JP2004018853A - Coke oven cover for accelerating temperature rise near coke carbonization oven cover - Google Patents
Coke oven cover for accelerating temperature rise near coke carbonization oven cover Download PDFInfo
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Abstract
Description
【0001】
【発明の属する技術分野】
本発明は、コークスを製造するコークス炉の炭化室(炉)の出入口(炉蓋)近傍部に装入された石炭粒子を昇温しコークス化を促進する、コークス炉蓋に関するものである。
【0002】
【従来の技術】
コークス炉において、炭化炉の出入口を開閉する炉蓋は 炭化炉内に装入された石炭粒子を900℃以上の高温度で乾留するコークスの製造条件から、シール性が高く、かつ高熱に耐えられる構造物が要求されている。例えば特公昭60−25072号公報や実開平5−56940号公報など多くの特許公報で掲載される様に、炭化炉の出入口を大きな重量の耐火煉瓦で封印すると共に、その周辺部をナイフエッジ状断面の押圧条片でシールする、密閉式の構造物がある。炉蓋は、剛強な鋼鉄製フレーム構造に作られている。しかしながら、厚さ400mm程度の大きな重量の耐火煉瓦は、炭化炉に隣接する加熱室(炉)から石炭粒子を乾留するために供給された高温度の熱を吸熱し、その上コークスを取出(窯出)して次の石炭粒子を装入した後出入口を閉塞し、昇温開始する際もかなりの熱を吸収する。このため、炭化炉の出入口すなわち炉蓋近傍部に装入された石炭粒子は、充分な乾留温度と乾留時間が得られない不良コークスのまま、他の乾留コークスと共に窯出しされ、コークスの歩留低下を来す。さらには、不良コークスが乾留コークスの品質劣化を招く原因からコークス選別作業を行わねばならないなど、生産性に大きく影響する問題があった。
【0003】
この様な問題を解消する理由から、炭化炉内の熱効率を向上するコークス炭化炉蓋の開発が多く試みられ、多くの特許公報ある。例えば特公平3−40074号公報(昭和55年出願)には「炭化室の装入物から生成する熱い気体を、該装入物と接触する少なくとも一つの扉の熱伝導性金属隔壁で、炭化室の内部と分離する扉の中の垂直な通路を通して送気管へ送り、該気体の通路での上昇と該隔壁の熱伝導性によって、該隔壁を介して該隔壁に接触する上記装入物の上方末端領域に該気体の熱の一部を移して該装入物をコークス化する方法」が開示されている。この方法に基づいて開発されたのが特公昭61−49353号公報(昭和57年出願)で、「炉内側にスペーサ片を介してコーキングプレートを結合した個々の遮蔽部材を重なり合う様に設けた炉内発生ガス通過用の遮蔽体を取り付けたコークス炉蓋」がある。さらに特開昭62−72782号公報(昭和60年出願)には「遮蔽体を、高さ方向に区分されたU字状断面をもつ複数の遮蔽板で構成した、コークス炉の炉蓋」、実公平6−43146号公報には「金属製ガス通路遮蔽体のコークス炉壁に対向する両側に、耐熱性で可撓性を有するパッキンを取付けたコークス炉の炉蓋」、特許第2894065号公報には「金属製のガス通路構成部材の装入炭に接する部分の内面を、温度差の大きい気体との接触から保護する断熱材で被覆した、コークス炉の炉蓋」、さらにはガス通路を構成するコーキングプレートに、厚さ25mm以下のセラミックスを使用する「実開平2−69946号公報」、酸化亜鉛あるいはアルミナファイバーを含有するコーディエライト複合体セラミックスを使用する「実開平3−18150号公報」など、多くのコークス炉蓋構造が特許公報によって開示されている。
【0004】
【発明が解決しようとする課題】
この様に炉内発生ガスを通過させる空間ボックス型の遮蔽体技術の出現によって、高温度の熱を保有する炉内発生ガスの熱損失は、それ以前の炉蓋に較べ、著しく軽減されている。しかしながら、実用化に供されていないのが現状である。その理由は定かではないが、本発明者らの推測によると、次の様な問題があるものと考えられる。実開平1−147236号公報の様に「断熱板の炉内側に炉内発生ガスを通過させる遮蔽体を設け、その炉内側に耐火煉瓦の内張りを施した炭化炉」では、炉内発生ガスの高い保有熱を効果的に使用しているが、耐火煉瓦の吸熱量が依然と大きいため、炉蓋近傍部に装入された石炭粒子の加熱温度が上らず、不良コークスが製造される問題がある。さらに、炉蓋開閉作業の際に耐火煉瓦が何かに衝突して一部を剥離する問題、剥離した耐火煉瓦の破片がコークスに混ざり込む問題があるものと考えられる。
【0005】
また、上記した特公平3−40074号公報などの様にガス通気口の小さい遮蔽体では、炉内発生ガスの流通量が制限されるため、遮蔽体内の温度が低く、炉蓋近傍部の石炭粒子の加熱温度もそれ程上昇されない問題がある。また遮蔽体が巾広い金属板の遮蔽部材で製作されているため、遮蔽部材がコークスを窯出し毎に繰り返される高温度(膨脹)から急冷(収縮)される際に過大な熱応力の影響を受けて歪に変形し、ガス通気口を閉塞しあるいは十層狭める問題がある。さらに乾留中に生成した泥状のタールが通気口に流れ込んで凝固し閉塞する問題、変形やタールが密着して閉塞された通気口の開口作業や浄化作業を高い熱を保有する環境の中で手短に行わねばならない問題など、これから解決しなければならない多くの問題を抱えているものと考えられる。
【0006】
本発明者らは、上記の様に今日まで多く開発された遮蔽体が使用されない理由と問題点を探索し、さらにその問題点を解消したコークス炉蓋を提供する事を目的に実験と検討を重ねた結果、金属製の遮蔽用短冊部材で左右に微小な通気用間隙を設けて縦横に並べて遮蔽壁とする構造の炉内発生ガス回遊隔離室を炭化炉側に内設する事によって、炭化炉内で発生した高温度の熱を保有する炉内発生ガスが、石炭粒子間を通って該ガス回遊隔離室へ流動する際に、炉蓋近傍部に装入された石炭粒子を加熱する。また高温度の炉内発生ガスは、遮蔽用短冊部材の左右に設けた微小な通気用間隙から何の流動制御を受ける事もなく流入し、炉内発生ガス回遊隔離室を高温度に昇温し、高温度になった該ガス回遊隔離室の熱が、遮蔽壁を通して炉蓋近傍部の石炭粒子を間接的に加熱する事を知見した。さらに炉内発生ガス回遊隔離室の機能を長期間維持するためには、縦方向に並べられた遮蔽用短冊部材の膨脹で起こる形状変化を回避するために、、該遮蔽用短冊部材の上下端部を摺動可能に重ね合わせると共に、さらに装入石炭の不均一な押圧力や加熱温度差で起こる不均一な熱応力(引張張応力と収縮応力)による遮蔽用短冊部材の部分的な変形や揺動を防止するために、遮蔽用短冊部材の重ね合わせ側の上下端部を係合状態に設ける事が必要であると知見した。
【0007】
【課題を解決するための手段】
本発明はこれらの知見に基づいて構成したもので、その要旨は、石炭粒子を装入する炭化炉の炉口枠に押圧するシールプレートを介して炭化炉の出入口を開閉する炉蓋構造体の炉内側に、断熱ボックスを設け、さらに該断熱ボックスの炉高方向を複数段に分割する位置に間隔横体枠を設けると共に、該間隔横体枠の上下離隔間で石炭粒子浸入遮蔽用短冊板を左右に微小な通気用隙間を設けて縦横に並列しかつ該石炭粒子浸入遮蔽用短冊板の上方端部を間隔横体枠に遊動可能に吊設し、さらに上段側石炭粒子侵入遮蔽用短冊板の下方端部と下段側石炭粒子浸入遮蔽用短冊板の上方端部の接合側を切欠断面形状で摺動可能に重合しかつ重合する接合面の一側には炉蓋側へ指向する継手用切込溝を設け他側には該継手用切込溝に遊嵌可能な継手用突起状物を設けた無底構造の炉内発生ガス回遊隔離室を取付けて構成したコークス炭化炉炉蓋近傍部の昇温促進用コークス炉蓋である。
【0008】
【発明の実施の形態】
以下、本発明について図面を参照しながら、詳細に説明する。
図1は、本発明の一実施例で、炉高方向の断面図を示す。図2は、図1のZ−Z線断面の一部を省略した拡大斜視図を示す。図1および図2において、1は、コークス炉の炭化炉である。2は、炭化炉1に装入された石炭粒子である。3は炉蓋構造体で、炭化炉1の出入口4を開閉するものである。炉蓋構造体3は、炉体フレームとその他必要な部分にフランジ部材で補強した鋼鉄製枠体フレーム5の炭化炉側に、炭化炉1の炉口枠6を押圧する肉薄なシールプレート7を介して炭化炉1の出入口4を開閉する構造に組立てられている。8は閂で、鋼鉄製枠体フレーム5を炭化炉1の出入口4に強く押圧し締結するもので、圧縮バネや螺子ボルトなどの締結用部材を組合わせて構成されている。またシールプレート7の周縁部には、ナイフエッジ断面形状のフランジ部材9を接合すると共に、該フランジ部材9を押圧するシリンダーやバネなどを使用した進退自在な押圧治具10が設けられている。すなわち、本発明における炉蓋構造体3は、炭化炉1の出入口4を閉塞し、また炉蓋構造体3進退駆動操作によって出入口4を開閉する構造に設けられている。
【0009】
11は、断熱ボックスである。断熱ボックス11は、金属製の耐熱ボックス12にアルミナシリケート、イソライト類、カーボンウッド、セラミックス材など一般に使用される断熱効果の高い耐火断熱材を充填したもので、シールプレート7を介して炉体構造体3に、また炉内プレート13とシールプレート7あるいはさらにスライドプレート14を介して炉体構造体3に設けられる。図2は、断熱ボックス11を炉内プレート13とシールプレート7さらにスライドプレート14を介して炉体構造体3に、ボルト継手(図示せず)で取付けた場合の一実施例を示す。すなわち、断熱ボックス11は、シールプレート7を熱から防護すると共に、炉体構造体3に伝熱して放出する熱を防止し、炭化炉1の炉蓋側を循環する炉内発生ガスが高温度の熱を維持する作用効果を奏するものである。
【0010】
さらに本発明においては、上記の様な構造に組立てられた炉体構造体3の炉内側に、炭化炉1で発生した高温度の炉内発生ガスを流通(回遊)する無底構造の炉内発生ガス回遊隔離室15を設ける。
無底構造の炉内発生ガス回遊隔離室15は、炉高方向を複数段に分割する位置に袋状、筒状などの抱持形状あるいは任意な形状の中空フレーム部材に加工また組立てられて装入石炭2の押圧力やその他の外圧に変形する事のない耐熱性の鋼鉄製あるいはその他耐熱性金属材料製の間隔横体枠16を断熱ボックス11に取付けると共に、間隔横体枠16に、同様の該材料からなる石炭粒子侵入遮蔽用短冊板17の左右に微小な通気用の間隙18を設けて縦横に配列し、かつ該遮蔽用短冊板17の上方側がボルトやその他の係合具19を介して揺動可能に吊設されている。さらに上下に配列された石炭粒子侵入遮蔽用短冊板17の継手側すなわち上下端部は、図3に斜視図また図4にその透視斜視図で示す様に、上段側石炭粒子浸入遮蔽用短冊板17Aの下方端部と下段側石炭粒子浸入遮蔽用短冊板17Bの上方端部の接合側を切欠断面形状で摺動可能に重ね合わせ、かつする接合面の一側には炉蓋側へ指向する継手用切込溝20を設け、他側には該継手用切込溝20に遊嵌する継手用突起状物21を設けて構成されている。つまり、本発明においては、石炭粒子侵入遮蔽用短冊板17Aおよび17Bの接合側を、切欠断面形状の接合面言わば双方段差付継手形状で重ね合わせる事により、継手部分に膨出のない垂直形状に接合し、装入石炭2や乾留コークスの落下衝撃による該遮蔽用短冊板の損傷や変形を防止すると共に、接合面の上下側に該遮蔽用短冊板自体の膨脹を逃避させるに必要な摺動長さの摺動空間Sを設ける事により遮蔽短冊板の形状性を維持し、延いては無底構造の炉内ガス回遊隔離室15の形状性を長期間にわたって維持する作用効果を奏する。接合面の切欠断面形状については、該遮蔽用短冊板17Aの様に一部に緩斜面を持つ切欠断面形状でもよく、該遮蔽用短冊板17Bの様に矩形の切欠断面形状でもよく、上下の切欠断面形状を入れ換えてもよく、また上下同一な切欠断面形状にあるいはその他任意な形状の肉薄断面形状に施してもよい。また継手用切込溝20と継手用突起状物21は、装入石炭2の押圧力や構造物部材の変形応力の影響を受けて上下に吊設された石炭粒子侵入遮蔽用短冊板17の捩じれや横揺れを防止し、無底構造の炉内発生ガス回遊隔離室15の形状性を損なわない様に保持するものであって、該遮蔽用短冊板17を所定の位置に拘束し確保する係合機能を有するものであれば、図示する様な矩形断面形状の他に、三角断面形状や多角断面形状や円柱断面形状など如何なる係合形状であってもよい。
【0011】
尚、本発明において、縦横に配列する石炭粒子侵入遮蔽用短冊板17の通気用間隙18については、石炭粒子2が浸入しない程度の大きさを考慮して設ける事が好ましい。また無底構造の炉内発生ガス回遊隔離室15には、炉内発生ガスが円滑に流入しかつ回遊し易い様に、必要によっては上方側に炉内発生ガスの排気パイプを設けてもよい。すなわち、無底構造の炉内発生ガス回遊隔離室15は、炭化炉1で流動する炉内発生ガスを石炭粒子侵入遮蔽用短冊板17の左右の微小な通気用間隙18から流入し、該室内を回遊した後、別の通気用間隙18から炭化炉1または排気パイプに流出する様に設けられている。
【0012】
上記の様に構成された本発明のコークス炉蓋は、従来のコークス化操業と同様に、炭化炉1の出入口4をシールプレート7で密閉しつつ炉蓋構造体3で閉塞した後、石炭粒子2を炭化炉1に装入する。炭化炉1に装入された石炭粒子2は、隣接する加熱炉から供給される高温度の熱で乾留されながら、徐々にコークス化へ変成する。この時、炭化炉1の中央部に装入された石炭粒子2から発生した高温度の炉内発生ガスは、石炭粒子侵入遮蔽用短冊板17側へ流動しつつ、炉蓋近傍部の低温度の石炭粒子2を加熱しながら、石炭粒子浸入遮蔽用短冊板17の微小な通気用間隙18から無底構造の炉内ガス回遊隔離室15に流入する。炉内発生ガスの流入で高温度に昇温された無底構造の炉内ガス回遊隔離室15は、石炭粒子浸入遮蔽用短冊板17を介して、炉蓋近傍部の石炭粒子2を加熱する。この様に炉蓋近傍部に装入された石炭粒子2は、炉内発生ガスが炭化炉1の中央部から無底構造の炉内発生ガス回遊隔離室15に流動する際に加熱し、高温度に加熱された該隔離室15の石炭粒子侵入遮蔽用短冊板17から放出される熱によって加熱される。すなわち、本発明は、炉蓋近傍部に装入された石炭粒子2を炉内側と炉蓋側の両方向から熱で挟み込む加熱方式の蓋構造に構成されているため、炉蓋近傍部の石炭粒子2の乾留を促進し、炭化炉1の中央部の石炭粒子に追従して早い時期にコークス化温度に到達する作用を奏する。また低温域で生成する泥状のタールは、凝固する事なくガス化するか、無底構造の炉内発生ガス回遊隔離室15の底部から外部へ自然排出される。
【0013】
以上説明した様に、石炭粒子浸入遮蔽用短冊板を吊設した炉内発生ガス回遊隔離室を炉蓋構造体の炉内側に設けた本発明のコークス炉蓋は、炉蓋近傍部に装入された石炭粒子を、炭化炉内の中央部に装入された石炭粒子の加熱速度に追従して昇温するため、不良コークスの発生を著しく低減し、均一な品質のコークスを製造する。また乾留中の低温域で生成したタールは、自然排出するため、コークす取出し毎のタールの清掃作業が著しく減り、その清掃作業も短縮する効果を奏する。また本発明は、無底構造の炉内発生ガス回遊隔離室がそれぞれ独立した石炭粒子浸入遮蔽用短冊板を縦横に並べる様に配列し、しかもそれぞれが着脱自在機構で取替えられる構造に製作されているため、損傷の激しい隔離室部分においては、該遮蔽用短冊板を簡単に取替える事で修復でき、またタールが通気用間隙を閉塞した場合でも該遮蔽用短冊板の表面を軽く擦る事でタールを取除く事ができる。さらに本発明は、上下段の石炭粒子侵入遮蔽用短冊板が係合継手機構を利用しまた該遮蔽用短冊板の膨張を逃避する摺動可能な重合構造で接合されているため、無底構造の炉内発生ガス回遊隔離室の形状性は長期間にわたって維持できる特長がある。さらにまた石炭粒子侵入遮蔽用短冊板には耐熱性金属板を使用するため、損傷した箇所を切削する事で再利用され、例え取替え廃棄処分材になって鉄鋼業において再資源として活用される特長もある。
【図面の簡単な説明】
【図1】本発明の一実施例で、炉高方向の断面図。
【図2】図2は、図1のZ−Z線断面の一部を省略した拡大斜視図。
【図3】上下に配列された石炭粒子浸入遮蔽用短冊板17の継手部分の斜視図。
【図4】上下に配列された石炭粒子浸入遮蔽用短冊板17の継手部分の一部透視斜視図を示す。
【符号の説明】
1 炭化炉
2 石炭粒子
3 炉蓋構造体
4 出入口
6 炉口枠
7 シールプレート
11 断熱ボックス
15 炉内発生ガス回遊隔離室
16 間隔横体枠
17 石炭粒子侵入遮蔽用短冊板
18 通気用間隙
20 継手用切込溝
21 継手用突起状物
S 摺動空間[0001]
TECHNICAL FIELD OF THE INVENTION
TECHNICAL FIELD The present invention relates to a coke oven lid for raising the temperature of coal particles charged near an entrance / exit (furnace lid) of a coking chamber (furnace) of a coke oven for producing coke and promoting coking.
[0002]
[Prior art]
In the coke oven, the furnace lid that opens and closes the entrance and exit of the carbonization furnace has a high sealing property and can withstand high heat due to the coke production conditions in which coal particles charged in the carbonization furnace are carbonized at a high temperature of 900 ° C or higher. Structures are required. For example, as disclosed in many patent publications such as Japanese Patent Publication No. 60-25072 and Japanese Unexamined Utility Model Publication No. 5-56940, the entrance and exit of the carbonization furnace are sealed with a refractory brick having a large weight, and the periphery thereof is shaped like a knife edge. There is a hermetic structure that is sealed with a pressing strip having a cross section. The furnace lid is made of a rigid steel frame structure. However, refractory bricks having a large weight of about 400 mm absorb high-temperature heat supplied to carbonize coal particles from a heating chamber (furnace) adjacent to a carbonization furnace, and then take out coke (furnace). After the next coal particles are charged, the entrance and exit are closed and a considerable amount of heat is absorbed when the temperature rise is started. For this reason, the coal particles charged in the entrance and exit of the carbonization furnace, that is, in the vicinity of the furnace lid, are kiln discharged together with other carbonized coke as defective coke, which does not have sufficient carbonization temperature and carbonization time, and the coke yield Come down. Furthermore, there is a problem that productivity is greatly affected, such as the necessity of performing coke sorting work due to the cause of poor coke quality deterioration of carbonized coke.
[0003]
For the purpose of solving such a problem, many attempts have been made to develop a coke carbonization furnace lid for improving the thermal efficiency in the carbonization furnace, and there are many patent publications. For example, Japanese Patent Publication No. Hei 3-40074 (filed in 1980) states that "hot gas generated from a charge in a carbonization chamber is carbonized by a heat conductive metal partition wall of at least one door in contact with the charge. Through the vertical passage in the door that separates from the interior of the chamber to the air supply line, the rise of the gas in the passage and the thermal conductivity of the partition, through which the charge comes into contact with the partition through the partition. A method of transferring a portion of the heat of the gas to the upper end region to coke the charge "is disclosed. Japanese Patent Publication No. 61-49353 (filed in 1982), which has been developed based on this method, describes a furnace having a plurality of shielding members each having a caulking plate connected to the inside of the furnace via a spacer piece. Coke oven lid with a shield for the passage of internally generated gas. Further, Japanese Patent Application Laid-Open No. 62-72782 (filed in 1985) states, "A coke oven furnace lid in which a shielding body is constituted by a plurality of shielding plates having a U-shaped cross section divided in the height direction." Japanese Utility Model Publication No. 6-43146 discloses "a furnace lid for a coke oven in which heat-resistant and flexible packing is attached to both sides of a metal gas passage shield facing the coke oven wall", and Japanese Patent No. 2894065. `` The coke oven lid, in which the inner surface of the metal gas passage component contacting the charged coal is covered with a heat insulating material to protect it from contact with gas having a large temperature difference, '' Japanese Unexamined Utility Model Publication No. Hei 2-69946, in which a ceramic having a thickness of 25 mm or less is used for a coking plate, and a real ceramic in which a cordierite composite ceramic containing zinc oxide or alumina fiber is used. Such as flat 3-18150 discloses "a number of coke oven cover structure disclosed by patent publications.
[0004]
[Problems to be solved by the invention]
In this way, with the advent of the space box type shield technology that allows the gas generated in the furnace to pass through, the heat loss of the gas generated in the furnace, which retains high-temperature heat, has been significantly reduced as compared to previous furnace lids. . However, at present it is not provided for practical use. Although the reason is not clear, the present inventors have guessed that the following problems are considered. As disclosed in Japanese Utility Model Laid-Open No. 1-147236, "a carbonization furnace in which a shield for passing gas generated in the furnace is provided inside the furnace of the heat insulating plate and a refractory brick is lined inside the furnace" Although high retained heat is used effectively, the heat absorption of refractory bricks is still large, and the heating temperature of coal particles charged near the furnace lid does not rise, resulting in the production of defective coke. There is. Further, it is considered that there is a problem that the refractory brick collides with something and peels off part of the refractory brick during the opening / closing operation of the furnace lid, and a problem that fragments of the refractory brick are mixed with coke.
[0005]
Further, in a shield having a small gas vent as in the above-mentioned Japanese Patent Publication No. Hei 3-40074, the flow rate of gas generated in the furnace is limited. There is a problem that the heating temperature of the particles is not so increased. In addition, since the shield is made of a wide metal plate shield, the effect of excessive thermal stress when the shield is rapidly cooled (shrinked) from a high temperature (expansion) repeated every time the coke is discharged from the kiln. There is a problem in that the gas vent is deformed and deformed, and the gas vent is closed or narrowed by ten layers. In addition, the problem of the muddy tar generated during carbonization flowing into the vent and solidifying and blocking it, deformation and opening and purifying of the blocked vent due to close contact of the tar in an environment with high heat It is thought that there are many problems that need to be solved, such as problems that need to be solved quickly.
[0006]
The present inventors have searched for reasons and problems that the shields developed so far have not been used as described above and have conducted experiments and studies with the aim of providing a coke oven lid that has solved the problems. As a result of the stacking, carbonization is achieved by installing a gas generation and isolation chamber inside the furnace with a structure in which metal shielding strip members are provided with minute ventilation gaps on the left and right and arranged vertically and horizontally as shielding walls, on the carbonization furnace side. When the gas generated in the furnace having high-temperature heat generated in the furnace flows between the coal particles and flows into the gas migration isolation chamber, it heats the coal particles charged near the furnace lid. In addition, the high-temperature gas generated in the furnace flows through the minute ventilation gaps provided on the left and right sides of the shielding strip without any flow control, and the temperature of the generated gas migration and isolation chamber in the furnace is raised to a high temperature. Then, it was found that the high temperature of the gas migration chamber indirectly heated the coal particles near the furnace lid through the shielding wall. Furthermore, in order to maintain the function of the gas generation and isolation chamber in the furnace for a long period of time, the upper and lower ends of the shielding strip members are arranged in order to avoid a shape change caused by expansion of the shielding strip members arranged in the vertical direction. Parts are slidably overlapped with each other, and partial deformation of the shielding strip member due to uneven thermal stress (tensile stress and shrinkage stress) caused by uneven pressing force and heating temperature difference of charged coal. It has been found that it is necessary to provide the upper and lower ends of the overlapping side of the shielding strip member in an engaged state in order to prevent swinging.
[0007]
[Means for Solving the Problems]
The gist of the present invention is based on these findings, and the gist of the present invention is to provide a furnace lid structure that opens and closes the entrance and exit of a carbonization furnace through a seal plate that presses against a furnace opening frame of a carbonization furnace into which coal particles are charged. Inside the furnace, a heat insulating box is provided, and furthermore, a horizontal frame is provided at a position where the furnace height direction of the heat insulating box is divided into a plurality of stages, and a strip plate for coal particle infiltration shielding is provided between the vertical spaces of the horizontal frame. Are arranged vertically and horizontally with a small ventilation gap on the left and right, and the upper end of the strip for coal particle infiltration shielding is hangably movably suspended in the horizontal space frame. The joint between the lower end of the plate and the upper end of the lower side of the strip for coal particle infiltration shielding overlaps slidably in a cut-out cross-sectional shape, and on one side of the joining surface that overlaps, is a joint pointing toward the furnace lid. A notch groove for fitting is provided on the other side. Jo was a bottomless oven generated coke oven cover for promoting Atsushi Nobori of the gas migration isolation chamber constructed by attaching the coke carbonization furnace lid vicinity of the structure provided with.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the drawings.
FIG. 1 is a sectional view in a furnace height direction according to an embodiment of the present invention. FIG. 2 is an enlarged perspective view in which a part of a cross section taken along line ZZ of FIG. 1 is omitted. 1 and 2,
[0009]
11 is a heat insulation box. The heat-insulating box 11 is a metal heat-
[0010]
Further, in the present invention, a furnace having a bottomless structure in which high-temperature generated gas generated in the
The generated gas migration isolation chamber 15 having a bottomless structure is processed and assembled into a holding shape such as a bag shape or a cylindrical shape or a hollow frame member having an arbitrary shape at a position where the furnace height direction is divided into a plurality of stages. A space horizontal frame 16 made of heat-resistant steel or other heat-resistant metal material which is not deformed by the pressing force of the input coal 2 and other external pressures is attached to the heat insulating box 11, and the same is applied to the space horizontal frame 16. A small ventilation gap 18 is provided on the left and right sides of the coal particle invasion shielding strip 17 made of the above material, and they are arranged vertically and horizontally, and the upper side of the shielding strip 17 is provided with bolts and other engaging
[0011]
In the present invention, it is preferable that the ventilation gaps 18 of the coal particle intrusion shielding strips 17 arranged vertically and horizontally are provided in consideration of a size such that the coal particles 2 do not enter. If necessary, an exhaust pipe for the gas generated in the furnace may be provided on the upper side of the furnace-isolated gas migration chamber 15 having a bottomless structure so that the gas generated in the furnace flows smoothly and easily migrates. . That is, the in-furnace generated gas migration and isolation chamber 15 having a bottomless structure flows the in-furnace generated gas flowing in the
[0012]
The coke oven lid of the present invention configured as described above, as in the conventional coking operation, closes the inlet / outlet 4 of the
[0013]
As described above, the coke oven lid of the present invention in which the in-furnace generated gas migration isolation chamber in which the strip for coal particle infiltration shielding is suspended is provided inside the furnace lid structure, Since the temperature of the coal particles is increased in accordance with the heating rate of the coal particles charged in the central part of the carbonization furnace, the generation of defective coke is significantly reduced, and coke of uniform quality is produced. In addition, since tar generated in a low-temperature region during carbonization is naturally discharged, the cleaning operation of tar for each removal of coke is significantly reduced, and the cleaning operation is also shortened. Further, the present invention is manufactured so that the generated gas migration and isolation chambers of the bottomless structure are arranged so that the strip plates for shielding coal particle intrusion are arranged vertically and horizontally, and each can be replaced by a detachable mechanism. Therefore, in the severely damaged isolation room, the shielding strip can be repaired by simply replacing it, and even when tar blocks the ventilation gap, the tar can be rubbed lightly by rubbing the surface of the shielding strip. Can be removed. Further, the present invention provides a bottomless structure because the upper and lower tiers of coal particle infiltration shielding strips are joined by a slidable superposed structure utilizing an engagement joint mechanism and escaping the expansion of the shielding strips. There is a feature that the shape of the generated gas migration isolation chamber in the furnace can be maintained for a long period of time. Furthermore, since the heat-resistant metal plate is used for the strip for shielding the coal particles from entering, it is reused by cutting the damaged part, and it is used as a replacement waste material and reused as a resource in the steel industry. There is also.
[Brief description of the drawings]
FIG. 1 is a sectional view in a furnace height direction according to an embodiment of the present invention.
FIG. 2 is an enlarged perspective view in which a part of a cross section taken along line ZZ of FIG. 1 is omitted.
FIG. 3 is a perspective view of a joint portion of strip plates 17 for shielding coal particle intrusion arranged vertically.
FIG. 4 is a partially transparent perspective view of a joint portion of the strip 17 for shielding coal particle intrusion arranged vertically.
[Explanation of symbols]
DESCRIPTION OF
Claims (1)
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2002214562A JP3887748B2 (en) | 2002-06-18 | 2002-06-18 | Coke oven lid for promoting temperature rise near the coke carbonization oven lid |
EP03764117A EP1533357A1 (en) | 2002-06-13 | 2003-06-12 | Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover |
RU2005100518/15A RU2005100518A (en) | 2002-06-13 | 2003-06-12 | DOOR OF THE COKE FURNACE, ENSURING TO INCREASE THE TEMPERATURE NEAR IT (OPTIONS) |
CA002489081A CA2489081A1 (en) | 2002-06-13 | 2003-06-12 | Coke oven doors for promoting temperature increase in the vicinity thereof |
PL03373157A PL373157A1 (en) | 2002-06-13 | 2003-06-12 | Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover |
AU2003244118A AU2003244118A1 (en) | 2002-06-13 | 2003-06-12 | Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover |
KR1020047020123A KR100649069B1 (en) | 2002-06-13 | 2003-06-12 | Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover |
CNB038137569A CN100352891C (en) | 2002-06-13 | 2003-06-12 | Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover |
US10/519,509 US7341647B2 (en) | 2002-06-13 | 2003-06-12 | Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover |
PCT/JP2003/007480 WO2004007639A1 (en) | 2002-06-13 | 2003-06-12 | Coke carbonization furnace cover for promoting increase in temperature of coal particles near the cover |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2002214562A JP3887748B2 (en) | 2002-06-18 | 2002-06-18 | Coke oven lid for promoting temperature rise near the coke carbonization oven lid |
Publications (3)
Publication Number | Publication Date |
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JP2004018853A true JP2004018853A (en) | 2004-01-22 |
JP2004018853A5 JP2004018853A5 (en) | 2005-04-28 |
JP3887748B2 JP3887748B2 (en) | 2007-02-28 |
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JP2002214562A Expired - Fee Related JP3887748B2 (en) | 2002-06-13 | 2002-06-18 | Coke oven lid for promoting temperature rise near the coke carbonization oven lid |
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