JP2004019700A - Synthetic resin pipe having flexibility and inner face abrasion resistance - Google Patents

Synthetic resin pipe having flexibility and inner face abrasion resistance Download PDF

Info

Publication number
JP2004019700A
JP2004019700A JP2002172187A JP2002172187A JP2004019700A JP 2004019700 A JP2004019700 A JP 2004019700A JP 2002172187 A JP2002172187 A JP 2002172187A JP 2002172187 A JP2002172187 A JP 2002172187A JP 2004019700 A JP2004019700 A JP 2004019700A
Authority
JP
Japan
Prior art keywords
synthetic resin
hard
inner peripheral
pipe
hard synthetic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002172187A
Other languages
Japanese (ja)
Other versions
JP4170025B2 (en
Inventor
Akio Nagayoshi
永吉 昭夫
Seiji Nagayoshi
永吉 清治
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UC Ind Co Ltd
Original Assignee
UC Ind Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UC Ind Co Ltd filed Critical UC Ind Co Ltd
Priority to JP2002172187A priority Critical patent/JP4170025B2/en
Publication of JP2004019700A publication Critical patent/JP2004019700A/en
Application granted granted Critical
Publication of JP4170025B2 publication Critical patent/JP4170025B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a synthetic resin pipe having superior flexibility and workability, and further superior abrasion resistance over the whole length of its inner face to be properly used as a feed pipe of hard matters such as coins. <P>SOLUTION: A hard synthetic resin string material 2B is spirally and integrally fused on an inner peripheral face of a soft synthetic resin pipe 1, a plurality of spiral strip members 2a successively overlapped in a state of being displaced from each other in the pipe axial direction are formed by spirally fixing only an outer face of one longitudinal end part of the hard synthetic resin strip member 2A to the hard synthetic resin string member 2B, an inner peripheral wall 2 bendable integrally with the soft synthetic resin pipe 1 is formed by the spiral strip member 2a, and a synthetic resin pipe A having the pressure withstanding strength and the abrasion resistance is configurated by the inner peripheral wall 2. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、可撓性と内面耐磨耗性が要求される硬質物送給管としての使用に最適な合成樹脂管に関するものである。
【0002】
【従来の技術】
従来から、可撓性を有する合成樹脂管としては軟質合成樹脂製管があり、耐圧性、耐磨耗性を有する合成樹脂管としては硬質合成樹脂製管が知られているが、軟質合成樹脂製管の場合には耐磨耗性、耐圧性に劣るために、例えば、硬貨等の硬質物の送給管として採用した場合には、短期間で内周面が磨損して使用できなくなるという問題点がある。一方、硬質合成樹脂製管の場合には、硬質物の送給管として使用しても内面が損傷する虞れは殆どないが、剛性に優れていて屈曲させることが困難であるため曲線状に配管施工ができなく、硬貨やパチンコ球などの硬質物の送給管としては適さない。
【0003】
このため、金属製又は硬質合成樹脂製の短管からなる円環部材を多数個、順次その対向開口端部同士を屈折自在に連結してなる関節式管体は、伸縮並びに適宜角度だけ屈曲させることができると共に耐磨耗性を有しているために、上記のような硬貨等の硬質物の送給管として使用することが可能である。
【0004】
【発明が解決しようとする課題】
しかしながら、このような関節式管体によれば、隣接する円環部材同士を屈折自在に連結させるには、円環部材の開口両端面において、一方の端面に先端に拡大係止頭部を有する突出環状部を形成し、他方の端面にこの突出環状部を受け入れる開口端が上記拡大係止頭部よりも狭い環状溝部を形成して、対向する円環部材同士を、環状溝部に突出環状部を伸縮自在に挿入することによって順次連結した構造が広く採用されており、従って、構造が複雑で製品が高価につくばかりでなく、各連結部には管の内外に連通する隙間が存在しているから、硬貨等の硬質物を送給した時に内部に発生する騒音が外部に漏れ、特に、円環部材が金属製である場合には大きな騒音が発生して環境を悪化させるという問題点がある。
【0005】
さらに、上記環状溝部と突出環状部との間の隙間に塵埃等が侵入、付着して屈曲性を損なう虞れがあると共に異物が食い込んで損傷する場合があり、その上、管軸方向の引張力によって隣接する円環部材を連結している突出環状部が環状溝部から外れ、使用できなくなるという事態が生じる虞れもある。また、円環部材同士の連結部には、上記のように内外に連通している隙間が存在しているから、石片等の骨材や土砂を空気や水等によって流体輸送しようとしても、流体が隙間から外部に流出して流体輸送を行うことができないという問題点がある。さらにまた、上記のような環状溝部と突出環状部とによる円環部材間の屈折構造では最大屈折角度が極めて小さくて配管施工をする上で著しい制約を受けるという問題点もある。
【0006】
本発明は上記のような問題点に鑑みてなされたもので、その目的とするところは、構造が簡単で多量生産に適し、安価に提供し得るのは勿論、優れた耐圧強度及び内面耐磨耗性を有していると共に良好な屈曲性を発揮し、その上、硬貨等の硬質物を送給しても外部に騒音が漏れる虞れもなくしかも円滑な送給が行え、さらに、流体輸送が可能で且つ長期の使用に供することができる合成樹脂管を提供するにある。
【0007】
【課題を解決するための手段】
上記目的を達成するために、本発明の可撓性と内面耐磨耗性を有する合成樹脂管は、請求項1に記載したように、軟質合成樹脂製管の内周面に、硬質合成樹脂製帯状材をその長辺側の一端部外面のみを一定のピッチでもって螺旋状に固着して隣接する断面舌片形状の螺旋帯状材部同士が上記ピッチに等しい幅だけ管軸方向に順次ずれた状態で重なり合ってなる内周壁を形成した構造を有している。
【0008】
このように構成した可撓性と内面耐磨耗性を有する合成樹脂管において、請求項2に係る発明は、上記軟質合成樹脂製管の内周面に、硬質合成樹脂製紐状材を一定のピッチでもって螺旋状に融着、固定してあり、この硬質合成樹脂製紐状材に該硬質合成樹脂製紐状材間のピッチよりも広幅に形成されている硬質合成樹脂製帯状材の長辺側の一端部外面を上記と同一ピッチでもって螺旋状に融着、一体化し、隣接する断面舌片形状の螺旋帯状材部同士が上記ピッチに等しい幅だけ管軸方向に順次ずれた状態で重なりあってなる内周壁を形成したことを特徴とするものである。
【0009】
また、請求項3に係る発明は、上記軟質合成樹脂製管の外周面に、該軟質合成樹脂製管の内周面に形成している内周壁と同じく、硬質合成樹脂製帯状材をその長辺側の一端部内面のみを一定のピッチでもって螺旋状に固着して隣接する断面舌片形状の螺旋帯状材部同士が上記ピッチに等しい幅だけ管軸方向に順次ずれた状態で重なり合ってなる外周壁を形成していることを特徴としている。
【0010】
このように軟質合成樹脂製管の内外周面に硬質で可撓性を有する内外周壁を形成している請求項3に記載の合成樹脂管において、請求項4に係る発明は、軟質合成樹脂製管の外周面に、硬質合成樹脂製紐状材を一定のピッチでもって螺旋状に融着、固定してあり、この硬質合成樹脂製紐状材に該硬質合成樹脂製紐状材間のピッチよりも広幅に形成されている硬質合成樹脂製帯状材の長辺側の一端部内面を上記と同一ピッチでもって螺旋状に融着、一体化して上記外周壁を形成した構造としている。
【0011】
【作用】
軟質合成樹脂製管の内周面に、硬質合成樹脂製帯状材を一定幅だけ管軸方向にずらして重ね合わせながら螺旋状に巻回してなる内周壁を形成しているから、この硬質合成樹脂製内周壁によって全長に亘り均一な耐圧強度を発揮すると共に該内周壁を被覆している上記軟質合成樹脂製管を常に断面円形状に保形する。その上、硬質合成樹脂製内周壁を形成している断面舌片形状の螺旋状帯状材部同士が順次、管軸方向にずれた状態で重なり合っており、且つその一端部のみを上記軟質合成樹脂製管の内周面に固着させているので、この耐圧合成樹脂管を屈曲させた時に、硬質合成樹脂製帯状材部同士が軟質合成樹脂製管を管軸方向に伸縮させながら互いに摺動し合って円滑に且つ大きく屈曲させることができ、大きな角度まで屈曲させた場合においても隣接する硬質合成樹脂製帯状材部が互いに重なり合った状態を保持する。
【0012】
従って、屈曲させた場合においても管の内面が全長に亘って硬質合成樹脂製内周壁による耐磨耗性、耐圧性を発揮し、この合成樹脂管を硬貨等の硬質物の送給管として使用した場合には、内面が損傷し難い上に硬質物を断面舌片形状の螺旋状帯状材部の一端側から他端側に向かって引っ掛かり等を生じさせることなく円滑に送給することができ、その上、この内周壁を全面的に被覆している軟質合成樹脂製管によって騒音が外部に漏れるのを確実に防止することができると共に、この合成樹脂管を使用して石等の骨材や土砂を容易に流体輸送することができ、その輸送中においても上述したように、内周壁を形成している硬質合成樹脂製帯状材部が常に互いに重なりあった状態を保持しているので、土砂等が帯状材部間を通じて軟質合成樹脂製管の内面に達するのを阻止し、軟質合成樹脂製管が損傷する虞れをなくして長期の使用に供することができる。
【0013】
なお、合成樹脂管の内周壁を形成している上記硬質合成樹脂製帯状材は、その一端部外面を軟質合成樹脂製管の内周面に直接、融着により螺旋状に固着してもよいが、請求項2に記載したように、軟質合成樹脂製管の内周面に硬質合成樹脂製紐状材を一定のピッチでもって螺旋状に融着、固定し、この硬質合成樹脂製紐状材上に上記硬質合成樹脂製帯状材の一端部外面を重ね合わせて螺旋状に融着、一体化させることにより、隣接する断面舌片形状の螺旋帯状材部同士が上記ピッチに等しい幅だけ管軸方向に順次ずれた状態で重なりあってなる内周壁を形成してもよい。この合成樹脂管によれば、軟質合成樹脂製管の内周面に螺旋巻き状に固着してなる硬質合成樹脂製紐状材によって合成樹脂管の圧潰変形が生じがたくなり、耐圧強度が一層増大すると共に、この合成樹脂管の製造が正確に且つ能率よく行える。
【0014】
また、上記軟質合成樹脂製管の外周面側にも内周壁と同様な構造を有する硬質合成樹脂製帯状材よりなる可撓性を有する外周壁を形成しておいてもよく、この合成樹脂管によれば、軟質合成樹脂製管を全面的に被覆、保護して損傷や破損するのを防止することができ、硬質合成樹脂製帯状材からなる内周壁と共に大きな耐圧強度を発揮して長期の使用に供することができる。
【0015】
なお、この外周壁を形成している硬質合成樹脂製帯状材も、内周壁と同様に、軟質合成樹脂製管の外周面に硬質合成樹脂製紐状材を一定のピッチでもって螺旋状に融着、固定し、この硬質合成樹脂製紐状材上に該硬質合成樹脂製帯状材の一端部内面を重ね合わせて螺旋状に融着、一体化させることにより、隣接する断面舌片形状の螺旋帯状材部同士が上記ピッチに等しい幅だけ管軸方向に順次ずれた状態で重なりあってなる外周壁を形成してもよい。
【0016】
【発明の実施の形態】
次に、本発明の具体的な実施の形態を図面について説明すると、図1は可撓性と内面耐磨耗性を有する合成樹脂管Aの一部を断面した簡略側面図であって、この合成樹脂管Aは軟質塩化ビニルからなる軟質合成樹脂製管1の内周面に硬質塩化ビニルからなる屈曲変形が可能な硬質合成樹脂製内周壁2を設けてなる構造を有している。なお、軟質合成樹脂製管1や硬質合成樹脂製内周壁2は、それぞれ軟質、硬質の塩化ビニル樹脂から形成しているが、その他の接着性が良好な同質材料で且つ硬度の異なって合成樹脂材、例えば、軟質ポリエチレン樹脂と硬質ポリエチレン樹脂等から形成しておいてもよい。
【0017】
上記硬質合成樹脂製内周壁2は、軟質合成樹脂製管1の内周面に一定のピッチでもって全長に亘って螺旋状に巻装し且つその外面を軟質合成樹脂製管1の内周面に融着一体化させている断面横長矩形状又は楕円形状の硬質合成樹脂製紐状材2Bと、この硬質合成樹脂製紐状材2Bの内面にその一方の長辺側の一端部外面を融着により一体に固着し且つ硬質合成樹脂製紐状材2Bと同一ピッチでもって軟質合成樹脂製管1の内周面に沿って螺旋巻きしてなる硬質合成樹脂製帯状材2Aとから構成されている。
【0018】
さらに、この硬質合成樹脂製帯状材2Aにおける管軸方向の幅、即ち、両側長辺端縁間の幅Wは、上記硬質合成樹脂製紐状材2Bの螺旋ピッチPよりも大きい幅に形成されてあり、従って、硬質合成樹脂製帯状材2Aを、その一端部外面を硬質合成樹脂製紐状材2Bに融着させた状態で螺旋方向に1巻きしてなる断面舌片形状の螺旋帯状材部2aと、この螺旋帯状材部2aに連続して同様に1巻きしてなる断面舌片形状の螺旋帯状材部2aとは、互いに管軸方向に螺旋ピッチPだけずれた状態で断面鱗状に重ね合わされた構造となっている。
【0019】
図1においては、硬質合成樹脂製帯状材2Aの幅Wは螺旋ピッチPの略2倍に形成されてあり、従って、互いに重なり合った隣接する硬質合成樹脂製螺旋帯状材部2a、2aにおいて、一方の螺旋帯状材部2aの一端部側(基端部側)の1/2幅部分上に他方の螺旋帯状材部2aの他端部側(先端部側)の1/2幅部分が重なった状態となっている。さらに、この重なり合った部分は融着されておらず、互いにその対向面を摺動可能に密接した状態となっている。
【0020】
なお、螺旋ピッチPに対する硬質合成樹脂製帯状材2Aの幅を余り大きくすると、螺旋ピッチPが一定である場合に、この硬質合成樹脂製紐状材2Bによって形成された内周壁2における隣接する螺旋帯状材部2a、2a同士の重合幅が大きくなって屈曲性(可撓性)が低下するので、該硬質合成樹脂製帯状材2Aの幅を螺旋ピッチPの1.5 〜3.0 の幅としておくことが望ましい。
【0021】
このように構成した合成樹脂管Aは、外周壁が軟質合成樹脂製管1によって形成されているので、通常の表面が平滑な合成樹脂管と同じ外観を呈するのは勿論、この軟質合成樹脂製管1の内周面に重ね合わせた状態で配設している硬質合成樹脂製内周壁2によって全長に亘り均一な耐圧強度を発揮すると共に軟質合成樹脂製管1を常に断面円形状に保形しておくことができる。
【0022】
さらに、この硬質合成樹脂製内周壁2を形成している硬質合成樹脂製帯状材2Aは、隣接する螺旋帯状材部2a、2a同士が順次、螺旋ピッチPの幅だけ管軸方向にずれた状態で重なり合っているので、図2に示すように、この合成樹脂管Aを円弧状に屈曲(湾曲)させると、凸円弧状に屈曲する外側周壁部A1においては、管軸方向に引張力が発生して硬質合成樹脂製紐状材2Bの隣接する紐状材部2b、2b間の軟質合成樹脂製管部分が緊張すると共に順次、重合している断面舌片形状の硬質合成樹脂製螺旋帯状材部2a、2aが軟質合成樹脂製紐状材2Bに一体に融着している一端部を支点として外径方向に拡がろうとしてより一層、強固に圧接し合う一方、凹円弧状に屈曲する内側周壁部A2においては、管軸方向に圧縮力が発生して硬質合成樹脂製紐状材2Bの隣接する紐状材部2b、2b間の軟質合成樹脂製管部分外が管軸方向に圧縮変形しながら紐状材部2b、2b間が狭まり、合成樹脂管Aを直角以上に大きく屈曲させることができる。
【0023】
この際、凹円弧状に屈曲した内側周壁部A2においは、隣接する硬質合成樹脂製紐状材部2b、2b同士の接近と共に、これらの帯状材部2b、2bに一端部を一体に融着させて互いに重合している硬質合成樹脂製螺旋帯状材部2a、2aは、内径方向に起立しようとするが、互いに重ね合う幅も広くなり且つその重ね合わせ状態を維持することができる。
【0024】
従って、この合成樹脂管Aを硬貨やパチンコ球等の硬質物Bの送給管として使用し、図3に示すように、内周壁2を形成している断面舌片形状の硬質合成樹脂製螺旋帯状材部2aに対して螺旋紐状材2Bに固着(融着)した基端部側から自由端である先端部側に向かう方向に硬質物Bを送給すると、この硬質合成樹脂製螺旋帯状材部2aからなる内周壁2の内面上を硬質物Bが滑動或いは転動しながら円滑に送給される。この際、内周壁2は硬質合成樹脂よりなるので、耐磨耗性を発揮して硬質物Bの摺接や当接にもかかわらず、殆ど損傷することなく長期の使用に耐えることができると共に硬質物同士の衝突などによって発生する騒音もこの内周壁2を全面的に被覆している軟質合成樹脂製管1によって外部に漏れるのを確実に阻止し、周囲の環境を良好にすることができる。また、この合成樹脂管Aは、小石や土砂、或いはその他の骨材や硬質物を空気輸送する輸送管としても使用することができる。
【0025】
次に、上記のように構成した合成樹脂管Aの製造方法を図4に基づいて簡単に説明すると、一定幅と厚みを有する半溶融状態の硬質塩化ビニル樹脂よりなる硬質合成樹脂製帯状材2A’ を第1成形ノズル21から押し出しながら途中で融点以下の温度まで冷却した後、周知のように成形回転軸20の基端部上に先行する帯状材部2a’ の一側部上に後続する帯状材部2a’ の他側部を融着させることなく重ねあわせながら一定のピッチでもって螺旋状に巻回していくと共に、この螺旋帯状材部2a’ の一端部上に、第2成形ノズル22から断面が偏平な矩形状の半溶融状態の硬質塩化ビニル樹脂よりなる硬質合成樹脂製紐状材2Bを押し出しながら、上記ピッチと同一ピッチでもって一定のピッチでもって螺旋状に巻回し、螺旋帯状材部2a’ の一端部に一体に融着させることによって内周壁2を形成する。
【0026】
さらに、第3成形ノズル23から一定幅と厚みを有する半溶融状態の軟質塩化ビニル樹脂よりなる軟質合成樹脂製帯状材11を押し出しながら上記と同一ピッチでもって螺旋巻きしてその一端部を硬質合成樹脂製紐状材2Bに一体に融着させると共に先行する帯状材部11a の一側部上に後続する帯状材部11a の他側部を重ね合わせて一体に溶着させながら一定のピッチでもって螺旋状に巻回することによって軟質合成樹脂製管1を形成する。こうして、硬質合成樹脂製内周壁2の外周面に軟質合成樹脂製管1を設けてなる合成樹脂管を成形回転軸20上で連続的に製造し、所望長さ毎に切断して所定長の合成樹脂管Aを得るものである。
【0027】
なお、上記合成樹脂管Aにおいては、硬質合成樹脂製内周壁2として軟質合成樹脂製管1の内周面に螺旋状に融着一体化してなる硬質合成樹脂製紐状材2Bと、この紐状材2Bに一端部外面を融着一体化させてなる硬質合成樹脂製帯状材2Aとから形成しているが、硬質合成樹脂製紐状材2Bを使用することなく、硬質合成樹脂製帯状材2Aの一端部外面を直接、軟質合成樹脂製管1の内周面に螺旋状に融着一体化させて内周壁2形成してもよい。
【0028】
この場合、硬質合成樹脂製帯状材2Aは全体的に一定の厚みを有するように形成しておいてもよいが、軟質合成樹脂製管1の内周面に融着させる一端部を他の部分によりも肉厚に形成しておき、この肉厚部を軟質合成樹脂製管1の内周面に直接、融着させながら一定のピッチでもって螺旋巻きして内周壁2を形成してもよい。なお、いずれにしても上記合成樹脂管Aは、長さ方向の所定部分を外力によって円弧状に屈曲させたのち、その外力を解くと、元の直管形状に復元するものである。
【0029】
図5は本発明合成樹脂管の別な実施の形態を示すもので、上記図1で示した可撓性と内面耐磨耗性を有する合成樹脂管Aにおいては、軟質合成樹脂製管1の内面側のみに硬質合成樹脂製帯状材2Aの螺旋巻きによる内周壁2を形成しているが、この実施の形態においては、図1で示した合成樹脂管Aにおける軟質合成樹脂製管1の外周面にも硬質合成樹脂製帯状材3Aの螺旋巻きによる可撓性を有する耐圧性、耐磨耗性外周壁3を形成しているものである。
【0030】
即ち、内周面に硬質合成樹脂製紐状材2Bと硬質合成樹脂製帯状材2Aの螺旋巻きによる上記内周壁2を形成している軟質合成樹脂製管1の外周面に、内周壁2の硬質合成樹脂製紐状材2Bと同一材料で同一断面形状の硬質合成樹脂製紐状材3Bを内周側の硬質合成樹脂製紐状材2Bの外面に対して軟質合成樹脂製管1を介して重なる位置に硬質合成樹脂製紐状材2Bと同一螺旋ピッチでもって螺旋巻きし且つその内面を軟質合成樹脂製管1の外周面に融着させてあり、この硬質合成樹脂製紐状材3Bの外面に内周壁2を構成している硬質合成樹脂製帯状材2Aと同一材料で同一幅、同一形状の硬質合成樹脂製帯状材3Aにおける一方の長辺側の一端部内面を融着により一体に固着し且つ硬質合成樹脂製紐状材3Bと同一ピッチでもって軟質合成樹脂製管1の外周面に沿って螺旋巻きして外周壁3を形成している。
【0031】
従って、この合成樹脂製帯状材3Aにおける螺旋方向に1巻きしてなる断面舌片形状の螺旋帯状材部3aと、この螺旋帯状材部3aに連続して同様に1巻きしてなる断面舌片形状の螺旋帯状材部3aとは、内周壁2を構成している硬質合成樹脂製帯状材2Aと同様に、互いに管軸方向に螺旋ピッチPだけずれた状態で断面鱗状に重ね合わされた構造となっている。
【0032】
なお、この外周壁3においても軟質合成樹脂製管1の外周面に螺旋状に融着一体化してなる硬質合成樹脂製紐状材3Bと、この紐状材3Bに一端部内面を融着一体化させてなる硬質合成樹脂製帯状材3Aとから形成しているが、硬質合成樹脂製紐状材3Bを使用することなく、硬質合成樹脂製帯状材3Aの一端部内面を直接、軟質合成樹脂製管1の内周面に螺旋状に融着一体化させて外周壁3形成してもよい。この場合、硬質合成樹脂製帯状材3Aは全体的に一定の厚みを有するように形成しておいてもよいが、軟質合成樹脂製管1の外周面に融着させる一端部を他の部分によりも肉厚に形成しておき、この肉厚部を軟質合成樹脂製管1の外周面に直接融着させながら一定のピッチでもって螺旋巻きして外周壁3を形成してもよい。
【0033】
このように構成した合成樹脂管A’は、硬質合成樹脂製の外周壁3によって軟質合成樹脂製管1を全面的に被覆、保護して損傷や破損するのを防止することができる上に、硬質合成樹脂製の内周壁2と共に大きな耐圧強度を発揮して長期の使用に供することができ、また、軟質合成樹脂製管1を常に断面円形状に保形しておくことができる。
【0034】
さらに、この合成樹脂管A’を図6に示すように湾曲させると、凸円弧状に湾曲する管の外側周壁部A1においては、管軸方向に引張力が発生して緊張するが、硬質合成樹脂製内外周壁2、3を形成している硬質合成樹脂製帯状材2A、3Aは、隣接する螺旋帯状材部2a、2a同士及び螺旋帯状材部3a、3a同士が、螺旋ピッチPの幅だけ管軸方向にずれた状態で順次、重なり合っているので、内周壁2を形成している断面舌片形状の硬質合成樹脂製螺旋帯状材部2a、2a同士が互いに一層強固に圧接しあう一方、外周壁3を形成している断面舌片形状の硬質合成樹脂製螺旋帯状材部3aは、僅かに起立する方向に変形するだけで、硬質合成樹脂製紐状材3B上で互いに重なりあった状態を維持する。
【0035】
また、凹円弧状に湾曲した管の内側周壁部A2においては、隣接する硬質合成樹脂製紐状材部2b、2b間(3b、3b間)の軟質合成樹脂製管部分に弛みを生じさせながら湾曲して外周壁3を形成している断面舌片形状の硬質合成樹脂製螺旋帯状材部3a、3a同士が互いに一層強固に圧接しあう一方、内周壁2を形成している断面舌片形状の硬質合成樹脂製螺旋帯状材部2aは、僅かに起立する方向に変形するだけで、硬質合成樹脂製紐状材3B上で互いに重なりあった状態を維持し、管全体を大きく湾曲させることができるものである。
【0036】
【発明の効果】
以上のように本発明の合成樹脂管は、請求項1に記載したように、軟質合成樹脂製管の内周面に、硬質合成樹脂製帯状材をその長辺側の一端部外面のみを一定のピッチでもって螺旋状に固着して隣接する断面舌片形状の螺旋帯状材部同士が上記ピッチに等しい幅だけ管軸方向に順次ずれた状態で重なり合ってなる内周壁を形成した構造としているので、この硬質合成樹脂製内周壁によって合成樹脂管が全長に亘り均一な耐圧強度を発揮すると共に耐磨耗性に優れた内面を形成することができ、その上、この内周壁を被覆している軟質合成樹脂製管を常に断面円形状に保形しておくことができる。
【0037】
さらに、硬質合成樹脂製内周壁を形成している断面舌片形状の螺旋状帯状材部同士が順次、管軸方向にずれた状態で断面鱗状に重なり合っており、且つその一端部のみを上記軟質合成樹脂製管の内周面に固着させているので、この耐圧合成樹脂管を屈曲させた時に、硬質合成樹脂製帯状材部同士が軟質合成樹脂製管を管軸方向に伸縮させながら互いに摺動し合って円滑に且つ大きく屈曲させることができ、大きな角度まで屈曲させた場合においても隣接する硬質合成樹脂製帯状材部が互いに重なり合った状態を保持して軟質合成樹脂製管の内周面側に不純物や異物等が侵入する虞れもなく、配管施工が容易に行えると共に長期の使用に耐えることができる耐圧合成樹脂管を提供し得るものである。
【0038】
また、屈曲させた場合においても管の内面が全長に亘って硬質合成樹脂製内周壁による耐磨耗性、耐圧性を発揮し、この合成樹脂管を硬貨等の硬質物の送給管として使用した場合には、内面が損傷し難い上に硬質物を断面舌片形状の螺旋状帯状材部の一端側から他端側に向かって引っ掛かり等を生じさせることなく円滑に送給することができ、その上、この内周壁を全面的に被覆している軟質合成樹脂製管によって騒音が外部に漏れるのを確実に防止することができる。
【0039】
さらにまた、この合成樹脂管を使用して石等の骨材や土砂を容易に流体輸送することができ、その輸送中においても上述したように、内周壁を形成している硬質合成樹脂製螺旋帯状材部が常に互いに重なりあった状態を保持しているので、土砂等が螺旋帯状材部間を通じて軟質合成樹脂製管の内面側に移動、滞留するのを確実に阻止しながら、円滑な流体輸送を可能にすることができる。
【0040】
上記合成樹脂管において、請求項2に係る発明によれば、軟質合成樹脂製管の内周面に、硬質合成樹脂製紐状材を一定のピッチでもって螺旋状に融着、固定し、この硬質合成樹脂製紐状材に該硬質合成樹脂製紐状材間のピッチよりも広幅に形成されている硬質合成樹脂製帯状材の長辺側の一端部外面を上記と同一ピッチでもって螺旋状に融着、一体化しているので、製造が容易で多量生産に適する合成樹脂管の構造を提供することができると共に、軟質合成樹脂製管の外周面に螺旋巻きしている硬質合成樹脂製紐状材によって耐圧強度が増大し、圧潰変形が生じ難い合成樹脂管を構成することができる。
【0041】
一方、請求項3に係る発明は、上記軟質合成樹脂製管の外周面に、該軟質合成樹脂製管の内周面に形成している内周壁と同じく、硬質合成樹脂製帯状材をその長辺側の一端部内面のみを一定のピッチでもって螺旋状に固着して隣接する断面舌片形状の螺旋帯状材部同士が上記ピッチに等しい幅だけ管軸方向に順次ずれた状態で重なり合ってなる外周壁を形成しているので、管の屈曲性、可撓性を保持した上でこの硬質合成樹脂製外周壁によって軟質合成樹脂製管を全面的に被覆、保護して損傷や破損するのを防止することができ、その上、硬質合成樹脂製帯状材からなる上記内周壁と共に大きな耐圧強度を発揮して長期の使用に供することができる。
【図面の簡単な説明】
【図1】本発明合成樹脂管の一部分の一部を断面した簡略側面図、
【図2】屈曲させた状態の一部を断面した簡略側面図、
【図3】使用状態の一例を示す簡略縦断側面図、
【図4】製造方法を説明するための簡略側面図、
【図5】本発明の別な実施の形態を示す一部分を断面した一部簡略側面図、
【図6】屈曲させた状態の一部を断面した簡略側面図。
【符号の説明】
A 合成樹脂管
1 軟質合成樹脂製管
2 硬質合成樹脂製内周壁
2A 硬質合成樹脂製帯状材
2a 螺旋帯状材部
2B 硬質合成樹脂製紐状材
3 硬質合成樹脂製外周壁
3A 硬質合成樹脂製帯状材
3B 硬質合成樹脂製紐状材
[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a synthetic resin pipe which is most suitable for use as a hard material feeding pipe which requires flexibility and inner surface wear resistance.
[0002]
[Prior art]
Conventionally, there is a flexible synthetic resin tube as a flexible synthetic resin tube, and as a synthetic resin tube having pressure resistance and abrasion resistance, a hard synthetic resin tube is known. In the case of pipe making, it is inferior in abrasion resistance and pressure resistance. For example, when it is used as a feed pipe for hard materials such as coins, the inner peripheral surface is worn out in a short period of time and cannot be used. There is a problem. On the other hand, in the case of a pipe made of a hard synthetic resin, even if it is used as a feed pipe for a hard material, there is almost no risk of damaging the inner surface, but since it is excellent in rigidity and it is difficult to bend, it has a curved shape. It is not suitable for feeding hard materials such as coins and pachinko balls because pipes cannot be constructed.
[0003]
For this reason, an articulated tube body formed by connecting a large number of annular members made of a short tube made of metal or hard synthetic resin, and sequentially connecting the opposite open ends thereof so as to be freely bent, is expanded and contracted and bent at an appropriate angle. And abrasion resistance, it can be used as a feed pipe for hard objects such as coins as described above.
[0004]
[Problems to be solved by the invention]
However, according to such an articulated tubular body, in order to connect adjacent annular members so as to be able to bend freely, one end surface of the annular member has an enlarged locking head at one end surface. A protruding annular portion is formed, and an opening end for receiving the protruding annular portion is formed on the other end surface thereof so as to form an annular groove portion narrower than the enlarged locking head portion. Is widely adopted, so that not only is the structure complicated and the product is expensive, but also each connection has a gap communicating with the inside and outside of the pipe. Therefore, there is a problem that noise generated inside when a hard object such as a coin is fed leaks to the outside, and especially when the annular member is made of metal, a large noise is generated and the environment is deteriorated. is there.
[0005]
Furthermore, dust and the like may enter and adhere to the gap between the annular groove and the protruding annular portion, impairing the flexibility, and may also be damaged by foreign matter biting into the gap. There is a possibility that the projecting annular portion connecting the adjacent annular members may be disengaged from the annular groove portion by the force and may become unusable. In addition, since there is a gap communicating between the inside and outside at the connecting portion between the annular members as described above, even if an attempt is made to transport aggregates such as stone pieces or earth and sand by air or water, There is a problem that the fluid cannot flow out due to the fluid flowing out of the gap to the outside. Furthermore, in the refraction structure between the annular members formed by the annular groove portion and the protruding annular portion as described above, there is a problem that the maximum refraction angle is extremely small and there is a significant restriction in performing piping.
[0006]
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and has as its object the simple structure, which is suitable for mass production and can be provided at a low cost, as well as excellent pressure resistance and inner surface wear resistance. It has good abrasion as well as good bendability. In addition, even when a hard object such as a coin is fed, there is no danger of noise leaking to the outside and smooth feeding can be performed. An object of the present invention is to provide a synthetic resin tube that can be transported and can be used for a long time.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the synthetic resin pipe having flexibility and inner surface abrasion resistance according to the present invention is, as described in claim 1, provided on the inner peripheral surface of a soft synthetic resin pipe with a hard synthetic resin. The strip-shaped material is spirally fixed only at the outer surface at one end on the long side thereof at a constant pitch, and the adjacent spiral-shaped strips having a tongue-shaped cross section are sequentially displaced in the tube axis direction by a width equal to the pitch. It has a structure in which the inner peripheral wall is formed so as to overlap in a state of being folded.
[0008]
In the synthetic resin tube having flexibility and inner surface abrasion resistance configured as described above, the invention according to claim 2 is characterized in that a string member made of hard synthetic resin is fixed on an inner peripheral surface of the soft synthetic resin tube. Of the rigid synthetic resin belt-shaped material, which is spirally fused and fixed at a pitch of, and is formed on the rigid synthetic resin cord-like material so as to be wider than the pitch between the rigid synthetic resin cord-like materials. A state in which the outer surfaces of one ends on the long sides are spirally fused and integrated at the same pitch as described above, and adjacent spiral band-shaped members having a tongue-shaped cross section are sequentially shifted in the tube axis direction by a width equal to the pitch. And the inner peripheral walls overlapping each other are formed.
[0009]
Further, the invention according to claim 3 is that, like the inner peripheral wall formed on the inner peripheral surface of the soft synthetic resin pipe, a hard synthetic resin strip is formed on the outer peripheral surface of the soft synthetic resin pipe. Only the inner surface of one end on the side is spirally fixed at a constant pitch, and adjacent spiral band-shaped material portions having a tongue-shaped cross-section are overlapped in a state of being sequentially shifted in the tube axis direction by a width equal to the pitch. It is characterized in that an outer peripheral wall is formed.
[0010]
The synthetic resin tube according to claim 3, wherein the inner and outer peripheral surfaces of the soft synthetic resin tube are formed with hard and flexible inner and outer peripheral walls as described above. A hard synthetic resin cord is spirally fused and fixed at a constant pitch to the outer peripheral surface of the pipe, and the pitch between the hard synthetic resin cords is fixed to the hard synthetic resin cord. The inner surface of one end portion of the longer side of the hard synthetic resin strip formed wider than the above is spirally fused at the same pitch as above and integrated to form the outer peripheral wall.
[0011]
[Action]
The inner wall of the flexible synthetic resin tube is formed by spirally winding a rigid synthetic resin strip in the tube axis direction while overlapping it by a certain width on the inner peripheral surface of the soft synthetic resin tube. The inner peripheral wall has a uniform pressure resistance over the entire length, and the flexible synthetic resin pipe covering the inner peripheral wall is always kept in a circular cross section. In addition, the spiral band-shaped material portions having a tongue-shaped cross section forming the inner peripheral wall made of the hard synthetic resin are sequentially overlapped in a state of being shifted in the tube axis direction, and only one end thereof is formed of the soft synthetic resin. Since the pressure-resistant synthetic resin pipe is bent, the rigid synthetic resin strips slide against each other while expanding and contracting the soft synthetic resin pipe in the pipe axis direction because it is fixed to the inner peripheral surface of the pipe. It can be smoothly and largely bent together, and even when bent to a large angle, the adjacent hard synthetic resin band-shaped material portions maintain a state of overlapping each other.
[0012]
Therefore, even when the tube is bent, the inner surface of the tube exhibits abrasion resistance and pressure resistance due to the inner peripheral wall made of hard synthetic resin over the entire length, and this synthetic resin tube is used as a supply tube for hard objects such as coins. In this case, the inner surface is hardly damaged, and the hard material can be smoothly fed from one end side of the spiral band-shaped material portion having a tongue-shaped cross section to the other end side without causing a caught or the like. In addition, the soft synthetic resin pipe entirely covering the inner peripheral wall can reliably prevent noise from leaking to the outside and use the synthetic resin pipe to make aggregate such as stone. And the earth and sand can be easily transported by fluid, and even during the transport, as described above, the hard synthetic resin strips forming the inner peripheral wall always keep a state of overlapping each other, Soft synthetic resin with soil and sand passing between the strips Prevents reaching the inner surface of the tube, to eliminate the possibility that the soft synthetic resin-made tube is damaged can be subjected to long-term use.
[0013]
In addition, the above-mentioned hard synthetic resin band-shaped material forming the inner peripheral wall of the synthetic resin pipe may be fixed to the inner peripheral surface of the soft synthetic resin pipe directly at one end outer surface in a helical manner by fusion. However, as described in claim 2, a hard synthetic resin cord is spirally fused and fixed at a fixed pitch to the inner peripheral surface of the soft synthetic resin pipe, and the hard synthetic resin cord is fixed. The outer surface of one end portion of the hard synthetic resin strip is overlapped on the material and spirally fused and integrated, so that adjacent spiral strips having a tongue-shaped cross section have a width equal to the pitch. The inner peripheral walls may be formed so as to overlap with each other while being sequentially shifted in the axial direction. According to this synthetic resin pipe, crush deformation of the synthetic resin pipe is unlikely to occur due to the hard synthetic resin cord-like material fixed in a spiral manner to the inner peripheral surface of the soft synthetic resin pipe, and the pressure resistance is further improved. With the increase, the production of this synthetic resin tube can be performed accurately and efficiently.
[0014]
Further, a flexible outer peripheral wall made of a hard synthetic resin strip having the same structure as the inner peripheral wall may be formed on the outer peripheral surface side of the soft synthetic resin pipe. According to the present invention, it is possible to completely cover and protect the soft synthetic resin pipe to prevent damage or breakage, and to exhibit a large pressure resistance together with the inner peripheral wall made of the hard synthetic resin band-shaped material for a long time. Can be used for use.
[0015]
Note that, similarly to the inner peripheral wall, the rigid synthetic resin band-shaped material forming the outer peripheral wall is formed by helically melting the hard synthetic resin cord-like material at a constant pitch on the outer peripheral surface of the soft synthetic resin pipe. Attaching and fixing, the inner surface of one end portion of the hard synthetic resin strip is overlapped on the hard synthetic resin cord and spirally fused and integrated to form an adjacent spiral with a tongue-shaped cross section. An outer peripheral wall may be formed in which the strip-shaped material portions are overlapped in a state of being sequentially shifted in the tube axis direction by a width equal to the pitch.
[0016]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, a specific embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a simplified side view of a part of a synthetic resin pipe A having flexibility and inner surface wear resistance. The synthetic resin tube A has a structure in which a flexible synthetic resin inner peripheral wall 2 made of hard vinyl chloride and capable of bending deformation is provided on the inner peripheral surface of a soft synthetic resin tube 1 made of soft vinyl chloride. The soft synthetic resin tube 1 and the hard synthetic resin inner peripheral wall 2 are made of soft and hard vinyl chloride resins, respectively, but are made of the same material having good adhesiveness and different in hardness. It may be formed of a material such as a soft polyethylene resin and a hard polyethylene resin.
[0017]
The hard synthetic resin inner peripheral wall 2 is helically wound around the inner peripheral surface of the soft synthetic resin tube 1 at a constant pitch over the entire length, and the outer surface thereof is formed on the inner peripheral surface of the soft synthetic resin tube 1. A rigid synthetic resin cord 2B having a rectangular cross section or an elliptical cross section, and an outer surface of one end on one long side is fused to the inner surface of the rigid synthetic resin cord 2B. And a hard synthetic resin strip 2A which is integrally fixed by being attached and spirally wound along the inner peripheral surface of the soft synthetic resin pipe 1 at the same pitch as the hard synthetic resin cord 2B. I have.
[0018]
Further, the width of the hard synthetic resin strip 2A in the tube axis direction, that is, the width W between both long side edges is formed to be larger than the spiral pitch P of the hard synthetic resin cord 2B. Accordingly, a spiral strip having a tongue-shaped cross section is obtained by winding the hard synthetic resin strip 2A one turn in a helical direction in a state where one end outer surface thereof is fused to the hard synthetic resin cord 2B. The portion 2a and the spiral strip 2a having a tongue-shaped cross section formed by continuously winding the spiral strip 2a in the same manner as described above have a scale-like cross section in a state where they are shifted from each other by the spiral pitch P in the tube axis direction. It has a superimposed structure.
[0019]
In FIG. 1, the width W of the hard synthetic resin strip 2A is formed to be approximately twice the helical pitch P, and therefore, one of the adjacent hard synthetic resin spiral strips 2a, 2a overlapping each other. Of the other spiral band-shaped material portion 2a overlaps with the other half-width portion of the other spiral band-shaped material portion 2a (distal end portion side). It is in a state. Further, the overlapped portions are not fused, and are in a state in which their opposing surfaces are slidably contacted with each other.
[0020]
When the width of the hard synthetic resin strip 2A with respect to the helical pitch P is made too large, when the helical pitch P is constant, adjacent spirals on the inner peripheral wall 2 formed by the hard synthetic resin cord 2B are formed. Since the width of overlap between the strips 2a and 2a increases and the flexibility (flexibility) decreases, the width of the hard synthetic resin strip 2A is set to a width of 1.5 to 3.0 of the spiral pitch P. It is desirable to keep it.
[0021]
Since the outer peripheral wall of the thus-formed synthetic resin tube A is formed by the soft synthetic resin tube 1, the outer surface of the synthetic resin tube A naturally has the same appearance as that of the synthetic resin tube having a smooth surface. The hard synthetic resin inner peripheral wall 2 disposed in a state of being superimposed on the inner peripheral surface of the tube 1 exhibits uniform pressure resistance over the entire length, and always maintains the soft synthetic resin tube 1 in a circular cross section. You can keep.
[0022]
Further, the hard synthetic resin strip 2A forming the hard synthetic resin inner peripheral wall 2 has a state in which the adjacent spiral strips 2a, 2a are sequentially displaced in the tube axis direction by the width of the spiral pitch P. As shown in FIG. 2, when this synthetic resin pipe A is bent (curved) in an arc shape, a tensile force is generated in the outer peripheral wall portion A1 bent in a convex arc shape in the pipe axis direction, as shown in FIG. As a result, the soft synthetic resin tube portion between the adjacent string-like material portions 2b, 2b of the hard synthetic resin-like string material 2B is tensioned, and the rigid synthetic resin spiral belt-like material having a tongue-shaped cross section is sequentially polymerized. The portions 2a, 2a are more firmly pressed against each other to expand in the outer diameter direction with the one end portion integrally fused to the soft synthetic resin cord 2B as a fulcrum, while being bent in a concave arc shape. In the inner peripheral wall portion A2, a compressive force is generated in the pipe axis direction. The outside of the soft synthetic resin pipe portion between the adjacent string material portions 2b, 2b of the hard synthetic resin cord material 2B is compressed and deformed in the tube axis direction, so that the space between the string material portions 2b, 2b is narrowed. A can be bent more than a right angle.
[0023]
At this time, in the inner peripheral wall portion A2 bent in a concave arc shape, one end is integrally fused to the band-shaped material portions 2b, 2b together with the approach of the adjacent hard synthetic resin cord-shaped material portions 2b, 2b. The helical belt-shaped material portions 2a, 2a made of the hard synthetic resin, which are polymerized with each other, tend to rise in the inner diameter direction.
[0024]
Therefore, this synthetic resin pipe A is used as a supply pipe for hard objects B such as coins and pachinko balls, and as shown in FIG. When the hard material B is fed in a direction from the base end side fixed (fused) to the helical cord-shaped material 2B to the band-shaped material portion 2a toward the free end portion, the helical band made of the hard synthetic resin is formed. The hard material B is smoothly fed while sliding or rolling on the inner surface of the inner peripheral wall 2 composed of the material portion 2a. At this time, since the inner peripheral wall 2 is made of a hard synthetic resin, the inner peripheral wall 2 exhibits abrasion resistance and can withstand long-term use with almost no damage despite sliding or abutting of the hard material B. Noise generated due to collision between hard objects and the like can be reliably prevented from leaking to the outside by the soft synthetic resin pipe 1 entirely covering the inner peripheral wall 2, and the surrounding environment can be improved. . The synthetic resin pipe A can also be used as a transport pipe for pneumatically transporting pebbles, earth and sand, or other aggregates and hard materials.
[0025]
Next, a method of manufacturing the synthetic resin pipe A having the above-described structure will be briefly described with reference to FIG. 4. The rigid synthetic resin strip 2A made of a semi-molten hard vinyl chloride resin having a fixed width and thickness. After being cooled to a temperature below the melting point on the way while being extruded from the first forming nozzle 21, the ′ is subsequently placed on one side of the strip 2 a ′ preceding the base end of the forming rotary shaft 20. The other side portion of the strip-shaped material portion 2a 'is spirally wound at a constant pitch while being overlapped without fusing, and a second forming nozzle 22 is provided on one end of the spiral strip-shaped material portion 2a'. While extruding a rigid synthetic resin string 2B made of a rigid vinyl chloride resin in a semi-molten state having a flat rectangular cross section from the above, it is spirally wound at a constant pitch with the same pitch as the above pitch, and a spiral band shape Of the part 2a ' The inner peripheral wall 2 is formed by being integrally fused to one end.
[0026]
Furthermore, while extruding a soft synthetic resin strip 11 made of soft vinyl chloride resin in a semi-molten state having a certain width and thickness from the third molding nozzle 23, it is spirally wound at the same pitch as described above, and one end thereof is hardly synthesized. Spiral is formed at a constant pitch while being integrally fused to the resin cord 2B and overlapping the other side of the succeeding strip 11a on one side of the preceding strip 11a and welding them together. The flexible synthetic resin tube 1 is formed by winding in a shape. In this manner, a synthetic resin tube having the soft synthetic resin tube 1 provided on the outer peripheral surface of the hard synthetic resin inner peripheral wall 2 is continuously manufactured on the molding rotary shaft 20, cut into desired lengths, and cut into predetermined lengths. A synthetic resin tube A is obtained.
[0027]
In the synthetic resin pipe A, a hard synthetic resin cord-like material 2B spirally fused and integrated with the inner peripheral surface of the soft synthetic resin pipe 1 as the hard synthetic resin inner peripheral wall 2, A rigid synthetic resin strip 2A formed by fusing and integrating the outer surface of one end portion of the rigid member 2B into a single piece, but without using the hard synthetic resin cord 2B, the hard synthetic resin strip is used. The inner peripheral wall 2 may be formed by directly and spirally fusing and integrating the outer surface of one end of the 2A with the inner peripheral surface of the soft synthetic resin tube 1.
[0028]
In this case, the hard synthetic resin strip 2A may be formed so as to have a constant thickness as a whole, but one end to be fused to the inner peripheral surface of the soft synthetic resin pipe 1 is connected to another part. The inner peripheral wall 2 may be formed by spirally winding the thick part directly on the inner peripheral surface of the soft synthetic resin tube 1 at a constant pitch while being fused. . In any case, the synthetic resin tube A bends a predetermined portion in the length direction into an arc shape by an external force and then restores the original straight pipe shape when the external force is released.
[0029]
FIG. 5 shows another embodiment of the synthetic resin tube of the present invention. In the synthetic resin tube A having flexibility and inner surface abrasion resistance shown in FIG. Although the inner peripheral wall 2 is formed only by the spiral winding of the hard synthetic resin strip 2A on the inner surface side, in this embodiment, the outer periphery of the soft synthetic resin pipe 1 in the synthetic resin pipe A shown in FIG. A pressure-resistant, wear-resistant outer peripheral wall 3 having flexibility formed by a spiral winding of a hard synthetic resin strip 3A is also formed on the surface.
[0030]
That is, the inner peripheral wall 2 is formed on the outer peripheral surface of the soft synthetic resin pipe 1 having the inner peripheral wall 2 formed by spirally winding the hard synthetic resin cord 2B and the hard synthetic resin strip 2A on the inner peripheral surface. The hard synthetic resin string material 3B having the same material and the same cross-sectional shape as the hard synthetic resin string material 2B is connected to the outer surface of the hard synthetic resin string material 2B on the inner peripheral side via the soft synthetic resin tube 1. The hard synthetic resin cord 2B is spirally wound at the same overlapping pitch as the hard synthetic resin cord 2B at the overlapping position and the inner surface thereof is fused to the outer peripheral surface of the soft synthetic resin pipe 1. The inner surface of one end of one long side of the hard synthetic resin strip 3A having the same material and the same width and the same shape as the hard synthetic resin strip 2A forming the inner peripheral wall 2 on the outer surface is integrally formed by fusion. And soft with the same pitch as the string 3B made of hard synthetic resin Forming the outer peripheral wall 3 and wound helically along the outer surface of the synthetic resin-made tube 1.
[0031]
Accordingly, a spiral tongue-shaped spiral band 3a formed by one turn in the spiral direction of the synthetic resin band 3A, and a cross-sectional tongue formed by continuous winding to the spiral band 3a. The helical band-shaped material portion 3a has a structure similar to the hard synthetic resin band material 2A constituting the inner peripheral wall 2 and is superimposed in a scale-like cross section with a helical pitch P shifted from each other in the tube axis direction. Has become.
[0032]
The outer peripheral wall 3 also includes a hard synthetic resin cord 3B spirally integrated with the outer peripheral surface of the soft synthetic resin pipe 1 and an inner surface of one end portion of the cord 3B. The hard synthetic resin strip 3A is formed from the hard synthetic resin strip 3A, but the inner surface of one end of the hard synthetic resin strip 3A is directly applied to the soft synthetic resin without using the hard synthetic resin strip 3B. The outer peripheral wall 3 may be formed by being spirally fused and integrated with the inner peripheral surface of the tube 1. In this case, the hard synthetic resin strip 3A may be formed so as to have a constant thickness as a whole, but one end to be fused to the outer peripheral surface of the soft synthetic resin pipe 1 is formed by another part. The outer peripheral wall 3 may be formed by spirally winding at a constant pitch while directly fusing the thick part to the outer peripheral surface of the soft synthetic resin tube 1.
[0033]
The synthetic resin tube A ′ thus configured can cover and protect the soft synthetic resin tube 1 entirely with the outer peripheral wall 3 made of a hard synthetic resin to prevent damage or breakage. The inner peripheral wall 2 made of a hard synthetic resin exhibits a large pressure resistance and can be used for a long period of time, and the soft synthetic resin tube 1 can always be kept in a circular cross section.
[0034]
Further, when the synthetic resin pipe A ′ is bent as shown in FIG. 6, the outer peripheral wall portion A1 of the pipe curved in a convex arc shape is tensioned due to a tensile force generated in the pipe axis direction, but is hardened. The hard synthetic resin strips 2A, 3A forming the resin inner and outer peripheral walls 2, 3 are formed such that the adjacent spiral strips 2a, 2a and the spiral strips 3a, 3a have a width of the spiral pitch P. Since they are sequentially overlapped in a state of being shifted in the tube axis direction, the helical band-shaped portions 2a, 2a made of hard synthetic resin having a tongue-shaped cross section forming the inner peripheral wall 2 are pressed against each other more firmly, The helical band-shaped member 3a made of hard synthetic resin having a tongue-shaped cross section that forms the outer peripheral wall 3 is only slightly deformed in the direction in which it is erected, and is superimposed on the string-shaped material 3B made of hard synthetic resin. To maintain.
[0035]
Also, in the inner peripheral wall portion A2 of the tube curved in a concave arc shape, the soft synthetic resin tube portion between the adjacent hard synthetic resin string members 2b and 2b (between 3b and 3b) is loosened. The spiral synthetic resin-made spiral band portions 3a, 3a having a curved tongue shape and forming the outer peripheral wall 3 are pressed against each other more strongly, while the inner tongue shape is formed. The hard synthetic resin spiral belt-shaped material portion 2a can be slightly deformed in the upright direction, maintain a state of being overlapped with each other on the hard synthetic resin cord material 3B, and greatly curve the entire pipe. You can do it.
[0036]
【The invention's effect】
As described above, in the synthetic resin tube of the present invention, as described in claim 1, a hard synthetic resin strip is fixed to the inner peripheral surface of the soft synthetic resin tube only at the outer surface at one end on the long side thereof. Since the inner peripheral wall is formed in such a manner that spiral belt-shaped material portions having a tongue-shaped cross-section adjacent to each other are spirally fixed at a pitch and overlap with each other in a state of being sequentially shifted in the tube axis direction by a width equal to the pitch described above. The inner peripheral wall made of the hard synthetic resin allows the synthetic resin pipe to exhibit uniform pressure resistance over the entire length and to form an inner surface excellent in wear resistance, and further, covers the inner peripheral wall. The tube made of the soft synthetic resin can always be kept in a circular cross section.
[0037]
Further, the spiral band-shaped material portions having a tongue-shaped cross section forming the inner peripheral wall made of a hard synthetic resin are sequentially overlapped in a scale-like cross section in a state of being shifted in the tube axis direction, and only one end thereof is made of the soft material. Since the synthetic resin pipe is fixed to the inner peripheral surface, when the pressure-resistant synthetic resin pipe is bent, the hard synthetic resin strips slide against each other while expanding and contracting the soft synthetic resin pipe in the pipe axis direction. The inner peripheral surface of the soft synthetic resin pipe can be moved smoothly and greatly bent, and even when bent to a large angle, the adjacent hard synthetic resin band-shaped material portions keep the overlapping state with each other. An object of the present invention is to provide a pressure-resistant synthetic resin pipe which can be easily piped without danger of intrusion of impurities or foreign matter into the side and can withstand long-term use.
[0038]
In addition, even when bent, the inner surface of the pipe exhibits abrasion resistance and pressure resistance due to the hard synthetic resin inner peripheral wall over the entire length, and this synthetic resin pipe is used as a feed pipe for hard objects such as coins In this case, the inner surface is hardly damaged, and the hard material can be smoothly fed from one end side of the spiral band-shaped material portion having a tongue-shaped cross section to the other end side without causing a caught or the like. In addition, noise can be reliably prevented from leaking to the outside due to the soft synthetic resin pipe entirely covering the inner peripheral wall.
[0039]
Furthermore, the synthetic resin tube can be used to easily transport aggregates such as stones and earth and sand by fluid, and even during the transport, as described above, the spiral made of the hard synthetic resin forming the inner peripheral wall. Since the belt-like members always keep the state where they overlap each other, smooth movement of the fluid while reliably preventing earth and sand from moving and staying on the inner surface side of the soft synthetic resin pipe through the spiral belt-like members. Transport can be enabled.
[0040]
According to the second aspect of the present invention, in the synthetic resin pipe, a hard synthetic resin string-like material is spirally fused and fixed at a constant pitch to the inner peripheral surface of the soft synthetic resin pipe. The outer surface of one end of the long side of the hard synthetic resin strip formed on the hard synthetic resin cord is wider than the pitch between the hard synthetic resin cords at the same pitch as above, and is spirally formed. Since it is fused and integrated, it is possible to provide a structure of a synthetic resin pipe which is easy to manufacture and suitable for mass production, and a hard synthetic resin string spirally wound around an outer peripheral surface of a soft synthetic resin pipe. The pressure-resisting strength is increased by the shape member, and a synthetic resin tube in which crushing deformation hardly occurs can be configured.
[0041]
On the other hand, the invention according to claim 3 is that, like the inner peripheral wall formed on the inner peripheral surface of the soft synthetic resin pipe, a hard synthetic resin belt-like material is formed on the outer peripheral surface of the soft synthetic resin pipe. Only the inner surface of one end on the side is spirally fixed at a constant pitch, and adjacent spiral band-shaped material portions having a tongue-shaped cross-section are overlapped in a state of being sequentially shifted in the tube axis direction by a width equal to the pitch. Since the outer peripheral wall is formed, the flexible synthetic resin pipe is entirely covered and protected by this hard synthetic resin outer wall while maintaining the flexibility and flexibility of the pipe to prevent damage or breakage. In addition, the inner peripheral wall made of a hard synthetic resin band-like material exhibits a large pressure resistance and can be used for a long time.
[Brief description of the drawings]
FIG. 1 is a simplified side view in which a part of a part of a synthetic resin pipe of the present invention is sectioned;
FIG. 2 is a simplified side view in which a part of a bent state is sectioned;
FIG. 3 is a simplified vertical side view showing an example of a use state;
FIG. 4 is a simplified side view for explaining a manufacturing method;
FIG. 5 is a partially simplified side view showing a cross section of a part showing another embodiment of the present invention;
FIG. 6 is a simplified side view in which a part of a bent state is sectioned.
[Explanation of symbols]
A synthetic resin pipe
1 Pipe made of soft synthetic resin
2 Inner peripheral wall made of hard synthetic resin
2A Hard synthetic resin strip
2a Spiral band material
2B String material made of hard synthetic resin
3 Hard synthetic resin outer wall
3A Hard synthetic resin strip
3B String material made of hard synthetic resin

Claims (4)

軟質合成樹脂製管の内周面に、硬質合成樹脂製帯状材をその長辺側の一端部外面のみを一定のピッチでもって螺旋状に固着して隣接する断面舌片形状の螺旋帯状材部同士が上記ピッチに等しい幅だけ管軸方向に順次ずれた状態で重なり合ってなる内周壁を形成していることを特徴とする可撓性と内面耐磨耗性を有する合成樹脂管。On the inner peripheral surface of the soft synthetic resin pipe, a hard synthetic resin strip is spirally fixed at a constant pitch only at the outer surface at one end on the long side thereof, and the adjacent spiral strip having a tongue-shaped cross section is fixed. A synthetic resin pipe having flexibility and inner surface abrasion resistance, wherein inner pipes are formed so as to overlap with each other in such a manner that they are sequentially shifted in the pipe axis direction by a width equal to the pitch described above. 軟質合成樹脂製管の内周面に、硬質合成樹脂製紐状材を一定のピッチでもって螺旋状に融着、固定してあり、この硬質合成樹脂製紐状材に該硬質合成樹脂製紐状材間のピッチよりも広幅に形成されている硬質合成樹脂製帯状材の長辺側の一端部外面を上記と同一ピッチでもって螺旋状に融着、一体化して内周壁を形成していることを特徴とする請求項1に記載の可撓性と内面耐磨耗性を有する合成樹脂管。A hard synthetic resin cord is spirally fused and fixed at a constant pitch to the inner peripheral surface of the soft synthetic resin pipe, and the hard synthetic resin cord is attached to the hard synthetic resin cord. The outer surface of one end of the long side of the hard synthetic resin strip formed wider than the pitch between the strips is spirally fused at the same pitch as above and integrated to form an inner peripheral wall. The synthetic resin tube having flexibility and inner surface abrasion resistance according to claim 1. 軟質合成樹脂製管の外周面に、該軟質合成樹脂製管の内周面に形成している内周壁と同じく、硬質合成樹脂製帯状材をその長辺側の一端部内面のみを一定のピッチでもって螺旋状に固着して隣接する断面舌片形状の螺旋帯状材部同士が上記ピッチに等しい幅だけ管軸方向に順次ずれた状態で重なり合ってなる外周壁を形成していることを特徴とする請求項1又は請求項2に記載の可撓性と内面耐磨耗性を有する合成樹脂管。As with the inner peripheral wall formed on the inner peripheral surface of the soft synthetic resin pipe, the hard synthetic resin band-like material is formed on the outer peripheral surface of the soft synthetic resin pipe at a constant pitch only at the inner surface at one end on the long side. The outer peripheral wall is formed in such a manner that spiral belt-shaped material portions having a tongue-shaped cross section that are fixed in a spiral shape and adjacent to each other are overlapped in a state of being sequentially shifted in the tube axis direction by a width equal to the pitch. 3. The synthetic resin pipe having flexibility and inner surface abrasion resistance according to claim 1 or 2. 軟質合成樹脂製管の外周面に、硬質合成樹脂製紐状材を一定のピッチでもって螺旋状に融着、固定してあり、この硬質合成樹脂製紐状材に該硬質合成樹脂製紐状材間のピッチよりも広幅に形成されている硬質合成樹脂製帯状材の長辺側の一端部内面を上記と同一ピッチでもって螺旋状に融着、一体化して外周壁を形成していることを特徴とする請求項3に記載の可撓性と内面耐磨耗性を有する合成樹脂管。A hard synthetic resin cord is spirally fused and fixed at a constant pitch to the outer peripheral surface of the soft synthetic resin pipe, and the hard synthetic resin cord is attached to the hard synthetic resin cord. The inner peripheral surface of one end of the long side of the hard synthetic resin band formed wider than the pitch between the members is spirally fused and integrated at the same pitch as above to form an outer peripheral wall. The synthetic resin tube having flexibility and inner surface abrasion resistance according to claim 3, characterized in that:
JP2002172187A 2002-06-13 2002-06-13 Synthetic resin tube with flexibility and internal wear resistance Expired - Lifetime JP4170025B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002172187A JP4170025B2 (en) 2002-06-13 2002-06-13 Synthetic resin tube with flexibility and internal wear resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002172187A JP4170025B2 (en) 2002-06-13 2002-06-13 Synthetic resin tube with flexibility and internal wear resistance

Publications (2)

Publication Number Publication Date
JP2004019700A true JP2004019700A (en) 2004-01-22
JP4170025B2 JP4170025B2 (en) 2008-10-22

Family

ID=31171815

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002172187A Expired - Lifetime JP4170025B2 (en) 2002-06-13 2002-06-13 Synthetic resin tube with flexibility and internal wear resistance

Country Status (1)

Country Link
JP (1) JP4170025B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008082399A (en) * 2006-09-26 2008-04-10 Tigers Polymer Corp Flexible hose
JP2012127484A (en) * 2010-12-17 2012-07-05 Evuc Kk Flexible pipe made of synthetic resin and method for manufacturing the same
JP2016138624A (en) * 2015-01-29 2016-08-04 タイガースポリマー株式会社 Flexible heat insulation hose
CN113757831A (en) * 2021-09-02 2021-12-07 广州莱堡科技有限公司 Air pipe type sliding dehumidifying device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008082399A (en) * 2006-09-26 2008-04-10 Tigers Polymer Corp Flexible hose
JP2012127484A (en) * 2010-12-17 2012-07-05 Evuc Kk Flexible pipe made of synthetic resin and method for manufacturing the same
JP2016138624A (en) * 2015-01-29 2016-08-04 タイガースポリマー株式会社 Flexible heat insulation hose
CN113757831A (en) * 2021-09-02 2021-12-07 广州莱堡科技有限公司 Air pipe type sliding dehumidifying device

Also Published As

Publication number Publication date
JP4170025B2 (en) 2008-10-22

Similar Documents

Publication Publication Date Title
US4800928A (en) Flexible pipe
JP5592078B2 (en) Insulated hose and method for manufacturing the same
JP6901492B2 (en) Flexible hose
JP2004019700A (en) Synthetic resin pipe having flexibility and inner face abrasion resistance
JP4832251B2 (en) Manufacturing method of synthetic resin hose
JP5350903B2 (en) Flexible pressure-resistant synthetic resin tube
JP3926683B2 (en) Flexible pressure-resistant synthetic resin tube
JP2008281130A (en) Flexible ceramic hose
JP2009108988A (en) Flexible pressure-resisting synthetic resin pipe
JP2002257269A (en) Corrugated pipe made of synthetic resin
JP4357831B2 (en) Synthetic resin pressure-resistant pipe body for flexible pipe joints
JP2008014326A (en) Synthetic resin made flexible tube
JP5393019B2 (en) Synthetic resin connecting pipe and its manufacturing method
JP5340798B2 (en) Manufacturing method for underground pipe
JP2010255671A (en) Synthetic resin flexible tube
JP6599179B2 (en) Resin pellet transport hose
JP7372631B2 (en) lining material
JP5014135B2 (en) Method for preventing generation of airflow resonance sound of vacuum cleaner hose
JP7355330B2 (en) Pipe rehabilitation components
JP7290252B2 (en) Pipe rehabilitation member
JP2008281122A (en) Heat insulation hose made of synthetic resin, and its manufacturing method
JP6415207B2 (en) Manufacturing method of synthetic resin hose
JP2003227584A (en) Synthetic resinous corrugate pipe
JP5626774B2 (en) Synthetic resin pipe
JP6271374B2 (en) Synthetic resin hose

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20050519

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20080221

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20080304

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20080502

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20080708

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20080806

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110815

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

Ref document number: 4170025

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110815

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120815

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120815

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130815

Year of fee payment: 5

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term