby, a space, that is, an air layer 9 is formed between the waveguide 2 and the cylindrical member 8.
[0018]
An opening 11 having a diameter smaller than that of the waveguide 2 and exposing the incident surface 4 of the waveguide 2 is formed in a distal end surface of the tubular member 8. An O-ring 12 is provided between the inner surface of the distal end of the cylindrical member 8 and the incident surface 4 of the waveguide 2, and the opening 11 is closed by the O-ring 12 in a liquid-tight manner.
[0019]
The rear end surface of the tubular member 8 is open, and this opening is closed by a lid member 13 which is detachably screwed to the tubular member 8. On the inner surface of the lid member 13, a cylindrical pressing portion 14 having a smaller diameter than the base end portion 5 of the waveguide 2 protrudes.
[0020]
When the lid member 13 is screwed to the rear end of the tubular member 8, the pressing portion 14 presses the rear end surface of the base end 5. As a result, the O-ring 12 provided between the incident surface 4 of the waveguide 2 and the inner surface of the cylindrical member 8 is elastically compressed. It will be liquid-tightly closed by the entrance surface 4.
[0021]
A lead wire 15 is connected to the piezoelectric element 6. The lead wire 15 is connected to an amplifier 17 via a cable retainer 16 provided on the lid member 13. The electric signal converted by the piezoelectric element 6 is amplified by the amplifier 17, and its waveform is displayed on a display 18.
[0022]
The sound pressure sensor 1 having the above configuration is used as shown in FIG. FIG. 2 shows a cleaning tank 21 for cleaning an object to be cleaned such as a semiconductor wafer or a glass substrate. The cleaning liquid L is contained in the cleaning tank 21.
[0023]
An opening 22 is formed at the bottom of the cleaning tank 21, and the opening 22 is liquid-tightly closed by a diaphragm 24 via a packing 23. An ultrasonic vibrator 25 is provided on the lower surface of the vibration plate 24. The ultrasonic oscillator 25 is supplied with high-frequency power from an ultrasonic oscillator 26. As a result, the ultrasonic vibrator 25 ultrasonically vibrates, and the vibration plate 24 vibrates together with the ultrasonic vibrator 25. Therefore, the ultrasonic vibration of the vibration plate 24 is transmitted to the cleaning liquid in the cleaning tank 21. Has become.
[0024]
When measuring the intensity of the ultrasonic vibration transmitted to the cleaning liquid, the sound pressure sensor 1 is immersed and positioned in the cleaning liquid L as shown in FIG. 2, and the vibration plate 24 is ultrasonically vibrated. In this case, the end face of the sound pressure sensor 1, that is, the opening 11 where the incident surface 4 of the waveguide 2 is exposed is directed toward the diaphragm 24 as an oscillation source.
[0025]
As a result, the ultrasonic vibration propagated through the cleaning liquid L is incident on the incident surface 4 of the waveguide 2 from the opening 11 of the sound pressure sensor 1, propagates through the waveguide 2, and is converted into an electric signal by the piezoelectric element 6. Therefore, the intensity of the ultrasonic vibration at a predetermined position can be measured.
[0026]
In such a measurement, the ultrasonic vibration that has propagated the cleaning liquid is incident not only on the incident surface 4 of the sound pressure sensor 1 but also on the outer peripheral surface of the mantle 3. However, an air layer 9 is formed between the mantle 3 and the waveguide 2. Since the impedance of the acoustic wave differs between the mantle 3 and the air layer 9, the ultrasonic vibrations incident on the mantle 3 are totally reflected at the boundary between the mantle 3 and the air layer 9, and pass through the waveguide 2. It does not propagate.
[0027]
Therefore, the ultrasonic vibration is incident on the waveguide 2 only from the incident surface 4 at the tip, and does not enter from the other than the incident surface 4. Does not become a disturbance factor and the intensity of ultrasonic vibration at a desired portion cannot be measured accurately.
[0028]
The mantle body 3 containing the waveguide 2 is composed of a tubular member 8 and a lid member 13 which is detachably screwed to the tubular member 8. The waveguide 2 is attached to the tubular member 8. After being accommodated, the waveguide 2 can be held and fixed inside by attaching the lid member 13. Therefore, since the waveguide 2 can be easily attached to and detached from the mantle 2, maintenance and inspection of the waveguide 2 can be easily performed.
[0029]
【The invention's effect】
As described above, according to the present invention, the outer peripheral surface of the waveguide is covered by the mantle via the air layer.
[0030]
Therefore, since the ultrasonic vibration is reflected at the boundary between the air layer and the mantle, and does not enter the waveguide, the intensity of the ultrasonic vibration at a desired portion can be accurately measured.
[Brief description of the drawings]
FIG. 1 is a sectional view showing a configuration of a sound pressure sensor according to an embodiment of the present invention.
FIG. 2 is an explanatory diagram for measuring a sound pressure in a cleaning tank by a sound pressure sensor.
[Explanation of symbols]
2. Waveguide 3 ... Mantle 4 ... Incident surface 6 ... Piezoelectric element 8 ... Cylindrical member 9 ... Air layer 13 ... Lid member

Claims (2)

超音波振動の音圧を検出するための音圧センサーにおいて、
先端部が超音波振動の入射面に形成された導波管と、
この導波管の後端に設けられ上記入射面から導波管内に入射して後端に伝播した超音波振動の音圧を電気信号に変換する圧電素子と、
上記導波管の先端部の入射面を露出させるとともに外周面を空気層を介して液密に覆った外套体と、
を具備したことを特徴とする音圧センサー。
In a sound pressure sensor for detecting the sound pressure of ultrasonic vibration,
A waveguide whose tip is formed on the incident surface of the ultrasonic vibration,
A piezoelectric element that is provided at the rear end of the waveguide and converts the sound pressure of the ultrasonic vibration that has entered the waveguide from the incident surface and propagated to the rear end into an electric signal;
An outer jacket that exposes the incident surface of the distal end of the waveguide and liquid-tightly covers the outer peripheral surface via an air layer,
A sound pressure sensor comprising:
上記外套体は、
内部に上記導波管が収容され先端にこの導波管の入射面を露出させる開口部が形成されるとともに後端面が開口した筒状部材と、
この筒状部材の後端に着脱可能に設けられこの後端開口を閉塞するとともに、内面に上記導波管の後端面を押圧してこの導波管を筒状部材の内部に保持する押圧部が設けられた蓋部材とを備えていることを特徴とする請求項1記載の音圧センサー。
The mantle is
A tubular member in which the waveguide is housed and an opening for exposing the incident surface of the waveguide is formed at the tip and a rear end face is opened,
A pressing portion that is detachably provided at the rear end of the tubular member, closes the rear end opening, and presses the rear end surface of the waveguide against the inner surface to hold the waveguide inside the tubular member. The sound pressure sensor according to claim 1, further comprising: a lid member provided with a cover member.
JP2002204580A 2002-07-12 2002-07-12 Sound pressure sensor Expired - Fee Related JP4068908B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012029088A (en) * 2010-07-23 2012-02-09 Nec Corp Oscillation device

Families Citing this family (1)

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KR101291211B1 (en) 2012-02-20 2013-07-31 한국지질자원연구원 Induction pathway termination device of infrasound sensor and thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012029088A (en) * 2010-07-23 2012-02-09 Nec Corp Oscillation device

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