JP4357831B2 - Synthetic resin pressure-resistant pipe body for flexible pipe joints - Google Patents

Synthetic resin pressure-resistant pipe body for flexible pipe joints Download PDF

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JP4357831B2
JP4357831B2 JP2002356810A JP2002356810A JP4357831B2 JP 4357831 B2 JP4357831 B2 JP 4357831B2 JP 2002356810 A JP2002356810 A JP 2002356810A JP 2002356810 A JP2002356810 A JP 2002356810A JP 4357831 B2 JP4357831 B2 JP 4357831B2
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synthetic resin
hard synthetic
pipe
tube
hard
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JP2004190719A (en
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昭夫 永吉
清治 永吉
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エバック株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は排水口と排水管等の継手用管体として、或いは、地中埋設管や電線保護管などの管同士の継手用管体として使用に適した可撓性を有する管継手用合成樹脂製耐圧管体に関するものである。
【0002】
【従来の技術】
従来から、例えば、屋外などに配設される硬質合成樹脂製排水管同士を接続する接続用短管としては、軟質塩化ビニル樹脂等の軟質合成樹脂製の波形管や蛇腹管よりなる可撓管を採用しているが、このような可撓管によれば、その内外周面が螺旋状或いは蛇腹状の凹凸面に形成されているために、円滑な排水が行われないばかりでなく凹部に不純物等が付着、堆積して長期の使用に供することができないという問題点がある。
【0003】
また、上記可撓管を地中に埋設される排水管等の硬質合成樹脂製地中埋設管同士の接続に使用すると、耐圧強度に劣るために土圧によって偏平状に変形し、流体の流通を妨げるばかりでなく、短期間で破損等が生じる虞れがあるため、使用することができない。
【0004】
このため、上記地中埋設管同士の接続用管体として、硬質合成樹脂製の剛性管体を使用すればよいが、剛性管体の場合は、対向する地中埋設管の開口端が互いに管軸に対して平行方向に或いは交差する方向に向いていると、地中埋設管同士を接続することができなくなり、施工性に大きな問題点がある。
【0005】
従って、硬質合成樹脂製地中埋設管同士の継手用管体としては、対向する地中埋設管の開口端が偏位していても、自由に屈曲してその開口両端を対向する地中埋設管の開口端に合致させることができるような可撓性と、土圧に耐えることができる優れた耐圧強度を備えていることが望ましいが、このような継手用管体として未だ実用化されていないのが現状である。
【0006】
一方、地中埋設管同士の継手用管体ではないが、可撓性と耐圧強度とを備えた合成樹脂管が開発されている。このような可撓性を有する耐圧合成樹脂管としては、軟質合成樹脂製ホースの外周面に硬質合成樹脂材料よりなる螺旋補強体を一定のピッチでもって螺旋巻きし、軟質合成樹脂製ホースによる可撓性と共に該螺旋補強体による耐圧強度を発揮させるように構成している(例えば、特許文献1参照)。
【0007】
【特許文献1】
特開平10−110869号公報(第2頁、第1図)。
【0008】
【発明が解決しようとする課題】
しかしながら、上記耐圧合成樹脂管によれば、軟質合成樹脂製ホースの外周面に螺旋巻きしている螺旋補強体は、軟質合成樹脂製ホースの外周面に融着している小幅の底辺部の一端から立ち上がり部を介して底辺部と反対方向に延設された庇状の突設部とからなり、隣接する螺旋補強体における庇状突設部間に隙間を設けた構造としているために、この隙間を通じて土砂等が軟質合成樹脂製ホースの外周面と庇状突設部の内周面間の空間部に侵入して軟質合成樹脂製ホースを損傷させる虞れがあると共に、土砂その他の不純物が付着、堆積して屈曲性を損なう虞があり、その上、取扱中や施工中において庇状突設部の先端に他物が引っ掛かった場合には、該庇状突設部を有する螺旋補強体が破損する虞れがあって取り扱いに注意を要するという問題点がある。
【0009】
さらに、この耐圧合成樹脂管を円弧状に屈曲させた場合、凸円弧状に湾曲した周壁部側においては、隣接する螺旋補強体における庇状突設部間が長さ方向の引張力によってさらに離間してその離間部から隣接する螺旋補強体における底辺部間の軟質合成樹脂製ホース部分の外周面が外部に露呈し、その露呈部が他物により或いは地中に埋設した場合には、土砂等によって直接、損傷を受ける虞れがある。
【0010】
また、この耐圧合成樹脂管を短尺状に切断して管継手用の耐圧管体として採用しようとしても、外周面に上記螺旋補強体が巻着しているために、この耐圧合成樹脂管の螺旋補強体の外周面を地中埋設管の端部に水密状に内嵌させても、螺旋補強体間で形成された螺旋溝を伝って地中埋設管からの水が外部に漏洩することになる。従って、地中埋設管の端部内に挿嵌する螺旋補強体部分の螺旋溝部内に合成樹脂樹脂を埋めて外周面を滑らかに仕上げなければならず、その作業が極めて煩わしくて手間を要すると共に、精度よく仕上げることが困難であるといった問題点があった。
【0011】
本発明は上記のような問題点に鑑みてなされたもので、その目的とするところは、優れた耐圧強度及び耐磨耗性を有していると共に良好な可撓性を発揮し、且つ、損傷などが生じ難い上に地中埋設管等の硬質合成樹脂製管に対する接続作業が容易で、水密的に精度よく行える可撓性を有する管継手用合成樹脂製耐圧管体を提供するにある。
【0012】
【課題を解決するための手段】
上記目的を達成するために、本発明の可撓性を有する管継手用合成樹脂製耐圧管体は、請求項1に記載したように、軟質合成樹脂製内管の両端部外周面に一定厚みを有する硬質合成樹脂製短筒部を被着して内外周面が滑らかで且つ剛性を有する接続用管端部に形成していると共に、これらの接続用管端部間の上記軟質合成樹脂製内管の外周面に硬質合成樹脂製補強線材を一定のピッチでもって螺旋状に巻着してあり、この硬質合成樹脂製補強線材上に一定幅を有する硬質合成樹脂製帯状材の一端部内面を接着、一体化させながら上記と同一ピッチで螺旋巻きして、先に巻回した硬質合成樹脂製帯状材部の一端部上に次に巻回した硬質合成樹脂製帯状材部を管軸方向に一定幅、ずらした状態で互いに摺動可能に重ね合わせることにより硬質合成樹脂製外殻を形成してあり、さらに、隣接する硬質合成樹脂製補強線材間に露出している軟質合成樹脂製内管の一部によって可撓部を形成していると共に、この可撓部を上記硬質合成樹脂製帯状材部の幅方向の中間部内面によって全面的に被覆した構造としている。
【0013】
このように構成した可撓性を有する管継手用合成樹脂製耐圧管体において、請求項2に係る発明は、上記管継手用合成樹脂製耐圧管体の両端部に形成している接続用管端部の少なくとも一方を、拡径管端部に形成していることを特徴とする。
【0014】
【作用及び効果】
軟質合成樹脂製内管の両端部を除く外周面に硬質合成樹脂製補強線材を一定のピッチでもって螺旋状に巻着してあり、この硬質合成樹脂製補強線材上に一定幅を有する硬質合成樹脂製帯状材の一端部内面を融着等による接着により一体に固定し且つ先に巻回した帯状材部の固定部上に次に巻回した帯状材部の他端部側を摺動可能に重ね合わせながら上記と同一ピッチでもって螺旋巻きして、隣接する帯状材部の固定部間に露出している上記軟質合成樹脂製内管の一部によって可撓部を形成しているので、この可撓部によって両端部を除く管部が全体的に均一に且つ良好な可撓性を発揮して硬質合成樹脂製管同士を接続する際には、これらの管の対向する開口端が互いに同一管軸上に配設されていなくても、この継手用管体の両端を対向する管の開口端に簡単且つ正確に合致させて接続することができる。
【0015】
さらに、軟質合成樹脂製内管の外周面に螺旋状に巻着している硬質合成樹脂製帯状材の固定部によって上記螺旋状の可撓部が座屈状に変形することなく断面円形状を保持しながら均一に屈曲させることができ、排水等を円滑に流通させることができる。
【0016】
その上、管の可撓部を形成している軟質合成樹脂製内管の露出部を上記硬質合成樹脂製帯状材部の幅方向の中間部内面によって被覆していると共に、軟質合成樹脂製内管上に螺旋状に巻回した隣接する硬質合成樹脂製帯状材部同士が互いに摺動可能に重なりあっているので、軟質合成樹脂製内管がこの螺旋状に巻回した硬質合成樹脂製帯状材からなる外殻によって全面的に隙間なく被覆、保護された構造となり、従って、地中埋設管同士の継手用管体として使用しても、この硬質合成樹脂製外殻によって全長に亘り均一な耐磨耗性と耐圧強度を発揮すると共に、隣接する硬質合成樹脂製帯状材部が隙間なく断面鱗状に重ね合わされているから、土砂等が軟質合成樹脂製内管の外周面側に侵入して軟質合成樹脂製内管が損傷する虞れもなく、該軟質合成樹脂製内管を全面的に保護して長期の使用に供する耐圧合成樹脂管を提供することができる。
【0017】
また、硬質合成樹脂製外殻を形成する帯状材の一端部内周面のみを上記軟質合成樹脂製内管の外周面に一定のピッチでもって螺旋状に巻着した硬質合成樹脂製補強線材に接着、固定していると共に、隣接する硬質合成樹脂製帯状材部の重なり部分は一体に接着することなく断面鱗状に摺動可能に重ね合わされているので、この管継手用管体を屈曲させた時に、断面鱗状に重ね合わせている硬質合成樹脂製帯状材部を、上記一端固定部を支点として互いに管軸方向に摺動させながら円滑に屈曲させることができると共に、大きく屈曲させた場合においても隣接する硬質合成樹脂製帯状材部が互いに重なり合った状態を保持して軟質合成樹脂製内管が保護され、所定の耐圧強度を維持することができる。また、軟質合成樹脂製内管の内周面は、全長に亘って略平坦な面に形成されているから排水等の流通が円滑に行われる。
【0018】
さらにまた、この管継手用合成樹脂製耐圧管体の両端部は、軟質合成樹脂製内管の両端部外周面に一定厚みを有する硬質合成樹脂製短筒部を被着して内外周面が滑らかで且つ剛性を有する接続用管端部に形成しているので、地中埋設管などの硬質合成樹脂製管同士をこの管継手用管体によって接続する際に、これらの管の開口端部にこの管継手用管体の管端部を接着剤やシール材等を介して水密的に精度よく且つ簡単に内嵌或いは外嵌させることができる。また、地中埋設管等の管とこの管継手用管体の管端部とが略同一外径の場合には、地中埋設管等の管の開口端面にこの管端部の開口端面を突き合わせ状にしてこれらの開口端部の外周面間に短管部材を被せて接着剤或いはシール材等を介して水密的に精度よく且つ簡単に接続することができる。
【0019】
軟質合成樹脂製内管の外周面を全面的に被覆している上記硬質合成樹脂製外殻は、上記のように、両端の接続用管端部間における軟質合成樹脂製内管の外周面に硬質合成樹脂製補強線材を一定のピッチでもって螺旋状に巻着して、この硬質合成樹脂製補強線材上に硬質合成樹脂製帯状材の一端部内面を融着、或いは接着剤等により接着、一体化させながら上記と同一ピッチで螺旋巻きして先に巻回した硬質合成樹脂製帯状材部の一端部上に次に巻回した硬質合成樹脂製帯状材部の他端部側を摺動自在に重ね合わせて硬質合成樹脂製外殻を形成しているので、軟質合成樹脂製内管の外周面に螺旋巻きしてなる硬質合成樹脂製補強線材によって合成樹脂管の圧潰変形が生じがたくなり、耐圧強度が一層増大すると共にさらに均一にして良好な屈曲性を発揮する管継手用管体を得ることができる。
【0020】
また、硬質合成樹脂製補強線材の厚みを上記接続用管端部を形成している硬質合成樹脂製短筒部と略同じ厚みに形成しておけば、この硬質合成樹脂製補強線材を軟質合成樹脂製内管上に先に巻着した補強線材部と次に巻着した補強線材部とを互いにその対向側端面を密接させながら融着等で接着させることによって上記所望長さの硬質合成樹脂製短筒部を形成することができ、この硬質合成樹脂製筒状部から補強線材部を所定のピッチでもって軟質合成樹脂製内管上に螺旋巻きしていくことによって、隣接する補強線材部間に可撓部となる軟質合成樹脂製内管の一部が露出させた管体を連続的に形成していくことができ、管継手用管体を能率よく製造することができる。
【0021】
請求項に係る発明によれば、この管継手用管体の両端部に形成している上記接続用管端部の少なくとも一方を拡径管端部に形成しているので、一端部にのみ拡径管端部を形成している管継手用管体を用いることによって、地中埋設管等における硬質合成樹脂製雄管と雌管とを確実に接続することができ、両端部に拡径管端部を形成している管継手用管体を用いることによって地中埋設管等における硬質合成樹脂製雄管同士の接続を確実に行うことができるものである。
【0022】
【発明の実施の形態】
次に、本発明の具体的な実施の形態を図面について説明する。図1は可撓性を有する管継手用合成樹脂製耐圧管体A(以下、管継手用管体Aとする)の縦断側面図、図2は側面図であって、この管継手用管体Aは軟質塩化ビニル樹脂からなる一定長さを有する軟質合成樹脂製内管1の両端部外周面に該内管1よりも厚い一定厚みを有する硬質塩化ビニル樹脂からなる硬質合成樹脂製短筒部3'を被着して内外周面が滑らかで且つ剛性(剛直性)を有する接続用管端部2、2に形成していると共に、これらの接続用管端部2、2間における上記軟質合成樹脂製内管1の外周面に、一定幅を有する硬質塩化ビニル樹脂からなる硬質合成樹脂製帯状材3Aを、その幅方向の一端部内周面側を融着することによって固定4し且つ先に一巻き状に巻回した帯状材部3aの固定部4上に次に一巻き状に巻回した硬質合成樹脂製帯状材部3aの幅方向の他端部内面を断面鱗状に摺動可能に重ね合わせながら一定のピッチでもって螺旋巻きすることにより硬質合成樹脂製外殻3を形成している。
【0023】
なお、合成樹脂同士の接着、一体化、例えば、軟質合成樹脂製内管1上への硬質合成樹脂製短筒部3'の接着や硬質合成樹脂製帯状材3Aの内周面側の接着、或いは、硬質合成樹脂製帯状材3Aの固定部4(後述する肉厚リブ部3B)上に対する次に巻回した硬質合成樹脂製帯状材3Aの一端部の接着等は合成樹脂の融着によって行っているが、接着剤を用いて行なってもよい。しかしながら、以下の説明では融着として説明する。
【0024】
上記硬質合成樹脂製外殻3を形成している硬質合成樹脂製帯状材3Aにおいて、軟質合成樹脂製内管1の外周面に固定4している幅方向の一端部内面側は肉厚リブ部3Bに形成されていてこの肉厚リブ部3B上に次に巻回した硬質合成樹脂製帯状材3Aの薄肉の他端部が融着することなく重ね合わされてあり、従って、管軸方向に隣接する肉厚リブ部3B、3B間には軟質合成樹脂製内管1の一部が露出1aし、この露出部1aが管軸方向に連続螺旋状に形成されていて管体Aの可撓部1Aを形成している。さらに、この可撓部1Aを形成している軟質合成樹脂製内管1の露出部1aは、隣接する肉厚リブ部3B、3Bの外周面間に存在する硬質合成樹脂製帯状材部3aの幅方向(管軸方向)の中間部内面によって被覆されている。
【0025】
なお、軟質合成樹脂製内管1や硬質合成樹脂製外殻3は、それぞれ軟質、硬質の塩化ビニル樹脂から形成しているが、その他の接着性が良好な同質材料で且つ硬度の異なって合成樹脂材、例えば、硬質ポリエチレン樹脂と軟質ポリエチレン樹脂等から形成しておいてもよい。
【0026】
軟質合成樹脂製内管1上に螺旋巻きしている上記硬質合成樹脂製帯状材3Aとしてはその一端部内面側に上記断面矩形状の肉厚リブ部3Bを一体に設けた形状に形成しているが、この肉厚リブ部3Bとして図4に示すように硬質合成樹脂製帯状材3A(この場合、全幅に亘って薄肉に形成している)とは別体の硬質合成樹脂製補強線材3B' から形成しておき、この硬質合成樹脂製補強線材3B' を管継手用管体Aにおける上記接続用管端部2、2間の軟質合成樹脂製内管1の外周面に一定のピッチでもって螺旋状に巻回、融着させて上記固定部4とし、この硬質合成樹脂製補強線材3B' 上に全幅に亘って薄肉に形成している上記硬質合成樹脂製帯状材3Aの一端部内面を融着、一体化させながら硬質合成樹脂製補強線材3B'と同一ピッチでもって螺旋巻きして、該硬質合成樹脂製帯状材3Aの幅方向の中間部内面で硬質合成樹脂製補強線材3B' 、3B' 間に露出している軟質合成樹脂製内管1の露出部1aを被覆すると共に、硬質合成樹脂製補強線材3B' と一体に固着している先に巻回した硬質合成樹脂製帯状材部3aの一端部上に次に巻回した硬質合成樹脂製帯状材部3aの他端部側の内面を摺動可能に重ね合わせて上記硬質合成樹脂製外殻3を形成しているものである。
【0027】
上記硬質合成樹脂製帯状材3Aにおける管軸方向の両端間の幅、即ち、両側長辺端縁間の幅Wは、上記硬質合成樹脂製帯状材3Aの肉厚リブ部3B又は硬質合成樹脂製補強線材3B' の螺旋巻きピッチPよりも大きい幅に形成されてあり、従って、硬質合成樹脂製帯状材3Aを上記肉厚リブ部3B又は硬質合成樹脂製補強線材3B' と同一ピッチでもって軟質合成樹脂製内管1上に螺旋巻きして硬質合成樹脂製外殻3を形成した形態においては、先に巻回した硬質合成樹脂製帯状材部3a上に次に巻回した硬質合成樹脂製帯状材部3aが管軸方向に巻きピッチPだけずれた状態で上述したように断面鱗状に重ね合わされた構造となっている。
【0028】
例えば、図1に示した管継手用管体Aにおいては、硬質合成樹脂製帯状材3Aの幅Wを巻きピッチP+肉厚リブ部3Bの幅に形成してあり、従って、先に巻回した硬質合成樹脂製帯状材部3aの肉厚リブ部3B上に次に巻回した硬質合成樹脂製帯状材部3aの先端部(他端部)が全面的に重なっている。一方、図4に示した管継手用管体Aにおいては硬質合成樹脂製帯状材3Aの幅Wを巻きピッチPの略2倍に形成されてあり、従って、先に巻回した硬質合成樹脂製帯状材部3aの一端部側(基端部側)の1/2幅部分上に次に巻回した硬質合成樹脂製帯状材部3aの他端部側(先端部側)の1/2幅部分が重なった状態となっている。さらに、この重なり合った部分は融着されておらず、互いにその対向面を摺動可能に密接した状態となっている。
【0029】
このように構成した管継手用管体Aは、例えば、図6に示すように、地中に埋設された硬質塩化ビニル樹脂管等の硬質合成樹脂製排水管C、C同士を接続する管継手として使用される。この際、管継手用管体Aによって接続すべき排水管C、Cの対向する開口端が同一軸線上に配設されていなくて、互いにその向き等が偏位していても、管継手用管体Aが硬質合成樹脂製帯状材部3aの肉厚リブ部3B、3B間、又は、硬質合成樹脂製補強線材3B' 、3B' 間に露出している可撓部1Aによって両端部の接続用管端部2、2を除く全長に亘って均一に屈曲させることができるから、上記両端部の接続用管端部2、2をそれぞれ対向する上記排水管C、Cの開口端部に簡単且つ正確に合致させて接続させることができる。
【0030】
この接続作業は、管継手用管体Aの接続用管端部2、2の外径が共に管体Aの外径に略等しく形成されている一方、上記排水管C、Cの開口端部の外径もこの管継手用管体Aの接続用管端部2、2の外径に等しく形成されている場合には、接続用管端部2、2の端面を排水管C、Cの対向する開口端面に突き合わせてこれらの開口端部の外周面間に短管部材を被せ、接着剤或いはシール材等を介して水密的に接続する。
【0031】
また、排水管C、Cの対向する開口端部が上記図6に示すように拡径端部C1、C1に形成されている場合には、これらの拡径端部C1、C1に接着剤或いはシール材等を介して管継手用管体Aの接続用管端部2、2をそれぞれ水密的に挿嵌させれば、この管継手用管体Aによって排水管C、C間を接続することができる。いずれにしても、管継手用管体Aの接続用管端部2、2の外周面が滑らかな硬質合成樹脂製短筒部3'によって形成されているので、この接続用管端部2、2をシール材を介して排水管C、Cの対向する開口端部間に確実且つ容易に水密的に接続することができると共に、この管継手用管体Aにおける軟質合成樹脂製内管1によって形成された内周面も全長に亘って滑らかであるから、排水の流動が円滑に行わせることができる。
【0032】
なお、管継手用管体Aの接続用管端部2、2としては、図7に示すように一方の接続用管端部2'を他方の接続用管端部2よりも大径の拡径管端部に形成しておいてもよく、さらには、これらの接続用管端部2'、2'を図8に示すように拡径管端部に形成しておいてもよい。このように構成した管継手用管体Aによれば、前者の場合、大小径の接続用管端部2'、2に雄管である排水管と雌管である排水管との開口端部をそれぞれ接着剤やシール材等を介して接続させることができ、後者の場合、拡径管端部2'、2'に排水管の対向する開口端部をそれぞれ接着剤やシール材等を介して内嵌させることにより接続させることができる。
【0033】
また、上記管継手用管体Aは、両端部に形成している剛直な接続用管端部2、2間の軟質合成樹脂製内管1を硬質合成樹脂製外殻3によって全長に亘り隙間なく被覆しているので、土砂等が軟質合成樹脂製内管1側に侵入するを確実に阻止することができ、従って、軟質合成樹脂製内管1が損傷するのを防止し得ると共にこの硬質合成樹脂製外殻3が良好な耐磨耗性を発揮し、さらに、該硬質合成樹脂製外殻3が硬質合成樹脂製帯状材3Aの肉厚リブ部3B、或いは、硬質合成樹脂製補強線材3B' と共に大きな耐圧強度を発揮して圧潰や変形が生じることなく長期の使用に供することができる。
【0034】
さらに、図3、図5に示すようにこの管継手用管体Aを円弧状に屈曲(湾曲)させると、軟質合成樹脂製内管1は容易に屈曲すると共にこの内管1と共に硬質合成樹脂製外殻3も一体に屈曲することになる。この際、硬質合成樹脂製外殻3の屈曲形態は、凸円弧状に屈曲した外側周壁部A1においては、該硬質合成樹脂製外殻3を形成している隣接する硬質合成樹脂製帯状材部3a、3aが互いに相反する方向に摺動する一方、凹円弧状に屈曲した内側周壁部A2においては、管軸方向に圧縮力が発生してその圧縮力により管軸方向に隣接する硬質合成樹脂製帯状材部3a、3aの肉厚リブ部3B、3B間、又は、硬質合成樹脂製補強線材3B' 、3B' 間が円弧長方向に収縮すると共にその収縮によって硬質合成樹脂製帯状材部3a、3a同士が一層、強固に圧着した状態となるものである。
【0035】
次に、このように構成した管継手用管体Aの製造方法を図9に基づいて簡単に説明すると、一定幅と厚みを有する半溶融状態の軟質塩化ビニル樹脂よりなる軟質合成樹脂製帯状材11を第1成形ノズル21から押し出しながら周知のように成形回転軸20の基端部上に、先行する帯状材部11a の一側部上に後続する帯状材部11a の他側部を重ね合わせて一体に融着させながら一定のピッチでもって螺旋状に巻回することによって軟質合成樹脂製内管1を形成していくと共に、この軟質合成樹脂製内管1上に、第2成形ノズル22から断面が矩形状(楕円形状であってもよい)の半溶融状態の硬質塩化ビニル樹脂よりなる補強線材3B' を押し出しながら、先に一巻き状に巻回した硬質合成樹脂製補強線材3B' に次に一巻き状に巻回する硬質合成樹脂製補強線材3B' を管軸方向に接合、融着させながら一定のピッチでもって螺旋状に巻回することにより、所定長さの硬質合成樹脂製筒部2Aを形成する。
【0036】
この硬質合成樹脂製筒部2Aが所定長さまで形成されると、上記第2成形ノズル22から押し出される硬質合成樹脂製補強線材3B' の押し出し量を少なくするか、或いは、第2成形ノズル22から押し出された硬質合成樹脂製補強線材3B' を適宜なガイド部材を通過させることによって幅狭くし、この幅狭い硬質合成樹脂製補強線材3B' を上記と同じピッチでもって軟質合成樹脂製内管1上に螺旋巻きしてこの硬質合成樹脂製補強線材3B' の内面を軟質合成樹脂製内管1に融着、固定4させることにより順次1巻状に巻着された隣接する補強線材部間に軟質合成樹脂製内管1の一部を露出させて可撓部1Aを形成する。
【0037】
さらに、第3成形ノズル23から硬質合成樹脂製補強線材3B' と同一材料よりなる半溶融状態の硬質合成樹脂製帯状材3Aを押し出してその一方の長辺縁部側の一端部内面を硬質合成樹脂製補強線材3B' 上に一体に融着させると共に他端部側を先に巻回した硬質合成樹脂製帯状材部3a上に融着させることなく重ね合わせながら硬質合成樹脂製補強線材3B' と同一ピッチでもって螺旋状に巻装することにより硬質合成樹脂製外殻3を形成するものである。
【0038】
この際、半溶融状の硬質合成樹脂製帯状材3Aを螺旋巻きする前に、第3成形ノズル23から押し出した該半溶融状の硬質合成樹脂製帯状材3Aを冷風の吹き付け等による冷却装置24を通過させて軟質合成樹脂製内管1上で帯状材部3a、3a同士を重ね合わせた時に互いに融着することなく螺旋状に巻回させると共に、その一端部内周面のみを加熱装置25によって加熱、溶融させて硬質合成樹脂製補強線材3B' に一体に融着させるものである。
【0039】
こうして、軟質合成樹脂製内管1の外周面に硬質合成樹脂製外殻3を設けてなる可撓性を有する所定長さの耐圧合成樹脂管部分を成形回転軸20上で成形したのち、再び、上記所定長さの硬質合成樹脂製筒部2Aを連続して成形し、この硬質合成樹脂製筒部2Aと上記可撓性を有する所定長さの耐圧合成樹脂管部分とを交互に連続的に成形する。
【0040】
そして、成形回転軸20から送り出される硬質合成樹脂筒部2Aを長さ方向の中央部を順次、切断することによって両端部に接続用管端部2、2を有し且つこれらの接続用管端部2、2間の管部が硬質合成樹脂製外殻3によって被覆された可撓性を有する剛性管部に形成されている管継手用管体Aを得るものである。
【0041】
この管継手用管体Aの接続用管端部2、2の外周面には上記硬質合成樹脂製外殻3の形成に使用した硬質合成樹脂製帯状材3Aが巻着しているので、該硬質合成樹脂製帯状材3Aを研削すると共に接続用管端部2、2の表面を滑らかな面に研磨する。この接続用管端部2、2の表面に対する研削、研磨作業は、これらの接続用管端部2、2となる上記成形回転軸20上で成形された硬質合成樹脂製筒部2Aに行えばよい。
【0042】
なお、以上の管継手用管体Aの製造方法においては、硬質合成樹脂製外殻3の成形に硬質合成樹脂製補強線材3B' を使用しているが、このような硬質合成樹脂製補強線材3B' を使用することなく、硬質合成樹脂製帯状材3Aの一端部内周面に肉厚リブ部3Bを一体に形成しながら成形ノズルから送りだし、この硬質合成樹脂製帯状材3Aの肉厚リブ部3Bを軟質合成樹脂製内管1の外周面に直接、融着させながら該硬質合成樹脂製帯状材3Aを一定のピッチでもって螺旋巻きしてもよい。また、肉厚リブ部3Bを設けておくことなく、全幅に亘って薄肉の硬質合成樹脂製帯状材3Aの一端部内周面を軟質合成樹脂製内管1の外周面に直接、融着させながら該硬質合成樹脂製帯状材3Aを一定のピッチでもって螺旋巻きしてもよい。また、硬質合成樹脂製帯状材の断面形状を上記以外の形状に形成しておいてもよい。
【0043】
また、上記管継手用管体Aの製造方法において、接続用管端部2として拡径管端部2'に形成するには、成形回転軸20上で上記硬質合成樹脂製筒部2Aを成形する際に、その成形部分の成形回転軸20上に硬質合成樹脂製筒部2Aと同一長さで且つ半割りの半円筒部材を組み合わせてなる成形円筒部材を分解自在に装着し、この成形円筒部材上に軟質合成樹脂製内管1を形成する一定幅と厚みを有する半溶融状態の軟質塩化ビニル樹脂よりなる軟質合成樹脂製帯状材11を上記同様にして螺旋巻きし、この軟質合成樹脂製帯状材11上に硬質合成樹脂製補強線材3B' を順次、対向側面を接合、融着させながら螺旋巻きして硬質合成樹脂製筒部を成形し、この硬質合成樹脂製筒部を二分割したのち、内部から上記成形円筒部材を引き抜くことによって形成することができる。
【0044】
なお、以上の管継手用管体Aの実施の形態においては、両端部の接続用管端部2、2間に形成している可撓性を有する硬質合成樹脂製外殻3は全長に亘って連続しているが、図10に示すように、中間部に接続用管端部2と同一構造の剛直管部5を形成した管体、即ち、上記管継手用管体Aを2本、一体に直列状に形成している構造の管継手用管体A’であっても本発明を満足させることができる。このような管継手用管体A’によれば、両端の接続用管端部2、2間に、2個所の可撓性を有する硬質合成樹脂製外殻3'、3'が形成されているので、管軸が互いに平行にして配管されている2本の硬質合成樹脂製埋設管同士の接続や、対向する開口端の管軸が僅かに左右にずれている場合においても容易に行えて利用範囲が広くなるものである。
【図面の簡単な説明】
【図1】 一部を省略した縦断側面図。
【図2】 管体全体の簡略側面図。
【図3】 屈曲させた状態の縦断側面図。
【図4】 別な実施の形態を示す一部を省略した縦断側面図。
【図5】 屈曲させた状態の縦断側面図。
【図6】 使用状態を示す簡略側面図。
【図7】 一端部に拡径管端部を形成している管体の簡略側面図。
【図8】 両端部に拡径管端部を形成している管体の簡略側面図。
【図9】 製造方法を説明するための要部の簡略側面図。
【図10】 本発明のさらに別な実施の形態を示す側面図。
【符号の説明】
A 管継手用管体
1 軟質合成樹脂製内管
1A 可撓部
1a 露出部
2 接続用管端部
3 硬質合成樹脂製外殻
3' 硬質合成樹脂製短筒部
3A 硬質合成樹脂製帯状材
3B' 硬質合成樹脂製補強線材
3a 硬質合成樹脂製帯状材部
4 固定部
[0001]
BACKGROUND OF THE INVENTION
The present invention is a flexible synthetic resin for pipe joints suitable for use as a joint pipe body such as a drain outlet and a drain pipe or as a joint pipe body between pipes such as underground buried pipes and electric wire protection pipes. The present invention relates to a pressure-resistant tubular body.
[0002]
[Prior art]
Conventionally, for example, as a short tube for connecting hard synthetic resin drainage pipes installed outdoors, a flexible pipe made of a corrugated pipe or a bellows pipe made of soft synthetic resin such as soft vinyl chloride resin. However, according to such a flexible tube, since the inner and outer peripheral surfaces are formed in a spiral or bellows-like uneven surface, not only smooth drainage is performed, but also in the recess. There is a problem that impurities or the like adhere and accumulate and cannot be used for a long time.
[0003]
In addition, when the flexible pipe is used for connection between underground pipes made of hard synthetic resin such as drain pipes buried in the ground, it is deformed into a flat shape due to earth pressure because it is inferior in pressure resistance, and fluid flow In addition to hindering, there is a possibility that damage or the like may occur in a short period of time, so it cannot be used.
[0004]
For this reason, a rigid tube made of hard synthetic resin may be used as the tube for connecting the underground pipes. In the case of a rigid pipe, the open ends of the underground pipes facing each other are pipes. If it is oriented in a direction parallel to or intersecting the axis, the underground pipes cannot be connected to each other, and there is a great problem in workability.
[0005]
Therefore, as a pipe for a joint between hard synthetic resin underground pipes, even if the opening ends of the underground pipes facing each other are displaced, the underground pipes that are bent freely and are opposed to both ends of the opening It is desirable to have flexibility that can match the open end of the pipe and excellent pressure strength that can withstand earth pressure, but it has not yet been put to practical use as a pipe for such a joint. There is no current situation.
[0006]
On the other hand, a synthetic resin pipe having flexibility and pressure strength has been developed, although it is not a joint pipe body between underground pipes. As such a pressure-resistant synthetic resin tube having flexibility, a helical reinforcement body made of a hard synthetic resin material is spirally wound around the outer peripheral surface of a soft synthetic resin hose at a constant pitch, and a flexible synthetic resin hose can be used. It is comprised so that the pressure-resistant intensity | strength by this spiral reinforcement body may be exhibited with flexibility (for example, refer patent document 1).
[0007]
[Patent Document 1]
JP-A-10-110869 (page 2, FIG. 1).
[0008]
[Problems to be solved by the invention]
However, according to the pressure-resistant synthetic resin tube, the spiral reinforcing body spirally wound around the outer peripheral surface of the soft synthetic resin hose is one end of the narrow bottom portion fused to the outer peripheral surface of the soft synthetic resin hose. Since it has a structure in which a gap is provided between the hook-shaped projecting portions of the adjacent spiral reinforcing bodies, the projecting portion extends from the base portion in the opposite direction to the bottom side portion. There is a risk that soil and sand may enter the space between the outer peripheral surface of the soft synthetic resin hose and the inner peripheral surface of the bowl-shaped protruding portion through the gap and damage the soft synthetic resin hose. In addition, there is a possibility that adhesion and deposition may impair the flexibility, and in addition, when another object is caught on the tip of the hook-shaped protruding portion during handling or construction, the spiral reinforcing body having the hook-shaped protruding portion If there is a risk of damage, handling should be careful There is a problem.
[0009]
Further, when this pressure-resistant synthetic resin tube is bent in an arc shape, on the side of the peripheral wall portion curved in a convex arc shape, the hook-like projecting portions in the adjacent spiral reinforcing bodies are further separated by a tensile force in the length direction. When the outer peripheral surface of the soft synthetic resin hose portion between the bottom portions of the adjacent spiral reinforcement body from the separated portion is exposed to the outside, and the exposed portion is buried by another object or in the ground, earth and sand, etc. May cause direct damage.
[0010]
Further, even if this pressure-resistant synthetic resin pipe is cut into a short shape and used as a pressure-resistant pipe body for a pipe joint, the spiral reinforcing body is wound around the outer peripheral surface. Even if the outer peripheral surface of the reinforcing body is fitted into the end of the underground pipe in a watertight manner, the water from the underground pipe leaks to the outside through the spiral groove formed between the spiral reinforcing bodies. Become. Therefore, it is necessary to bury the synthetic resin resin in the spiral groove portion of the spiral reinforcing body portion to be inserted into the end portion of the underground tube, and to smoothly finish the outer peripheral surface. There was a problem that it was difficult to finish accurately.
[0011]
The present invention has been made in view of the above problems, and its object is to have excellent pressure strength and wear resistance, exhibit good flexibility, and It is an object of the present invention to provide a synthetic resin pressure-resistant tubular body for a pipe joint that is difficult to cause damage and that is flexible and can be connected to a hard synthetic resin pipe such as a buried underground pipe with high accuracy in a watertight manner. .
[0012]
[Means for Solving the Problems]
In order to achieve the above object, the flexible synthetic resin pressure-resistant tubular body for a pipe joint according to the present invention has a constant thickness on the outer peripheral surfaces of both ends of the soft synthetic resin inner pipe as described in claim 1. The short tube portion made of hard synthetic resin is attached, and the inner and outer peripheral surfaces are formed on the connecting tube end portions having smoothness and rigidity, and the soft synthetic resin made between these connecting tube end portions is made. On the outer circumference of the inner pipe A hard synthetic resin reinforcing wire is spirally wound at a constant pitch, and on this hard synthetic resin reinforcing wire Rigid synthetic resin strip with constant width While gluing and integrating the inner surface of one end of the spiral at the same pitch as above, Wound first Made of hard synthetic resin Strip material part One end of Next rolled up Made of hard synthetic resin The strips are overlapped so as to be slidable with each other while being shifted by a certain width in the tube axis direction. By A hard synthetic resin outer shell is formed, and adjacent to the outer shell. Reinforced wire made of hard synthetic resin A flexible part is formed by a part of the inner tube made of soft synthetic resin exposed between the flexible part and the flexible part. Made of the above hard synthetic resin The entire surface is covered with the inner surface of the intermediate portion in the width direction of the belt-shaped material portion.
[0013]
In the pressure-resistant tubular body made of synthetic resin for a pipe joint having such a configuration, the invention according to claim 2 Of the pressure-resisting tube made of synthetic resin It is characterized in that at least one of the connecting pipe end portions formed at the both end portions is formed at the diameter expanding tube end portion.
[0014]
[Action and effect]
Outer peripheral surface excluding both ends of the inner tube made of soft synthetic resin A hard synthetic resin reinforcing wire is spirally wound at a constant pitch on the hard synthetic resin reinforcing wire. Rigid synthetic resin strip with constant width Inside of one end of Are fixed together by adhesion by fusion or the like, and the other end side of the next wound belt-like material portion is slidably superimposed on the fixed portion of the previously wound belt-like material portion Same as above Since the flexible portion is formed by a part of the inner tube made of the soft synthetic resin that is spirally wound with a pitch and is exposed between the fixed portions of the adjacent band-shaped material portions, both ends are formed by the flexible portion. When connecting the pipes made of hard synthetic resin with uniform and good flexibility on the whole, the open ends of these pipes are arranged on the same pipe axis. Even if not, both ends of the joint pipe can be easily and accurately matched to the open ends of the opposing pipes.
[0015]
Further, the cross section of the spiral flexible portion is not deformed into a buckling shape by the fixing portion of the hard synthetic resin strip wound spirally around the outer peripheral surface of the soft synthetic resin inner tube. It can be uniformly bent while being held, and drainage and the like can be smoothly distributed.
[0016]
In addition, the exposed portion of the soft synthetic resin inner tube forming the flexible portion of the tube is covered with the inner surface of the intermediate portion in the width direction of the hard synthetic resin strip-shaped material portion, and the inner portion made of the soft synthetic resin is covered. Adjacent hard synthetic resin strips spirally wound on the pipe are slidably overlapped with each other, so the soft synthetic resin inner tube is wound in this spiral The outer shell made of material covers and protects the entire surface without any gaps. Therefore, even if it is used as a pipe for a joint between underground pipes, it is uniform over the entire length by this hard synthetic resin outer shell. Exhibits wear resistance and pressure resistance, and the adjacent hard synthetic resin strips are overlapped in a cross-sectional shape without any gaps, so that earth and sand penetrate into the outer peripheral surface of the soft synthetic resin inner tube. There is no risk of damaging the inner tube made of soft synthetic resin. It is possible to provide a pressure-resistant synthetic resin pipe to be subjected to long-term use quality synthetic resin inner tube and fully protected.
[0017]
Further, only the inner peripheral surface of one end of the belt-shaped material forming the outer shell made of hard synthetic resin is spirally formed at a constant pitch on the outer peripheral surface of the inner tube made of soft synthetic resin. For wrapping hard synthetic resin reinforcing wire Adhering and fixing, and the overlapping part of the adjacent rigid synthetic resin strips are overlapped so as to be slidable in a cross-sectional scale without bonding together, so this pipe joint tube was bent Sometimes, the band-shaped material part made of hard synthetic resin that is superposed on the scale section is One end It can be bent smoothly while sliding in the tube axis direction with the fixed part as a fulcrum, and even when bent largely, the adjacent hard synthetic resin strips keep overlapping each other and are softly synthesized The resin inner pipe is protected, and a predetermined pressure strength can be maintained. Moreover, since the inner peripheral surface of the soft synthetic resin inner pipe is formed in a substantially flat surface over the entire length, the drainage and the like are smoothly distributed.
[0018]
Furthermore, the both ends of the synthetic resin pressure-resistant pipe body for pipe joints are attached to the outer peripheral surface of both ends of the soft synthetic resin inner tube with a hard synthetic resin short tube portion having a certain thickness, and the inner and outer peripheral surfaces are Since it is formed at the end of the connecting pipe that is smooth and rigid, when connecting the hard synthetic resin pipes such as underground pipes with this pipe joint pipe, the open ends of these pipes In addition, the pipe end portion of the pipe joint pipe body can be fitted inside or outside in a watertight manner with high accuracy and easily through an adhesive or a sealing material. In addition, when the pipe such as the underground pipe and the pipe end of the pipe joint pipe body have substantially the same outer diameter, the opening end face of the pipe end is provided on the opening end face of the pipe such as the underground pipe. A short tube member is put between the outer peripheral surfaces of the opening end portions in a butted manner, and can be connected in a watertight manner with high accuracy and easily via an adhesive or a sealing material.
[0019]
The hard synthetic resin outer shell covering the entire outer peripheral surface of the soft synthetic resin inner pipe is: As above, A hard synthetic resin reinforcing wire is spirally wound around the outer peripheral surface of the soft synthetic resin inner pipe between the connecting pipe ends at a constant pitch, and the hard synthetic resin reinforcing wire is made on the hard synthetic resin reinforcing wire. The inner surface of one end of the belt-like material is fused or bonded with an adhesive or the like, and then wound on one end of the hard synthetic resin-made belt-like material portion that has been spirally wound at the same pitch as described above and then wound. A hard synthetic resin outer shell is formed by slidably overlapping the other end of the rotated hard synthetic resin strip. Because of the inner tube made of soft synthetic resin Pipe body for pipe joints that is hard to be crushed and deformed by a rigid synthetic resin reinforcing wire spirally wound on the outer peripheral surface, and further increases pressure resistance and makes it even more uniform and exhibits good flexibility Can be obtained.
[0020]
In addition, if the thickness of the hard synthetic resin reinforcing wire is formed to be approximately the same as the thickness of the hard synthetic resin short tube portion forming the connecting pipe end, the hard synthetic resin reinforcing wire is softly synthesized. Rigid synthetic resin of the desired length by adhering the reinforcing wire part wound first on the inner pipe made of resin and the reinforcing wire part wound next to each other by fusion or the like while keeping the opposite end surfaces thereof in close contact with each other An adjacent reinforcing wire portion can be formed by spirally winding the reinforcing wire portion from the hard synthetic resin tubular portion onto the soft synthetic resin inner tube at a predetermined pitch. A tubular body in which a part of the soft synthetic resin inner tube that becomes a flexible portion is exposed can be continuously formed, and the tubular body for a pipe joint can be efficiently manufactured.
[0021]
Claim 2 According to the invention according to the present invention, since at least one of the connection pipe end portions formed at both ends of the pipe joint tube body is formed at the diameter expansion tube end portion, the diameter expansion tube is provided only at one end portion. By using the pipe joint tube forming the end, it is possible to securely connect the hard synthetic resin male pipe and female pipe in underground pipes, etc. By using the tubular body for a pipe joint that forms the pipe, it is possible to reliably connect the hard synthetic resin male pipes in the underground pipe or the like.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
Next, specific embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a vertical side view of a flexible synthetic resin pressure-resistant pipe body A (hereinafter referred to as a pipe joint pipe body A) having flexibility, and FIG. 2 is a side view of the pipe joint pipe body. A is a hard synthetic resin short tube portion made of a hard vinyl chloride resin having a constant thickness thicker than the inner tube 1 on both outer peripheral surfaces of the soft synthetic resin inner tube 1 having a predetermined length made of a soft vinyl chloride resin. 3 'is applied, and the inner and outer peripheral surfaces are smooth and rigid (rigidity) formed on connecting pipe end portions 2 and 2, and the softness between these connecting tube end portions 2 and 2 A rigid synthetic resin strip 3A made of hard vinyl chloride resin having a certain width is fixed to the outer peripheral surface of the synthetic resin inner pipe 1 by fusing the inner peripheral surface side of one end in the width direction, and the tip is fixed. Next, it is made of a hard synthetic resin wound in one turn on the fixed part 4 of the strip-shaped material part 3a wound in one turn. The width direction of the other end portion the inner surface of the Jozai portion 3a with a constant pitch while slidably superimposed sectional scaly form a hard synthetic resin shell 3 by spirally wound.
[0023]
It should be noted that the synthetic resins are bonded and integrated, for example, the rigid synthetic resin short tube portion 3 'is bonded onto the soft synthetic resin inner tube 1 or is made of a hard synthetic resin. Strip material Adhesion on the inner peripheral surface side of 3A, or adhesion of one end of the hard synthetic resin strip 3A wound next onto the fixed portion 4 (thick rib portion 3B described later) of the hard synthetic resin strip 3A Etc. are performed by fusion of synthetic resin, but may be performed using an adhesive. However, in the following description, it will be described as fusion.
[0024]
In the hard synthetic resin strip 3A forming the hard synthetic resin outer shell 3, the inner surface of one end in the width direction fixed to the outer peripheral surface of the soft synthetic resin inner tube 1 is a thick rib portion. The other end of the thin synthetic resin strip 3A that is formed on 3B and then wound on the thick rib 3B is overlapped without being fused, and therefore adjacent to the tube axis direction. A portion of the soft synthetic resin inner tube 1 is exposed between the thick rib portions 3B and 3B to be exposed 1a, and this exposed portion 1a is formed in a continuous spiral shape in the tube axis direction so that the flexible portion of the tube A 1A is formed. Further, the exposed portion 1a of the soft synthetic resin inner tube 1 forming the flexible portion 1A is formed of the hard synthetic resin strip-shaped material portion 3a existing between the outer peripheral surfaces of the adjacent thick rib portions 3B and 3B. It is covered with the inner surface of the intermediate portion in the width direction (tube axis direction).
[0025]
The soft synthetic resin inner tube 1 and the hard synthetic resin outer shell 3 are made of soft and hard vinyl chloride resin, respectively, but are made of other homogeneous materials with good adhesion and different hardness. You may form from a resin material, for example, a hard polyethylene resin, a soft polyethylene resin, etc.
[0026]
The hard synthetic resin strip 3A spirally wound on the soft synthetic resin inner tube 1 is formed in a shape in which the thick rib portion 3B having a rectangular cross section is integrally provided on the inner surface of one end thereof. However, as this thick rib portion 3B, as shown in FIG. 4, a hard synthetic resin reinforcing wire 3B separate from the hard synthetic resin strip 3A (in this case, it is formed thinly over the entire width). The hard synthetic resin reinforcing wire 3B 'is formed at a constant pitch on the outer peripheral surface of the soft synthetic resin inner pipe 1 between the connecting pipe end portions 2 and 2 in the pipe joint pipe body A. Thus, the fixed portion 4 is wound and fused spirally to form the fixed portion 4, and the inner surface of one end of the hard synthetic resin strip 3A formed thinly over the entire width on the hard synthetic resin reinforcing wire 3B '. Are fused and integrated, and spirally wound at the same pitch as the hard synthetic resin reinforcing wire 3B ′, Cover the exposed portion 1a of the soft synthetic resin inner pipe 1 exposed between the hard synthetic resin reinforcing wires 3B 'and 3B' on the inner surface of the intermediate portion in the width direction of the synthetic resin strip 3A and hard composite On the other end side of the hard synthetic resin strip 3a wound next on one end of the previously wound hard synthetic resin strip 3a that is fixed integrally with the resin reinforcing wire 3B '. The hard synthetic resin outer shell 3 is formed by slidably superimposing inner surfaces.
[0027]
The width between both ends in the tube axis direction of the hard synthetic resin strip 3A, that is, the width W between both long side edges is the thick rib portion 3B of the hard synthetic resin strip 3A or the hard synthetic resin It is formed with a width larger than the spiral winding pitch P of the reinforcing wire 3B ', and therefore the hard synthetic resin strip 3A is soft with the same pitch as the thick rib portion 3B or the hard synthetic resin reinforcing wire 3B'. In the form in which the hard synthetic resin outer shell 3 is formed by spirally winding on the synthetic resin inner pipe 1, the hard synthetic resin is then wound on the hard synthetic resin strip 3 a previously wound. As described above, the strip-shaped material portion 3a is superposed in a cross-sectional scale shape in a state where the band-shaped material portion 3a is shifted by the winding pitch P in the tube axis direction.
[0028]
For example, in the pipe body A for a pipe joint shown in FIG. 1, the width W of the hard synthetic resin strip 3A is formed to be the winding pitch P + the width of the thick rib portion 3B, and is therefore wound first. The distal end portion (the other end portion) of the hard synthetic resin strip member 3a wound next on the thick rib portion 3B of the hard synthetic resin strip member 3a entirely overlaps. On the other hand, in the pipe joint tube A shown in FIG. 4, the width W of the hard synthetic resin strip 3A is formed to be approximately twice the winding pitch P, and therefore, the hard synthetic resin wound earlier is made. 1/2 width on the other end side (tip end side) of the rigid synthetic resin band member 3a wound next on the 1/2 width portion on the one end side (base end side) of the band-like material portion 3a It is in a state where the parts overlap. Further, the overlapping portions are not fused and are in close contact with each other so that the opposing surfaces can slide.
[0029]
As shown in FIG. 6, for example, the pipe body A for a pipe joint configured as described above is a pipe joint that connects the hard synthetic resin drain pipes C and C such as hard vinyl chloride resin pipes embedded in the ground. Used as. At this time, even if the opposite open ends of the drain pipes C, C to be connected by the pipe joint tube A are not arranged on the same axis and their directions are deviated from each other, The tube A is connected at both ends by the flexible portion 1A exposed between the thick rib portions 3B and 3B of the hard synthetic resin strip material portion 3a or between the hard synthetic resin reinforcing wires 3B 'and 3B'. Since it can be bent uniformly over the entire length excluding the pipe end portions 2 and 2, the connecting pipe end portions 2 and 2 at the both end portions can be easily formed at the opening end portions of the drain pipes C and C facing each other. And it can be made to match exactly and connect.
[0030]
In this connection work, both the outer diameters of the connecting pipe ends 2 and 2 of the pipe joint pipe A are formed to be substantially equal to the outer diameter of the pipe A, while the drain pipes C and C are open end parts. The outer diameter of the connecting pipe ends 2 and 2 of the pipe joint pipe body A is equal to the outer diameter of the connecting pipe ends 2 and 2. A short tube member is placed between the outer peripheral surfaces of these opening end portions so as to face the opening end surfaces facing each other, and watertight connection is made via an adhesive or a sealing material.
[0031]
Further, when the opening ends facing the drain pipes C and C are formed at the enlarged diameter ends C1 and C1, as shown in FIG. 6, the adhesive or the If the connecting pipe ends 2 and 2 of the pipe joint pipe body A are inserted in a watertight manner through a sealing material or the like, the drain pipes C and C are connected by the pipe joint pipe body A. Can do. In any case, since the outer peripheral surfaces of the connecting pipe end portions 2 and 2 of the pipe joint pipe body A are formed by the smooth rigid synthetic resin short tube portion 3 ', the connecting pipe end portion 2 and 2 can be reliably and easily water-tightly connected between the opening ends of the drainage pipes C and C through a sealing material, and the soft synthetic resin inner pipe 1 in the pipe joint A is used. Since the formed inner peripheral surface is also smooth over the entire length, the drainage can flow smoothly.
[0032]
As shown in FIG. 7, the connecting pipe end portions 2, 2 of the pipe joint tube A have one connecting pipe end portion 2 ′ having a larger diameter than the other connecting pipe end portion 2. The connecting pipe ends 2 ′ and 2 ′ may be formed at the end of the expanded pipe as shown in FIG. According to the pipe joint tube A configured in this way, in the former case, open end portions of a large and small diameter connecting pipe end portion 2 ', 2 and a drain pipe which is a male pipe and a drain pipe which is a female pipe. Can be connected to each other via an adhesive or a sealing material. In the latter case, the opposite ends of the drain pipes are connected to the diameter-expanded pipe ends 2 ′ and 2 ′ via an adhesive or a sealing material, respectively. Can be connected by fitting them inside.
[0033]
Further, the pipe joint tube A includes a rigid synthetic resin inner pipe 1 between the rigid connecting pipe end portions 2 and 2 formed at both ends, and a hard synthetic resin outer shell 3 which is a gap over the entire length. Therefore, it is possible to reliably prevent the earth and sand from entering the soft synthetic resin inner pipe 1 side, and therefore, it is possible to prevent the soft synthetic resin inner pipe 1 from being damaged and this hard The synthetic resin outer shell 3 exhibits good wear resistance, and the hard synthetic resin outer shell 3 is a thick synthetic resin strip 3A thick rib portion 3B or a hard synthetic resin reinforcing wire. Along with 3B ', it exerts a large pressure resistance and can be used for a long time without causing crushing or deformation.
[0034]
Further, as shown in FIGS. 3 and 5, when this pipe joint tube A is bent (curved) in an arc shape, the soft synthetic resin inner pipe 1 is easily bent and the inner pipe 1 and the hard synthetic resin are bent. The outer shell 3 is also bent together. At this time, the bending form of the hard synthetic resin outer shell 3 is such that, in the outer peripheral wall portion A1 bent into a convex arc shape, the adjacent hard synthetic resin belt-shaped material portion forming the hard synthetic resin outer shell 3 is formed. 3a, 3a slides in directions opposite to each other, while the inner peripheral wall portion A2 bent in a concave arc shape generates a compressive force in the tube axis direction, and the hard synthetic resin adjacent to the tube axis direction by the compressive force Between the thick rib portions 3B and 3B of the strip-shaped material portions 3a and 3a, or between the hard synthetic resin reinforcing wire rods 3B 'and 3B', contracts in the arc length direction, and the contraction of the rigid synthetic resin strip-shaped material portion 3a , 3a will be in a state where they are further firmly pressed together.
[0035]
Next, the manufacturing method of the pipe joint tube A configured as described above will be briefly described with reference to FIG. 9. A strip material made of a soft synthetic resin made of a soft vinyl chloride resin in a semi-molten state having a certain width and thickness will be described. As is well known, while extruding 11 from the first molding nozzle 21, the other side portion of the following strip-like material portion 11 a is superimposed on one side portion of the preceding strip-like material portion 11 a on the base end portion of the molding rotary shaft 20. The inner tube 1 made of soft synthetic resin is formed by spirally winding at a constant pitch while being fused together, and the second molding nozzle 22 is formed on the inner tube 1 made of soft synthetic resin. A rigid synthetic resin reinforcing wire 3B ′ wound in a single roll while extruding a reinforcing wire 3B ′ made of hard polyvinyl chloride resin in a semi-molten state with a rectangular cross section (may be elliptical) Next, a hard synthetic resin reinforcing wire 3B 'wound in a single roll Are joined and fused in the direction of the tube axis while being spirally wound at a constant pitch, thereby forming a hard synthetic resin cylindrical portion 2A having a predetermined length.
[0036]
When the hard synthetic resin cylinder portion 2A is formed to a predetermined length, the amount of extrusion of the hard synthetic resin reinforcing wire 3B ′ extruded from the second molding nozzle 22 is reduced, or the second molding nozzle 22 The extruded hard synthetic resin reinforcing wire 3B 'is narrowed by passing through an appropriate guide member, and the soft synthetic resin inner tube 1 having the same pitch as above is used to narrow the narrow hard synthetic resin reinforcing wire 3B'. The inner surface of this hard synthetic resin reinforcing wire 3B 'is spirally wound up and fused and fixed 4 to the inner tube 1 made of soft synthetic resin. A flexible portion 1A is formed by exposing a part of the soft synthetic resin inner tube 1.
[0037]
Further, a semi-molten hard synthetic resin strip 3A made of the same material as the hard synthetic resin reinforcing wire 3B 'is extruded from the third molding nozzle 23, and the inner surface of one end portion on one long side is hard synthesized. The rigid synthetic resin reinforcing wire 3B ′ is superposed without being fused on the rigid synthetic resin strip 3a which is integrally fused on the resin reinforcing wire 3B ′ and the other end is wound first. The hard synthetic resin outer shell 3 is formed by spirally winding with the same pitch.
[0038]
At this time, before the semi-molten hard synthetic resin strip 3A is spirally wound, the semi-molten hard synthetic resin strip 3A extruded from the third molding nozzle 23 is cooled by a cooling device 24 by blowing cold air or the like. When the belt-like material portions 3a and 3a are superposed on each other on the inner tube 1 made of soft synthetic resin, they are spirally wound without being fused to each other, and only the inner peripheral surface of one end thereof is heated by the heating device 25. It is heated and melted and fused integrally to the hard synthetic resin reinforcing wire 3B ′.
[0039]
In this way, after forming a flexible pressure-resistant synthetic resin pipe portion having a predetermined length and having a flexible synthetic resin outer shell 3 on the outer peripheral surface of the soft synthetic resin inner pipe 1 on the molding rotary shaft 20, again. The hard synthetic resin cylindrical portion 2A having the predetermined length is continuously formed, and the rigid synthetic resin cylindrical portion 2A and the flexible pressure resistant synthetic resin pipe portion having the predetermined length are alternately and continuously formed. To form.
[0040]
Then, the rigid synthetic resin cylinder portion 2A fed out from the molding rotary shaft 20 is sequentially cut at the central portion in the length direction so as to have connecting tube end portions 2 and 2 at both ends, and these connecting tube ends. A pipe joint tubular body A is obtained in which a pipe part between the parts 2 and 2 is formed on a flexible rigid pipe part covered with a hard synthetic resin outer shell 3.
[0041]
Since the hard synthetic resin strip 3A used for forming the hard synthetic resin outer shell 3 is wound around the outer peripheral surfaces of the connecting pipe ends 2, 2 of the pipe joint tube A, The hard synthetic resin strip 3A is ground and the surfaces of the connecting pipe ends 2 and 2 are polished to a smooth surface. Grinding and polishing operations on the surfaces of the connecting pipe end portions 2 and 2 are performed on the hard synthetic resin cylindrical portion 2A formed on the molding rotary shaft 20 to be the connecting pipe end portions 2 and 2. Good.
[0042]
In addition, in the manufacturing method of the pipe joint pipe A described above, the hard synthetic resin reinforcing wire 3B ′ is used for forming the hard synthetic resin outer shell 3, but such a hard synthetic resin reinforcing wire is used. Without using 3B ', the thick rib portion 3B is fed from the molding nozzle while integrally forming the thick rib portion 3B on the inner peripheral surface of one end of the hard synthetic resin strip 3A, and the thick rib portion of this hard synthetic resin strip 3A The hard synthetic resin strip 3A may be spirally wound at a constant pitch while 3B is directly fused to the outer peripheral surface of the soft synthetic resin inner tube 1. Further, without providing the thick rib portion 3B, the inner peripheral surface of one end portion of the thin hard synthetic resin strip-like material 3A is fused directly to the outer peripheral surface of the soft synthetic resin inner tube 1 over the entire width. The hard synthetic resin strip 3A may be spirally wound at a constant pitch. Moreover, you may form the cross-sectional shape of a hard synthetic resin strip | belt-shaped material in shapes other than the above.
[0043]
In addition, in the method of manufacturing the pipe joint tube A, the hard synthetic resin cylindrical portion 2A is molded on the molding rotating shaft 20 in order to form the expanded pipe end 2 'as the connecting pipe end 2. At the time of molding, a molded cylindrical member composed of a combination of a half-cylindrical member having the same length as that of the hard synthetic resin cylindrical portion 2A is removably mounted on the molding rotary shaft 20 of the molded portion. A soft synthetic resin strip 11 made of a soft vinyl chloride resin in a semi-molten state having a certain width and thickness, which forms the soft synthetic resin inner tube 1 on the member, is spirally wound in the same manner as described above, and this soft synthetic resin The rigid synthetic resin reinforcing wire 3B 'is sequentially wound on the strip 11 and spirally wound with the opposite side surfaces joined and fused to form a rigid synthetic resin cylinder, and the rigid synthetic resin cylinder is divided into two parts. After that, by forming the molded cylindrical member from the inside It can be.
[0044]
In the above-described embodiment of the pipe joint tube A, the flexible hard synthetic resin outer shell 3 formed between the connecting pipe ends 2 and 2 at both ends extends over the entire length. However, as shown in FIG. 10, a pipe having a rigid pipe portion 5 having the same structure as that of the connecting pipe end portion 2 in the middle portion, that is, two pipe fitting pipes A, The present invention can be satisfied even with the pipe joint tube A ′ having a structure formed integrally in series. According to such a pipe joint tube A ′, two flexible synthetic resin outer shells 3 ′ and 3 ′ are formed between the connecting pipe ends 2 and 2 at both ends. Therefore, it is easy to connect two hard synthetic resin buried pipes that are piped with their pipe axes parallel to each other, and even when the pipe axis at the opposite open end is slightly displaced from side to side. The range of use is widened.
[Brief description of the drawings]
FIG. 1 is a longitudinal side view with a part omitted.
FIG. 2 is a simplified side view of the entire tubular body.
FIG. 3 is a longitudinal side view of the bent state.
FIG. 4 is a vertical sectional side view showing another embodiment with a part thereof omitted.
FIG. 5 is a longitudinal side view of the bent state.
FIG. 6 is a simplified side view showing a use state.
FIG. 7 is a simplified side view of a tubular body having an enlarged diameter pipe end portion at one end portion.
FIG. 8 is a simplified side view of a tubular body in which a diameter-expanded pipe end is formed at both ends.
FIG. 9 is a simplified side view of the main part for explaining the manufacturing method.
FIG. 10 is a side view showing still another embodiment of the present invention.
[Explanation of symbols]
A Pipe body for fittings
1 Inner tube made of soft synthetic resin
1A flexible part
1a Exposed area
2 Pipe end for connection
3 Outer shell made of hard synthetic resin
3 'short tube made of hard synthetic resin
3A Band made of hard synthetic resin
3B 'Reinforced wire made of hard synthetic resin
3a Band made of hard synthetic resin
4 fixed parts

Claims (2)

軟質合成樹脂製内管の両端部外周面に一定厚みを有する硬質合成樹脂製短筒部を被着して内外周面が滑らかで且つ剛性を有する接続用管端部に形成していると共に、これらの接続用管端部間の上記軟質合成樹脂製内管の外周面に硬質合成樹脂製補強線材を一定のピッチでもって螺旋状に巻着してあり、この硬質合成樹脂製補強線材上に一定幅を有する硬質合成樹脂製帯状材の一端部内面を接着、一体化させながら上記と同一ピッチで螺旋巻きして、先に巻回した硬質合成樹脂製帯状材部の一端部上に次に巻回した硬質合成樹脂製帯状材部を管軸方向に一定幅、ずらした状態で互いに摺動可能に重ね合わせることにより硬質合成樹脂製外殻を形成してあり、さらに、隣接する硬質合成樹脂製補強線材間に露出している軟質合成樹脂製内管の一部によって可撓部を形成していると共に、この可撓部を上記硬質合成樹脂製帯状材部の幅方向の中間部内面によって全面的に被覆していることを特徴とする可撓性を有する管継手用合成樹脂製耐圧管体。A hard synthetic resin short tube portion having a certain thickness is attached to the outer peripheral surfaces of both ends of the soft synthetic resin inner tube, and the inner and outer peripheral surfaces are formed on the connecting tube end portion which is smooth and rigid, A hard synthetic resin reinforcing wire is spirally wound around the outer peripheral surface of the soft synthetic resin inner tube between the connecting pipe end portions at a constant pitch. On the hard synthetic resin reinforcing wire The inner surface of one end of a hard synthetic resin strip having a certain width is spirally wound at the same pitch as above while adhering and integrating the inner surface of the hard synthetic resin strip, and then on one end of the previously wound hard synthetic resin strip. wrapping hard synthetic resin strip material portion the tube axis direction at a constant width, Yes to form a hard synthetic resin shell by Rukoto allowed slidably overlapped with each other in a staggered state, further, the adjacent hard synthetic some of the soft synthetic resin inner tube which is exposed between the resin reinforcing wire member Accordingly tube having together forming the flexible portion, the flexible, characterized in that it is entirely covered with the flexible portion by the width direction of the intermediate inner surface of the hard synthetic resin strip material portion Synthetic resin pressure tube for fittings. 接続用管端部の少なくとも一方を、拡径管端部に形成していることを特徴とする請求項に記載の可撓性を有する管継手用合成樹脂製耐圧管体。2. The flexible synthetic resin pressure-resistant pipe for a pipe joint according to claim 1 , wherein at least one of the connecting pipe ends is formed at an enlarged diameter pipe end.
JP2002356810A 2002-12-09 2002-12-09 Synthetic resin pressure-resistant pipe body for flexible pipe joints Expired - Fee Related JP4357831B2 (en)

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JP2008256013A (en) * 2007-04-02 2008-10-23 Evuc Kk Synthetic resin hose having joint portion at each end, and its manufacturing method
JP4911771B2 (en) * 2007-05-14 2012-04-04 エバック株式会社 Synthetic resin pipe with joints at both ends
JP5078430B2 (en) * 2007-05-16 2012-11-21 アキレス株式会社 Flexible pipe fittings
JP5007165B2 (en) * 2007-07-03 2012-08-22 エバック株式会社 Synthetic resin joint pipe and manufacturing method thereof

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