JP2004002006A - Mobile facility and automated storage and retrieval warehouse facility - Google Patents

Mobile facility and automated storage and retrieval warehouse facility Download PDF

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Publication number
JP2004002006A
JP2004002006A JP2003060722A JP2003060722A JP2004002006A JP 2004002006 A JP2004002006 A JP 2004002006A JP 2003060722 A JP2003060722 A JP 2003060722A JP 2003060722 A JP2003060722 A JP 2003060722A JP 2004002006 A JP2004002006 A JP 2004002006A
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distance
measuring
article
movable
distance measuring
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JP2003060722A
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Japanese (ja)
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JP2004002006A5 (en
Inventor
Kazuhiro Taguchi
田口 和浩
Yuichi Ueda
上田 雄一
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Daifuku Co Ltd
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Daifuku Co Ltd
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Priority to JP2003060722A priority Critical patent/JP2004002006A/en
Publication of JP2004002006A publication Critical patent/JP2004002006A/en
Priority to US10/793,226 priority patent/US7257463B2/en
Publication of JP2004002006A5 publication Critical patent/JP2004002006A5/ja
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Abstract

<P>PROBLEM TO BE SOLVED: To lighten and simplify a mobile facility and promote the trend toward its high speed. <P>SOLUTION: This mobile facility is provided with a travelling range finding device 51 for measuring the distance to a stacker crane 3 optically by means of a travelling range finding sensor 51a arranged in the reference measuring point P between the stacker crane 3, which can move on the fixed path along a travelling rail 4 and a ceiling rail 5 and a reference measurement position P, which is set on the ground side, a lift table 26, which can move on the stacker crane 3, a lifting range finding device 52 for measuring the distance from a lifting range finding sensor 52a, which is arranged in a reference measurement position P, which is set on a fixed side, to the lift table 26 through reflectors 52b and 52c on the lift table 26 between the reflectors 52b and 52c and the reference point P, and a ground side controller 11 for calculating the positions of the stacker crane 3 and the lift table 26 from the distance data obtained from the travelling range finding device 51 and the lifting range finding device 52. <P>COPYRIGHT: (C)2004,JPO

Description

【0001】
【発明の属する技術分野】
本発明は、たとえば物品収納部を有する棚に対して物品を出し入れするスタッカクレーン(物品搬送手段)などの移動体の位置を計測する測距手段を具備する移動体設備および自動倉庫設備に関する。
【0002】
【従来の技術】
たとえば従来の自動倉庫設備において、図8,図9に示すように、物品収納部を有する棚に面する作業通路81を、床面レール82および天井レール83に案内されて一定経路上を往復移動自在なスタッカクレーン(物品搬送手段)84には、一定経路の一端部に設置された地上側コントローラ85と、スタッカクレーン84に搭載されたクレーン側コントローラ85とが具備され、地上側コントローラ85からの指令信号は、地上側光送受信機87aとクレーン光送受信器87bからなる光通信装置87により、クレーン側コントローラ85に送られる。
【0003】
そしてクレーン側コントローラ86により、走行制御部86aにより走行用電動モータ88Aを駆動してスタッカクレーン84を走行移動させ、その走行位置は走行モータ88Aのパルスジェネレータ(以下PGという)88Bを介して検出し、スタッカクレーン84を所定位置まで移動させる。またクレーン側コントローラ86の昇降制御部86bでは、昇降用電動モータ89Aを駆動して昇降台90を昇降させ、昇降台90の高さ位置は昇降用モータ89AのPG89Bを介して検出し、昇降台90を所定高さまで昇降させる。さらに、地上側コントローラ85の移載制御部86cにより、移載用電動モータを駆動して移載装置91の移載部材を出退させ、移載部材の出退位置を移載用モータPGを介して検出し、物品収納部に対して物品の移載が行われる。
【0004】
【発明が解決しようとする課題】
しかし、上記従来構成では、スタッカクレーン84にクレーン側コントローラ86やその支援装置を搭載しているため、スタッカクレーン84の軽量化や簡易化が妨げられ、スタッカクレーン84の高速化が制限されるという問題があった。
【0005】
本発明は上記問題点を解決して、移動体の軽量化や簡易化を図り、高速化が可能な移動体設備および自動倉庫設備を提供することを目的とする。
【0006】
【課題を解決するための手段】
上記目的を達成するために請求項1記載の移動体設備は、一定経路を移動自在な移動体と、固定側に設定された移動体計測位置との間で、前記移動体計測位置に設けられた移動体計測器により移動体までの距離を光学的に計測する光学式移動体測距手段を設け、前記移動体に移動自在に設けられた可動部と、移動体に設けられた反射部材と、固定側に設定された可動体計測位置との間で、前記可動体計測位置に設けられた可動体計測器から前記反射部材を介して可動部までの距離を光学的に計測する光学式可動体測距手段を設け、前記光学式移動体計測器および光学式可動体計測器から得られた距離データから、移動体の位置と、可動部の位置とを演算する制御手段を固定側に設けたものである。
【0007】
上記構成によれば、固定側から、移動体測距手段により移動体までの距離を直接検出すると同時に、可動体測距手段により可動部までの距離を直接計測して、固定側の制御手段で移動体の位置データと可動部の位置データとを得ることができる。したがって、従来のように移動体で検出した検出信号を伝送手段により固定側の制御手段に送る必要がなくなり、固定側の制御手段で、移動体および移動体の被検出部材の位置制御を容易に実施することができる。これにより、移動体側の制御手段を不要にすることが可能となり、移動体の軽量化や簡易化が図れ、高速化を促進することができる。
【0008】
請求項2記載の自動倉庫設備は、物品を収容する物品収納部と、前記物品収納部に沿う一定経路上を移動自在な物品搬送手段と、前記物品搬送手段に昇降自在に設けられて前記物品収納部との間で物品を受渡しする移載手段を有する昇降体とを具備した自動倉庫設備において、固定側に設定された移動体計測位置と前記物品搬送手段との間で、前記移動体計測位置に設けられた移動体計測器から物品搬送手段までの距離を光学的に計測する光学式移動体測距手段を設け、前記光学式移動体測距手段により得られた計測データにより、物品搬送手段の位置を演算する制御手段を固定側に設置したものである。
【0009】
上記構成によれば、固定側の移動体計測位置で、移動体測距手段により物品搬送手段までの距離を計測して、固定側の制御手段に計測データを直接出力することができるので、固定側の制御手段のみで物品搬送手段の移動を制御することが可能となり、物品搬送手段側の制御手段を不要として、物品搬送手段の軽量化や簡易化が図れ、高速化を促進することができる。
【0010】
請求項3記載の自動倉庫設備は、物品を収容する物品収納部と、前記物品収納部に沿う一定経路上を移動自在な物品搬送手段と、前記物品搬送手段に昇降自在に設けられて前記物品収納部との間で物品を受渡しする移載手段を有する昇降体とを具備した自動倉庫設備において、一定経路方向に配置された固定側の移動体下部計測位置と前記物品搬送手段の下部との間で、前記移動体下部計測位置に設けられた移動体下部計測器から物品搬送手段までの距離を光学的に計測する光学式移動体下部測距手段を設け、一定経路方向に配置された固定側の移動体上部計測位置と前記物品搬送手段の上部との間で、前記移動体上部計測位置に設けられた移動体上部計測器から物品搬送手段までの距離を光学的に計測する光学式移動体下部測距手段を設け、物品搬送手段に、前記一定経路に沿う床部案内手段に案内されて走行駆動する下部走行駆動手段と、前記一定経路に沿う天井部案内手段に案内されて走行駆動する上部走行駆動手段とを設け、前記移動体下部測距手段および移動体下部測距手段により得られた計測データにより、前記下部走行駆動手段と上部走行駆動手段とを制御する制御手段を固定側に設置したものである。
【0011】
上記構成によれば、固定側に設置された移動体上部検出位置と移動体下部検出位置の両方で、物品搬送手段までの距離をそれぞれ検出して、物品搬送手段の位置データと姿勢データを得ることができる。したがって、これら計測データに基づいて、固定側の制御手段により、下部走行駆動手段と上部走行駆動手段とを制御することで、物品搬送手段を直立姿勢に保持しつつ高速走行させることができる。したがって、固定側から計測した計測データにより物品搬送手段を制御することができるので、地上側にのみ設置したコントローラにより物品搬送手段を制御可能となり、物品搬送手段側のコントローラを不要にすることができる。これにより、物品搬送手段の軽量化や簡易化が可能となり、高速化を促進することができる。
【0012】
請求項4の自動倉庫設備は、請求項2または3記載の構成において、固定側に設定された可動体計測位置と、物品搬送手段に設けられた反射部材と、昇降体との間で、前記可動体計測位置に設けられた可動体計測器から反射部材を介して昇降体までの距離を光学的に計測する光学式可動体測距手段を設け、制御手段により、前記光学式可動体測距手段により得られた計測データから、昇降体の昇降位置を演算するように構成したものである。
【0013】
上記構成によれば、移動体測距手段により物品搬送手段の位置を直接検出すると同時に、可動体測距手段により物品搬送手段に設けられた被計測部材の位置を直接検出することができるので、従来のように移動体で検出した検出信号を伝送手段により固定側の制御手段に送る必要がなくなり、固定側に設けられた制御手段で、移動体および可動部の位置制御を容易に実施することができる。これにより、移動体側の制御手段を不要にすることが可能となり、移動体の軽量化や簡易化が図れ、高速化を促進することができる。
【0014】
請求項5の自動倉庫設備は、請求項4記載の構成において、一定経路に沿う位置に可動体計測位置を設定するとともに、可動体測距手段の光軸を前記床部案内手段に沿って設け、物品搬送手段の底部側に反射部材を配置して、昇降体までの距離を下方から計測するように構成したものである。
【0015】
上記構成によれば、可動体測距手段の光軸を前記床部案内手段に沿って設けることにより、昇降体までの距離(高さ位置)を下方から安定して計測することができる。
【0016】
請求項6の自動倉庫設備は、請求項4記載の構成において、一定経路に沿う位置に可動体計測位置を設定するとともに、可動体測距手段の光軸を前記天井部案内手段に沿って設け、物品搬送手段の天井部側に反射部材を配置して、昇降体までの距離を上方から計測するように構成したものである。
【0017】
上記構成によれば、前記床部案内手段側に障害物などがあっても、光軸を天井部案内手段に沿って設けることで、昇降体までの距離(高さ位置)を上方から安定して計測することができ、適用範囲を広げることができる。
【0018】
【発明の実施の形態】
ここで、本発明に係る自動倉庫設備の第1の実施の形態を図1〜図4に基づいて説明する。
【0019】
図2に示すように、この自動倉庫設備には、物品収納部1aに対する物品の出し入れ方向が互いに対向するように作業通路2を隔てて配置された左右一対の枠組状の収納棚1と、前記作業通路2に沿う一定経路上を自動走行するスタッカクレーン(移動体・物品搬送手段)3が具備されている。
【0020】
前記収納棚1は、作業通路2から手前側と奥側でかつ一定経路方向に一定ピッチで立設された支柱1bと、手前側と奥側の支柱1b間に上下複数段に連結された腕木部材1cとを具備し、4本の支柱1bおよび腕木部材1cに囲まれた物品収納部1aが形成されいる。これら物品収納部1aには、両側の腕木部材1c上に直接あるいはパレットを介して物品が収納されており、後述する「物品」は、移載装置で移送可能な物品そのものやコンテナ、あるいは物品とパレット、収納容器に入った物品を指すものとする。
【0021】
作業通路2の床面には、一定経路に沿って沿って走行レール(床部案内手段)4が敷設されるとともに、天井部には天井レール(天上部案内手段)5が架設されている。また作業通路Bの一端部の固定側には物品搬出部6が設置され、この物品搬出部6には、スタッカクレーン3に入出庫指令を行う地上側コントローラ(制御手段)11と、物品載置台12が設置されている。
【0022】
スタッカクレーン3は、図3に示すように、走行レール4に複数の走行車輪21を介して走行自在な走行車体22と、天井レール5にガイド車輪23を介して走行自在な上部フレーム24との間に、前後一対の昇降マスト25,25が立設され、昇降マスト25,25間に昇降台(可動部・昇降体)26が昇降自在に配置されている。またこの昇降台26には、物品収納部1aに対してたとえばフォーク部材を出退して物品を出し入れ可能な移載装置(移載手段)27が配置されている。
【0023】
走行車体22に設けられた走行駆動装置28は、前後の走行車輪21のうち、一方が走行用電動モータ29により減速機を介して回転駆動される駆動式の走行車輪21に構成され、スタッカクレーン3が走行レール4に沿って走行駆動される。
【0024】
また、昇降台26を昇降駆動する昇降駆動装置31は、昇降台26が昇降マスト25側に沿う昇降用チェーン32とスプロケット33とを介して吊り下られており、昇降用電動モータ34により減速機を介して回転駆動される巻取ドラム35に、昇降用チェーン32がそれぞれ巻き取られて昇降台26が昇降駆動される。
【0025】
さらに、移載装置27は、移載用電動モータ(図示せず)により出退機構を介してフォーク部材を出退させるように構成されている。
したがって、地上側コントローラ11からスタッカクレーン3に出力された入出庫指令に基づき、走行用電動モータ29が駆動されて走行レール4に沿って走行し、さらに目的の物品収納部1aに対応する高さまで昇降台26を昇降させる。そして、移載装置27により物品収納部1aの物品を受け取る。次いで、物品搬出部6までスタッカクレーン3を移動させ、昇降台26を物品載置台12に対応させて、物品載置台12に物品を渡す。このように収納棚1の物品収納部1aと物品載置台12との間で物品を出し入れするように構成されている。
【0026】
前記地上側コントローラ11は、図4に示すように、設定部41から設定信号が入力されるとともに操作盤42から入出庫信号が入力され、昇降制御部43と移載制御部44と走行制御部45とが具備されている。そして、走行用測距装置(光学式移動体測距手段)51から走行制御部45にスタッカクレーン3の走行計測信号が入力され、また昇降用測距装置(光学式可動体測距手段)52から昇降制御部43に昇降台26の昇降計測信号が入力される。そして地上側コントローラ11とスタッカクレーン3との間には、地上側コントローラ11の地上側光送受信機53aとスタッカクレーン3に設けられたクレーン側光送受信機53bからなる光伝送装置53により、地上側コントローラ11の制御信号がスタッカクレーン3側に送受され、前記走行用電動モータ29および昇降用電動モータ34ならびに移載用電動モータが制御される。
【0027】
前記走行用測距装置51は、図1に示すように、地上側コントローラ11の近傍に設定された計測基準位置(移動体計測位置・可動体計測位置)Pに、たとえばレーザ式の走行用測距センサ(移動体計測器)51aが配置され、スタッカクレーン3の走行車体22に走行用反射板51bが配置されており、走行用測距センサ51aからレーザ光(測距媒体)R1を走行レール4近傍で平行に投射して走行用反射板51bで反射させ、これを走行用測距センサ51aで受光して地上側コントローラ11に入力するすることで、計測基準位置Pからスタッカクレーン3までの距離を計測し、スタッカクレーン3の位置を検出することができる。
【0028】
また昇降用測距装置52は、前記計測基準位置(可動体計測位置)Pに、たとえばレーザ式の昇降用測距センサ(可動体計測器)52aが配置され、スタッカクレーン3の走行車体22に昇降用第1反射板52bが配置されるとともに、昇降体に昇降用第2反射板52cが配置されており、レーザ光(測距媒体)R2を昇降用測距センサ52aから走行レール4近傍で平行に投射して昇降用第1反射板52bで反射させ、さらに昇降マスト25に沿って昇降台26の昇降用第2反射板52bで反射させ、反射レーザ光R2を昇降用第1反射板52bを介して走行用測距センサ51aで受光して地上側コントローラ11に入力することで、計測位置Pから昇降台26までの距離を計測する。したがって、この計測データからスタッカクレーン3までの距離を減算することで、昇降台26の高さ位置が求められる。
【0029】
上記構成において、たとえば出庫指令が操作盤2から入力されると、まず走行指令信号が地上側コントローラ11の走行制御部45から光伝送装置53を介してスタッカクレーン3側に送られ、走行用電動モータ29が駆動されてスタッカクレーン3が走行レール5に沿って目的の物品収納部1aの対応位置まで移動される。この時、走行用測距装置51では、計測基準位置Pの走行用測距センサ51aから計測用のレーザ光R1が投射されており、走行用反射板51bで反射された反射レーザ光を走行用測距センサ51aで受光し、走行制御部45に入力されてスタッカクレーン3が制御されている。ここで、走行レール4上におけるスタッカクレーン3の移動限位置は、走行用測距装置51による計測データにより求められる。
【0030】
そして、スタッカクレーン3が目的位置で停止すると、昇降指令信号が地上側コントローラ11の昇降制御部43から光伝送装置53を介してスタッカクレーン3側に送られ、昇降用電動モータ34が駆動されて昇降台26が昇降され目的の収納棚1の物品収納部1aの対応位置に停止される。この時、昇降用測距装置52では、走行用測距センサ52aから計測用のレーザ光R2が投射されて昇降用第1反射板52bおよび昇降用第2反射板52bで反射され、これを昇降用測距センサ52aで受光し、昇降台26の距離データが昇降制御部43に入力されて昇降台26が位置制御されている。またここで、昇降台26の昇降限位置は、昇降用測距装置52の計測データにより求められる。
【0031】
さらに、移載指令信号が地上側コントローラ11の移載制御部44から光伝送装置53を介してスタッカクレーン3側に送られ、移載用電動モータが駆動されて移載装置27が駆動され、目的の物品収納部1aの物品がスタッカクレーン3に取り出される。
【0032】
同様にしてスタッカクレーン3が駆動されて取り出された物品が物品搬出部6に搬送されて物品移載台2に搬出される。
物品の搬入動作も、上記と逆の手順で実施される。
【0033】
上記実施の形態によれば、走行用測距装置51によりスタッカクレーン3までの距離を計測基準位置Pで検出して、地上側コントローラ11に計測データを直接入力することができ、地上側コントローラ11のみでスタッカクレーン3を駆動制御することができる。これにより、スタッカクレーン3側のコントローラは不要となり、スタッカクレーン3の軽量化および簡易化が図れ、高速化を促進することができる。
【0034】
また移動体測距装置51では、固定側の計測基準位置Pに設置された走行用測距サンサ51aからスタッカクレーン3の走行用反射板51bにレーザ光R1を投射するので、従来のようにスタッカクレーン側に設けられた距離センサから固定側の反射板に向かってレーザ光を投射するのに比較して、走行用反射板51bの面積を大幅に削減することができる。これは、従来では、スタッカクレーンの平行な揺れよりも特に傾斜を伴う揺れと、距離センサから反射板までの距離とに比例して、レーザ光の光軸が大きく揺れ反射板上の反射位置が大きく変化するために、広い反射面を必要とするのに対して、本発明のように固定側の計測基準位置P固定側の走行用測距サンサ51aから投射されるレーザ光R1の光軸は揺れることがなく、スタッカクレーン3が幅方向や上下方向に揺れる範囲で走行用反射板51bの反射面の大きさを設定すれはよいためである。これは昇降用測距装置52における昇降用第1反射板52bについても同様の効果を奏する。
【0035】
さらに、走行用測距装置51によりスタッカクレーン3の位置を直接検出すると同時に、昇降用測距装置52によりスタッカクレーン3に設けられた昇降台26の位置を直接検出することができるので、従来のようにスタッカクレーンで検出した検出信号を伝送手段により地上側コントローラに送る必要がなくなり、地上側コントローラ11で、スタッカクレーン3および昇降台26の制御を容易に実施することができる。これにより、スタッカクレーン3側のコントローラを不要にすることが可能となり、スタッカクレーン3の軽量化や簡易化が図れ、高速化を促進することができる。
【0036】
次に本発明に係る自動倉庫設備の第2の実施の形態を図5および図6に基づいて説明する。なお、第1の実施の形態と同一部材には同一符号を付して説明を省略する。
【0037】
このスタッカクレーン3は、走行車体22に床部走行用電動モータ29により一方の走行車輪21を回転駆動する床部走行駆動装置28を有するとともに、上部フレーム24に天井部走行用電動モータ62により一方のガイド車輪23を回転駆動する天井部走行駆動装置61が設けられている。
【0038】
また、計測基準位置(移動体下部検出位置)Pに配置された床部走行用測距センサ(移動体下部計測器)51aにより、床部スタッカクレーン3の下部の位置を計測する床部走行用測距装置(下部走行駆動手段)51に加えて、スタッカクレーン3の上部の位置を計測する天井部走行用測距装置(上部走行駆動手段)63が設けられている。この天井部走行用測距装置63は、計測基準位置Pの上方位置(移動体上部検出位置)に配置されてレーザ光(測距媒体)R3を天井レール5に沿って投射し、上部フレーム24に設けられた天井部反射板63bに反射された天井部走行用測距センサ63aで反射レーザ光R3を受光するように構成されている。
【0039】
さらに、昇降用測距装置52は、計測基準位置Pの上方位置に配置された昇降用測距センサ52aからレーザ光R2を、その光軸が天井レール5に沿うように投射し、上部フレーム24に設けられた昇降用第1反射板51bから昇降台26の昇降用第2反射板51cに反射させ、反射レーザ光R2を第1反射板52bを介して昇降用測距センサ52aで受光するように構成されている。
【0040】
上記構成において、床部走行用測距装置51と天井部走行用測距装置63から得られた測定基準位置Pから反射板51b,63bまでの計測データに基づいて、地上側コントローラ11の走行制御部45では、スタッカクレーン3の位置データと姿勢データを求め、地上側コントローラ11により床部走行駆動装置28と天井走行駆動装置61とを測定基準位置Pから反射板51b,63bまでの距離が一定となるように駆動制御することで、スタッカクレーン3を直立姿勢に保持しつつ高速走行させるように構成されている。
【0041】
また昇降用測距装置52は、レーザ光R2の光軸を天井レール5近傍に沿って形成して、上部フレーム24から下方に反射光軸を形成して昇降台26の高さを計測するので、走行レール4や床部近傍、昇降台26の下方空間に障害物があっても、設置することができ、配置位置を広く設定することができる。
【0042】
上記実施の形態によれば、測定基準位置Pから計測した計測データを直接地上側コントローラ11に入力し、地上側コントローラ11によりスタッカクレーン3の床部走行駆動装置28と天井走行駆動装置61とを制御することができるので、スタッカクレーン3へのコントローラの搭載を不要として、スタッカクレーン3の軽量化や簡易化を図り高速化を促進することができる。また天井部走行用測距装置63の天井部反射板63bの面積についても、先と同様に削減することができる。
【0043】
図7は本発明に係る自動倉庫設備の第3の実施の形態を示すもので、上記実施の形態と同一部材には同一符号を付して説明を省略する。
この実施の形態では、昇降用測距装置に代えて、昇降用電動モータに昇降用PG71を設け、PG71のデータを高速変換器72を介して光伝送装置53により地上側コントローラ11に高速伝送するものである。
【0044】
上記実施の形態によれば、走行用測距装置51によりスタッカクレーン3までの距離を計測基準位置Pで検出して、地上側コントローラ11に計測データを直接出力することができ、地上側コントローラ11によりスタッカクレーン3を駆動制御することができる。これにより、スタッカクレーン3側のコントローラは不要となり、スタッカクレーン3の軽量化および簡易化が図れ、高速化を促進することができる。
【0045】
なお、上記各実施の形態では、測距センサを設置する基準計測位置Pを同一位置(高さ位置は除く)に設定したが、設置された位置データが入力されていれば、異なった位置に設置してもよい。
【0046】
また上記各実施の形態では、自動倉庫設備について説明したが、地上側コントローラにより自動走行する搬送台車を設け、該搬送台車に作業部材(可動部)を設けた搬送設備において、搬送台車と作業部材の位置を地上側コントローラにより直接計測する場合や、地上側コントローラにより自動走行する作業ロボットを設け、該作業ロボットに動作部材(可動部)を設けたロボット設備において、作業ロボットと動作部材の位置を地上側コントローラにより直接計測する場合などにも適用することができる。
【0047】
さらに上記実施の形態では、スタッカクレーン3に昇降マスト25を介して昇降台26を昇降自在に配置したが、走行車体22に直接昇降装置を介して昇降台26を支持する形式のものであってもよい。
【0048】
さらにまた、スタッカクレーン3は、収納棚1の物品収納部1aと物品搬出部6の物品載置台12との間で荷を受渡しするように説明したが、複数の物品収納部1a間で物品を受渡しすることもできる。また物品搬出部6を、収納棚1の物品収納部1aを利用してたとえば最下段に複数の物品搬出部を形成し、背面側から物品を出し入れするように構成することもでき、この物品搬出部と物品収納部1aとの間で物品を受渡しすることもできる。
【0049】
【発明の効果】
以上に述べたごとく請求項1記載の移動体設備によれば、固定側から、移動体測距手段により移動体までの距離を直接検出すると同時に、可動体測距手段により可動部までの距離を直接計測して、固定側の制御手段で移動体の位置データと可動部の位置データとを得ることができる。したがって、従来のように移動体で検出した検出信号を伝送手段により固定側の制御手段に送る必要がなくなり、固定側の制御手段で、移動体および移動体の被検出部材の位置制御を容易に実施することができる。これにより、移動体側の制御手段を不要にすることが可能となり、移動体の軽量化や簡易化が図れ、高速化を促進することができる。
【0050】
請求項2記載の自動倉庫設備によれば、固定側の移動体計測位置で、移動体測距手段により物品搬送手段までの距離を計測して、固定側の制御手段に計測データを直接出力することができるので、固定側の制御手段のみで物品搬送手段の移動を制御することが可能となり、物品搬送手段側の制御手段を不要として、物品搬送手段の軽量化や簡易化が図れ、高速化を促進することができる。
【0051】
請求項3記載の自動倉庫設備によれば、固定側に設置された移動体上部検出位置と移動体下部検出位置の両方で、物品搬送手段までの距離をそれぞれ検出して、物品搬送手段の位置データと姿勢データを得ることができる。したがって、これら計測データに基づいて、固定側の制御手段により、下部走行駆動手段と上部走行駆動手段とを制御することで、物品搬送手段を直立姿勢に保持しつつ高速走行させることができる。したがって、固定側から計測した計測データにより物品搬送手段を制御することができるので、地上側にのみ設置したコントローラにより物品搬送手段を制御可能となり、物品搬送手段側のコントローラを不要にすることができる。これにより、物品搬送手段の軽量化や簡易化が可能となり、高速化を促進することができる。
【0052】
請求項4の自動倉庫設備によれば、移動体測距手段により物品搬送手段の位置を直接検出すると同時に、可動体測距手段により物品搬送手段に設けられた被計測部材の位置を直接検出することができるので、従来のように移動体で検出した検出信号を伝送手段により固定側の制御手段に送る必要がなくなり、固定側に設けられた制御手段で、移動体および可動部の位置制御を容易に実施することができる。これにより、移動体側の制御手段を不要にすることが可能となり、移動体の軽量化や簡易化が図れ、高速化を促進することができる。
【0053】
請求項5の自動倉庫設備によれば、可動体測距手段の光軸を前記床部案内手段に沿って設けることにより、昇降体までの距離(高さ位置)を下方から安定して計測することができる。
【0054】
請求項6の自動倉庫設備によれば、前記床部案内手段側に障害物などがあっても、光軸を天井部案内手段に沿って設けることで、昇降体までの距離(高さ位置)を上方から安定して計測することができ、適用範囲を広げることができる。
【図面の簡単な説明】
【図1】本発明に係る自動倉庫設備の第1の実施の形態を示す構成図である。
【図2】同自動倉庫設備を示す斜視図である。
【図3】同自動倉庫設備のスタッカクレーンを示す側面図である。
【図4】同自動倉庫設備を示す制御構成図である。
【図5】本発明に係る自動倉庫設備の第2の実施の形態を示す構成図である。
【図6】同自動倉庫設備を示す制御構成図である。
【図7】本発明に係る自動倉庫設備の第3の実施の形態を示す構成図である。
【図8】従来の自動倉庫設備を示す構成図である。
【図9】従来の自動倉庫設備を示す制御構成図である。
【符号の説明】
P  計測基準位置
1  収納棚
1a 物品収納部
2  作業通路
3  スタッカクレーン
4  走行レール
5  天井レール
11  地上側コントローラ
21  走行車輪
22  走行車体
23  ガイド車輪
24  上部フレーム
26  昇降台
27  移載装置
28  走行駆動装置
29  走行用電動モータ
31  昇降駆動装置
34  昇降用電動モータ
36  移載用電動モータ
43  昇降制御部
44  移載制御部
45  走行制御部
51  走行用測距装置
51a 走行用測距センサ
51b 走行用反射板
52  昇降用測距装置
52a 昇降用測距センサ
52b 昇降用第1反射板
52c 昇降用第2反射板
61  天井部走行駆動装置
62  天井部走行用電動モータ
63  天井部走行用測距装置
63a 天井部走行用測距センサ
63b 天井部反射板
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a mobile equipment and an automatic warehouse equipment having distance measuring means for measuring the position of a mobile such as a stacker crane (article transport means) for taking articles in and out of a shelf having an article storage part.
[0002]
[Prior art]
For example, in a conventional automatic warehouse facility, as shown in FIGS. 8 and 9, a work passage 81 facing a shelf having an article storage section is reciprocated on a fixed path guided by a floor rail 82 and a ceiling rail 83. The free stacker crane (article conveying means) 84 includes a ground controller 85 installed at one end of a fixed path, and a crane controller 85 mounted on the stacker crane 84. The command signal is sent to the crane-side controller 85 by the optical communication device 87 including the ground-side optical transceiver 87a and the crane optical transceiver 87b.
[0003]
The traveling electric motor 88A is driven by the traveling controller 86a by the crane controller 86 to move the stacker crane 84, and the traveling position is detected via a pulse generator (hereinafter referred to as PG) 88B of the traveling motor 88A. Then, the stacker crane 84 is moved to a predetermined position. The lifting controller 86b of the crane-side controller 86 drives the lifting motor 90A to raise and lower the lifting table 90. The height position of the lifting table 90 is detected via the PG 89B of the lifting motor 89A. 90 is raised and lowered to a predetermined height. Further, the transfer control unit 86c of the ground-side controller 85 drives the transfer electric motor to move the transfer member of the transfer device 91 back and forth, and sets the transfer position of the transfer member to the transfer motor PG. And the article is transferred to the article storage unit.
[0004]
[Problems to be solved by the invention]
However, in the above-mentioned conventional configuration, since the crane-side controller 86 and its supporting device are mounted on the stacker crane 84, the weight and simplification of the stacker crane 84 are hindered, and the speeding up of the stacker crane 84 is limited. There was a problem.
[0005]
SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned problems, to reduce the weight and simplify the moving body, and to provide a moving body facility and an automatic warehouse facility that can operate at a high speed.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, the mobile equipment according to claim 1 is provided at the mobile measurement position between a mobile that is movable on a fixed path and a mobile measurement position set on a fixed side. An optical moving object distance measuring means for optically measuring the distance to the moving object by the moving object measuring device is provided, a movable portion movably provided on the moving object, and a reflecting member provided on the moving object. An optical movable that optically measures a distance from a movable body measuring device provided at the movable body measurement position to a movable part via the reflecting member between the movable body measurement position set on the fixed side; Body distance measuring means is provided, and control means for calculating the position of the moving body and the position of the movable part from the distance data obtained from the optical moving body measuring instrument and the optical moving body measuring instrument is provided on the fixed side. It is a thing.
[0007]
According to the above configuration, the distance from the fixed side to the moving body is directly detected by the moving body distance measuring means, and the distance to the movable portion is directly measured by the movable body distance measuring means. The position data of the moving body and the position data of the movable part can be obtained. Therefore, it is not necessary to send the detection signal detected by the moving body to the fixed control means by the transmission means as in the related art, and the fixed control means can easily control the position of the moving body and the detected member of the moving body. Can be implemented. As a result, it is possible to eliminate the need for the control means on the moving body side, and it is possible to reduce the weight and simplification of the moving body and to promote high-speed operation.
[0008]
3. The automatic warehouse facility according to claim 2, wherein the article storage section for storing the articles, an article transport means movable on a fixed path along the article storage section, and the article transport means being provided on the article transport means so as to be movable up and down. In an automatic warehouse facility comprising a lifting unit having a transfer unit for transferring articles to and from a storage unit, the mobile unit measurement is performed between a mobile unit measurement position set on a fixed side and the article transport unit. Optical moving object distance measuring means for optically measuring the distance from the moving object measuring device provided at the position to the article conveying means is provided, and the article conveyance is performed based on the measurement data obtained by the optical moving object distance measuring means. The control means for calculating the position of the means is provided on the fixed side.
[0009]
According to the above configuration, at the fixed-side moving body measurement position, the distance to the article conveying means can be measured by the moving body distance measuring means, and the measurement data can be directly output to the fixed-side control means. It is possible to control the movement of the article transporting means only by the control means on the side, eliminating the need for the control means on the article transporting means side, reducing the weight and simplification of the article transporting means, and accelerating the speeding up. .
[0010]
4. The automatic warehouse facility according to claim 3, wherein the article storage section for storing the articles, an article transport means movable on a fixed path along the article storage section, and the article transport means being provided on the article transport means so as to be movable up and down. In an automatic warehouse facility equipped with a lifting unit having a transfer unit for transferring articles between the storage unit and a lower side of a fixed-side moving body lower measurement position arranged in a fixed path direction and a lower part of the article transport unit. In the meantime, there is provided an optical moving body lower distance measuring means for optically measuring a distance from the moving body lower measuring instrument provided at the moving body lower measuring position to the article conveying means, and fixedly arranged in a fixed path direction Optical movement for optically measuring a distance from a moving body upper measuring instrument provided at the moving body upper measuring position to an article conveying means between the upper moving body upper measurement position and the upper part of the article conveying means. Provision of lower body distance measuring means The article conveying means is provided with a lower traveling drive means guided by the floor guide means along the fixed path and driven to travel, and an upper traveling drive means guided by the ceiling guide means along the fixed path and driven to travel. A control means for controlling the lower traveling driving means and the upper traveling driving means based on the measurement data obtained by the moving body lower distance measuring means and the moving body lower distance measuring means is provided on a fixed side.
[0011]
According to the above configuration, the distance to the article transporting means is detected at both the movable body upper detection position and the movable body lower detection position installed on the fixed side, and the position data and the attitude data of the article transporting means are obtained. be able to. Therefore, by controlling the lower traveling drive means and the upper traveling drive means by the fixed-side control means based on these measurement data, it is possible to travel at high speed while maintaining the article transport means in the upright posture. Therefore, since the article conveying means can be controlled by the measurement data measured from the fixed side, the article conveying means can be controlled by the controller installed only on the ground side, and the controller on the article conveying means side can be eliminated. . As a result, the weight and simplification of the article conveying means can be achieved, and the speeding up can be promoted.
[0012]
According to a fourth aspect of the present invention, in the automatic warehouse facility according to the second or third aspect, the movable body measuring position set on the fixed side, a reflecting member provided on the article conveying means, and the elevating body, Optical movable body distance measuring means for optically measuring the distance from the movable body measuring device provided at the movable body measuring position to the lifting / lowering body via the reflecting member is provided, and the optical movable body distance measuring means is controlled by the control means. The ascending / descending position of the elevating body is calculated from the measurement data obtained by the means.
[0013]
According to the above configuration, the position of the article transporting means can be directly detected by the moving body distance measuring means, and at the same time, the position of the measured member provided on the article conveying means can be directly detected by the movable body distance measuring means. There is no need to send a detection signal detected by a moving body to a fixed-side control means by a transmission means as in the related art, and the position control of the moving body and the movable portion can be easily performed by the control means provided on the fixed side. Can be. As a result, it is possible to eliminate the need for the control means on the moving body side, and it is possible to reduce the weight and simplification of the moving body and to promote high-speed operation.
[0014]
According to a fifth aspect of the present invention, in the automatic warehouse facility according to the fourth aspect, the movable body measuring position is set at a position along a fixed path, and the optical axis of the movable body distance measuring means is provided along the floor guide means. In addition, a reflecting member is arranged on the bottom side of the article conveying means, and the distance to the elevating body is measured from below.
[0015]
According to the above configuration, the distance (height position) to the elevating body can be stably measured from below by providing the optical axis of the movable body distance measuring means along the floor guide means.
[0016]
According to a sixth aspect of the present invention, in the automatic warehouse facility according to the fourth aspect, the movable body measuring position is set at a position along a fixed path, and the optical axis of the movable body distance measuring means is provided along the ceiling guide means. In addition, a reflecting member is arranged on the ceiling side of the article transporting means, and the distance to the elevating body is measured from above.
[0017]
According to the above configuration, even if there is an obstacle or the like on the floor guide means side, by providing the optical axis along the ceiling guide means, the distance (height position) to the elevating body can be stabilized from above. Measurement, and the range of application can be expanded.
[0018]
BEST MODE FOR CARRYING OUT THE INVENTION
Here, a first embodiment of the automatic warehouse equipment according to the present invention will be described with reference to FIGS.
[0019]
As shown in FIG. 2, the automatic warehouse equipment includes a pair of left and right frame-shaped storage shelves 1 arranged with a work passage 2 therebetween so that the directions of articles in and out of the article storage section 1a are opposed to each other. A stacker crane (moving body / article conveying means) 3 that automatically travels on a fixed path along the work path 2 is provided.
[0020]
The storage shelf 1 includes a support 1b erected from the work passage 2 on the front side and the back side and at a constant pitch in a constant path direction, and a crosspiece connected between the front and the back side support 1b in a plurality of upper and lower stages. An article storage section 1a including a member 1c and being surrounded by four columns 1b and arm members 1c is formed. In these article storage sections 1a, articles are stored directly on the arm members 1c on both sides or via pallets, and "articles" to be described later are articles themselves or containers that can be transferred by the transfer device, or articles. Refers to the goods in pallets and storage containers.
[0021]
A traveling rail (floor guide means) 4 is laid along the fixed path on the floor of the work passage 2, and a ceiling rail (top guide means) 5 is erected on the ceiling. On the fixed side of one end of the work passage B, an article unloading section 6 is installed. The article unloading section 6 includes a ground-side controller (control means) 11 for issuing a command to the stacker crane 3 for loading and unloading, and an article mounting table. 12 are installed.
[0022]
As shown in FIG. 3, the stacker crane 3 includes a traveling body 22 that can travel on a traveling rail 4 via a plurality of traveling wheels 21 and an upper frame 24 that can travel on a ceiling rail 5 via guide wheels 23. A pair of front and rear elevating masts 25, 25 is erected between the elevating masts 25, 25, and an elevating table (movable part / elevating body) 26 is arranged between the elevating masts 25, 25 so as to be able to move up and down. In addition, a transfer device (transfer means) 27 capable of moving a fork member in and out of the article storage section 1a and taking in and out of the article is disposed on the elevating table 26.
[0023]
The traveling drive device 28 provided on the traveling vehicle body 22 is configured as driving traveling wheels 21 that are driven to rotate by a traveling electric motor 29 via a speed reducer, among the front and rear traveling wheels 21, and a stacker crane. 3 is driven to travel along the traveling rail 4.
[0024]
An elevating drive device 31 that drives the elevating platform 26 up and down includes a hoisting platform 26 that is suspended via an elevating chain 32 and a sprocket 33 along the elevating mast 25 side. The elevating chain 32 is wound on a winding drum 35 that is rotationally driven through the shaft, and the elevating table 26 is driven up and down.
[0025]
Further, the transfer device 27 is configured to move the fork member back and forth by a transfer mechanism by a transfer electric motor (not shown).
Therefore, based on the loading / unloading instruction output from the ground-side controller 11 to the stacker crane 3, the traveling electric motor 29 is driven to travel along the traveling rail 4, and further to a height corresponding to the target article storage unit 1a. The elevator 26 is moved up and down. Then, the article in the article storage section 1a is received by the transfer device 27. Next, the stacker crane 3 is moved to the article unloading section 6, and the articles are transferred to the article loading table 12 with the lifting table 26 corresponding to the article loading table 12. In this manner, articles are taken in and out between the article storage section 1a of the storage shelf 1 and the article mounting table 12.
[0026]
As shown in FIG. 4, the ground-side controller 11 receives a setting signal from the setting unit 41 and a loading / unloading signal from the operation panel 42, and controls the elevation control unit 43, the transfer control unit 44, and the travel control unit. 45 are provided. Then, a traveling measurement signal of the stacker crane 3 is input from the traveling distance measuring device (optical moving object distance measuring means) 51 to the traveling control unit 45, and the elevating distance measuring device (optical moving object distance measuring means) 52 is provided. The lift measurement signal of the lift 26 is input to the lift controller 43 from the above. An optical transmission device 53 composed of a ground-side optical transceiver 53a of the ground-side controller 11 and a crane-side optical transceiver 53b provided on the stacker crane 3 provides a ground-side controller between the ground-side controller 11 and the stacker crane 3. A control signal from the controller 11 is transmitted / received to / from the stacker crane 3 to control the electric motor 29 for traveling, the electric motor 34 for lifting and lowering, and the electric motor for transfer.
[0027]
As shown in FIG. 1, the travel distance measuring device 51 is provided at a measurement reference position (moving body measurement position / movable body measurement position) P set in the vicinity of the ground-side controller 11, for example, a laser type traveling measurement device. A distance sensor (moving body measuring device) 51a is disposed, a traveling reflection plate 51b is disposed on the traveling vehicle body 22 of the stacker crane 3, and a laser beam (ranging medium) R1 is transmitted from the traveling distance measuring sensor 51a to a traveling rail. 4 and reflected in parallel by the traveling reflector 51b, which is received by the traveling distance measuring sensor 51a and input to the ground-side controller 11, so that the distance from the measurement reference position P to the stacker crane 3 is increased. By measuring the distance, the position of the stacker crane 3 can be detected.
[0028]
In the distance measuring device 52 for elevation, for example, a laser type distance measuring sensor (movable object measuring device) 52a for elevation is disposed at the measurement reference position (movable body measurement position) P, and is mounted on the traveling body 22 of the stacker crane 3. A first reflecting plate 52b for raising and lowering is arranged, and a second reflecting plate 52c for raising and lowering is arranged on the elevating body. The laser beam (distance measuring medium) R2 is transmitted from the distance measuring sensor 52a for raising and lowering near the traveling rail 4. The laser beam R2 is projected in parallel and reflected by the first reflecting plate 52b for raising and lowering, and further reflected along the mast 25 by the second reflecting plate 52b for raising and lowering of the lifting table 26, so that the reflected laser beam R2 is reflected by the first reflecting plate 52b for raising and lowering. The distance from the measurement position P to the elevator 26 is measured by receiving the light with the travel distance measuring sensor 51a through the controller and inputting the light to the ground-side controller 11. Therefore, by subtracting the distance to the stacker crane 3 from the measurement data, the height position of the elevator 26 is obtained.
[0029]
In the above configuration, for example, when a retrieval command is input from the operation panel 2, a traveling command signal is first sent from the traveling control unit 45 of the ground-side controller 11 to the stacker crane 3 via the optical transmission device 53, and the traveling electric signal is transmitted. The motor 29 is driven to move the stacker crane 3 along the traveling rail 5 to a position corresponding to the target article storage unit 1a. At this time, in the travel distance measuring device 51, the measurement laser light R1 is projected from the travel distance measurement sensor 51a at the measurement reference position P, and the reflected laser light reflected by the travel reflection plate 51b is used for travel. The stacker crane 3 is controlled by receiving light received by the distance measurement sensor 51a and input to the travel control unit 45. Here, the movement limit position of the stacker crane 3 on the traveling rail 4 is obtained from the measurement data by the traveling distance measuring device 51.
[0030]
When the stacker crane 3 stops at the target position, an elevating command signal is sent from the elevating controller 43 of the ground controller 11 to the stacker crane 3 via the optical transmission device 53, and the elevating electric motor 34 is driven. The elevator 26 is moved up and down and stopped at a position corresponding to the article storage section 1a of the target storage shelf 1. At this time, in the elevating distance measuring device 52, the measuring laser beam R2 is projected from the traveling distance measuring sensor 52a and reflected by the first elevating reflector 52b and the second elevating reflector 52b. The distance measurement sensor 52a receives light, and distance data of the elevator 26 is input to the elevator controller 43 to control the position of the elevator 26. Here, the ascending / descending limit position of the elevating table 26 is obtained from measurement data of the elevating distance measuring device 52.
[0031]
Further, a transfer command signal is sent from the transfer control unit 44 of the ground-side controller 11 to the stacker crane 3 via the optical transmission device 53, and the transfer electric motor is driven to drive the transfer device 27. The target article in the article storage section 1a is taken out by the stacker crane 3.
[0032]
Similarly, the stacker crane 3 is driven to take out the taken-out articles to the article unloading section 6 and unload them to the article transfer table 2.
The loading operation of the article is also performed in the reverse procedure.
[0033]
According to the above embodiment, the distance to the stacker crane 3 can be detected by the traveling distance measuring device 51 at the measurement reference position P, and the measurement data can be directly input to the ground-side controller 11. The drive control of the stacker crane 3 can be performed only by using the stacker crane 3. Accordingly, the controller on the side of the stacker crane 3 is not required, and the weight and simplification of the stacker crane 3 can be achieved, and the speeding up can be promoted.
[0034]
In the moving object distance measuring device 51, the laser beam R1 is projected from the traveling distance measuring sensor 51a installed at the fixed-side measurement reference position P to the traveling reflecting plate 51b of the stacker crane 3, so that the conventional stacker The area of the traveling reflector 51b can be greatly reduced as compared with the case where the laser beam is projected from the distance sensor provided on the crane side toward the fixed reflector. Conventionally, this is because the optical axis of the laser beam fluctuates greatly in proportion to the rocking of the stacker crane with a tilt, rather than the parallel rocking, and the distance from the distance sensor to the reflector. In order to make a large change, a wide reflecting surface is required. On the other hand, the optical axis of the laser beam R1 projected from the fixed distance measuring reference position P on the fixed side traveling distance measuring sensor 51a as in the present invention is This is because the size of the reflecting surface of the traveling reflecting plate 51b can be set within a range in which the stacker crane 3 swings in the width direction or the vertical direction without shaking. This has the same effect for the first reflecting plate 52b for lifting in the distance measuring device 52 for lifting.
[0035]
Further, since the position of the stacker crane 3 can be directly detected by the traveling distance measuring device 51, and the position of the elevator 26 provided on the stacker crane 3 can be directly detected by the elevating distance measuring device 52. As described above, there is no need to send the detection signal detected by the stacker crane to the ground controller by the transmission means, and the ground controller 11 can easily control the stacker crane 3 and the elevator 26. This makes it possible to eliminate the need for the controller on the side of the stacker crane 3, thereby reducing the weight and simplification of the stacker crane 3 and promoting high-speed operation.
[0036]
Next, a second embodiment of the automatic warehouse equipment according to the present invention will be described with reference to FIGS. The same members as those in the first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
[0037]
The stacker crane 3 has a traveling vehicle body 22 having a floor traveling drive device 28 for rotating one traveling wheel 21 by a floor traveling electric motor 29, and an upper frame 24 having a ceiling traveling electric motor 62 provided on the upper frame 24. A ceiling traveling drive device 61 that rotationally drives the guide wheels 23 is provided.
[0038]
Also, a floor traveling distance measuring sensor (moving body lower measuring device) 51a arranged at the measurement reference position (moving body lower detection position) P measures the lower position of the floor stacker crane 3 for floor traveling. In addition to the distance measuring device (lower traveling driving means) 51, a ceiling traveling distance measuring device (upper traveling driving means) 63 for measuring the position of the upper portion of the stacker crane 3 is provided. The ceiling traveling distance measuring device 63 is disposed at a position above the measurement reference position P (the detection position at the upper part of the moving body), projects a laser beam (ranging medium) R3 along the ceiling rail 5, and transmits the upper frame 24. Is configured to receive the reflected laser beam R3 by the ceiling traveling distance measuring sensor 63a reflected by the ceiling reflector 63b provided in the camera.
[0039]
Further, the elevating distance measuring device 52 projects the laser beam R2 from the elevating distance measuring sensor 52a disposed above the measurement reference position P so that its optical axis is along the ceiling rail 5, and the upper frame 24 Is reflected from the first reflecting plate 51b for raising and lowering provided to the second reflecting plate 51c for raising and lowering of the elevator 26, and the reflected laser beam R2 is received by the distance measuring sensor 52a for raising and lowering via the first reflecting plate 52b. Is configured.
[0040]
In the above configuration, the travel control of the ground controller 11 based on the measurement data from the measurement reference position P to the reflectors 51b and 63b obtained from the floor traveling distance measuring device 51 and the ceiling traveling distance measuring device 63. In the section 45, the position data and the attitude data of the stacker crane 3 are obtained, and the ground-side controller 11 controls the floor traveling drive device 28 and the ceiling traveling drive device 61 so that the distance from the measurement reference position P to the reflection plates 51b and 63b is constant. By controlling the driving so as to make the stacker crane 3 run at high speed while maintaining the stacker crane 3 in the upright posture.
[0041]
In addition, since the elevation distance measuring device 52 forms the optical axis of the laser beam R2 along the vicinity of the ceiling rail 5 and forms a reflection optical axis downward from the upper frame 24 to measure the height of the elevator 26. Even if there is an obstacle in the space near the traveling rail 4, the floor, or the space below the elevating platform 26, it can be installed and the arrangement position can be set widely.
[0042]
According to the above embodiment, the measurement data measured from the measurement reference position P is directly input to the ground-side controller 11, and the ground-side controller 11 controls the floor traveling drive device 28 and the ceiling traveling drive device 61 of the stacker crane 3. Since the control can be performed, it is not necessary to mount a controller on the stacker crane 3, and the stacker crane 3 can be reduced in weight and simplification, and the speed can be increased. Also, the area of the ceiling reflector 63b of the ceiling traveling distance measuring device 63 can be reduced in the same manner as described above.
[0043]
FIG. 7 shows a third embodiment of the automatic warehouse equipment according to the present invention, and the same members as those in the above embodiment are denoted by the same reference numerals and description thereof will be omitted.
In this embodiment, a lifting PG 71 is provided in a lifting electric motor in place of the lifting distance measuring device, and data of the PG 71 is transmitted to the ground controller 11 at high speed by the optical transmission device 53 via the high-speed converter 72. Things.
[0044]
According to the above embodiment, the distance to the stacker crane 3 can be detected by the traveling distance measuring device 51 at the measurement reference position P, and the measurement data can be directly output to the ground controller 11. Thus, the driving of the stacker crane 3 can be controlled. Accordingly, the controller on the side of the stacker crane 3 is not required, and the weight and simplification of the stacker crane 3 can be achieved, and the speeding up can be promoted.
[0045]
In each of the above embodiments, the reference measurement position P where the distance measuring sensor is installed is set to the same position (excluding the height position). However, if the installed position data is input, different positions are set. May be installed.
[0046]
In each of the above embodiments, the automatic warehouse equipment has been described. However, in the transfer equipment in which a transport vehicle that is automatically driven by the ground-side controller is provided, and the transport vehicle is provided with a work member (movable part), the transport vehicle and the work member are provided. When the position of the work robot is directly measured by the ground-side controller, or when a work robot that automatically runs by the ground-side controller is provided, and the work robot is provided with an operation member (movable part), the positions of the work robot and the operation member are determined. The present invention can also be applied to a case where a direct measurement is performed by a ground controller.
[0047]
Further, in the above-described embodiment, the elevator 26 is arranged on the stacker crane 3 via the elevator mast 25 so as to be movable up and down. However, the elevator 26 is directly supported on the traveling vehicle body 22 via the elevator. Is also good.
[0048]
Still further, the stacker crane 3 has been described to transfer the load between the article storage section 1a of the storage shelf 1 and the article placement table 12 of the article discharge section 6, but the articles are transferred between the plurality of article storage sections 1a. It can also be delivered. Further, the article unloading section 6 can be configured such that a plurality of article unloading sections are formed, for example, at the lowermost stage by using the article storage section 1a of the storage shelf 1, and articles are taken in and out from the rear side. An article can be transferred between the section and the article storage section 1a.
[0049]
【The invention's effect】
As described above, according to the moving object facility of the first aspect, the distance to the moving object is directly detected from the fixed side by the moving object distance measuring means, and the distance to the movable portion is simultaneously detected by the moving object distance measuring means. By directly measuring, the position data of the moving body and the position data of the movable part can be obtained by the control means on the fixed side. Therefore, it is not necessary to send the detection signal detected by the moving body to the fixed control means by the transmission means as in the related art, and the fixed control means can easily control the position of the moving body and the detected member of the moving body. Can be implemented. As a result, it is possible to eliminate the need for the control means on the moving body side, and it is possible to reduce the weight and simplification of the moving body and to promote high-speed operation.
[0050]
According to the automatic warehouse equipment according to the second aspect, the distance to the article conveying means is measured by the moving object distance measuring means at the fixed side moving object measuring position, and the measurement data is directly output to the fixed side control means. Therefore, it is possible to control the movement of the article conveying means only by the control means on the fixed side, eliminating the need for the control means on the article conveying means side, reducing the weight and simplifying the article conveying means, and increasing the speed. Can be promoted.
[0051]
According to the automatic warehouse equipment according to the third aspect, the distance to the article transporting means is detected at both the upper detection position of the movable body and the lower detection position of the movable body installed on the fixed side, and the position of the article transporting means is detected. Data and attitude data can be obtained. Therefore, by controlling the lower traveling drive means and the upper traveling drive means by the fixed-side control means based on these measurement data, it is possible to travel at high speed while maintaining the article transport means in the upright posture. Therefore, since the article conveying means can be controlled by the measurement data measured from the fixed side, the article conveying means can be controlled by the controller installed only on the ground side, and the controller on the article conveying means side can be eliminated. . As a result, the weight and simplification of the article conveying means can be achieved, and the speeding up can be promoted.
[0052]
According to the automatic warehouse facility of the fourth aspect, the position of the article conveying means is directly detected by the moving object distance measuring means, and the position of the measured member provided in the article conveying means is directly detected by the movable object distance measuring means. This eliminates the need for transmitting a detection signal detected by the moving body to the control means on the fixed side by the transmission means as in the related art, and the position control of the moving body and the movable part can be performed by the control means provided on the fixed side. It can be easily implemented. As a result, it is possible to eliminate the need for the control means on the moving body side, and it is possible to reduce the weight and simplification of the moving body and to promote high-speed operation.
[0053]
According to the automatic warehouse equipment of the fifth aspect, by providing the optical axis of the movable body distance measuring means along the floor guide means, the distance (height position) to the elevating body can be stably measured from below. be able to.
[0054]
According to the automatic warehouse equipment of claim 6, even if there is an obstacle or the like on the floor guide means side, by providing the optical axis along the ceiling guide means, the distance to the elevating body (height position). Can be measured stably from above, and the applicable range can be expanded.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing a first embodiment of an automatic warehouse facility according to the present invention.
FIG. 2 is a perspective view showing the automatic warehouse equipment.
FIG. 3 is a side view showing a stacker crane of the automatic warehouse facility.
FIG. 4 is a control configuration diagram showing the automatic warehouse equipment.
FIG. 5 is a configuration diagram showing a second embodiment of the automatic warehouse equipment according to the present invention.
FIG. 6 is a control configuration diagram showing the automatic warehouse equipment.
FIG. 7 is a configuration diagram showing a third embodiment of the automatic warehouse equipment according to the present invention.
FIG. 8 is a configuration diagram showing a conventional automatic warehouse facility.
FIG. 9 is a control configuration diagram showing a conventional automatic warehouse facility.
[Explanation of symbols]
P Measurement reference position
1 storage shelf
1a Article storage section
2 Work passage
3 Stacker crane
4 running rail
5 ceiling rail
11 Ground side controller
21 Running wheels
22 Running body
23 Guide wheels
24 Upper frame
26 elevator
27 Transfer equipment
28 Traveling drive
29 Traveling electric motor
31 lifting drive
34 Electric motor for lifting
36 Electric motor for transfer
43 Elevation control unit
44 Transfer control unit
45 Travel control unit
51 Traveling distance measuring device
51a Traveling distance measuring sensor
51b Reflector for traveling
52 Elevating distance measuring device
52a Distance measuring sensor for elevating
52b First Reflector for Lifting
52c Second reflector for lifting and lowering
61 Ceiling drive unit
62 Electric motor for ceiling traveling
63 Ceiling travel distance measuring device
63a Distance measuring sensor for ceiling traveling
63b Ceiling reflector

Claims (6)

一定経路を移動自在な移動体と、固定側に設定された移動体計測位置との間で、前記移動体計測位置に設けられた移動体計測器により移動体までの距離を光学的に計測する光学式移動体測距手段を設け、
前記移動体に移動自在に設けられた可動部と、移動体に設けられた反射部材と、固定側に設定された可動体計測位置との間で、前記可動体計測位置に設けられた可動体計測器から前記反射部材を介して可動部までの距離を光学的に計測する光学式可動体測距手段を設け、
前記光学式移動体計測器および光学式可動体計測器から得られた距離データから、移動体の位置と、可動部の位置とを演算する制御手段を固定側に設けた
ことを特徴とする移動体設備。
The distance to the moving object is optically measured by a moving object measuring device provided at the moving object measuring position between the moving object movable on a fixed route and the moving object measuring position set on the fixed side. Optical moving object ranging means is provided,
A movable part provided at the movable body measurement position between a movable part movably provided on the movable body, a reflecting member provided on the movable body, and a movable body measurement position set on a fixed side; Providing an optical movable distance measuring means for optically measuring the distance from the measuring device to the movable portion via the reflective member,
Control means for calculating a position of a moving object and a position of a movable portion from a distance data obtained from the optical moving object measuring device and the optical moving object measuring device is provided on a fixed side. Body equipment.
物品を収容する物品収納部と、
前記物品収納部に沿う一定経路上を移動自在な物品搬送手段と、
前記物品搬送手段に昇降自在に設けられて前記物品収納部との間で物品を受渡しする移載手段を有する昇降体とを具備した自動倉庫設備において、
固定側に設定された移動体計測位置と前記物品搬送手段との間で、前記移動体計測位置に設けられた移動体計測器から物品搬送手段までの距離を光学的に計測する光学式移動体測距手段を設け、
前記光学式移動体測距手段により得られた計測データにより、物品搬送手段の位置を演算する制御手段を固定側に設置した
ことを特徴とする自動倉庫設備。
An article storage unit for storing articles;
An article conveying means movable on a fixed path along the article storage section,
In an automatic warehouse facility comprising: an elevating body having a transfer unit that is provided so as to be able to move up and down in the article transporting unit and that transfers articles between the article storage unit.
An optical moving body that optically measures a distance from a moving body measuring instrument provided at the moving body measuring position to an article conveying means between a moving body measuring position set on a fixed side and the article conveying means; Provide distance measuring means,
An automatic warehouse facility, wherein a control means for calculating the position of the article conveying means based on the measurement data obtained by the optical moving object distance measuring means is installed on a fixed side.
物品を収容する物品収納部と、前記物品収納部に沿う一定経路上を移動自在な物品搬送手段と、前記物品搬送手段に昇降自在に設けられて前記物品収納部との間で物品を受渡しする移載手段を有する昇降体とを具備した自動倉庫設備において、
一定経路方向に配置された固定側の移動体下部計測位置と前記物品搬送手段の下部との間で、前記移動体下部計測位置に設けられた移動体下部計測器から物品搬送手段までの距離を光学的に計測する光学式移動体下部測距手段を設け、
一定経路方向に配置された固定側の移動体上部計測位置と前記物品搬送手段の上部との間で、前記移動体上部計測位置に設けられた移動体上部計測器から物品搬送手段までの距離を光学的に計測する光学式移動体下部測距手段を設け、
物品搬送手段に、前記一定経路に沿う床部案内手段に案内されて走行駆動する下部走行駆動手段と、前記一定経路に沿う天井部案内手段に案内されて走行駆動する上部走行駆動手段とを設け、
前記移動体下部測距手段および移動体下部測距手段により得られた計測データにより、前記下部走行駆動手段と上部走行駆動手段とを制御する制御手段を固定側に設置した
ことを特徴とする自動倉庫設備。
An article storage section for storing articles, an article conveying means movable on a fixed path along the article storage section, and an article storage means provided movably up and down to transfer articles to and from the article storage section. In an automatic warehouse facility equipped with a lifting body having a transfer means,
Between the fixed-side moving body lower measurement position arranged in the fixed path direction and the lower part of the article conveying means, the distance from the moving body lower measuring instrument provided at the moving body lower measuring position to the article conveying means is set. An optical moving body lower distance measuring means for optically measuring is provided,
Between the fixed-side moving body upper measurement position arranged in the fixed path direction and the upper part of the article conveying means, the distance from the moving body upper measuring instrument provided at the moving body upper measuring position to the article conveying means is changed. An optical moving body lower distance measuring means for optically measuring is provided,
The article conveying means is provided with a lower traveling drive means guided by the floor guide means along the fixed path and driven to travel, and an upper traveling drive means guided by the ceiling guide means along the fixed path and driven to travel. ,
An automatic control means for controlling the lower traveling drive means and the upper traveling drive means on a fixed side based on measurement data obtained by the lower moving distance measuring means and the lower moving distance measuring means; Warehouse equipment.
固定側に設定された可動体計測位置と、物品搬送手段に設けられた反射部材と、昇降体との間で、前記可動体計測位置に設けられた可動体計測器から反射部材を介して昇降体までの距離を光学的に計測する光学式可動体測距手段を設け、
制御手段により、前記光学式可動体測距手段により得られた計測データから、昇降体の昇降位置を演算するように構成した
ことを特徴とする請求項2または3記載の自動倉庫設備。
A movable body measuring position provided at the movable body measuring position provided at the movable body measuring position is moved up and down between the movable body measuring position set at the fixed side, the reflecting member provided at the article conveying means, and the elevating body. Optical movable body distance measuring means for optically measuring the distance to the body is provided,
4. The automatic warehouse equipment according to claim 2, wherein the control means calculates the elevation position of the elevating body from the measurement data obtained by the optical movable body distance measuring means.
一定経路に沿う位置に可動体計測位置を設定するとともに、可動体測距手段の光軸を前記床部案内手段に沿って設け、
物品搬送手段の底部側に反射部材を配置して、昇降体までの距離を下方から計測するように構成した
ことを特徴とする請求項4記載の自動倉庫設備。
Along with setting the movable body measurement position at a position along a fixed path, the optical axis of the movable body distance measuring means is provided along the floor guide means,
5. The automatic warehouse equipment according to claim 4, wherein a reflecting member is arranged on a bottom side of the article conveying means, and a distance to the elevating body is measured from below.
一定経路に沿う位置に可動体計測位置を設定するとともに、可動体測距手段の光軸を前記天井部案内手段に沿って設け、
物品搬送手段の天井部側に反射部材を配置して、昇降体までの距離を上方から計測するように構成した
ことを特徴とする請求項4記載の自動倉庫設備。
Along with setting the movable body measurement position at a position along a fixed path, the optical axis of the movable body distance measuring means is provided along the ceiling guide means,
5. The automatic warehouse equipment according to claim 4, wherein a reflecting member is arranged on the ceiling side of the article transport means, and the distance to the elevating body is measured from above.
JP2003060722A 2002-03-29 2003-03-07 Mobile facility and automated storage and retrieval warehouse facility Pending JP2004002006A (en)

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US10/793,226 US7257463B2 (en) 2003-03-07 2004-03-05 Traveling body system, automated storage and retrieval system, and method for controlling traveling body

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006001653A (en) * 2004-06-15 2006-01-05 Ishikawajima Transport Machinery Co Ltd Interlock system for article carrying device
JP2006044935A (en) * 2004-08-09 2006-02-16 Daifuku Co Ltd Carrying device
JP2007153528A (en) * 2005-12-05 2007-06-21 Daifuku Co Ltd Article carrier facility
JP2012101869A (en) * 2010-11-08 2012-05-31 Okamura Corp Article conveying system
JP2017228198A (en) * 2016-06-24 2017-12-28 株式会社Ihiエアロスペース Semi-automatic trailer and container terminal system

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006001653A (en) * 2004-06-15 2006-01-05 Ishikawajima Transport Machinery Co Ltd Interlock system for article carrying device
JP2006044935A (en) * 2004-08-09 2006-02-16 Daifuku Co Ltd Carrying device
US7711446B2 (en) 2004-08-09 2010-05-04 Daifuku Co., Ltd. Transport apparatus
JP4577554B2 (en) * 2004-08-09 2010-11-10 株式会社ダイフク Transport device
JP2007153528A (en) * 2005-12-05 2007-06-21 Daifuku Co Ltd Article carrier facility
JP4640607B2 (en) * 2005-12-05 2011-03-02 株式会社ダイフク Goods transport equipment
JP2012101869A (en) * 2010-11-08 2012-05-31 Okamura Corp Article conveying system
JP2017228198A (en) * 2016-06-24 2017-12-28 株式会社Ihiエアロスペース Semi-automatic trailer and container terminal system

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